Spin Tanzania Rajzer 2012

Spearhead Network for Innovative, Clean and
Safe Cement and Concrete Technologies
EXECUTION OF CONCRETE
STRUCTURES
Constructors Obligation in Quality
Control on Site
Prof. Dubravka Bjegović, Ph.D.C.E.
Institut IGH d.d Zagreb and
University of Zagreb, Faculty of Civil Enginering, Department for Materials
Renato Rajzer M.Eng. (Geot .Eng.)

Institut IGH d.d. Zagreb
Institute for Materials and Construction
Head of Division for technology and quality of concrete structures
SPIN Meeting and Training Workshop in Tanzania,

from 30th June to 6th July 2012
Capital city - Zagreb
800.000 inhabitants
REPUBLIC
OF CROATIA
Parliamentary
democracy
Independance
25.06.1991.
(from
Yugoslavia)
Population:
4.480.043
Central Europe
Mediterranean
country with
1246 Islands
Mountains,
lakes, national
parks
Content
Introduction
Legislation in EU and Republic of Croatia, Regulations and Standards
Participants in construction process
Bridge Selnica – Bypass Velika Gorica, description of construction site,
application of regulations on site
Quality management and Quality control on site throughout all stages of
drilled concrete piles execution
Main requirements of Technical regulation for concrete structures Annex
“J" and standard HRN EN 13670:2010
HRN EN ISO 9001:2008 Quality management systems
Conclusion
SPIN Meeting and Training Workshop in Tanzania,

from 30th June to 6th July 2012
Introduction
TO BUILD STRUCTURE LIKE

THAT YOU NEED:
People (experts, workers, logistics)
Machines, vehicles, equipment,
materials, products...
But before all that you need

Knowledge, Science
Legislation
Regulations and Standards
Investor, Designers, building permits...
Faults and defects that may occure That is why

during all phases of construction
QUALITY ASSURANCE AND
project and especially during
QUALITY CONTROL IN ALL
construction phase can result with
STAGES OF CONSTRUCTION
very large subsequent costs or
PROJECT IS VERY IMPORTANT
even complete cancellation of
structure or some part of structure
Introduction - The flow of the construction project
CONCEPTUAL DESIGN
Preliminary specifications for
construction and maintenance
Specifications for design
INVESTMENT STUDY
Market Analysis
Economic and financial analysis
Financial structure
Period of investment return
DESIGN
Project specification
Specifications for materials,
equipment, parts and assemblies
Essential requirements for building
Load capacity, usability, durability
Building permits
Introduction - The flow of the construction project
CONSTRUCTION
BID, TENDER Execution specification
Public open tender Supervision
Sending offer Technical inspection of the
Selection of contractor building
Contract for construction Handing over the building
to investor
MAINTENANCE OF BUILDING
Facility management
Monitoring
Construction inspections
Repairs and replacement of worn parts
DEMOLITION AND
RECYCLING
Concrete
Steel
Bricks and building rubble
QUALITY ASSURANCE AND QUALITY CONTROL IN ALL

STAGES OF CONSTRUCTION PROJECT !!!!!
Introduction – QA & QC is very important
Quality assurance (QA) and Quality control (QC) of concrete on site
Obligation of contractor
Quality plan for the
execution of concrete
structures
Under the supervision
- supervisor engineer
Laboratory for Laboratory on site
Test samples
concrete testing on site Sampling
Curing specimens
QUALITY CONTROL
OF CONCRETE – Testing, testings result
Records of quality
IMPLEMENTATION control procedures
ON CONSTRUCTION Final report - Proof of
SITE usability of concrete
Legislations in EU and in Croatia
Croatia will become a member of the EU 01.07.2013, and is

adapted all its legislation to that which applies to the EU market
Adaptation and harmonization of legislation with EU legislation

is based on the principles:
New Approach, NA Council Resolution 85/C 136/01 of 7 May 1985 on
a new approach to technical harmonization and standards.
Global Approach, GA Council Resolution 90/C 10/01 of 21 December
1989 on a global approach to conformity assessment
Construction regulations
Construction Product Directive (CPD) 89/106/EEC it will be withdrawn 30.06.2013.

