Service Manual: Color Video Camera

SM8303
VK-S454R
VK-S454ER
SERVICE MANUAL
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
COLOR VIDEO CAMERA

August 2003 Digital Media Division
Table of Contents
1 Safety Precaution for Repair ............. 1-1 6-5 Adjustment (Camera Adjustment) ............. 6-8
1-1 Cautions ................................................... 1-1 6-5-1 Auto iris control adjustment ................... 6-9
1-2 lectrostatic Protection Measures ............... 1-1 6-5-2 White balance adjustment ..................... 6-9
1-3 Lead-Free Solder ...................................... 1-2 6-5-3 Chroma gain adjustment ....................... 6-10
1-4 Notes When Using Service Manual .......... 1-3 6-6 Auto Focus ............................................... 6-11
6-6-1 Zoom/focus tracking adjustment ............ 6-11
6-6-2 AF noise level adjustment ...................... 6-12
2 General Description ........................... 2-1
6-6-3 Check of zoom/focus trace .................... 6-12
2-1 Overview .................................................. 2-1
6-7 Spot Noise ................................................ 6-13
2-1-1 Servicing method ................................... 2-1
6-8 IR Control ................................................. 6-14
2-2 Features ................................................... 2-2
6-9 Error Messages and Countermeasure ...... 6-15
2-3 Specifications ........................................... 2-3
2-4 Comparison from Previous Models ........... 2-5
2-5 Comparison of Main Control ICs ............... 2-6 7 Exploded View and Parts List ............ 7-1
2-6 List of Abbreviations and Terms for 7-1 Exploded View .......................................... 7-1
Surveillance System ................................. 2-7 7-2 Replacement Parts List ............................ 7-2
7-2-1 Mechanical parts list .............................. 7-2
7-2-2 Electrical parts list ................................. 7-2
3 Description of Operation ................... 3-1
3-1 Structure Schematics ............................... 3-1
3-2 Microprocessor Pin Function Tables ......... 3-2 Schematic, Circuit Board and Block
3-2-1 Camera microprocessor Diagrams .................................................... 1
(IC1201: Camera µP) ............................. 3-2 1 Wiring Diagram .............................................. 1
2 Schematic Diagrams ..................................... 2
4 Troubleshooting.................................. 4-1 2-1 Sensor [SP] Schematic Diagram ............... 2
4-1 Trouble Diagnosis ..................................... 4-1 2-2 Process [PC] Schematic Diagram ............. 3
4-1-1 Setting to service position ...................... 4-1 2-3 Switching Reg. [CSR] ................................ 6
4-1-2 Trouble diagnosis flowchart ................... 4-2 3 Circuit Board Diagram ................................... 7
3-1 PC Circuit Board Diagram ......................... 7
5 Disassembly and Reassembly .......... 5-1 3-2 SP Circuit Board Diagram .......................... 8
3-3 CSR Circuit Board Diagram ....................... 8
5-1 Order of Disassembly ............................... 5-1
3-4 Identification Parts Location ....................... 9
5-2 Disassembly ............................................. 5-1
4 Block Diagrams ............................................. 10
4-1 Overall Block Diagram ............................... 10
6 Adjustment .......................................... 6-1
4-2 Power Block Diagram ................................ 11
6-1 Preparations for Adjustment ..................... 6-1
6-1-1 List of equipment and jigs ...................... 6-1
6-1-2 List of test equipment and charts ........... 6-1
6-1-3 Connections for adjustment ................... 6-2
6-1-4 Setting test equipment ........................... 6-3
6-1-5 Starting adjustment program (ZMAP) .... 6-3
6-2 List of Adjustment Items ........................... 6-5
6-2-1 List of adjustments needed after
replacing major ...................................... 6-5
6-2-2 Adjustment flowchart ............................. 6-6
6-3 Data Initialize ............................................ 6-7
6-4 Electronic Volume ..................................... 6-7
6-4-1 CDS sampling pulse adjustment ............ 6-8
1 Safety Precaution for Repair
1-1 Cautions
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts have special safety-related characteristics. These are often not
evident from visual inspection nor can the protection afforded by them necessarily be obtained by using
replacement components rated for a higher voltage, wattage, etc. Replacement parts which have these
special safety characteristics are identified in this Service Manual. Electrical components having such
features are identified by marking with a on the schematics and the parts list in this Service Manual.
The use of a substitute replacement component which does not have the same safety characteristics as
the HITACHI recommended replacement one, shown in the parts list in this Service Manual, may create
shock, fire, or other hazards. Product safety is continuously under review and new instructions are issued
from time to time. For the latest information, always consult the current HITACHI Service Manual. A
subscription to, or additional copies for, HITACHI Service Manual may be obtained at a nominal charge
from HITACHI SALES CORPORATION.
1-2 Electrostatic Protection Measures

Semiconductor components can be damaged by static electricity charged on clothes, human body,
etc. Take great care when handling components to avoid electrostatic damage, and perform
servicing in an environment where grounding is complete.
(1) Grounding work bench (Fig. 1-2-1)

Lay out an antistatic mat on work bench, and then use the ground plate to ground the work bench.
(2) Grounding human body (Fig. 1-2-2)
Use an antistatic wrist strap to discharge any static electricity charged on the body. Also, use a
tester for wrist strap to make sure that the wrist strap is working normally. Note, however, that
static electricity charged on clothes will not be discharged by wrist strap: Therefore do not allow
your clothes to touch the semiconductor components.
Antistatic mat
1M ohm
Antistatic wrist strap
Ground
Fig. 1-2-1 Grounding Work Bench Fig. 1-2-2 Grounding Human Body
1-1
Safety Precaution for Repair > Lead-Free Solder
1-3 Lead-Free Solder

The printed circuit board that uses lead-free solder is adopted. To protect the global environment,
use the recommended lead-free solder also during servicing.
Read and observe the following before soldering:
Caution
ALWAYS wear protective goggles during soldering so that no solder smoke or scattered solder
enters the eye. Lead-free solder may scatter at high temperatures of 600°C.
(1) Identification of circuit boards that use lead-free solder

“F” is stamped or noted with pattern letter on circuit boards that use lead-free solder.
(2) Characteristics of lead-free solder
The components of lead-free solder used are as follows. The melting point of lead-free solder is 30-
40°C higher than that of lead based solder:
Point to be soldered Composition of alloy (wt%)

For reflow Solder paste: Sn-3Ag-0.5Cu
For dip Bar solder: Sn-0.6Cu Melting temperature: Approx. 220°C
(3) Lead-free solder for servicing

Use the following lead-free solder for servicing:
Recommended lead-free solder and composition of alloy (wt%): Sn-3.0Ag-0.5Cu or equivalent
Information:
For composition of alloy, Sn is tin; Ag is silver; Cu is copper; Bi is bismuth; Pb is lead.
(4) Soldering iron for servicing

The temperature of soldering iron tip must be adjusted according to the points to be soldered: Use
an antistatic soldering iron with thermal control function.
When removing components, take care not to damage any surrounding component or pattern. When
attaching components, observe the heating time in the following table so that the components are
not destroyed by heat.
Tip temperatures for different soldering points:

Point to be soldered Tip temperature
Surface-mounted (chip) parts [other than 320 ± 30°C
those shown below] [heating time: less than 5 seconds]
Surface-mounted (chip) parts [for DVD 350 ± 10°C
cameras, cellular phones only] [heating time: less than 3 seconds]
Discrete parts 380 ± 30°C
Chassis, metal shield, etc. 420 ± 30°C
1-2
Safety Precaution for Repair > Lead-Free Solder / Notes When Using Service Manual
(5) Cautions when using lead based solder

It is recommended that you use lead-free solder when servicing, but it is also possible to service
using lead based solder. However, if lead based solder is used for servicing, take care with the
following:
1) Before using lead based solder, remove the lead-free solder completely from the point to be
soldered.
2) For additional soldering for repair, set the soldering iron tip temperature for lead-free solder, mix
lead based solder and lead-free solder sufficiently. Do not perform any repair using the bare
soldering iron tip without adding solder, since it will cause secondary failure due to lack of
strength.
1-4 Notes When Using Service Manual

(1) Value units used in parts list
Certain symbols are indicated as shown below for value units of resistors, capacitors and coils in
parts list. When you read them, note the following regular indications:
Parts Indication in list Regular indication

Resistor KOHM ......................................... k
Capacitor UF ................................................ µF
PF ................................................ pF
Coil UH ............................................... µH
MH .............................................. mH
(2) Values in schematic diagrams

The values, dielectric strength (power capacitance) and tolerances of the resistors (excluding
variable resistors) and capacitors are indicated in the schematic diagrams using abbreviations.
Certain symbols are indicated for value units: When you read them note the regular indications in
tables below:
[Resistors] [Capacitors]
Item Indication Item Indication
Value No indication .............................. Value No indication .............................. µF
K .................................................. k P .................................................. pF
M ................................................. M Dielectric No indication .............................. 50V
Tolerance No indication .............................. ±5% strength (All dielectric strengths other than
(All tolerances other than ±5% are 50 V are indicated in schematic
indicated in schematic diagrams) diagrams)
Power No indication .............................. 1/8W
[Coils]
capacitance (1/16 W for leadless resistors with no
indication) Item Indication
All capacitances other than the above Value µ ................................................... µH
are indicated in schematic diagrams. m .................................................. mH
1-3
Safety Precaution for Repair > Notes When Using Service Manual
(3) Identifications of sides A/B in circuit board diagrams

1) Board with a pattern on one side and parts on both sides:
Side A: Shows discrete parts, viewed from the pattern side.
Side B: Shows leadless parts, viewed from the pattern side.
2) Board with patterns on both sides and parts on both sides:
Side A: Shows parts and patterns which can be seen when the case is opened.
Side B: Shows parts and the pattern on the back of side A.
(4) Table for indexing locations of parts

This table shows locations of each part on circuit board diagrams. The locations are indicated using
the guide scales on the external lines of diagrams.
1) One diagram indicated for each board 2) Two diagrams indicated for each board
Symbol Parts Symbol Parts

No. Location No. Location
IC Type of part IC
IC1201 2 A IC1201 A - 2 A
Zone "A" on circuit board Zone "A" on board

Symbol no. diagram diagram
Zone "2" on circuit board Zone "2" on board
diagram diagram
A: Shows side A
B: Shows side B
1-4
2 General Description
2-1 Overview
VK-S454R/S454ER is a color chassis video camera: All these models incorporate an optical 23-power
compact zoom lens.
The signal process circuit is equipped with a digital signal processor (D.S.P.6) that is the same as
that of VK-S454/S454E.
The external appearance is identical to VK-S454/S454E.
2-1-1 Servicing method

Table 2-1-1 shows the method for servicing each circuit board.
Refer to "4 Troubleshooting" for the method of judging defects in each circuit board.
Information:
These servicing methods are subject to change without notice for the purpose of facilitating service
procedures.
Table 2-1-1 Circuit Board Servicing Method PC CIRCUIT IC1121

BOARD
Circuit board Servicing method
CSR circuit board Component replacement. SP
SP circuit board CIRCUIT
PC circuit board Component replacement or BOARD
Circuit board assembly
replacement (Order format).*1
*1: Since IC1121 mounted on the PC circuit board
is CSP type, replacement is not possible:
Replace the whole PC circuit board when
CSR CIRCUIT
IC1121 becomes faulty. Other components on BOARD
the PC circuit board can be replaced.
Fig. 2-1-1 Locations of Circuit Boards
2-1
General Description > Features
2-2 Features
Progressive Scan CCD Image Sensor
The VK-S454R/S454ER has a high-performance 1/4-inch progressive scan CCD.
Wide Dynamic Range

A wide dynamic range is achieved by the progressive synthesis function, which records an image at
a shutter speed suitable for brighter object and another image at a shutter speed suitable for darker
object, then and synthesizes the two images, thereby reproducing a clear picture.
Removable IR Cut Filter

The IR cut filter that is fixed on other video cameras can be detached in low illumination. Removing
the IR cut filter in low illumination will make it possible to use the infrared rays as a light source, so
recording even in 0.02 lx will be possible.
Built-in Optical Power Zoom Lens

A highly reliable optical 23-power zoom lens is mounted, and it is equipped with auto-focus, auto iris
and removable IR cut filter functions.
12-Power Digital Zoom Function

The 12-power digital zoom, combined with the 23-power optical zoom, makes possible up to 276-
power zooming.
Remote Control via RS-232C

Focus, iris and zoom can be remotely operated via RS-232C.
External Synchronization with AC-Line Pulse Signal

