Beruflich Dokumente
Kultur Dokumente
3/2 Introduction
3/3 LDS 6
3/3 General
3/10 19" central unit
3/18 Cross-duct sensor CD 6
3/27 Cross-duct sensor CD 6C
3/30 Compensation sensor FT 6
3/32 Documentation
3/32 Proposition of spare parts
Siemens PA 01 · 2008
© Siemens AG 2007
■ Overview
In-situ process gas analysis A maintenance-free reference gas cell integrated in the analyzer
means that no calibration gases are required in the field. Remote
Process gas analyzers are used for continuous determination of scanning and diagnostics of the analyzers is possible at any
the concentrations of one or more gases in a gaseous mixture. time and (almost) any place using the Ethernet interface present
Determination of the concentration of gases in a process is used as standard.
to control and monitor process flows, and is therefore decisive
for the automation and optimization of processes and ensuring Up to three in-situ cross duct sensors (which are also optionally
product quality. In addition, process gas analyzers are used to available in an intrinsically-safe design for operation in hazard-
check emissions, thus making an important contribution to envi- ous areas) can be combined with an analyzer in the compact
ronmental protection, as well as for ensuring compliance with 19“ rack housing. The distance between the analyzer location -
statutory directives. typically an existing instrument room or the process plant's con-
trol room - and the max. three measuring points can be up to
In-situ analytical procedures feature physical measurements in 1000 m in each case.
the flow of process gas, usually also directly in the actual pro-
cess gas line. In contrast to extractive gas analysis, a sample is The list of gas components currently measurable using NIR di-
not taken and routed onto the analyzer via a sample line and ode laser technology already includes O2, NH3, HCl, HF, H2O,
3 sample conditioning. Only in exceptional cases, the process
conditions make it necessary to condition the sample gas
CO, CO2, ... and is being constantly extended along with the de-
velopment of laser technology. The O2 analyzers additionally al-
stream in a bypass line with respect to process temperature, low simultaneous non-contact determination of high process
pressure and/or optical path length. Further conditioning of the gas temperatures.
process gas, such as drying or dust precipitation, is not re-
quired. The analyzer carrying out in-situ measurements must al- Diode laser gas measurements feature exceptional selectivity.
ways take into account changing process conditions (if these Neither high process temperatures, nor high and varying con-
occur) and be able to automatically process them in the calibra- centrations of particles in the gas have an influence on the qual-
tion model. Active temperature and pressure compensation is ity of the result within wide limits. For example, it is possible to
frequently required for this. In addition, the analyzer must be ex- determine trace concentrations of NH3, HCl or HF directly in
tremely rugged since its sensors have direct contact with the moist process gases even before any gas purification stage.
process gas. These features together with fast measurements free of dead
times mean that diode laser gas analysis with the LDS 6 is an ex-
The fast and non-contact measurement of gas concentrations tremely interesting alternative to established extractive analy-
and temperatures directly in the process is the domain of in-situ ses.
diode laser gas analyzers. The gas analyzer LDS 6 combines
the compact and service-friendly design, simple operation and
network capability of the Series 6 analyzers with the well-known
exceptional performance data of in-situ gas analysis - namely
high ruggedness and availability as well as low maintenance -
by using diode laser technology and fiber-optics.
3
• Large LCD field for simultaneous display of measurement re- • 6 freely configurable binary outputs per channel (signaling of
sult and device status fault, maintenance request, function control, transmission limit
alarm, concentration limit alarm, store analog output)
• Contrast of the LCD field is adjustable via the menu
• LED background illumination of the display with energy-sav- Communication
ing function Network connection: Ethernet (T-Base-10) for remote
diagnostics and maintenance.
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3 ceiver unit, connected via a sensor loop cable • Multimode fiber optic cable, provided with SMA connectors
for transmission of the measurement signal
• Special version for applications in the chemical industry for
tasks such as the monitoring of process gas moisture in cor- • Two-core copper cable, in twisted pair configuration, for +24 V
rosive gases such as Cl2 supply of the detector electronics
• Sensor head hermetically separated from the purged optics Additionally for the hybrid cable:
tube to prevent the ingress of corrosive process media • Single mode fiber optic cable, configured double-sided with
• Pressure resistant and adjustable stainless steel window E2000 connectors for transmission of laser light
flange with flange connection DN 80/PN 16
Rugged cable sheath for mounting in open cable ducts or duct-
• Connection to the LDS 6 central unit via a hybrid cable, max. works
length 1000 m
Sheath material: oil-resistant polyurethane.
