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AC SERVO MOTOR

INSTRUCTION MANUAL

i 70L - 4 - ED SERIES

MINI-MOTOR TYPE

Please read this manual thoroughly before use to ensure safe and proper use.
Please read the instruction manual for the machine head together with this manual.
Save this manual for future reference.

HSVP7LU04 – 0 2011. 09
EC - Manufacturer Declaration

EC Declaration of Conformity EG Konformitätserklärung


We declare herewith that the following equipment: Hiermit erklären wir, dass die Bauart des Nähmaschinenantriebes:
NEEDLE POSITIONER MOTOR TYP

AC SERVO MOTOR---i 70L SERIES AC SERVO MOTOR---i 70L SERIEN

. zum Einbau in eine Näheinheit oder Nähanlage sind und dass Inbetriebsnahme so lange
. is designed to be a driver of a sewing unit or system and must not be put into commission untersagt ist, bis festgestellt wurde, dass die Näheinheit oder Nähanlag, in die dieser
until the sewing unit or system has been declared in conformity with the provision of the EC Nähmaschinenantrieb eingebaut werden soll, den Bestimmungen der EG-Maschinenrichtlinie
Machinery Directives. entspricht.

. complies with the following relevant provisions: . folgenden einschlägigen Bestimmungen entspricht:
-EC Low Voltage Directive (2006/95/EC) - EG Niederspannungsrichtlinie (2006/95/EWG)
-EC Electromagnetic Compatibility Directive (2004/108/EC) - EG EMV Richtlinie (2004/108/EWG)
-EC Machinery Directive (2006/42/EC) - EG Maschinenrichtlinie (2006/42/EWG)

Applied harmonized standards, especially : Angewendete harmonisierte Normen, insbesondere:


EN 60204-31 Electrical equipment of industrial machines. Particular requirements for EN 60204-31 Elektrische Ausrüstung von Industriemaschinen. Besondere
sewing machines, sewing units and sewing system. Anforderungen für Nähmaschinen, Nähanheiten und Nähanlagen.
EN 292-1 Safety of machines. EN 292-1 Sicherheit von Maschinen, Grundsätzliche Terminologie und Methodik.
EN 292-2 Safety of machines, technical guidelines and specifications. EN 292-2 Sicherheit von Maschinen, Technische Leitsätze und Spezifikationen.
EN 61000-6-2 EMS for industrial environment. EN 61000-6-2 EMS für Industrie Gebrauch.
EN 61000-6-3 EMI for residential environment. EN 61000-6-3 EMI für häuslich Gebrauch.

Dichiarazione CE di conformità Déclaration CE de conformité


Con la presente dichiaramo che la costruzione del motore per macchine per cucire: Par la présente, nous déclarons que le type de fabrication du moteur pour machines à coudre:
TIPO DI MOTORE TYPE DE MOTEUR

AC SERVO MOTOR---i 70L SERIE AC SERVO MOTOR---i 70L

. è destinata per essere incorporata in una unità di cucitura oppure in un impianto di . est destiné à être intégré à une unité ou un système de couture et que sa mise en service est
cucitura. E vietata la sua messa in servizio prima che l’unità o l’impianto di cucitura interdite tant que l’unité ou le système de couture auquel il sera intégré n’ait été déclaré
in cui sarà incorporata sia stato dichiarato conforme alle disposizioni della direttiva conforme aux dispositions de la directive CE sur les machines.
CE per macchinari.
. répond aux suivantes dispositions pertinentes:
. è conforme alle seguenti disposizioni pertinenti: - Directive CE sur la basse tension (2006/95/CEE)
-Direttiva CE per bassa tensione (2006/95/CEE) - Directive CE sur la compatibilité électromagnétique (2004/108/CEE)
-Direttiva CE per compatibilità elettromagnetica (2004/108/CEE) - Directive CE sur les machines (2006/42/CE)
-Direttiva CE per macchinari (2006/42/CE)
Normes appliquées après harmonisation, en particulier:
Norme armonizzate utilizzate, in particolare: EN 60204-31 Équipement électrique des machines industrielles. Règles particulières
EN 60204-31 Equipaggiamento elettrico di macchine industriali. Esigenze speciali per pour machines à coudre, unités et systèmes couture.
macchine per cucire, unità ed impianti di cucitura. EN 292-1 Sécurité des machines, terminologie de base, méthodologie.
EN 292-1 Sicurezza di macchinari, terminologia di base e metodica. EN 292-2 Sécurité des machines, principes et spécifications techniques.
EN 292-2 Sicurezza di macchinari, direttive tecniche e specifiche. EN 61000-6-2 EMS pour utilisation industrielle.
EN 61000-6-2 EMS per l'ambiente industriale. EN 61000-6-3 EMI pour utilisation résidentiel.
EN 61000-6-3 EMI per l'ambiente residenziale.

