G06ELD 8121538-539 - en REV A

Rev.
: A
Date : 10/12/2012
AIR COMPRESSOR
G06ELD
TECHNICAL FILE
CUSTOMER :
CUSTOMER ORDER N° :
PROJECT :
N°ERVOR :
Tous droits de reproduction interdits – Nous nous réservons le droit de toutes modifications sans préavis – Illustrations non contractuelles
ERVOR (SCA) – Z.I. du Val d’Argent

6 rue Désiré Granet - 95100 ARGENTEUIL – FRANCE
Web : www.ervor.com
Rev. : A
Date : 10/12/2012
- Model .............................................................................................. Reference
- G06ELD – 20/30b – 50Hz...................................................................... ref : 8 121 538

- G06ELD – 20/30b – 60Hz...................................................................... ref : 8 121 336
- G06ELD – 24/30b – 50Hz...................................................................... ref : 8 121 568
- G06ELD – 20/30b – 50Hz – BUREAU VERITAS.............................. ref : 8 121 347
- G06ELD – 20/30b – 60Hz – BUREAU VERITAS.............................. ref : 8 121 564
- G06ELD – 20/30b – 50Hz ..................................................................... ref : 8 121 309
Lloyd’s Register of Shipping – type UMS (Unattented Machinery Space)
- G06ELD – 20/30b – 50Hz ..................................................................... ref : 8 121 341
Lloyd’s Register of Shipping – type CCS (Centralized Control Station for machinery)
- G06ELD – 30/40b– 50Hz....................................................................... ref : 8 121 539

- G06ELD – 30/40b– 60Hz....................................................................... ref : 8 121 537
- G06ELD –30/40b – 50Hz – BUREAU VERITAS............................... ref : 8 121 348
- G06ELD –30/40b – 60Hz – BUREAU VERITAS............................... ref : 8 121 565
- G06ELD – 30/40b – 50Hz ..................................................................... ref : 8 121 310
Lloyd’s Register of Shipping – type UMS (Unattented Machinery Space)
- G06ELD – 30/40b – 50Hz ..................................................................... ref : 8 121 342
Lloyd’s Register of Shipping – type CCS (Centralized Control Station for machinery)
IMPORTANT
This operating and maintenance manual is not stipulated by contract and we do
reserve ourselves the right to transform our compressors and accessories as well as
the corresponding documentation without any forewarning.
Any entire or partial reprinting of the information mentioned in this actual document
is strictly forbidden without our approval.

Web : www.ervor.com
Rev. : A
Date : 10/12/2012
SUMMARY
SECTION 1: ........................................................................ TECHNICAL DATA
SECTION 2: ......................................................................................... LAYOUT

................................................................................................................. P.& I.D
............................................................................................. WIRING DIAGRAM
SECTION 3 : ...............................OPERATING AND MAINTENANCE MANUAL

........................................................................................... COMPRESSOR G06
SECTION 4 : ............................................................................. ACCESSORIES
SECTION 5 : ..................................................................................... APPENDIX

Web : www.ervor.com
Rev. : A
Date : 10/12/2012
SECTION 1
TECHNICAL DATA

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Rev. : A
Date : 10/12/2012
TECHNICAL DATA
Compressed air system include
1 – Air Compressor type G06
30 bar 40 bar
(standard) (standard) (other)
- FAD capacity 31 m3/h ± 5% 30 m3/h ± 5%
- Maximum working pressure : 30 bar 40 bar
- Revolution speed : 1500 tr/mn (50Hz)
1200 tr/mn (60Hz)
- Cylinders quantity (2 flat twin) 1 low pressure cylinder
1 medium pressure
cylinder
- Stages quantity 2
- Diameter of 1st stage cylinder : 125 mm
- Diameter of 2nd stage cylinder : 50 mm
- Piston stroke 38 mm
- Intercooler : copper pipe
- Oil capacity 1,9 L
- Product certifications standard ERVOR

Other :
- Particular option(s)
2 – Electric motor
50Hz 60Hz other
- Power : 7,5 Kw 6,6 Kw

- Revolution speed : 1500 tr/mm 1200 tr/mm
- Supply voltage
: 3~230/400V 3~440V
- Insulation
class : F F
- Protection : IP55 IP55
- Product certifications x ERVOR standard

Other :
- Particular option(s) --------------------------------------

Web : www.ervor.com
Rev. : A
Date : 10/12/2012
3– Compressor / motor coupling
X standard other
By semi-elastics plates coupling
Manufacture ERVOR type AC2 X
4– Regulation system
standard other
1 Decantor-check valve/separator CD06, using like check valve
and where is mounting the instrumentation :
1 pressure switch (setting) : 20/30b

30/40b
Airing system of air compressor :
- with mecanical release valve (ERVOR standard) X
- with airing solenoide valve (option)
Voltage :
1 pressure safety valve setting at :

for regulation 20/30b (ERVOR
standard) 33 bar
for regulation 30/40b (ERVOR
standard) 43 bar
for particular regulation
1Drain :
manual (standard) X
by solenoide drain valve (option)
Voltage :
by solenoide drain valve timer (option)
Voltage :
with filter Y with stainless steel screen (option) yes no
Complementary option on Decantor-check valve/separator CD6: yes no
Compressed air outlet (on decantor-check valve/separator CD06): 3/4" BSP Female

Web : www.ervor.com
Rev. : A
Date : 10/12/2012
5– Components standard supply
X standard
- 4 x Schock absorber (mounted on frame)
(2x 50daN) + (2x 70daN)
other
6– Dimensions and weight
A B C Weight
(Lenght) (width) (high) (Kg)
(mm) (mm) (mm)
X standard 945 ± 10. 550 ± 15. 505 ± 10 140
other

Web : www.ervor.com
Rev. : A
Date : 10/12/2012
7– Peinture
Final coat :
ERVOR standard : X RAL 5019
Particular option :
8– Remarks

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Rev. : A
Date : 10/12/2012
SECTION 2
LAYOUT
P.& I.D
WIRING DIAGRAM

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Rev. : A
Date : 10/12/2012
Layout (last revison)

- Not applicable
- Applicable : N°
P & I.D. (last revison)

- Not applicable
- Applicable : N°
Wiring diagramm (last revision)

- Not applicable
- Applicable : N°
Other(s) document(s) :
- Not applicable
- Applicable :

Web : www.ervor.com
1 2 3 4 5 6 7 8
A A
503
453
172,574
96
B B
450 76 100
22,500
Sortie d'air 3/4" BSP Femelle
883,286 Air outlet 3/4" BSP Female
945
C 100 534 C
ZZ001 CLAPET DECANTEUR-DECANTOR CD6-CHECK VALVE

ZV001 VENTILATEUR-FAN
PSV001 SOUPAPE SECURITE-PRESSURE SAFETY VALVE
PSLH001 PRESSOTAT REGULATION-PRESSURE SWITCH LOW/HIGH
MO001 MOTEUR ELECTRIQUE-ELECTRIC MOTOR
NV001 CLAPET ANT-RETOUR-NONE RETURN VALVE
LS001 CONTROLEUR NIVEAU HUILE / OIL LEVEL SWICHT
HV001 PURGE MANUELLE-MANUAL DRAIN VALVE
595
550
HE001 SERPENTIN REFROIDISSSEMENT-COOLING COIL

FX001 FLEXIBLE - AIR HOSE
D FI002 FILTRE ASPIRATION -INTAKE AIR FILTER D
FI001 FILTRE ASPIRATION -INTAKE AIR FILTER
PSV001
CO001 COMPRESSEUR G06 -AIR COMPRESSOR G06
SORTIE AIR MO
AIR DELIVERY 001
PSLH
001
ZZ001 FI001
CO001
E
NV001 FX001
FI002
ZV001
HV001
PURGE
HE001
DRAIN
1 2 3 4
1 2 3 4 5 6 7 8 9 10 11
Remplissage d'huile
Oil filling back
A
A
505
B
B
185
C
450
C
76 100
52 550 2xØ10 2xØ12
275
Sortie d'air / Air outlet Voyant d'huile / Oil sight glass
3/4" BSP Femelle/Female Vidange d'huile / Oil drain
945
D D
534
E
E
450
550
F
F
Configuration / Configuration :
- VERSION CHASSIS COURT (CD6 SUR LE COTE)
G Short frame version (CD6 on the side)
- 3x400V-50Hz UNIQUEMENT / 3x400V-50Hz ONLY
Avec / With:
-SOUPAPE 8b INTER-ETAGE/Pressure safety valve 8b (LP)

-CONTROLEUR NIVEAU.HUILE /With oil level switch alarm
-MOTEUR EXECUTION MARINE LLoyd's Reg.EMEA
Electric motor marine execution LLoyd's Reg.EMEA
-PRESSOSTAT DE REGULATION ( installé sur le compresseur)
H
Pressure switch (mounted on compressor)
-PURGE MANUELLE / Manual drain valve
FIRST ANGLE PROJECTION
"All Dimensions are in mm unless otherwise indicated."

Toutes les dimensions sont en millimètre sauf indication contraire
1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11
3 5 7 2 1
A
A
15 B
B
14 4
C C
PSV002
10 8
D D
SORTIE AIR MO LSL

AIR DELIVERY 001 001
PSLH
001
ZZ001 FI001
E CO001 E
NV001 HP LP
FI002
ZV001
HV001
F
F
PURGE PSV001
HE001
DRAIN

G
H CO001 COMPRESSEUR G06 -AIR COMPRESSOR G06 LLYOD'S REGISTER

1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11
Remplissage d'huile
Oil filling back
Voir nota 2 / See note 2 Voir nota 1 / See note 1
A
A
505
B
B
185
C
450
C
76 100
52 550 2xØ10 2xØ12
275
Sortie d'air / Air outlet Voyant d'huile / Oil sight glass
3/4" BSP Femelle/Female Vidange d'huile / Oil drain
945
D D
534
605
E
E
450
550
F
F
Configuration / Configuration :
- VERSION CHASSIS COURT (CD6 SUR LE COTE)
Short frame version (CD6 on the side)
- 3x400V-50Hz UNIQUEMENT / 3x400V-50Hz ONLY
Avec / With:
-SOUPAPE 8b INTER-ETAGE/Pressure safety valve 8b (LP)

