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Construction and Building Materials 31 (2012) 129–134

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Performance of natural rubber latex modified concrete


in acidic and sulfated environments
Bala Muhammad ⇑, Mohammad Ismail
Faculty of Civil Engineering, Universiti Teknologi Malaysia, 81310 UTM Skudai, Johor Bahru, Johor, Malaysia

a r t i c l e i n f o a b s t r a c t

Article history: Deterioration of concrete due to chemical aggression is a serious menace to the two major properties of
Received 2 June 2011 concrete; strength and durability. Hence, precautionary measures towards curtailing chemical attack on
Received in revised form 26 December 2011 concrete could be of great importance. This paper reports experimental findings regarding performance
Accepted 26 December 2011
of natural rubber latex (NRL) modified concrete in acidic as well as sulfated environments. Normal and
Available online 25 January 2012
modified concretes were developed and subjected to two simulated aggressive curing mediums; 5% sul-
furic acid (H2SO4) and 2.5% sodium sulfate (Na2SO4). Latex/water ratio was varied from 0% to 20%. Con-
Keywords:
crete phases were studied through SEM. In addition, capacities in moisture ingress, being the main
Concrete
Latex modified concrete
gateway to chemical attack on concrete was also investigated through water absorption test. Results have
Compressive strength shown that inclusion of appropriate quantity of latex into concrete plays a significant role in curbing
Water absorption attack from H2SO4 and Na2SO4. For instance, considering Na2SO4 alone, strength gain in the modified con-
Sodium sulfate crete was 86.2% higher than the corresponding value in normal concrete within a period of 84 days. How-
Sulfuric acid ever, physical observations revealed a high volume change associated with latex in the modified
specimens subjected to H2SO4 which suggests attack by acidic agents on hydrocarbon substances.
Ó 2012 Elsevier Ltd. All rights reserved.

1. Introduction regions and pores [11]. Eventually, chemical and of course general
moisture ingress was observed to be primarily based on the extent
Generally, concrete is expected to effectively serve its intended of these voids. Indeed, presence of moisture within the service
purpose throughout its designed life span. However, its perfor- environment of concrete has been regarded as the main initiator
mance depends much on the immediate surrounding environment and promoter of chemical aggression on concrete. According to
or rather exposure conditions [1–4]. One of the major environmen- Dhir and Newlands [12], chemical attack on concrete is only possi-
tal factors threatening effective performance of concrete is the at- ble in the presence of a transporting agent, usually moisture.
tack from chemical agents such as acids and sulfates [5–8]. Indeed, Several efforts have so far been made in order to protect con-
chemical reaction as a typical mechanism of deterioration in con- crete against chemical attack. Ramakrishnan [13] reported that
crete normally occurs between a reactive substance (i.e. alumi- ever since the introduction of cement concrete, attempts have been
nates) and an aggressive substance (i.e. sulfate ions) already made to address issues to do with its weaknesses including that of
present within the concrete or around the environment where con- poor chemical resistance. One such attempt was the modification
crete is serving [9]. Typical repercussions include; weakening of of concrete through inclusion of polymeric substances such as elas-
the binder, leaching, crack formations and eventual dilapidations. tomeric latexes [14]. In fact, one of the most impressive character-
Failure of normal concrete (NC) to perform satisfactorily in istics of this modification is its ability to check moisture ingress,
aggressive environments during its service life has been attributed thereby improving its impermeability and consequently saving
to the particulate orientation of its compositional matrix which the concrete from undue deterioration due to aggressive attack.
normally allows for the intrusion of both moisture and aggressive It is believed that the latex film lining the inherent capillary pores,
agents. Indeed, concrete matrix consists of voids resulting from voids and micro cracks does an excellent job in subsiding fluid flow
either incomplete consolidation of fresh mix or from evaporation in modified products [15].
of mixing water that has not been used for hydration of cement Presently, many effective polymeric latex systems for cement
[10]. Morphological observations on hardened cement products concrete have been developed and are already in use for various
are reported to entertain scattered voids which apparently applications in the construction industry [16–18]. Neelamegam
transform the matrix into a honeycomb-like network of hardened et al. [19], reported remarkable reduction in water absorption of
NRL-modified mortar when compared with the normal mix. It fact,
⇑ Corresponding author. Tel.: +60 172687860. according to the report, the high impact of the latex made on the
E-mail address: engrbmuhammad@yahoo.com (B. Muhammad). total water absorbed by the modified mortar was mainly due to