Declaração CE de Conformidade EC Declaración de Conformidad


Declaramos, pelo presente instrumento, que a construção do motor da màquina de costura: Declaramos junto con esto que el siguiente equipo:
TIPO DO MOTOR MOTOR SINCRONIZADOR

AC SERVO MOTOR---i 70L SÉRIE AC SERVO MOTOR---i 70L SERIE

. está destinada a ser incorporada numa unidade ou instalação de costura. Nunca . está diseñado para ser un controlador de una unidad de costura o sistema y no hay que
colocar em serviço antes de a unidade de costura ou a instalação de costura em que ser puesto en servicio activo hasta que la unidad de costura o sistema se ha declarado
este motor vai ser incorporado ser declaràda em conformidade com o disposto na conforme a la provisión de EC Directivas Maquinarias.
directiva da CE sobre máquinas.
. Se conforma con las siguientes provisiones pertinentes:
. corresponde às seguintes normas pertinentes: -EC Directiva Voltaje Bajo ( 2006/95/EEC )
-Directiva CE sobre baixa tensão (2006/95/CEE) -EC Directiva Compatibilidad Electromagnética ( 2004/108/EEC )
-Directiva CE sobre compatibilidade electromagnética (2004/108/CEE) -EC Directiva Maquinaria ( 2006/42/EC )
-Directiva da CE sobre máquinas (2006/42/CE)
Aplicado normas armonizadas, especialmente:
Normas harmonisadas aplicadas, em particular: EN 60204-31 Equipo electrico de máquinas industrials. Requisito particular para
EN 60204-31 Equipamento eléctrico de máquinas industriais. Requisitos especiais para máquinas de coser, Unidades de costura y sistema de costura.
máquinas de costura, Unidades de costura e instalações de costura. EN 292-1 Seguridad de máquinas.
EN 292-1 Segurança das máquinas, terminologia básica, metodologia. EN 292-2 Seguridad de máquinas, directrices técnicos y especificaciones.
EN 292-2 Segurança das máquinas, normas básicas técnicas e especificações. EN 61000-6-2 EMS para ambiente industrial.
EN 61000-6-2 EMS para ambiente industriais. EN 61000-6-3 EMI para ambiente residencial.
EN 61000-6-3 EMI para ambiente residencial.

H. S. Machinery. Co., Ltd

----------------------------------------------------------------------------------------------------
Mr. C. C. Lee Plant Manager
Model : i 70L- 4 - ED Series
Contents

1. Safety Precaution Page

1.1 Work environment ………………………………………………………………………………………1


1.2 Safety in installation ……………………………………………………………………………………… 1
1.3 Safety in operating …………………………………………………………………………………… 2
1.4 Safety in maintenance and repairs ……………………………………………………………………… 2
1.5 Regulation in maintenance and repairs …………………………………………………………………
2
1.6 Danger and caution signs ………………………………………………………………………………2
1.7 Warranty information ………………………………………………………………………………… 2
2. Installation and Adjustment
(1). Motor installation-for direct drive ………………………………………………………………………3
(2). Motor installation-for under table ………………………………………………………………………4
(3). Control box installation …………………………………………………………………………………4
(4). Speed control unit installation ……………………………………………………………………… 4
(5). Speed control unit adjustment …………………………………………………………………………4
3. Power Connection and Grounding
(1). Single phase and three phase connection …………………………………………………………5
(2). How to connect 1Φ / 220 V power from 3 Φ / 380 V power source …………………………… 5
(3). The load balance for 1Φ / 220 V motors used on a 3 Φ / 220 V power source ……………… 6
(4). How to change solenoid supply voltage (DC 24 V or 30 V) ……………………………………. H6
4. Diagrams of Control Box
(1). Front side of the control box ………………………………………………………………………… 7
(2). Rear side of the control box ………………………………………………………………………… 7
5. Key function on panel board
(1). Function keys in the【Normal Mode】 ………………………………………………………………8
(2). Function keys in【Bar Tacking】and【Constant-Stitch Sewing】mode …………………………8
(3). Function keys in【Parameter Mode A、B、C、D、E】………………………………………… 9
(4). Function keys in【Parameter Value】area …………………………………………………………… 9
(5). Special function keys in the【Normal Mode】when parameter【134.KLK】= ON ………… 10

6. How to enter parameter mode


(1). How to enter【Normal Mode】level ……………………………………………………………… 11
(2). How to enter【Parameter Mode】level …………………………………………………………… 11
(3). How to set the【Parameter Value】…………………………………………………………………… 12
12
(4). Value setting for A、B、C、D key in the【Parameter Value】………………………………………
7. How to use【Recovery】to go back at factory default ……………… 13
8. Basic Troubleshooting
(1). Error code and measurement …………………………………………………………………………14
(2). Instruction of fuse replacement …………………………………………………………………… 16
(3). Others …………………………………………………………………………………………………… 16
(4). Parts list ……………………………………………………………………………………………… 17
19
9. Operation Box (C-200 / C-300) ……………………………………………………………
10. General parameter table ……………………………………………………………………… 21

11. i 70L-4-ED pin assignment ………………………………………………………………22


12. Appendix : 7-Segment Display Characters Compare Chart(1). Level 1【Parameter Mode
1. Safety Precaution :
Please read this manual carefully , also with related manual for the machine
head before use. For perfect operation and safety, installing and operating
this product by trained personnel is required.
When install and operate i 70L MINI Servo Motor, precaution must be taken as the following.
This product is designed for specify sewing machines and must not be used for other purposes.
1.1 Work Environment :
(1). Power voltage:
Only use Power Voltage indicated on the name plate of the i 70L in ±10 % ranges.
(2). Electromagnetic pulse interference:
To avoid the false operate, please keep the product away from the high electromagnetic
machinery or electro pulse generator.