G -CONTROLEUR NIVEAU.HUILE /With oil level switch alarm
-MOTEUR EXECUTION MARINE LLoyd's Reg.EMEA
Electric motor marine execution LLoyd's Reg.EMEA
-Nota 1 / Note 1 : PRESSOSTAT DE REGULATION (livré non installé sur le compresseur livré avec tube inox Ø6
(0,8m) et raccords (droits & coudés) pour montage chez le client)
Pressure switch (delivered loose, not mounted on compressor with stainless steel pipe Ø6 (0,8m) and
fittings (for assembly at customer
-PURGE MANUELLE / Manual drain valve
-Nota 2 / Note 2 : THERMOSTAT TEMPERATURE AIR (livré non fixé sur le compresseur)
Temperature switch air stop : not mounted on compressor
-ELECTROVANNE MISE A VIDE N.O 230V-50Hz / Airing solenoid valve N.O 230V-50Hz
H
-ELECTROVANNE DE PURGE N.F 230V-50Hz + FILTRE Y / Solenoid drain valve N.C 230V-50Hz with strainer

1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11
3 15 16 17 18 5 7 2 1
A
A
20
21
23
4 B
B
22
C C
PSV002
11 12 15 10 13 14 19 8
D
TSH D
001
SORTIE AIR MO LSL

AIR DELIVERY 001 001
PSLH
001
ZZ001 FI001
CO001
E
NV001 HP LP
E
FI002
FY002 FY001 ZV001
S
S
HV001 FY003
PSV001
HE001
F
PURGE PURGE MISE A VIDE
DRAIN DRAIN AIRING
F

G
FY003 FILTRE Y - STRAINER
FY002 ELECTROVANNE DE PURGE-SOLENOIDE DRAIN VALVE
FY001 ELECTROVANNE MISE A VIDE- AIRING SOLENOIDE VALVE
H
CO001 COMPRESSEUR G06 -AIR COMPRESSOR G06 LLYOD'S REGISTER

1 2 3 4 5 6 7
Rev. : A
Date : 10/12/2012
SECTION 3
OPERATING AND MAINTENANCE

MANUAL
COMPRESSOR G06

Web : www.ervor.com
AIR COMPRESSOR
OPERATING AND
MAINTENANCE MANUAL
ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Manual G06 Page 1

Issue: 11/2011
- Model ............................................................. G06
- Serial number .................................................
- Ervor reference...............................................
- Delivery date ..................................................
- Customer's order number ...............................
- Orderer's reference.........................................
For any quesries or further information, email info@ervor.com
Copyright © 1998 Compresseurs ERVOR
IMPORTANT
This operating and maintenance manual is not stipulated by contract and Ervor reserves the right
to alter its compressors, accessories and corresponding documentation without notice.
No part of this manual may be reproduced without the written permission of Ervor (SCA).
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Page 2 Manual G06

Issue: 11/2011
SUMMARY
1 - GENERAL PRESENTATION ........................................................................ 6
1 - A - WARRANTY ............................................................................................................. 7
2 - TECHNICAL CHARACTERISTICS .............................................................. 8
2 - A - TECHNICAL DESCRIPTION ................................................................................... 8

2 - B - MATERIAL DESCRIPTION ...................................................................................... 8
2 - C - OPERATING CHARACTERISTICS ......................................................................... 9
FAD and power graph : ............................................................................................. 10
3 - DANGER SIGNALS ..................................................................................... 11
Danger zones : ..........................................................................................................11
4 - LAYOUT ...................................................................................................... 12
Internal view : ........................................................................................................... 13
5 - STORAGE ................................................................................................. 14
5 - A - UNDER 3 MONTHS .............................................................................................. 14

5 - B - 1 YEAR MAXIMUM ................................................................................................ 14
5 - C - OVER 1 YEAR AND EACH SUCCESSIVE YEAR ................................................. 14
5 - D - STORAGE OIL ....................................................................................................... 14
6 - INSTALLATION ......................................................................................... 15
Installation example : ................................................................................................ 15
7 - USING THE COMPRESSOR FOR THE FIRST TIME ................................ 16
7 - A - SAFETY REMINDERS .......................................................................................... 16

7 - B - SAFETY MEASURES ............................................................................................ 16
7 - C - FIRST START- UP ................................................................................................. 17
7 - C - 1 REMOVAL FROM STORAGE ......................................................................... 17
7 - C - 2 COUPLING MOUNTING................................................................................ 17
7 - C - 3 DIRECTION OF ROTATION .......................................................................... 19
7 - C - 4 STARTING PROCEDURE ............................................................................. 20
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Manual G06 Page 3

Issue: 11/2011
SUMMARY
8 - SAFETY INSTRUCTIONS .......................................................................... 21
Before any adjustments : .......................................................................................... 21
9 - PREVENTATIVE MAINTENANCE .............................................................. 22
9 - A - DAILY...................................................................................................................... 22
9 - B - EVERY 25 HOURS ................................................................................................ 22
9 - C - AFTER THE FIRST 50 HOURS ............................................................................. 22
9 - D - EVERY 250 HOURS .............................................................................................. 22
9 - E - EVERY 500 HOURS OR EVERY YEAR ................................................................ 22
9 - F - EVERY 1500 HOURS ............................................................................................ 22
9 - G - EVERY 3000 HOURS ............................................................................................ 23
9 - H - EVERY YEAR ........................................................................................................ 23
10 - MAINTENANCE ....................................................................................... 24
Tightening torque : .................................................................................................... 24
10 - A - COMPRESSOR LUBRICATION .......................................................................... 24

General characteristic of recommended oil : ........................................................... 25
10 - B - CYLINDER HEADS & VALVES ................................................................................ 26

10 - B - 1 - MAINTENANCE OF VALVES ..................................................................... 27
Dismounting of valves : ........................................................................................... 27
Remounting of valves : ............................................................................................. 27
Tightening of the valve nuts : .................................................................................... 27
Frequency :............................................................................................................... 27
10 - C - MOVING PARTS .................................................................................................. 28

Dismounting of the crankshaft : ................................................................................ 28
Remounting of the crankshaft : ................................................................................. 29
Fitting of crankshaft - connecting rod - piston shaft : ............................................... 29
10 - D - CYLINDERS - PISTONS ..................................................................................... 30
10 - E - PISTON RINGS................................................................................................... 30
Check the play at cut of the piston rings : ................................................................. 30
10 - E - 1 - MOUNTING OF RINGS .............................................................................. 31

General arrangement of piston rings : ...................................................................... 31
mounting of scraper piston rings : ............................................................................ 31
mounting of anti-leak piston rings : ........................................................................... 31
Ovality of cylinders : ................................................................................................. 32
Position of rings : ...................................................................................................... 32
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Page 4 Manual G06

Issue: 11/2011
SUMMARY
Mounting of cylinders : .............................................................................................. 32
Wear of the piston ring grooves : .............................................................................. 32
11 - FAILURE ANALYSIS ................................................................................ 33
11 - A - START UP FAILURE............................................................................................. 33
11 - A - 1 - THE COMPRESSOR DOES NOT START ................................................. 33
11 - B - RUNNING FAILURE ............................................................................................. 33

11 - B - 1 - THE COMPRESSOR STARTS BUT TRIPS ............................................... 33
11 - B - 2 - THE COMPRESSOR RUNS BUT THERE IS NO DELIVERY PRESSURE 33
11 - B - 3 - THE COMPRESSOR OVERHEAT ............................................................. 33
12 - SPARE PARTS LIST ................................................................................ 34
12 - A - RECOMMENDED SPARE PARTS ....................................................................... 34
13 - EXPLODED VIEW AND PARTS LIST ...................................................... 35
13 - A - GENERAL ASSEMBLY ......................................................................................... 35

13 - B - VENTILATION ASSEMBLY .................................................................................. 36
13 - C - HIGH PRESSURE ASSEMBLY ........................................................................... 38
13 - D - LOW PRESSURE ASSEMBLY ............................................................................ 40
13 - E - PISTON DRIVE ASSEMBLY ................................................................................ 42
13 - F - CASING COVER .................................................................................................. 44
13 - F - 1 WITHOUT INTEGRATED REGULATION ..................................................... 44
14 - TOOLS ...................................................................................................... 46
14 - A - GENERAL RECOMMENDATIONS ..................................................................... 46

14 - B - LIST OF TOOLS RECOMMANDED .................................................................... 47
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Manual G06 Page 5

Issue: 11/2011
1 - GENERAL PRESENTATION
We thank you first of all for buying our type G06 compressor and remind you that ERVOR compressor
s have a tradition for quality and reliability which makes them unique in their range.
This manual is considered an integral part of your new compressor. Always keep it with the compressor
where you or any other operator can easily and quickly refer to it.
Read this manual and make sure you understand it fully before operating your compressor. It can
help you avoid making mistakes in its operation.
Pay special attention to the points marked ! . These points deal with operations which can
cause damage or injury if the instructions are not followed.
Always follow the instructions given in this manual. They will help you get the best use and efficiency
from your new compressor.
If repair is needed, use only ORIGINAL SPARE PARTS to ensure that your compressor continues
to work efficiently for an extended working life.
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Page 6 Manual G06

Issue: 11/2011
1 - A - WARRANTY
) The use of this compressor is reserved only for pneumatic starting of DIESEL engines or Gas
engines, for all other uses, please consult us.
) This compressor has been specifically designed for the compression of air with an optimal
working ratio of 1/3 - 2/3 (working/stop).
) It is guaranteed for one year against faulty construction and defective material, provided that
the user complies with the instructions given in this manual.
) The Ervor guarantee only covers the free replacement of parts that have been proved defective
by our Technical Department.
) The guarantee does not cover breakdowns due to lack of maintenance or the non-compliance
of instructions given for correct running of the compressor.
It is the user's responsibility to guarantee against any electrical incidents by installing and
correctly connecting and mounting safety devices.
AIR COMPRESSOR
! EXCLUSIVELY NON BREATHABLE AIR
IN THE CASE OF PURCHASE OF ONLY A COMPRESSOR HEAD, THE

! CUSTOMER MUST EQUIP THE COMPRESSOR WITH A CALIBRATED
SAFETY VALVE.
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Manual G06 Page 7

Issue: 11/2011
2 - TECHNICAL CHARACTERISTICS
2 - A - TECHNICAL DESCRIPTION
- Reciprocating air compressor with lubricated stroke

- Maximum Output Pressure .......................................... 40 bar
- Service Pressure ........................................................ 0 to 40 bar
- Low pressure cylinder bore ......................................... 125 mm
- High pressure cylinder bore ........................................ 50 mm
- Piston stroke .............................................................. 38 mm
- Revolution speed: -Maximum : 1500 rpm
-Minimum : 600 rpm
- Forced air cooling by outward-flow turbine
-heat abstraction : 5.1 kW
4000 kCal/h
- Cooling ...................................................................... copper coil between stages
- Oil Splash Lubrication
- Powered by electric motor or combustion engine (petrol or diesel)
- Direct coupling with semi-elastic blades or indirect coupling by drive pulley and belts
- Ambient temperatures for operation with standard equipment from -10°c to +40°c
- Weight with AC2 coupling ........................................... 60 Kg approx
- Oil capacity ................................................................ 1.9 Litres approx
2 - B - MATERIAL DESCRIPTION
Casing :
Cast iron. Large oil capacity. Oil fill in top.
Dust-proof. Oil level sight glass.
Vent pipe from casing to the air filter.
Crankshaft :
Steel, with double bearing, and counterweight.
Connecting rod :
Aluminium, free moving on the crank shaft with bronze bush.
Piston :
Aluminium monobloc piston. Large bore, short stroke and low linear velocity.
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Page 8 Manual G06

