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Renewable and Sustainable Energy Reviews 59 (2016) 920–926

Contents lists available at ScienceDirect

Renewable and Sustainable Energy Reviews


journal homepage: www.elsevier.com/locate/rser

A review on well integrity issues for CO2 geological storage


and enhanced gas recovery
Mingxing Bai, Zhichao Zhang, Xiaofei Fu n
Department of Petroleum Engineering, Northeast Petroleum University, 163318, China

art ic l e i nf o a b s t r a c t

Article history: The world’s rapid economic growth has contributed to the ever increasing demand for energy which
Received 24 February 2015 results in the increase of fossil fuels usage. On the other hand, renewable energies, which are considered
Received in revised form environmentally friendly, cannot replace the fossil fuels in the short term. For this, CO2 capture and
7 January 2016
storage (CCS) technologies could work as transitional technology. To ensure a meaningful underground
Accepted 13 January 2016
Available online 25 January 2016
storage, well integrity is potentially the greatest challenge. On one hand, the injected CO2 may cause
severe corrosion to metallic tubulars and cement in the wellbore. Identification, quantification and
Keywords: mitigation of this corrosion are the key to achieve satisfactory well conditions. On the other hand, the
Well integrity mechanical integrity loss due to cyclic and thermal loading in the well life will also occur, so to inves-
Cement corrosion
tigate and evaluate well integrity is of paramount importance to ensure a safe operation and storage. This
CO2 underground storage
paper presents a definition of well integrity in the scope of CSEGR as well as the mechanisms of well
Abandoned well
integrity loss. Overview on corrosion issues of metallic and cement corrosion along with the remedial
measures is discussed. Through a thorough literature review, well integrity criteria for new and old wells
are introduced to provide a guidance for material selection for the usage in CSEGR. Moreover, in order to
evaluate the integrity of operational and abandoned wells, this paper provides a review on the existing
monitoring methods, as well as risk based methods such as FEPs analysis, Performance and Risk Man-
agement, CO2-PENS, and put forward a new concept of well integrity evaluation.
& 2016 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 921
2. Mechanisms responsible for a loss of well integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 921
2.1. Influences of well life phases on well integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 921
2.2. Corrosion issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 922
2.2.1. Metallic corrosion mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 922
2.2.2. Cement corrosion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 922
3. Well integrity criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 922
3.1. New wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 922
3.1.1. Casing strings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 922
3.1.2. Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 923
3.1.3. Packer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 923
3.1.4. Well completion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 923
3.2. Existing wells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 923
3.2.1. Operational wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 923
3.2.2. Abandoned wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 923
4. Determination of well integrity for operational wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 924
5. Risk based approaches for abandoned wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 924
5.1. FEP (Features, Events and Processes) based method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 924
5.2. A new concept for well integrity evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 925

n
Corresponding author.
E-mail address: baimingxing@hotmail.com (X. Fu).

http://dx.doi.org/10.1016/j.rser.2016.01.043
1364-0321/& 2016 Elsevier Ltd. All rights reserved.
M. Bai et al. / Renewable and Sustainable Energy Reviews 59 (2016) 920–926 921

6. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 925
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 926
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 926