This chassis camera is compatible with external sync using AC-line pulse signal, as well as with
internal sync.
2-2
General Description > Specifications
2-3 Specifications
The specifications in shaded columns are different from those of previous models.
Design and specifications are subject to change without notice.
Item VK-S454R/S454ER
Signal Format VK-S454R: NTSC
VK-S454ER: PAL
Scanning System 2:1 Interlacing
Scanning Horizontal VK-S454R: 15.734 kHz
Frequency VK-S454ER: 15.625 kHz
Vertical VK-S454R: 59.94 Hz
VK-S454ER: 50 Hz
Image Sensor 1/4-inch CCD
Total Pixels VK-S454R: 758 (H) × 504 (V), 380k
VK-S454ER: 758 (H) × 592 (V), 450k
Effective Pixels VK-S454R: 724 (H) × 494 (V), 360k
VK-S454ER: 724 (H) × 582 (V), 420k
Lens Focal Length f = 3.6 - 82.8 mm
Angle of View Horizontal 54°(Wide), 2.5°(Tele)
F-Value F1.6 (Wide) - F3.7 (Tele)
Min. Distance 1.0m (Tele), 0.01m (Wide)
Removable IR cut filter Provided
(IRcf) Function
Signal Processing Circuit DSP6
Sync. System Internal/External
Camera Functions Optical Zoom Wide* - Tele 23× (Zoom speed: 4.2s*/5.8s)
(Control through Digital Zoom Off*/On (Up to 12×)
RS-232C) Video Focus Auto*/Manual (Near - Far/Fix)
White Balance Auto*/Manual (Red/Blue Gain: Up-Down/Fix)
Digital Slow Shutter VK-S454R: 1/2 - 1/60s
(DSS) VK-S454ER: 1/1.5 - 1/50s
Shutter Pro-AE mode VK-S454R: 1/60 - 1/4000s
Speed (Auto) VK-S454ER: 1/50 - 1/4000s
Pro-AE+* mode VK-S454R: 1/2 - 1/4* - 1/4000s
(Pro-AE + DSS) VK-S454ER: 1/1.5 - 1/3* - 1/4000s
Pro-AER mode VK-S454R: 1/60 - 1/4000s
(Pro-AE + IRcf) VK-S454ER: 1/50 - 1/4000s
Pro-AER+ mode VK-S454R: 1/2 - 1/4 - 1/4000s
(Pro-AE+ + IRcf) VK-S454ER: 1/1.5 - 1/3 - 1/4000s
Manual VK-S454R: Shutter priority (1/2 - 1/4000s)/
Exposure priority (F1.6 - F34)/
AGC priority (0 - 27dB)
VK-S454ER: Shutter priority (1/1.5 - 1/4000s)/
Exposure priority (F1.6 - F34)/
AGC priority (0 - 27dB)
Removable IR cut filter Auto*/Manual (Off/On)
(IRcf)
Wide Dynamic Range (WDR) Off*/On (Auto/Manual)
Reverse Off*/On
Mirror Off*/On
*: Default settings
2-3
General Description > Specifications
Item VK-S454R/S454ER
Camera Functions Iris Auto*
(Control through Privacy Zone Masking Off/On* (2 zone 2-D/8 zone 3-D)
RS-232C) Scene Memory (Freeze) Off*/On
Communication Speed of Selective
RS-232C (4.8k*/9.6k/19.2k/38.4/57.6k bps)
Position Preset No-Trace preset/Trace preset
(Memory: max. 111 position)
Horizontal Resolution More than 470 TV lines
Luminance S/N Ratio More than 50dB
Sensitivity Pro-AE mode (1/60s or 1/50s, 3.0 lx
F1.6, AGC gain: 28.0dB)
Pro-AE+* mode (1/4s or 1/3s) 0.2 lx
Pro-AER+ mode (IRcf: Off) 0.02 lx
Video output Composite: 1.0 ± 0.2Vp-p
Supplied Voltage 9 V - 12 V DC ± 0.5 V
Power Requirement 4.7 W (When suppling 9 V DC)
Operating Temperature 0 - 60° (Recommended: 0 - 40°)
Operating Humidity 10 - 90%
Dimensions 50 (W) × 60 (H) × 89.5 (D) mm
Weight Approx. 230g
*: Default settings
2-4
General Description > Comparison from Previous Models
2-4 Comparison from Previous Models

: Same as on left
Item VK-S454R/S454ER VK-S454/S454E
Image Sensor 1/4-inch CCD
Total Pixels VK-S454R: 758 (H) × 504 (V), VK-S454:
380k
VK-S454ER: 758 (H) × 592 (V), VK-S454E:
450k
Effective Pixels VK-S454R: 724 (H) × 494 (V), VK-S454:
360k
VK-S454ER: 724 (H) × 582 (V), VK-S454E:
420k
Lens Focal Length f = 3.6 - 82.8 mm
Angle of View Horizontal 54°(Wide), 2.5°(Tele)
F-Value F1.6 (Wide) - F3.7 (Tele)
Min. Distance 1.0m (Tele), 0.01m (Wide)
Removable IR cut filter Provided
(IRcf) Function
Signal Processing Circuit DSP6
Sync. System Internal/External
Camera Optical Zoom 23× (Zoom speed: 4.2s/5.8s)
Functions Digital Zoom Off/On (Up to 12×)
(Control White Balance Auto/Manual (Red/Blue Gain: Up-
through Down/Fix)
RS-232C) Shutter Speed VK-S454R: 1/2 - 1/4 - 1/4000s VK-S454:
VK-S454ER: 1/1.5 - 1/3 - 1/4000s VK-S454E:
Removable IR cut filter Auto/Manual (Off/On)
(IRcf)
Wide Dynamic Range Off/On (Auto/Manual)
(WDR)
Reverse Off/On
Mirror Off/On Not Provided
Iris Auto
Privacy Zone Masking Off/On (2 zone 2-D/8 zone 3-D) Off/On (2 zone 2-D)
Scene Memory (Freeze) Off/On
Communication Speed Selective Selective
of RS-232C (4.8k/9.6k/19.2k/38.4/57.6k bps) (2.4k/4.8k/9.6k bps)
Position Preset No-Trace preset/Trace preset Not Provided
(Memory: max. 111 position)
Horizontal Resolution More than 470 TV lines
Luminance S/N Ratio More than 50dB
Sensitivity Pro-AE mode 3.0 lx
Pro-AE+* mode 0.2 lx
Pro-AER+ mode 0.02 lx
Supplied Voltage 9 V - 12 V DC ± 0.5 V 9 V DC ± 0.5 V
Power Requirement 4.7 W (When suppling 9 V DC) 4.6 W
Dimensions 50 (W) × 60 (H) × 89.5 (D) mm
Weight Approx. 230g
2-5
General Description > Comparison of Main Control ICs
2-5 Comparison of Main Control ICs

: Same as on left
Item VK-S454R/S454ER VK-S454/S454E
Image Sensor VK-S454R: ICX216AN (IC1001) VK-S454:
VK-S454ER: ICX217AN (IC1001) VK-S454E:
Sensor Drive µPD16510GR (IC1002)
Buf. HD74AC244 (IC1003)
CDS AGC & A/D Conv. HD49325BF (IC1101) HD49325BHF (IC1101)
Camera DSP HG75C015ABT (IC1121)
SD RAM W986432DH-7 (IC1150) µPD456323G5-A10BL-9JH (IC1150)
Inv. TC7SHU04FU (IC1171)
Clock Gen. MJU6321P (IC1173)
Camera µP HD6432238RN46FA (IC1201) HD6432238RN33FA (IC1201)
Adj. EEPROM BA9016RFV (IC1202) Not provided
Reset EEPROM BA9016RFV (IC1250) X25097V1-2.7 (IC1250)
Reset Pulse Gen. RN5VD27AA (IC1251) RN5VD27AA (IC1251)
TC7S08FU (IC1206)
Zoom Motor Drive TB6512AF (IC1301) MPC17AT85VMEL (IC1301)
Focus Motor Drive TB6512AF (IC1302) MPC17AT85VMEL (IC1302)
IR Motor Drive TB6512AF (IC1380) MPC17AT85VMEL (IC1380)
F.Det./Iris Drive µPD5023GS-147-GJG (IC1351)
PWM TL1464IPT (IC1501)
7.2V Reg. PQ20WZ51 (IC1502) Not provided
Y/C Mix. & Video Amp BA7665FS (IC1601) BA7664FV (IC1601)
Level Shift SN74AHCT125PW (IC1602) HD74HCT125T (IC1602)
VCO/Phase Compa. 74VHC4046MTCX (IC1603)
FV Pulse Gen. SN74AHC1G08HDCK (IC1604) TC7S08 (IC1604)
Inv. Not provided TC7SHU04FU (IC1605)
NTSC/PAL Switch Not provided NJM2533V (IC1606)
2-6
General Description > List of Abbreviations and Terms for Surveillance System
2-6 List of Abbreviations and Terms for Surveillance System

Abbreviation/
Index Explanation
Term
A ANSI American National Standard Institute: This organization establishes industrial product
specifications for US.
ATA AT Attachment interface: Formal standard of IDE standardized by ANSI.
ATA card A kind of PC card. It incorporates a flash memory and hard disk: The format of
connecting to PC conforms to the ATA standard.
C Category Division of twisted pair cables for communications depending on the frequency
bandwidth. Categories 1-6 are available.
Category 5 Twisted pair cable for communications whose frequency bandwidth is 100 MHz.
CCTV Closed Circuit Television: System for sending video signals to subscribers only.
CF See "Compact Flash".
C mount Type of lens mount for video cameras. A mount with flange back of 17.526 mm is referred
to as a C mount.
Compact Abbreviated and referred to as CF. Compact memory card, 36.4 mm long × 42.8 mm wide
Flash × 3.3 mm thick.
CS mount Type of lens mount for video cameras. A mount with flange back of 12.5 mm is referred to
as a CS mount.
CSP Chip Scale Package or Chip Size Package: This IC was made compact by arranging pins
under the package.
D Daisy chain To connect multiple devices together.
D-SUB A "D"-shaped trapezoidal connector.
E EIA Electronic Industries Alliance: This US electronic industrial organization oversees the
electronic industry in US and standardizes various technologies and techniques.
EIAJ See "JEITA".
Ethernet Standard for communication format established by IEEE: This specifies the transmission
rate, cable used and data exchange format. 10Base-T and 100Base-TX are also included
in this standard.
F Flange Back Distance from the lens installation surface to recording surface of image sensor.
H Hard Disk Abbreviated and referred to as HDD. This device uses a motor to rotate at high speed a
Drive disk coated with magnetic substance on its surface, and brings a magnetic head to the
disk to read and write data.
HDD See "Hard Disk Drive".
I IDE Integrated Device Electronics: One of the formats for connecting PC and hard disk that
was established by hard disk manufacturers. ANSI currently refers to it as the ATA
standard.
IEEE Institute of Electrical and Electronic Engineers in US: The world largest institute related
to electronics; has over 320,000 members in more than 130 countries in the world.
Interlaced This CCD image sensor scans an image twice to create a one-image signal. It scans
CCD roughly once and then interpolates between first scanning lines the second time to
Sensor interlace the image.
IR Infrared Ray.
J JEIDA See "JEITA".
JEITA Japan Electronics and Information Technology Industries Association: came into
existence when JEIDA (Japan Electronic Industry Development Association) merged
with EIAJ (Electronic Industries Association of Japan) in November, 2000.
JPEG Joint Photographic Expert Group: International standard format for compressing still
images.
L LAN Local Area Network: A network within a limited area, such as in company or school.
2-7
Abbreviation/
Index Explanation
Term
M MPEG Moving Picture Experts Group: Standard related to compression of video (movie) and
audio. There are four types of MPEG - MPEG1, MPEG2, MPEG4 and MPEG 7 -
depending on the compression method and image quality.
MPEG2 Moving Picture Experts Group Phase 2: A higher standard of MPEG which is applied to
video (movie) requiring higher quality.
MPEG Audio One of three audio compression standards (layers I-III) defined by MPEG.
Layer II
P PC card Standard card type expansion device that is inserted into a slot for PC card. JEITA and
PCMCIA (Personal Computer Memory Card International Association) are cooperating to
perform standardization. There are three types of cards - TYPE I, II and III - depending
on differences in functions and thickness. The PC card is also referred to as a PCMCIA
card.
R Progressive This CCD image sensor scans an image once to create a one-image signal. Also referred
scan CCD to as a non-interlaced CCD sensor.
Sensor
Protocol Procedure, regulations and conventions for data communications.
RAID Redundant Array of Independent Disks: This technique arrays multiple hard disks and
then uses them as one disk to decentralize accesses, thereby enhancing reliability and
process speed. There are seven types of RAID - RAID0-RAID6.
RJ-45 8-pole, 8-core connector used for communication cable.
RS-232C Recommended Standard 232 version C: One of the serial communication standards
established by EIA. Communication standard for one-to-one connections only. 25-pin or
9-pin D-SUB connectors are used.
RS-485 Recommended Standard 485: One of serial communication standards established by EIA.
This standard complies with multiple-to-multiple connections of up to 32 units. 25-pin D-
SUB connectors are normally used.
S SCSI Small Computer System Interface: A standard for connecting computer and peripheral
devices. The number, First, Ultra, Wide, etc., prefixed or suffixed to SCSI indicates the
data transfer rate and connector specifications.
ScTP Screened Twisted Pair: One type of twisted pair cables. Only the inside of the outermost
sheath in this twisted pair cable is shielded. Noise resistance characteristics are superior
to UTP.
SIF Standard Image Format: This format delivers the resolution of 320 horizontal × 240
vertical pixels.
STP Shielded Twisted Pair: One type of twisted pair cables, with each pair shielded. Noise
resistance characteristics are superior to UTP or ScTP.
SXGA Super eXtended Graphics Array: An expanded specification of XGA, with resolution of
1280 horizontal × 1024 vertical pixels.
T Twisted Pair One type of communication cables: Two sheathed cables are twisted into one pair, which
Cable is further sheathed. 4 pairs of cables twisted and sheathed are normally used for
communication cables.
U UTP Unshielded Twisted Pair: One type of twisted pair cables, without shield. Noise
resistance characteristics are inferior to ScTP.
V VBR Variable Bit Rate: This format of coding audio and video varies the amount of data
depending on the subject image.
VGA Video Graphics Array: The resolution is 640 horizontal × 480 vertical pixels.
2-8
Abbreviation/
Index Explanation
Term
W WDR Wide Dynamic Range: The Hitachi wide dynamic range technique lets a video camera
with progressive scan CCD record an image at a shutter speed suitable for brighter object
and another image at a shutter speed suitable for darker object. It then synthesizes the
two images, thereby reproducing a clear picture.
X XGA eXtended Graphics Array: Extended VGA specifications with the resolution of 1024
horizontal × 768 vertical pixels.
0-9 10Base-T Ethernet specifications using twisted pair cables. The number indicates data transfer
100Base-T rate; T after a hyphen indicates the use of a twisted pair cable. The data transfer rate of
100Base-TX 10Base-T is 10 Mbps, and the data transfer rate of 10Base-T/TX is 100 Mbps.
2-9
3 Description of Operation
3-1 Structure Schematics
4 - M2 SCREWS for
TRIPOD PLATE
24mm
53mm
(These screws are limit of height
keep as being less than 2 mm for "A")
0
50mm 16
4 - M2 SCREWS 89.5mm
12.5mm 77mm 29mm M2 SCREW
25mm
11.5mm
13.5
mm
26mm
30mm
43.08mm
Ø32.2mm
60mm
37mm
33mm
7.3mm
8mm 61.4mm
90˚ 2 - M2 SCREWS
Ø5
0m
4 - M2 SCREWS for
m
TRIPOD PLATE
24mm
53mm
(These screws are limit of height

keep as being less than 2 mm for "A")
0
0.8mm
16mm
CHASSIS
M2 SCREW
Fig. 3-1-1 Structure Schematics
3-1
Description of Operation > Microprocessor Pin Function Table
3-2 Microprocessor Pin Function Table