Issue: 11/2011
Cylinders :
Cast iron. Low pressure and high pressure cylinders are directly exposed to the ventilation air
flow. Highly efficient cooling system by cooling vanes.
Cylinder head :
Steel, equipped with intake and compression valves.
Valves :
Intake and compression valves are made of annular discs which operate automatically.
Manifold :
Aluminium manifold for improved cooling with integrated pulsation damper.
Cooling :
Efficient cooling ensured by light alloy turbine and Polycarbonate cowling.
2 - C - OPERATING CHARACTERISTICS
Working at
1500 rpm
( 50Hz )
Discharge pressure
30 bar 40 bar
Nominal flow (Nm³/h) 30.5

31 ±5%
according to ISO 1217 ±5%
Power consumption (KW) 6.8 7.1
Power (KW) 7.5 7.5
Average temperatures at the

air outlet for an average
ambient temperature of 25°c
- 1 st stage
95°c 105°c
- 2 nd stage
165°c 185°c
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Manual G06 Page 9

Issue: 11/2011
FAD and power graph :
Ambient temperature =25°C
Pressure FAD FAD Power

G06 (bar) (m³/h) (Litres/h) consumption
0 40 665 4,2
5 36 600 5,2
10 33,5 560 5,55
15 32,5 540 5,95
20 32,3 538 6,4
25 31,8 530 6,65
30 31,32 522 6,8
35 31,05 518 6,95
40 30,8 514 7,05
Flow Power / Pressure
40 30,8
7,05
35 31,05
6,95
30 31,32
6,8
25 31,8
Pressure (bar)
6,65
32,3 FAD (m³/h)
20
6,4
power consumption (kW)
15 32,5
5,95
10 33,5
5,55
5 36
5,2
0 40
4,2
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Page 10 Manual G06

Issue: 11/2011
3 - DANGER SIGNALS
Dangerous electric noise hot parts Moving parts

voltage
Non-breathable air High pressure Rotating fan Fluid ejection
Danger zones:
ANY WORK ON ELECTRICAL INSTALLATION, EVEN OF MINOR

! IMPORTANCE , MUST BE CARRIED OUT BY QUALIFIED PERSONNEL.
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Manual G06 Page 11

Issue: 11/2011
4 - LAYOUT
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Page 12 Manual G06

Issue: 11/2011
Internal view :
Connecting rod
with bronze bushing
Copper coil
between stages
Monobloc piston
Fan cowling
Air filter
Valves
Double
Crank shaft
Pulsation damper bearing
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Manual G06 Page 13

Issue: 11/2011
5 - STORAGE
5 - A - UNDER 3 MONTHS
) A sealed package (eg. heat-sealed plastic) to avoid dust and surface damage.
5 - B - 1 YEAR MAXIMUM
) Drain compressor oil carefully.

) Dismount the 1st and 2nd stage cylinder heads.
) Clean cylinder heads and valves carefully.
) Inject storage oil into the cylinder heads and valves.
) Mount the cylinder heads.
) Fill the compressor with storage oil.
) Start the compressor and run for 10 min off load; introduce 20cl of oil into the compressor air
intake.
) A sealed package (long term) category 4C with dehydrating packs, conforming to
S.E.I. norms.
5 - C - OVER 1 YEAR and EACH SUCCESSIVE YEAR
) Drain storage oil carefully.
) Fill up with new storage oil.
) Start the compressor and run for 10min off load
) Start the compressor and run for 10min on load.
) A sealed package (long term) category 4C with dehydrating packs, conforming to

S.E.I. norms.
5 - D - STORAGE OIL
Storage oil (Can oil 25L ref. 7 550 035) : type ANTICORIT VCI UNI-0-40
Technical data :
- Density at 25°C : 0,9-0,97 g/ml

- Flash point : min 55°C
- Viscosity at 20°C : 250 mm2/s
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Page 14 Manual G06

Issue: 11/2011
6 - INSTALLATION
Compressor room : The location must be clean, with good ventilation.
The air intake of the compressor must be placed at a minimum distance of 200 mm from any wall or
any other machine for efficient cooling of the compressor. Install the compressor on a mounting
plate or on a solid floor.
IF THE COMPRESSOR ROOM IS TOO SMALL, TEMPERATURE

REGULATION SHOULD BE INSTALLED. THE TEMPERATURE OF THE
! COMPRESSOR ROOM SHOULD NOT EXCEED 40°C AT ANY TIME.
Installation example :
-1 Compressor
-2 Check valve / separator
-3 Air receiver
-4 Cooling
-5 Microfilter
-6 De-oiler filter
-7 Refrigeration drier
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Manual G06 Page 15

Issue: 11/2011
7 - USING THE COMPRESSOR FOR THE FIRST TIME
7 - A - SAFETY REMINDERS
) DO NOT START THE COMPRESSOR WHEN PEOPLE ARE WORKING ON IT.
) ONLY QUALIFIED PERSONNEL WHO ARE CONVERSANT WITH THE INSTRUCTIONS

IN THIS MANUAL SHOULD OPERATE AND/OR MAKE ADJUSTMENTS TO THE
COMPRESSOR AND ELECTRIC MOTOR.
) DO NOT ATTEMPT TO CARRY OUT MAINTENANCE OR REPAIRS WHILE THE MOTOR

IS RUNNING.
) NEVER START THE COMPRESSOR WITHOUT THE COUPLING PROTECTION
) NEVER CLOG THE AIR FILTER.
7 - B - SAFETY MEASURES
) BEFORE THE FIRST START-UP CHECK THE OIL LEVEL.
) CHECK THE SUPPLY VOLTAGE.
) THE SITE MUST BE CLEAN WITH GOOD VENTILATION.
) INSTALL COMPRESSOR ON LEVEL GROUND AWAY FROM HEAT SOURCE AND DUST.
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7 - C - FIRST START- UP
7 - C - 1 REMOVAL FROM STORAGE
) Drain the storage oil from the compressor carefully.
) Fill the compressor with the recommended oil.

(see chapter "General Characteristics of recommended oil").
) Start the compressor and run for 15 minutes off load, increase pressure to maximum
service pressure for 15 minutes.
Wait for 30 minutes before draining the oil.
) Fill the compressor with the recommended oil .
) For oil level and draining see chapter "Lubrication of Compressors".
7 - C - 2 COUPLING MOUNTING
This coupling has been specially designed to absorb vibrations and variations between the
compressor and its drive motor. It can be used with an electric motor drive as well as a
combustion engine.
- COUPLING TYPE ...................................................... AC2

- NUMBER OF BLADES .............................................. 24
- MAXIMUM POWER TRANSMITTED ......................... 15 hp - 11kW
IMPORTANT :
IN THE SEMI-ELASTIC ERVOR COUPLING, DRIVING AND ABSORBTION
! OF VIBRATIONS BETWEEN THE DRIVE MOTOR AND THE
COMPRESSOR ARE EFFECTED THROUGH THE SEMI-ELASTIC
BLADES.
It is absolutely necessary that after mounting, both plates should move angularly in relation to
each other.
The measurement between these two plates must be maintained while mounting.
Under no circumstances must the two plates be bonded together.
BREAKING OF SEMI-FLEXIBLE BLADES
This is systematically due to a fault in the alignment between the drive motor and compressor
or to a fault in the distance between the plates (plates bonded together or the plates too far apart).
In case of breaking of the operating blades, check these two conditions.
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Issue: 11/2011
Ervor Type AC2 couplings allow a maximum linear misalignment of up to 0°30' between the
compressor and the drive motor in all directions.
Recommendations for assembly :
) Fit the short hub coupling plate on the end of the compressor drive shaft.
) Fit the long hub coupling plate on the end of the motor drive shaft.
) Mount the drive motor onto the common frame.
) Assemble the semi-elastic blades between the intermediate plate and the plate on the motor
drive side as shown below.
) Align the compressor and motor by adjusting the coupling according to the measurements
indicated in the illustration below; hand tighten.
) Check setting dimensions, adjust if necessary and tighten fixings.
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7 - C - 3 - DIRECTION OF ROTATION
The G06 compressor has oil splash lubrication. To limit the oil consumption you must
respect the direction of rotation indicated by the arrow on the compressor.
It is preferable to generate the oil mist on the high pressure side. The observer in front of
the exposed compressor drive shaft will see the rotation of the coupling according to the figure
below.
THE OBSERVER IN FRONT OF THE EXPOSED COMPRESSOR DRIVE

! SHAFT.
DRIVING BY AN ELECTRIC MOTOR - THREE-PHASE SUPPLY
When the power supply of the motor is connected, check the direction of rotation.
The direction of rotation of an electric motor can be reversed by inverting two of the supply
wires to the terminal box of electric motor.
DRIVING BY A COMBUSTION ENGINE - PETROL OR DIESEL
The combustion engines used for driving compressors are not reversible.
Contact us for any problem
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Issue: 11/2011
7 - C - 4 - STARTING PROCEDURE
Air compressor :
) Check the storage oil is drained and replaced by recommended oil.
) Check oil level.
Coupling :
) Check distance between coupling plates, tightness and alignment.
) Check the coupling guard is correctly installed.
Driving :
Electric motor :
) Check the electric motor circuit breaker protection has appropriate adjustment.
) Check the direction of rotation.
) Check the power supply.
Combustion engine :
) Check oil and fuel level.

) Check that the engine is out of gear.
! CHECK THAT THE VOLTAGE SUPPLY IS IN ACCORDANCE

WITH THE ELECTRIC MOTOR VOLTAGE.
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8 - SAFETY INSTRUCTIONS
ONLY QUALIFIED PERSONNEL WHO ARE CONVERSANT WITH THE

! INSTRUCTIONS IN THIS MANUAL SHOULD OPERATE AND/OR MAKE
ADJUSTMENTS TO THE COMPRESSOR AND ELECTRIC MOTOR.
Before any adjustments :
) Stop the compressor.
) Cut off the power supply.
) Ensure power supply cannot be re-established accidentally.
) Isolate the compressor from the air network by closing the compressed air delivery isolating
valve.
) Vent the compressor.
) Wait a few minutes for the compressor's internal pressure to equal atmospheric pressure.
BEFORE ANY MAINTENANCE OPERATION ALL INSTRUCTIONS

! DESCRIBED IN THIS CHAPTER MUST BE FOLLOWED CAREFULLY.
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Issue: 11/2011
9 - PREVENTATIVE MAINTENANCE
Working hours
9 - A - DAILY
) Drain the condensates from the air receiver.

