BARGE BUMPER REPLACEMENT

AT
P1 PLATFORMS (LEG B1)

Document No. Page

EMC-044-PLAN-2018-Rev 00 1 of 7

Work Procedure

For

Barge Bumper Replacement at P1 Platforms (Leg B1)

File Reference

EMC-044-PLAN-2018

0 26/03/2018 Issued for Client Review Mohamed Ali Mohamed Elsabagh

Rev Date Description Issued By Checked By AQP Approval RINA Approval

 DOC. NO. EMC-044-PLAN-2018-Rev 00
Work Procedure
For REV. 00
Barge Bumper Replacement at P1 DATE 26/03/2018
Platforms (Leg B1) Prepared By Eng. Mohamed Ali
Checked By Eng. Mohamed Elsabagh

Table of Contents

INTRODUCTION ....................................................................................................................................... 3
PURPOSE OF THIS DOCUMENT ............................................................................................................ 4
SCOPE OF WORK ..................................................................................................................................... 4
Detailed work procedures ............................................................................................................................ 5
4.1. PHASE "1" – Preparation Activities .................................................................................................... 5
4.2. PHASE "2" – Procurement. ................................................................................................................. 6
4.3. PHASE "3" –Onshore Fabrication. ...................................................................................................... 6
4.4. PHASE "4" –Offshore Installation. ...................................................................................................... 6
4.5. PHASE "5" –Final Documentation& Close out Report ....................................................................... 7

Barge Bumper Replacement at P1 Platforms (Leg B1) 2

 DOC. NO. EMC-044-PLAN-2018-Rev 00
Work Procedure
For REV. 00
Barge Bumper Replacement at P1 DATE 26/03/2018
Platforms (Leg B1) Prepared By Eng. Mohamed Ali
Checked By Eng. Mohamed Elsabagh

INTRODUCTION

 A/Q platform located at ABU QIR Petroleum Company at Alexandria

district in the Mediterranean Sea. AQP is currently operating 5 fixed
offshore platforms comprising 9 boats landing as follows:
 P-I Platform :( 3 Boat landing); PI Eastern, PI Southern, and PI-C.
 P-II Platform: (2 Boat landing); PII: and PII-Q.
 NAQ-PI Platform: (2 Boat landing); PI-D, and PI-P/U.
 NAQ-PII Platform: (1 Boat landing); NAQ-PII.
 WAQ Platforms: (1 Boat landing); WAQ.
 During the approach of the supply boat M/V Miser Gulf 13 to the P1
platform on 05/04/2016, an impact was occurred between the a/m
marine vessel and the platform barge bumper fixed on leg B1.
 After Scaffolding and sand-blasting activities have been finished,
thorough inspection was performed on the subject barge bumper
especially on the upper welded fixation point of the barge bumper to
platform main leg (B1), and the following were observed:-
 Crack was observed on the upper weld seam between upper beam
support & the barge bumper.
 Crack was observed on the lower weld between upper beam support &
the barge bumper.
 Dent, deformation and rupture with length of 35 cm were observed on
the barge bumper body (18” pipe).
 Magnetic Particle Inspection (MPI) was performed for all welds between
the barge bumper and leg B1 and there is no sign of cracks.

Barge Bumper Replacement at P1 Platforms (Leg B1) 3

 DOC. NO. EMC-044-PLAN-2018-Rev 00
Work Procedure
For REV. 00
Barge Bumper Replacement at P1 DATE 26/03/2018
Platforms (Leg B1) Prepared By Eng. Mohamed Ali
Checked By Eng. Mohamed Elsabagh

 UT Thickness Measurements were performed for the support beam and

the barge bumper and found in fair condition except for the ruptured
area
 EMC received award letter from Miser Gulf Company to covers the following
SOW.
 EMC has a qualified mechanical and construction crew as well as a scaffolding
crew with all necessary equipment and special tools who are capable to perform
such offshore activities.