Essential Requirements - There are six essential requirements which need to be
satisfied, when relevant, by the product prior to being put on the market
1. Mechanical resistance and stability
2. Safety in case of fire
3. Hygiene, health and the environment
4. Safety in use
5. Protection against noise
6. Energy economy and heat retention
Construction products regulation (CPR) 305/2011 01.07.2013. will start to apply

Novelty - 6 Essential Requirements 7 Basic Requirements (constuction works)
- Sustainable use of natural resources – 7. Basic Requirements
- Declaration of conformity Declaration of performance
- The system of assessment and verification of constancy of performance
System 2 no longer exist
- Essential Characteristics (construction products relating to basic requirements
for building)
Physical Planning and Building Act (OG 76/07, 38/09, 55/11, 90/11, 50/12)
Technical Legislation – Horizontal legislations
Law on Technical Requirements for Products

and Conformity Assessment (OG 20/10)
Law on the General Safety of Products (OG 30/09)
Standardization Act (OG 163/03)
Law on Accreditation (OG 158/03,75/09)
Law on Metrology (OG 163/03,194/03,111/07)
Law on Obligatory Relations (OG 35/2005, 63/2008)
Construction products
Act on construction products (OG 86/08)

Ordinance on technical approval for construction
products (OG103/08)
Ordinance on conformity assessment, documents of
conformity and the marking of construction products
(OG 103/08, 147/09, 87/10, 129/11)
Technical regulation on construction products (OG 87/10,
146/10, 81/11, 100/11)
Technical regulation for concrete structures (OG 139/09,
14/10, 125/10)
Technical regulation for masonry structures (OG 01/07)
...............and many others
SCHEME EN STANDARDS AS THE BASIS FOR THE DESIGN, EXECUTION
AND CHOICE OF MATERIALS FOR CONCRETE WORKS (MAIN MODULES)
+ Nationally Determined
Parameters, NDPs
+ Nationally Determined
Parameters, NDPs
+ National annex
HRN 1128:2007
+ National annex,
HRN ???
Building Regulations is a set of professional rules, laws, ordinances, regulations and

other acts regulating and coordinating relations of all participants in construction
projects, establishing requirements for construction and procedures
For the adoption of building regulations in Croatia is responsible the Ministry of
Environment, Physical Planning and Construction and Building Administration
MINISTRY DRAFT OF THE LAW WITH PUBLIC HEARING

BUILDING ADMINISTRATION THE FINAL PROPOSAL SUGGESTIONS, COMMENTS, OPINIONS
TREATMENT OF ALL OPINIONS, DRAFT OF THE LAW – CROATIAN GOVERNMENT –

COMMENTS AND PROPOSALS FINAL TEXT ADOPTION OF LAW
MINISTRY Technical regulations, regulations,

BUILDING ADMINISTRATION expert opinions and explanations
National legal acts are published in "Official Gazette”

+
OTHER PARTICIPANTS IN
INVESTOR
CONSTRUCTION PROCESS
DIRECT PARTICIPANTS
INDIRECT PARTICIPANTS
DESIGNERS
REVISORS Government bodies
CONSTRUCTORS Inspections
SUPERVISOR ENGINEER Urban planners
Experts and advisers Financial organizations
Companies for exploration work Chambers of commerce
Faculties and Institutes Professional associations
Different suppliers (equipment, Utility company
machinery, plant and materials) Public company
Physical Planning and Building Act

(OG 76/07, OG 38/09, OG 55/11, OG 90/11 & 50/12)
In accordance with Article 177.
Participants in INVESTOR
construction process:
SUPERVISOR
DESIGNER REVISER CONTRACTOR
ENGINEER
INVESTOR
Legal or natural person in whose name structure is building
Provides with the design, validation and control of projects,
construction and supervision to authorized persons
Obtain all building permits
Investor is required to provide supervision
Investor is required to report beginning or continuation of
construction
Request for obtaining a use permit
Obtain all the documentation for technical inspection of the building
Building owner is responsible for its maintenance so that during it
use to preserve the essential requirements for building
Removal of the building permit, removal, supervision of removal
DESIGNER
Natural person who prepares the building projects
Designer is responsible for project to be made in accordance with
laws and regulations, project must comply with the location permit
and must meet essential requirements for structure
Defines the structure
Defines the use of building
Defines the product
Defines the main requirements for the execution of the building
The main designer is determined by the investor
REVISOR
Natural or legal person authorized for the project
control
Authorized revisor, graduate civil engineer with a
minimum of ten years of service
Revisor is responsible for project or part of project that he
controled to be made in accordance with laws and
regulations, project must comply with the location permit and
must meet essential requirements for structure
Revisor must be independent
CONSTRUCTOR
Contractor is obligated to build according to approved main

