Rokonma-RKM (DongGuan) Co., Ltd.

MANUFACTURER'S DATA RECORD [ M.D.R.]

SUPPLY OF CONVEYOR ROLLERS FOR:

Project:
Project No.

Contract Numbers: 45019551 (SL1)

45019552 (SL2)

Order Numbers: WO74832 (SL1)

WO74833 (SL2)

RKM Sales Order Numbers: 281 (SL1)

282 (SL2)

Conveyor Numbers :

Report No: RKM / MDR / ROLLER / 01 / Del: 1

 Rokonma-RKM (DongGuan) Co., Ltd.
Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

ROLLER MDR INDEX

VOLUME SECTION SUB SECT. ITEM DESCRIPTION

A Inspection & Test Plans
A-1 Roller Process Flow Chart
A-2 Roller Inspection and Test Plan
A-3 Roller Inspection Levels
A-4 Roller Inspection Frequency
B Material Certificates - Test Reports - Material Traceability Records
B-1 Bearing Housing - Material Certificates
B-2 Shafts - Material Certificates
B-3 ERW Tube - Material Certificates
B-4 Material Traceability Register
B-5 Consumable Certificates Register
C Certificates of Compliance
D Welding Procedure Records
D-1 Welding Procedure Specification (WPS)
D-2 Procedure Qualification Record
E Welder and Welding Operator Records
E-1 Welder Qualification Register
E-2 Welder Qualification Record
F Weld Traceability & Non-Destructive Testing Records.

F-2 Macro Etch Test Rollers

I Dimensional Records
I-1 Assembly and Dimensional Check Form
I-2 Final QA Check

J Non-Conformances and Concessions

J-1 Non-Conformance Report Register
J-2 TQ Register
L Roller Performance Test Records
P As-Built Drawings
P-1 Drawing Register
Q Miscellaneous Certificates and Forms
Q-1 Customer/Third Party Inspection Form

R Packaging and Delivery Form

 DOCUMENT NO :
RKM \ QP \ 4.10 \ ITP\ ROL \ C.01
Rokonma-RKM (DongGuan) Co., Ltd.
Date: REVISION
A-1 ROLLER PROCESS FLOW CHART 20 - 03 -2013 No. 04

PIPE BEARING/ COMPONENTS SHAFT

Incoming Incoming Incoming

REJECT / QC: 1 REJECT / QC: 1 REJECT/ QC : 1

RE-GRADE RE-GRADE RE-GRADE

CUTTING CUTTING

TURNING
QC: 2 QC: 2 MACHINING
etc.
REWORK / REWORK /
WELDING REJECT REJECT SLOTS
(FOR RS TYPE) FABRICATION
TEST-ECC PRESS- FIT etc.

RUBBER~
IMPACT,DISC etc ASSEMBLY
QC: 3

Performance Testing**
REWORK QC: 4 -TIR, Rim Drag, Machining & Balance.

PAINTING

REWORK QC: 5

FINISHED
PRODUCT

REWORK QC: 6

STORAGE
 Doc No: RKM/ROLLER/ ITP
A-2 Roller Inspection Test Plan
Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06

Inspection Location: RKM-Rokonma, China.

Client: Contract No: * H = Hold point; W = Witness point
Project: RKM Sales Order No: * R = Review Point; M = Monitor point
* S = Self Inspection.

CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client);
W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).
CONTROL CONTROL POINT
ACT ACCEPTANCE VERIFYING REMARKS / CLIENT
ACTIVITY PROCEDURES
No. CRITERIA DOCUMENTATION RKM Signature CLIENT Signature APPROVAL
(Rokonma Protocols)
1 Submission/Approval of Documentation
Review contract ITP's
1.1 Inspection & Test Plan and MDR Index. Contract Compliance H H
requirements MDR Index
(AS1554.1.SP) AWS Records Held in Job
D1.1/AWS File
Weld Procedure Specifications (WPS) & Review Qualifications & WPS, PQR,
D1.1M:2010
1.2 Weld Procedure Qualification Records register & update as Register & Test H H/R
equivalent to
(WPQR) required reports
ISO5817 : 1992
Quality level.
Review Qualifications & (AS1554.1.SP) AWS WQT, Welder Maintained in RKM
Welder Qualifications
1.3 register & update as D1.1/AWS Register & Test H H/R enployee files
Submit Welder Qualifications & Register.
required D1.1M:2010 reports
2 Materials
Inspect materials including welding Records Held in Job
Purchase orders to
consumables for damage or contamination Purchase Order File
request material As per Specification
2.1 and verify that they are correct in accordance Material Certificates H / R S
certificates. Inspect & QS-001 4.7
with Purchase Order, Delivery Docket and Delivery Docket
verify delivery dockets.
Material Certificates.
Store material and welding consumables to Records Held in Job
Store materials in
2.2 eliminate damage and contamination. S S File
designated areas.
3 Pre Processing & Assembly
Drafting office to produce Records Held in Job
Material allocation, preparation, cutting, cutting list, factory As per approved Cutting List File
3.1 S S
drilling, pressing and Identification Marking drawings & identification drawings Drawing / Item Mark
tags
Approved drawings / Records Held in Job
Assembly of components prior to welding.
Cutting & bending lists Qualified WPS File
3.2 Fit-up & alignment Drawings S S
actioned & signed off. (AS1554.1.SP) BS
EN 288 Part 3 : 1992
 Doc No: RKM/ROLLER/ ITP

Rokonma-RKM (DongGuan) Co., Ltd. Roller Inspection Test Plan Page No : 02 of 03 Rev: 06

Inspection Location: RKM-Rokonma, China.

Client: Contract No: * H = Hold point; W = Witness point
Project: RKM Sales Order No: * R = Review Point; M = Monitor point
* S = Self Inspection.
CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client);
W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).
CONTROL CONTROL POINT
ACT ACCEPTANCE VERIFYING REMARKS / CLIENT
ACTIVITY PROCEDURES
No. CRITERIA DOCUMENTATION RKM Signature CLIENT Signature APPROVAL
(Rokonma Protocols)
4 Welding
Welding to be performed by qualified welder Approved WPS, Records Held in Job
(AS1554.1.SP) AWS
in accordance with approved Welding Check & Sign off factory PQR, WQT Welder File
4.1 D1.1/AWS R S
Procedure Specification. drawing Register & Test
D1.1M:2010
Reports
Welding visual Inspection, Check: (AS1554.1.SP) AWS Records Held in Job
Check & Sign off factory
4.2 Weld size/profile & finish D1.1/AWS H S File
drawing
D1.1M:2010
Weld repairs (if any) remove defect (e.g. (AS1554.1.SP) AWS Records Held in Job
Check & Sign off factory
4.3 sharp edges) in accordance with qualified D1.1/AWS H S File
drawing. Notify client rep.
procedure. D1.1M:2010
5 Inspection & Testing
Approved drawings Records Held in Job
Final visual inspection of all welds and check Check & Sign off factory (AS1554.1.SP) AWS File
5.1 ITP H S
for distortion, sharp edges & holes de-burred. drawing D1.1/AWS
D1.1M:2010
(AS1554.1.SP) AWS As Built drawings
Check & Sign off factory Dimensional check
5.2 Dimensional check after welding 'As Built' D1.1/AWS H S provided in MDR
drawing sheets
D1.1M:2010
6 Surface Treatment
6.1 Protective Coatings Powder Blue Enamel Surface Treatment S S Provided within MDR
AS2700
6.2 Final Inspection of Surface Treatment Verify test report Report H/R S/R
7 Roller Final Assembly
Inspect materials including bearings, seals for Records Held in Job
damage or contamination and verify that they Purchase Order File
Check & Sign off factory As per Required
7.1 are correct in accordance with Purchase Material Certificates H R
drawing Specification
Order, Delivery Docket and Drawing Delivery Docket
specifications.
Assembly of components to Assembly Detail Check & Sign off factory As per Required Records Held in Job
7.2 drawings standard Fit-up & alignment drawing Specification H R File
 Doc No: RKM/ROLLER/ ITP
Roller Inspection Test Plan
Rokonma-RKM (DongGuan) Co., Ltd. Page No : 03 of 03 Rev: 06

Inspection Location: RKM-Rokonma, China.