Interference

PS

Keep away
(3). Temperature:
a. Please don’t operate in room temperature is above 45°C or under 5°C
b. Avoid operating in direct sun light or outdoors area.
c. Avoid operating near the heater.
d. Avoid operating in the area which humidity is 30 % or less and 95% or more, also keep away
dew area.
(4). Atmosphere:
a. Avoid operating in dusty area, and stay away from corrosive material.
b. Avoid operating in evaporate or combustible gas area.
1.2 Safety In Installation :
(1). Motor and control box: Follow the instruction in this manual for correct installation.
(2). Accessories: Turn off the power and unplug the cord before mounting any accessories.
(3). Power cord:
a. Avoid power cord being applied by heavy objects or excessive force, or over bend.
b. Power cord must not set to be near the V-belt and the pulley, keep 3 cm space or above.
c. Check the outlet voltage before plugging the cord, make sure it match the voltage shown on
the name plate of the i 70L in ±10 % ranges.

※ Attention : If the control box is AC 220V system, please don’t


connect to the AC 380V power outlet, otherwise the
error code . will occur. If that happened,
please turn off the power switch immediately and check
the power voltage. Continue supply the 380V power over
5 minutes might damage the fuses (F3,F4) and burst the
electrolytic capacitors (C7,C8,C9) of the main board and
even might endanger the person safety.

-1-
(4). Grounding:
a. To avoid the static interference and current leakage, all grounding must be done
Power wire

3 Φ 220 V
Ground Wire (Green/Yellow)

OFF ON Grounding
must be grounding.
Green/Yellow
b. Use the correct connector and extension wire when connecting ground wire to Earth and
secure it tightly.
1.3 Safety In Operating :
(1). When turn on the machine in the first time, use low speed to operate and check the correct
rotation direction.
(2). During machine operation, don’t touch any moving parts.
(3). All moving parts must use the protective device to avoid the body contact and objects insertion.
1.4 Safety in Maintenance and Repairs :
Power must be turned off first, when:
(1).Uninstall the motor or the control box, or plug and unplug any connector.
(2).Turn off the power and wait 10 minutes before opening box cover.

Head

High Voltage Inside Needle

(3).Raising the machine arms or changing needle, or threading needle.(show as above)


(4).Repairing or doing any mechanical adjustment.
(5).Machines rest.

1.5 Regulation in Maintenance and Repairs :


(1).Maintenance and Repairs must be done by specially trained personnel.
(2).Don’t cover up motor’s ventilation, it can cause motor over heated.
(3).Don’t use any objects or force to hit or ram the product.
(4).All spare parts for repair must be approved or supplied by the manufacturer.

1.6 Danger and Caution Signs :


Risks that may cause personal injury or risk to the machine are marked with
this symbol in the instruction manual.

This symbol indicates electrical risks and warnings.

1.7 Warranty Information :


Manufacturer provide a warranty in respect of the products covered for a period of 1
year use or 1 year and 6 months after the shipping date of the products for any
defects arising in the normal course of use of the products by customers.
-2-
Cover

2. Installation and Adjustment:

(1).Motor Installation : For direct drive motor

Sewing Machine

Motor

Motor Bracket Motor Cable

(2).Motor Installation: For under table type only

-3-
(3).Control Box Installation :
a). Leave 100 mm space at right b). Mounting control box under the working table c). Installation layout

MEASUREMENT

335mm

250mm
100 mm
P S

Control
box
262mm
70mm

(4).Speed Control Unit Installation :


a). Speed Control Unit b). Keep rod in vertical, secure the unit under the table c). Installation layout
Bracket Table

Speed control
unit

Speed
control unit
P S

Screws

Pedal rod

(5). Speed Control Unit Adjustment :

decrease increase

Components of speed control unit : see figure


B
A: Spring for toeing forward force adjustment

B: Bolt for heeling backward force adjustment C


C: Treadle / Pedal arm

D: Pitman rod for Treadle / Pedal

Term of adjustment Adjustment result


D
Toeing forward Spring A move to right = force increased
decrease A increase
1
force adjustment Spring A move to left = force decreased

Heeling backward Bolt B turn = force decreased


2
force adjustment Bolt B turn = force increased

Treadle stroke Rod D secure at right = stroke is longer,


3
adjustment Rod D secure at left = stroke is shorter。

-4-
3. Power Connection and Grounding:
(1). Single phase and three phase connection:
Green/yellow wire is the ground wire.

Brown wire

Single Phase PVC Cable Blue wire

Green/Yellow wire

Brown

If used on single phase


Three Phase Black (220 V), don’t connect
OFF ON
the black wire.
Blue
To control box
Green / Yellow

1. When a three phase 220 V servo motor used on single phase 200 ~ 240 V power, only connect brown
and blue wires. Use insulating tape to wrap up the black wire for safety.

2. Green / Yellow wire must be grounded well.

(2). How to connect a 1Φ / 220 V power from a 3 Φ / 380 V power source

Caution:If the system have no Neutral point, then this servo motor is not suitable for
this connection.

Caution: Must have a Neutral point

R
L2
220V
380V 380V

S
L2
220V
220V

T
L2
380V
N
Neutral L1 L1 L1
PE
Grounding system G G G

1ψ220V 1ψ220V 1ψ220V


Motor Motor Motor

-5-
(3). The load balance for 1Φ / 220 V motors used on a 3Φ / 220 V power source

R
S
T

PS

PS
PS

(4). How to change solenoid supply voltage (DC: 24 V or 30 V):


The JP 4 is for 30 V and JP5 is for 24 V.

Caution: Before setting make sure the machine head’s solenoid specification.