0950-0618/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2011.12.099
130 B. Muhammad, M. Ismail / Construction and Building Materials 31 (2012) 129–134

reduced porosity in the modified phase. In another development, Table 2


inclusion of styrene butadiene rubber (SBR) into light weight Chemical analysis of the latex.

aggregate concrete (LWAC) has shown significant reduction in Property Value


the water content of the concrete, and its corrosion resistance Total solid content 61.54%
was observed to increase as the latex provides blockage to chloride Dry rubber content 60.09%
ions penetration, which suggests the use of such SBR–LWAC in Non rubber contents 1.45%
structures exposed to marine environments [20]. In fact, latexes Volatile fatty acid 0.018%
Alkalinity 0.25%
and the general polymeric substances have been successfully used pH 10.07
in aggressive environments especially industries due to high dura- Mechanical stability time 1227 s
bility characteristics exhibited by these substances [21]. Specie Multiple
The present research therefore seeks to explore performance of
NRL-modified concrete (MC) in both acidic and sulfated environ-
ments by assessing optimum quantity of latex for maximum water conducted in accordance with BS 1881-108:1983. Standard steel cube molds;
exclusion followed by evaluation of initial and residual compres- 100 mm were employed for all specimens. However, 75 mm diameter cored speci-
sive strengths after subjection to chemically simulated environ- mens are used as water absorption samples. In fact, coring was diligently carried
out in order to avoid visible cracks. Fig. 1 presents coring and cored samples for
ments. In addition, possibilities of surface leaching and mass loss
water absorption assessment.
were also observed and concisely discussed. Indeed, morphological Two curing mediums containing 5% H2SO4 and 2.5% Na2SO4 each are used as
observations aimed at identifying physical changes between the aggressive environments. In order to understand what really happens when con-
normal and modified phases were also involved. Ability of NRL to crete is ‘cast-in-situ’; where concrete is introduced to the service area during its ini-
guard against chemical attack and moisture ingress on concrete tial age, specimens for H2SO4 were placed into the aggressive curing environment
immediately after removal from moulds. However, specimens for Na2SO4 as well
could save concrete from undue deterioration during its service life as water absorption test were given one month treatment in ordinary water at
particularly in acidic soils, factory sewage, agricultural domains, 23 °C and 80 ± 5% RH before subjection to the aggressive medium and coring
coastal belts and saline clays. respectively. In fact, in the case of specimens for Na2SO4, 72 h air drying at
20 ± 3 °C and 80 ± 5% RH was entertained before immersion into the diluted curing
medium.
2. Experimental details
Although, air-curing in addition to the moist-curing is necessary for latex film to
develop in the modified specimens, these were given similar moist-curing treat-
2.1. Materials and material mix-proportions
ment with the NC. Uniform curing treatment was considered important so that
MC do not absorb higher content of the simulated aggressive moisture when im-
Ordinary Portland cement was used throughout. Chemical composition and
mersed into the curing medium. This could obviously render results from the two
physical properties of the cement are shown in Table 1. Crushed granite stones of
categories of concrete non-comparative.
maximum nominal size 10 mm and naturally occurring river-washed quartz sand
In the case of morphological observations, samples were cured for 6 months un-
were employed as coarse and fine aggregates respectively. The fine aggregate passes
der laboratory atmosphere; 20 ± 3 °C and 80 ± 5% RH. Latex-film was obtained by
ASTM sieve No. 4 (4.75 mm) and it has a fineness modulus of 2.40. Concentrated la-
drying few drops of latex in an oven at 85 °C. The latex-film was also stored under
tex treated with 0.2% low ammonia–tetramethythiuram disulfide/zinc oxide (LA-TZ)
similar laboratory atmosphere until day for testing. Conditioning specimen for SEM
was used as the modifier. Chemical analysis of the latex is presented in Table 2. The
observations is necessary in order to expel moisture so that a clear realization of
latex was supplied by ‘Sime Darby Research Center’, Segamat, Malaysia.
microstructural matrix is achieved.
Cement content and w/c ratio are 425 kg/m3 and 0.54 respectively. Latex/water
percentages; 0–20%, 0–10% and 0–5% were considered for water absorption, acid
and sulfate resistances respectively. While the highest range was considered for 2.3. Testing program
the purpose of identifying optimum content for maximum moisture tightness, up
to 10% was adopted for acid resistance test as against 5% for sulfate resistance so 2.3.1. Scanning electron microscopy
that possible acid attack on the latex is fully motivated hence clearly recorded. JEOL Scanning Electron Microscope JSM 6390 LV was used. Morphologies were
However, in order to avoid excess water, the mixing water was reduced by 52% obtained at a current and working distance of 15 kV and 9 mm respectively. Spec-
of the volume of latex meant for each batch [22]. imens were coated with 10 nm platinum in an ‘Auto Fine Coater’ before positioning
against electron gun. Platinum coating was carried out at 20 mA for about 60 s.
2.2. Specimen preparations and curing regimes
2.3.2. Water absorption test
Batching and mixing were conducted in accordance with BS 1881-125:1986. In Measurement of water absorption was conducted in accordance with BS 1881-
the process of mixing the concrete however, latex is thoroughly dispersed into the 122:1983; ‘Method for Determination of Water Absorption’. The cores were kept in
mixing water by gentle stirring prior to discharge into the mixer. Mixing was an oven for 72 h at 105 ± 5 °C followed by subsequent cooling for 24 h in dry air-
carried out in a pan mixer conforming to BS 1881-125:1986 and casting was tight vessels. At the end of drying and cooling processes as described in the stan-
dard specimens were immersed in water for 30 ± 0.5 min at 20 ± 1 °C and then
Table 1 weighed. Average water absorption of three cored specimens expressed as a per-
Chemical composition and physical properties of the centage of dry samples is considered as the water absorbed in each particular batch.
cement.