Client: Contract No: * H = Hold point; W = Witness point
Project: RKM Sales Order No: * R = Review Point; M = Monitor point
* S = Self Inspection.
CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client);
W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).
CONTROL CONTROL POINT
ACT ACCEPTANCE VERIFYING REMARKS / CLIENT
ACTIVITY PROCEDURES
No. CRITERIA DOCUMENTATION RKM Signature CLIENT Signature APPROVAL
(Rokonma Protocols)
Check & Sign off factory As per Required Records Held in Job
7.3 Dimensional Check after Assembly H R
drawing Specification File
8 Final Inspection & Dispatch
Final inspection to ensure internals are clean, All Items conform to Provided within MDR
all necessary inspection & testing has been Specification and Inspection Release
8.1 Verify delivery dockets H S
conducted with all necessary contract Approved Drawings Certificate
requirements completed.
Protect and secure components for transport
8.2 Visual inspection Delivery Docket H S

9 Finalise Documentation
Provided within MDR
9.1 Sign off Inspection & Test Plan ITP H/R H/R
Client Approval of
9.2 Complete MDR MDR H/R R
Completed MDR
Rokonma-RKM (DongGuan) Co., Ltd. Doc. No: RKM / MDR / I .L / A .01

A-3 Roller Inspection Levels Page No : 01 of 01 Rev: 02

Client: Contract No: 45019551 (SL1) 45019552 (SL2) Inspection Location:

Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2) RKM-Rokonma (DongGuan) Co., Ltd.
China.
No. Type of Inspection Inspection Level Acceptance Criteria Remarks.

1 Incoming Materials : 3-5% of total qty / delivery Meets RKM Specification Records Held in Job File

2 In-Process : 3-5% of total qty / order Meets RKM Specification Records Held in Job File
Records held in Job File / Supply
3 Finished product : 3-5% of total qty / order Meets RKM Specification or " RKM-Finished Product Report"
as per Client's Specifications. as MDR to client upon request.
Records held in Job File / Supply
4 Roller Performance Test : T.I.R : 3-5% of total qty / order Meets RKM Specification or "RKM-Idler Performance Test Report"
- Trough Rollers as per Client's Specifications. as MDR to client upon request.

Records held in Job File / Supply

5 Idler Rolling Resistance: Rim Drag : 3-5% of total qty / order Meets RKM Specification or "RKM-Idler Performance Test Report"
as per Client's Specifications. as MDR to client upon request.
Low Noise / Weigh quality Rollers Records held in Job File / Supply
6 Machining 95% Minimum : 100% of total qty / order Meets RKM Specification AS 3709-G16 "RKM-Idler Performance Test Report"
Balance or as per Client's Specifications. as MDR to client upon request.

Meets RKM Specification or Advise:Client- "Ready to Dispatch"

7 Packaging :100% of total qty / order
as per Client's Specifications.
Note* Type of Inspection;Inspection
QC Manager Approved: QC Signatory: ____________________________ Date : 20-03-2013 Levels & Acceptance Criteria are
Name : ___________________________
Date: ____________________ Latest Revision: 02 subjected to changes upon mutual
agreement between both parties.
 DOCUMENT NO :
RKM \ QP \ 4.10 \ ITP\ ROL \ C.01
Rokonma-RKM (DongGuan) Co., Ltd.
Date: REVISION
A-4 Roller Inspection Frequency 20 - 03 -2013 No. 04

QC check points: From Incoming till Finished Products.

QC NO ITEM INSPECTED TEST / INSPECTION FREQUENCY

1.Documentation from supplier

QC 1 PIPES and - Delivery order
SHAFTS - Mill certificate 3- 5% of total quantity / delivery
2. Dimensional check
- Diameter
- Length
3. Surface Condition

1.Documentation from supplier

BEARINGS & - Delivery order 3- 5% of total quantity / delivery
COMPONENTS 2. Sizes / Specifications
3. Packaging

1.Dimensional check
QC 2 PIPE: ~ CUTTING, - Pipe length-l & diameter - D 3- 5% of total quantity / delivery
TURNING & - Bearing Housing
WELDING 2. Weld characteristics
3. Rubber Impact/Lagged / Disc units