Caution:
Turn off the power & wait for 10 min.
before opening the cover,
High Voltage inside

Main board layout:


Step 1
15 W 10Ω
C7 C8 C9

RELAY
S
Remove 4 screws
of rear side
F3 15 A

F4 15 A JP 4
30 V

JP 5
24 V

HSV-MC1220XXX

Remove 2 screws
of front side’s right

Step 2 30 V jumper setting 24 V jumper setting

JP 4
JP 4 30 V
30 V

JP 5
24 V JP 5
24 V

Factory setting

-6-
4. Diagrams Of Control Box :
(1). Front side:

AC Power Switch

Setting number of stitches


for Lockstitch machine.

7-segment display Special function setting for


Interlock stitch machine
.
Needle UP/ DOWN
P S STOP

Slow Start ON / OFF


Call out Parameter
Presser foot UP after
Save Parameter trimming
Start back Tacking ON/OFF Presser foot UP when
machine stop
End back Tacking ON/OFF

(2). Rear side: Connector Panel (Model:i 70L-4-ED)

AC Input
DC12V 50mA 2 1

Lamp connector DC 12 V 50mA 1


1

8 7
Motor Power
3 8
53
6

2
6 4
17
1 M
Sewing Machine C 5
2
4

4
4

1
MM Motor Encoder
1

External Synchronizer
6 4
8 2
7 5
3
5

5 5
Speed Control Unit
Operation Box
3

1 1

7 6

Sewing Machine B 3
5
8
4
1

2 1
20

Sewing Machine A

Sewing Machine D
37
8 19

-7-
5. Key functions on panel board and 7-segment display
Note:How to enter various parameter mode ? See the page 11.
(1). Function keys in the【Normal Mode】:

Free sewing / Bar tacking


/ Constant stitch sewing
Number of
stitches display
Motor Rotation
Direction icon
Number of Stitches setting
( range 0 ~ F )

Parameter key * A =10stitch….F=15stitch

. Needle Up / Down
Start Back-Tacking at machine stop
P S STOP

ON / OFF

Slow Start
End Back-Tacking
ON / OFF
ON / OFF

Presser Foot Presser Foot


goes UP/DOWN goes UP/DOWN
when machine stop after trimming

(2). Function keys in【Bar Tacking】and【Constant Stitch Sewing】mode:


Under【Normal Mode】, press the key S to switch back and forth in「free sewing」,
「Bar-tacking」and「constant stitch sewing」functions.

Free sewing / Bar-Tacking


/ Constant stitch sewing

Number of section
(1~F)

* A:10……... F:15

Section & Number


Number of stitches .. of stitches display . . Number of stitches
( 0 ~ 250 )
( 0 ~ 99 )
P S STO P P S STO P

Number of times
( 0 ~ 15 )
No Function Start / End
Back-Tacking

-8-
(3). Function keys in 【Parameter Mode A、B、C、D、E】:

Save & Enter 7-segment Display


『 Value 』area ( See Remark )

Same as
parameter
. No Function

P S STOP

Parameter increment
No Function

Parameter decrement

Remark:
In【Mode A 】First parameter showing is【0 0 1. H 】. All available parameter start from 1 ~ 46.
In【Mode B 】First parameter showing is【047. MAC】. All available parameter start from 1 ~ 122.
7-Segment In【Mode C 】First parameter showing is【123. FAS】. All available parameter start from 1 ~ 249.
Display In【Mode D 】First parameter showing is【176. VDN】. All available parameter start from 1 ~ 249.
In【Mode E 】First parameter showing is【208. VER 】. All available parameter start from 1 ~ 249.

(5). Special function keys in the【Normal Mode】,when parameter【134.KLK】= ON

Saving key Value Display

Call out parameter


. Value adjustment
P S STOP

Parameter increment
No Function

Parameter decrement

-9-
(5). Special function keys in the【Normal Mode】,when parameter【134.KLK】= ON

Cancel Trimmer
:No Trimmer Function
Cancel Wiper
Cancel Half Heeling :No Wiper Function
:No Half Heeling Function

Motor rotation
direction icon
A, B, C, D keys
display signals of status
Parameter key

Start constant-stitch sewing


Save key
:ON (LED will lighten)

LED for start Constant


stitch sewing . Needle up / down
at machine stop
(ON: LED lighten)
P S STOP

No function Soft start


ON / OFF

Presser foot goes up Presser foot goes up


at machine stop. after trimming,

- 10 -
6. How to enter parameter mode
(1). How to enter【Normal Mode】level :

Just turn ON the power to enter【Normal Mode】

Turn ON power
Display for lockstitch Display for interlock
Machine Machine
3 phase type
OFF ON

or

Single phase type . .


P S STOP P S STOP

P S STOP

(2). How to enter 【Parameter Mode】level:

Parameter Mode Operation First display Range for Parameter

At【Normal Mode】
Parameter
Level 1 . Parameter #1 ~ 46
Mode A press P key 。

Parameter
Level 2 P POWER ON . Parameter #1 ~ 122
Mode B

Parameter
Level 3 S POWER ON . Parameter #1 ~ 249
Mode C

Parameter
Level 4 POWER ON . Parameter #1 ~ 249
Mode D

Parameter
Level 5 POWER ON . Parameter #1 ~ 249
Mode E

RESET A B POWER ON Return to factory setting

Remark ※ Level 4 & 5 only for (ED) software Version DX.X (included) above。

- 11 -
(3). How to set the 【Parameter Value】:
Note 1: Confirm the parameter code you want to adjust. (See the parameter table for detail)

Note 2: Follow below steps to adjust parameter value.

