Beruflich Dokumente
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Estimation
By
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Contents
BASIC DEFINITIONS
CASE STUDIES
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Basic Definitions
ALLOWANCES
CONTINGENCIES
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Basic Definitions
DIRECT COSTS
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Basic Definitions
INDIRECT COSTS
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Basic Definitions
FIXED COSTS
COSTS ARE SAID TO BE FIXED WHEN THEY REMAIN UNCHANGED AND MUST
CONTINUE TO BE INCURRED, EVEN THOUGH THE WORKLOAD FLUCTUATES, (EG.
MANAGEMENT SALARIES , RENT INSURANCE….ETC.
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Basic Definitions
VARIABLE COST
E.G - MATERIAL
- CONSUMABLES
- SPARE PARTS
- UTILITIES (POWER, WATER, SYSTEM)
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Cost Price Modle
COST
• DESIGN
• MARKETING
• LABOUR • MATCH
• SALES
• MATERIAL INVESTMENT
• COMPONENTS • ACCOUNTING
• TOOLING • PURCHASING
• MANAGEMENT
• WARRANTY
• LIABILITY
• ADMINISTRATION
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Cost - Price Modle
X
PROFIT FACTOR
PRICE PRICE 9
Cost Estimating Process
1.0 Cost Estimation Purposes
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Cost Estimating Process
2.0 Capital Cost Major Component
• Screening Studies
ENGINEERING • Basic Engineering (FEED)
• Detailed Engineering
• Procurement Services
DIRECT COST
• Major Equipment
MATERIAL • Bulk Material
• Freight & Transportation
• Owner Management
OWNER COST • Housing/Camp
• Fees
• Services
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Cost Estimating Process
3.0 In-House Cost Estimate
Cost Data
• Purchase Order
• Vendor Quotes
• Completed Projects
• Escalation Rates
• Construction Unit Rates
Computer Tools 12
Cost Estimating Process
4.0 Estimating Procedure
DEVELOPING CONTINGENCY
DOCUMENTING
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Cost Estimate Classification
International Classification Practices
Order of Order of
+40/-20%
Class 5 Magnitude Magnitude Magnitude Exploration Estimate Level 1 Screening /
Estimate Estimate Estimate
Feasibility
-30/+50 Class IV-30/+30
Feasibility Estimate
Class 3
Study Study Estimate Authorization
Class 4 Class III -20/+20
+30/-15%
Estimate Estimate Conceptual /
Budget Level 2
Estimate Prelim. Budget
-15/+30 Preliminary Budget Class 2
Class 3 Estimate
Master Control
Estimate Estimate Level 3 +20/-10%
Class II-10/+10 Master Budget
Definitive Level 4
Class 2 Estimate Class 1
Definitive Definitive Current Control
Estimate Estimate Estimate Level 5 +10/-5%
-5/+15 Class I-5/+5 Definitive /
Detailed
Class 1 Control Budget
Estimate Level 6
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Estimating Classification
1.0 Order of Magnitude
HAZY INFORMATION
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Estimating Classification
2.0 Study Estimate
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Estimating Classification
3.0 Study Estimate
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Estimating Classification
4.0 Definitive Estimate
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Cost Estimating Methodology
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Cost Estimating Methodology
What is Process Equipment
Package Units
Engineered Equipment PROCESS
EQUIPMENT • chemical Dosing
• Columns • Water Treatment
• Vessels • HVAC Equipment
• Reactors
• Tanks
Standard Equipment
• Pumps
• Compressors
• Fans
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Estimating Equipment Cost Methodologies
(Direct Cost)
BUDGET PRICE
PRICE TABLES
PRICE CURVES
CALCULATION BASED
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Estimating Methodologies
Equipment Cost (Direct Cost)
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Estimating Methodologies
Estimating Equipment (Scaling Factor)
COST
E2
E1
x
COST E2 = COST E1 X (size E2/ size E1)
SIZE
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Material Selection Impact on Equipment
FOB-VALUE
E L
. STE
S
V1
L
TEE
C.S
V2
W WEIGHT Kg
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Estimating Methodologies
Estimating Equipment Cost Calculation
MANHOLE
VESSEL WIGHT
NOZZLES
Shell weight = π x D x L x t x s.g. = W1 Kg
Others: SHELL
• Internals = W3 Kg L
• Supports = W4 Kg
• Nozzles = W5 Kg
• Manhole = W6 Kg
---------------
Total Weight W Kg
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Factors Affecting Project Final Cost
+ 7.00 mtr
T- 1001
+ 5.0 mtr
+ 0.00 mtr
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Case Study 1
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Case Study 1
RENT
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Case Study 1
STEPS TO BE TAKEN
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Case Study 1
1.0 ERECT STANDARD SCAFFOLDING (NO HEAVY EQT. ETC. INVOLVED) AROUND
TANK.
2.0 PROVIDE WORKING FLOORS. FOR EASY WORKING AT VERTICAL CENTERS OF
2.0 Mtr.
3.0 FOR ENVIRONMENTAL REASONS PROVIDE FLEXIBLE SHEETING AROUND
SCAFFOLDING.
4.0 PROVIDE 3 LADDERS
5.0 APPROVAL SAFETY ADVISER
6.0 SCAFFOLDING SHOULD BE READY BEFORE START OF THE WORK ON MONDAY
1ST MAY (WK18).
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Case Study 1
WORK SCHEDULE:
START
WK17 1/5 WK18 W/E WK19 W/E WK 20
Blasting/painting
Scaffolding Ready
Start Dismantling Scaffolding
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Case Study 1
D (=d+4)
d Volume Scaffolding:
Work Floor:
each:
∏/4(D2 - d2)
∏/4(92- 52)= 44m2
Total 3 x44m2 = 132m2 (WFR)
+9 Flexible Sheeting
∏D x H
+6 ∏ x 9 x 9 - 254 m2 (ZR)
+2
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Case Study 1
POINTERS
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Case Study 1
Cost Estimate Details
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Case Study 2
QUESTION:
WHAT IS THE ESTIMATED COST FOR THE EQUIPMENT ITEM WITH A CAPACITY OF 300
M3/HR?
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Direct Cost
Estimating Equipment Cost Calculation
COST
E2
E1
x
COST E2 = COST E1 X (size E2/ size E1)
SIZE
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Case Study 2
THE SOLUTION:
(X)
2) 2 = 1.60
5) (X) =0.678
300 (0.678)
Estimated Cost: ( ) X US$80,000 = US$105,000
200
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