QC 3 SHAFT: ~ CUTTING, 1.Dimensional check

MACHINING & - Shaft dia.& length, Lo 3- 5% of total quantity / delivery
SLOT FABRICATION - Distance between slots, L
- Slot width, c
- Slot thickness, b

QC 4 ASSEMBLY 1. Seals & seals fitting

2. Shaft fitting 3- 5% of total quantity / delivery
3. Bearing-spec & fitting
4. E-cap+Brg-prefitting (NS model only)
5. Smooth rotation

QC 5 PAINTING 1. Surface ~ smooth / degreased

2. Appearance:- Free of Dents , 3- 5% of total quantity / delivery
Cracks & Other injurious defects.
3. Paint ~ Colour & Finish

QC 6 FINISHED PRODUCT 1. Model

2. Specifications 3- 5% of total quantity / delivery
3. Appearance
4.Packaging
 Doc. No: RKM / MDR / I.Q.C. / A .01
Page No: 01 of 01 Rev: 01

Rokonma-RKM (DongGuan) Co., Ltd.

Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

B-1 Bearing Housing - Material Certificates

Conveyor Roller - Housing- 4.0mm- Mill Certificate
Conveyor Roller - Housing- 6.0mm- Mill Certificate
 Doc. No: RKM / MDR / I.Q.C. / A .01
Page No: 01 of 01 Rev: 01

Rokonma-RKM (DongGuan) Co., Ltd.

Client: Contract No: 45019551 (SL1)45019552 (SL2)
Project: PO No: WO74832 (SL1)WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

B-2 Shaft - Material Certificates

Conveyor Roller - Shaft Ø45 - Mill Certificate
 Doc. No: RKM / MDR / I.Q.C. / A .01
Page No: 01 of 01 Rev: 01

Rokonma-RKM (DongGuan) Co., Ltd.

Client: Contract No: 45019551 (SL1)45019552 (SL2)
Project: PO No: WO74832 (SL1)WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

B-3 ERW Tube - Material Certificates

Conveyor Roller - ERW 200-350 Tube - Ø152 Mill Certificate
Conveyor Roller - ERW 200-350 Tube - Ø178 Mill Certificate
Rokonma-RKM (DongGuan) Co., Ltd.

B-4 Material Traceability Register

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

Test Report
Unique ID Thickness
Material Grade Material Description Heat No. Batch/ Serial No. Material Certificate No. Manufacturer No. (if Sampling Date Remarks
No. (mm)
applicable)

1 Grade 1 Steel End Housing 4 20145625 526442S02 201301030800076 03/08/2013

2 SPRC-F Steel End Housing 6 PL31000981 ZA3101310040 21/08/2013
3 Q235A Cold Drawn Mild Steel Shaft Ø 45 31-5337n 320130510039 10/08/2013
4 200-350 ERW Tube Ø 152 6.0 333452000 16/9/2013
5 200-350 ERW Tube Ø 178 6.0 353342300 16/9/2013
6

10

11

12

13

14

15

16

17

18

19

20

21

22
Rokonma-RKM (DongGuan) Co., Ltd.

B-5 Consumable Certificate Register

Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

Product Description Manufacturer/Supplier Classification Size Batch / Lot Number Certificate Number
Rear Dust Seal - (to suit 6309) 6309 6309 POORD001208
6309 Bearing 6309 6309 POORD001375
Washer - (to suit Ø45 shaft) 6309 Ø45 G386
Circlip - (to suit Ø45 shaft) 6309 Ø45 G390
Labyrinth Seal - Female - (to suit 6309) 6309 6309 POORD001208
Labyrinth Seal - Male - (to suit 6309) 6309 6309 POORD001208
Cover Cap - (to suit 6309) 6309 6309 POORD001208
Dust Seal - (to suit Ø45 shaft) 6309 Ø45 POORD001239
Outer Protective Shield - (to suit 6309) 6309 6309 F890
Rear Dust Seal - (to suit 21308) 21308 21308 POORD001321
21308 Bearing 21308 21308 G459
Washer - (to suit Ø40 shaft) 21308 Ø40 G386
Circlip - (to suit Ø40 shaft) 21308 Ø40 G410
Labyrinth Seal - Female - (to suit 21308) 21308 21308 POORD001321
Labyrinth Seal - Male - (to suit 21308) 21308 21308 POORD001321
Cover Cap - (to suit 21308) 21308 21308 POORD001321
Dust Seal - (to suit Ø40 shaft) 21308 Ø40 POORD001259
Outer Protective Shield - (to suit 21308) 21308 21308 POORD001256
Rokonma-RKM (DongGuan) Co., Ltd.