Step 1: Enter one of the【 Parameter Mode A to E 】.

Step 2: Press or key to select the target parameter number.

Step 3: Press S key to enter the parameter value.

Step 4: Press A B C D key to adjust the value.

Step 5: Press S key to save the value and return to【Normal Mode】automatically.

Caution:
1. Must operate in the【Normal mode】, an operating area of sewing can start motor.
2.【Parameter mode】, an setting area of parameter, disable from running motor.

(4). Value setting for A、B 、 C 、 D key in the【Parameter Value】:


KEY
SCALE
A B C D
TERMS

IN TERMS OF SPEED 1000 spm 100 spm 10 spm 1 spm

IN TERMS OF ANGLE -------- 100 ° 10 ° 1°

IN TERMS OF TIMING 1000 ms 100 ms 10 ms 10 ms

IN TERMS OF FUNCTION FUNCTION SWAP FUNCTION SWAP

※ 1. Other than the function selection, each press of the key will start change the value from 0 to 9 。

2. When【 134. KLK 】set『 ON 』, it acts as special function『 ON / OFF 』key. See the chapter 5.5 (Page.11) for detail。

Note : After value change, press key S to save the value, otherwise they will lose after
turning power off.

- 12 -
7. How to use【Recovery】to go back at factory default
b. Press and hold A B keys, then turn ON the power.
a. Turn OFF power.
LED will display【RESET】and blink twice.

Turn OFF power

3 phase type
OFF ON

or

P S P S STOP
STOP

P S STOP

Single phase

P S STOP

c. After blinking, the recovery starts and d. Must press S Key to save the function.
then goes back to【Normal mode】 LED will display【SAVE. OK】and blink twice .

Press S key to save

. .

P S STOP
P S P S STOP

e. goes back to【Normal mode】

Remark:
. 1. Above operation only suitable for the software version and above.
(see Parameter【208. VER】for software version)
P S STOP

2. If the software version is before the version DX.X , then at step d. LED will
not display【SAVE. OK】and blink twice. But need press S key three
times to return to the【Normal Mode】(see Note).

Note : Operation mode for the software before version DX.X

After saving need to press S key 3 times to return to the【Normal mode】area.


Press 1st time, LED will show 【
‧b‧ 4 4 】 Bar-tacking.
Press 2nd time, LED will show 【 ‧P 1‧ 15 】 Constant stitch
rd
Press 3 time, will return to the 【Normal mode】area.

- 13 -
8. Basic troubleshooting :
(1). Error Code and Measurement:

Error Code Cause of The Problem Status and Measurement

Motor and machine will be shutting down.


1. Power module detected error.
ER0. 1 Please check the power module.
2. Abnormal over current or voltage occurred.
Please check the main board over current circuitry.

Motor and machine will be shutting down.


ER0. 2 E²PROM (IC7) r/w malfunction.
Replace the IC7 memory unit.

Motor and machine will be shutting down.


Please check the AC power. (Too high)
1. When power on, detected high voltage *If control box is AC 220V system, don’t use the AC 380V power voltage, otherwise
2. Connect the wrong voltage, too high. the LED will display ER0. 4 after 2 second of power ON. If continue supply the 380V
ER0. 4
3. Aluminum casing resistor for the brake circuit is defective or main power, the electrolytic capacitors (C7,C8,C9) of main board will burst open over a
board F2 fuse burst. period of time and cause the fuses (F3,F4) of power input open circuit.

-14-
Please check the main board.
Please check the aluminum casing resistor and main board F2 fuse.

Motor and machine will be shutting down..


1. When power on, current sensor detect low voltage
ER0. 5 Please check the AC power. (Too low)
2. Connect the wrong voltage, too low..
Please check the main board.

1. Bad connection at the motor connector. Motor and machine will be shutting down.
2. Synchronizer (sensor) signal error. Please check the motor or motor connection.
ER0. 7
3. Machine locked or object stuck in the motor pulley. Please check the Synchronizer (sensor) and its signal.
4. Sewing material is too thick. Please check machine head to see if objects stuck in the motor pulley, or rotate not smoothly.

Motor and machine will be shutting down.


ER0. 8 Operation Box linked to CPU interface had communication error
Please check the operation box.
Error Code Cause of The Problem Status and Measurement

Motor still can run, but all output signals and operation box pattern sewing function will be invalid..
1. Machine solenoid shorted.
ER0. 9 Please check machine solenoids; or the solenoid resistance value is 2 Ω less.
2. Main board’s power transistor is faulty.
Please check all the power transistors which related to solenoid.

Motor and machine will be shutting down.


1. If parameter【121.ANU】 is set ON, but Auto Needle Up is Check Synchronizer up position signal.
ER0. 11
malfunction when the power turned on. Check main board.
Please check machine head to see if objects stuck in the motor pulley, or rotate not smoothly.

Motor stops.
ER0. 14 Using PSU signal without sewing material when【106. PSN】= OFF
Please check「PSU」sensor circuitry and its signal.

Motor stops.
ER0. 15 Using PSD signal without sewing material when【106. PSN】= OFF
Please check「PSD」sensor circuitry and its signal.

Motor stops.
1. Motor overloads for more than 20 seconds during one sewing. Please check to see if machine head is too heavy to sew.
2. Motor’s coil is defective. Please check to see if the sewing material is too thick to sew.
ER0. 51

-15-
3. Machine head is too crude to rotate smoothly. Please check motor coils to see if it is defective.
Please check machine head to see if it is too crude to rotate smoothly.

