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1
Motor operating device
UEMC 40 K8_
For Sectos
Contents
1. General .......................................................... 3
2. Standards ....................................................... 3
4. Construction ................................................... 3
5. Installation ...................................................... 4
7. Operation ....................................................... 5
8. Service ........................................................... 5
2
1. General 4. Construction
UEMC 40 K8_ is a motor operating device mainly inten- The motor operating device comprises of a motor,
ded for operating the Sectos. The motor operating gear wheel, a screw gear and a lifting arm mechanism.
device will disengage from the switch-mechanism
after each operation so that it is possible to operate the Material:
switch manually. Manual operation is relised by turning the – screw stainless steel
shaft of the switch, using a hand operating device, or – nut bronze
turning an operating level with a hook stick. – gear wheels bronze
If a separate hand operating device is used, it must not
automatically lock the switch in the end positions. The motor A-2 drives gear wheels A-3 and A-4. Gear
wheel A-4 rotates screw A-6 which pulls nut A-5. The nut
The operating device is to be mounted directly on the side turns the lifting arm A-1, but disengages from the lifting arm
of the Sectos disconnector, beneath the mechanism after operation so that it is possible to operate the switch
enclosure. This manual also details the operation boxes disconnector manually directly from the shaft. Position
and other electrical accessories for the motor operating limit switches A-S1 and A-S2, break the control current
device, see chapters 11 and 12. and stop the motor after performing the operation.
2. Standards
The motor operating device complies with the following
standards:
– IEC 265
– voltage test 2 kV, 50 Hz, 1 min, except for the
motor 1,5 kV
– VDE 0530 motor voltage test
Fig. A
3
5. Installation 3. Connect the wiring for the motor control mechanism
into the socket. The wiring can be accessed by
Important removing the socket fixing screws and pulling
Before starting the installation, check that the disconnector it slightly out. The numbering of the wiring is normally
is isolated and earthed and that all electrical safety the same as for the plug numbering, but check
regulations and instructions have been followed. the numbering from the respective circuit diagram.
4
6. Electrical connection 8. Service
Motor operating device The motor operating device is service free under its
estimated life time, but it is recommended to grease
Type: UEMC 40 K8_/1 following points at revision or repairing works:
Circuit diagram: 31 UEMC 207
Includes: motor and limit switches – screw A-6
– lifting arm sliding surfaces A-1
– structure slides A-7
Protective MCB – gear wheels A-3 and A-4
The use of a protective MCB in the supply circuit of the
motor operating device is recommended. In order that Grease: ISOFLEX TOPAS NCA 52
the MCB will protect the motor against overload, the type
is to be chosen for the respective voltage as detailed in It other types of lubrication are used, they must be of good
chapter 11.9. quality, and suitable for use in the same range of
If an operating box, or a separate control unit is included, temperatures as the operating device.
the MCB is already connected to the circuit.
7. Operation
a) Motor control
The motor operating device can be electrically operated by
remote control or by using I and 0 push buttons.
The motor operating device engages automatically when
starting.
b) Manual control
The motor operating device is mechanically disengaged
in both the open and closed positions. Manual operation
is realised by turning the shaft of the switch, using a
handoperating device, or turning a operating level with a
hook stick.
5
9. Spare parts
Typical spare parts:
Motor operating device Rated current *) Max. current **) Protective MCB type
For AC supplies, use rectified motor current. *) Rated current is the current under normal working conditions.
**) Max. current is the current value for a stalled load from the
motor operating device.