Composition (%) 2.3.3. Chemical resistance


In order to determine the level of destructions caused by the two chemically
Chemical
aggressive environments; H2SO4 and Na2SO4, specimens were removed from the
Silicon dioxide (SiO2) 20.1
curing mediums at the end of each observation period followed by compressive
Aluminium oxide (Al2O3) 4.9
strength test. The entire compressive strength tests were in conformity with BS
Ferric oxide (Fe2O3) 2.4
12390-3:2002. An average compressive strength of three cubes is considered as
Calcium oxide (CaO) 65
the strength value of a particular batch. Indeed, during the process of compression
Sulphur oxide (SO3) 2.3
tests, it was observed that there was no significant aggressive destruction from the
Magnesium oxide (MgO) 3.1
chemical agents to cause an abrupt termination in the tests.
Insoluble residue 1.9
Loss on ignition 2
Lime saturated factor 0.85 3. Results and discussion
Property Value
Physical 3.1. Morphologies
Surface area (Blair’s) m2/kg 290
Initial setting time (min) 105 Fig. 2 presents morphologies of normal mix (NM), modified
Final setting time (min) 190
mixes (MM-10% and MM-20%) as well as latex-film. NM was ob-
Soundness (mm) 8.7
served to entertain voids or inter particle spacing including gaps
B. Muhammad, M. Ismail / Construction and Building Materials 31 (2012) 129–134 131

Fig. 1. (a) Coring and (b) cored samples for water absorption test.