Motor rotation icon in display is halting & not moving: Motor stops.
1. Safety switch is either faulty or bad connection. Please check the safety switch.
. 2. Parameter【075. SFM】setting not match the machine head model. Please check parameter【075. SFM】setting, make sure it match machine head safety switch

Digital Alphabet English Alphabet Cause of The Problem Status and Measurement
Motor stops
1. AC power shut down or bad connection.
POWER OFF Please check AC power and connection.
2. Main board OI 1 detect circuitry faultiness.
Please check the main board OI 1 circuitry.

Motor emergency stop


1. An emergency stop signal activated when parameter
EM STOP Please check condition of「IND」signal.
【149. IND】= ES.
Restart the power to return normal operation.
(2). Instruction of Fuse Replacement :
Fuse Type and Location:When fuse fused, find out the cause and fix it before replace
the new one. Main Board Top View

15 W 10Ω
C7 C8 C9 F2 Fuse is 0.6 A / 250V
RELAY
S (For Brake Protection)
0.6 A
F2

F3 15 A

F4 15 A

HSV-MC1220XXX

F1 2.5A

F3 / F4 Fuse is 15 A / 250V F1 Fuse is 2.5 A 250 V


( For AC Power Protection ) (For DC 12 V Protection)

Caution:Turn off the power and wait 10 minutes before opening box cover

(3). Others :

Caution:Turn off the power and wait 10 minutes before opening box cover

1. During the machine’s operation, if the synchronizer (sensor) felt out or the belt snapped. The
motor will rotate few stitches then stop, and【ER0. 7】will be shown in the display. Turn off the
power and troubleshooting first then restart the power.

2. If other technical issues occur, beside the fuse replacement, don’t try to change any parts in the
control box. Please ask supplier or trained technician for technical support.

- 16 -
(4). Parts list:for i70L-4-ED

Motor Slide Base Parts (under table type):

1-4

1-1

1 1-3

1-2

Motor Parts:

1-6- a 1-6- b 2-1 2-2 2-3 2-4 2-5

Motor Assembly Parts List of i70L-4-ED :

ITEM PART CODE PART NAME SPEC.

1 2VPBTV020 Motor Slide Assembly.

1-1 331SH1410 Hex Screw M16*2.0*100L

1 1-2 313SMV050 Set Washer 30*8*3.5H2- M5

1-3 312BTV030 Motor Base Bracket For i 70L

1-4 312BTV020 Motor Slide Base For i 70L

2 2VP34XX209XXX Motor Ass. (CE) Option

2VP34XX209XXX Motor Ass. (CE) Option

2-1 2VPPBE0XXXXX Encoder Board position (including cable)

2 2-2 2VPMPS0XXXX Index base assembly Option

2-3 315SMV070 Encoder Protection Cover For 69 mm set

2-4 315FA1070 Fan ∮12

2-5 315ECV040 Cover For 69 mm set

- 17 -
3
Synchronizer Unit: Control Box Parts :
3-2

4
3-1
Speed 5-2

Control Unit : 3-4


5- 1 3-6
5
5-3 3-7

Operation
Box :
6-1
6-2
3-3
3-5
3-8

Main Parts List of i 70L-4-ED :

ITEM PART CODE PART NAME SPEC.

3 2VP7L408BR001 Control Box 200 ~ 240 V

2VP7L4087W001 Control Box 200 ~ 240 V

2VP7l40866001 Control Box 200 ~ 240 V

3- 1 2VP12MPB29201 Cover For i 70L-4-ED

3- 2 2VP34XX209XXX Cement Resistor For i 70L-4-ED

3 3- 3 2VP402XXX Main Board 1∮ 20 A

3-4 2VPBTVXXX Connector Panel i 70L-4-ED

3- 5 2VP2PY40XXX LED Panel Board For i 70L-4-ED

3- 6 315BGV070 Control Panel For i 70L-4-ED

3- 7 313BGE030 LED Panel Plate For i 70L-4-ED

3-8 2VP34XX209XXX Cover For i 70L-4-ED

4 4 2VP11XX0XXXX Synchronizer Option

5 2VP70306XXX Speed control Unit 2 positioning type including bracket

5- 1 313MPC060 Speed Control Unit Bracket


5
5- 2 2VPPCB201 Speed Control Unit Board (include cables)

5- 3 33BMPC070 Coil Spring-tensile

6 6-1 2VPOPBC200XX C - 200 Operation Box

6-2 2VPOPBC300XX C - 300 Operation Box

- 18 -
9. Operation Box :
(1). C–200 Operation Box Diagram :


9 ○
9


3 ○
6 0V 12V
C-200

11 1 2

1


4 7


12 LED: DC 12V
100 ma (max)

2 ○
5 ○
8 ○
10


13 ○
14

(2). Key Functions of C-200 :

FUNCTION OPERATION OF SEWING MACHINE


1 Parameter enter / Increment Enter parameter mode / parameter NO. increment key.

Parameter value / Save


2 Enter value area / Save key / Enter multi-function
/ Enter multi-function

3 F multi-function Definable multi-function key

Stitches for A、B section, 15 stitches max. /


4 Start back-tacking
Parameter NO. increment
Stitches for C、D section, 15 stitches max. /
5 End back-tacking
Parameter NO. decrement

6 LED display Parameters / functions / A、B、C、D area value display.

13 sections max. (P1~PD section), 250 stitches max.