Includes: motor
limit switches
Dimension drawing: 135 UEMC 23
6
11.2 Operating box type: UEMC–A1
Material: stainless steel AISI 304
Degree of protection: IP 55
Includes: – mounting plate
– self-regulating heater
45 W, 110...250 V AC/DC
420
– relay panel
– pole fixing element
Dimension drawing: 135 UEMC 24
Space for: – batteries
– charger
– 1 or 2 operating circuits when 280
batteries and charger are 400
included
– max. 4 operating circuits for
models without batteries and
charger
620
– relay panel
– pole fixing element
Dimension drawing: 135 UEMC 25
Space for: – batteries
– charger
– 1 or 2 operating circuits 400 330
– remote control equipment
800
– self-regulating heater
45 W, 110...250 V AC/DC
– relay panel
– pole fixing element
Dimension drawing: 135 UEMC 26
Space for: – batteries
– charger
– 1 to 4 operating circuits 500 330
– remote control equipment
7
11.5 Batteries Type: 20Ah-12V
The batteries are hermetically sealed, with suspension Includes: 2 pcs. batteries connected in series
electrolytes, maintenance-free and usable in any position. (type: EVX-12200
Circuit diagram: 31 UEMC 281.1
Manufacturer: YUASA BATTERY GMBH
Manufacturers type: NPL 24-12 (long life type)
NPL 38-12 (long life type)
NP 17-12
8
11.6 Charger 11.7 Operating circuit
Type: ADC5783/60W a. Main circuit
Input voltage: 90-264VAC Type Circuit diagram
45-65Hz
UEZJ 261 31 UEMC 261
Input current:
100% load, 230VAC: 0.7A
100% load,115VAC: 1.2A Includes: MCB:s
Inrush current:
Selector switch
25℃, 230VAC: <25A <5ms
25℃, 115VAC: <12A <10ms Suitable for: Operating box UEMC_A_
Charge voltage: 27.4V
Output current limit: <4A
Note X10: terminals
Short circuit current: <9A
Includes: contactors
MCB
push buttons
Suitable for: operating box UEMC–A_
9
11.8 Control unit
Type Circuit diagram
UEZJ 1 – 12 VDC/4 31 UEMC 230
UEZJ 1 – 24 VDC/4 "
UEZJ 1 – 48 VDC/4 31 UEMC 231
UEZJ 1 – 60 VDC/4 "
UEZJ 1 – 110 VDC/4 "
UEZJ 1 – 125 VDC/4 "
UEZJ 1 – 220 VDC/4 "
UEZJ 1 – 110 VAC/4 "
UEZJ 1 – 230 VAC/4 "
UEZJ1
11.9 Protective MCB
Used to connect the supply circuit and protect the motor
against overloading.
OPEN REMOTE
CLOSE
ON OFF
UEZJ3
10
11.12 Rectifier –REC BR 3510
Used for AC supplies.
11.14 Thermostat
11
12. Instruction for recycling 12.3. Material of the product
the product Information about the construction and main parts
of the operating device can be found in point 4
construction.The steel parts are normally surface treated
12.1.lntroduction ..................................................... 12 (electrical gaivanized). This does not affect the recycling.
12.2.The products casing ....................................... 12
12.3.Material of the product .................................... 12
12.3.1 Material of the main parts ................... 12 12.3.1 Material of the main parts
12.3.2 Accessories and spare parts .............. 12
12.4.Recycling the product ..................................... 13 Part Description Material Weight
12.4.1 Manual demolition .............................. 13 1. Lifting arm Steel 0,3 kg
12.4.2 Mechanical crushing ........................... 13 2. Motor Several *) 1,7 kg
12.4.3 Eventual damaging material 3. Gear wheel Bronze
4. Gear wheel Bronze 0,4 kg
and problem waste ............................. 13
5. Nut Bronze 0,2 kg
12.4.3.1 Directory over eventual
damaging material and 6. Screw Stainless steel 0,2 kg
problem waste .................... 13 7. Frame Stainless steel 1,3 kg
S1. Limit switch Several
12.4.4 Possible recycling methods ................ 13 S2. Limit switch Several
ABB Xiamen Electrical Controlgear Co. Ltd. can give Part Description Material Weight
more information.
1. Control cabinet **) Several *) Depending on
Information that is in this document is not part of an extract the model
or deal, it supposes to be the most correct and trustful 2. Relay unit Several
and can be changed without notice. The publisher will not 3. M.c.b. Several
take any responsibility for the consequences. 4. Auxiliary contact
for m.c.b. Several
5. Control push buttons Several
12.2. The products casing 6. Rectifier Several
The product is cased in card, paper and foampiastic. The *) Mostly of stainless steel
card and the paper can be recycled normally. The **) See installation and operating manual for
foampiastic can be i.e. used for energy production in the control cabinet 34 UEMC 46.
a facility build for this purpose.