1. Introduction application of all technical, operational and organizational solu-


tions to reduce or mitigate the risk of uncontrolled release of
Rapid economic growth has contributed to the world’s ever formation fluids to the surface throughout the entire life cycle of
increasing demand for energy. An obvious consequence of this is wells [6]. The wells involved in CSEGR have to meet the require-
an increase in the use of fossil fuels such as coal, oil and natural ment of successful long term retention of the injected CO2 over the
gas, which are considered to have adverse effects on the envir- operation phase involving injection of supercritical CO2 and geo-
onment. However, alternatives, such as renewable energies, are logical storage phase. Based on the CCS project in the pilot area,
currently more costly than the more mature fossil technologies, the authors have performed a thorough review on the issues
and cannot replace the fossil fuels. CO2 capture and storage (CCS) related to well integrity, including mechanisms for loss of well
technologies could work as transitional technology, reducing the integrity, well integrity criteria, well integrity investigation and
CO2 emissions from the energy sector before a transition to less evaluation and so on.
carbon-intensive energy system is achieved. Geological storage of
CO2 in the underground space such as depleted oil and reservoirs,
saline aquifers and coal seams, is considered to alleviate the 2. Mechanisms responsible for a loss of well integrity
greenhouse effect on the environment and improve oil and gas
recovery. It has been successfully applied around the world in the The outcome of a loss of well integrity in CSEGR is the creation
past decade. Examples are RECOPOL (Reduction of CO2 emission by of different leakage pathways for the ascent of CO2, as shown in
means of CO2 storage in coal seams in the Silesian Coal Basin of Fig. 2. Leakage along these pathways may occur through or along
Poland), enhanced Coal Bed methane production by CO2 injection abandoned wells and improperly constructed operative wells
in Allison Unit in Mexico, the first commercial CCS (CO2 Capture during the injection of CO2 and production of natural gas. The
and Sequestration) project in Sleipner gas field in Norway [1], the abandoned wells, especially the ones which are improperly plug-
CCS project launched by several large companies like BP and Sta- ged and abandoned, are potentially the preferred migration
toil in In Salah gas field located in Algeria, and the CCS project in pathway for CO2 to escape [2,3]. The mechanisms responsible for a
the depleted gas field Ketzin in Germany. This work is based on a loss of well integrity are subdivided into chemical loading,
CO2 Large–scale Enhanced Gas Recovery project in the Altmark mechanical–thermal loading and construction defects [8].
Natural Gas Field in Germany which is the second largest onshore
gas field in Europe. The natural gas is contained in the geological 2.1. Influences of well life phases on well integrity
Rotliegend formation in a depth of approx. 3500 m and above it
there is a geological barrier consisting mainly of Zechstein salt Well life phases such as drilling, completion, production, and
layer [2,3]. abandonment involve characteristic operations which impose the
The injected CO2 is retained underground by different following influences on well integrity. Geomechanical damage
mechanisms including hydrodynamic trapping, solubility trapping, encompasses any stress-induced changes in the hydraulic con-
and mineral trapping depending upon the prevailing subsurface ductivity properties of materials within the wellbore system.
conditions. Hydrodynamic trapping means the injected CO2 will be Hydrochemical damage refers to any alteration of hydraulic con-
trapped as supercritical fluid and will be free to rise up by buoy- ductivity in the near well formation region, typically known as
ancy effect until it reaches the cap rock where it will accumulate. formation damage. Mud removal efficiency is the one with which
Solubility trapping relies on the principle that CO2 is highly soluble the mud is removed from the annulus during cementing opera-
in water when injected in depleted gas fields. Mineral trapping tions and addresses the development of mud channels and its
means CO2 can react with the minerals and organic matter present impact on hydraulic integrity of the wellbore. Cement deteriora-
in the formation to become part of the solid matrix. In comparison tion damage refers to porosity alteration due to geochemical
with other types of CCS, Carbon Dioxide Sequestration and processes under in-situ conditions. Last but not least, the wells
Enhanced Gas Recovery (CSEGR) gained much more popularity drilled through salt sections can potentially pose well integrity
because it can not only provide pressure support to prevent sub-
sidence and water intrusion, but also improve gas recovery via
both displacement and re-pressurization of the remaining natural
gas, as shown in Fig. 1. The injected CO2 usually stays in super-
critical state at the temperatures and pressures prevalent in the
field (greater than 31 °C and 73.8 bar), so the near gas-like visc-
osity of supercritical CO2 allows a high injectivity in the formation.
A typical depleted gas reservoir holds more storage capacity than
depleted oil reservoir. Besides, high compressibility of CO2 makes
it a more efficient cushion gas which will facilitate storage of more
gas for a given pressure [4,5].
Geological CO2 sequestration is associated with certain poten-
tial risks, for example, CO2 migration to the surface after injection,
CH4 leakage, subsidence or uplift due to pressure changes. Most of
the risks result from loss of caprock or wellbore integrity. Well
integrity, which poses potentially the greatest risk to CSEGR
operations, are the most manageable. It is referred to as the Fig. 1. Schematic diagram of the wellbore zone [7].
922 M. Bai et al. / Renewable and Sustainable Energy Reviews 59 (2016) 920–926