7 Constant-stitch sewing
for each section.
15 stitches max. for A、B、C section, 15 turns max.
8 Bar-tacking
(D=0 for unlimited turns)

9 Power ON LED Power ON LED / Warning LED

10 A、B、C、D area value adjust key = increment / = decrement

For external LED light, its ON or OFF state can be memorized by


11 External LED light switch
the operation panel.

12 Auto Automatic function for constant-stitch sewing.

13 Trimming Trimming function ON or OFF

14 External LED light socket The socket for external DC 12V LED light.

- 19 -
(3). C – 300 Operation Box Diagram :

A B C D

C−300

E F
G H

(4). Key Functions of C – 300 :

KEY FUNCTION OPERATION OF SEWING MACHINE

Double start back tacking (A,B sections)

Start / End Single start back tacking (A,B sections)

back tacking
selection Double end back tacking (C,D sections)

Single end back tacking (C,D sections)

When the treadle is toeing down


Constant stitch
sewing
Function of the pattern sewing.

When the treadle is toeing down, machine will start sewing. If the
Free sewing
treadle returns to neutral, machine will stop immediately.

When the treadle is toeing down, all the seams of Bar tacking in A、B、
Bar tacking C、D sections will be completed with E times, and the trimming cycle will
be finished automatically
Press key to select : Top A、B、C、D
Stitch setting
selection Middle E、F
Bottom G、H

Needle up / down Function of needle up / down position,

In constant-stitch sewing:
One-shot sewing a. One-shot to the pedal, automatic performed number of stitches of E、
( AUTO ) F、G、H sections. b. Toeing down the pedal again to finish the rest
sections until it finish the pattern.

Trimming cycle
selection Enable or disable the trimming cycle

Note : Stitches setting of A、B、C、D sections correspond to the alphabet.


A=10、B=11、C=12、D=13、E=14、F=15 stitches

- 20 -
10. General Parameter Table :

Parameter Range /
Mode Parameter Function Description / Note
Code Selection
001. H Maximum sewing speed ( spm ) 50 ~ 9999 Maximum speed adjustments.

Start Back-Tacking speed or Speed adjustment for Start Back-Tacking or Constant-Stitch


004. N Constant-Stitch speed for the 50 ~ 8000
Interlock Stitch machine ( spm ) sewing in the Interlock Stitch machine.

005. V End Back-Tacking speed ( spm ) 50 ~ 8000 Speed adjustment for End Back-Tacking.

006. B Bar-Tacking speed ( spm ) 50 ~ 8000 Speed adjustment for Bar-Tacking.

007. S Slow Start speed ( spm ) 50 ~ 2000 Speed adjustment for Slow Start.

008. S L S Number of Stitches for the Slow Start 0 ~ 99 Number of Stitches setting for Slow Start.

Automatic Constant-Stitch sewing Speed adjustment for Automatic Constant-Stitch sewing.


009. A speed or Auto-start testing speed 50 ~ 8000
( spm ) Note:Valid only when the【 037. SMP】 set on 『A 』

O N:After last seam of Constant-Stitch sewing, it will automatic


execute the End Back-Tacking sewing function.
A Note:When turned on, the Stitch-Correction is invalid.
Automatic End Back-Tacking sewing
010. A C D ON / OFF OFF:Automatic End Back-Tacking will not execute after last seam,
(Can invalidate the Stitch Correction function)
but can be done by pedal manually
Note:The Stitch-Correction is valid in Free sewing, but the
parameter 【011.RVM】 must set on『 B 』.

J :JUKI mode ( Press TB switch will activate the reverse solenoid


when either machine is stopped or running).
011. RVM Back-Tacking Mode selection J / B
B:BROTHER mode (Press TB switch will activate the reverse
solenoid only when machine is running).
O N :Wiper valid.
040. W O N Wiper function selection ON / OFF
OFF:Wiper invalid.
O N:Trimmer valid.
041. T M Trimmer function selection ON / OFF
OFF:Trimmer invalid.

045. S P Sewing speed 0~8000 Showing the current sewing speed.

C W :Clockwise.
046. D I R Direction of motor rotation CW / CCW
CCW:Counterclockwise.

060. L Low speed ( spm ) 50 ~ 500 Speed adjustment for Low speed.

061. T Trimmer speed ( spm ) 50 ~ 500 Speed adjustment for Trimmer.

Full-On time setting for Automatic


064. F O 0 ~ 990 Timing adjustment for Full-On time of Automatic Foot Lifter actives.
Foot Lifter ( ms )
Duty-Cycle setting for Automatic Adjustment for Duty-Cycle of AFL.
065. F C 10 ~ 90
Foot Lifter ( % ) (Fine tuning can reduce the over heating)

066. F D Running-Delay time setting (ms ) 0 ~ 990 Running-Delay time adjustment for the Automatic Foot Lifter.

O N :Pedal half heeling without foot lifting function.


Cancel Automatic Foot Lifting when
070. H H C ON / OFF (Only full heeling can activate Foot Lifer.)
B Half-Heeling the pedal
OFF:Pedal half heeling with foot lifting function.

NO:Means Normal Opened.