at interfacial boundary between cement oxides and aggregate par- inter-particle spacing diminishes until coalesceness is achieved,
ticle as portrayed on the lower right portion of Fig. 2a. Indeed, the thereby resulting into a continuous film. However, when added into
comparatively porous textured features shown in this matrix indi- concrete in small quantities a continuous film may not be achieved,
cates a typical level of porosity associated with normal mixes. rather a cluster of the isoprene particles may be present in capillary
Modified mixes on the other hand, have shown more com- pores and voids. This is manifested in NM-10% where the previously
pacted features depending upon the latex contents included in observed larger and deeper voids in NM appeared to become smaller
the mix. For instance, while MM-10% shown in Fig. 2b yielded a and shallow without a continuous bridging across the cement and
relatively denser texture than NM, MM-20% shown in Fig. 2c por- aggregate particles. Meanwhile, denser features exhibited by the
trayed a texture free from inter particle gaps. In fact, except for modified mixes have indicated suitable qualities for raising level
shallow depressions, modification by 20% latex/water appeared of restriction to fluid flow into and within these phases. Thus, the la-
to have completely filled up voids and possibly coated all surfaces tex performs its action by blocking the access of the moisture which
of cement oxides as well as aggregates particles. normally transports the chemical agents into the concrete matrix.
The latex-film in its entity has demonstrated a fine-grain tex- Indeed, differences in microstructural units of modified mortars
tured membrane as shown in Fig. 2d. In its liquid state, NRL mainly due to changes in latex content as witnessed in the present work
consists of a dispersion of poly 1–4 isoprene particles. However, as have been reported. For example, polymer particles in polymer
the dispersed medium which is normally water, drains away, modified concrete were observed to be partitioned between the

Fig. 2. Morphologies; (a) normal cement-sand matrix, (b) cement-sand with 10% latex, (c) cement-sand with 20% latex and (d) latex-film.
132 B. Muhammad, M. Ismail / Construction and Building Materials 31 (2012) 129–134

inside of hydrates and the surface of anhydrous cement grains [23]. Even though, concrete is expected to progressively continue to
In addition, total porosity of pore volume was reported to diminish develop in compressive strength especially during the first one
with increase in polymer content thereby raising impermeability month, in this case, only the NC increases by a very small amount.
and durability characteristics [14]. MCs on the other hand, not only failed to increase in strength but
suffer minute reductions. Obviously, lack of appreciable progress in
strength particularly in the first one month could be the result of
3.2. Water absorption
counter destructive effect caused by H2SO4. At 28 days old for in-
stance, the NC should have reached the designed concrete strength,
Fig. 3 presents water absorption results. From the results, MC-
but the impact of attack coming from the H2SO4 clearly hindered
5% absorbed the least water content, above and below which more
this normalcy. Thus, the main consequence of introducing fresh
water was absorbed. In fact, the more the latex content above this
concrete into aggressive environment is the initiation of attack
limit the higher the water absorbed.
prior to the development of normal strength. In this type of situa-
Since NC contains voids as depicted in its structure by the mor-
tion, concrete may never achieve its designed strength.
phology in Fig. 2a, it follows that latex content below 5% is insuffi-
Comparatively, NC develops strength at a rate higher than MC,
cient to provide the most effective water rejection qualities. Even
perhaps due to lack of favorable condition for the formation of la-
though, MC-2.5% indicated a marked improvement over NC, this
tex-films. In general, strength development in polymer modified
content failed to yield optimum result. Similarly, modifications be-
concrete is known to be a combine action of cement hydration
yond 5% depicted poor water exclusion properties perhaps due to
and latex-film formations [13,14]. Therefore, as long as there is