CaCO3 and Ca (HCO3)2, leads to rapid reduction in strength, varied


permeability, and corrosion on the casing [12–14]. Various
experiments have been conducted to study the influence of tem-
perature, pH, CO2 differential pressure, cement composition,
additives on the cement degradation, and the alteration process
versus time [15–18]. It is generally considered that temperature
has more influences on degradation than pH. A pH of 2.4 and 50 °C
represents conditions for the most severe degradation which is
analogous to sequestration at a depth of 1 km in sandstone for-
mation according to a study by [15].
Corrosion can be deemed as critical in case there are already
defects such as channels, micro-annuli and small cracks [19], so it
is equally important that the cement sheath be mechanically
durable to withstand severe stresses experienced throughout the
life of the well [37]. To repair the composite system behind the
casing involves healing the defects by squeezing, for example,
cementitious materials. The cement selected for a squeeze
cementation or drilling a new well exposed to CO2 has to be no
less resistant to CO2 corrosion than the cement in the cement
sheath. For this, more than 50 additives can be added to provide
Fig. 2. Leakage pathways [8].
optimum slurry characteristics for severe downhole conditions.
For example, the addition of Pozzolan can reduce permeability and
problems over the length of salt interval, because salt creeps and reduce corrosion rates by 50% and 70%, respectively, according to
deforms in a different way from typical rocks especially in het- an experiment performed by the authors. Salt water usage in
erogeneous layers where the salt layer will expand but other layers Portland cement reduces the corrosion rate up to 10%. Microfine
will not expand which will result in setting up shear stresses and cements with average and maximum particle size of 4–6 and
15 μm can penetrate relatively small fractures [20]. The use of latex
bedding plane slips [9]. During and post CSEGR operations the salt
cement, which is blends of API Class A, G or H cement with the
layers can act as natural barriers to the migrating CO2 in addition
polymer latex added, can resist acid corrosion and improve the
to the cement plugs and sheath due to their impermeability.
hardened cement’s elasticity and bonding strength of the cement
Obviously, geomechanical damage due to salt layers poses poten-
slurry [21,22].
tially low risk. The stage that will bear the highest impact will be
cement deterioration, which results in loss of strength accom-
panied by porosity increase.
3. Well integrity criteria

2.2. Corrosion issues The well integrity criteria for the wells in CSEGR, either newly
drilled wells or existing wells, have to meet the requirements for
Corrosion of different well components, e.g., casing, cement, safe and long-term storage.
and other downhole completion components, is the aspect bearing
the highest impact on the technical and economical feasibility of 3.1. New wells
operations as well as the success of the project.
An injection well and production well, is drilled, if necessary,
2.2.1. Metallic corrosion mechanism during CSEGR operations to inject supercritical CO2 and produce
There are usually several types of metallic corrosion. Galvanic natural gas accompanied by formation water and CO2, respectively.
corrosion occurs when two dissimilar metals are in a conductive Although the drilling program for CO2 applications is not different
medium and develop a potential difference between them. Crevice from the conventional ones, the minimization of formation
corrosion is a localized type of corrosion occurring in systems damage is critical so that near wellbore formation does not pro-
containing oxygen and is most intense when chlorides are present vide leakage pathways. Experiences have been gathered on the
[10]. In the presence of an aqueous phase CO2 dissolves in water to injecting well experience for various CO2 injection projects in and
produce carbonic acid (H2CO3) which promotes an electrochemical outside USA, and the materials selection for the well components
reaction with steel [11]. The resulting carbonic acid is corrosive have been summarized. But it is not applicable to every CCS case
and forms a scale of iron carbonate as corrosion product on the since the reservoir conditions and the expected purposes of CCS
surface of the metal. CO2 also causes embrittlement resulting in are not always the same [38].
stress corrosion cracking. The presence of H2 in the reaction may
lead to embrittlement [10]. Besides, collapse of small bubbles 3.1.1. Casing strings
within high velocity fluids create shock waves of high pressure, For newly drilled wells, the casing is generally recommended to
resulting in loss of metal from the surface in contact, usually found be set in the middle of the caprock and the liner overlap length
on the pump impellers. should be minimized as well. The nature and magnitude of the
downhole corrosive environment in case of high reservoir water
2.2.2. Cement corrosion saturation or W-A-G (Water Alternating Gas) method of injection,
Portland cement is most commonly used for well cementing promotes rapid corrosion of casings. The part of casing below the
purpose. When CO2 is dissolved in water, it forms carbonic acid packer is prone to carbonic acid and therefore warrants corrosion
(HCO-3) which reacts with compounds in hydrated Portland resistant alloy. Since the liner is difficult to replace, so the choice
cement matrix such as calcium silicate gel (C–S–H) and calcium for corrosion control in terms of material selection is of paramount
hydroxide (Ca(OH)2). The major reaction products are calcium importance. Common methods are the usage of corrosion resistant
carbonate and amorphous silica gel. Leaching of the resulting alloys like Duplex stainless steel or lined material such as Glass
M. Bai et al. / Renewable and Sustainable Energy Reviews 59 (2016) 920–926 923