• Stainless steel, partially painted
• IP65 protection class for sensor Compensation cell sensor type FT 6
• Purging facilities on the process and the sensor sides, confi- • Sensor with flow cell, connected to the central unit via a hybrid
gurable application with purging gas connections for instru- cable
ment air or nitrogen or any other suitable purging media • Stainless steel
• Scope of delivery: gaskets (Viton, Klinger PSM) for the pro- • Sample gas connection using 6 mm Swagelok screw connec-
cess connection and gas reverse flow lock-outs for the purg- tions
ing on the process side are included in the standard scope
• For measuring tasks such as:
- Monitoring of purging gas moisture when measuring trace
moisture
- Measurements in dry, dust-free, non-corrosive media
■ Function
Operating principle The result is a fully resolved single molecular line which is ana-
lyzed in terms of absorption strength and line shape. The influ-
LDS 6 is a gas analyzer employing single-line molecular absorp- ence of crossinterferences on the measurement is negligible,
tion spectroscopy. A diode laser emits a beam of near-infrared since the quasi-monochromatic laser light is absorbed very se-
light, which passes through the process gas and is detected by lectively by only one specific molecular line in the scanned
a receiver unit. The wavelength of the laser diode output is tuned spectral range.
to a gas-specific absorption line. The laser continuously scans
this single absorption line with a very high spectral resolution.
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influence the measuring properties of the LDS 6 and must there-
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known and documented, and that the guaranteed measuring 6XSSOHPHQWDU\FKDQQHORSWLRQ
properties can be proven by reference installations. If you can- 6XSSOHPHQWDU\FKDQQHORSWLRQ
not find your application among the standard applications,
please contact Siemens. We will be pleased to check your pos-
sible individual application of the LDS 6. You can find an appli- Typical transmitted light setup of LDS 6
cation questionnaire on the Internet on the LDS product sites . To avoid contamination of sensor openings on the process side,
clean gaseous purging media are used such as instrument air,
N2 or steam. Purging air tubes on the sensor heads, which
slightly penetrate into the process gas stream, define the effec-
tive measuring path length.
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5HFHLYHU Absorption spectra of water and ammonia
Moreover, in some applications it is possible to determine the
gas temperature as a measurement value. In this case, the ratio
Typical transmitted light setup of LDS 6 of the absorbance of two characteristic lines of the same mole-
A flow cell is optionally available for the LDS 6 which has been cule measured at the same time in the same volume gives the
specially optimized for use with the LDS 6 and its cross-duct actual temperature in the process gas.
sensors with respect to handling and measuring performance. It Typical measurable gases for LDS 6 are:
is designed to reduce surface effects, and is therefore also
highly suitable for polar gases like ammonia. This flow cell is • Oxygen (O2) for low and high pressure
available in heated and non-heated versions. Wheel mounted • Oxygen/temperature
and wall mounted versions are available. • Hydrogen fluoride (HF) + water
• Hydrogen chloride (HCl) + water
7UDQVPLWWHUXQLW • Ammonia (NH3) + water