excess latex over that which is sufficient for the most effective
moisture around the latex molecules not only its expected contri-
voids filling. Indeed, excess latex beyond that which is necessary
bution will cease to exist but its presence in between the binder
to fill capillary pores may prevent proper compaction of aggregates
particles may further reduce the binding capacity thereby affecting
by appearing at interface boundaries. Thus, as the latex coalesces,
the overall strength.
which is normally accompanied by volume reduction, more voids
However, where the latex in the modified matrix is relatively
may arise over that witnessed in MC-2.5% and MC-5%.
small, hydration process may easily drain the water around the la-
In fact, another important point regarding the issue of voids for-
tex molecules since the moisture around the molecules should be
mation in the modified systems due to withdrawal of water around
proportional to its contents. This might serve as an opportunity
hydrocarbon particles is in relation to the morphologies previously
for the latex particles to effectively block the passage of external
discussed. It was observed that inclusion of latex up to 10% yielded
moisture and possibility contribute to the strength also. To this re-
traces of inter particle spaces after dry conditioning for 6 months.
spect, MC-1.5% is of the outmost advantage and this could be the
This suggests that prolonged air curing or heat treatment as in
key factor towards its strength increase after 56 days of immersion.
the water absorption test employed in this work could cause in-
Indeed, during the third month, strength development in MC-1.5%
crease in void contents mainly due to higher expulsion of moisture.
was 33.7% as against 15.1% in NC. Meanwhile, positive strength
Meanwhile, NR latex has been reported to cause increase in
development in the other modifications; MC-5% and MC-10%
water absorption of concrete [14]. But, the quantity of latex used
may be registered when the moisture surrounding the larger con-
in the research was 10% latex/cement ratio which represents about
tents of latex in these mixes are drained through cement hydration
20% latex/water ratio. Indeed, the effect of adding 20% latex/water
or air curing. In fact, the little increase in MC-5% during the final
ratio was observed in the present research to cause more than 50%
curing period could be a testimony to this hypothesis.
increase in the water absorption of NC. However, according the
Another factor which might contribute to the low performance
present work a 5% addition causes reduction in the water absorp-
of modified phases especially MC-5% and MC-10% could be attack
tion by about 6.6%.
on the hydrocarbon particles by the H2SO4. In fact, at the end of
the last two curing regimes a layer of latex was found on the sur-
3.3. Resistance to sulfuric acid face of specimens. Close observations revealed that the peripheral
latex especially at the top horizontal surface has been transformed
Results of compressive strength after aggressive treatment by into jelly like form with substantial increase in volume. This was
H2SO4 are presented in Fig. 4. Generally, strength in both NC and believed to be caused by the action of the H2SO4. Previous reports
MC are low among all immersion period since specimens were regarding acidic substances coming into contact with polymer sub-
introduced into the aggressive medium immediately after demoul- stances suggested that harm can occur on the polymeric Si–O–Al
ding as already explained under specimen preparations. While NC bonds with consequence strength weakening through ejection of
entertained gradual increase in strength until 56 days where it tetrahedral alumina from the aluminosilicate [24,25].
drops and later pickups at 84 days, MC-1.5% continue to experience Therefore, while the NC suffers from the usual acidic attack on
reductions until 84 days before it shows signs of strength develop- cement paste only, the MC receives double fold; conversion of
ment. The other modifications; MC-5% and MC-10% continue to compounds of the cement to calcium sulfate, and ejection of tetra-
depreciate throughout the 84 days observation period. hedral alumina from the aluminosilicate framework. Thus, as the
Latex/water Content (%)