C - Certificates of Compliance

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

We hereby certify that the goods provided against the above purchase order have been carried out under
our supervision and, that to the best of our knowledge and belief, fabricated and tested satisfactory in
accordance with the contract requirements, and to the applicable codes, standards and specifications
noted below and complies in all and every respect with these requirements.

Code: AS1554.1SP Frame and Roller Welding

AS4680 Hot Dip Galvanising
AS3709-G40 STD Roller Balancing
AS3709-G16 LN Roller Balancing

Painting of Rollers Ends:

Additional Requirements: 1) Low Noise AS2700 B32 Powder Blue
2) STD Rollers AS2700 Y14 Golden Yellow
3) Impact Rollers AS2700 R13 Signal Red
4) Weigh Rollers AS2700 G26 Apple Green

SUB-CONTRACTOR
For Supplier:
Position:
Name:
Place:
Signature:
 Doc No: RKM / MDR / W.P.S / A .01

Page No : 01 of 01 Rev: 03
D-1 Welding Procedure Specification (WPS)
Rokonma-RKM (DongGuan) Co., Ltd. Inspection Location:Rokonma,China

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

ROLLER WELDING PROCEDURE SPECIFICATION (WPS)

 Doc No: RKM / MDR / W.P.S / A .01

Page No : 01 of 01 Rev: 03
D-1 Welding Procedure Specification (WPS)
Rokonma-RKM (DongGuan) Co., Ltd. Inspection Location:Rokonma,China

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

ROLLER WELDING PROCEDURE SPECIFICATION (WPS)

 Doc No: RKM / MDR / W.P.S / A .01

Page No : 01 of 01 Rev: 03
D-2 Procedure Qualification Record
Rokonma-RKM (DongGuan) Co., Ltd. Inspection Location:Rokonma,China

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
Rokonma-RKM (DongGuan) Co., Ltd.

E-1 Welder Qualification Register

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

CODE POSITION THICKNESS RE-VALIDATION RE-VALIDATION OTHER

WELDER NAME WELDER ID WPS No DATE QUALIFIED REPORT No PROCESS QUALIFIED
QUALIFIED QUALIFIED RANGE DATE REPORT QUALIFICATIONS

Fu RKM-WPS-13-01 AWS D1.1 August 14,2013 130802003 GMAW-Semiautomatic 2F 6.0mm 2 years

Yang RKM-WPS-13-01 AWS D1.1 August 14,2013 130802004 GMAW-Semiautomatic 2F 6.0mm 2 years

Ye RKM-WPS-13-01 AWS D1.1 August 14,2013 130802001 GMAW-Semiautomatic 2F 6.0mm 2 years

Huang RKM-WPS-13-01 AWS D1.1 August 14,2013 130802002 GMAW-Semiautomatic 2F 6.0mm 2 years
 Doc No: RKM / MDR / W.P.S / A .01
Page No : 01 of 01 Rev: 03
E-2 Welder Qualification Record
Rokonma-RKM (DongGuan) Co., Ltd. Inspection Location:Rokonma,China

Client: TKMH Contract No: 45019551 (SL1) 45019552 (SL2)

Project: Convatech PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
 Doc No: RKM / MDR / W.P.S / A .01
F-2 Marco etch test rollers Page No : 01 of 01 Rev: 03

Rokonma-RKM (DongGuan) Co., Ltd. Inspection Location:Rokonma,China

Client: Contract No: 45019551(SL1) / 45019552(SL2)