Reinforced Epoxy (GRE), Internal Plastic coating (IPC). But material increase CO2 pressure to the required injection pressure and it is
like IPC may be unsuitable for liners since perforation will cause equipped with suction scrubbers and discharge cooler for each of
damage to the integrity of the material, resulting in CO2 entering the four compression stages [21]. The suction scrubbers remove
the lined material and corrosion of exposed metal surface [11]. traces of liquids in the stream and the coolers remove heat gen-
erated in compression. For the material of the construction of
3.1.2. Tubing coolers, downstream piping, vessels and other equipments,
Similarly to casing strings, the part of tubing below the packer stainless steel is recommended. The production well for CSEGR
suffers corrosion severely and this part of tubing must be made of includes the surface equipment much as the conventional oil and
corrosion resistant alloys. In case of CO2 stream contaminated by gas wells. According to a scientific report about failures of com-
H2S, it is found that injection tubing made of seamless L-80 pletion components of production wells by the Sheep Mountain
material with Hydfil CS premium connections can prevent Sulfide Unit (SMU), wing valve replacement was 52% while master valve
Stress Cracking (SSC). Also larger diameter tubing will facilitate replacement was 28%. So they must be given more consideration
installation of a larger size of Wireline Retrieved Surface Con- when designing a production well [24].
trolled Subsurface Valve (WRSCSSV) as well as future coiled tubing
workover. Composite lined material like Glass Reinforced Epoxy 3.2. Existing wells
(GRE) linings, Internal Plastic Coatings (IPC), thermoplastic coat-
ings such as High Density Polyethylene (HDPE) and Polyvinyl 3.2.1. Operational wells
Chloride (PVC) are more commonly used as corrosion barriers for The existing operational wells to be used in CSEGR for either
injection tubing [23]. The use of corrosion inhibitors can be made injection or production purposes, shown in Fig. 3(a), are con-
along with corrosion resistant alloy tubing, to prolong the tubing fronted with more constraints in comparison with new wells. To
life. Although it does not prevent corrosion, it can reduce it to an select an appropriate well for CSEGR operations one has to con-
acceptable level before workover is made. sider whether the well is currently used for injection or produc-
tion. This consideration confirms the availability of necessary
3.1.3. Packer infrastructure such as injection or production surface facilities,
The location of a packer, whether the completion components well head and other associated completions. Favorable presence of
or casing is above or below it, provides a reference for material the above components reduces the cost of replacing components
selections, and also assists in risk assessment. The production or workover. However, the casing size, in some cases, might limit
packer elements should be chemically inert to the CO2 and H2S the completion options and well interventions. Secondly, water
environment at high temperatures prevalent downhole, and the injection wells, which are known to suffer from corrosion and
packer body should be made of corrosion resistant alloys, so that erosion due to high water velocity during injection, might be
they can have a long service life in hostile corrosive conditions. For unsuitable for CSEGR. Last but not least, CSEGR warrants injection
the packers used in Jedney Field in Canada for disposal of acid gas, of CO2 below a certain depth with consideration to factors such as
the inner mandrels and packer bodies were made of Incoloy. The cap rock location, saline aquifer location, and geomechanical
packer elements were specially formulated source of spec nitrile issues, depending upon the reservoir conditions, geology and
rubber while the seal assemblies were made of AFLAS acid resis- storage mechanism of CO2, so it is important to determine whe-
tant materials [21]. The packer fluid to be selected should be ther the required depth of injection is above or below the
resistant to acidic waters as well. cased depth.

3.1.4. Well completion 3.2.2. Abandoned wells


The injected CO2 is compressed through multi-stage com- When a well is no longer needed, it has to be plugged and
pressors accompanied by liquid removal and dehydration in every abandoned according to local mining regulations and guidelines.
stage to prevent the formation of corrosive carbonic acid. A four- The typical procedures to abandon a well in Germany involve
stage centrifugal or reciprocating compressor system is used to firstly shut off the connection to the reservoir using a bottom