12
12.4. Recycling the product 12.4.3.1 Directory over eventual
To deal with junk requires in most countries permission damaging material and problem
and you have to get permission for your own company. waste
Information about local junkyards can be obtained
from the agency of environment. Part Damaging material Note
A product that is not in use anymore can be taking Plastic No
care of in two alternatively ways. The product can be
Steel Grease *) Problem waste
manually demolished or be crushed mechanically.
Bronze Grease *) Problem waste
Cables PVC **)
Before the process all parts that are containing problem
Other No
waste have to be removed and send to a facility made for
this purpose.
*) Parts mentioned under point 8 service are
greased with grease (Isoflex NCA 52).
lnformation about the facilities can be obtained from
the local agency of environment.
**) Does not inhibit granulating in suitable facility.
12.4.1 Manual demolition More information abou the grease can be ordered from
The product can be demolished manually and the the manufacturer:
parts are sorted depending of what material they are
containing according this table: Klüber Lubrication München KG
Geisenhausenerstrasse 7
– steel* D-81379 München
– bronze* Phone: +49 89 7876-0
– plastic Fax: +49 89 7876-333
– cablejunk Internet: www.klueber.com
– other
The metal parts are easy to recycle the others accor- 12.4.4. Possible reclycling method
ding to locally arrangements. No especially tools are
The mentioned way to recycle is one possible method
needed for the demolition.
but there are also many other methods:
* More information, see 12.4.3.1 Directory over eventual
– steel recycles as material
damaging material and problem waste.
– bronze recycles as material
– plastic burns for energy production
– cables to cable granulating facility
12.4.2 Mechanical crushing – problem waste to problem waste facility
ln this process the whole product will be crushed to – other burns or is transported to a dumping
small metal pieces and will be sorted automatically. ground
Components containing dangerous material must be re-
moved before the crushing (for more information see
12.4.3.1 Directory over eventual damaging material and
problem waste).
13
11.1 11.2
13. Alternative models Alt. 1
A1
31 UEMC 207
31 UEMC 261
31 UEMC 281
31 UEMC 281
14
11.1 11.3
Alternative models Alt. 2
A2
11.1
Motor operating device UEMC 40 K8 – 12 VDC/1
UEMC 40 K8 – 24 VDC/1
31 UEMC 207
31 UEMC 261
Max. 2 pcs
31 UEMC 271
31 UEMC 281
31 UEMC 281
15
11.1 11.4
Alternative models Alt. 3
A3
11.1
Motor operating device UEMC 40 K8 – 12 VDC/1
UEMC 40 K8 – 24 VDC/1
31 UEMC 207
31 UEMC 261
Max. 4 pcs
31 UEMC 271
31 UEMC 281
16
11.1 11.8 11.11
Alternative models Alt. 4
11.1
Motor operating device UEMC 40 K8 – 12 VDC/1
UEMC 40 K8 – 24 VDC/1
UEMC 40 K8 – 48 VDC/1
UEMC 40 K8 – 60 VDC/1
UEMC 40 K8 – 110 VDC/1
UEMC 40 K8 – 125 VDC/1
UEMC 40 K8 – 220 VDC/1
31 UEMC 207
11.8
Control unit UEZJ 1 – 12 VDC/4
UEZJ 1 – 24 VDC/4
UEZJ 1 – 48 VDC/4
UEZJ 1 – 60 VDC/4
UEZJ 1 – 110 VDC/4
UEZJ 1 – 125 VDC/4
UEZJ 1 – 220 VDC/4
UEZJ 1 – 110 VAC/4
UEZJ 1 – 230 VAC/4
31 UEMC 230
31 UEMC 231
17
14. Dimension drawing 135 UEMC 23 A
18
Dimension drawing 135 UEMC 24 B
19
Dimension drawing 135 UEMC 25 B
20
Dimension drawing 135 UEMC 26 D
21
15. Circuit diagram 31 NXB 7 C
M 1
22
Circuit diagram 31 UEMC 207 F
X3: 10 11 12 13 14
Black
Red
1 1 1
1)
M1 S9 S1 S2
2 2 2
M1 = Motor
S1, S2 = Limit switch
1) S9 = Interlocking switch
Option, see instruction for
the switch-disconnector.