&HQWUDOXQLW +HDWLQJ • Water vapor (H2O)
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• Carbon monoxide (CO)
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■ Technical specifications
Analytical performance Electrical characteristics
Measuring range Internally adjustable Power supply 100 ... 240 V AC 50 ... 60 Hz, automat-
ically adapted by the system; with a
Detection limit at 25 °C, Depending on gas: 3-channel central unit, an additional
1000 hPa, 1 m path length and HF: 0.1 ppm external power supply +24 V DC,
ambient air. Calculated accord- HCl: 0.6 ppm 50 VA is in the scope of delivery
ing to VDI 2449, measured on NH3: 0.5 ppm
each delivered analyzer during H2O (trace range): 0.7 ppm Power consumption 50 W
temperature test (between H2O (high range): 1000 ppm
+5 ... +45 °C) according to O2 (normal pressure): 1000 ppm EMC According to EN 61326 and standard
VDI 4203. O2 (high pressure): 1000 ppm classification of NAMUR NE21
CO (one component): 300 ppm Electrical safety According to EN 61010-1, overvoltage
CO2 (one component):300 ppm classification II
CO/CO2: 600 /1500 ppm
Fuse specifications 100 ... 240 V: 2.5T/250
Minimum recommended mea- HF: 0 ... 5 ppm
suring ranges HCl: 0 ... 10 ppm Dynamic response
3
NH3: 0 ... 10 ppm Warm-up time at 20 °C ambient Approx. 15 min
H2O (trace range): 0 ... 20 ppm temperature
H2O (high range): 0 ... 5% vol
O2 (normal pressure): 0 ... 5% vol Response time Better than 3 s,
O2 (high pressure): 0 ... 5% vol application-dependent
CO (one component): 0 ... 1.5% vol
Integration time 1 ... 100 s, selectable
CO2 (one component):0 ... 1.5% vol
CO/CO2: 0 ... 3/ Influencing parameters
0 ... 7.5% vol
Ambient temperature < 0.5%/10 K
Maximum applicable measuring ranges can be found in the table of
standard combinations on page 3/13 and 3/14. These can only be Ambient pressure Negligible
applied, if the individual process conditions allow this. Please refer to Gas pressure compensation Recommended for all gases except
support from Siemens for checking the applicability. for O2/low pressure
Accuracy • 2% of the measured value or mini- Pressure compensation Oxygen high pressure: 1 ... 5 bar
mum detection limit (which ever is H2O (trace range): 0.8 ... 1.5 bar
largest) for: CO/CO2: 0.8 ... 1.2 bar
- NH3 (all versions) all other gases except
- O2 (single gas analyser) O2/low pressure: 0.95 .. 1.05 bar
- CO (all versions)
- CO2 (all versions) Power supply changes < 1%/30 V
• 5% of the measured value or mini- Tilting < 1% for non-horizontal mounting of
mum detection limit (which ever is the sensores < 15°.
largest), due to calibration gas un- For tilted units, a proper cooling air
certainties: flow must be ensured.
- HF (all versions)
- HCL (all versions) Electrical inputs and outputs
- H2O Number of measurement chan- 1 ... 3, optional
- O2 (in combination with tempera- nels
ture)
Analog output 2 per channel, 4 ... 20 mA,
Linearity Better than 1% potential-free, ohmic resistance max.
Precision 2% of the measured value or minimum 750 Ω
detection limit (which ever is largest) Analog inputs 2 per channel,
Zero point drift Negligible designed for 4 ... 20 mA
Drift of measured value Negligible Binary outputs 6 per channel, with changeover con-
tacts, configurable, 24 V AC/DC/1 A,
General floating
Concentration units ppmv, Vol%, mg/Nm3 Binary inputs 6 per channel, designed for 24 V,
floating, configurable
Display Digital concentration display (5 digits
with floating decimal point) Communication interface Ethernet 10BaseT (RJ-45)
