Beruflich Dokumente
Kultur Dokumente
CATHODIC PROTECTION
DOCUMENT No: EKUF1-19001-FODE-QA-SP-1001
SAMSON
P 24/08/18 Issued for IDC AKI
O. FOSL
REV DATE ISSUE PURPOSE ORIG CHK APPR
DATE: DATE:
Project Document Sequence
FODE Document Client Discipline Revision
Number Type Number
Control No.
19000 NWC ST DRD 1001 P
DESIGN OF SKIDDED 600#, 4 HEADER 24 SLOT SEGMENTED INLET
MANIFOLD
CATHODIC PROTECTION CALCULATIONS REPORT
TABLE OF CONTENTS
1 INTRODUCTION ................................................................................................................................ 3
3 DESIGN BASIS.................................................................................................................................... 6
1 INTRODUCTION
This document presents the design calculation for cathodic protection of the
proposed inlet piping at Ekulama Flowstation using Sacrificial Anodes.
Result shown that required number of Aluminum anodes for cathodic protection
over the stated design life of 15 years was lesser to a ratio of 5 as compared to
using Magnesium Anodes.
The use of Galvotec Aluminum Bracelet Anodes and Magnesium Anodes was
referenced to throughout the design and the selection process. This however was
used as a based guide as the design calculations and formulae being employed is
applicable to using other vendor anodes other than Galvotec.
1.3 SCOPE
The design Calculation is limited to cathodic protection of the ligament and header sections
of the inlet manifold piping as this does not include cathodic protection for piles and other
supporting structures.
DESIGN OF SKIDDED 600#, 4 HEADER 24 SLOT SEGMENTED INLET
MANIFOLD
CATHODIC PROTECTION
2 PROJECT OVERVIEW
COMPANY plans to replace the existing Inlet manifold that is severely corroded. This is a
measure to sustain continuous and safe production of the wells through the inlet manifold.
The corroded existing manifold shows possibilities of rupture and the decommissioning,
removal and replacement of the manifold will prevent and help safe guard people and the
environment. The new manifold shall not be a like for like, it shall be re-designed as an
upgrade of the existing manifold. The new manifold shall be rated at 600# with 4 Headers, 24
Slots and segmented in 6 slots each such that each segment can be fully and independently
isolated from the others by use of isolation valves installed on each 8” Header.
The flow station is a single bank with vessels for a two-stage separation. The processed crude
is pumped with gas driven crude oil export reciprocating pumps into the trunk line, while
the separated gas is flared with horizontal flare unit located in a bunded area outside the flow
station. Ekulama-1 field consists of 11 wells flowing into its flow station. These wells are
located in swampy area with dredged slot to each well head for easy access during wellhead
activities. Ekulama-1 flow station is currently producing 17,000bbls/d gross with an average
water cut of 38.85%. It is design to handle a maximum capacity of approximately
30.000bbls/d.
Accommodation for dedicated teams of technical personnel who visit the Ekulama-1 flow
station is provided at the nearest base station on Ekulama-2.