23
Circuit diagram 31 UEMC 230 B
(O + ) O p e n
( I + ) C lo s e
(+ ) O u t
(+ )
X 1 1 : 2 1 2 3 2 4 2 5
1 2 1 4 2
F 1
1 1 1
4 4 6 6
K 1 K 2 K 1 K 2
3 3 5 5
1 1 A 1 A 1
K 1 K 2
K 2 K 1
2 2 A 2 A 2
X 1 1 : 2 2 1 0 1 7 1 1 1 8 1 2 1 3 1 4
)
(
F1 = MCB
K1, K2 = Operating contactos
24
Circuit diagram 31 UEMC 231 B
(O+) Open
(I+) Close
(+) Out
(L1/+)
(N/-)
X11: 21 22 23 24 25
12 14 2 4
F1
11
1 3
~ ~
V5 ~
-
+ -
4 4
K1 K2 12 6 22 6
3 3 K2
K3 K1 K3
11 5 21 5
A1
R1 K3
A2
1 1 A1 A1
K1 K2
K2 K1
2 2 A2 A2
X11: 26 10 17 11 18 12 13 14
( ) Out
F1 = MCB
K1, K2 = Operating contactors
K3 = Relay
V5 = Rectifier only for AC
R1 = Resistor for 110-230 V
25
Circuit diagram 31 UEMC 261 B
R e m o te +
L o c a l +
(L ) (+ )
X 1 0 : 1 3 4 7 8 1 2 1 3 1 4 1 5
2 1
F 7 F 6
R e m o te
1 2
L o c a l
O ff
1 3
*) S 6
G 2 4
*)
G 1
~ - +
R 1
~
*)
G 3
3
F 7
4
X 1 0 : 2 5 6 9 1 0
(N ) ( )
* G1 = Charger
* G2, G3 = Batteries
* To be ordered separately,
see 31 UEMC 281
26
Circuit diagram 31 UEMC 262 B
R e m o te +
L o c a l +
(L ) (+ )
X 1 0 : 1 3 4 7 8 1 2 1 3 1 4 1 5
2 1
F 7 F 6
R e m o te
L o c a l
1 2 1 3
O ff
S 6
4
R 1
3 4
F 7 F 6
4 3
X 1 0 : 2 5 6 9 1 0 1 1
(N ) ( )
* G1 = Charger
* G2, G3 = Batteries
* To be ordered separately,
see 31 UEMC 281
27
Circuit diagram 31 UEMC 271 A
Close +
Open +
Local +
VDC +
UEZJ-C1 -12VDC
-24VDC *)
X11: 21 24 23 25
2
F1
1
4 4 S45 14 24 6
6 S45
K1 K2 I K1 O K2
3 3 13 5 23 5
1 1
K2 K1 A1 A1
2 2
K1 K2
A2 A2
*)
X11: 1 2 3 4 5 6 7 8 9 22 10 17 11 18 12 13 14 15 16
Motor no.1
VDC-
28
Circuit diagram 31 UEMC 272 A
Close +
Local +
Open +
UEZJ-C1 - 48VDC
VDC +
- 60VDC
-110VDC
-125VDC *)
-220VDC X11: 21 24 23 25
2
F1
1
4 4 S45 14 6 S45 24 6
K1 K2 I K1 O K2
3 3 13 5 23 5
A1
R3 K3
A2 12 22
K3 K3
1 11 21
1
K2 K1
2 2 A1 K2 A1
K1
3 A2 A2
F1
*) 4
X11: 1 2 3 4 5 6 7 8 9 22 10 17 11 18 12 13 14 15 16
Motor no.1
VDC-
29
Circuit diagram 31 UEMC 281 C
G1 = Charger
G2, G3 = Batteries
V5 = Rectifier
F10 = Fuse
30
Circuit diagram 31 UEMC 282 B
T 1 T e rm o s ta a tti H 1 M e r k k iv a lo , p u n a in e n H 1 M e r k k iv a lo , v ih r e ä