Fig. 3. (a) Operational well structure (b) plugged and abandoned well [8].
924 M. Bai et al. / Renewable and Sustainable Energy Reviews 59 (2016) 920–926

cementation. Additional cement plugs are placed where potential condition. Identification of channels in cement and tubular
problem zones are, e.g., above the liner, in combination with damage is possible, thereby revealing the status of zonal isolation
mechanical plugs, if necessary. Heavy drilling fluid with Bentonite for remedial work. Cement Bond Log (CBL) is often used to eval-
added is filled into the space in between these plugs. In the near uate the quality of primary cementation job by giving the com-
surface, the casings are cut a length of minimum 1 m for onshore pressive strength of the cement and Bond Index (BI). The CBL
wells and 5 m for offshore wells and covered by a cement plate or readings are affected by casing size, casing thickness and borehole
a steel plate, as shown in Fig. 3(b) [7]. The well integrity criteria for fluids. However, in absence of Variable Density Log (VDL) and
abandoned wells are inherently different from operational wells transit time (TT), CBL alone cannot indicate cementation problems
because the abandoned wells being out of service are not sub- such as channeling, micro-annulus and bonds between interfaces
jected to any type of monitoring activities. Also the geomechanical and so on.
changes in the near wellbore region are unknown since the In addition to above mentioned tests, there are also some other
abandonment of the well. The residual strength of the material methods to investigate the well conditions, e.g., noise log, pro-
will be a decisive factor to decide whether the casing will maintain duction logging, oxygen activation method, isolation scanner,
the well integrity or not. The state of the casing in terms of the ultrasonic casing imager and so on. Table 1 shows the strengths
mechanical integrity and corrosion should be investigated. Since and weaknesses of the Schlumberger tools CBL, USIT und Isolation
the data available does not suffice for a direct assessment, some Scanner. It can be seen that logging tools have advanced to the
indirect methods such as risk assessment are used [2,25,26]. More point that they can identify and characterize most defect which
explanation can be found in the following section of this paper. can provide pathways for liquids and gases [8].

4. Determination of well integrity for operational wells 5. Risk based approaches for abandoned wells

Migration of the injected CO2 along the wellbores should be 5.1. FEP (Features, Events and Processes) based method
monitored to avoid unacceptable leakage. The variety of mon-
itoring techniques can be grouped into several families, each one Structured methods have been developed and successfully
having its own range application [39]. Examples are Standard applied to evaluate the technical integrity of a repository for
Annulus Pressure Test (SAPT), Radioactive Tracer Survey (RATS), radioactive waste. The expertize has been transferred to well
Temperature Log (TL), Ultra Sonic Imager (USI), Ultrasonic Casing integrity evaluation in CCS applications [2,29]. The method com-
Imager (UCI), Cement Bond Log (CBL) and so on [27,28]. prises two steps, which are scenario development and con-
The SAPT test relies on the principle that pressure applied to a sequence analysis. The Features, Events, and Processes (FEPs) are
closed system, e.g., annulus between casing and cement, will be essentially all activities influencing the storage of CO2 in the long
maintained if there are no leaks in the system, even if the pressure term. Scenarios describe the possible future developments of a
source is removed. It is easy to interpret, and inexpensive to per- system under consideration, defined by a combination of Features,
form. However, it is unable to detect bad primary cement jobs, or Events, and Processes (FEPS). The developed scenarios are eval-
leakage by-passing the shoe. RATS involves addition of radioactive uated in the context of consequence analyses. Based on the pilot
(RA) tracers to the injected fluid and then with the RA detector area, the authors have started from the Quintessa FEP database,
which is run on wire line to detect the tracers. It is expensive, and which is a generic data base to describe the behavior of the storage
difficult to handle radioactive materials. Temperature Log is a system. It has totally 178 FEPs which are categorized as 8 different
record of temperature gradient of a well with geothermal gradient groups. After screening and supplement of the FEP database, a
as a reference, taken before production or recorded when well is new case-specific FEP database was obtained to comprehensively
shut-in. Interpretation is done by looking for anomalies or describe the storage system. Obviously, FEPs database is only a
departures from reference gradient, which are related to entry of qualitative way of describing the static characteristics and
fluids in borehole or exit in the formation. Interpretation of tem- dynamic performances of a storage system, and it cannot provide a
perature log is difficult and requires high expertize. quantitative evaluation. It can be seen as a reference book or an
USI gives an accurate and high-resolution, real-time informa- initial help in the early phase of a storage project and provides the
tion about pipe-to-cement bond quality and downhole pipe basis for modeling [7].