Laser protection class Class 1, safe to the eye Climatic conditions
Certificates CE marking, Temperature range +5 ... +45 °C during operation,
TÜV, MCERTS -40 ... +70 °C during transportation
and storage
Design, enclosure
Atmospheric pressure 800 ... 1100 hPa
Protection class IP20 according to EN 60529
Humidity < 85% RH, above dew point
Dimensions 177 x 440 x 380 mm
Weight Approx. 13 kg
Mounting Horizontally
3
CO 12 ... 14 J
CO/CO2 14 K
CO2 11 L
H2 O 11; 19 M
Application Channel 1 Application Code
CEM 11 A
Combustion Control 12 B
Safety relevant areas 13 C
Process Control 14 D
SNCR-DeNOx 15 E
SCR-DeNOx 16 F
SCR-DeNOx/Automotive 17 G
Filter Optimization 18 H
Trace gas detection (Cl2, ...) 19 J
Process Control High Pressure 20 P
Application Channel 2 Application Code
Channel 2 not equipped X
CEM 11 A
Combustion Control 12 B
Safety relevant areas 13 C
Process Control 14 D
SNCR-DeNOx 15 E
SCR-DeNOx 16 F
SCR-DeNOx/Automotive 17 G
Filter Optimization 18 H
Trace gas detection (Cl2) 19 J
H2O compensation in purging gas 21 K
Process Control High Pressure 20 P
Application Channel 3 Application Code
with external power supply (within delivery)
Channel 3 not equipped X
CEM 11 A
Combustion Control 12 B
Safety relevant areas 13 C
Process Control 14 D
SNCR-DeNOx 15 E
SCR-DeNOx 16 F
SCR-DeNOx/Automotive 17 G
Filter Optimization 18 H
Trace gas detection (Cl2) 19 J
H2O compensation in purging gas 21 K
Process Control High Pressure 20 P
Language (supplied documentation, software)
German 0
English 1
French 2
Spanish 3
Italian 4
F) Subject to export regulations AL: 2B351A, ECCN: 2B351
3
HF G 0 … 5 ppmv 0 ... 1500 ppm 0.1 ppm — — —
HF H2 O H 0 … 5 ppmv 0 ... 20 ppm 0.1 ppm 0 … 30 Vol% 0 … 30 % 0.1%
CO2 L 0 … 30 Vol% 0 ... 100% 0.1 Vol% — — —
H2 O M 0 … 30 Vol% 0 ... 30% 0.1 Vol% — — —
O2 A B Combustion optimization 0 … 21 Vol% 0 ... 100% 0.1 Vol% — — —
O2 Temp. B High temperature calibration 0 … 21 Vol% 0 ... 100% 0.1 Vol% 650 … 1200 600 … ± 30K
°C 1200 °C
CO J 0 … 5 Vol% 0 ... 100% 0.1 Vol% — — —
O2 A C Safety-relevant areas 0 … 10 Vol% 0 ... 100% 0.1 Vol% — — —
CO J Short response time 0 … 10 Vol% 0 ... 100% 0.1 Vol% — — —
O2 A D Process monitoring 0 … 21 Vol% 0 ... 100% 0.1 Vol% — — —
CO J Customized algorithm 0 … 60 Vol% 0 ... 100% 0.1 Vol% — — —
CO CO2 K 0 … 100 % 0 ... 100% 0.3 Vol% 0 … 100 % 0 … 100 % 0.5%
O2 A P Process monitoring High Pressure 0 … 100 % 0 ... 100% 0.1 Vol% — — —
NH3 C E SNCR-DeNOx 0 … 50 ppmv 0 ... 500 ppm 1 ppm — —
NH3 H2 O D High dynamics 0 … 50 ppmv 0 ... 100 ppm 1 ppm 0 … 30 Vol% 0 … 30 % 0.1%
(e.g. municipal waste incinerator)
NH3 C F SCR-DeNOx 0 … 10 ppmv 0 ... 500 ppm 0.5 ppm — — —
NH3 H2 O D Power plants, highest accuracy 0 … 10 ppmv 0 ... 100 ppm 0.5 ppm 0 … 30 Vol% 0 … 30 % 0.1%
NH3 C G SCR-DeNOx/automotive 0 … 100 ppmv 0 ... 500 ppm 1 ... 2 ppm — — —
NH3 H2 O D Engine test stands 0 … 100 ppmv 0 ... 100 ppm 1 ... 2 ppm 0 … 30 Vol% 0 … 30 % 0.1%
HCl E H Filter optimization 0 … 2000 ppmv 0 ... 6000 ppm 2 ppm — —
HCl H2 O F High dynamics (e.g. municipal 0 … 2000 ppmv 0 ... 2000 ppm1) 1)
0 … 30 Vol% 0 … 30 % 1)
waste incinerator)
HF G 0 … 2000 ppmv 0 ... 2000 ppm 2 ppm — —
HF H2 O H 0 … 2000 ppmv 0 ... 2000 ppm1) 1)
0 … 30 Vol% 0 … 30 % 1)
Typical ranges for Typical values for Typical Purging mode Purging medium
Gas 1 Gas 2 Code Code Temperature Pressure Path Dust load3) Integra- Standard Optional
length tion time
O2 A A < 600 °C 1000 hPa 1…6m < 100 mg/Nm3 30 s D B N2
NH3 C < 150 °C 1000 hPa 1…6m < 100 mg/ Nm3 30 s C G Air
