TP48200A-X3H4 & X3H5 V100R001

Quick Installation Guide

Issue: 02
Part Number: 31505159
Date: 2011-08-25

HUAWEI TECHNOLOGIES CO., LTD.

Precautions
■ Safety Precautions
To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment and all
the safety instructions in this document. The "NOTE", "CAUTION", and "WARNING" marks in other documents
do not represent all the safety instructions. They are only supplements to the safety instructions. When
operating Huawei equipment, in addition to following the general precautions in this document, follow the
specific safety instructions given by Huawei. Huawei will not be liable for any consequences that are caused by
the violation of safety regulations and design, production, and usage standards.

■ Local Safety Regulations

When operating Huawei equipment, you must follow the local laws and regulations.

■ Personnel Requirements
Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment.
You can modify default parameters only after being granted approval from Huawei technical support.

■ Symbols
Alerts you to a potentially hazardous situation that could, if not avoided, result in equipment
damage, data loss, performance deterioration, or unanticipated results.

Provides additional information to emphasize or supplement important points in the main text.

■ Human Safety
To ensure human safety, connect the ground cable first when connecting cables.
To prevent electric shock, get the tool insulated and wear insulated gloves when connecting cables.

Tools

Flat-head Phillips
screwdriver screwdriver
(M3 and M4) (M3 and M4) Adjustable wrench Claw hammer Diagonal pliers COAX crimping tool

Wire stripper Hydraulic pliers Torque wrench PVC insulation tape Clamp meter Electrician's knife

Hammer drill
and drill bit Heat gun Socket wrench Marker Heat shrink tubing Cable cutter

Step ladder
Cable tie Paint brush Vacuum cleaner Protective gloves Insulated gloves
(2 m or 6.56 ft)

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 1.The system of the TP48200A consists of the TP48200A-X3H4 without heater and TP48200A-X3H5 with heater, please
install it according to actual conditions.
2. Jam the door using a gag level post after opening it.

Gag level post

Gag level post

TP48200A

TP48200A-X3H4 without heater

Circuit breaker
of the Socket
(RCD) Ventilation unit
Maintenance Power monitor unit
socket (PMU)
User interface
AC output module (UIM)
circuit breaker
PSU
(reservation)
Positive busbar of the
DC output (RTN+)
(under the panel)
Load low voltage
disconnection (LLVD)
circuit breakers
AC input
circuit breaker Battery low voltage
disconnection (BLVD)
circuit breakers
Ground busbar
Battery circuit breakers

Battery rack

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 TP48200A-X3H5 with heater

Circuit breaker
of the Socket
(RCD) Ventilation unit
Maintenance Power monitor unit
socket (PMU)
User interface
Circuit breaker module (UIM)
of the heater PSU
Positive busbar of the
DC output (RTN+)
(under the panel)
Load low voltage
disconnection (LLVD)
circuit breakers
AC input
circuit breaker Battery low voltage
disconnection (BLVD)
Ground busbar circuit breakers
Battery circuit breakers

Battery rack

Heater

Installing the TP48200A

a Installing Expansion Bolts
Fix the installation hole。 Installing expansion bolts.
Socket
Wall or platform edge
wrench
Ground

≥ 60 500mm
Bolt
Spring washer
Ф 16 Flat washer
590mm

590mm

52 mm~60 mm Expansion
sleeve
M12 x 60
(4 pcs)

500mm Installation
hole
Front

3
b Installing the cabinet

Socket wrench

Installing batteries
Installing batteries, pay attention to the positive and Connecting cables.
negative pole of the battery.

