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CAUTION
Before Servicing the unit, read the safety precautions in General SVC manual.
Only for authorized service personnel.
CONTENTS
1. PREFACE 2.4 REFRIGERATION CYCLE............................12
1.1 SAFETY PRECAUTIONS ...............................2 2.4.1 CONDENSER ......................................12
1.2 INSULATION RESISTANCE TEST.................2 2.4.2 EVAPORATOR ....................................12
1.3 SPECIFICATIONS ..........................................3 2.4.3 CAPILLARY TUBE...............................12
1.4 FEATURES .....................................................6 3. INSTALLATION
1.5 CONTROL LOCATIONS .................................6 3.1 HOW TO INSTALL THE UNIT ......................15
2. DISASSEMBLY INSTRUCTIONS 3.2 INSTALLATION KITS CONTENTS ...............16
2.1 MECHANICAL PARTS....................................8 3.3 SUGGESTED TOOL REQUIREMENTS .......17
2.1.1 FRONT GRILLE .....................................8 3.3.1 PREPARATION OF SLEEVE ..............17
2.1.2 CABINET................................................8 3.3.2 UNIT INSTALLATION ..........................18
2.1.3 CONTROL BOX .....................................8 3.4 ELECTRICAL REQUIREMENTS ..................19
2.2 AIR HANDLING PARTS..................................9 3.4.1 ELECTRICAL DATA(FOR 115V MODEL) ......19
2.2.1 ORIFICE, HEATER ASSY AND TURBO FAN .........9 3.4.2 ELECTRICAL DATA(FOR 230V/208 MODEL).........19
2.2.2 FAN ........................................................9 3.4.3 ELECTRICAL SAFETY ............................19
2.2.3 SHROUD..............................................10 4. TROUBLESHOOTING GUIDE
2.3 ELECTRICAL PARTS ...................................10 4.1 OUTSIDE DIMENSIONS...............................20
2.3.1 MOTOR................................................10 4.2 PIPING SYSTEM ..........................................20
2.3.2 COMPRESSOR ...................................10 4.3 TROUBLESHOOTING GUIDE......................21
2.3.3 CAPACITOR ........................................10
2.3.4 POWER CORD ....................................11
5. SCHEMATIC DIAGRAM
5.1 CIRCUIT DIAGRAM ......................................26
2.3.5 THERMOSTAT ....................................11
2.3.6 ROTARY SWITCH ...............................11 6. EXPLODED VIEW ..................................28
7. REPLACEMENT PARTS LIST .......29
1. PREFACE
This SERVICE MANUAL provides various service information, including the mechanical and electrical
parts etc. This room air conditioner was manufactured and assembled under a strict quality control system.
The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit.
MODELS
LXA0810ACL LXA1010ACL LXA1210ACL REMARK
ITEMS
POWER SUPPLY 1Ø, 115V, 60Hz
COOLING CAPACITY (Btu/h) 8,000 10,000 12,000
INPUT (W) 870 1,110 1,330
RUNNING CURRENT (A) 7.9 10.0 12.0
E.E.R (Btu/w.h) 9.2 9.0 9.0
REFRIGERANT (R-22) CHARGE(g) 460(16.2 OZ) 490(17.3 OZ) 480(16.9 OZ)
MODELS
LXA1030ACL LXA1230ACL REMARK
ITEMS
POWER SUPPLY 1Ø, 208/ 230V, 60Hz
COOLING CAPACITY (Btu/h) 9,800/10,000 11,700/12,000
INPUT (W) 1,085/1,110 1,300/1,330
RUNNING CURRENT (A) 5.5/5.0 6.5/6.0
E.E.R. (Btu/W.h) 9.0 9.0
Thermostat
Coo
ler
5
4 6 This automatically controls the temperature of the indoor air.
3 7 Turn the knob so that arrow points to the larger marks for
greater cooling. Point the arrow to the smaller marks for more moderate cooling.
2 8
(i.e. the higher number, the greater cooling)
1 9
• VENTILATION
The ventilation lever is located in the right of the air
discharge.
The ventilation lever must be in the CLOSE position in
order to maintain the best cooling conditions.
When fresh air is necessary in the room, set the ventilation
lever to the OPEN position.
The damper is opened and room air is exhausted outside.
PULL OPEN / PUSH CLOSE
You can access the Energy Saver switch when you open
the inlet grille.
• OPERATION
Operation
O Off ( o ) :Turns the air conditioner off.
Fan ( ) : The low fan speed operation without cooling (heating).
Low Cool ( ) : Cooling with the low speed fan operation.
High Cool ( ) : Cooling with the high speed fan operation.
Low Heat ( ) : Heating with the low speed fan operation.
High Heat ( ) : Heating with the high speed fan operation.
Thermostat Turn the thermostat control to the desired setting. The central position
is a normal setting for average conditions.
You can change this setting, if necessary, in accordance
with your temperature preference.
The thermostat automatically controls cooling or heating,
but the fan runs continuously whenever the air conditioner is in operation.