NH3 H2 O D < 150 °C 1000 hPa 1…6m < 100 mg/Nm3 30 s C G Air
HCl E < 150 °C 1000 hPa 1…6m < 100 mg/ Nm3 30 s C G Air
HCl H2O F < 150 °C 1000 hPa 1…6m < 100 mg/Nm3 30 s C G Air
HF G < 150 °C 1000 hPa 1…6m < 100 mg/ Nm3 30 s C G Air
HF H2 O H < 150 °C 1000 hPa 1…6m < 100 mg/ Nm3 30 s C G Air
CO21) L < 150 °C 1000 hPa 1…6m < 100 mg/ Nm3 30 s C G Air
H2O1) M < 150 °C 1000 hPa 1…6m < 100 mg/ Nm3 30 s C G Air
< 20 g/Nm3
3
O2 A B 600 … 1200 °C 1000 hPa 2…6m 10 s E,F G, H Steam + air, N2
O2 Temp. B 600 … 1200 °C 1000 hPa 2…6m < 20 g/ Nm3 10 s F H Steam + N2
CO J < 600 °C 1000 hPa 1…6m < 20 g/ Nm3 10 s E G Air
O2 A C < 600 °C 1000 hPa 1…6m < 100 mg/ Nm3 2s D B N2
CO J < 150 °C 1000 hPa 1…4m < 20 g/ Nm3 2s E G Air or N2
O2 A D < 600 °C 1000 hPa 1…6m < 100 mg/Nm3 10 s D B N2
CO J < 600 °C 1000 hPa 1…4m < 20 g/ Nm3 2s E G Air or N2
CO CO2 K < 400 °C 800 ... 1…6m < 20 g/ Nm3 3s C G Air
1200 hPa
O2 A P < 200 °C 1 ... 5 bar 1…6m < 100 mg/Nm3 2s D B N2
3
NH3 C E 250 … 350 °C 1000 hPa 2…6m < 20 g/ Nm 30 s E G Air
NH3 H2 O D 250 … 350 °C 1000 hPa 2…6m < 20 g/ Nm3 30 s E G Air
H2 O M J < 150 °C 800 ... 1…2m < 100 mg/ Nm3 2s B D N2, dry2)
1500 hPa
Reference table: standard combinations (continued). Given pressures are absolute.
1)
For temperature over 400 °C, please contact Siemens.
2)
Dew point < -75 °C.
3)
The influence from high dust load is very complex and is dependent of
path length and particle size. At longer path length the optical attenuation
increases exponentially. Smaller particles also have a very big impact on
the optical attenuation. If dust load is high, path length is long and parti-
cles are small technical support at Siemens should be consulted.
■ Dimensional drawings
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■ Schematics
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■ Technical specifications
Cross-duct sensors CD 6 Options
General Purging
Design Transmitter and receiver unit, Allowed purge gases are for the sensor side nitrogen and for the pro-
connected by a loop cable cess side nitrogen, steam, air and gases that do not apply to the pres-
sure directive.
Materials Stainless steel
Purging with instrument air, N2
Installation Horizontally to the optical axis,
perpendicular or parallel to the • Pressure at purge inlet 2000 ... 8000 hPa
gas flow
• max. over pressure in the sensor < 500 hPa
Laser protection class Class 1, safe to the eye
• Quality
Ex protection Optionally, according to ATEX II 1
GD T 135 °C EEx ia IIC T4 - Instrument air Free of oil and water
400 mm 1
800 mm 2
1200 mm 3
Special length 9
Process interface
Stainless steel flange (SS 2343/316 L), size acc. to DN 65/PN 6 0
Stainless steel flange (SS 2343/316 L), size acc. to ANSI 4“/150 lbs 1
■ Dimensional drawings
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Cross-duct sensor CD 6, moderate purging (instrument air), design ac- Cross-duct sensor CD 6, increased purging (instrument air), design ac-
cording to Order No. 7MB6122-**C1*-0***, dimensions in mm cording to Order No. 7MB6122-**E1*-0***, dimensions in mm
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Cross-duct sensor CD 6, blower purging, design according to Order No. Cross-duct sensor CD 6, sensor and process side purging, design ac-
7MB6122-**G1*-0***, dimensions in mm cording to Order No. 7MB6122-**H1*-0***, dimensions in mm
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Cross-duct sensor CD 6, purged version for application SCR_DeNOx/au- CD 6 oxygen high pressure sensor
tomotive, design according to Order No.