) Drain check valve/separator using the manual drain valve.
(Not applicable in the case of automatic drain).
9 - B - EVERY 25 HOURS
) Check the oil level.
9 - C - AFTER THE FIRST 50 HOURS
) Drain oil and refill with fresh oil.
9 - D - EVERY 250 HOURS
) Replace the air intake filter.
9 - E - EVERY 500 HOURS OR EVERY YEAR

) Check intake and compression valves.
9 - F - EVERY 1500 HOURS
) Replace intake and compression valves.

) Replace gaskets.
) Check the oil plug and the oil drain plug.
) Check the cooling coil assembly.
) Check the piston rings.
) Check the coupling.
) Check the cylinder heads.
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9 - G - EVERY 3000 HOURS
) Check the oil plug and the oil drain plug.

) Check the cooling coil assembly.
) Check the piston rings.
) Check the coupling.
) Check the cylinder heads.
) Check the connecting rod.
) Check the pistons and the cylinders.
) Replace the cooling coil assembly.
) Replace intake and compression valves.
) Replace gaskets.
) Replace the cylinder heads.
) Replace the oil plug and the oil drain plug.
) Replace the piston rings.
) Clean the compressor.
9 - H - EVERY YEAR
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Issue: 11/2011
10 - MAINTENANCE
Tightening torque :
M6 M8 M10
Fixing lugs Manifold LP/HP

Thread diameter Bearing Fan Coupling
Cooling coil
(mm) Casing cover Cylinder LP/HP
Fan
Projector
Tightening torque
(Nm)
For normal quality 8.8 9 22 45
Tensile strength
800 N/mm2 mini
10 - A - COMPRESSOR LUBRICATION
The G06 compressor has oil splash lubrication which gives the following advantages.
- Dispersion of oil throughout the entire compressor and avoidance of damage due to leaks
or clogging of the oil pipe.
However, it is imperative :
- to maintain the oil level in the casing above the minimum level
- that the compressor runs over its minimum speed of 600 rpm.
- to respect the indicated direction of rotation (see chapter "Direction of Rotation")
- to respect a max inclination of 30° on the two axis.
WASTE OIL DISPOSAL MUST BE IN ACCORDANCE WITH COUNTRY

LEGISLATION.
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General characteristic of recommended oil :
ERVOR C100 ERVOR P100

Type Mineral Synthetic PAO
Average viscosity at
98 101
40°C (Cps)
Average viscosity at
10.3 13,9
100°C (Cps)
Ambiant Temperature
40* 50*
max. (°C)
Conradson residue in
0,13 0.01
% weight
Mimum flash point
248 258
(°C)
Flow point (°C) -12 -40
Viscosity index 83 139
Miscibility No restriction No restriction
Lifrtime mini (h) 500* 3000*
Lifrtime maxi (h) 1500* 8000*
Note:
* The ambient temperatures are given as examples (max. possible for
continuous operation) and may vary subject to application.
** The life of the lubricant shown in the table depends on the conditions of
use and is subject to the equipment and lubricant. It is possible to achieve the extreme
values with rigorous lubricant checks.
OIL CAPACITY : 1,9 LITRES approx
WARNING : ERVOR CANNOT BE RESPONSIBLE FOR BREAKDOWNS

! DUE THE USE OF NON-RECOMMENDED LUBRICANTS .
SOME LUBRICANTS ARE NOT MISCIBLE WITH OTHER LUBRICANTS.

WE ADVISE THE MAXIMUM PRECAUTIONARY MEASURES BEFORE
CHANGING LUBRICANTS.
EVERY 8 HOURS OF USE

OIL LEVEL CHECK
!
AFTER 50 HOURS OF USE
FIRST DRAINING
EVERY 500 HOURS OR EVERY YEAR

DRAIN OIL AND REFILL WITH FRESH OIL
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Issue: 11/2011
10 - B - CYLINDER HEADS & VALVES
Intake and compression valves are made of annular discs which operate automatically.
Good water-tightness is necessary between the discs and their seats (avoid running the compressor
with clogged valves, with carbon deposits, oil carbon or more importantly, with broken valves).
Low Pressure stage
High Pressure stage
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10 - B - 1 - MAINTENANCE OF VALVES
Dismounting of valves :
- Disconnect outlet pipes and cooling coil fittings

(all pipe fittings are olive type)
- Disassemble manifold, cylinder heads and valves
- Make sure
a) that there is no foreign matter between the valve and the valve seat
b) that bearings are in good condition
c) that there are no broken springs
replace any defective component with a new one
BE CAREFUL NEVER TO CLEAN THE VALVES WITH INFLAMMABLE

! LIQUIDS (E.G. PETROLEUM)
Remounting of valves :
- Remount valve on the cylinder head according to the figure on the previous page.
- Do not forget the belleville washer and split pin which prevent the slackening of the valve stem
nut.
Tightening of the valve nuts :
- After tightening the castellated nut to a torque reading of 10 Nm continue to tighten the nut
until the first notch is in front of the pin hole of the valve stem.
- After tightening the nut make sure that the valve slides freely in its guide and has not been
jammed during assembly. The valve should rise 1mm.
- Reassemble the cylinder head on the manifold and the cylinder head - manifold on the cylinder.
- Systematically fit new gaskets when reassembling.
! RESPECT THE TIGHTENING TORQUE OF THE CHAPTER 10
Frequency :
- Tightening of valves:................................................... every 500 hours of operation

- Changing of valves: .................................................... every 1500 hours of operation
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10 - C - MOVING PARTS
The moving parts of the compressor are :
- The low pressure and high pressure piston are made from light alloy, axially opposed and
constructed in the form of a monobloc.
- A connecting rod in light alloy with a bronze bush.
- A crankshaft mounted in double bearings.
bearing housing with

circlips
- Piston travel............................................................. 38 mm
- Piston speed ........................................................... 1.8 m/s
Dismounting of the crankshaft :
- Disassemble the coupling plate or the drive pulley and the air fan mounted on each end of
crankshaft (in case of difficulty remove the parts with a bearing-puller).
- With a bearing-puller remove the bearing housing on the coupling side.
- Remove the casing cover.
- Take out the grooved pin in counterweight.
- Remove the counterweight.
- Remove the remaining bearing housing with the crankshaft (on the fan side) and rotate the
crankshaft in the connecting rod until the cam will pass through the gap in the piston block.
This will allow the removal of the crankshaft through the side of the casing.
- Remove the bearing housing with a bearing-puller
- The monobloc piston with the connecting rod can be removed after removal of the cylinders
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Issue: 11/2011
Remounting of the crankshaft :
Position the piston with the connecting rod in the casing.

- Mount the crankshaft in the bearing
- Fit the assembly in the casing with the crankshaft in the correct orientation.
- Place the spacer on the side towards the circlips
- Fit the bearing housing
- Remount the air-fan and the coupling plate or the drive-pulley.
IMPORTANT
! AFTER REASSEMBLY, MANUALLY CHECK THAT THE CONNECTING
ROD REVOLVES FREELY.
THE SPACER MUST HAVE LATERAL PLAY BETWEEN THE
CONNECTING ROD AND BEARING.
Fitting of crankshaft - connecting rod - piston shaft :
Connecting rod Piston shaft Piston shaft

crakshaft Connecting rod Piston
Assembly play 0,015 to 0,050 0,010 to 0,015 Press fit
Rotation of piston
Wear play 0,07 to 0,08 0,05 à 0,06 or oval
spindle in the bore
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Issue: 11/2011
10 - D - CYLINDERS - PISTONS
- Cylinder: Cast iron without lining.

- Piston: Light treated alloy
LOW PRESSURE HIGH PRESSURE

(+0,040) (+0,025)
CYLINDERS Ø125 H7 Ø50 H7
0 0
0 0
PISTON Ø124,7 Ø49,8
(-0,06) (-0,05)
10 - E - PISTON RINGS
- Piston rings: Cast steel - adjusted right cut
Diameter (mm) Play at cut

Quantity
Thickness (mm)
Low Anti-leak 2 125 x 4 0,40 to 0,55 mm
pressure Scraper 2 125 x 5 0,60 to 0,75 mm
High Anti-leak 3 50 x 3 0,15 to 0,30 mm
pressure Scraper 1 50 x 3 0,25 to 0,40 mm
Check the play at cut of the piston rings :
Check the play at the cut of each new piston ring by placing it carefully in the cylinder bore.
Piston ring diameter : play at cut (max)
- ANTI-LEAK ................................................................ 125 mm 1,00 mm

- SCRAPER ................................................................. 125 mm 1,00 mm
- ANTI-LEAK ................................................................ 50 mm 0,60 mm
- SCRAPER ................................................................. 50 mm 0,70 mm
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Issue: 11/2011
10 - E - 1 - MOUNTING OF RINGS
It is recommended that piston ring spreaders are used for ease of assembly and to avoid damaging
the piston rings or grooves.
Do not use cutting tools (scriber etc....)
General arrangement of piston rings :
The piston rings are arranged as follows :

- anti-leak piston rings at the head of the piston = on the cylinder head side
- scraper piston rings at the back of the piston = on the casing side
(scraper piston rings with holes for the return flow of oil to the casing are fitted in the grooves : see
figure below)
Cylinder head
Return oil
Anti-leak piston ring

marked face
Mounting of scraper piston rings :
There is no special direction for mounting
Mounting of anti-leak piston rings :
Anti-leak piston rings used in ERVOR compressors are conical. Therefore it is imperative to mount
them in the correct direction.
A mark is etched on one of the faces of the anti-leak piston rings.
The piston ring should be mounted so as to place this mark on the cylinder head side (see above)
Checking of piston ring play in their grooves :
The piston rings fitted in their respective grooves must slide freely.
Mounting play = 0,015 to 0,02 mm
After mounting the piston rings, shake the piston to ensure that all piston rings slide
freely in their respective grooves.
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Issue: 11/2011
Ovality of cylinders :
Disassemble cylinder heads

Move the piston to its lowest point to free the cylinder to be checked
Check for ovality and possible scratches inside the cylinder
Change oval or scratched cylinders
Piston rings, pistons and cylinders must be checked every 3000 hours of operating.
Position of rings :
Pistons must be assembled with three new piston rings to run in good condition.
Before mounting cylinders make sure that each gap of the piston ring is rotated 120°
approximately in relation to the gap of the preceeding piston ring.
Mounting of cylinders :
For remounting of the cylinders, start by remounting the low pressure cylinder on the piston fitted
with its rings, then mount the high pressure cylinder.
Wear of the piston ring grooves :
The efficiency of a compressor and its oil consumption depends mostly on the state of piston rings.
Piston rings must work perpendicular to the cylinder axis and therefore the side play between the
piston ring and its groove should not be too large.
0.01 mm to 0.02 mm 0.05 mm max
Piston ring Piston ring
Mounting play Wearing play
If the wear rate is reached, change the pistons and piston rings.
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Issue: 11/2011
11 - FAILURE ANALYSIS
11 - A - START UP FAILURE
11 - A - 1 - THE COMPRESSOR DOES NOT START
Source of errors Solution

No power supply Check voltage
Coupling broken Replace
Piston jams Replace piston and fill with oil level
11 - B - RUNNING FAILURE
11 - B - 1 - THE COMPRESSOR STARTS BUT TRIPS

Airing broken Replace decompression device
Loose cable Check the wiring
11 - B - 2 - THE COMPRESSOR RUNS BUT THERE IS NO DELIVERY PRESSURE

Broken piston Replace
Broken output valve Replace
11 - B - 3 - THE COMPRESSOR OVERHEAT

Clogged non return valve Replace
Clogged output valve Replace
Worn piston rings Replace
No oil Fill with oil
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Issue: 11/2011
12 - SPARE PARTS LIST
USE ONLY GENUINE ERVOR SPARE PARTS.