- + - + - + - + - + - + - + - +

- + - + - + - + - + - + - + - +

4
 Installing PSUs (Optional)
The TP48200A is configured with two PSUs by default. The rated output current of each PSU is 50 A. The number of PSUs
depends on actual capacity requirements for the TP48200A.
1 2 3 4 5 6 7

Installing Cables
Network Diagram
AC power cable
DC power cable
Signal cable
Ground cable D.G. Sensor EMS

s1 s2
d2
ACDB Secondary load
a1

g1 d1
Primary load
Site ground bar TP48200A
d3

Storage battery

Cable Cable Diameter and Color Terminal

(g1) Ground cable Cross-sectional area: 25 mm2 (0.04 in.2) OT terminal
Color: yellow and green cable

(a1) AC input power cable Cross-sectional area: 16 mm2 (0.02 in.2) Cord end terminal
Color: black jacket; red, yellow, green, and black cores
(four cores with equal cross-section areas)

(d1) DC Power cable to the primary load Not provided Cord end terminal or OT terminal

(d2) DC Power cable to the secondary load Not provided Cord end terminal or OT terminal

(d3) DC Power cable to storage batteries Cross-sectional area: 25 mm2

(0.04 in.2) OT terminal
Color: black cable and red cable

(s1) Dry contact, sensor, or surge protection Not provided Cord end terminal (for dry
device (SPD) signal cable contact signal cables); multi-pin
socket (for sensor signal cables)

(s2) RS485, RS232 or fast Ethernet (FE) Not provided RJ45

cable

5
 Prepare terminals as required before connecting cables.

COAX crimping tool Hydraulic pliers

Heat gun

Cord end terminal Heat shrink tubing OT terminal

1. Installing the Ground Cable

Switch all circuit breakers to the OFF position and flip the battery switch to the Normal position.

Normal

OFF

OFF OFF OFF

OFF

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Route the ground cable through the cabling loop along the cabinet interior panel, connect the ground cable to the ground
bar in the cabinet, and bind the ground cable.

Do not bind the ground cable, AC power cables, DC power cables, signal cables, and communications cable together.

Site ground bar

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2. (Optional) Installing Signal Cables and Communications Cable

1. Different dry contact signal cables and communication cables are used according to application scenarios.
Before installation, determine the dry contact signal cables to be installed according to actual requirements.
2. The following figure shows the ports on the monitoring user interface board.

Port Type Silkscreen Description Remarks

Used to detect the ambient temperature and

TEM_HUM -
humidity
WATER Used to detect water -

TEM_BAT Used to detect the battery temperature -

Sensor port
GATE Used to detect door status -

SMOKE Used to detect smoke -

AIN 0–5 V spare analog parameters -

DIN1 Boolean value input 1 Fan box alarm

DIN2 Boolean value input 2 Reserved

Boolean value detection
port DIN3 Boolean value input 7 Reserved

Detecting D.G. startup

Status1 Used to detect D.G. status 1
or stopping

Status2 Boolean value input 6 Reserved

ALM1 AC power failure Default alarm

ALM2 DC undervoltage Default alarm

ALM3 PSU fault Default alarm

Dry contact output
ALM4 SPD fault Default alarm

ALM5 Fuse blown Default alarm

ALM6 Temperature control unit fault Default alarm

AC_SPD Used to detect AC SPD faults -

SPD detection port
DC_SPD Used to detect DC SPD faults -

Communications ports RS485/232 Used to communicate with the EMS -

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a (Optional) Installing Dry Contact, Sensor and SPD Signal Cables
Press the white contact plates slightly using a flat-head screwdriver. Then, insert the two wires on the other end of the signal
cable into the corresponding ports, and pull out the screwdriver to fasten the dry contact signal cable.

Connect the sensor cable and SPD signal cable to the corresponding ports on the monitoring user interface module.

White
contact plate

Dry contact

b (Optional) Installing the RS232, RS485, or FE Cable

Connect the COM_ 485/232 port on the UIM to the communications equipment over a cable with an RJ45 connector.

COM_ 485/232

RJ45 port

When out-of-band monitoring is required and the TP48200A is configured with an SNMP module, connect the FE port on the
SNMP module to the communications equipment over a cable with an RJ45 connector.

RTN+

-48V

9
3. Installing DC Power Cables to DC-Powered Loads
Install the DC output cable (d1) between the primary load and the TP48200A and then the DC output cable (d2) between
secondary load and the TP48200A.