7MB6122-*WC14-2***, dimensions in mm
■ Design
process gas
Electrical characteristics 3
Power supply 24 V DC, supply from central unit
Parts in contact with the process gases via hybrid cable
Only the stainless steel and the borosilicate window flange of the Power consumption Approx. 2 W during operation
sensor comes in contact with the process gas. This has optional
Climatic conditions
connections for purging the process gas side with an appropri-
ate gaseous medium. Special materials are available on re- Ambient temperature -30 ... +70 °C during operation,
quest. -40 ... +70 °C during storage and
transportation
Hybrid and loop cables
Humidity < 95% RH, above dew point
Combination of fiber optic cables and twisted copper wires to
connect the sensors to the central unit. The hybrid cable con- Atmospheric pressure 800 ... 1100 hPa
nects the central unit with the transmitter unit of the sensor, the Measuring conditions
loop cable connects the transmitter and receiver units of the Measurement path 0.3 ... 6 m, variable
sensor.
Gas pressure, temperature 950 ... 1500 hPa, 0 ... 150 °C for
Max. 1000 m cable length between central unit and measuring trace H2O in chlorine
point.
Dust load The influence from high dust load
Hybrid and loop cables: is very complex and is dependent
of path length and particle size.
• Multimode fiber optic cable, provided with SMA connections At longer path length the optical
for transmission of the measurement signal attenuation increases exponen-
• Two-core copper cable, in twisted pair configuration, for +24 V tially. Smaller particles also have
supply of the detector electronics a very big impact on the optical
attenuation. If dust load is high,
Additionally for the hybrid cable: path length is long and particles
are small technical support at Sie-
• Single mode fiber optic cable, configured double-sided with mens should be consulted.
E2000 connectors for transmission of laser light
Purging
Please note:
Purging only with nitrogen allowed
• For length > 500 m, an additional power supply has to be
ordered Purge gas quality < -75 °C dew point without FT6
supply
• For installations in EEx-zones, non-intrinsic safe cable lines
< -60 °C dew point with FT6 sup-
have to be spatially separated from intrinsic safe lines ply
Rugged cable sheath for mounting in open cable ducts or duct- Maximum over pressure in the sen- < 0.5 bar
works. sor head
Sheath material: oil-resistant polyurethane.
■ Dimensional drawings
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Cross-duct sensor CD 6C
3
ficult conditions. The residual moisture in the purging medium N2 Climatic conditions
is often significantly higher than the expected value of the trace
moisture in the process gas. As a result of the fast determination Ambient temperature -30 ... +70 °C during operation,
and direct compensation of influences by the purging medium, -40 ... +70 °C during storage and
detection levels can be achieved in the process gas - indepen- transportation
dent of the actual quality of the purging medium - which are very Humidity < 95% RH, above dew point
close to the best possible theoretical values. Simultaneous mea-
surement of the moisture in the process gas and purging me- Atmospheric pressure 800 ... 1100 hPa
dium can be easily achieved through the multi-channel capabil- Measuring conditions
ity of the LDS 6 without excess use of resources. Measurement path 0.54 m, fixed
Gas pressure Standard pressure ± 50 hPa;
1 if the pressure is higher or lower,
/'6 please consult Siemens for
confirmation
6HQVRU)7
3
Language (supplied documentation)
German 0
English 1
French 2
Spanish 3
Italian 4
D) Subject to export regulations AL: 9I999, ECCN: N
■ Dimensional drawing
3
Wartungsanleitung LDS 6 A5E00295897
(German)
LDS 6 Service instructions A5E00295898
(English)