design and building permit
Confer performance of construction works and other works to
persons who fulfill ordinance requirements for performance of
these works
Perform works in order to fulfill essential requirements and
other requirements for structure
Embed construction products and equipment in accordance
with Physical Planning and Building Act
CONSTRUCTOR
Provide:
Proof of usability of embedded construction products
Proof of compliance of embedded equipment according to
specific act
Documents of compliance of specific building parts to basic
requirements for structure and from competent authority given
proof of quality (testing results, records of conducted control
quality procedures etc.)
Legally dispose construction waste generated during
construction on the site
Draw up a written report of conducted works, and of the
maintenance building
SUPERVISOR ENGINEER
In accordance with Physical Planning and Building Act
Supervisor Engineer is a natural person who under a
special law has the right to use the professional title of a
licensed architect or licensed engineer and to conduct
technical supervision of construction on behalf of the
Investor.
The supervisor engineer can
not be an employee of a
person who is the contractor
on the same building
SUPERVISOR ENGINEER
Supervise the construction to be in accordance with the
main design, building permit, Physical Planning and
Building Act and other special regulations
Determine if a main design in terms of horizontal and
vertical dimensions and purpose of the building is made
in accordance with the decision on building conditions or
location permit
Determine if construction staking is performed by the
person authorized to conduct affairs of state survey and
real property under a special law
Determine whether the contractor meets the
requirements for performing construction activities
SUPERVISOR ENGINEER
Determine the implementation of control procedures in
respect of compliance assessment, and prove the
quality of certain parts of the building by an authorized
person
Immediately inform Investor with all the disadvantages
or irregularities perceived during construction, building
inspections and other inspections of the measures
taken
Compile a final report on the building construction.
Bridge Selnica – Bypass Velika Gorica
sections of road D-31 with connection to the D-408, PHASE II
Bridge
Selnica
Reinforced concrete drilled piles Bridge Selnica

Application of the regulations through the documentation and records on
the construction site and obligations of participants in construction
process
Quality management through all stages of execution of piles
The main requirements of the Technical Regulations for concrete
structures Annex "J" and requirements of the standard HRN EN
13670:2010
BUILDING PARTICIPANTS SHEME
INVESTOR:
Hrvatske ceste d.o.o. Zagreb
SUPEVISION ENGINEER: TECHNICAL SUPERVISION:

Hrvatske ceste d.o.o. Zagreb
INSTITUTE IGH; Department for
Technology and Quality of Concrete
Structures
CONTRACTOR:
Viadukt d.d. Zagreb
SUBCONTRACTOR: LABORATORY ON
(AB bušeni piloti) CONSTRUCTION SITE:
Crosco d.o.o Zagreb Viadukt d.d. Zagreb
Reinforced concrete drilled piles Bridge Selnica

Piles - diameter of 120 centimeters (12,4 m3 of concrete for one pile)
21 piles, heights of 11 meters, under the columns and abutments
Concrete supplier: Concrete plant (ready mix) TBP Pojatno Viadukt JSC.,
Certificate of factory production control no. 1/05-ZGP-493
The designed concrete C25/30 Dmax 32 S4 XC1 Cl0,10 (R-009)
Composition of concrete for concrete piles C25/30
Cement: Našice cement CEM II/A-M(S-V) 42,5N...............400,00 kg

Water: Urban water supply...............................................164,00 l
Addition: Glenium Sky Superplastifikator 0,80 %.....................3,20 l
Aggregate: Radlovac: Crushed aggregate 4-16 mm,
River aggregate 0-4 mm Sava
0-4 mm 45%...................................................819,04 kg
4-8 mm 15%...................................................294,65 kg
8-16 mm 40%...................................................782,99 kg
w/c.. 0,41 Aggregate total:........................1896,68 kg Daily report about
execution of drilled
TOTAL WEIGHT:............................2463,88 kg
reinforced concrete piles
Equipment and
Bridge Selnica – Bypass Velika Gorica reinforcement cage
PILES ARE COLUMNS