3-2-1 Camera microprocessor (IC1201: Camera µP)
Pin Active
Abbreviation I/O Function
No. Level
1 LD-DSP O (Pulse) Activates data communication with IC1121 (CAMERA DSP).
2 4800ST ----- ----- Not used. Open.
3 ----- ----- -----
4 GYRO-RST O Hi
5 ----- ----- -----
6 ----- ----- -----
7 RDOEB O Lo Activates focus drive data communications with IC1302 (FOCUS
MOTOR DRIVE).
8 ZDOEB O Lo Activates zoom drive data communications with IC1301 (ZOOM
MOTOR DRIVE).
9 RDCK O (Pulse) Outputs focus motor drive signal to IC1302 (FOCUS MOTOR DRIVE).
10 ZDCK O (Pulse) Outputs zoom motor drive signal to IC1301 (ZOOM MOTOR DRIVE).
11 IRDCK O (Pulse) Outputs IR motor drive signal to IC1380 (IR MOTOR DRIVE)
12 VCC(3V) ----- ----- 3V power input.
13 LINE-SW I Hi/Lo External sync detection input. When "Hi" is input, the unit will be
driven in the external sync mode; when "Lo" is input, it will be driven
in the internal sync mode.
14 GND ----- ----- Ground.
15 IRDCW O Hi/Lo Issues a command which determines with IC1380 (IR MOTOR
DRIVE)
16 IROREB O (Pulse) Activates focus drive data communications with IC1380 (IR MOTOR
DRIVE)
17 IR-RESET O Hi Resets IC1380 (IR MOTOR DRIVE)
18 IR-SENS I (Pulse) IR motor position detection input.
19 IR-LED O ----- Not used. Open.
20 ----- ----- -----
21 ----- ----- -----
22 ----- ----- -----
23 TEST0 ----- -----
24 TEST1 ----- -----
25 CHECK8 ----- -----
26 ZD-RESET O Hi Resets IC1301 (ZOOM MOTOR DRIVE).
27 RD-RESET O Hi Resets IC1302 (FOCUS MOTOR DRIVE).
28 IRIS-PWM O (Pulse) Iris motor drive output .
29 LD-JIG ----- ----- Not used. Open.
30 ZOOM-LED O (Pulse) Output pulses to drive the ZOOM LED in the lens block via Q1201
(LED DRIVE).
31 TXD2 ----- ----- Not used. Connected to 3V line via resistor.
32 RXD2 ----- -----
33 FCUS-LED O (Pulse) Output pulses to drive the FOCUS LED in the lens block via Q1201
(LED DRIVE).
34 ZDCW O Hi/Lo Issues a command which determines with IC1301 (ZOOM MOTOR
DRIVE).
35 ZD-PWMA ----- ----- Not used. Open.
36 RDCW O (Pulse) Issues a command which determines with IC1302 (FOCUS MOTOR
DRIVE).
3-2
Pin Active
No. Level
37 RD-PWMA O ----- Not used. Open.
38 FV I (Pulse) Receives the vertical sync pulses that detect the iris detection area,
from IC1121 (CAMERA DSP).
39 FCUS-SEN I (Pulse) Focus motor position detection input.
40 ----- ----- ----- Not used. Open.
41 ZOM-SEN I (Pulse) Zoom motor position detection input.
42 GND ----- ----- Ground.
43 HAL-ADJ1 O 0V-3V Controls the offset voltage of IC1351 (F.DET/IRIS DRIVE).
44 HAL-ADJ0 O 0V-3V Drives bias generator in IC1351 (F.DET/IRIS DRIVE) via Q1351
(BIAS DRIVE) to control the bias voltage of the Hall devices.
45 BATTERY I 0V-5V Not used. Connected to 3V line and ground via resistors.
46 ZOOM-SW I 0V-3V Not used. Connected to 3V line and ground via resistors and capacitor.
47 FOCUS-SW I 0V-3V
48 +B-DET I 0V-3V Power voltage (+B) detection input. Monitors the +B line voltage.
49 TEMP-ADJ I 0V-3V Temperature change detection input. Detects variations in the
forward voltage at the connected diode to correct the back-focus.
50 V-GYRO I 0V-3V Not used. Connect to ground.
51 H-GYRO I 0V-3V
52 FDET I 0V-3V F-value detection input. Receives the F.DET voltage detected by
IC1351 (F.DET/IRIS DRIVE) and compares this with the reference
voltage input via pin 53 to detect the F-value.
53 AVCC ----- ----- Reference 3V power input.
54 AVCC ----- ----- A/D reference voltage input (connected to 3V power supply).
55 VCC ----- ----- 3V power input.
56 VCC ----- -----
57 ----- ----- ----- Not used. Open.
58 ----- ----- ----- Not used. Connect to ground.
59 RESET-IN I Lo Reset signal input from IC1251 (RESET PULSE GEN.).
61 STBY ----- ----- Not used. Connect to 3V power supply.
63 ----- ----- ----- Not used. Open.
64 GND3 ----- ----- Grounded.
65 SYS-CLK I ----- Inputs control pulses from IC1211 (CAMERA DSP).
66 FWE ----- ----- Not used. Connected to ground via resistors.
67 MD2 ----- ----- Not used. Connected to 3V line via resistors.
68 ----- ----- ----- Not used. Open.
69 HALL-G O Hi Controls the amplification (gain of Hall device) of IC1351 (F.DET/IRIS
DRIVE).
70 ----- ----- ----- Not used. Open.
71 ----- ----- -----
72 HD I (Pulse) Inputs horizontal sync from IC1121 (CAMERA DSP).
73 ----- ----- ----- Not used. Open.
74 ----- ----- -----
75 FP I (Pulse) Inputs field discrimination pulse from IC1121 (CAMERA DSP).
76 SD(232C) O (Pulse) Used for initial settings and adjustment. For data communications
77 RD(232C) I (Pulse) with personal computer.
3-3
Pin Active
No. Level
78 EP3 I (Pulse) Receives pulses which discriminate the iris detection area.
79 ----- ----- ----- Not used. Open.
80 ----- ----- -----
81 ----- ----- -----
82 ----- ----- -----
83 SDO O (Pulse) For data communications with IC1121 (CAMERA DSP), IC1202 (ADJ
84 SDI I (Pulse) EEPROM), IC1250 (RESET EEPROM).
85 SCLK O (Pulse)
86 ----- ----- ----- Not used. Open.
87 ----- ----- -----
88 ----- ----- -----
89 ----- ----- -----
90 ----- ----- -----
91 ----- ----- -----
92 ----- ----- -----
93 ----- ----- -----
94 SYS-RST ----- -----
95 STBY_5V O Hi/Lo 5V regulator control output. (Hi: On/Lo:Off)
96 CK-CDS O (Pulse) Transfer data to IC1101 (CDS/AGC & A/D CONV. ).
97 SDO-CDS O (Pulse)
98 CS-CDS O (Pulse) Activates data communications with IC1101 (CDS/AGC & A/D
CONV. ).
99 CS-EE1 O (Pulse) Activates data communications with IC1202 (ADJ EEPROM).
100 CS-EE2 O (Pulse) Activates data communications with IC1203 (RESET EEPROM).
3-4
4 Troubleshooting
4-1 Trouble Diagnosis
4-1-1 Setting to service position
Remove chassis R and chassis L, referring to “5. Disassembly and Reassembly”, and connect the
camera as shown in Fig. 4-1-1.
Note:
To prevent short-circuit, always perform trouble diagnosis of camera on insulated mat.
PC CIRCUIT
BOARD
SP CIRCUIT
BOARD
CSR CIRCUIT 9PIN FLAT CABLE

PG1601 (ACCESSORY)
BOARD COLOR MONITOR
DSP INTERFACE CONNECT JIG
(Parts No. 7069179)
1 RD WHT
2 SD BRW 1 9
3 GND BRW
4 +B BRW
5 GND BRW
6 VIDEO BRW VIDEO IN
7 GND(VIDEO) BRW 1 2 3 4 5 6 7 8 9
8 EX. FV BRW
9 GND BRW
DC POWER
SUPPLY
(9V/3A)
+
GND
Fig. 4-1-1 Connections for Trouble Diagnosis
4-1
Troubleshooting > Trouble Diagnosis
4-1-2 Trouble diagnosis flowchart

(1) No video (luminance) signal
The test lands and components of circuit no. 1000-1099 are
on the SP circuit board.
NG The test lands and components of circuit no. 1100-1499 are
TL1530: 5V Refer to "(3) No power" on the PC circuit board.
The test lands and components of circuit no. 1500 and higher
OK are on the CSR circuit board.
NG
TL1531: 3V Refer to "(3) No power"
OK
NG
OK
NG
OK
NG
TL1534: -6.5V Refer to "(3) No power"
OK
NG
TL1510: 7.2V Refer to "(3) No power"
OK
TL1525: NG TL1002: NG
Luminance signal CCD output signal
1 [Continued on next page]
OK OK
IC1101-26: NG C1105 faulty or connect

IC1601 faulty CCD output signal the connections of circuit
boards.
OK
IC1101-43, 44, 45: NG

IC1201 faulty.
Pulses
OK
IC1101-16, 17, NG
18, 19: Pulses IC1121 faulty.
OK
IC1101-2 to 11: NG
Pulses IC1101 faulty.
OK
Q1102-B: NG NG
TL1154: 3V Q1103 or D1101 faulty.
Luminance signal
OK OK
Q1102 faulty. IC1121 faulty.
4-2
IC1001-2 (TL1063), NG PG1001-7 (TL1007), NG IC1121 faulty or connect

1 TL1065, TL1066: TL1010, TL1012, the connections of circuit
Pulses TL1014: Pulses boards.
[Continued from
preceding page] OK OK
IC1002 faulty.
IC1003-11, 13, 15 NG
(TL1073 to 1075): IC1121 faulty.
Pulses
OK
IC1001-12, 13, NG
14: Pulses IC1003 faulty.
OK
IC1001-7: NG
CCD output signal IC1001 faulty.
OK
Q1001 faulty.
(2) No chroma signal

Luminance NG Refer to "(1) No video The test lands and components of circuit no. 1100-1499 are
(luminance) signal" on the PC circuit board.
signal The test lands and components of circuit no. 1500 and higher
TL1528: NG Q1101-B: OK
Chroma signal Chroma signal Q1101 faulty.
OK NG
IC1601-7: NG NG
Chroma signal Q1605 faulty. TL1154: 3V Q1103 or D1101 faulty.
OK OK
IC1601 faulty. IC1121 faulty.
4-3

(3) No power on the SP circuit board.
on the PC circuit board.
Check fuse NG are on the CSR circuit board.
(F1601) Fuse replacement
OK
NG
TL1609: 9V (+B) D1601 faulty
OK
NG
TL1535: 9V (+B) CP1601 faulty
OK
NG NG
TL1530: 5V IC1501-44: 8V IC1501 faulty
OK OK
Q1501 faulty
NG NG
TL1531: 3V IC1501-35: 8V IC1501 faulty
OK OK
Q1502 faulty
NG NG
TL1532: 2V IC1501-2: 8V IC1501 faulty
OK OK
Q1503 faulty
NG NG NG
TL1533: 15V TL1534: -6.5V IC1501-41: 8V IC1501 faulty
OK OK OK
D1501 faulty Q1504 faulty
OK NG
TL1534: -6.5V TL1510: 7.2V IC1502 faulty
NG OK
Correct the connections

D1503 faulty of circuit boards
4-4
(4) No zoom and focus operation

IC1380-10 NG The test lands and components of circuit no. 1100-1499 are
(TL1301): 7.2V L1301 faulty on the PC circuit board.
are on the CSR circuit board.
OK
When power Check the Correct the

NG NG
turned on: connections of the connections
TL1345:Pulse lens flat cable. of the cable.
OK OK
OK PG1301-1 NG
TL1331 to 1334: Lens unit faulty. Check the 3V line
(TL1346): 3V
Pulses
NG OK
NG NG IC1201 faulty.
IC1301-2,4, Check the 3V line TL1335: Pulse R1203 faulty.
24: 3V Q1201 faulty.
OK OK
IC1301-10, NG Check the 7.2V (VM) Lens unit faulty

15: 7.2V line
OK
NG
TL1311: Pulse IC1201 faulty
OK
NG
IC1301-23: Pulse IC1201 faulty.
OK
NG
OK
NG
OK
When power turned Check the Correct the

NG NG
on:PG1301-12 connections of the connections
(TL1336): Pulse lens flat cable. of the flat cable.
OK OK
PG1301-19 to 22 OK PG1301-1 NG
(TL1347 to 1350): Lens unit faulty. (TL1346): 3V Check the 3V line
Pulses
NG OK
NG PG1301-14 NG IC1201 faulty.

IC1302-2,4,24: 3V Check the 3V line (TL1344): R1204 faulty.
Pulse Q1201 faulty.
OK OK
2 [Continued on next page] Lens unit faulty.
4-5
2 [Continued from preceding page]
NG Check the 7.2V (VM)

IC1302-10,15: 7.2V
line.
OK
IC1201-9 NG
(TL1312): IC1201 faulty.
Pulse
OK
NG
OK
NG
OK
NG
OK
IC1301 or IC1302
faulty.
(5) Subject is greatly out-of-focus when zoomed

Check the Zoom NG on the SP circuit board.
switch unit. Zoom switch faulty. The test lands and components of circuit no. 1100-1499 are
IC1201-49: NG D1201,C1206,R1215
1.2-1.6V faulty.
OK
Note: For the item marked , perform all
* Data Initialize and *
the adjustments required when the
adjust auto focus. unit is data initialized, before
adjusting auto focus.
Does autofocus NG
IC1201 faulty.
operate normally?
OK
END
4-6
(6) No focus lens operation

Does zoom NG The test lands and components of circuit no. 1100-1499 are
See "(4)No zoom and on the PC circuit board.
operate focus operation."
normally? The test lands and components of circuit no. 1500 and higher
are on the CSR circuit board.
OK
When power turned NG Check the Correct the

NG
on: PG1301-12 connections of the connections
(TL1336): Pulse lens flat cable. of the flat cable.
OK OK
PG1301-19 to 22 OK PG1301-1 NG
(TL1347 to1350): Lens unit faulty. (TL1346): Check the 3V line
Pulses 3V
NG OK
NG PG1301-14 NG IC1201 faulty.