If the room is too warm, turn the thermostat control clockwise.
Warmer Cooler If the room is too cool, turn the thermostat control counterclockwise.
CAUTION
When the air conditioner has been performed its cooling
or heating operation and is turned off or set to the fan
position, wait at least 3 minutes before resetting to the
cooling operation again.
Figure 1
2.1.2 CABINET
1. After disassembling the FRONT GRILLE, remove
the 9 screws which fasten the cabinet at the both
sides and the top. (See Fig. 2)
Keep these for later use.
Figure 2
Figure 5
Figure 6
Figure 7
2.2.2 FAN
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the brace and shroud cover.
(Refer to section 2.2.1)
3. Remove the 6 screws which fasten the condenser.
4. Move the condenser sideways carefully.
5. Remove the clamp which secures the fan.
6. Remove the fan. (See Fig. 8)
7. Re-install the components by referring to the
removal procedure, above. Figure 8
2.3.3 CAPACITOR
1. Remove the control box. (Refer to section 2.1.3)
2. Remove knobs and the tips which fasten the
display panel.
3. Disconnect the 2 leads from the rocker switch and
remove the panel (Energy saver model only).
4. Remove 2 screws and unfold the control box.
(See Fig. 12)
5. Remove the Rotary Switch.
6. Remove the screw and the clamp which fastens
the capacitor. (See Fig. 12)
7. Disconnect all the leads of capacitor terminals.
8. Re-install the components by referring to the
removal procedure, above. Figure 12
2.3.5 THERMOSTAT
1. Remove the control box. (Refer to section 2.1.3)
2. Unfold the control box. (Refer to section 2.3.3)
3. Remove the 2 screws which fasten the thermostat.
4. Disconnect all the leads of thermostat terminals.
5. Remove the thermostat. (See Fig. 14)
6. Re-install the components by referring to the
removal procedure, above.
Figure 14
CAUTION
2.4.1 CONDENSER
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the brace and the shroud cover.
(Refer to section 2.2.1)
3. Remove the 5 screws which fasten the condenser.
4. After discharging the refrigerant completely,
unbraze the interconnecting tube at the condenser Figure 16
connections.
5. Remove the condenser.
6. Re-install the components by referring to notes.
(See Fig. 16)
2.4.2 EVAPORATOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Discharge the refrigerant completely.
3. Remove the 2 screws which fasten the evaporator
at the left side and the right side.
4. Move the evaporator sideward carefully and then
unbraze the interconnecting tube at the evaporator
connectors.
5. Remove the evaporator.
6. Re-install the components by referring to notes. Figure 17
(See Fig. 17)
COMPOUND GAUGE
CONDENSER
(HIGH PRESSURE SIDE)
MANIFOLD
GAUGE
B A
CAPILLARY TUBE
SEE INSETS
BELOW
EVAPORATOR
(LOW PRESSURE SIDE)
COMPRESSOR
LOW HI
A
B B A
EXTERNAL
VACUUM PUMP
CHARGING
CYLINDER
C
15- 17/32"
(394 mm)
16-23/32"
(425 mm)
82-11/16" 26-3/8"
(2,100 mm) (670 mm) Sleeve Assembly
(optional, including expanded
aluminum metal grille)
3 Insulation Vertical (4 ea) 4 Support Block (4 ea) 5 Baffle (2 ea) Louvered Grille
(Adhesive backed) (Adhesive backed) (Plastic sheet) (optional)
2
14"
(355 mm)
Air Conditioner
Trim (2 ea)
5
1. Remove the old air conditioner from the wall sleeve and 25-1/2" (648 mm) 2-3/4" (70 mm) 4-3/4" (120 mm)
prepare the wall sleeve. 25-3/4" (654 mm) 2-3/4" (70 mm) 5" (130 mm)
Clean the interior of the sleeve (do not disturb the insulation
or seals). 26" (660 mm) 3" (75 mm) 5" (130 mm)
The wall sleeve must be fastened in the wall securely before 26-3/4" (680 mm) 3-1/4" (80 mm) 5-1/2" (140 mm)
installing the new air conditioner. 27" (686 mm) 3-1/2" (90 mm) 5-1/2" (140 mm)
2. Prepare the wall sleeve for installation of the new unit 1/2" 1-1/4"
according to the following installation procedures. Before A (12 mm) (32 mm) B
45~60°
you prepare the wall sleeve, you should check the wall
45~60° 45~60°
sleeve dimensions.
3. Redirect the louvers at the back of the wall sleeves as
following A and B lengths in the below table. Wall Top view of the wall sleeve Wall
Insulation
4. Sleeve (up to 18 inches deep) Horizontal
When the depth of your existing sleeve is deeper than 18", (2 ea)
Wall
please skip to step 5.
Remove the backing from horizontal insulation and attach
Wall Sleeve
them to the inside of the wall sleeve as shown below.