OF SOLID MATERIALS
WHICH TRANSMIT FORCE
OF BUILDINGS INTO THE
DEEPER LAYERS OF SOIL
- DEEP FOUNDATIONS
performing drilled concrete piles
CONSTRUCTION SITE ORGANIZATION

PREPARATORY WORK
CONTRACTING SUPPLIER
FOR EXECUTION OF
CONTROL PROCEDURES PRIOR TO CONCRETING
DRILLED CONCRETE PILES
PROJECT DOCUMENTATION
GEOMECHANICAL PROJECT
GROUND WATER – MEASUREMENT
DRILLING AND COLON
TEST DRILLING VERTICALITY
INSTALATION
GEOTECHNICAL PROPERTIES MONITORING
MEASURING DEPTH AND DIAMETER OF DRILLHOLE
DURATION OF DRILLING
STEEL REINFORCEMENT IN ACCORDANCE TO HRN EN

10080 AND TECNICAL REGULATIONS FOR CONCRETE
STRUCTURES ANNEX “B”
INSTALLATION OF
MADE ACCORDING TO PROJECT DOCUMENTATION IN
REINFORCEMENT CAGE
RAINFORCEMENT FACTORY
INSTALLED IN DRILLHOLE WITH COLONS
performing drilled concrete piles
SPECIFICATION OF CONCRETE-ORDER (HRN EN 206-1)

TESTING OF FRESH CONCRETE
CONCRETING OF PILES –
CONTROL PROCEDURES DURING CONCRETING HRN EN
UNDERWATER CONCRETE
13670:2010
TECHNOLOGY
RECORD OF THE CONCRETING
RECORD ON SAMPLING
DAILY REPORT – EXECUTIONS OF PILES
START TIME AND END OF CONCRETING
ACTUAL AND DESIGNED HIGHTS OF PILES
REMOVING THE UPPER REMOVING OF POOR QUALITY CONCRETE FROM THE
LAYER OF PILE HEAD UPPER LAYER OF PILES
CORRECTION, STRAIGHTEN AND CLEANING OF
REINFORCEMENT OF THE PILE HEAD
EXAMINATION BY AUTHORISED ORGANIZATION

IDENTIFY POSSIBLE DEFECTS
INTEGRITY TEST OF PILES
DETERMINING THE LENGTH OF PILES (m)
Documentation on construction site

Certificate of registration in the register
Consent to carry out construction works and contract association of
contractors under a special law
Act on the appointment of chief site engineer, site engineer, or the
works manager
Act on the appointment of supervisor or main supervisor
Detailed designs with the view of the main designer and certified by
the reviser, Program of quality control and quality assurance
Building permit
Construction site diary, The Site calculations
Supplier Declaration of conformity, certificates of conformity of
products, the certificate of factory production control, technical
instructions for installation and use of products
Documentation on construction site

Specifications of materials and construction products
Record of the geodesic construction staking
Quality plan for execution of concrete structures
Laws, regulations, technical regulations and standards
Study on site organization with the work protection and safety and
fire protection
Records of the control activities carried out on site
Evidence about the quality of the built-in concrete (reports of
examinations conducted on the site)
Proof of usability of concrete structure according to Technical
regulations for concrete structures annex “J.2.4”
Other documents, licenses and permits for which the
special regulations stipulates that the contractor after
beginning construction of the building must have on-site
Quality management and Quality control on site
Quality management systems of participants

in construction process
VIADUKT JSC HRN EN ISO 9001:2009

HRN EN ISO/IEC 17025:2007
HRN EN ISO 14001:2009
CROSCO Ltd HRN EN ISO 9001:2009

OHSAS 18001:2007
HRN EN ISO 14001:2009
INSTITUTE IGH JSC

HRN EN ISO 9001:2009 - Quality management systems
OHSAS 18001:2007 - Occupational Safety and Health
HRN EN ISO 14001:2009 - Environmental Management System
HRN EN ISO/IEC 17025:2007 - General requirements for the
competence of testing and calibration laboratories
Specification of concrete
MAIN DESIGN Delivery, receipt and
PROGRAM OF QUALITY CONTROL construction site transport
of concrete
AND QUALITY ASSURANCE Works during concreting
Concreting and compaction
Care and protection
Works after concreting
Special technology of
execution
Checking the conformity of
concrete properties
Control of execution
QUALITY PLAN FOR