MC-20% 10.4
MC-15% 9.5
MC-10% 8.3
MC-7.5% 6.9
MC-5% 5.7
MC-2.5% 6.0
MC-0% 6.1
0 2 4 6 8 10 12
Water Absorption (%)

Fig. 3. Effect of latex content on water absorption.


B. Muhammad, M. Ismail / Construction and Building Materials 31 (2012) 129–134 133

25 are the compressive strength values at 0, 28 and 84 days of immer-


NC MC-1.5% MC-5% MC-10% sion into the Na2SO4 respectively.
Compressive Strength (N/mm 2)

20 Considering lowest and highest strength gains against NC and


MC-3% respectively, it follows that the increase in strength associ-
15 ated with the modified concrete was 86.2% higher than the corre-
sponding increase in NC. Since at this stage most of the mixing
10 water has been utilized through cement hydration, the latex is ex-
pected to give a positive impact towards filling the voids and thus
5
blocking the passage of the Na2SO4.
On the other hand, absence of latex particles in the capillaries
and voids as in the case of NC might have rendered the matrix vul-
0
7 28 56 84 nerable to attack through ingress of the surrounding Na2SO4 ions.
Curing Age (Days) Indeed, sulfates react with the hydrated aluminates in the cement
to give high-sulfate tricalcium sulphoaluminate or ettringite which
Fig. 4. Effect of sulfuric acid on compressive strength. normally occupy more than twice the molecular volume of the alu-
minate and its formation in hardened pastes is accompanied by
latex bulges out the aggressive agents percolates to occupy the expansive forces which can exceed the tensile strength of the con-
places previously occupied by the hydrocarbon substances. As a re- crete [27].
sult, greater reduction in strength was registered in the modified Furthermore, highest strength loss; 18.9% was observed against
concrete containing higher contents of latex. NC and this dramatically falls to 2.86% only in the MC-5%. Another
interesting observation was that of decrease in strength loss with
increase in latex contents; 6.1–2.9% as indicated in Fig. 6. This de-
3.4. Resistance to sodium sulfate
scribes suitability of using NRL as a precautionary measure to-
wards curtailing chemical attack form sulfate contaminated
Fig. 5 presents compressive strength results of both NC and MCs
environments particularly Na2SO4. According to Liguang et al.
after 84 days immersion in Na2SO4. Unlike in the previous assess-
[28], chemical resistance of ordinary concrete could be improved
ments where initial strengths among all specimens were observed
when blended with polymeric substances.
to be low due to immediate transfer of specimens from moulds to
the aggressive curing medium, in this case, initial strengths were
relatively high since specimens were cured for 28 days before 3.5. Surface leaching and mass loss
immersion into the Na2SO4. During the 84 days, all categories of
specimens gain strengths at the beginning but suffer strength loss In the case of H2SO4, physical observations revealed that a neg-
towards the end. However, NC suffers the highest strength loss. In ative volume change was entertained in the concrete matrix
fact, NC with second highest strength value ended up as the least through slight facial leaching. In fact, close inspections on speci-
strength among all. mens particularly at the end of the 84 days curing period discloses
Superiority of MC-1.5% over NC at the initial strength margin minute leaching of the cement paste, gradual disintegration of fine
indicates 1.5% modification as a suitable content for increase in aggregate particles and exposure of some coarse aggregate parti-
strength. Indeed, about 1.5% latex/water ratio was reported as an cles. This indeed correlates previous report where the action of
optimum value for maximum compressive strength [26]. Inclusion acids on Portland cements was observed to cause leaching of cal-
of latex beyond optimum content resulted in lower strength values cium hydroxide from the cement paste [27].
as witnessed in MC-3% and MC-5%. Meanwhile, strength develop- However, high positive volume change was entertained in the
ment in both NC and MCs was observed to initially retard and as latex particularly at the top face of the modified specimens. The ex-
the aggressive curing advances further, this was followed by a panded latex contains moisture thus behaved like swelled jellies
gradual reduction in the overall strength. and these form layers on the surfaces affected as mentioned previ-
However, since common initial strength does not exist among ously. Attempt to completely remove the jelly-like latex threatens
the four categories of concrete, relative percentage strength gain the integrity of the surfaces. Eventually, the overall weight was
and loss were therefore considered as the main criterions for judg- found to be balanced or even slightly greater than the original
ing the individual performance qualities. Fig. 6 presents strength weight most likely due to the moisture present in the remaining
gain and loss percent in each of the categories. The strength gain latex which sticks to the surfaces.
and loss (fg and fs) percents were expressed as ratios (f28 f0)/ Unlike specimens in the H2SO4 environment where slight sur-
f0  100 and (f28 f84)/f28  100 respectively, where f0, f28 and f84 face leaching was noticed, samples cured in Na2SO4 medium

20 18.9

Gain (%) Loss (%)


Compressive Strength (%)

45
Compressive Strength (N/mm 2 )

16

40
12 10.8
35 8.5 9
8
5.8 6.1 6.0
30

NC MC-1.5% 4 2.9
25
MC-3% MC-5%
20 0
0 7 28 56 84 NC MC-1.5% MC-3% MC-5%
Age (Days) Concrete Type

Fig. 5. Effect of sodium sulfate on compressive strength. Fig. 6. Effect of sodium sulfate on gain/loss in compressive strength.
134 B. Muhammad, M. Ismail / Construction and Building Materials 31 (2012) 129–134

showed no sign of leaching throughout the 84 days curing period. Teknologi Malaysia (UTM) and Group of Six (G6); Husaini M.D., Sa-
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cement paste, sand particles or latex at the base of the plastic con-
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received from Bayero University Kano (BUK) Nigeria, Universiti

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