RTN+
1

-48V
2

BLVD circuit breaker LLVD circuit breaker

4. Installing Power Cables for Storage Batteries

Remove a copper bar from each battery string.

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 Connect the DC power cable of the storage battery to the positive pole and negative pole of the battery.

Negative power Positive power

cable to storage cable to storage
batteries batteries

- +

- +

5. Installing AC Input Cables

Before connecting AC input cables, switch the corresponding circuit breaker of the alternating current distribution box
(ACDB) to the OFF position.

Open the cover above the AC input circuit breaker.

Connect the neutral wire to the N wiring terminal.

Connect L1, L2, and L3 phase wires to the input ports of

the AC input circuit breaker.

L1

L2

ACDB L3

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6. Verifying the Installation
SN Check Item

1 The TP48200A is installed properly on the rack and the cables are connected properly. (Cables fastened by screws
are not easily removable.)

2 Cables are arranged neatly and bound properly by using cable ties.

3 The storage battery is connected properly.

4 Take fireproof clay out of the package box that accommodates the base of the cabinet, and then seal the cabling
holes using the fireproof clay. After that, insert rubber stoppers into the idle cabling holes.

5 Check for short circuits between live wires (between L1, L2, and L3), between the live wires and the ground cable
(between any of L1, L2, and L3 and the ground bar), between the live wires and the neutral wire (between any of L1,
L2, and L3 and the N busbar), between the RTN+ and the –48 V copper bar (between the RTN+ busbar and any of –
48 V check points 1, 2 and 3). Rectify short circuits before powering on the TP48200A.

L1
L2

L3
N

RTN+

-48V

-48 V check point 1 -48 V check point 2 -48 V check point 3

6 Check whether the paint on the TP48200A flakes off, and apply paint to areas devoid of paint.

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 Powering On and Commissioning the TP48200A
a Connecting the Battery Route and Setting Parameters on the PMU
Reinstall the removed serial connection copper bar Switch the storage battery circuit breakers in the PDU to the
of the storage battery.
ON positions.

ON

If the battery circuit breakers are switched to the ON position but the LCD on the PMU panel remains
blank, flip the battery switch to the BAT ON position. After 2 minutes, flip the battery switch to the
Normal position to avoid battery over discharge. If the battery voltage remains low and the PMU is
disconnected again after you flip the battery switch to the Normal position, flip the battery switch to the
BAT ON position for 2 minutes after the systems connects to the mains.
BAT ON

Setting parameters on the PMU.

1. The operating keyboard and status indicator on the PMU are shown in the following figure.
2. If the TP48200A works properly and communicates normally with the communications equipment, the
ALM indicator on the PMU is off and the RUN indicator is blinking slowly. If the TP48200A works
properly but fails to communicate with the communications equipment, the ALM indicator is off and
the RUN indicator is on. If major faults occur in the TP48200A, the ALM indicator is on and the buzzer
beeps. Check and rectify the fault according to the TP48200A-X3H4 & X3H5 Maintenance Guide.
3. Press ↓ and Enter to decrease the LCD contrast when the interface works in standby mode. Press ↑
and Enter simultaneously to increase the LCD contrast.
4. On the menu setting screen, press ↓ or ↑ to browse the menus and set parameters. Press Enter on
the standby screen to access the main menu. Press Enter on the main menu to access the submenu.
After you set the submenu, press Enter to save the value. Press Cancel to return to the previous
menu without saving the value.
5. The main screen is displayed when the LCD is left unattended for five minutes and no alarm is
generated. The screen goes dark when the LCD is left unattended for eight minutes.
6. A customer password is required for accessing the Settings menu, and a Huawei engineer password
is required for accessing the Eng. Setting menu. The default customer password and Huawei
engineer password are 0# and 11# respectively. Both passwords can be changed.