! THE USE OF ANY OTHER PARTS WILL CANCEL THE WARRANTY.
12 - A - RECOMMENDED SPARE PARTS (STANDARD VERSION)
50 h, after first start

Every 250 hours
Emergency
1000 hours
1500 hours
2000 hours
2500 hours
3000 hours
3500 hours
4000 hours
4500 hours
5000 hours
5500 hours
6000 hours
500 hours
Quantity
Description Reference
Mineral oil "ERVOR C100" (2 litres) 1 7 550 014 U C C C C C C C C C C C C C

Set of gaskets 1 8 970 174 U C C C C
Set of valves LP/HP 1 8 970 177 V V C V V V V C V V
Set of piston rings LP/HP 1 8 970 089 U V C V C
Cooling coil assembly G06 1 8 141 539 V C V C
Cooling coil shock absorber set G06 1 8 960 084 V C V C
Set of AC2 coupling blades 1 8 970 054 U V V V V
Oil sight glass 2 7 233 006 U V C V C
Oil plug + gasket 1 7 603 062 U V C V C
Oil discharge plug 2 7 603 017 U V C V C
Oil discharge plug gasket 2 7 503 002 U V C V C
Intake filter + mounting clip 2 8 200 000 U C C C C C C C C C C C C C
G06 LP cylinder head assembly set 1 8 970 178 V C V C
G06 HP cylinder head assembly set 1 8 970 179 V C V C
LP cylinder first stage 1 3 931 011 V V
HP cylinder second stage 1 3 931 012 V V
Monobloc piston with rings 1 8 923 004 V V
Connecting rod with oil projector 1 8 922 006 V V
Cranckshaft with counterweight 1 8 920 011 V V
Bearings 2 7 520 020 V V
Fan cowling assembly 1 1 941 053 V V V V
Complete cranckcase breather 1 8 938 003 V V V V
U : EMERGENCY
V : CHECK AND CHANGE IF NECESSARY
C : CHANGE
IMPORTANT : Remplace all defective parts during each inspection
* Provide complements.
To order spare parts please state:
- compressor type
- information written on the nameplate of the compressor
- description of the part
- reference of the part
- compressor serial number
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Issue: 11/2011
13 - EXPLODED VIEW AND PARTS LIST
13 - A - GENERAL ASSEMBLY
ITEM DESCRIPTION ILLUSTRATION

001A VENTILATION ASSEMBLY 1
010A HIGH PRESSURE ASSEMBLY 2
020A LOW PRESSURE ASSEMBLY 3
030A PISTON DRIVE ASSEMBLY 4
040A CASING COVER 5
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Issue: 11/2011
13 - B - VENTILATION ASSEMBLY
ILLUSTRATION N° 1
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Issue: 11/2011
PICTURE N° 1
SPARE PARTS
ITEM QUANTITY DESCRIPTION
REFERENCE
001A 1 Ventilation grill 3 945 016
010A 1 Fan cowling (standard version) 1 941 053
010B 1 Fan cowling (Llyod's version) 3 941 059
020A 2 Soc.hd.cap screw M6 x 16
030A 5 Cooling coil shock absorber 8 960 084
040A 5 Fan screw 8 960 084
050A 1 Cowling coil support 3 940 182
051A 2 Higher plate shock absorber cap of ventilation 8 960 084
052A 1 Higher plate shock absorber cap of cooling coil 8 960 084
060A 1 Cooling coil shock absorber 8 141 539
070A 1 Hex.hd.machine screw M10 x 25
080A 1 Washer
090A 1 Fan 3 050 006
100A 1 Internal fixing lugs of fan cowling 1 942 036
- 101A 1 Internal cooling coil shock absorber plate
- 102A 1 Soc.hd.cap screw M6 x 12
110A 2 Oil sight glass 1" 7 233 006
120A 1 Casing 3 930 014
120B 1 Casing (ref: 3 930 018) with 3 930 018
- oil level switch (ref: 7 710 024)
140A 1 Front bearing 3 936 017
- 170A 1 Cooling coil shock absorber plate 8 960 084
- 181A 1 Side cooling coil shock absorber plate (HP)
- 190A 1 Side cooling coil shock absorber plate (BP)
(-) This parts is not illustrated
TO ORDER SPARE PARTS, SEE CHAPTER 12.

!
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Issue: 11/2011
13 - C - HIGH PRESSURE ASSEMBLY
ILLUSTRATION N° 2
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Issue: 11/2011
ILLUSTRATION N° 2
SPARE PARTS
ITEM QUANTITY DESCRIPTION REFERENCE
REFERENCE
001A 1 Cylinder gasket 8 970 174 7 500 102
010A 1 High pressure cylinder (standard version) 3 931 012 3 931 012
010B 1 High pressure cylinder (Llyod's version) 3 931 024 3 931 024
010C 1 High pressure cylinder (Bureau Veritas) 3 931 016 3 931 016
020A 4 Soc.hd.cap screw M10 x 40 7 402 004
030A 4 Crinkle washer 7 421 001
040A 1 HP cylinder head gasket 8 970 174 3 500 005
050A 2 Valve stem 8 970 177 3 925 002
060A 1 Intake stop 8 970 177 3 936 007
070A 4 Valve spring Ø30 8 970 177 3 933 012
080A 1 High pressure cylinder head 8 970 179 3 932 008
090A 2 High pressure valve Ø30 8 970 177 3 933 003
100A 4 Belleville washer 8 970 177 7 421 009
110A 2 Castellated nut 8 970 177 3 933 024
120A 2 Split pin 8 970 177 7 436 004
130A 1 High pressure manifold gasket 8 970 174 3 500 006
140A 1 Connection 1/2" pipe Ø18 8 141 513 7 650 006
150A 1 High pressure manifold (standard version) 3 934 030 3 934 030
150A 1 High pressure manifold (version Llyod's) 3 934 035 3 934 035
- 180A 1 Plug 1/2" 7 603 031
- 190A 1 Soc.hd.cap screw M8 x 20 7 402 038
200 1 Compression stop 8 970 177 3 936 019
(-) This part is not illustrated

!
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13 - D - LOW PRESSURE ASSEMBLY
ILLUSTRATION N° 3
(33) 01 34 11 50 00 (33) 01 34 11 50 10
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Issue: 11/2011
ILLUSTRATION N° 3
SPARE PARTS
ITEM QUANTITY DESCRIPTION REFERENCE
REFERENCE
020A 1 Connection 1/2" pipe Ø18 8 141 513 7 661 008
030A 1 Low pressure manifold 3 934 029 3 934 029
040A 2 Air filter 8 200 000 8 200 000
- 050A 1 Connection M 1/8" x Ø6 for rilsan 4x6 8 970 180 7 661 008
060A 1 LP manifold gasket 8 970 174 7 500 319
070A 4 Split pin 8 970 177 7 436 004
080A 8 Belleville washer 8 970 177 7 421 009
090A 4 Castellated nut 8 970 177 3 933 024
100A 2 Low pressure compression stop 8 970 177 3 936 020
110A 10 Valve spring Ø35 8 970 177 3 933 013
120A 4 Low pressure valve Ø35 8 970 177 3 933 042
130A 1 Low pressure cylinder head 8 970 178 3 932 007
140A 2 Low pressure intake stop 8 970 177 3 936 010
150A 6 Valve stem 8 970 177 3 925 002
160A 1 Low pressure cylinder head gasket 8 970 174 7 500 216
180A 1 High pressure cylinder (standard version) 3 931 011 3 931 011
180B 1 High pressure cylinder (Llyod's version) 3 931 023 3 931 023
180C 1 High pressure cylinder (Bureau Veritas) 3 931 015 3 931 015
190A 1 Cylinder gasket 8 970 174 7 500 102
200A 4 Crinkle washer M10 7 421 001
- 210A 1 Soc.hd.cap screw M8 x 20 7 402 038
(-) this part is not illustrated

!
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13 - E - PISTON DRIVE ASSEMBLY
PLANCHE N° 4
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Issue: 11/2011
ILLUSTRATION N° 4
SPARE PARTS
REFERENCE
010A 2 Washer
020A 1 Fan 3 050 006
030A 1 Internal fixing lugs of fan cowling 8 960 051
050A 4 Crinkle washer M8
060A 2 Bearing 7 520 020
- 070A 2 Bearing housing gasket 8 970 174
080A 1 Casing 3 930 014
080B 1 Casing (ref: 3 930 018) with 3 930 018
oil level switch (ref: 7 710 024)
090A 2 Oil sight glass 1" 7 233 006
- 100A 2 Oil discharge plug 7 603 017
110A 2 Woodruff key 8 920 011
120A 1 Cranckshaft 8 920 011
130A 2 Counterweight 8 920 011
140A 2 Ø6 Slotted spr.pin 8 920 011
150A 1 Spacer 3 921 011
- 160A 1 Ø 72 Internal Circlip
170A 1 Read bearing housing 3 936 011
190A 4 Crinkle washer M8
200A 2 Ø 30 Internal Circlip 8 923 004
210A 1 Piston shaft 8 923 004
220A 1 Connecting rod 8 922 006
230A 1 Projector 8 922 006
250A 2 Anti-leak ring Ø 125 8 970 089
260A 2 Scraper ring Ø 125 8 970 089
270A 1 Monobloc piston 8 823 004
280A 1 Scraper ring Ø 50 8 970 089
290A 3 Anti leak ring Ø 50 8 970 089
300A 1 Front bearing housing 3 936 017

