INTERACTIVE SCHEMATIC

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 UENR0234-02
January 2014

416E Backhoe Loader

Hydraulic System
MFG1-5999
LMS1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

SCHEMATIC MACHINE
NAME PART NUMBER
LOCATION LOCATION
PUMP - GP. 296-6714 C-2 1
HYDRAULIC TANK 297-1233 A-3 2
TANK GP. 297-1232 A-3 3
COOLER 214-2202 C-1 4
FILTER 210-6243 C-1 5
HMU 247-7868 B-4 6
CYLINDER - FRONT STEER 214-5097 A-4 7
CYLINDER - LIFT 215-7298 B-7 8
CYLINDER - TILT 206-3553 B-7 9
CYLINDER - MP BUCKET OPTION 185-1839 A-7 10
LH: 291-2682 F-6 11A
CYLINDER - STABILIZER
RH: 291-2681 F-6 11B
CYLINDER - BOOM 246-9885 F-4 12
CYLINDER - STICK 210-7077 F-2 13
CYLINDER - SWING 269-0381 F-3 14
CYLINDER - BUCKET 210-7085 F-2 15
CYLINDER - E-STICK 210-7097 F-1 16
VALVE - RIDE CONTROL (OPT) 245-8780 C-7 19
ACCUMULATOR - RIDE CONTROL (OPT) 162-3960 C-7 20
SWITCH - RIDE CONTROL PRESSURE (OPT) 304-5696 C-7 21
VALVE - SHUTTLE 8J-6875 D-6 34
LOADER VALVE (27)
2 BANK 248-0481 C-6 27
3 BANK (SHOWN ON SCHEMATIC) 248-0482 C-6 27
INLET MANIFOLD 259-6745 C-5 27A
LIFT SECTION 259-6732 C-5 27B
TILT SECTION 259-6731 B-5 27C
AUXILIARY (AUX) SECTION 259-6729 A-5 27D
BACKHOE VALVE (29)
6 BANK 248-0483 E-6 29
7 BANK 248-0484 E-6 29
8 BANK (SHOWN ON SCHEMATIC) 248-0485 E-6 29
BOOM SECTION 259-6739 D-3 29A
SWING SECTION 259-6738 D-3 29B
BUCKET SECTION 259-6737 D-2 29C
STICK SECTION 259-6736 D-2 29D
E-STICK SECTION 259-6734 D-1 29E
STABILIZER SECTION x 2 (Left and Right) 259-6746 D-6 29F
AUXILIARY (AUX) SECTION 259-6733 D-4 29G
INLET MANIFOLD 259-6742 D-5 29J
TAP LOCATION

Tap Schematic
Description
Number Location
T1 Pump Discharge C-3
T2 Load Sense C-2
SOS Oil Sampling C-1
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

(14) CYL. SWING

269-0381 (15) CYL. BUCKET
(11A) CYL. STABILIZER (11B) CYL. STABILIZER (12) CYL. BOOM (13) CYL. STICK (16) CYL. E-STICK
RH: 291-2681 246-9885 210-7085 210-7077 210-7097
F LH: 291-2682 F

P7 P7
P14 P10 P12 P12 P8 P8 P11
P14 P9 P11 P13 P13
STAB-RH STAB-LH

E (29) BACKHOE VALVE E

8 BANK: 248-0485

P2
BACKHOE VALVE

AUX. BOOM SWING BUCKET STICK E-STICK

(29F) STABILIZER SECTION

259-6746
D D
(34) SHUTTLE VALVE
8J-6875 (29J) INLET MANIFOLD (29G) AUX SECTION (29A) BOOM SECTION (29B) SWING SECTION (29C) BUCKET SECTION (29D) STICK SECTION (29E) E-STICK SECTION
259-6742 259-6733 259-6739 259-6738 259-6737 259-6736 259-6734

(21) PRESS. SWITCH (20) ACCUMULATOR

RIDE CONT. (OPT) RIDE CONT. (OPT) (27) LOADER VALVE
3 BANK: 248-0481 (5) FILTER
304-5696 162-3960 210-6243

(27A) INLET MANIFOLD P15

259-6745
P1

SOS

P16

T1 T2

C (4) COOLER C
(19) VALVE GP. 214-2202 P17
RIDE CONT. (OPT) (1) PUMP GP.
245-8780 (6) HMU 296-6714
247-2868

(8) CYL. LIFT SPECIFICATIONS P

215-7298 LIFT * Please refer to KENR7654 for current specifications.
SCHEMATIC
ITEM DESCRIPTION SPECIFICATIONS
(27B) LIFT LOCATION
P3 SYS. PRES. 20800 Kpa
SECTION P1 C-6 LS RELIEF LOADER
(MARGIN 2200 kPa)