IC1302-2,4,24: 3V Check the 3V line (TL1344): R1204 faulty.
Pulse Q1201 faulty.
OK OK

IC1302-10,15: 7.2V Lens unit faulty.
line
OK
IC1201-9 NG
Pulse
OK
NG
OK
NG
OK
NG
OK
IC1302 faulty.
4-7
(7) No zoom operation

Does focus operate NG See "(4) No zoom and on the SP circuit board.
normally? focus operation." The test lands and components of circuit no. 1100-1499 are
Check the NG
zoom switch unit. Zoom switch faulty.
OK
When power NG Check the Correct the

NG
turned on:TL1345: connections of the connections
Pulse lens flat cable. of the flat cable.
OK OK
OK PG1301-1 NG
TL1331 to 1334: Lens unit faulty. Check the 3V line
Pulses (TL1346):
3V
NG OK
NG NG IC1201 faulty.
IC1301-2,4,24: 3V Check the 3V line TL1335: Pulse R1203 faulty.
Q1201 faulty.
OK OK
IC1301-10, NG Check the 7.2V (VM) Lens unit faulty.

15: 7.2V line
OK
NG
TL1311: Pulse IC1201 faulty.
OK
IC1301-23: NG
IC1201 faulty.
Pulse
OK
NG
IC1301-20: IC1201 faulty.
Pulse
OK
NG
OK
IC1301 faulty
4-8
(8) No auto focus operation
Does zoom NG See "(4) No zoom and

operate focus operation."
normally?
OK
Connect an The test lands and components of circuit no. 1000-1099 are on the SP circuit board.
oscilloscope The test lands and components of circuit no. 1100-1499 are on the PC circuit board.
to video output The test lands and components of circuit no. 1500 and higher are on the CSR circuit board.
VIDEO SIGNAL: NG Increase the

360mVp-p or more illumination
of the subject.
OK
Does the video NO

Camera circuit faulty.
level increase?
YES
Set the zoom to the

wide-angle end.
Point at the objects

from the infinity to
close-up ends.
Is there a point at Check the Correct the

which focus is obtained NG PG1301-12 NG NG
connections of the connections
between the infinity (TL1336):
and close-up ends? Pulse lens flat cable. of the flat cable.
OK OK OK
3 PG1301-1 NG
Check the 3V line
(TL1346):
3V
OK
* Data Initialize and PG1301-14 NG IC1201 faulty.

R1204 faulty.
adjust auto focuss. (TL1344):
Q1201 faulty.
Pulse
OK
Does autofocus NG
IC1201 faulty. Lens unit faulty.
operate normally?
OK
Note: For the item marked , perform all
END
*
the adjustments required when the
unit is data initialized, before
adjusting auto focus.
4-9
PG1301-19 to 22 OK
(TL1347 to 1350): Lens unit faulty.
Pulses
NG
NG
IC1302-2,4,24: 3V Check the 3V line
OK

IC1302-10,15: 7.2V line
OK
IC1201-9 NG
Pulse
OK
NG
OK
NG
OK
NG
OK
IC1302 faulty.
4 - 10
( 9 ) N o I R c o n t ro l o p e r a t i o n

IC1380-10 NG on the SP circuit board.
(TL1301): L1301 faulty. The test lands and components of circuit no. 1100-1499 are
7.2V on the PC circuit board.
When power NG Check the NG Correct the

turned on:TL1381: connections of the connections
Pulse lens flat cable. of the flat cable.
OK OK
Lens unit faulty.
OK
TL1383 to 1386: Lens unit faulty.
Pulses
NG
NG
IC1380-2,4,24: 3V Check the 3V line
OK
IC1380-10, NG Check the 7.2V (VM)

15: 7.2V line
OK
NG
TL1388: Pulse IC1201 faulty.
OK
IC1380-23: NG
IC1201 faulty.
Pulse
OK
NG
IC1380-20: IC1201 faulty.
Pulse
OK
NG
OK
IC1380 faulty
4 - 11
5 Disassembly and Reassembly
5-1 Order of Disassembly
Component name Item
Refer to “Disassembly Flowchart” in Fig. 5-1-1 for the order of No.
removing components. When reassembling components, use the
reverse order to removal unless otherwise specified. Chassis R
Chassis L 1) and 2)
Note:
When replacing components in the VK-S454R/S454ER, be sure to PC Circuit Board 3) to 5)
use only those shown in "Replacement Parts List".
CSR Circuit Board 6) and 7)

Reading Disassembly Flowchart:
After locating the target component in the flowchart, remove all
components of the target in sequence, following the arrows SP Circuit Board
8) and 10)
(routes) from the top of flowchart. Image Sensor
Lens unit 11)
Fig. 5-1-1
5-2 Disassembly
Information:
Numbers in figures are step numbers in disassemble procedure, and letters in brackets [ ] show
the types of screw.
Chassis L and R (Fig. 5-2-1)

1) Remove four screws [A] and remove the chassis L.
2) Remove two screws [A] and remove the chassis R.
B
CHASSIS R
[A] M2×3 (Black)
PC
CIRCUIT
BOARD
SP
A CIRCUIT 1 [A]
BOARD
B
A
LENS
UNIT
CSR
CIRCUIT 1 [A]
BOARD
2 [A]
CHASSIS L
Fig. 5-2-1
5-1
Disassembly and Reassembly > Disassembly
PC Circuit Board (Fig. 5-2-2)

3) Disconnect two flat cables from the PC circuit board.
4) Remove one screw [B].
5) Remove the PC circuit board in the direction of the arrow.
CSR Circuit Board (Fig. 5-2-2)
6) Remove one screw [B].
7) Remove the CSR circuit board in the direction of the arrow.
SP Circuit Board and Image Sensor (Fig. 5-2-2)
8) Remove two screws [C] and remove image sensor assembled with SP circuit board, the crystal
filter and rubber also removed. Be careful not damage and lost them.
9) Unsolder the terminals (fourteen points) of image sensor on the SP circuit board.
10) Remove two screws [D] and remove image sensor form the SP circuit board.
Lens Unit (Fig. 5-2-2)
11) Remove three screws [C] and remove the camera chassis for the lens unit.
3-1
3-2 3-1
3
4 [B]
5 SP
PC CIRCUIT
CIRCUIT BOARD
BOARD 10 [D]
8 [C]
RUBBER
A
CRYSTAL
FILTER CSR
B
LENS CIRCUIT
UNIT BOARD
A 9
IMAGE 7 [B] M2×5 (Gold)
SENSOR
11 [C] 6 [B] [C] M2×5 (Black)
CAMERA
CHASSIS [D] M2×3 (Gold)
11 [C] B
Fig. 5-2-2
5-2
6 Adjustment
6-1 Preparations for Adjustment
All adjustments are performed using the adjustment program (ZMAP: Zoom camera Manual
Adjustment Program) and personal computer (PC). If error message appears during adjustment,
refer to "6-9 Error Messages and Countermeasure".
6-1-1 List of equipment and jigs

New DSP Interface Connect DSP-R Jig C12 Light Balancing
Adjustment Floppy Jig No. 7069179 No.7099448 Filter No.7099369
Disk (Adjustment
Program)*1
Personal Computer (PC) RS-232C Cable (9 or 25 *1: The adjustment floppy disk is not for sale: It will
[Goods on the Market] pins) Straight Type be supplied only when service maintenance
[Goods on the Market] contract is concluded.
Gray Scale Chart
6-1-2 List of test equipment and charts

1) Gray scale chart
2) Color bar chart
3) Backfocus chart
4) Oscilloscope
5) Vectorscope
Color Bar Chart
6) Digital voltmeter (DVM)
7) 3100K light box
8) Color Monitor
9) DC power supply for the video camera
10) DC power supply for the DSP-R jig
Information: Backfocus Chart

It is recommended that you use a vectorscope
when performing the chroma gain adjustment.
You can use an oscilloscope instead:
Note, however, that the adjustment accuracy
will be lower.
6-1
Adjustment > Preparations for Adjustment
6-1-3 Connections for adjustment

Connect the video camera to the test equipment and jigs as shown in Fig. 6-1-1
LIGHT
VIDEO CAMERA
BOX
VECTORSCOPE
9PIN FLAT CABLE
(ACCESSORY)
To To
PG1601
INPUT OUTPUT
DSP INTERFACE CONNECT JIG OSCILLOSCOPE
1 RD WHT
2 SD BRW 1 9
CH1 CH2
3 GND BRW
4 +B BRW
5 GND BRW
6 VIDEO BRW
7 GND(VIDEO) BRW 1 2 3 4 5 6 7 8 9
8 EX. FV BRW
9 GND BRW
DC POWER
SUPPLY
(9V/3A) When using an
osilloscope only
+
GND
WHT To VIDEO IN
DC POWER PERSONAL
SUPPLY TERMINAL
YEL BLK COMPUTER
(5V/1A)
RED
COLOR
+ MONITOR
GND
BLK
DSP-R JIG RS-232C
CABLE
Fig. 6-1-1 Connections for Adjustment
Note:
1) The adjustment program will not operate normally unless the video camera, PC and DSP-R jigs
are all turned on.
2) Take care with the following when pointing the video camera at a chart (light box):
a) Focus the chart correctly.
b) Set the chart (light box) 30-50 cm away from the lens surface, and avoid any effects from
surrounding light (except for a case where some designation is given).
3) Be sure to connect the video output of video camera to a color video monitor (terminate the video
output with 75 ohm):
If the video output is not connected to the monitor (and if it is not terminated with 75 ohm), the
output video signal level cannot be measured correctly.
4) Use light box that does not flicker and whose color temperature is controlled, for adjustment. If
an inappropriate light box is used, precise adjustment will not be possible, and the adjustment
program will not operate normally.
6-2
6-1-4 Setting test equipment

(1) Oscilloscope
The names of switches, knobs, modes, etc. of oscilloscope may vary slightly depending on the
manufacturer or model. Since some oscilloscopes may have switches, etc. other than the above that
must be set, see the instruction manual of the particular oscilloscope for details.
1) Probe: 10:1
2) TIME/DIV: 10 or 20 µs (except for a case where some designation is given)
3) VOLTS/DIV: Will vary depending on the measurement object (except for a case where
some designation is given)
4) Synchronization: Internal sync (except for a case where some designation is given)
5) AC/DC/GND: AC (except for a case where some designation is given)
(2) Vectorscope
1) SATURATION: 75%
6-1-5 Starting adjustment program (ZMAP)

1) Connect the video camera, DSP-R jig and PC as shown in MS-DOS screen-1
C>
Fig. 2-1, and supply power to them. If the connection of
jig, etc. is inappropriate or power is not supplied, the Input A and press Enter key.
adjustment program will not start normally.
MS-DOS screen-2
2) Operate the PC to start MS-DOS. For details on how to C>A:
A>
start MS-DOS, refer to the instruction manual of PC,
Input ZMAP_2002 (space) 1.
since this varies for each PC.
3) Make sure that the adjustment floppy disk is write- ZMAP input screen
protected. C>A:
A>ZMAP_2002 1
4) Insert the adjustment floppy disk into the floppy disk
Press Enter key.
drive of PC.
5) Use the PC keyboard to type A: and press Enter key. (Continued on next page)
(See the MS-DOS screen-1 and 2)
The letter to be input is to designate the drive into which
the adjustment floppy disk has been inserted. If using a
drive other than A, designate the drive.
6) Input ZMAP_2002 (space) 1 and press Enter key. (See the
ZMAP input screen)
The number to be input after a space is to designate the
serial port no. of PC. If the PC has two or more serial
ports, and the DSP-R jig is connected to a port other
than serial port 1, input the serial port number.
6-3
7) The ZMAP will start: Make sure that the model select (Continued from preceding page)
screen appears on the PC display. (See the model select
Model select screen
screen) ***********************************************************
If the model select screen does not appear, make sure of MODEL SELECT
***********************************************************
the following: [1] ××××××××
[2] ××××××××
a) Power is supplied to the video camera and DSP-R jig. [3] ××××××××
[4] ××××××××
b) The designation of drive (in step 5) is correct. [5] ××××××××
[P] NEXT SELECTION
c) The designation of serial port is correct. [ESC] END
d) The correct adjustment floppy disk has been correctly Please select the type of the set
inserted. Press [1] - [5] or [P] or [ESC]
Model select (Input the
8) If the appropriate model is displayed on the model select number).
screen, input the number to PC. If the appropriate model
name is not shown on the model select screen, input P to Screen for verifying model name
Selected model is ××××××××
PC until the model name appears. If an erroneous model Are you sure ? (Y/N)
name or number is selected, misoperation message will Input Y.

appear on PC display: Press any key to restore the model
Main menu
select screen. ***********************************************************
MANUAL ADJUSTMENT PROGRAM
9) The screen for verifying the model name will appear on ***********************************************************
[A] DATA INITIALIZE
PC display: If it is correct, input Y to PC. If it is incorrect, [B] ELECTRIC VOLUME
[C] ADJUSTMENT
input N and start over (from step 8). [D] AUTO FOCUS
10) Make sure that the main menu appears on PC display: If [E]
[F]
SPOT NOISE
IR CONTROL
it does not appear, check whether model selection (in step [ESC] END
Please select [A] - [F] or [ESC]
8) is correct.
Information
Misoperation message
CAN NOT FIND THE DATA FILE
**** PRESS ANY KEY ****
To terminate the adjustment program (ZMAP):

Press the Esc key once to three times until the PC display
returns from each menu screen to the MS-DOS screen. When
the MS-DOS screen appears on PC display, turn off the video
camera and jig.
6-4
Adjustment > List of Adjustment Items
6-2 List of Adjustment Items

6-2-1 List of adjustments needed after replacing major
The following table shows the adjustment items, their purposes, and whether or not check is
required after replacing major components.
The components shown in the table below are the minimum to be checked after replacing major
components: If several components have been replaced - or depending on the cause of a defect more
components may need to be checked.
Table 6-2-1 List of adjustments needed after replacing major