!
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Issue: 11/2011
13 - F - CASING COVER
14 - F - 1 WITHOUT INTEGRATED REGULATION
030A
ILLUSTRATION N° 5
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Issue: 11/2011
ILLUSTRATION N° 5
SPARE PARTS
REFERENCE
001A 1 Casing cover gasket 8 970 174
010A 1 Casing cover 3 941 055
020A 2 Soc.hd.capscrew M8 x 20
030A 1 Complete cranckcase breather 8 938 003
040A 2 Soc.hd.capscrew M8 x 85
- 050A 1 Connection M 1/8" x Ø6 for rilsan 4x6 8 970 180

!
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Manual G06 Page 45

Issue: 11/2011
14 - TOOLS
14 - A - GENERAL RECOMMENDATIONS
Choose good tools and don't :
mm
inch
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Page 46 Manual G06

Issue: 11/2011
15 - B - LIST OF TOOLS RECOMMANDED
All tolls are metric dimensions.
1 Torque wrench.
1 Set combination spanners (open ended / ring).
1 Socket set.
1 Set allen key.
1 Adjustable spaner (maximum open 46mm).
1 Adjustable spaner (maximum open 55mm).
1 Piston ring expenders Ø50.
1 Piston ring expenders Ø125.
1 Piston guide Ø50.
1 Piston guide Ø125.
1 Pair external circlip pliers Ø30.
1 Pair external circlip pliers Ø72.
1 Bearing puller.
1 Set screwdriver .
1 resin faced hammer / mallet.
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Manual G06 Page 47

Issue: 11/2011
NOTES
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Page 48 Manual G06

Issue: 11/2011
(33) 01 34 11 50 00 (33) 01 34 11 50 10
Manual G06 Page 49

Issue: 11/2011
Rev. : A
Date : 10/12/2012
SECTION 4
ACCESSORIES

Web : www.ervor.com
Rev. : A
Date : 10/12/2012
STANDARDS ACCESSORIES
Decantor-check valve/separator CD06

X Applicable
Not applicable
art : 8 933 005 X
Pressure switch Setting 20/30b Setting 30/40b Other

X Applicable
Not applicable
art : 7 700 082

art : 7 700 026
art : 7 700 036
(24/30b)
Safety vavlve Setting 20/30b Setting 30/40b Other

X Applicable
Not applicable
art : 7 720 023 (33b)

art : 7 720 025
(43b)
art :
Schock absorber X Standard supply Other

X Applicable
Not applicable
art : 7 243 039 (50daN) (x2) x

art : 7 243 040 (70daN) (x2) x
art :
art :
Air hose 3/4"

X Applicable
Non applicable
art : 7 355 034 X

Web : www.ervor.com
Rev: A
DECANTOR - CHECK VALVE Page: 1/1
CD6 Date: 11/04/02
MAIN CHARACTERISTICS
Enables a rearrangement of the main safety necessary components in a compressed
air system : pressure safety valve, pressure switch, check valve, moister separator,
isolating main valve, drain valve and compressor airing.
TECHNICAL DATA
Operating pressure : 50b maximum
Material : body and cover : cast iron
spring and check valve : stainless steel
check valve seat : steel
seat seal : aluminium
O-ring : viton
Reference : 8 933 005
8_933_005 ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent

95100 ARGENTEUIL ( (33) 01 34 11 50 00 2 (33) 01 34 11 50 10
Rev: A
Page 1/3
PRESSURE SWITCH WITH UNLOADER VALVE Date: 08/06/2009
MAIN CHARACTERISTIC
This pressure switch is designed especially for air compressors, with intensive operation.
It is fitted with a release valve, for facility to start motor drive compressors. When the air
receiver is full, the pressure switch stops the compressor; the compressor unload valve
opens (release or dump valve).
TECHNICAL DATA
Fluid : Air
N° of poles : 3
Contact function : 3 Normally close (N.C) (low switch)
Connection : G 1/2" Female
Seting : 20-30bar
Bursting strength : >75bar
Degree of protection : IP54
Admissible temperature: -5°C to +80°C (air)
Max. cross section (fine stranded) : 2,5mm2
Cable glands : PG16 (x2)
With pushbuttons for manual ON/OFF (on cover)
Unloader valve with screw fitting for 6mm plastic or copper discharge line
DIMENSIONS
7_700_082 ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent -

95100 ARGENTEUIL FRANCE
! (33) 01 34 11 50 00 " (33) 01 34 11 50 10
Rev: A
Page 2/3
Wiring diagram :
The relevant standards for running and installing electrical appliances

are to be observed.Installation and connection by skilled personnel only,
after installing accessories function of device to be checked by skilled
personnel only
DO NOT USE THIS PRESSURE SWITCH TO

SWITCH ELECTRICAL POWER SUPPLY
Setting :
Pe : low thresolde
cut-in pressure
Pa : hight thresolde
cut-out pressure

! (33) 01 34 11 50 00 " (33) 01 34 11 50 10
Rev: A
PRESSURE SWITCH WITH UNLOADER VALVE Page 3/3
Date: 08/06/2009
Setting :
Caution:
Pressure setting is only possible, when applying pressure to the switch.
! Effect setting with caution and check technical data (working) of air compressor
Differential !P
Cut-out pressure Po press wheel !P = Po - Pu)
(!
donwnwards spindle
Po : hight thresolde
cut-out pressure
Po: lower : Po: higher : Pu : low thresolde

turn wheel too the left turn wheel too the right cut-in pressure
!P. lower : !P. higher:

turn wheel to the right turn wheel to the left
If the spindle moves when turning lowest possible p has been reached.
In order to loosen, turn wheel to the left holding the spindle tight.
Spare :
Cover with On/Off push-buttons .................................... 7941 036

Gasket's cover ............................................................ 7 510 045
Unloader valve ............................................................ 7 704 003
( screw connection for plastic tubing or copper discharge tubes)
Nut with sleeve cut ....................................................... 7 410 510
Diaphragm ................................................................. 7 705 022

! (33) 01 34 11 50 00 " (33) 01 34 11 50 10
Rev: B
Page 1/3
MAIN CHARACTERISTIC
This pressure switch is designed especially for air compressors, with intensive operation.
It is fitted with a release valve, for facility to start motor drive compressors. When the air
receiver is full, the pressure switch stops the compressor; the compressor unload valve
opens (release or dump valve).
TECHNICAL DATA
Fluid : Air
N° of poles : 3
Contact function : 3 Normally close (N.C) (low switch)
Connection : G 1/2" Female
Seting : 30-40bar
Possible differential :
to 40bar : 10bar max; (falling pressure)
to 30bar : 7.5bar max; (rising pressure)
Bursting strength : >75bar
Degree of protection : IP54
Admissible temperature: -5°C to +80°C (air)
Max. cross section (fine stranded) : 2,5mm2
Cable glands : PG16 (x2)
With pushbuttons for manual ON/OFF (on cover)
Unloader valve with screw fitting for 6mm plastic or copper discharge line
DIMENSIONS

! (33) 01 34 11 50 00 " (33) 01 34 11 50 10
Rev: B
Page 2/3
Wiring diagram :
The relevant standards for running and installing electrical appliances

are to be observed.Installation and connection by skilled personnel only,
after installing accessories function of device to be checked by skilled
personnel only
DO NOT USE THIS PRESSURE SWITCH TO

SWITCH ELECTRICAL POWER SUPPLY
Setting :
With the respective pressure switch any pressure ranges may
be set where the crossovers by Pa (hight thresolde) and Pe
(low thresolde) are situated within the screened area of the
diagram.
When adjusting to hight thresolde (Pa), range of adjustment c-d
may be disposed of for low thresolde (Pe).When adjusting to
Pa : hight thresolde (bar)
low thresolde (Pe), range of adjustment a-b may be disposed of

Pe : low thresolde
Pe : low thresolde (bar)
for hight thresolde (Pa).Adjustment of MDR following the diagram

cut-in pressure
should preferably be started with on the hight thresolde (Pa).
Pa : hight thresolde
cut-out pressure
min. max
25 15 19
27,5 15 22
30 15 23,5
Pe : low thresolde
cut-in pressure
32,5 17,5 26,5

35 19 28
37,5 22 30,5
40 23,5 33,5
42,5 27 35
Pa : hight thresolde 1 bar = 1,02 at = 14,5 psi = 100K Pa
cut-out pressure 45 28 37

! (33) 01 34 11 50 00 " (33) 01 34 11 50 10
Rev: B
PRESSURE SWITCH WITH UNLOADER VALVE Page 3/3
Date: 06/03/2008
Setting :
Caution:
Pressure setting is only possible, when applying pressure to the switch.
! Effect setting with caution and check technical data (working) of air compressor
Differential !P
Cut-out pressure Po press wheel !P = Po - Pu)
(!
donwnwards spindle
Po : hight thresolde
cut-out pressure
Po: lower : Po: higher : Pu : low thresolde

turn wheel too the left turn wheel too the right cut-in pressure
!P. lower : !P. higher:

turn wheel to the right turn wheel to the left
If the spindle moves when turning lowest possible p has been reached.
In order to loosen, turn wheel to the left holding the spindle tight.
Spare :
Cover with On/Off push-buttons .................................... 7941 036

Gasket's cover ............................................................ 7 510 045
Unloader valve ............................................................ 7 704 003
( screw connection for plastic tubing or copper discharge tubes)
Nut with sleeve cut ....................................................... 7 410 510
Diaphragm ................................................................. 7 705 022

! (33) 01 34 11 50 00 " (33) 01 34 11 50 10
Low differential operation : 10 to 15% of calibration pressure between open full-flow and
closed sealing position. No risk of valve sticking. Absolutely resistance to internal
pressure after closure. No risk of jamming in the open position due to icing.
TECHNICAL DATA
Operating temperature of diaphragm : -10°C to +180°C

Nominal diameter 8 mm
Range of adjustment : 0.3 to 47 bar
Medium : Gas free of
agressive elements
Mounting position (recommended) vertical
Material : Body : Brass
Impermeability : Viton
Spring : Steel
DIMENSIONS
Calibration Discharge Connection Torque max H I sw d1