259-6732 P2 E-6 LS RELIEF BACKHOE

SYS. PRES. 22800 Kpa
(MARGIN 2200 kPa)
P3 B-6 STEERING LS RELIEF 17200 kPa
P4 B-7 TILT RE 29000 kPa

(9) CYL. TILT P5

P6
B-7
A-7
TILT HE
LOADER AUX HE
24000 kPa
24000 kPa
214-2202 P7 E-7, E-6 STABILIZER RE 24000 kPa
P8 E-2 BUCKET RE and HE 32000 kPa
P9 E-4 BOOM HE 16000 kPa
P10 E-4 BOOM RE 32000 kPa
P4
P11 E-2 STICK HE and RE 26500 kPa
P12 E-3 SWING HE and RE 23000 kPa

B P13 E-1 E-STICK

24000 kPa
(HE and RE)
B
P14 E-4 BACKHOE AUX HE and RE 26500 kPa
P18 P18
TILT (27C) TILT P15
P16
C-1
B-1
BACK PRESSURE CHECK VALVE
FILTER BYPASS
785 kPa
345 kPa
P5 SECTION P17 B-1 COOLER BYPASS 379 kPa
259-6731 P18 B-4 STEERING CYLINDER RELIEF 23400 kPa

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS LINE PATTERNS

IMPLEMENT and STEERING PUMP
STABILIZER (STAB) LEFT and RIGHT Pressure Line
STICK CYLINDER
LOADER and BACKHOE LOAD SENSE RELIEF
Pilot / Load Sensing Pressure
LOAD SENSE
Drain / Return Lines
SUPPLY LINE
DRAIN / RETURN LINE Component Group
STEERING CIRCUIT
E-STICK CYLINDER Attachment
(10) CYL. MP BUCKET LIFT CYLINDERS

(OPTION) 214-2202 AUX. (7) CYL. FRONT STEER

BUCKET CYLINDER
TILT CYLINDERS
Air Line

(27D) AUX SECTION 214-5097 MP BUCKET CYLINDERS CALLOUTS

P6 BOOM CYLINDER
259-6729 SWING CYLINDER YY Taps (Pressure, Sampling,Sensor) by letter
(2) HYD. TANK AUX. VALVE
297-1233

A A
LOADER VALVE (3) TANK GP.
297-1232

THIS SCHEMATIC IS FOR THE 416E BACKHOE LOADER HYDRAULIC SYSTEM

MEDIA NUMBER: UENR0234-02
SCHEMATIC PART NUMBER: 297-5426, CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

14 11A 5 21 20 19 2 3 8 9 7 4 10

16 15 13 12 14 11B 29 34 1 6 8 9 10

13
15 1 2
16
3
9

12 14 11B 11A 29 34 5 21 20 19 6 8 7 10
NOTE: Alpha numeric numbers are represented by the number only on the machine views.
BACKHOE VALVE
A B
The 416E is equipped with a
mechanically controlled backhoe
valve that is visible with the floor
plate at the rear of the cab
removed.
C D E F
G
H J
(A) Extendable Stick Control Valve
(B) Stick Control Valve
(C) Bucket Control Valve
(D) Swing Control Valve
(E) Boom Control Valve
(F) Auxiliary Control Valve
(G) Middle Inlet Manifold
(H) Left Stabilizer Control Valve
(J) Right Stabilizer Control Valve
(K) Solenoid for the Sideshift Lock
HYDRAULIC OIL FILTER

SOS

Pressure Switch

The hydraulic oil filter is located below the

machine at the left frame rail. The hydraulic oil
filter bypass switch is mounted to the oil filter
base.
IMPLEMENT / STEERING PUMP
VIEW ALL CALLOUTS

The implement and steering pump

on the 416E is a similar design and
operates the same as the pump on
the "A" Series machines. Hydraulic Oil Filter

The pump is located below the cab SOS C

floor plate. The pump control valve
is mounted on top of the pump and
contains a flow compensator spool
and pressure cutoff spool. The
implement and steering pump
supplies oil flow to the loader valve T2 E
group, backhoe valve group, and
steering system.

F
Implement and Steering Pump
T1 D

D
T2

T2
B
B
A
A
F T1 C

These illustrations show the implement and steering pump out

of the machine. The following components are visible:

Pressure Cutoff (A), Flow compensator (B), Load sensing

pressure tap (T2), Discharge pressure tap (T1), Inlet port (C),
Case drain port (D), Hydraulic Oil Tank (E), Outlet port (F)
LOADER VALVE

SOS

Hydraulic Oil Filter

Implement and
Steering Pump

E
D
A C
B

The 416E machines are equipped with a

mechanically controlled loader valve (A). The
loader valve is accessed from below the floor
plate.

The loader control valve group contains an

inlet manifold (B), lift control valve (C), tilt
control valve (D), and auxiliary control valve
(E, if equipped).
RIDE CONTROL

Travel at high speeds over rough terrain causes bucket movement. The
optional Ride Control System acts as a shock absorber by absorbing
bucket forces, which stabilize the machine.

The Ride Control System components include; ride control relay (A), ride
control solenoids (B), ride control accumulator (C), and ride control
pressure switch (D).

Two solenoids are now used on the "E" Series machines Ride Control
System.