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Volkswagen Passat B4 - Steering column, steering column tube and steering wheel Page 1 / 12

48 - 1

Steering column, steering column tube, steering


wheel and steering wheel with airbag, assembly
overview
Check airbag system for function and check DTC
memory

Repair Manual, Body Exterior, Interior, Repair Group


01, On Board Diagnostic for airbag system

Safety precautions for working on airbags

Repair Manual, Body Exterior, Interior, Repair Group


68, Airbag, removing and installing

Note :

„ All parts marked with 1 can be pre-installed outside


the vehicle, pre-installing steering column Topic
48-1 .

„ Always replace self-locking nuts and bolts.

„ Welding or straightening work on any steering


components is not permissible.
Steering column, steering column tube, steering wheel and steering wheel with airbag, ... Page 2 / 12

„ Concealment cap

„ Hex nut, tighten to 50 Nm

„ Steering wheel

„ Attach in center position

„ Airbag unit

„ Removing and installing


48-1, Airbag unit, removing
and installing

„ Steering wheel for airbag

„ Removing and installing


48-1, Steering wheel with
airbag, removing and
installing
Steering column, steering column tube, steering wheel and steering wheel with airbag, ... Page 3 / 12

„ Removing and installing


return ring 48-1, Return
spring with slip ring,
removing and installing

„ Hex socket head bolt, 6.5 Nm

„ Replace

„ Harness connector

„ Multi-point adapter sleeve

„ Remove 48-1, Pull of


multi-point adapter sleeve

„ Attach 48-1, Attach multi-


point adapter sleeve

„ Spring

„ Steering column switch/Steering


lock housing 1)

„ Distance steering
wheel/steering column
switch not adjustable

„ Upper trim

„ Supporting ring 1)

„ With washer inserted

„ Steering column 1

„ To remove, pull upward out


of steering column tube

„ Checking length 48-1,


Checking length of steering
column

„ Hex bolt, 30 Nm

„ Hex nut, tighten to 25 Nm

„ Hex nut, tighten to 30 Nm

„ Universal joint for steering


Steering column, steering column tube, steering wheel and steering wheel with airbag, ... Page 4 / 12

column

„ Spring

„ Lower bearing for steering


column

„ Pull in with large washer


using Slide Hammer-
Complete Set VW771

„ Drive out downward using


tube

„ Insulation

„ For diesel vehicles only

„ Snap in 48-1, Snapping in


steering column tube
insulation

„ Washer

„ Shear bolt

„ Tighten until head shears off

„ To remove, drill out

„ Shear bolt for diesel vehicles


only

„ Tighten until head shears off

„ To remove, drill out

„ Backing plate

„ For diesel vehicles only

„ Steering column tube

„ Lower trim
Steering column, steering column tube, steering wheel and steering wheel with airbag, ... Page 5 / 12

Pull of multi-point adapter sleeve

Only use puller with tension bracket, e.g. Kukko Puller


204/2 (commercially available).

Attach multi-point adapter sleeve

- Attach "sleeve" onto steering column and bolt on hex nut


onto steering column.

- Remove nut again, install washer and screw on "sleeve"


with nut until "sleeve" is properly seated.
Steering column, steering column tube, steering wheel and steering wheel with airbag, ... Page 6 / 12

Checking length of steering column

Small metal tab of lower part must be visible in hole of


upper part - arrow - . If necessary, pull both parts
forcefully apart or press together until stop.

Pre-install steering column

- Carefully clamp lower part of steering column into vise so


that the upper part supports itself at the jaws.

Snapping in steering column tube insulation

- Snap rubber in mount for steering column tube.

Airbag unit, removing and installing

Removing

- Disconnect battery Ground (GND) strap.

- Turn steering wheel to center position (wheels in straight-


ahead position).
Steering column, steering column tube, steering wheel and steering wheel with airbag, ... Page 7 / 12

- Remove both hex socket head bolts for airbag unit.