1 Set the system type.

2 Set the number, capacity and installation date of battery strings.

3 Set temperature alarm parameters.

4 Set the date and time.
5 a. In out-of-band mode, when an SNMP module is configured, set the IP address, subnet mask, and gateway address
based on the address assigned by the EMS.
b. In in-band mode, when multiple power systems exist, set the device address based on the address assigned by the
communications equipment.
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 1. Set the number of battery groups, capacity, temperature alarm thresholds, time, date, and output power
according to actual conditions.
2. The number of the battery groups can be set to 0, 1, and 2. If one battery group is required, set the battery
capacity according to the fuse position. For example, if the storage batteries are connected to the BAT1, set
the battery capacity to battery capacity 1; if the storage batteries are connected to the BAT2, set the battery
capacity to battery capacity 2.This guide describes the setting of two battery groups (300 Ah).
1 2 3 4 5
English English English English

Enter Enter Enter Enter

2001-01-01 2001-01-01 2001-01-01 2001-01-01

53.6 V DC 227 V AC 53.6 V DC 227 V AC 53.6 V DC 227 V AC 53.6 V DC 227 V AC
Load: 0.2 A Load: 0.2 A Load: 0.2 A Load: 0.2 A
Batt: 0.0 A Batt: 0.0 A Batt: 0.0 A Batt: 0.0 A
Enter Enter Enter Enter
MAIN MENU MAIN MENU MAIN MENU MAIN MENU
Status Status Status Status
Maintenance Maintenance Maintenance Maintenance
Settings Settings Settings Settings
Enter 0# Enter Enter 0# Enter Enter 0# Enter Enter 0# Enter

Settings Settings Settings Settings

System Settings DC Settings DC Settings System Settings
Alarm Settings Batt Settings Batt Settings Alarm Settings
AC Settings AMB. Settings AMB. Settings AC Settings
Enter Enter Enter Enter

Address: 0 Batt Settings Batt Settings Address: 0

Text: English Batt Selection Batt Test Text: English
Comm Mode: Modem LVD Settings Temp Coeff Comm Mode: Modem
Baud: 9600 Charge Baud: 9600
Enter Enter Enter

Batt2 Shunt: Yes Batt Selection Temp Comp Basis: Date:

Disp Contrast: 3 Batt String: 1 Batt 1 2001-01-01
System Type: Cap 1: 400 Ah Temp Comp: Time:
TP48300/A Cap 2: 0 Ah 80 mV/°C 09:10
Enter Enter Enter Enter Enter

Batt2 Shunt: Yes Batt Selection Low Temp Alarm: Date:

Disp Contrast: 3 Batt String: 2 0°C 2001-01-01
System Type: Cap 1: 400 Ah High Temp Alarm: Time:
TP48300/A Cap 2: 30 Ah 50°C 09:10
Enter Enter Enter Enter
Batt2 Shunt: Yes Batt Selection Low Temp Alarm: IP Address:
Disp Contrast: 3 Batt String: 2 0°C xxx.xxx.xxx.xxx
System Type: Cap 1: 400 Ah High Temp Alarm: Subnet Mask:
TP48200A Cap 2: 30 Ah 50°C xxx.xxx.xxx.xxx
Enter Enter
Batt Selection IP Address:
Batt String: 2 xxx.xxx.xxx.xxx
Cap 1: 300 Ah Subnet Mask:
Cap 2: 30 Ah xxx.xxx.xxx.xxx
Enter Enter

Batt Selection Gateway:

Batt String: 2 xxx.xxx.xxx.xxx
Cap 1: 300 Ah Server Port:
Cap 2: 30 Ah 31220

Enter Enter
Batt Selection ServerIP Addr1: ServerIP Addr1:
Batt String: 2 xxx.xxx.xxx.xxx Enter xxx.xxx.xxx.xxx
Cap 1: 300 Ah ServerIP Addr2: ServerIP Addr2:
Cap 2: 300 Ah xxx.xxx.xxx.xxx xxx.xxx.xxx.xxx