: CHECK
Electrical Parts Circuit Other
Board
Items Purpose Adjustment IC1202 PC

IC1001 IC1101 IC1201 IC1250 IC1351 Lens Block
(*1)
(*1)
Data Initialize
Data Initilize (*2) Initilizing EEPROM.
Electric Volume
To suppress noise in the CCD sensor
CDS Sampling Pulse output signal and maximize the signal
level.
Camera Adjustment (Adjustment)
Auto Iris To set the iris control data.
White Balance To input the automatic white balance

control data.
Chroma Gain To set the color satuation under the

reference color temperrature.
Auto Focus
Zoom/Focus Tracking To set the out-of -focus correction level

during zooming.
AF Noise Level To set the noise level in the autofocus

circuit.
Check of Zoom/Focus To check the autofocus adjustment.
Trace
Spot Noise
Spot Noise To correct spot noise.
IR Control
IR Control To set the IR filter control data.
*1: When replacing the PC circuit board or EEPROM, be sure to perform all adjustments only after "Data
Initialize".
*2: Since all adjustments must be performed any time "Data Initialize" is done, do not perform it
indiscriminately.
6-5
Adjustment > List of Adjustment Items
6-2-2 Adjustment flowchart

Main menu
***********************************************************
MANUAL ADJUSTMENT PROGRAM
***********************************************************
[A] DATA INITIALIZE
[B] ELECTRIC VOLUME
[C] ADJUSTMENT
[D] AUTO FOCUS
[E] SPOT NOISE
[F] IR CONTROL
[ESC] END
Input: A Input: B Input: C
Data initialize Electrical volume Adjustment

<< DATA WRITING >> ***********************************************************
START TO SEND DATA. (Y/N) ELECTRIC VOLUME Adjustment menu
***********************************************************
***********************************************************
Note: [1] CDS SAMPLING PULSE
[ESC] RETURN TO MAIN MENU
ADJUSTMENT
***********************************************************
Refer to "6-3 Data Initialize". Please select [1] or [ESC] [1] AUTO IRIS CONTROL
[2] WHITE BALANCE
[3] CHROMA GAIN
Input: 1 [ESC] RETURN TO MAIN MENU
Please select [1] - [3] or [ESC]
Input: 1 Input: 2 Input: 3

[For VK-S274R/S274ER]
Auto Iris Control White Balance Chroma Gain
ADJUSTMENT FINISHED
PRESS ANY KEY << ADJUSTMENT OF WHITE BALANCE >> << ADJUSTMENT OF CHROMA GAIN >>
ADJUSTMENT FINISHED ROUGH ADJUSTMENT
PRESS ANY KEY [U] CHROMA GAIN UP
[D] CHROMA GAIN DOWN
FINE ADJUSTMENT
[Crt] + [U] CHROMA GAIN UP
[Crt] + [D] CHROMA GAIN DOWN
[ENTER] SAVE & RETURN TO MENU

[ESC] QUIT
Adjust: Set the red vector to

240% ± 5% of burst
vector.
<< ADJUSTMENT OF CHROMA GAIN >>

DATA WRITING INTO EEPROM
<< ADJUSTMENT OF CHROMA GAIN >>

ADJUSTMENT FINISHED
PRESS ANY KEY
Input: D Input: E Input: F
Auto Focus Spot Noise IR Control

<< DATA WRITING >>
AF menu START TO SEND DATA. (Y/N) FINISHED WRITING DATA
PRESS ANY KEY
***********************************************************
AUTO FOCUS ADJUSTMENT Input: Y
***********************************************************
[1] ADJUSTMENT OF ZOOM/FOCUS TRACKING
[2] ADJUSTMENT OF AF NOISE LEVEL
[3] CHECK OF ZOOM/FOCUS TRACE FINISHED WRITING DATA
[ESC] RETURN TO MENU PRESS ANY KEY
Input: 1, 2 or 3
Fig. 6-2-1 Adjustment Flowchart
6-6
Adjustment > Data Initialize / Electronic Volume
6-3 Data Initialize
Restriction:
1) This procedure initializes the adjustment data in EEPROM (including the adjustment data).
Any time you replace the EEPROM, be sure to perform this procedure. Generally, this procedure
is not necessary after replacing other components.
2) After completing this adjustment, be sure to perform all adjustment items as follows.
Procedure Main menu

***********************************************************
1) Input A to PC on the main menu screen. MANUAL ADJUSTMENT PROGRAM
***********************************************************
2) The screen for verifying the initialization will appear: [A] DATA INITIALIZE
[B] ELECTRIC VOLUME
Input Y to PC. Entering N on the screen for verifying [C] ADJUSTMENT
[D] AUTO FOCUS
initialization will restore the data main menu screen. [E] SPOT NOISE
3) Follow the instructions on PC display thereafter. [F] IR CONTROL
[ESC] END
Input A.
Screen for verifying initialization

<< DATA WRITING >>
START TO SEND DATA. (Y/N)
Input Y.
Follow the instructions on PC
display thereafter.
6-4 Electronic Volume

Input B to PC on the main menu screen to display the Main menu
***********************************************************
electronic volume menu screen. Pressing the Esc key on the MANUAL ADJUSTMENT PROGRAM
***********************************************************
adjustment menu screen will restore the main menu screen. [A] DATA INITIALIZE
[B] ELECTRIC VOLUME
[C] ADJUSTMENT
[D] AUTO FOCUS
[E] SPOT NOISE
[F] IR CONTROL
[ESC] END
Input B.
Electronic volume menu

***********************************************************
ELECTRIC VOLUME
***********************************************************
[1] CDS SAMPLING PULSE
Please select [1] or [ESC]
6-7
Adjustment > Electronic Volume / Adjustment (Camera Adjustment)
6-4-1 CDS sampling pulse adjustment Electronic volume menu

***********************************************************
Incompleted Phenomenon ELECTRIC VOLUME
Diagonal beats and horizontal noise occur. ***********************************************************
[1] CDS SAMPLING PULSE
Condition: [ESC] RETURN TO MAIN MENU
Please select [1] or [ESC]
Leave the video camera for more than 2 minutes until the
Input 1.
circuits are stabilized after turning it on, then start Follow the instructions on PC
adjustment. display thereafter.
Procedure
1) Input 1 to PC on the adjustment menu screen.
2) Follow the instruction on PC display thereafter.
6-5 Adjustment (Camera Adjustment)

Input C to PC on the main menu screen to display the Main menu
***********************************************************
adjustment menu screen and input to PC the appropriate MANUAL ADJUSTMENT PROGRAM
***********************************************************
adjustment number. Pressing the Esc key on the adjustment [A] DATA INITIALIZE
[B] ELECTRIC VOLUME
menu screen will restore the main menu screen. [C] ADJUSTMENT
[D] AUTO FOCUS
[E] SPOT NOISE
[F] IR CONTROL
[ESC] END
Input C.
Adjustment menu
***********************************************************
ADJUSTMENT
***********************************************************
[1] AUTO IRIS CONTROL
[2] WHITE BALANCE
[3] CHROMA GAIN
6-8
Adjustment > Adjustment (Camera Adjustment)
6-5-1 Auto iris control adjustment

Adjustment menu
Incompleted Phenomenon ***********************************************************
1) The picture becomes too bright. ADJUSTMENT
***********************************************************
2) The picture becomes too dark. [1] AUTO IRIS CONTROL
[2] WHITE BALANCE
Condition [3] CHROMA GAIN
Set point at the light box, without chart inserted, to fill the Please select [1] - [3] or [ESC]
screen. Input 1.
Procedure Follow the instructions on PC
display thereafter.
2) Follow the instruction on PC display thereafter. AIC adjustment complete
3) After the AIC (auto iris control) adjustment complete ADJUSTMENT FINISHED
PRESS ANY KEY
screen appears, press any key to restore the adjustment Press any key.
menu screen. Turn the video camera off.
4) Turn the video camera off, leave as is for at least 5
seconds, and then turn it on again. When the video
camera is turned on again, the ZMAP may not operate
normally, and the following adjustments may not be
possible. If this happens, press the Esc key to restore the
MS-DOS screen, and then restart the ZMAP.
6-5-2 White balance adjustment

Adjustment menu
Incompleted Phenomenon
***********************************************************
1) Color of the subject is different from that of the picture. ADJUSTMENT
***********************************************************
2) A white subject is not seen as white. [1] AUTO IRIS CONTROL
[2] WHITE BALANCE
Equipment/Jig [3] CHROMA GAIN
C12 light balancing filter [ESC] RETURN TO MAIN MENU
Conditions
Input 2.
1) Attach a C12 light balancing filter to lens. Follow the instructions on PC
2) Point at a gray scale chart. display thereafter.
Procedure
White balance adjustment complete
<< ADJUSTMENT OF WHITE BALANCE >>
2) Follow the instructions on PC display thereafter. ADJUSTMENT FINISHED
PRESS ANY KEY
3) After the white balance adjustment complete screen
Press any key.
appears, press any key to restore the adjustment menu
screen. Adjustment menu
6-9
Adjustment > Adjustment (Camera Adjustment)
6-5-3 Chroma gain adjustment (Figs. 6-5-1, 6-5-2, 6-5-3)

1) Color of the picture is denser than that of the subject. Adjustment menu
***********************************************************
2) Color of the picture is lighter than that of the subject. ADJUSTMENT
***********************************************************
Test Point [1] AUTO IRIS CONTROL
[2] WHITE BALANCE
Video Out (PG1601-6) [3] CHROMA GAIN
Equipment/Jig
1) Vectorscope or Oscilloscope (It is recommended that you
Input 3.
use a vectorscope when performing this adjustment.You
can use an oscilloscope instead: Note, however, that the Chroma gain adjustment
adjustment accuracy will be lower.) << ADJUSTMENT OF CHROMA GAIN >>

ROUGH ADJUSTMENT
2) C12 light balancing filter [U] CHROMA GAIN UP
[D] CHROMA GAIN DOWN
Condition
FINE ADJUSTMENT
1) Attach a C12 light balancing filter to lens. [Crt] + [U] CHROMA GAIN UP
[Crt] + [D] CHROMA GAIN DOWN
2) Point at a color bar chart.
[ENTER] SAVE & RETURN TO MENU
Procedure [ESC] QUIT
1) Input 3 to PC on the adjustment menu screen. Press the D or U, and Cont

2) The chroma gain adjustment screen will appear. key to set the red vector to 220
% ± 5 % of burst vector, and
3) When using a vectorscope (Figs. 6-5-1, 6-5-2):
press Enter key.
Press the D or U key to set the red vector to approx. 220%
of burst vector. Then, while holding down the Ctrl key, Chroma gain data write
press the D or U key to set the red vector to approx. 220% << ADJUSTMENT OF CHROMA GAIN >>
DATA WRITING INTO EEPROM
± 5% of burst vector.
When using an oscilloscope (Fig. 6-5-3): Chroma gain adjustment complete
Press the D or U key to set the red level on waveform to << ADJUSTMENT OF CHROMA GAIN >>
ADJUSTMENT FINISHED
approx. 620 mVp-p. PRESS ANY KEY
Then, while holding down the Ctrl key, press the D or U Press any key.
key to set the red level on waveform to approx. 620 mV ±
Adjustment menu
20 mVp-p.
4) Press the Enter key: The PC display will switch from the
chroma gain data write screen to chroma gain
adjustment complete screen.
5) Press any key to restore the adjustment menu screen.
RED
RED
BURST BURST
220% RED
± 5%
220%
± 5%
620mV
± 20mVp-p
100%
100%
Fig. 6-5-1 For VK-S454R Fig. 6-5-2 For VK-S454ER Fig. 6-5-3
6 - 10
Adjustment > Auto Focus
6-6 Auto Focus Main menu

***********************************************************
Input D to PC on the main menu screen to display the AF MANUAL ADJUSTMENT PROGRAM
***********************************************************
menu screen. Input the appropriate adjustment number to [A] DATA INITIALIZE
[B] ELECTRIC VOLUME
PC. Pressing the Esc key on the AF menu screen will restore [C] ADJUSTMENT
[D] AUTO FOCUS
the main menu screen. [E] SPOT NOISE
[F] IR CONTROL
[ESC] END
Input D.
AF menu
***********************************************************
AUTO FOCUS ADJUSTMENT
***********************************************************
[3] CHECK OF ZOOM/FOCUS TRACE
[ESC] RETURN TO MENU
6-6-1 Zoom/focus tracking adjustment

AF menu
Focus is lost during zooming. AUTO FOCUS ADJUSTMENT
***********************************************************
Condition [2] ADJUSTMENT OF AF NOISE LEVEL
1) Point at the backfocus chart, 1500 ± 5mm away from the [3] CHECK OF ZOOM/FOCUS TRACE
lens surface. Please select [1] - [3] or [ESC]
2) Light the backfocus chart with 200 - 400 lx. Input 1.

display thereafter.
Note:
1) Measure the distance between the chart and lens surface
precisely.
2) Place the chart as parallel as possible to the lens surface.
3) The backfocus chart should always be at the center of the
monitor screen when the zoom is set to the wide-angle
and telephoto ends.
4) The zoom trace adjustment procedure is completed
within 2 minutes after it is selected.
5) Do not place any obstruction between the lens and chart
during adjustment.
Procedure
1) Input 1 to PC on the AF menu screen.
2) Follow the instructions on PC display thereafter.
6 - 11
Adjustment > Auto Focus
6-6-2 AF noise level adjustment AF menu

AUTO FOCUS ADJUSTMENT
1) It takes time until a subject is brought into focus. ***********************************************************
2) Correct focus is not obtained. [2] ADJUSTMENT OF AF NOISE LEVEL
[3] CHECK OF ZOOM/FOCUS TRACE
Condition [ESC] RETURN TO MENU
Point at a light box without a chart inserted at a distance of
Input 2.
up to 10cm. Follow the instructions on PC
display thereafter.
Note:
1) Place the light box as parallel as possible to the lens
surface.
2) The AF noise level adjustment procedure will be
completed within thirty seconds after it is selected.
Procedure
6-6-3 Check of zoom/focus trace

Incompleted Phenomenon AF menu
***********************************************************
Focus is lost during zooming. AUTO FOCUS ADJUSTMENT
***********************************************************
Condition [1] ADJUSTMENT OF ZOOM/FOCUS TRACKING
1) Point at the backfocus chart, 1500 ± 5mm away from the [3] CHECK OF ZOOM/FOCUS TRACE
lens surface. Please select [1] - [3] or [ESC]
2) Light the backfocus chart with 200 - 400 lx. Input 3.
display thereafter.
Note:
1) Measure the distance between the chart and lens surface
precisely.
2) Place the chart as parallel as possible to the lens surface.
3) The backfocus chart should always be at the center of the
monitor screen when the zoom is set to the wide-angle
and telephoto ends.
4) Do not place any obstruction between the lens and chart
during adjustment.
Procedure
If error message appears, readjust the following items:
6-6-1 Zoom/focus tracking adjustment
6-6-2 AF noise level adjustment
6 - 12
Adjustment > Spot Noise
6-7 Spot Noise

Spot noise refers to bright points that appear on the screen, Main menu
***********************************************************
which are caused by a defect in pixel of image sensor. MANUAL ADJUSTMENT PROGRAM
***********************************************************
[A] DATA INITIALIZE
[B] ELECTRIC VOLUME
Note: [C] ADJUSTMENT
1) Perform this adjustment after specified components have [D]
[E]
AUTO FOCUS
SPOT NOISE
been replaced (see "6-2-1 List of Adjustments Needed [F] IR CONTROL
[ESC] END
After Replacing Major "). Please select [A] - [F] or [ESC]
2) Perform this adjustment if spot noise occurs under Input E.

abnormal usage conditions or after long-term use.
display thereafter.
3) Perform this adjustment after completing all other
adjustments. Perform this adjustment in normal video Screen for verifying writing of spot noise data
status. << DATA WRITING >>
START TO SEND DATA. (Y/N)
Input Y.
Spot noise occurs under abnormal usage conditions or after Spot noise data write complete
FINISHED WRITING DATA
long-term use. PRESS ANY KEY
Equipment/Jig Press any key.