Reference
bar Nm3/h G Nm mm mm mm mm
7 720 054 8 171 1/4" 14 72 10 22 21,8
7 720 058 10 201 1/4" 14 72 10 22 21,8
7 720 028 10 209 3/8" 40 81 10 22 21,8
7 720 050 8 171 1/2" 65 82 12 27 26,8
7 720 052 9 190 1/2" 65 82 12 27 26,8
7 720 030 10 209 1/2" 65 82 12 27 26,8
7 720 049 10,5 219 1/2" 65 82 12 27 26,8
7 720 008 11 229 1/2" 65 82 12 27 26,8
7 720 051 12 248 1/2" 65 82 12 27 26,8
7 720 056 13 265 1/2" 65 82 12 27 26,8
7 720 043 15 306 1/2" 65 82 12 27 26,8
7 720 046 16 325 1/2" 65 82 12 27 26,8
7 720 066 17 347 1/2" 65 82 12 27 26,8
7 720 047 19 383 1/2" 65 82 12 27 26,8
7 720 032 23 462 1/2" 65 90 12 27 26,8
7 720 059 24 480 1/2" 65 90 12 27 26,8
7 720 062 25 502 1/2" 65 90 12 27 26,8
7 720 044 28 558 1/2" 65 90 12 27 26,8
7 720 038 30 599 1/2" 65 90 12 27 26,8
7 720 023 33 657 1/2" 65 90 12 27 26,8
7 720 060 36 735 1/2" 65 90 12 27 26,8
7 720 057 40 802 1/2" 65 90 12 27 26,8
7 720 029 42 835 1/2" 65 90 12 27 26,8
7 720 025 43 854 1/2" 65 90 12 27 26,8
PRESSURE SAFETY VALVE Date : 17/06/02

0.3BAR to 43 BAR Writer : EVAIN
COMPRESSEURS ERVOR - 6, Rue Huntziger - BP 239 - FRANCE
F 92113 CLICHY CEDEX ! (33) 01 47 39 83 61 " (33) 01 47 39 10 53
MAIN CARACTERISTICS :
- Successful and homogeneous Range allowing
an aténuation vibratoire superior to 90 % in 1500 rpm.
- Identical height under nominal load for all the range

(32 mm), facilitating the juxtaposition of supports different.
- Protection anti corrosion (salt fog of 400 hours).
TECHNICAL CARACTERISTICS :
NOMINALE
DIMENSIONS (mm)
REFERENCE LOAD
(daN) A B* C D E F G H J N
7 243 036 4 40 40 M6 52 6,2 64 6,2 44 2,5 6
7 243 037 7 40 40 M6 52 6,2 64 6,2 44 2,5 6
7 243 038 30 60 40 M6 76 6,2 90 8,2 64 2,5 6
7 243 039 50 60 40 M6 76 6,2 90 8,2 64 2,5 6
7 243 040 70 80 40 M8 100 8,2 122 12,2 84 2,5 12
7 243 042 100 80 40 M8 100 8,2 122 12,2 84 2,5 12
7 243 041 130 80 40 M8 100 8,2 122 12,2 84 2,5 12
7 243 043 160 100 40 M10 124 10,2 152 16,2 104 3 10
* : Hauteur, au repos 40 mm, sous charge 32 mm
SHOCK ABSORBER Writer : EVAIN

Date : 05/03/02
ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent
95100 ARGENTEUIL ( (33) 01 34 11 50 00 2 (33) 01 34 11 50 10
Rev: A
Page: 1/1
HOSING 3/4" Date: 09/06/2009
Corrugated flexible hose (stainless steel), with one stainless steel wire braid
TECHNICAL DATA
Working pressure : 42 bar to 250°C

Bursting pressure : 200 bar to 20°C
Bend radius (mm) approximate : 310mm (dynamic)
800mm
3/4" BSPT
3/
4"
BS
PT
7_355_034 ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent

95100 ARGENTEUIL ! (33) 01 34 11 50 00 " (33) 01 34 11 50 10
Rev. : A
Date : 10/12/2012
OPTIONAL ACCESSORIES
Automatic drain (pneumatic)

Applicable
x Not applicable
art : 8 241 001
Strainer
Applicable
x Not applicable
art : 7 205 018 X
Solenoide drain valve

Applicable 24V-50/60hZ
x Not applicable 230V-50/60hZ art : 7 301 027
Airing solenoide valve

Applicable 24V-50/60hZ
x Not applicable 230V-50/60hZ art : 7 300 500
Temperature switch Sensor pocket

Applicable Applicable
x Not applicable x Not applicable
art : 7 710 020 (100/200°C) art : 7 715 504 (Brass- Lenght : 75mm)
art : 7 715 503 (Brass- Lenght : 110mm)
art : 7 715 002 (S.Steel- Lenght: 75mm)
Oil level switch

Applicable
x Not applicable
art : 7 710 024
Pressure safety vale ( between stages (compressor G06)

Applicable
x Not applicable
art : 7 720 054

Web : www.ervor.com
This automatic purge valve was designed for medium pressure applications and to
permit the automatic drain of condensate without an electric supply.
TECHNICAL DATAS
Working pressure : 40 bar max.
Mounting position : Horizontal.
Command fluid : Air
Weight : 1.1 kg.
Material: Body : Brass.
Internal parts: Brass or stainless steel.
WORKING :
1) When the compressor stops, the pressure switch operates the automatic drain by
driving in A1.
2) This pressure drives the drain opening by pushing the piston (2) and the valve (3).
3) The condensate escapes from B1 to B2 in the same time that the air in A1 escapes via
the calibrated opening at A2.
4) The A1 pressure becomes weaker to balance the B1 pressure. The valve (3) and the
piston (2) return to their original positions and the residual pressure escapes from A1 to A2.
27 A/F
36 A/F
3/8" BSP
3/8" BSPT
27 A/F
A
E
P
180
AUTOMATIC DRAIN Date : 14/11/95

REF. 8 241 001 Rédacteur: CHOPINEAU
92113 CLICHY CEDEX ( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Rev 0 - Editon 02/97
WORKING DESCRIPTION PAD782
DRAIN CLOSED Air pressure delivery

COMPRESSOR RUNNING
- The compressor runs

AIR RECEIVER
- The air receiver fills up
- The compressor airing is not activated by the

regulator pressure switch
REGULATOR PRESSURE SWITCH
COMPRESSOR
AUTOMATIC
CHECK VALVE/DECANTOR DRAIN
MANUAL
DRAIN R1 OPEN AIR NET
CLOSE AIR NET
- When the air receiver is full the regulator pressure
DRAIN OPEN
switch stops the compressor.
COMPRESSOR STOPS
- The compressor's airing valve opens.
- The compressor's internal pressure drives the

AIR RECEIVER automatic drain.
- The automatic drain opens.
- The condensates are evacuated by the automatic

REGULATOR PRESSURE SWITCH drain outlet. The drain time is adjustable by the air
leakage with R1.When the spring strength is greater
than the compressor's is internal pressure the
automatic drain closes.
- Compressor airing continues and shuts down to 0bar

by R1.
COMPRESSOR
CHECK VALVE-DECANTOR
OPEN AIR NET
MANUAL CLOSE AIR NET
DRAIN R1
Adjustable air leak

Compressor airing

92113 CLICHY CEDEX ( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
PART LIST PAD782
3/8" BSPT
5HS 'HVLJQDWLRQ 4W\ 5HIHUHQFH

1 BODY 1 3 732 007
2 PUSHER 1 3 925 012
3 VALVE 1 3 721 000
4 VALVE SPINDLE 1 3 925 006
5 NIPPLE 1 3 241 001
6 MANUAL DRAIN 1/4" 1 7 244 001
7 SPRING 1 3 933 016
8 VALVE GASKET 1 3 510 015
9 NIPPLE 1 3 241 002
10 ELBOW MALE 1/8" GAS TAPER (Ø6 to set) 1 7 651 013
11 GASKET 1 7 504 004
12 NUT 1 7 410 020
13 HEXAGONAL HEAD BOLT 1 7 400 050
5HS 'HVLJQDWLRQ 4W\ 5HIHUHQFH

AUTOMATIC DRAIN KIT includes : 8 970 116
2 PUSHER 1 3 925 012
3 VALVE 1 3 721 000
4 SPINDLE OF VALVE 1 3 925 006
7 SPRING 1 3 933 016
8 GASKET OF VALVE 1 3 510 015
11 GASKET 1 7 504 004

92113 CLICHY CEDEX ( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Rev:A
Page: 1/1
FILTER Y WITH STAINLESS STEEL SCREEN Date: 11/04/02
This filter drain off particles of pipework through stainless steel screen.
TECHNICAL DATA
Orifice : 3/8" BSP

Maxi pressure working : 50 bar
Maxi température working : 400°C
Connection : Horizontal
Material : Body : Steel
Cap : Steel
Gasket : Graphite
Screen : Stainless steel 316L
Weight : 0,430 Kg
MAINTENANCE
Every months : clean the screen
70
25
51 80
7_205_018 ERVOR (SCA) - 6, Rue Huntziger - BP 145 - FRANCE

92113 CLICHY CEDEX( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Rev: A
Page: 1/1
SOLENOID VALVE 2/2 NC Date: 29/03/02
This unit is a solenoide valve for many uses because of robust construction and
choice of materials , application is universal.
Applications are found in the entire engineering industry and also, to a large extent,
in the pneumatic and hydraulic governing technique , as well as in oll burmers.
TECHNICAL DATA
Function : 2/2 solenoide valve directly controlled normally closed

Material: valve body brass
guide tube stainless steel
core/armature stainless steel
valve seat stainless steel
seals NBR
Ambient temperature :- 10°C to + 50°C
Pressure range : 0 to 100 bar max
Fluid temperature max: + 60°C
Mounting : any position
Media viscosity: 40 centistokes max
Total weight of valve approx: 280 grs
Power: 10 W
Enclosure: IP65 with connector
Voltage (-10% +15%) Diameter Pressure Connections

Reference
Continuous duty 100% seal (mm) (bar) (GAZ)
7 301 012 380 V - 50/60 Hz 2 48 1/4"
7 301 014 380 V - 50/60 Hz 1,6 90 1/4"
7 301 020 24 V - 50/60 Hz 4 13 1/4"
7 301 026 24 V - 50/60 Hz 2 48 1/4"
# 7 301 027* 230 V - 50/60 Hz 2 48 1/4"
7 301 028* 24 V - 50/60 Hz 2 48 1/4"
7 301 033 120 V - DC 2 18 1/4"
* With manal override
DIMENSIONS
Standards coils:
24 V CA 50Hz ref.7 311 000
48 V CA 50Hz ref.7 312 003
220 V CA 50Hz ref.7 314 005
380 V CA 50Hz ref.7 315 002
24 V CC ref.7 311 003
48 V CC ref.7 312 002
ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent -

7_301_027 95100 ARGENTEUIL FRANCE
! (33) 01 34 11 50 00 " (33) 01 34 11 50 10
This is a solenoid valve for air, inert gases, neutral liquids, mineral and fuel oils.
TECHNICAL DATA
Function : 2/2 NO
Valve design : Direct valve design
Connection : 1/4" BSP Electrical connectors
Differential pressure : 40b max (ref : 7 305 001)
Ambient temperature: -10° to +50°C
Media temperature: 100°C max
Media viscosity: 40 centistrokes max
Winding : Class F155°C
Protection class : IP65
Power : Inrush : 26 VA
Holding :14 VA (8 W)
Mounting position : Any position
Internal parts :Stainless steel
Seal :Viton
Voltage (-10% +15%) Diameter Pressure