Project: PO No: WO74832(SL1) / WO74833(SL2)
RKM Sales Order No: 281(SL1) / 282(SL2)
 Doc No: RKM / MDR / W.P.S / A .01
F-2 Marco etch test rollers Page No : 01 of 01 Rev: 03

Rokonma-RKM (DongGuan) Co., Ltd. Inspection Location:Rokonma,China

Client: Contract No: 45019551(SL1) / 45019552(SL2)

Project: PO No: WO74832(SL1) / WO74833(SL2)
RKM Sales Order No: 281(SL1) / 282(SL2)
 Doc No: RKM / MDR / W.P.S / A .01
F-2 Marco etch test rollers Page No : 01 of 01 Rev: 03

Rokonma-RKM (DongGuan) Co., Ltd. Inspection Location:Rokonma,China

Client: Contract No: 45019551(SL1) / 45019552(SL2)

Project: PO No: WO74832(SL1) / WO74833(SL2)
RKM Sales Order No: 281(SL1) / 282(SL2)
Rokonma-RKM (DongGuan) Co., Ltd. Doc. No: RKM / MDR / Q.A.F / A .01
Page No : 01 of 01 Rev: 02

I-1 Assembly and Dimensional Check Form

Client: MODEL/BW/TYPE : RV1800C6NS-RKM1841

Project:
Contract No: 45019551 (SL1)45019552 (SL2) Report No: 01 of 01
RKM Sales Order No: 281 (SL1) 282 (SL2) Batch No: 05 of 10

Face Width: mm 947 Conv. No: SL1 & SL2 BOOM

ROLLER TYPE.
Trough Standard Tag No: RKM1841
Low Noise
Weigh
Side-Guide Inspected By:
Suspended
Impact / Disc
Vee Return- Low Noise Y
Flat Return

ROLLER :DIMENSIONAL CHECK AGAINST RKM DRAWING.

Roll diameter and length. :mm Ø: 152 x 947 RL.
Shaft diameter and length. :mm Ø: 45/30 x 994 SL
Distance between the mounting flats. :mm B/B: 964
Width of mounting flats & Slot thickness :mm Flat: 11 & Slot: 22
Bearing size 6309 zz

ROLLER CHECKS.
REMARKS:
CHECK REQUIREMENT SATISFACTORY

Manufacturer - Record name. YES / NO (tick box)

Full Dimensional Check wrt Drawing Drawing specification & tolerances /
Weld Check / Inspection Full penetration,continuous and smooth /
Bearing Size; type, greased & good-fit /
Seals Fitting~ prevent ingress of dust etc. /
Rotation Manual ~ Smooth /
Performance Tests Concentricity,Rim drag,Co-eff.of Friction /
Corrosion Prevention Degreased and spray - painted /
General Appearance Free of Imperfections & Injurious defects etc /
Others:- /

Signed : …………………………….. Date: ………………………

 I-2 Final QA Check
Rokonma-RKM (DongGuan) Co., Ltd.
Doc. No: RKM / MDR / O.Q.C / A.01 Inspected by : QC Dept ./ Approved by
{O.Q.C} Page No : 01 of 01 REV: 02 Report No: 01 of 01
Client: Batch No: 10 of 10.
Project: Appearance :- Free of any defects, tick box
Contract No: 45019551 (SL1) 45019552 (SL2) All dimensions on Drawing are to be checked & ticked off. Total Qty. - this delivery 112
RKM Sales Order No: 281 (SL1) 282 (SL2) MODEL/BW/TYPE : RV1800C6NS-RKM1841 Total Qty. / conveyor number /order: 112/WO74832 (SL1）/WO74833 (SL2）/281/282
Rokonma-RKM (DongGuan) Co., Ltd.
J-1 Non-Conformance Report Register

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

Date
NCR
Date Raised Description Issued
No. Originator Issued Closed
to
Rokonma-RKM (DongGuan) Co., Ltd.