Color video monitor (CRT type is desirable)
Adjustment menu
Condition
Cap the lens (so that no light enters).
Procedure
1) Input E to PC on the main menu screen.
3) The screen for verifying writing of spot noise data will
appear: Input Y. Entering N on the screen for verifying
writing of spot noise data will restore the main menu
screen.
4) When writing data is complete, the spot noise data write
complete screen will appear: Press any key to restore the
main menu screen.
Note:
If spot noise still occurs after this adjustment is complete,
the image sensor may be defective.
6 - 13
Adjustment > IR Control
6-8 IR Control
Condition Main menu
***********************************************************
Cap the lens (so that no light enters). MANUAL ADJUSTMENT PROGRAM
***********************************************************
Procedure [A] DATA INITIALIZE
[B] ELECTRIC VOLUME
1) Input F to PC on the main menu screen. [C] ADJUSTMENT
2) Follow the instructions on PC display thereafter. [D]
[E]
AUTO FOCUS
SPOT NOISE
3) The IR control data write complete screen will appear: [F] IR CONTROL
[ESC] END
Press any key to restore the main menu screen. Please select [A] - [F] or [ESC]
Input F.
display thereafter.
Spot noise data write complete

FINISHED WRITING DATA
PRESS ANY KEY
Press any key.
Adjustment menu
6 - 14
Adjustment > Error Messages and Countermeasure
6-9 Error Messages and Countermeasure

A message may appear while you are adjusting the video camera. If a message appears, refer to the
following table and take appropriate corrective action.
(1) When adjusting the electric volume and adjustment

Error Messages Countermeasure
CAN'T ADJUST WHITE BALANCE 1) The subject is too bright or too dark.
PLEASE RETRY 2) Check the light box.
PRESS ANY KEY 3) Move the camera closer to or away from the light box.
4) Supply power again and readjust.
D RANGE OVER. ERROR ON da× 1) Check the values in the hall amp circuit.
ADJUSTMENT 2) Defective soldering, damage to pattern, etc. in the above
PRESS ANY KEY. circuit.
(×: Error code)
D RANGE OVER ERROR ON HALL AMP 1) Supply power again and readjust.
IRIS CANNOT OPEN ANY MORE 2) The subject is too dark.
PRESS ANY KEY 3) Check the light box.
4) Move the camera closer to the light box.
5) Check the values in the hall amp circuit.
6) Defective soldering, damage to pattern, etc. in the above
circuit.
ERROR OCCURRED. IRIS TROUBLE 1) Check whether or not power is supplied.
PRESS ANY KEY 2) Check the values of the iris drive circuit.
3) Defective soldering, damage to pattern, etc. in the above
circuit.
4) Check the iris block and replace it if necessary.
ERROR OCCURRED ON da× ADJUSTMENT 1) Check the values in the hall amp circuit.
PRESS ANY KEY 2) Defective soldering, damage to pattern, etc. in the above
circuit.
ERROR OCCURRED ON da0 and da1 1) Check the values in the hall amp circuit and its peripheral
ADJUSTMENT circuits.
circuits.
FILE NOT FOUND !!!! 1) The adjustment program (file) cannot be found.
PRESS ANY KEY 2) Check the adjustment floppy disk and replace it if necessary.
FILE OPEN ERROR !!!! 1) The adjustment program (file) does not start.
PRESS ANY KEY 2) Check the adjustment floppy disk and replace it if necessary.
ERROR OCCURRED ON C DUTY 1) Check the values of the iris drive circuit.
ADJUSTMENT 2) Defective soldering, damage to pattern, etc. in the above
PRESS ANY KEY circuit.
ERROR OCCURRED ON FDET 1) Supply power again and readjust.
ADJUSTMENT 2) Check the values in the hall amp circuit.
circuit.
ERROR OCCURRED. ZOOM DOES NOT 1) Supply power again and readjust.
WORK
PRESS ANY KEY
STAURATION ERROR. TOO BRIGHT 1) The subject is too bright.
PRESS ANY KEY 2) Move the camera further away from the light box.
6 - 15

TOO BRIGHT 1) The subject is too bright.
PRESS ANY KEY 2) Move the camera further away from the light box.
TOO DARK 1) The subject is too dark.
PRESS ANY KEY 2) Check the light box.
3) Move the camera closer to the light box.
(2) When adjusting the auto focus

AF ERROR 1) If this error message appears even when the
adjustment is performed 2 or 3 times, the autofocus
circuit system is defective.
2) Refer to “(4) No zoom and focus operation” on “4-1-2
Trouble Diagnosis Flowchart”.
AF LIMIT OVER 1) Check the conditions of subject.
2) If this error message appears even when the
3) Refer to “(6) No focus lens operation” on “4-1-2
TIME OUT ERROR ON AF STEP 1) Check the conditions of subject.
2) If this error message appears even when the
TIME OUT ERROR ON FOCUS circuit system is defective.
3) Refer to “(4) No zoom and focus operation” on “4-1-2
TIME OUT ERROR ON ZOOM 1) If this error message appears even when the
2) Refer to “(7) No zoom operation” on “4-1-2
TOO DARK 1) Insufficient lighting. Check the subject.
TRACE ERROR. ADJUST ZOOM TRACE & AF 1) Supply power again and readjust.
NOISE AGAIN
(3) When adjusting the spot noise

ERROR!! 1) Spot noise compensation is inhibited by the data in
SPOT NOISE COMPENSATION IS the EEPROM.
STOPPED BY INITIAL DATA. 2) Turn the power on again.
PLEASE CHECK THE EEPROM. 3) Data in the EEPROM is defective. (data Initialize it.)
PRESS ANY KEY. 4) Check the EEPROM, and if necessary, replace it.
ERROR!! 1) The amount of spot noise that can be compensated
THE SPOT NOISE IS TOO MANY. reaches the limit.
CAN'T COMPENSATE ANY MORE. 2) Turn the power on again.
PRESS ANY KEY. 3) Check the image sensor, and if necessary, replace it.
ERROR!! 1) Turn the power on again.
THRESHOLD DATA ERROR. 2) Data in the EEPROM is defective. (data Initialize it.)
PLEASE CHECK THE EEPROM. 3) Check the EEPROM, and if necessary, replace it.
PRESS ANY KEY.
6 - 16
(4) When adjusting the IR Control

IR ERROR 1) If this error message appears even when the
adjustment is performed 2 or 3 times, the IR control
2) Refer to “(9) No IR control operation” on “4-1-2
6 - 17
7 Exploded View and Parts List
1 2 3 4
7-1 Exploded View
F F
D
E 138 002 E
PC CIRCUIT BOARD *1
C [Component Replacement or
908 Circuit Board AssemblyReplacement
(Order Format)]
SP CIRCUIT BOARD
[Component Replacement]
906
D D
CSR CIRCUIT BOARD
907 [Component Replacement]
A
603
602
604
B
C C
A
908
913
906
D
C
601
136
B B
137
906
913
B
913
A A
*1: Since IC1121 mounted on the PC circuit board is CSP type, replacement is not possible: Replace the whole PC
circuit board when IC1121 becomes faulty. Other components on the PC circuit board can be replaced.
1 2 3 4
7-1
THE UPDATED PARTS LIST
FOR THIS MODEL IS
AVAILABLE ON ESTA
Schematic, Circuit Board and Block Diagrams
1 2 3 4
1 Wiring Diagram
To
F LENS F
UNIT
PG1250
6P PG1301 PG1380
TEST 22P 6P
PLUG
To
PG1241
LENS
UNIT PC 38P
E E
D D
PG1001
38P
SP
C C
PG1002
30P
B B
PG1601
OUTPUT
9P
PG1501
30P
CSR
A A
1 2 3 4
-1-
1 2 3 4 5 6 7 8
2 Schematic Diagrams
2-1 SP Schematic Diagram
G G
0
-6.5
0
-6.5
IC1001
15.2
15.2
VK-S454R:ICX216AN
0
VK-S454ER:ICX217AN
F IMAGE SENSOR F
SENSOR DRIVE
15.1 0
-6.5
11.4
11.4
-6.5
0
0
10.8
-6.6
-6.6
0
0
3.3
3.3
0
15.2
0
21.1
7.4
0
-6.5
0
3.6 -6.5
0
0
-6.5
E E
0 3.6
0 0
BUF.
0 0
3.5 0 0
0 0 3.5
3.5 0 0
0 0 3.5
3.5 0 0
0 0 3.5
0 0
5.1 3.6
CODE PART NAME

4.4
D QC 2SC2620-QC D
LD 2SC2462
C 1SS353
* VOLTAGE: REC MODE To

PC
PG1241
C C
B B
To
CSR
A A
PG1501
SP
1 2 3 4 5 6 7 8
-2-
1 2 3 4 5 6 7 8
2-2 PC Schematic Diagram (For Display)
(For Display)
INV. CLOCK GEN.
0 3.1
G 3.1
0 3.1
3.2 G
3.1
3.1
1.0
A-a A-b
3.2
0
3.1 0
0 0 0 3.1
3.1 3.1 0 0
3.2 0 3.1
0 0
0 3.1
3.1 3.1
A-a
A-b 0
3.2 0
3.1 0
+ 0 3.1
0
3.1
0
0 3.1
3.1
0 3.1
- -
3.1 0 0
0 0
3.1 -
3.1 -
(For Printing) 0
0
3.2
0
F - W986432DH-7
F
0
0
0
0
0
0 0
2.1 3.1
3.1 0
0 1.8 0
3.2
2.1
-0.4 3.1
0 0 0 0
3.2 3.1 0
2.1 CDS/AGC & 3.1 -
-
1.1
A/D CONV 0 3.1
3.2
1.6 0 3.1
1.2 0
0 3.1 3.1
3.2 3.0 3.1
0 0
0.4 3.1 0
CAMERA DSP
0
0
0
0
0
3.1 3.1
0 0
3.2
3.2
0 3.1
3.1 3.1
To 0 0
3.1 0
SP 3.1
0 3.1
PG1001 3.1 0
0
3.4
0
E 0.6
0
0.7
0 E
3.1 5.0
BLM11B750SPT 3.8
BLM11B750SPT 0.7
0
0
0
0.6
0
D CODE PART NAME D

AR 2SB1462
BR 2SC2412K
CQ 2SC2411K
H6 TC7SHU04FU
LD 2SC2462LD
3.0
0 H9 UMH9N
IR MOTOR DRIVE 3.1 FOCUS MOTOR DRIVE 3.0
2.0
ZOOM MOTOR DRIVE F7 KV1470
0 0
0.9
0
3.2 3.2 0
3.2
K DA221
3.2 0 3.2 3.2 3.1
3.2 0 3.2 0 MO MA132WA
3.2 0 3.2 0 3.2 0
3.1 3.1
7.1
3.2 0
7.1
3.1 3.1 3.0L MA3030L
0 0 0 0 0 0
6.3 0 6.3
0 0 0 0 0
C 7.2
0
7.2
0
7.0
0
7.0
0
7.2
0
7.2
0 C
7.2 7.2 7.2 7.0 7.2
0
7.2
0
0 0 0
7.2
0
VOLTAGE: REC MODE
7.1
7.2 7.2 7.2 7.2
To 6.3
IR
7.1
UNIT 6.3
ADJ EEPROM RESET EEPROM

3.1 3.1 3.1 3.1
3.1 3.1
0 0
3.2 0 0
0
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.0 3.1
0
0
0
0
0
0
3.2 0 0
0 3.2 3.2
3.2 3.2
0 3.2
3.1
3.2 0
0 0 0
0
0 3.2 RESET
B 3.2 0 0
3.2
0
0
3.2 PULSE GEN.
B
2.9
0 0 0
0
0
0 0
0 3.2 3.2 0
0 0 0
0 0
HD6432238RN46FA
0
3.2
0
0 0
3.1
0
CAMERA µP
2.1 3.0
1.2 0 0
0 2.2 1.9 0
3.2 0
0 1.0 3.2 3.0 3.0 0
1.0 1.8 0
2.2 0
1.2 3.2 3.0
2.1 2.8 0 0 3.2
2.2 2.2
2.2 1.5
0
2.3
3.2
3.2
3.2
3.2
1.5
0
3.2
3.2
3.2
3.2
0
3.2
0
0
3.2
0
0
2.2 2.2 3.2
2.9 1.7 0
2.9 3.8
2.1 1.7
0 5.0
0.6 4.2 4.2 0
BIAS
A 1.2 1.9
5.0
3.2
A
PC
F.DET/IRIS DRIVE
1.4
0.9
To
LENSE
UNIT
1 2 3 4 5 6 7 8
-3-
G
C
E
A
F
INV. CLOCK GEN.