EXECUTION OF CONCRETING PLAN
CONCRETE AND QUALITY CONTROL
STRUCTURES OF CONCRETE
HRN EN ISO 9001
QUALITY PLAN FOR EXECUTION OF CONCRETE STRUCTURES

It is made by the contractor before starting work in accordance with main
design, and in accordance with applicable regulations
It must be approved by supervising engineer
Quality Plan includes:
Information about the structure, organization of the
construction site and contractor
Description of the construction site management and quality
ORGANIZATIONAL during execution, responsible personnel
PROCEDURES List of selected suppliers of construction products in
accordance to project requirements
OPERATIONAL
PROCEDURES Concrete specifications, quantities and selected
types of concrete
Delivery, downloading and site transport of fresh
concrete
RECORDS, INFORMATION, STANDARDS,
STANDARDS, Sequence, breaks and endings of concreting
LAWS,TECHNICAL LITERATURE, GRAPHS, Installation, compaction and surface treatment of
SCHEME, DRAWINGS, TABLES
concrete
Care and protection of concrete
QUALITY PLAN Sampling plan and testing of concrete on site
Contractor records and documentation
QUALITY PLAN FOR THE EXECUTION

OF CONCRETE STRUCTURES
Regulates the management and execution of

concrete works and ensuring quality control
during the execution of concrete works
Contain the required quality level of

performance and implementation of quality
control and testing during construction works
INCLUDES: - responsible persons, materials,

construction products, equipment, technology,
suppliers, scaffolding, reinforcement, casting,
precast elements, geometric tolerance,
supervisior and repair,
CONCRETE CASTING RECORDS
Concrete casting records includes:

Control before concreting
Fresh concrete testings and control
before casting
Casting and compacting of concrete
Control after casting
Control of precast concrete elements
Record for each concreting
Signatures of persons responsible
Archiving of records
RECORD OF TAKING SAMPLES
Record of taking samples includes:

Generala data of construction site
Data about concrete
List of necessary hard concrete testings
Data about taking samples – signatures,
dates
UNIFORMITY OF COMPRESSIVE
STRENGTH TEST RESULTS
EVALUATION OF TEST RESULTS IN

ACCORDANCE WITH ANNEX “B” OF
STANDARD HRN EN 206-1:2006
Criteria 1 Criteria 2
The number "n" test
results of
compressive The mean value Each individual
strength of defined of "n" results result
quantity of (fcm) (fci)
concrete (N/mm2) (N/mm2)
1 Not Usable ≥ fck - 4
2-4 ≥ fck +1 ≥ fck - 4
5-6 ≥ fck +2 ≥ fck - 4

Main requirements in quality control of concrete on site
Technical regulations for concrete HRN EN 13670:2010

structures Annex “J”
Concreting
Terms and definitions
o Concreting in accordance with HRN EN 13670:2010 Execution management
o Testing of fresh concrete, sampling
o 1 sample on 100 m3 of concrete Falsework and formwork
o Minimum 1 sample /day
o Record of taking samples Reinforcement
o Evaluation of test results HRN EN 206-1 annex B
Prestressing
Installation of reinforcement Concreting
Installation of precast concrete elements Execution with precast
Usability of concrete structures concrete elements
Subsequent proving the technical
properties of concrete Geometrical tolerances
Maintenance of concrete structures Annex A-H
Ordering of concrete, Specification of concrete
Specification for designed concrete:

o Requirement to meet standard HRN EN 206-1
o Compressive strength class, eg. C25/30
o Exposure classes depending on the work
environment according to HRN 1128:2007
o Maximum chloride content, eg. Cl 0,10
o Maximum nom. upper size of the aggregate, Dmax 32
o Class of consistency, eg, S4
Concrete plant Pojatno -
capacity 160m3/hour
C25/30 Dmax 32 S4 XC1 Cl0,10
The user must provide the following information, in accordance

with HRN EN 206-1, to producer when ordering concrete
Date, time, delivery dynamics and method of payment
Mode of transportation to the site
Intended method of concreting
Other requirements essential for the transport and delivery
Production of concrete
Procedure for conformity certification of concrete
CONCRETE - conformity assessment system 2 +