075. S F M Safety switch mode NC / NO
NC:Means Normal Closed.

083. T 2 Trimming timing (ms) 0 ~ 990 Adjustment for trimming timing

087. L 2 Tension release timing (ms) 0 ~ 1500 Adjustment for tension release timing.
093. W 2 Wiper timing (ms) 0 ~ 9990 Adjustment for wiper timing.
O N:Motor drive machine head directly
119. DD Motor drive mode ON / OFF
OFF:Motor drive machine head with belt.
Needle goes up automatically as O N:Power turned on, needle goes up position automatically.
121. A N U ON / OFF
OFF:No Use.
power turned on

122. HL Upper limit of maximum speed 50 - 9999 The motor's maximum speed setting.

- 21 -
11. i 70L - 4 - ED PANEL

DC +12V LAMP
Compare Chart SEWING MACHINE A
1 0V
VC1 1 R-SELEKT 2 +12V
+5V 2 +5V
VHP 3 R-N-HP
0V 4 0V MOTOR
IN- E. 5 ZVR. SW. 1 MOTOR
GND
IN- 2 6 NHT SW. 12 GNDW
IN- K 7 HP SW. M 23 WU
IN- 1 8 STK SW. M 34 UV
IN- 4 9 DB2000 4 V
IN- 5 10 DB3000
2 1
IN- L 11 LSP ENCODER
IN- I 12 FAWU 1 ENCODER
+ 5V
IN- B 13 LS 11 1 2 + 5V
UP
IN- J 14 VRU SW. DC 12 V 50mA
2 3 UPDOWN
A 16- O0 15 WALZ 8 8 7 7
M
3 4 DOWN
A PHASE
M
+24V 16 +24V 3
3
6
6
1
1 4 5 ABPHASE
PHASE
+24V 17 +24V C
5
52
2
4
4
M 5 6 BRPHASE
16- O1 18 FK 6 7 RS
44
0V 19 0V 7 8S T
16- O2 20 FSPR 8 9 T 0V
16- O3 21 NFD 9 0V
+12V 22 +12V
1 1 M
M
16- O4 23 FAWU-L 6 4
SYNCHRONIZER
8 2
O7 (16- O15) 24 VRU LED 7 5 1SYNCHRONIZER
---
3
16- O5 25 FAWU-R 5 1 2 ---+5V
+24V 26 +24V 2 3 +5VDOWN
OB 27 FW 3 4 DOWN
0V
O2 28 NK / US 4 5 0VNO SYNC.
O6 (16- O14) 29 STK LED 5 6 NO ---SYNC.
O1 30 STK 5 5 6 7 ---UP
O5 (16- O13) 31 HP LED 7 8 UPENC
O3 32 HP 1 8 ENC
1
33

+24V 33 +24V
OC 34 VR PEDAL
OF 35 FL 1 +PEDAL
12V
OD 36 FSPL 1 2 + 12V
START
7 6
OA 37 FA 2 3 START
B 3

5
8

2
4
1

1 3
VC
4 VCFRONT
20
4 5 FRONT
HALF FRON
5 6 HALF
BACKFRON
6 7 BACK
KNEE SW.
Compare Chart SEWING MACHINE B
7 8 KNEE
TM SW.
B IN- K 1 HP SW. A 8
1 9 TM0V
+24V 2 +24V 9 0V
IN- L 3 LSP
0V 4 0V D OPERATION BOX
OD 5 FSPL 37
8 19 1OPERATION
+12V BOX
16- O7 6 ML 1 2 +12V
---
7 IMPULSE 2 3 ---T1 out
8 POS 2 3 4 T1R1outin
4 5 R1---in
5 6 ------
6 7 ---T2 out
7 8 T2R2outin
Compare Chart SEWING MACHINE D 8 9 R20in V
IN- 2 1 NHT SW. 9 0V
IN- 1 2 STK SW.
IN- D 3 FSPR / VRU SW.
IN- 3 4 NFD / WALZ SW.
D
IN- C 5 DB3000 / ZVR SW
Compare Chart SEWINGNG MACHINE
MACHINE CC
IN- F 6 HP / FSPR SW.
IN- E 1 ZVRVR SW.
SW.
--- 7 ---
+24V 2 +24V4V
0V 8 0V
C ---- 3 ---- -
16- O8 9 NHT LED
0V 4 0V
O6 (16- O14) 10 STK LED
OD 5 FSPLPL
O4 (16- O12) 11 FSPR LED
16- O11 6 FF
16- O6 12 NFD LED
IN- A 7 PSUSU
16- O9 13 ZVR LED
IN- B 8 LS
16- O10 14 HP LED
+24V 15 +24V

- 22 -
NAME DIRECTIONS NAME DIRECTIONS

ZVR Intermediate back tack R-SELEKT Resistor for machine select

Set point potentiometer for speed


NHT Needle up / down R-N-HP
limitation depending on high lift

HP High lift limitation NFD Sewing foot pressure

STK Switch stitch length FSPR Reduction of thread tension

DB2000 Speed limitation 2000 rpm FAWU-L Thread monitor at the bottom left

DB3000 Speed limitation 3000 rpm FAWU-R Thread monitor at the bottom right

LSP Machine run blockage NK / US Needle cooling / option

FK Thread clamp ML Motor running

LS Light barrier FW Thread wiper

VRU Backtack suppression / recall VR Backtacking

WALZ Roller feed POS2 Position 2

FA Thread trimmer FF Flip-flop

FSPL Thread tension release

FL Sewing foot lift

- 23 -
7-Segment Display Characters Compare Chart :
Arabic Numerals

Actual
Numbers 0 1 2 3 4 5 6 7 8 9

Display
Numbers

English Alphabet

Actual
Alphabet A B C D E F G H I J

Display
Alphabet

Actual
Alphabet K L M N O P Q R S T

Display
Alphabet

Actual
Alphabet U V W X Y Z

Display
Alphabet