0 3.1
3.1
3.2
0 3.1
3.1
3.1
1.0
8
3.2
0
0 0 0
3.2
0
3.2
0
7
7
3.2
0
0
0
0
0
0
0 0
2.1
0 1.8
3.2
2.1
-0.4
0
3.2
2.1 CDS/AGC &
1.1
A/D CONV
3.2
1.6
1.2
3.2 0 3.0 3.1
0.4
0
0
0
0
0
0
3.2
3.2
To
SP
PG1001
3.4
0
6
6
BLM11B750SPT
BLM11B750SPT
5
5
-4-
3.0
0
3.0
4
4
IR MOTOR DRIVE 3.1 FOCUS MOTOR DRIVE ZOOM MOTOR DRIVE
0 2.0
0 0.9
3.2 3.2 3.2
0 0
3.2 0 3.2 3.2 3.1
3.2 0 3.2 0
3.2 0 3.2 0 3.2 0
3.1 3.1 3.2 0 3.1 3.1
0 0 7.1 0 0 7.1 0 0
6.3 0 6.3
0 0 0 0 0
7.2 7.2 7.0 7.2 7.2
0 0 0 0 0
0
7.0 7.0
7.2 7.2 0 7.2 7.2 7.2 7.2
A-a
0 0 0 0 0
7.1
7.2 7.2 7.2 7.2
To 6.3
IR
7.1
UNIT 6.3
3
3
3.2
0
3.2
3.2
0
0
3.2
0 3.2
2-2-1 PC Schematic Diagram (For Printing)
3.2
0
3.2
0 0 0
0
3.2 0 0
3.2
0 0 0
0
0
0
0
3.1
0
2.1
1.2
0 2.2 1.9
2
2
3.2
0 1.0 3.2
1.0 1.8
2.2 1.2
2.1 2.8 0
2.2 2.2
2.2 1.5
0
2.3
3.2
3.2
32
2.2 2.2
2.9 1.7
2.9 3.8
2.1 1.7
0 5.0
0.6 4.2 4.2 0
BIAS
5.0
1.2 1.9 3.2
F.DET/IRIS DRIVE
1.4
0.9
To
1
1
LENSE
UNIT
G
C
E
A
F
G
C
E
A
F
8
3.1 0
3.1
3.1 3.1 0 0
0 3.1
0
0 3.1
3.1 3.1
0 0
3.1 0
3.1 3.1
0 0
0 3.1
3.1
0 3.1
- -
3.1 0 0
0 0
3.1 -
3.1 0
-
0
7
- W986432DH-7 0
3.1
3.1 0
0
3.1
0 0 0
3.1 0
- 3.1 -
0 3.1
0 0 3.1
3.1 3.1
3.1
0 0
3.1 0
CAMERA DSP 3.1 3.1
0 0
0 3.1
3.1 3.1
0 0
3.1 0
3.1
0 3.1
3.1 0
0
6
0.6
6
0.7
0 0
3.1 5.0
3.8
0.7
0
0
0
0.6
0
5
5
CODE PART NAME
AR 2SB1462
-5-
BR 2SC2412K
CQ 2SC2411K
H6 TC7SHU04FU
LD 2SC2462LD
H9 UMH9N
F7 KV1470
4
4
K DA221
MO MA132WA
3.0L MA3030L
VOLTAGE: REC MODE
A-b
ADJ EEPROM RESET EEPROM

3.1 3.1 3.1 3.1
3
3
3.1 3.1
0 0
3.2 0 0
0
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.0 3.1
0
0
0
0
0
0
0 0
3.2 3.2
2-2-2 PC Schematic Diagram (For Printing)
3.2 3.2
0 3.2
3.1
3.2 0
0
0
0 3.2 RESET
0 0 3.2 PULSE GEN.
3.2 0
2.9
0
0
0
0 0
0 3.2 3.2 0
0 0 0
0 0
HD6432238RN46FA
0
3.2
0
0 0
3.1
0
CAMERA µP
2.1 3.0
1.2 0 0
1.9 0
2
2
3.2 0
3.2 3.0 3.0 0
1.8 0 0
1.2 3.2 3.0
0 0 3.2
0
2.3
3.2
3.2
3.2
3.2
1.5
0
3.2
3.2
3.2
3.2
0
3.2
0
0
3.2
0
0
3.2
0
PC
1
1
G
C
E
A
F
1 2 3 4 5 6 7 8
2-3 CSR Schematic Diagram
G G
OUTPUT
5.0
VCO/PHASE COMPA. 0.7
IC1602
5.0 0 5.0 SN74AHCT125PW 0 Y/C MIX. &
0 5.0 5.0
LEVEL SHIFT VIDEO AMP 0.7
5.0 5.0 2.4
5.0 5.0 0
0 0 5.0
F 5.0
0
0 5.0 5.0
0
0
0
3.2 1.7 F
FV PULSE GEN. 5.0 5.0 1.0
0 0 4.3 0 3.0 0 0 0 2.5
0 4.3 0 0 4.9 0 5.0 0 0
0 2.6 0 5.0 0.6 0
3.1 0
0 4.9 2.1
3.1 0 0
0 1.0
3.1 3.1 3.1 0 0.6 0 1.7
C1617 0 0
0 * VK-S454R:22P 0
0
VK-S454ER:12P * 0 0.6 0
0 0
0.6 1.0
2.5 3.3
0 0 0 0
E E
IC1502
QP20WZ51
7.2V REG
8.4
8.4 7.2V
8.0 7.2 REG
8.2 0 2.7
0
GND
CODE PART NAME

AE 2SB1424
D AR 2SB1462 8.1 D
7.5
8.1
BR 2SC4081 8.1
5.4 7.5
QC 2SC2620-QC 8.0
8.2 0
8.2
13 DTA143EE 6.0
8.1
26 DTC144EE 7.5
64 DTC114YE 0 7.2 8.2 8.2 0

8.1 8.1
5K XP4401 7.6 8.2 8.2
8.1 7.5
8.2 7.5
C 1SS353 5.0 8.1
6.2
8.1
7.5
8.1
5.4
8.1
7.5 8.0
C J SB07-03C 8.2 0
C
MO MA132WA 8.2
6.0
7.3 7.2
8.2
6.0
MP MA133 1.5 1.5
1.5 1.8 8.1

S4 D1FS4 0.9
PWM
1.5
7.5
1.5 1.5
VOLTAGE: REC MODE 1.5 1.2
1.1 1.3
1.8 8.0
7.9 8.2 0
0.8 0 1.5 0 7.9 7.9 7.9 7.9 7.9 1.5 1.5

B 8.1 B
4.7K 1%
7.5
-6.8 15.2
-6.6
1.5
1.1
To
A CSR SP
PG1002 A
1 2 3 4 5 6 7 8
-6-
3 Circuit Board Diagrams
3-1 PC Circuit Board Diagram
1 2 3 3 2 1
E E E E
TL1386 TL1383
TL1385 TL1384
TL1349
D TL1348 D D TL1381 D
TL1388
TL1344
TL1347
TL1331
TL1333
TL1346 TL1350
TL1334
TL1332
C C C C
TL1336
TL1154
TL1345
TL1335
TL1311
B B B B
TL1312
TL1301
A A A A
1 2 3 3 2 1
PC -SIDE A- PC -SIDE B-
[PATTERN No.JA2185-2] [PATTERN No.JA2185-2]
-7-
3-2 SP Circuit Board Diagram
1 2 3 3 2 1
C C C C
B B IC1001
B B
TL1063 TL1007
TL1012
TL1073 TL1010
TL1002 TL1014
A A A A
TL1074
TL1066
TL1075
TL1065
1 2 3 3 2 1
SP -SIDE A- SP -SIDE B-
3-3 CSR Circuit Board Diagram

1 2 3 3 2 1
TL1609
TL1525
C C C C
TL1528
TL1533
TL1534 TL1535
B B B B
TL1530 TL1510
TL1531 TL1532
A A A A
1 2 3 3 2 1
CSR -SIDE A- CSR -SIDE B-