T e rm o s ta t In d ik e r in g s la m p a , r ö d In d ik e r in g s la m p a , g r ö n
T h e rm o s ta t In d ic a to r lig h t, r e d In d ic a tio n lig h t, g r e e n
X 1 0 : 4 6 X 1 0 : 3 1 X 1 0 : 3 3
T 1
1
2 H 1 R e d H 2 G re e n
4
(R 1 )
X 1 0 : 3 2 X 1 0 : 3 4
U E Z J -H R 1 /1 2 V U E Z J -H G 1 /1 2 V
U E M Z 8 9 5 U E Z J -H R 1 /2 4 V U E Z J -H G 1 /2 4 V
R e m o te
X 1 0 : 2 1 2 3 2 5
L o c a l
O ff
1 1 1 1 7
F 7 F 6 S 6
1 4 1 4 8
H ä ly ty s p iir i
A la r m k r e ts
X 1 0 : 2 2 X 1 0 : 2 4 2 6 A la r m c ir c u it
U E M Z 8 9 6
1 ) 2 ) 3 ) 4 )
X 1 1 : 3 1 X 1 2 : 3 1 X 1 3 : 3 1 X 1 4 : 3 1
1 1 1 1 1 1 1 1
F 1 F 1 F 1 F 1
1 4 1 4 1 4 1 4
H ä ly ty s p iir i
A la r m k r e ts
X 1 1 : X 1 2 : X 1 3 : X 1 4 : A la r m c ir c u it
3 2 3 2 3 2 3 2
U E M Z 8 9 7
(O + )
C lo s e ( I+ )
+ O u t
+ O u t
(L )
O p e n
(+ )
X 1 0 : 1 3 4 7 8 1 2 1 3 1 4 1 5 X 1 1 : 2 1 2 4 2 3 2 5
2 2
1 F 1
F 7 F 6 1
R e m o te
L o c a l
1 2
O ff
4 4 S 4 5 1 4 6 S 4 5 2 4 6
1
3
G 2 S 6 K 1 K 2 K 1 K 2
3 3 5 2 3 5
G 1 4 1 3
R 1 ~ +
~
G 3
1 1
K 2 K 1
2 2 A 1 A 1
K 1 K 2
3 A 2 A 2
F 7
4
X 1 0 : 2 5 6 9 1 0 X 1 1 : 2 2 1 0 1 7 1 1 1 8 1 2 1 3 1 4
(N ) ( )
3 1 U E M C 2 6 1 B 3 1 U E M C 2 7 1 A
X 3 : 1 0 1 1 1 2 1 3 1 4
R e d
B la c k
1 1 1
M 1
S 9 S 1 S 2
2 2 2
3 1 U E M C 2 0 7 F
32
Circuit diagram 31 UEMC 292 B
C L O S E (I+ )
O P E N (O + )
R e m o te +
(L ) (+ )
X 1 0 : 1 3 4 7 8 1 2 1 3 1 4 1 5 X 1 1 : 2 1 2 4 2 3 2 5
1 2
2 F 1
R e m o te
F 7 F 6 1
L o c a l
1 2 1 3
O ff
4 4 S 4 5 1 4 6 S 4 5 2 4 6
S 6 K 1 K 2
4 K 1 K 2 I O
3 3 5 2 3 5
1 3
*) A 1
R 3 K 3 1 2 2 2
R 1 A 2
K 3 1 1 K 3
2 1
1 1
K 2 K 1
2 2 A 1 K 2 A 1
3 4 K 1
F 7 F 6 3 A 2 A 2
4 3 F 1
X 1 0 : 2 4
5 6 9 1 0 1 1 X 1 1 : 2 2 1 0 1 7 1 1 1 8 1 2 1 3 1 4
(N ) ( )
3 1 U E M C 2 6 2 B 3 1 U E M C 2 7 2 A
X 3 : 1 0 1 1 1 2 1 3 1 4
B la c k
R e d
1 1 1
M 1
S 9 S 1 S 2
2 2 2
3 1 U E M C 2 0 7 F
33
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CNXEC - UEMC40K8-45GB/01/1000/M-2003/11
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