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Article history: Deterioration of concrete due to chemical aggression is a serious menace to the two major properties of
Received 2 June 2011 concrete; strength and durability. Hence, precautionary measures towards curtailing chemical attack on
Received in revised form 26 December 2011 concrete could be of great importance. This paper reports experimental findings regarding performance
Accepted 26 December 2011
of natural rubber latex (NRL) modified concrete in acidic as well as sulfated environments. Normal and
Available online 25 January 2012
modified concretes were developed and subjected to two simulated aggressive curing mediums; 5% sul-
furic acid (H2SO4) and 2.5% sodium sulfate (Na2SO4). Latex/water ratio was varied from 0% to 20%. Con-
Keywords:
crete phases were studied through SEM. In addition, capacities in moisture ingress, being the main
Concrete
Latex modified concrete
gateway to chemical attack on concrete was also investigated through water absorption test. Results have
Compressive strength shown that inclusion of appropriate quantity of latex into concrete plays a significant role in curbing
Water absorption attack from H2SO4 and Na2SO4. For instance, considering Na2SO4 alone, strength gain in the modified con-
Sodium sulfate crete was 86.2% higher than the corresponding value in normal concrete within a period of 84 days. How-
Sulfuric acid ever, physical observations revealed a high volume change associated with latex in the modified
specimens subjected to H2SO4 which suggests attack by acidic agents on hydrocarbon substances.
Ó 2012 Elsevier Ltd. All rights reserved.
1. Introduction regions and pores [11]. Eventually, chemical and of course general
moisture ingress was observed to be primarily based on the extent
Generally, concrete is expected to effectively serve its intended of these voids. Indeed, presence of moisture within the service
purpose throughout its designed life span. However, its perfor- environment of concrete has been regarded as the main initiator
mance depends much on the immediate surrounding environment and promoter of chemical aggression on concrete. According to
or rather exposure conditions [1–4]. One of the major environmen- Dhir and Newlands [12], chemical attack on concrete is only possi-
tal factors threatening effective performance of concrete is the at- ble in the presence of a transporting agent, usually moisture.
tack from chemical agents such as acids and sulfates [5–8]. Indeed, Several efforts have so far been made in order to protect con-
chemical reaction as a typical mechanism of deterioration in con- crete against chemical attack. Ramakrishnan [13] reported that
crete normally occurs between a reactive substance (i.e. alumi- ever since the introduction of cement concrete, attempts have been
nates) and an aggressive substance (i.e. sulfate ions) already made to address issues to do with its weaknesses including that of
present within the concrete or around the environment where con- poor chemical resistance. One such attempt was the modification
crete is serving [9]. Typical repercussions include; weakening of of concrete through inclusion of polymeric substances such as elas-
the binder, leaching, crack formations and eventual dilapidations. tomeric latexes [14]. In fact, one of the most impressive character-
Failure of normal concrete (NC) to perform satisfactorily in istics of this modification is its ability to check moisture ingress,
aggressive environments during its service life has been attributed thereby improving its impermeability and consequently saving
to the particulate orientation of its compositional matrix which the concrete from undue deterioration due to aggressive attack.
normally allows for the intrusion of both moisture and aggressive It is believed that the latex film lining the inherent capillary pores,
agents. Indeed, concrete matrix consists of voids resulting from voids and micro cracks does an excellent job in subsiding fluid flow
either incomplete consolidation of fresh mix or from evaporation in modified products [15].
of mixing water that has not been used for hydration of cement Presently, many effective polymeric latex systems for cement
[10]. Morphological observations on hardened cement products concrete have been developed and are already in use for various
are reported to entertain scattered voids which apparently applications in the construction industry [16–18]. Neelamegam
transform the matrix into a honeycomb-like network of hardened et al. [19], reported remarkable reduction in water absorption of
NRL-modified mortar when compared with the normal mix. It fact,
⇑ Corresponding author. Tel.: +60 172687860. according to the report, the high impact of the latex made on the
E-mail address: engrbmuhammad@yahoo.com (B. Muhammad). total water absorbed by the modified mortar was mainly due to
0950-0618/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2011.12.099
130 B. Muhammad, M. Ismail / Construction and Building Materials 31 (2012) 129–134
Fig. 1. (a) Coring and (b) cored samples for water absorption test.