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b Powering On the TP48200A

To avoid damaging storage batteries, connect mains to the TP48200A only after correctly setting the storage
battery parameters on the PMU.
Check whether the voltage between the RTN+ busbar and the -48 V copper bar check point 1, 2 and 3 are the same as the
storage battery voltage and the voltage displayed on the monitoring unit. If not, ask professionals to rectify the fault to
rectify the fault.
RTN+

-48V

-48 V check point 1 -48 V check point 2 -48 V check point 3

Switch the AC input circuit breaker to the ON position, and perform step 1 again to check the voltage. The voltage must
range from 43.2 V to 57.6 V.

ON

RTN+

-48V

-48 V check point 1 -48 V check point 2 -48 V check point 3

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Check that the battery switch is in the Normal position.

Normal

TP48200A-X3H4 Switch the LLVD and BLVD branches to the ON positions, The circuit breaker for the RCD
must be set to ON. and perform step 1 again to check the voltage. The voltage must range
from 43.2 V to 57.6 V. Check whether the loads work normally. If the loads work abnormally,
rectify the fault according to the relevant user guides.

RTN+

-48V

ON

ON ON

-48 V check point 1 -48 V check point 2 -48 V check point 3

TP48200A-X3H5 Switch the LLVD and BLVD branches to the ON positions The circuit breaker of the heater
and RCD must be set to ON. and perform step 1 again to check the voltage. The voltage must
range from 43.2 V to 57.6 V. Check whether the loads work normally. If the loads work
abnormally, rectify the fault according to the relevant user guides.

RTN+

-48V

ON

ON ON

ON

-48 V check point 1 -48 V check point 2 -48 V check point 3

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 Switch the circuit breakers for the AC input, RCD, battery route, primary load, and secondary
TP48200A-X3H4 load as required.

TP48200A-X3H5 Switch the circuit breakers for the AC input, RCD, heater, battery route, primary load, and
secondary load as required.

Switch the fan runs normally without abnormal noises in the cabinet.

Check whether the NMS can receive the information from the power system. If not, check whether the IP address is set
correctly and the SNMP communication module is connected properly.

Observe the operation of the power system for 15 minutes. If no alarms are generated, and current/voltage parameters
of the storage battery and loads are set properly, then re-install the cover above the AC input circuit breaker and the
protection plate on the power distribution unit, lock the door to the cabinet, give the key of the cabinet door to the
customer, and clean the site before leaving.

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 TP48200A Parameter Settings

Second- Third-
Main
Level Level Forth Menu Value Range Default Value 1st Setting
Menu
Menu Menu

Settings System Date 0000-00-00~9999- 2001-01-01

Settings 12-31

Time 00:00~23:59 00:00

IP 0.0.0.0~255.255.25 192.168.0.1
Address 5.255

Subnet 0.0.0.0~255.255.25 255.255.254.0

Mask 5.255

0.0.0.0~255.255.25 10.70.199.1
Gateway
5.255

Eng. Rect Sleep Yes or No No

Settings

Batt Batt Batt String 0~2 1

Settings Selection
Cap 1 30~1000 400Ah

Cap 2 30~1000 0Ah

LVD LLVD enable Yes or No Yes

Settings BLVD enable Yes or No Yes
LLVD (BLVD) voltage to 44.0 V
DC undervoltage
alarm threshold
BLVD 35 V to (LLVD) 43.0 V
voltage

Charge Float 43.2 V~57.6 V 53.5 V

Boost 43.2 V~57.6 V 56.5 V

Current Limit 0.05C10~0.25C10 0.10C10

Temp High Temp -50°C~100°C 50°C

Coeff Alarm

AMB. High -50°C~100°C 50°C

Settings Alarm

Site:

Engineering Representative： Customer Representative：

Date： Date：

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HUAWEI TECHNOLOGIES CO., LTD.
Huawei Industrial Base Bantian Longgang
Shenzhen 518129
People’s Republic of China
www.huawei.com