Reference
Continuous duty 100% seal (mm) (bar)
7 300 018 24 V - 50/60 Hz 1,2 40
7 300 502 110 V - 50/60 Hz 1,2 40
è 7 300 500 230 V - 50/60 Hz 1,2 40
7 300 501 380 V - 50/60 Hz 1,2 40
7 300 021 120 V - CC 1,2 40
7 300 008 230 V - 50/60 Hz 2 14
7 300 009 380 V - 50/60 Hz 2 14
DIMENSIONS
Weight : 250 g approx
SOLENOIDE VALVE 2/2 NO Date : 28/11/01 Writer : AE

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE
( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Page 1
Rev: A
Page 1
THERMOSTAT Date: 12/04/02
MAIN CHARACTERISTIC
Thermostats are temperature-controlled switches. The position of the contacts depends on the
temperature of the sensor and the set scale value.In this series, special attention has been given to
meeting demands for a high level of enclosure, robust and compact construction, and resistance to
shock and vibration. The series covers most outdoor as weel as indoor application requirements.
Thermostats are suitable for use in monitoring, alarm and regulation systems in factories, diesel plant,
compressors, power stations and on board ship.
APPROVALS : Bureau Véritas (F), RINA (I), Lloyd's (GB), American Bureau of Shipping (USA)...
TECHNICAL DATA
è
REFERENCE 7710005 7710020 7710027 7710028 7710029 7710030
Setting range + 50 to + 100°C +100 to +200°C + 20 to +60°C + 50 to + 100°C + 60 to +150°C - 10 to +30°C
Mechanical diff.
4-16 °C 6,5-30°C 3-14°C 4-16 °C 5-25°C 3-10°C
Adjustable/fixed
Max sensor temperature + 200°C + 300°C + 130°C + 200°C + 250°C + 80°C
Scale accuracy ± 3°C ± 6°C ± 3°C ± 3°C ± 6°C ± 3°C
Ambient temperature -40 to +70 °C
Sensor pocket length 65 mm 110 mm 65 mm 65 mm 110 mm 65 mm
2 m (no
Capillary tube length 2m (armoured) 2m (armoured) 2 m (armoured) 5 m (armoured) 2m (armoured)
armoured)
Protection IP67
Cable gland PG13
Weight 1,2 kg
Switch Single-pole changeover switch (SPDT)
Contact load
Alternating current Ohmique : 10A, 440V, AC-1
Inductive : 6A, 440V, AC-3
4A, 440V, AC-11
Starting current max. 50A (locked rotor)
Direct current 12 W, 220V, DC-11
SETTING
When the thermostat cover is removed, and the locking screw5 is loosened, the range can be set with
the spindle 1 while at the same time the scale 2 is being read. In units having an adjustable differential,
the spindle 3 can be used with the scale 4 is being read.
1 - Range spindle
DIMENSIONS 2 - Range scale
3 - Differential spindle
4 - Differential scale
5 - Locking screw
Sensor pockets :
Brass lg = 75mm : Réf = 7 715 504
Brass lg = 110mm : Réf = 7 715 503
Steel 18/8 lg = 75mm : Réf = 7 715 002

92113 CLICHY CEDEX ( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
MAIN CARACTERISTICS :
Compact, side mounted level switch. Depending on the mounting position, the float equipped
with magnet can either rise or lower with the liquid level. By rotating the switch 180°, the switch
operation can be Normally Open or Normally Closed. Arrows on exterior of mounting indicate NO
when pointing up.
fig 1
TECHNICAL DATAS :
- Stem,mounting and float : ............................................. Polypropylene

- Min. liquid Sp.Gr. : ....................................................... 0.55
- Operating temperature : ............................................... -40°C to 107°C
- Operating pressure max : ............................................ 7 bar
- Contact reed : ............................................................. SPST 20 VA
- Connection : ............................................................... 1/2" NPT
- Installation : ................................................................. The switch is normally closed; it's
mounted so that the float rises with the liquid level (fig2) . Mounting attitude is horizontal.
- Contact point : ............................................................ 6.3 (fig3)
- Dimensions : .............................................................. (fig4)
fig 2
# Mounting position : Arrow at the top
Lead wire
Gauge AWG22
fig 3 length :610 mm
fig 4
OIL LEVEL CONTACTOR Writer : FOUET

7 710 024 Date : 11/XX/1999
ERVOR (SCA) - 6, Rue Huntziger - BP 145 - FRANCE
92113 CLICHY CEDEX ! (33) 01 47 39 83 61 " (33) 01 47 39 10 53
www.ervor.com
Rev: A
Page: 1/1
PRESSURE SAFETY VALVE Date: 22/08/02
Low differential operation : 10 to 15% of calibration pressure between open full-flow and
closed sealing position. No risk of valve sticking. Absolutely resistance to internal
pressure after closure. No risk of jamming in the open position due to icing.
TECHNICAL DATA
Operating temperature of diaphragm : -10°C to +180°C

Nominal diameter 8 mm
Range of adjustment : 0.3 to 47 bar
Medium : Gas free of
agressive elements
Mounting position (recommended) vertical
Impermeability : Viton
Spring : Steel
DIMENSIONS
Calibration Discharge Connection Torque max H I sw d1

Reference
bar Nm3/h G Nm mm mm mm mm
Î 7 720 054 8 171 1/4" 14 72 10 22 21,8
7 720 058 10 201 1/4" 14 72 10 22 21,8
7 720 028 10 209 3/8" 40 81 10 22 21,8
7 720 050 8 171 1/2" 65 82 12 27 26,8
7 720 052 9 190 1/2" 65 82 12 27 26,8
7 720 030 10 209 1/2" 65 82 12 27 26,8
7 720 049 10,5 219 1/2" 65 82 12 27 26,8
7 720 008 11 229 1/2" 65 82 12 27 26,8
7 720 051 12 248 1/2" 65 82 12 27 26,8
7 720 056 13 265 1/2" 65 82 12 27 26,8
7 720 043 15 306 1/2" 65 82 12 27 26,8
7 720 046 16 325 1/2" 65 82 12 27 26,8
7 720 066 17 347 1/2" 65 82 12 27 26,8
7 720 047 19 383 1/2" 65 82 12 27 26,8
7 720 032 23 462 1/2" 65 90 12 27 26,8
7 720 059 24 480 1/2" 65 90 12 27 26,8
7 720 062 25 502 1/2" 65 90 12 27 26,8
7 720 044 28 558 1/2" 65 90 12 27 26,8
7 720 038 30 599 1/2" 65 90 12 27 26,8
7 720 023 33 657 1/2" 65 90 12 27 26,8
7 720 060 36 735 1/2" 65 90 12 27 26,8
7 720 057 40 802 1/2" 65 90 12 27 26,8
7 720 029 42 835 1/2" 65 90 12 27 26,8
7 720 025 43 854 1/2" 65 90 12 27 26,8

92113 CLICHY CEDEX (33) 01 47 39 83 61 (33) 01 47 39 10 53
Rev. : A
Date : 10/12/2012
SECTION 5
APPENDIX

Web : www.ervor.com

G06ELD 8121538-539 - en REV A

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Rev.

ERVOR (SCA) – Z.I. du Val d’Argent

- Model .............................................................................................. Reference

- G06ELD – 20/30b – 50Hz...................................................................... ref : 8 121 538

- G06ELD – 30/40b– 50Hz....................................................................... ref : 8 121 539

ERVOR (SCA) – Z.I. du Val d’Argent

SECTION 1: ........................................................................ TECHNICAL DATA

SECTION 2: ......................................................................................... LAYOUT

SECTION 3 : ...............................OPERATING AND MAINTENANCE MANUAL

SECTION 4 : ............................................................................. ACCESSORIES

SECTION 5 : ..................................................................................... APPENDIX

ERVOR (SCA) – Z.I. du Val d’Argent

ERVOR (SCA) – Z.I. du Val d’Argent

Compressed air system include

1 – Air Compressor type G06

- Product certifications standard ERVOR

50Hz 60Hz other

- Power : 7,5 Kw 6,6 Kw

- Product certifications x ERVOR standard

ERVOR (SCA) – Z.I. du Val d’Argent

3– Compressor / motor coupling

1 pressure switch (setting) : 20/30b

1 pressure safety valve setting at :

Complementary option on Decantor-check valve/separator CD6: yes no

ERVOR (SCA) – Z.I. du Val d’Argent

5– Components standard supply

6– Dimensions and weight

ERVOR (SCA) – Z.I. du Val d’Argent

ERVOR (SCA) – Z.I. du Val d’Argent

ERVOR (SCA) – Z.I. du Val d’Argent

Layout (last revison)

P & I.D. (last revison)

Wiring diagramm (last revision)

ERVOR (SCA) – Z.I. du Val d’Argent

ZZ001 CLAPET DECANTEUR-DECANTOR CD6-CHECK VALVE

HE001 SERPENTIN REFROIDISSSEMENT-COOLING COIL

-SOUPAPE 8b INTER-ETAGE/Pressure safety valve 8b (LP)

"All Dimensions are in mm unless otherwise indicated."

SORTIE AIR MO LSL

ZZ001 CLAPET DECANTEUR-DECANTOR CD6-CHECK VALVE

"All Dimensions are in mm unless otherwise indicated."

-SOUPAPE 8b INTER-ETAGE/Pressure safety valve 8b (LP)

"All Dimensions are in mm unless otherwise indicated."

SORTIE AIR MO LSL

FY002 FY001 ZV001

ZZ001 CLAPET DECANTEUR-DECANTOR CD6-CHECK VALVE

"All Dimensions are in mm unless otherwise indicated."

OPERATING AND MAINTENANCE

ERVOR (SCA) – Z.I. du Val d’Argent

Manual G06 Page 1

For any quesries or further information, email info@ervor.com

Copyright © 1998 Compresseurs ERVOR

Page 2 Manual G06

2 - TECHNICAL CHARACTERISTICS .............................................................. 8

2 - A - TECHNICAL DESCRIPTION ................................................................................... 8

3 - DANGER SIGNALS ..................................................................................... 11

Danger zones : ..........................................................................................................11

Internal view : ........................................................................................................... 13

5 - A - UNDER 3 MONTHS .............................................................................................. 14

Installation example : ................................................................................................ 15

7 - USING THE COMPRESSOR FOR THE FIRST TIME ................................ 16

7 - A - SAFETY REMINDERS .......................................................................................... 16

Manual G06 Page 3