at interfacial boundary between cement oxides and aggregate par- inter-particle spacing diminishes until coalesceness is achieved,
ticle as portrayed on the lower right portion of Fig. 2a. Indeed, the thereby resulting into a continuous film. However, when added into
comparatively porous textured features shown in this matrix indi- concrete in small quantities a continuous film may not be achieved,
cates a typical level of porosity associated with normal mixes. rather a cluster of the isoprene particles may be present in capillary
Modified mixes on the other hand, have shown more com- pores and voids. This is manifested in NM-10% where the previously
pacted features depending upon the latex contents included in observed larger and deeper voids in NM appeared to become smaller
the mix. For instance, while MM-10% shown in Fig. 2b yielded a and shallow without a continuous bridging across the cement and
relatively denser texture than NM, MM-20% shown in Fig. 2c por- aggregate particles. Meanwhile, denser features exhibited by the
trayed a texture free from inter particle gaps. In fact, except for modified mixes have indicated suitable qualities for raising level
shallow depressions, modification by 20% latex/water appeared of restriction to fluid flow into and within these phases. Thus, the la-
to have completely filled up voids and possibly coated all surfaces tex performs its action by blocking the access of the moisture which
of cement oxides as well as aggregates particles. normally transports the chemical agents into the concrete matrix.
The latex-film in its entity has demonstrated a fine-grain tex- Indeed, differences in microstructural units of modified mortars
tured membrane as shown in Fig. 2d. In its liquid state, NRL mainly due to changes in latex content as witnessed in the present work
consists of a dispersion of poly 1–4 isoprene particles. However, as have been reported. For example, polymer particles in polymer
the dispersed medium which is normally water, drains away, modified concrete were observed to be partitioned between the
Fig. 2. Morphologies; (a) normal cement-sand matrix, (b) cement-sand with 10% latex, (c) cement-sand with 20% latex and (d) latex-film.
132 B. Muhammad, M. Ismail / Construction and Building Materials 31 (2012) 129–134
inside of hydrates and the surface of anhydrous cement grains [23]. Even though, concrete is expected to progressively continue to
In addition, total porosity of pore volume was reported to diminish develop in compressive strength especially during the first one
with increase in polymer content thereby raising impermeability month, in this case, only the NC increases by a very small amount.
and durability characteristics [14]. MCs on the other hand, not only failed to increase in strength but
suffer minute reductions. Obviously, lack of appreciable progress in
strength particularly in the first one month could be the result of
3.2. Water absorption
counter destructive effect caused by H2SO4. At 28 days old for in-
stance, the NC should have reached the designed concrete strength,
Fig. 3 presents water absorption results. From the results, MC-
but the impact of attack coming from the H2SO4 clearly hindered
5% absorbed the least water content, above and below which more
this normalcy. Thus, the main consequence of introducing fresh
water was absorbed. In fact, the more the latex content above this
concrete into aggressive environment is the initiation of attack
limit the higher the water absorbed.
prior to the development of normal strength. In this type of situa-
Since NC contains voids as depicted in its structure by the mor-
tion, concrete may never achieve its designed strength.
phology in Fig. 2a, it follows that latex content below 5% is insuffi-
Comparatively, NC develops strength at a rate higher than MC,
cient to provide the most effective water rejection qualities. Even
perhaps due to lack of favorable condition for the formation of la-
though, MC-2.5% indicated a marked improvement over NC, this
tex-films. In general, strength development in polymer modified
content failed to yield optimum result. Similarly, modifications be-
concrete is known to be a combine action of cement hydration
yond 5% depicted poor water exclusion properties perhaps due to
and latex-film formations [13,14]. Therefore, as long as there is
excess latex over that which is sufficient for the most effective
moisture around the latex molecules not only its expected contri-
voids filling. Indeed, excess latex beyond that which is necessary
bution will cease to exist but its presence in between the binder
to fill capillary pores may prevent proper compaction of aggregates
particles may further reduce the binding capacity thereby affecting
by appearing at interface boundaries. Thus, as the latex coalesces,
the overall strength.
which is normally accompanied by volume reduction, more voids
However, where the latex in the modified matrix is relatively
may arise over that witnessed in MC-2.5% and MC-5%.