DESIGN OF SKIDDED 600#, 4 HEADER 24 SLOT SEGMENTED INLET
MANIFOLD
CATHODIC PROTECTION
3 DESIGN BASIS
The following defines the basis of cathodic protection, design parameters and assumptions,
which shall be used to design the CP system sacrificial anodes for the new SKIDDED 600#,
4 HEADER 24 SLOT SEGMENTED INLET MANIFOLD
Total Current
ltotal
required
DESIGN OF SKIDDED 600#, 4 HEADER 24 SLOT SEGMENTED INLET
MANIFOLD
CATHODIC PROTECTION CALCULATIONS REPORT
𝑊
Required 𝐷𝑒𝑠𝑖𝑔𝑛 𝐿𝑖𝑓𝑒 𝑥 𝐼𝑡𝑜𝑡𝑎𝑙 𝑥 𝐶𝑢𝑟𝑟𝑒𝑛𝑡 𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑦
W
anode weight =
𝐶𝑢𝑟𝑟𝑒𝑛𝑡 𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑦 𝑥 𝑈𝑡𝑖𝑙𝑖𝑧𝑎𝑡𝑖𝑜𝑛 𝐹𝑎𝑐𝑡𝑜𝑟
Protect area
Sanode
for one anode
Minimum
distances
LMIN
between
anodes
Protecting
Diameter for Danode
one anode
Anode to
As Per DNV RP B401 Table
Earth Ra
10.7
Resistance
Minimum
As per Vendor (Galvotec)
Protective Vmin
Specifications
Potential
Driving
Vd 𝑉 − 𝑉𝑚𝑖𝑛
Potential
Anode
𝐼𝑡𝑜𝑡𝑎𝑙
Current Io
Output 𝑅𝑎
Anode
Quantity (By 𝐼𝑡𝑜𝑡𝑎𝑙
Nc
Current 𝐼𝑜
Requirement)
Anode
𝑇𝑜𝑡𝑎𝑙 𝑅𝑒𝑞𝑢𝑖𝑟𝑒𝑑 𝑊𝑒𝑖𝑔ℎ𝑡
Quantity By N
Weight 𝑊𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑂𝑛𝑒 𝐴𝑛𝑜𝑑𝑒
Selected
Number of
Ns Maximum (N, Nc)
Anodes
(+FOS)
Calculated
Number of
tactual 𝑁𝑠 × 𝑇𝑜𝑡𝑎𝑙 𝐴𝑛𝑜𝑑𝑒 𝑊𝑒𝑖𝑔ℎ𝑡 𝑥 𝑈𝑡𝑖𝑙𝑖𝑧𝑎𝑡𝑖𝑜𝑛 𝐹𝑎𝑐𝑡𝑜𝑟 𝑥 𝜇
Years Based
on Number of 𝐼𝑥𝐶
DESIGN OF SKIDDED 600#, 4 HEADER 24 SLOT SEGMENTED INLET
MANIFOLD
CATHODIC PROTECTION CALCULATIONS REPORT
Anodes being
Selected
DESIGN OF SKIDDED 600#, 4 HEADER 24 SLOT SEGMENTED INLET
MANIFOLD
CATHODIC PROTECTION
Anode Quantity By N 1 ea
Weight
Selected Number of Ns 1 Anodes
Anodes (+FOS)
Anode Actual Design Life is greater than the stated design life, thus Required Anode Quantity is
Sufficient
Anode Quantity By N 1 ea
Weight
Selected Number of Ns 1 Anodes
Anodes (+FOS)
Anode Actual Design Life is greater than the stated design life, thus Required Anode Quantity is
Sufficient
Required anode
N 1.74 ea
quantity
Protect area for one
Sanode 1.84 m2
anode
Minimum distances
LMIN 1.36 m
between anodes
Anode Quantity By
N 2 ea
Weight
Selected Number of
Ns 3 Anodes
Anodes (+FOS)
Calculated Number of
Years Based on Number
tactual 26 Years
of Anodes being
Selected
Anode Actual Design Life is greater than the stated design life, thus Required Anode Quantity is
Sufficient
DESIGN OF SKIDDED 600#, 4 HEADER 24 SLOT SEGMENTED INLET
MANIFOLD
CATHODIC PROTECTION CALCULATIONS REPORT
Aluminum Magnesium
Number of Sacrificial Anodes 1 5
per Ligament
Required total number of 24 120
Anodes for the Entire Manifold
(x24)
Design Life 15 years 15 years
Estimated Years based on 20 Years 19 Years
Number of Selected Anodes
Aluminum Magnesium
Number of Sacrificial Anodes 1 3
per Ligament
Required total number of 16 48
Anodes for the Entire Manifold
(x16)
Design Life 15 years 15 years
Estimated Years based on 20 Years 26 Years
Number of Selected Anodes
Thus based on the outcome of the results, it is recommended that the use of Aluminium Anodes should be
the preferred choice over Magnesium for longer duration of cathodic protection of the inlet piping at
Ekulama Flowstation. There should however be balance between cost and the design life for protection to
justify the use of Aluminum Anodes over Magnesium Anodes.