Front
A
Remove the backing from insulation vertical and attach them
to the inside of the wall sleeve, as shown below. B
Wall
Wall Sleeve
Front
C
5. Sleeve (18~22 inches deep)
When the depth of your existing sleeve is not deeper than Depth of the existing
wall sleeve C Support
18", please skip to step 6. Block
Cut the baffles and the support blocks as following C length 18-5/8" (473 mm) 3 4
/" (20 mm)
in the below table. 19-3/4" (502 mm) 1-3/4" (45 mm) Baffle
Front
Vertical
Insulation
Front
Wall
4. To assemble trim, insert the snaps into the slots of others.
To install trim to the sleeve, slide the trim through the unit
until it is flush with the wall sleeve.
Trim (2 ea)
All wiring should be made in accordance with local electrical codes and regulations.
NOTE : Aluminum house wiring may pose special problems. Consult a qualified electrician.
(366mm)
14-13/32"
4.2 PIPING SYSTEM
CONDENSER COILS
FAN
CAPILLARY TUBE
MOTOR
COMPRESSOR
TURBO FAN
EVAPORATOR COILS
: REFRIGERANT FLOW
Following is a brief description of the important components and their functions in the refrigeration system.
Refer to Fig. 19 to follow the refrigeration cycle and the flow of the refrigerant in the cooling cycle.
OUTSIDE COOLING
AIR FOR REFRIGERANT
PASS THROUGH
MOTOR
COMPRESSOR
OIL
LIQUID
PRESSURE LIQUID OUTLET
DROP
(LIQUID REFRIGERANT)
HIGH PRESSURE VAPOR
Ineffective Cooling
Check of cold air circulation Check of outdoor coil Check heat load increase.
for smooth flow. (heat exchanger) & the fan
operation.
Unexpected residue
Dirty indoor coil Check gas leakage.
(Heat exchanger)
Overloaded Circuit
Malfunction of fan Repair gas leak.
Malfunction of compressor
Replacement of
compressor
Check clogging in
refrigeration circuit.
Improper wiring.
Drop of power voltage.
Replacement.
Replacement of fan motor
Fan motor will not run. No power Check voltage at outlet. Correct if none.
Will not rotate Fan blade hitting shroud or blower wheel hitting
scroll. Realign assembly.
Fan motor runs Revolves on overload. Check voltage. See limits on this page. If not within
intermittently limits, call an electrician.
Test capacitor.
Check bearings. Does the fan blade rotate freely?
If not, replace fan motor.
Fan motor noise. Grommets Check grommets; if worn or missing, replace them.
Compressor will not run, Voltage Check voltage. See the limits on the preceding.
but fan motor runs. page. If not within limits, call an electrician.
Compressor cycles Voltage Check the voltage. See the limits on the preced-
on overload. ing page. If not within limits, call an electrician.
Condenser air flow Remove the cabinet. inspect the interior surface
restriction of the condenser; if restricted, clean carefully
with a vacuum cleaner (do not damage fins) or
brush. Clean the interior base before
reassembling.
GN(GN/YL)
2
MOTOR 3
6 COMP.
BR(YL)
P.T.C
5
7
WIRING DIAGRAM 3854AR3563A
POWER INPUT
1
BK(BR) WH(BL)
(Plain) (Ribbed)
ROTARY SWITCH
GN/YL
7
8 RD
6 L BL BL
2 4 H BK BK MOTOR 3
2 OR(BR)
1
YL CAPACITOR
YL
BL
F
OR(BR)
THERMOSTAT C
WH 4
C
H BK
5
L
RD
RD
BK BK C
R
RD RD
7 COMP S H
BR(YL) BL BL
C
O.L.P
RD
FUSE LINK HEATER 6
RD
8
BI-METAL
WIRING DIAGRAM THERMOSTAT 3854AR3563D
147581
435300
152302
749180
135303
352390 D 559011
349001
753010 349480
148000
W48602
F
753000
354210 149980
346811
147900
554031
330720
130410
349600
359012
249950
567502
137215
554160
264110
352115
W0CZZ
550140
149410 552111
147581
435300
152302
749180
135303
352390 D 559011
349001
349480
148000
W48602
F
354210 149980
346811
147900
554031
330720
130410
349600
359012
249950
567502
137215
554160
264110
352115
W0CZZ
550140
149410 552111
147581
435300
152302
749180
135303
352390 D 559011
349001
349480
148000
W48602
F
354210 149980
346811
147900
554031
330720
130410
349600
359012
249950
A C 35211A 352113
B
567502
554160
264110
352115
W0CZZ
550140
552111
147581
435300
152302
749180
135303
352390 D 559011
349001
349480
148000
W48602
F
354210 149980
346811
147900
554031
330720
130410
349600
359012
249950
567502
137215
554160
264110
W0CZZ
550140
149410 552111
147581
435300
152302
749180
135303
352390 D 559011
349001
349480
148000
W48602
F
354210 149980
346811
147900
554031
330720
130410
349600
359012
249950
A C 35211A 352113
B
567502
554160
264110
W0CZZ
550140
552111