- Remove airbag unit from steering column and disconnect


connector from airbag unit.

Installing

Installation is performed in the reverse order of removal.

Note:

„ Use only new hex socket head bolts for airbag unit.
Tightening torque: 7 Nm.

„ After installing the airbag unit, switch on ignition and


then connect battery Ground (GND) strap.

Warning!

Make sure no one is in the vehicle while connecting


the battery Ground (GND) strap.

Steering wheel with airbag, removing and installing

Removing

- Remove airbag unit 48-1, Airbag unit, removing and


installing .

- Remove trim below steering column switch.


Steering column, steering column tube, steering wheel and steering wheel with airbag, ... Page 8 / 12

- Disconnect harness connector - arrow - . (If present,


remove foam sleeve from harness connector).

- Remove hex nut and pull steering wheel off of steering


column.

Note:

„ After removing steering wheel, turn return ring


slightly so that cable - arrow - points downward
(hold steering wheel in installation position). The
return ring then engages and is secured against
turning.

„ If not observed or return ring is turned too much,


spiral spring of return ring may get turned too far and
thereby destroyed.

Steering wheel, installing

- Attach steering wheel, install nut and tighten. Tightening


torque: 50 Nm.

- Connect harness connector for airbag unit below steering


wheel.

- Install trim below steering wheel, make sure that cable


Steering column, steering column tube, steering wheel and steering wheel with airbag, ... Page 9 / 12

connection of return ring are seated securely in holes of


trim.

- Attach connector in steering wheel onto airbag unit.

- Install airbag unit 48-1, Airbag unit, removing and


installing .

Note:

„ Use only new hex socket head bolts for airbag unit.

„ After installing the airbag unit, switch on ignition and


then connect battery Ground (GND) strap.

Warning!

Make sure no one is in the vehicle while connecting


the battery Ground (GND) strap.

Return spring with slip ring, removing and installing

Remove airbag unit 48-1, Airbag unit, removing and


installing .

Remove steering wheel 48-1, Steering wheel with


airbag, removing and installing .

- Disconnect single harness connector for horn.

- Unscrew Phillips-head screws - 1 - and remove return


spring with slip ring - 2 - from steering wheel.

Installing steering wheel 48-1, Steering wheel,


installing .

Install airbag unit 48-1, Airbag unit, removing and


installing .

Note:
Steering column, steering column tube, steering wheel and steering wheel with airba... Page 10 / 12

„ When removing and installing return spring with slip-


ring, make sure that return spring is set in center
position.

„ A new return ring with slip ring is secured in the


centered position with a cable tie.

Steering column tube for height-adjustable steering


wheel, removing and installing

Steering column tube is height-adjustable


approx. 50 mm.

„ Actuating lever

„ Washer plate

„ Steering column tube

„ Quadrangular housing
Steering column, steering column tube, steering wheel and steering wheel with airba... Page 11 / 12

engages over mounting


bracket

„ Rubber stop

„ Return spring

„ Hooked into mounting


bracket on column tube

„ Thrust pad

„ Washer plate

„ Clamping sleeve

„ Insulation

„ For diesel vehicles only

„ Snap in 48-1, Snapping in


steering column tube
insulation

„ Mounting bracket

„ Before assembling, coat side


slide surfaces with MoS 2
grease.

„ Cross member

„ Washer

„ Shear bolt

„ Tighten until head shears off

„ To remove, drill out

„ Backing plate

„ For diesel vehicles only

„ Shear bolt for diesel vehicles


only

„ Tighten until head shears off

„ To remove, drill out


Steering column, steering column tube, steering wheel and steering wheel with airba... Page 12 / 12

„ Nut for securing plate, 8 Nm

„ Self-locking

„ Replace

„ Locking plate

„ Bolt with left-hand thread

„ Tighten to 22 Nm, lever at


upper stop

„ Attach securing plate after


tightening

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