PURPOSE OF THIS DOCUMENT

 The purpose of this document is to provide a work procedure for P1 Platform

Barge Bumper Replacement at P1 Platforms Project.

SCOPE OF WORK

 Demolish the old Barge Bumper.

 Fabrication and installation of the new Barge Bumper and the required
consumable material.

Barge Bumper Replacement at P1 Platforms (Leg B1) 4

 DOC. NO. EMC-044-PLAN-2018-Rev 00
Work Procedure
For REV. 00
Barge Bumper Replacement at P1 DATE 26/03/2018
Platforms (Leg B1) Prepared By Eng. Mohamed Ali
Checked By Eng. Mohamed Elsabagh

DETAILED WORK PROCEDURES

4.1. PHASE "1" – Preparation Activities

1- Prepare the detailed work procedures for work implementation.

2- Received the approved drawing for barge bumper from AQP/RINA (Release for
fabrication).

3- Work pack preparation , the work pack includes the following :

 Detail work schedule with time frame.

 List of Required manpower & tools and special equipment.

 Welding procedure.

 Risk assessment ( level #2)

 Lifting plans.

 Inspection and test plan (ITP).

 MTO

 Painting system / Painting data sheets.

Barge Bumper Replacement at P1 Platforms (Leg B1) 5

 DOC. NO. EMC-044-PLAN-2018-Rev 00
Work Procedure
For REV. 00
Barge Bumper Replacement at P1 DATE 26/03/2018
Platforms (Leg B1) Prepared By Eng. Mohamed Ali
Checked By Eng. Mohamed Elsabagh

4.2. PHASE "2" – Procurement.

1. Procurement of the new Barge Bumper materials shall be as the approved

drawing and MTO.
2. Materials packing and tagging.

4.3. PHASE "3" –Onshore Fabrication.

1. Fabrication phase will be carry out at EMC yard at IDKU.

2. Fabricate the new barge bumper as per approved drawing.

3. Applying PT test.
4. Sand blasting and painting the new barge bumper as per painting procedure.
5. Loading the new barge bumper to Middia jetty.

4.4. PHASE "4" –Offshore Installation.

1. Transfer the new barge bumper, equipment, tools and manpower to Middia Jetty

2. Loading the new barge bumper, equipment and tools to Misr Galf vessel by using
AQP crange facilities.

3. Heading to PI P/F and Issue the work Permit "HOT".

4. Be Sure that all the safety equipment are available (As life vest, safety harness ...).

6. Erection scaffolding according to OSHA standard.

7. Using Oxy acetylene to cutting the old barge bumper from Doublet plate at leg B1.
8. Fixing Chain Hoist 10 tons above the old barge bumper location at main deck level
(+9m).
9. Dismantling scaffolding.
10. Lifting the old barge bumper to vessel by using Chain Hoist 10 tons.
11. Erection scaffolding.
12. Grinding and cleaning for doublet plat (Welding location).

Barge Bumper Replacement at P1 Platforms (Leg B1) 6

 DOC. NO. EMC-044-PLAN-2018-Rev 00
Work Procedure
For REV. 00
Barge Bumper Replacement at P1 DATE 26/03/2018
Platforms (Leg B1) Prepared By Eng. Mohamed Ali
Checked By Eng. Mohamed Elsabagh

13. Dismantling scaffolding.

14. Lifting the new barge bumper from vessel to B1 leg by using Chain Hoist and fixed
in location.
15. Erection scaffolding.
16. Welding the new barge bumper with Doublet plate at leg B1.
17. Apply PT for new welding.
18. Apply touch -up painting.
19. Dismantling scaffolding.

4.5. PHASE "5" –Final Documentation.

1. Plot as built drawings.

2. Prepare Close out report.

3. Delivering Final documentation.

End of Document…

Barge Bumper Replacement at P1 Platforms (Leg B1) 7