Table 1
Wireline tool comparison for characterization of leakage pathways [8].
M. Bai et al. / Renewable and Sustainable Energy Reviews 59 (2016) 920–926 925

A Performance and Risk Management (P&R™) method was analysis. The goal is to reach a sound risk analysis for well integrity
developed by some researchers and companies [30–32]. This coupling both a thorough FEPs analysis and quantification of the
method covers data collection, static and dynamic model devel- leakage risk of CO2 along a defected wellbore under a series of
opment, numerical leakage simulation, risk mapping. The first step mechanical and geochemical processes.
of this method is to collect all data and information about the
storage system. After that a static model is built, which acts an
input into a dynamic model. The core of the dynamic model is a 6. Conclusions
well completion and leakage simulator Simeo™-Stor, which can
numerically predict the CO2 leakage along the wellbore over time. To ensure a meaningful storage of CO2, well integrity of
Since the data is mostly uncertain, or even not adequate, a risk operational and abandoned wells have to be evaluated prior to
assessment is often performed which can take the uncertainties injection. Many individuals have committed much effort to
into consideration. However, the lack of data for plugged and investigate related issues such as loss of well integrity, well
abandoned wells needs too many assumptions, which leads to a integrity criteria for new and existing wells, as well as well
very uncertain evaluation [7]. integrity inspection and evaluation. By analyzing the field data and
CO2-PENS (CO2-Predicting Engineered Natural System) is a literatures, it is found that mechanical loading and chemical cor-
probabilistic simulation tool designed to incorporate CO2 injection rosion of cement and tubular are the two aspects resulting in loss
and sequestration knowledge from the petroleum industry to per- of well integrity. As such, materials selection for newly drilled
form risk assessment [33–36]. The model links high level system wells or plugging a well has been investigated as well to achieve
models (reservoir model) to the process level (wellbore leakage, well integrity for safe operation and storage in CSEGR.
chemical interaction of CO2) and thus represents a hybrid coupled Assessment of well integrity for both operational and aban-
process and system designed to simulate different CO2 pathways. doned wells can be performed in different ways. For operational
Simulation of wellbore leakage is complicated since the associated wells, different tests can be implemented with varying accuracy.
interactions and processes are not yet entirely understood. However, no logging tool is available which can explicitly detect
the presence and extent of corrosion in cement. A commonly used
5.2. A new concept for well integrity evaluation one is CBL complimented with Variable Density Log (VDL) to
identify different defects such as channeling, micro-annulus and
A comprehensive assessment method was developed with the debonding. For abandoned wells, only indirect risk based method
application in the Altmark natural gas field in Germany [2,25]. It can be used, for example, FEP based method, Performance and
describes the whole near wellbore zone and quantitatively simu- Risk (P&R™), CO2-PENS and so on. A new concept has been
lates the critical events and processes which influence well introduced which couples FEPs analysis, model development and
integrity and estimate the long-term leakage rate within the sto- CO2 leakage simulation and consequence analysis. If an application
rage period. The process of the method comprises three steps of this method results in a low leakage risk, no further action is
which are FEPs (Features, Events and Processes) and scenario required. Medium risks should result in monitoring activities,
analysis, model development and consequence analysis, as shown while high risk wells require reopening and re-plugging.
in Fig. 4. An analysis of FEPs provides an excellent basis for the In future, more efforts are required to extend the research on well
definition of scenarios which are evaluated in the next step model integrity evaluation of plugged and abandoned wells. Cement based
development. The first model is mechanical integrity model which materials are reactive porous media. When exposed to acidic envir-
aims to evaluate the mechanical integrity of the wellbore and onment, some dissolution/precipitation processes can occur and lead
provide a quantitative characterization of the defects in the cas- to mechanical and transport properties modifications. The coupled
ing–cement–rock composite system, which is then used to esti- geo-chemical and geo-mechanical effects on cement properties should
mate the permeability of the casing–cement–rock composite sys- also be included into a future model. Although a novel and compre-
tem. A numerical model will be developed to describe the pro- hensive methodology has been described in this work, it needs
cesses and events considered in a scenario in abstract form, so that laboratory experiments or field data to verify the results, for instance,
the leakage rate over a certain time frame can be simulated. the mechanical integrity and the characterization of the defects in the
In comparison to above-mentioned methods, the proposed casing–cement–rock composite system, or the self-healing effect of
method in this paper covers both qualitative and quantitative salt rock on the well integrity.

Scenario Analysis Model Development Consequence Analysis

Site - specific FEPs


Database development

Interaction Matrix Mechanical model


between sys. development
components

Selection of most Chemical model


important sys. development
components

Scenarios formation Leakage model Decision making


development

Fig. 4. Flow chart of well integrity evaluation.


926 M. Bai et al. / Renewable and Sustainable Energy Reviews 59 (2016) 920–926

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