small, hydration process may easily drain the water around the la-
In fact, another important point regarding the issue of voids for-
tex molecules since the moisture around the molecules should be
mation in the modified systems due to withdrawal of water around
proportional to its contents. This might serve as an opportunity
hydrocarbon particles is in relation to the morphologies previously
for the latex particles to effectively block the passage of external
discussed. It was observed that inclusion of latex up to 10% yielded
moisture and possibility contribute to the strength also. To this re-
traces of inter particle spaces after dry conditioning for 6 months.
spect, MC-1.5% is of the outmost advantage and this could be the
This suggests that prolonged air curing or heat treatment as in
key factor towards its strength increase after 56 days of immersion.
the water absorption test employed in this work could cause in-
Indeed, during the third month, strength development in MC-1.5%
crease in void contents mainly due to higher expulsion of moisture.
was 33.7% as against 15.1% in NC. Meanwhile, positive strength
Meanwhile, NR latex has been reported to cause increase in
development in the other modifications; MC-5% and MC-10%
water absorption of concrete [14]. But, the quantity of latex used
may be registered when the moisture surrounding the larger con-
in the research was 10% latex/cement ratio which represents about
tents of latex in these mixes are drained through cement hydration
20% latex/water ratio. Indeed, the effect of adding 20% latex/water
or air curing. In fact, the little increase in MC-5% during the final
ratio was observed in the present research to cause more than 50%
curing period could be a testimony to this hypothesis.
increase in the water absorption of NC. However, according the
Another factor which might contribute to the low performance
present work a 5% addition causes reduction in the water absorp-
of modified phases especially MC-5% and MC-10% could be attack
tion by about 6.6%.
on the hydrocarbon particles by the H2SO4. In fact, at the end of
the last two curing regimes a layer of latex was found on the sur-
3.3. Resistance to sulfuric acid face of specimens. Close observations revealed that the peripheral
latex especially at the top horizontal surface has been transformed
Results of compressive strength after aggressive treatment by into jelly like form with substantial increase in volume. This was
H2SO4 are presented in Fig. 4. Generally, strength in both NC and believed to be caused by the action of the H2SO4. Previous reports
MC are low among all immersion period since specimens were regarding acidic substances coming into contact with polymer sub-
introduced into the aggressive medium immediately after demoul- stances suggested that harm can occur on the polymeric Si–O–Al
ding as already explained under specimen preparations. While NC bonds with consequence strength weakening through ejection of
entertained gradual increase in strength until 56 days where it tetrahedral alumina from the aluminosilicate [24,25].
drops and later pickups at 84 days, MC-1.5% continue to experience Therefore, while the NC suffers from the usual acidic attack on
reductions until 84 days before it shows signs of strength develop- cement paste only, the MC receives double fold; conversion of
ment. The other modifications; MC-5% and MC-10% continue to compounds of the cement to calcium sulfate, and ejection of tetra-
depreciate throughout the 84 days observation period. hedral alumina from the aluminosilicate framework. Thus, as the
Latex/water Content (%)
MC-20% 10.4
MC-15% 9.5
MC-10% 8.3
MC-7.5% 6.9
MC-5% 5.7
MC-2.5% 6.0
MC-0% 6.1
0 2 4 6 8 10 12
Water Absorption (%)
20 18.9
45
Compressive Strength (N/mm 2 )
16
40
12 10.8
35 8.5 9
8
5.8 6.1 6.0
30
NC MC-1.5% 4 2.9
25
MC-3% MC-5%
20 0
0 7 28 56 84 NC MC-1.5% MC-3% MC-5%
Age (Days) Concrete Type
Fig. 5. Effect of sodium sulfate on compressive strength. Fig. 6. Effect of sodium sulfate on gain/loss in compressive strength.
134 B. Muhammad, M. Ismail / Construction and Building Materials 31 (2012) 129–134
showed no sign of leaching throughout the 84 days curing period. Teknologi Malaysia (UTM) and Group of Six (G6); Husaini M.D., Sa-
In fact, at the end of the last batch there was no eroded residue of nusi B.K., Ali G.T., Mustapha M.K., Umar S.Y. and Hassan H.K.
cement paste, sand particles or latex at the base of the plastic con-
tainer. Hence, variation in weights of specimens at the end of the References
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received from Bayero University Kano (BUK) Nigeria, Universiti