-8-
3-4 Identification of Parts Location
PC SP CSR
Symbol Parts Symbol Parts Symbol Parts Symbol Parts Symbol Parts Symbol Parts Symbol Parts Symbol Parts Symbol Parts Symbol Parts Symbol Parts
No. Location No. Location No. Location No. Location No. Location No. Location No. Location No. Location No. Location No. Location No. Location
BL C1173 A-3B IC1101 B-1D R1174 A-3B R1369 B-3A C TL1075 A-2A BL CP1601 A-1B R1517 B-1B TL1534 B-3B
BL1101 A-2C C1174 A-3B IC1121 B-2C R1175 A-3B R1370 A-2A C1001 B-2B BL1601 B-2C D R1519 B-1B TL1535 B-2B
BL1102 A-2C C1177 A-3B IC1150 B-1B R1177 A-3C R1371 B-1A C1002 B-3B BL1602 A-2C D1501 A-2B R1520 B-2B TL1609 B-1C
C C1178 A-3B IC1171 A-3B R1201 B-3D R1372 B-1A C1003 B-3C C D1502 B-3A R1521 B-2B
C1101 B-2D C1180 A-3B IC1173 A-2C R1202 B-3D R1374 B-1A C1004 B-3B C1502 B-2A D1503 A-2B R1522 B-2A
C1102 B-2D C1181 A-3C IC1201 B-3B R1203 B-3A R1375 B-2A C1005 B-2C C1503 B-2A D1504 A-2A R1524 B-2A
C1103 B-1D C1183 A-2C IC1202 A-3D R1204 B-3A R1376 A-2A C1006 B-2C C1504 B-2A D1505 A-3A R1525 B-2B
C1104 B-1D C1185 B-3C IC1250 A-3D R1205 B-3A R1378 A-2A C1007 B-2B C1505 B-1A D1506 A-3A R1526 B-2B
C1105 A-1D C1186 A-2C IC1251 A-2A R1206 B-2A R1380 A-2D C1008 B-3B C1506 B-1A D1601 B-1C R1527 B-3B
C1106 B-1D C1187 B-1A IC1301 A-1B R1211 A-2A R1381 A-2D C1009 B-2B C1507 B-1A D1605 A-2C R1528 B-3B
C1107 B-1D C1188 A-3B IC1302 A-1C R1212 A-2A R1384 A-2D C1010 B-2B C1508 B-1A D1606 A-2C R1529 B-3B
C1108 B-1D C1189 A-3B IC1351 B-2A R1213 A-2A R1385 A-2D C1011 B-3B C1510 B-1B F R1530 B-3A
C1109 B-1D C1201 B-3D IC1380 B-2D R1214 B-3B RM C1012 A-1A C1511 B-1B F1601 B-1C R1532 B-3A
C1110 B-1D C1204 A-2A L R1215 A-2B RM1151 A-2B C1013 A-1A C1512 B-1B IC R1533 A-2B
C1111 B-1D C1205 A-2A L1101 A-1D R1216 B-2A RM1152 A-2B C1014 A-1A C1513 B-2B IC1501 B-1A R1534 A-2B
C1112 B-1E C1206 A-2B L1102 A-1D R1217 B-2A RM1153 A-2B C1015 B-1B C1514 B-2B IC1502 A-1A R1535 A-2B
C1113 B-1E C1207 B-2A L1103 B-3C R1218 B-2A RM1154 A-2B C1019 B-1A C1515 B-2B IC1601 A-2C R1536 A-2B
C1114 B-2E C1208 B-2B L1104 B-1A R1219 B-2B RM1155 B-1A C1020 B-1A C1516 B-2B IC1602 B-3C R1539 A-2A
C1115 B-2E C1209 B-2B L1201 A-3C R1220 A-2B RM1156 B-1A C1022 B-3B C1517 B-2A IC1603 B-3C R1540 A-2A
C1116 A-1A C1210 B-2B L1202 A-3A R1221 A-3A RM1157 A-2A C1023 B-3C C1518 B-2A IC1604 B-3C R1542 A-2A
C1125 A-2C C1211 B-3B L1301 A-1A R1222 A-3A RM1158 A-2A C1025 A-1B C1519 B-2A L R1544 A-1A
C1126 A-2C C1215 A-2A L1302 A-1D R1225 A-3B TL C1026 A-1B C1520 A-2A L1501 A-1A R1551 A-1A
C1131 B-1B C1216 A-2A PG R1227 A-3D TL1154 B-1C C1027 A-1B C1521 B-2A L1503 A-2A R1552 A-1B
C1132 B-1B C1219 A-3D PG1241 A-1D R1228 A-3D TL1301 A-1A C1029 A-1B C1522 B-3A L1504 A-3B R1601 A-2C
C1134 A-2D C1220 A-2D PG1301 B-3C R1229 A-3D TL1311 B-1B C1070 B-3C C1523 A-3B L1505 A-3A R1605 B-2C
C1135 A-2D C1221 A-3C PG1380 B-3D R1230 A-3A TL1312 A-2B D C1524 B-3A L1506 B-2B R1606 B-2C
C1140 B-2C C1302 A-1B Q R1232 A-3D TL1331 B-3D D1001 B-2C C1525 B-3A L1507 B-3B R1607 B-3C
C1141 B-2C C1305 A-1B Q1101 B-1C R1235 A-3D TL1332 B-3C IC C1526 A-2A L1601 A-1B R1608 B-3C
C1142 B-2C C1307 A-1C Q1102 B-1C R1240 A-3A TL1333 B-3D IC1001 B-2B C1527 B-3A L1602 B-2C R1610 B-3C
C1143 B-2C C1310 A-1C Q1103 B-1D R1241 A-3A TL1334 B-3C IC1002 A-1A C1528 B-3B L1604 A-2B R1611 B-3C
C1144 B-2C C1311 A-1A Q1201 B-3A R1242 A-3A TL1335 B-3C IC1003 B-1A C1529 A-2B PG R1612 B-3C
C1145 B-2D C1312 A-1B Q1351 B-1A R1256 A-2C TL1336 A-3C L C1530 B-3B PG1501 A-1B R1613 B-3C
C1146 B-2D C1313 A-1C Q1352 A-2A R1306 A-1C TL1344 A-3D L1001 A-1A C1531 B-2B PG1601 B-1C R1614 B-3C
C1147 B-2D C1314 A-1D Q1353 A-3A R1307 A-1C TL1345 B-3C L1002 A-1B C1532 B-2B Q R1615 B-2C
C1148 B-2D C1351 B-1A R R1310 A-1B TL1346 A-3D PG C1534 A-1A Q1501 B-2A R1616 B-2C
C1149 B-2D C1352 B-1A R1101 B-1D R1311 A-1B TL1347 A-3D PG1001 B-1A C1535 A-1A Q1502 B-3A R1617 B-3B
C1150 B-1C C1353 B-1A R1102 B-1E R1313 A-1D TL1348 A-3D PG1002 B-2C C1537 A-2A Q1503 B-3A R1618 B-3B
C1151 B-1C C1354 B-1A R1105 B-1D R1314 A-1D TL1349 A-3D Q C1538 A-2A Q1504 B-3B R1619 B-2B
C1152 B-1C C1355 B-1A R1106 A-2C R1317 A-1C TL1350 B-3D Q1001 B-2B C1543 B-3A Q1506 B-2B R1620 B-3C
C1153 B-1C C1356 B-2A R1130 B-1C R1318 A-1C TL1381 B-3D Q1020 A-1B C1601 A-1B Q1601 B-3C R1621 B-3C
C1154 B-2B C1357 B-1A R1131 A-2D R1351 B-1A TL1383 B-3D R C1602 A-1C Q1602 B-2C R1625 A-2C
C1155 B-2B C1358 B-2A R1140 B-2B R1352 B-1A TL1384 B-3D R1001 B-2B C1603 A-1C Q1603 B-3C R1626 A-2B
C1156 B-1B C1359 B-2A R1143 B-1D R1353 B-1A TL1385 B-3D R1002 A-3B C1604 A-2C Q1605 A-2C R1627 A-2B
C1157 B-1B C1360 B-3A R1144 B-1C R1354 B-1A TL1386 B-3D R1003 B-2B C1605 A-2C Q1607 B-2C R1628 B-2B
C1158 B-1B C1361 B-3A R1145 B-1C R1355 B-1A TL1388 B-3D R1005 B-2C C1606 A-1C Q1609 B-2C R1629 B-2C
C1159 B-2B C1362 A-2A R1146 B-1B R1356 B-1A X R1020 A-1B C1610 A-2C Q1610 B-2C R1630 B-2C
C1160 B-2A C1363 A-3A R1147 B-1C R1357 B-1A X1171 A-3C R1021 A-1B C1611 B-3C Q1611 B-2C R1639 B-2C
C1161 B-2A C1383 B-3E R1148 B-1C R1358 B-2A ZD TL C1612 B-3C R R1640 B-2C
C1162 B-1A C1384 B-2D R1149 B-1C R1359 B-3A ZD1171 A-3B TL1002 B-2A C1613 B-3B R1501 B-2A T
C1163 B-1A C1387 B-3D R1150 B-1C R1360 B-3A TL1007 A-1A C1614 B-3B R1503 B-2A T1501 A-2B
C1165 B-1D CP R1151 B-1C R1361 B-2A TL1010 B-1A C1615 B-3C R1505 B-1A TL
C1166 B-1D CP1171 A-3B R1152 B-1C R1362 B-2A TL1012 B-1A C1616 B-3C R1507 B-1A TL1510 B-1A
C1167 B-2B D R1156 B-1C R1363 B-3A TL1014 B-1A C1617 A-2B R1509 B-1A TL1525 B-1C
C1168 B-3D D1101 B-1D R1157 B-1D R1364 B-3A TL1063 A-1A C1618 A-2C R1510 B-1A TL1528 B-1C
C1169 B-1C D1171 A-3B R1158 B-1D R1365 B-3A TL1065 B-1A C1619 A-2C R1512 B-1B TL1530 B-2A
C1170 A-3B D1201 A-2B R1171 A-3B R1366 B-3A TL1066 B-1A C1626 B-2C R1514 B-1B TL1531 B-3A
C1171 A-2B D1351 A-2A R1172 A-3B R1367 B-3A TL1073 A-1A C1650 B-2C R1515 B-1B TL1532 B-2A
C1172 A-3B IC R1173 A-3B R1368 B-3A TL1074 A-2A CP R1516 B-1B TL1533 B-2B
-9-
1 2 3 4 5 6 7 8
4. Block Diagrams
4-1 Overall Block Diagram
IC1121 IC1150
G IC1101
CAMERA DSP D-RAM G
IC1001 PG1001 PG1241 CDS/AGC & A/D CONV
IMAGE Q1001 (1/2) (1/2)
SENSOR BUF. Y/CHROMA
7 2 2 26 2-11 5-14 DIGITAL
CDS AGC A/D AUTO PROCESS
FOCUS VK-S454R 3.58MHz BPF
IC1601
1-3 12-14 DET. PG1241 PG1001 VK-S454ER 4.43MHz BPF Y/C MIX &
V1,V2 17-19 43-45 16 (2/2) (2/2) VIDEO AMP
H1,H2,
V3 RG IC1003 SP1, Q1101 L1604, Q1605 PG1601
ADCLK BUF. PG1002 PG1501
BUF. SP2, CS,SDO,CK 15 C1617 BUF. OUTPUT
9,11, 9,11, OBP CHROMA
13 13 69 36 36 28 28 7 12
PULSE BPF 6 VIDEO
5,7,8 11,13,15 197-201, GEN. D/A
IC1002 205 65 35 35 27 27 2 11
3,7, 3,7,
10,12,14 10,12,14 1,209, Q1607,Q1609,
SENSOR Y Q1610,Q1611
F 213-215 Q1102 20 20 F
5,17,18 DRIVE 7,10,12, BUF. C.CLIP
13,14 XSG23A,XSUB, 59 29 29
XV1,XV2,XV3 180-182, IC1603
185 Q1602 VCO/PHASE COMPA. Q1601
C,SYNC FV
24 24 13 13 INT.FV 14 3 EXT.FV
HD,EP3, 61,63 174-176 194,41 170 177 8 EX.FV
FV,FP SW SW
LL. OSC
RESET PHASE 13
SP FV IC1171
INV.
22 22 11 11
COMPA.
(1/2) 10
VCO
9
IC1380
IR MOTOR DRIVE
PG1380
1 14 5 38,72,
75,78 1 IC1604 Q1603
E IR M 2 16 DRIVE 1 HD,EP3
FV,FP
LD-DSP BUF. E
MOTOR CP1171 LC 20 20 9 9 FV
DECORD 83-85 PULSE
4 20 96-98 CK-CDS,
9 SDO-CDS, DATA, GEN.
CS-CDS CLOCK
3 11 DRIVE 23 17
IR-RESET F(27MHz) IC1602
11 LEVEL SHIFT
IRDCK
IR 5 16 65 23 23 17 17
IROREB 12 11
SENSOR 15 SYS-CLK 2 SD(RS-232C)
IC1351 IRCW IC1251
F.DET/IRIS DRIVE 18
IR-SENS RESET 25 25 15 15 8 9
Q1352, 59 1 2 1 RD(RS-232C)
PG1301 Q1353 RESET-IN PULSE
GEN.
9 IRIS 9 7 28
IRIS M IRIS PWM
MOTOR DRIVE IC1173
IC1502
D 5 22 5 CLOCK 2 26,28 26,28 12,14 12,14 3 1,2 D
7.2V
HALL 21 GEN VM REG
7 23 IC1201
DEVICE MCK1
CAMERA µP (13.5MHz) 7
CP1601
6 24 6 F1601
X1171 4 B+
43 27MHz Q1501 IC1501
HAL-ADJ1 13 5 GND
8 19 10 30 30 19 19 5V PWM
LINE-SW 5V
52 SW
F.DET 5V 5V
18 16 76 18 18 44 5V
SD(232C) 3Vb 1,36,
F.DET 69 Q1502 PWM
17 11 L1002 42,43
HALL-G 77 21 21 18 18
Q1351 3V VCC1-4
RD(232C) 3Va
15 12 BIAS 44 IC1250 SW
BIAS HAL-ADJ0 RESET EEPROM 3V 3V
DRIVE 35 12
3V
2-4 VCC
C IC1301 DATA, Q1503
PWM C
ZOOM MOTOR DRIVE 26 CLOCK 19 19 16 16 18
2V
ZD-RESET 2V SW STBY4
17 14 5
100 1 2V
ZOOM CS-SYC CS
MOTOR M 18 16 DRIVE 1 10 2 2V 19
ZDCK STBY3
PWM
DECORD
16 9 20 8 IC1202 20
ZDOEB ADJ EEPROM STBY2
15 11 DRIVE 23 2-4
DATA, PWM
34 21
ZDCW CLOCK STBY1
IC1302
FOCUS MOTOR DRIVE 27 1 41
RD-RESET CAM
14 5 CS Q1504 SW
21
FOCUS M 16 DRIVE 1 9
MOTOR 22
RDCK
B DECORD D1501 T1501
B
20 9 20 7 7 7
RDOEB 15V
19 11 DRIVE 23
36 10 10
RDCW -6.5V
D1503
2 41
ZOOM ZOM-SENS
SENSOR
Q1506
3 39 SHORT
ZOOM FUS-SENS
LED 32 32 2 2 PROTECT
95
STBY-5V
FOCUS 12 30 48 31 31 1 1
SENSOR ZOOM-LED
+B-DET
Q1201
A FOCUS
LED
14 LED
DRIVE
33
FCUS-LED
SP A
PC (2/2) CSR
1 2 3 4 5 6 7 8
- 10 -
1 2 3 4 5 6 7 8
IC1380
4-2 Power Block Diagram 10,15
IR
MOTOR
2,4,24 DRIVE
G G
IC1502 PG1501 PG1002 PG1001 PG1241 IC1301

PG1601 CP1601 VM(7.2V) VM(7.2V) VM(7.2V)
F1601 1,2 3 12,14 12,14 26,28 26,28 L1301 10,15
7.2V
B+ 4 ZOOM
REG
D1601 MOTOR
2,4,24 DRIVE
GND 5
L1501
IC1302
10,15
F FOCUS F
MOTOR
Q1501 2,4,24 DRIVE
IC1501
PWM E 5V C L1503 5V 19 19 5V 30 30
SW IC1601 L1302
IC1351 IC1121
B L1601 13,16 3.6V L1202
5V 44 Y/C MIX & Q1020
VIDEO AMP GEN. 14 F.DET/ C E
PWM 2,40,62,83,
IRIS Q1103
C C IC1003 128,149,
Q1610 Q1607 IC1602 DRIVE 2V
20 164,204
L1602 1,4,14 BUF
43 LEVEL CAMERA
C 4,17,38,92,
IC1603 SHIFTER DSP
E Q1352 R1171 111,119,131, E
E 16 VCO/ L1002 143,160
Q1601 PHASE 18 18
Q1502 COMP
3V 3V 3V
E 3V C L1504 18 18 21 21
SW IC1604
D1101
3V 35 B 1,5 FV L1001 L1201 IC1202 IC1173
PULSE 66,71,75,80
PWM 8 ADJ 6,8
GEN. CLOCK
1 EEPROM
GEN.
36 2 D1502
D IC1250 IC1171 D
8 5
RESET INV.
EEPROM IC1201
L1101 12,53-56,
3V CAMERA
Q1503 60-62
2V 2V µP
E 2V C L1505 16 16 19 19
SW C
Q1353 L1104
2V 2 B
3V
PWM IC1251 IC1101
C IC1002 2 RESET 15,46 C
PULSE
1 Q1504 T1501 6,8 GEN. 23,31,36, CDS/AGC
IC1150
D1501 L1506 15V L1102 38,41 & A/D
E CAM C 4 3 7 7 16,20 SENSOR
D-RAM CONV
SW 2 DRIVE 1,3,15,
B 2 29,35,41,
41 43,49,55,
PWM
IC1001 75,81
D1503 L1507 -6.5V 10 10 5
5 1
IMAGE
42 8 SENSOR 3V PG1301
1 VCC
B B
18 A
STBY4
D1001
13 VCC
20
STBY2
21
STBY1
VCC
12 CSR SP PC
A A
1 2 3 4 5 6 7 8
- 11 -
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Service Manual: Color Video Camera

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SM8303

SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT

COLOR VIDEO CAMERA

1-2 Electrostatic Protection Measures

(1) Grounding work bench (Fig. 1-2-1)

1-3 Lead-Free Solder

(1) Identification of circuit boards that use lead-free solder

Point to be soldered Composition of alloy (wt%)

(3) Lead-free solder for servicing

(4) Soldering iron for servicing

Tip temperatures for different soldering points:

(5) Cautions when using lead based solder

1-4 Notes When Using Service Manual

Parts Indication in list Regular indication

(2) Values in schematic diagrams

(3) Identifications of sides A/B in circuit board diagrams

(4) Table for indexing locations of parts

Symbol Parts Symbol Parts

Zone "A" on circuit board Zone "A" on board

2-1-1 Servicing method

Table 2-1-1 Circuit Board Servicing Method PC CIRCUIT IC1121

Wide Dynamic Range

Removable IR Cut Filter

Built-in Optical Power Zoom Lens

12-Power Digital Zoom Function

Remote Control via RS-232C

External Synchronization with AC-Line Pulse Signal

2-4 Comparison from Previous Models

2-5 Comparison of Main Control ICs

2-6 List of Abbreviations and Terms for Surveillance System

(These screws are limit of height

Fig. 3-1-1 Structure Schematics

3-2 Microprocessor Pin Function Table

CSR CIRCUIT 9PIN FLAT CABLE

Fig. 4-1-1 Connections for Trouble Diagnosis

4-1-2 Trouble diagnosis flowchart

IC1101-26: NG C1105 faulty or connect

IC1101-43, 44, 45: NG

Q1102 faulty. IC1121 faulty.

IC1001-2 (TL1063), NG PG1001-7 (TL1007), NG IC1121 faulty or connect

(2) No chroma signal

IC1601 faulty. IC1121 faulty.

The test lands and components of circuit no. 1000-1099 are

D1501 faulty Q1504 faulty

Correct the connections

(4) No zoom and focus operation

When power Check the Correct the

IC1301-10, NG Check the 7.2V (VM) Lens unit faulty

When power turned Check the Correct the

NG PG1301-14 NG IC1201 faulty.

2 [Continued on next page] Lens unit faulty.

2 [Continued from preceding page]

NG Check the 7.2V (VM)

(5) Subject is greatly out-of-focus when zoomed

The test lands and components of circuit no. 1000-1099 are

(6) No focus lens operation

When power turned NG Check the Correct the

NG PG1301-14 NG IC1201 faulty.

NG Check the 7.2V (VM)

(7) No zoom operation

The test lands and components of circuit no. 1000-1099 are

When power NG Check the Correct the

IC1301-10, NG Check the 7.2V (VM) Lens unit faulty.