J-2 TQ Register

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

TQ Prepared by Subcontractor

Variation to
Date Date
Scope of Work
Title No. Description
Issued (to Received
Yes No Actioned
Client) (from Client)
Rokonma-RKM (DongGuan) Co., Ltd. Doc. No: CSR / BTR / A.01
Page No : 01 of 01 REV: 06
L - Roller Performance Test Records

Client: MODEL/BW/TYPE : RV1800C6NS-RKM1841

Project:
Contract No: 45019551 (SL1) 45019552 (SL2) Report No: 01 of 01
RKM Sales Order No: 281 (SL1) 282 (SL2) Batch No: 02 of 02

Face Width mm 947 Tag No. RKM1841 Conv. No: SL1 & SL2 BOOM
NO : 1 ~ IDLER SPECIFICATIONS (AFTER MACHINING) ~
SPECIMEN NO: 6 7 8 9 10
1. SERIAL NO: C6 C6 C6 C6 C6
2. PIPE SIZE mm 152x 4.5-5 152x 4.5-5 152x 4.5-5 152x 4.5-5 152x 4.5-5
3.SHAFT SIZE mm 45x30 45x30 45x30 45x30 45x30
4. BEARING NO: 6309 6309 6309 6309 6309
NO : 2 CONCENTRICITY TEST [ T.I.R ]
Acceptance Criteria for 152mm Diameter Low Noise Rollers Over 750mm Long 0.15 mm
LEFT [ L ] : mm ≤ Criteria Specified ≤ Criteria Specified ≤ Criteria Specified ≤ Criteria Specified ≤ Criteria Specified
CENTRE[C]: mm ≤ Criteria Specified ≤ Criteria Specified ≤ Criteria Specified ≤ Criteria Specified ≤ Criteria Specified
RIGHT [ R ]: mm ≤ Criteria Specified ≤ Criteria Specified ≤ Criteria Specified ≤ Criteria Specified ≤ Criteria Specified

NO : 3 ROLLING RESISITANCE ~[ RIM - DRAG ]

Run in time Minutes : 60 Ambient Temp. ⁰C 27 Shaft Temp. ⁰C 40
152mm 6309 Bearing Rollers
N Nm Grams DIA. mm m/s RPM Gram(Rig)
Maximum Rim Drag for 100% of Idlers (per roll) 8.3 0.63 846 152 5.1 641 332
Maximum Rim Drag for 75% of Idlers (per roll) 7.00 0.53 714 271
ACTUAL ≤ Criteria Specified ≤ Criteria Specified ≤ Criteria Specified ≤ Criteria Specified ≤ Criteria Specified
NO : 4 Machining
Acceptance Criteria for all Diameter Machined & Balanced Low Noise Rollers 95%
ACTUAL 100% 100% 100% 100% 100%

NO : 5 ROLLER BALANCE Nm
No. Grams Nm
Acceptance Criteria for all Diameter Machined & Balanced Low Noise Rollers G16 53 0.05
ACTUAL ≤ Criteria Specified ≤ Criteria Specified ≤ Criteria Specified ≤ Criteria Specified ≤ Criteria Specified
REMARKS :

RESULTS: SATISFACTORY / UNSATISFACTORY

We, the undersigned, certify that the data in this record are correct and the tests were
performed in accordance to the ~Testing Procedure ~ requirements / conditions etc.

Tests conducted by :
Q.C.Department. Approved Signatory :

………………………… …………………………..
Name: Name:
Date : Date :
Rokonma-RKM (DongGuan) Co., Ltd.

P-1 Drawing Register

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

All items fabricated on the drawings listed on this register have been built as per the supplied drawings with no alterations.

Drawing No Rev Comments

RKM1841-RV1800C6NS 3
RKM1843-RT1800D4NS 3
RKM1846-RT1800D3NS 3
RKM1853-RV1800C6NLS 3
RKM1880-SRSIL1800D445NS 2
Rokonma-RKM (DongGuan) Co., Ltd. Doc. No: RKM / MDR / P-List / A .01
Q-1 Packaging and Delivery Form
Page No : 01 of 01 Rev: 01
Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

Deliver To: DELIVERY No:

Above & below information to be min. 20mm letter size on 2 opposite sides of box
Any labels & tags to be visible & legible for 12 months
Crate No.: 1 of Dimensions: 0000 mm x 0000mm x 0000mm
Weight (kg):
QTY. TAG No. Conveyor No. Description Delivery Advise Note

Inspected by : QC Dept./Approved by:

………………………. / …………………….