(modified requirement for national testing in compression on a random sample of the authorized person)
Activity Document
Factory production control

Declaration of
Testing of samples according to the plan and conformity
PRODUCER
conformity control (after reciving a certificate
of FPC)
Initial type testing
Initial factory inspection and initial inspection of Certificate of factory
factory produstion control production control
AUTHORISED
PERSON Continuous inspection and assessment of Continued validity or
factory produstion control, rendom sample withrwal of the Certificate
testings of FPC
Transport of fresh concrete - documentation
DECLARATION OF CONFORMITY
Document issued by the producer

after reciving a Certificate of FPC
In accordance to Act on construction

products (OG 86/08) Declaration of
conformity must follow each product
which is delivered
Producer should send a declaration of

conformity to the Ministry within maximum
10 days from the date of issue
TECHNICAL INSTRUCTIONS
In accordance to Act on construction

products (OG 86/08) Declaration of
conformity must follow each product
which is delivered
It contains:
Identification of products and producer
Product description and ingredients
Range of applications
Casting and care of fresh concrete
Technical information of the concrete
Limit application of the product
Conformity Assessment
Protection and Safety at Work
CONCRETE DELIVERY NOTE

It goes with every shipment
It must contain information in accordance
to standard HRN EN 206-1, 7.3:
Name of the concrete plant
Serial number of concrete delivery note
Date and time of shipping
Number and vehicle registration
Name of customer
Name and location of construction site
Quantity of concrete
Mark of conformity
Time – arrival of concrete on site, start
of shipping and end of shipping
Submission of concrete on site
Minimum requirements for quality control of concrete on construction site

– in accordance with Technical regulation for concrete structures
(OG 139/09, 14/10, 125/10)
Activity Frequency
Control of concrete delivery note Every shipment
Fresh concrete testings
Consistency of fresh concrete – visual Every shipment

control
During making control samples
Measuring the consistency of concrete for compressive strength
according to HRN EN 12350-2 At any reasonable doubt
Submission of concrete on site
Activity Frequency
Air content in accordance to HRN EN During making control samples for

12350-7 compressive strength (only for for
aerated concrete)
Temperature of fresh concrete and At the start of concreting in the

temperature of air winter and summer conditions
(+ 5°C – 30 5°C )
Sampling according to HRN EN 12350-1
Making and curing specimens for testing According to Quality plan for
hardened concrete according to HRN execution of concrete structures –
EN 12390-2 Sampling plan
Air content in accordance to

HRN EN 12350-7
Measuring the consistency of concrete
according to HRN EN 12350-2 Temperature of fresh concrete and
temperature of air
Sampling according to HRN EN 12350-1 Making

Curing of and curing specimens for testing hardened concrete
specimens according to HRN EN 12390-2
on site
Construction
site
laboratory
Hardened concrete testings
Minimum requirements for quality control of concrete on construction site – in accordance with
Technical regulation for concrete structures (OG 139/09, 14/10, 125/10)
Activity Frequency
Uniformity of compressive strength Minimum 1 sample/day

test results 1 sample on 100 m3 of
concrete
Making and curing specimens for testing Minimum 1 sample for
hardened concrete according to HRN constructive elements
EN 12390-2 and testing according Record of taking samples
HRN EN 12390-3 Evaluation of test results
HRN EN 206-1 annex B
Durability testing, water resistance,
resistance concrete to frost, frost and Sampling plan,
salt, wear resistance... project requirements
Hardened concrete testings
Compressive strenght of test specimens

according to HRN EN 12390-3
ISO 6784:1982
Concrete - Determination of
static modulus of elasticity
in compression
Testing the freeze-thaw

resistance of concrete –
Internal structural damage
HRN CEN/TR 15177:2006
Depth of penetration of water under pressure Freeze-thaw resistance - Scaling according to

according to HRN EN 12390-8:2009 HRN CEN/TS 12390-9:2006
Usability of concrete structures
In proof of usability should consider:

Construction site diary records of properties and other information
on construction products built into the structure
The results of all control procedures prior to installation
construction products in concrete construction
Approvals (test results, records of the procedures, etc.) provided by
the contractor during the construction of concrete structures
The test results of load test of concrete structure
Conditions construction and other circumstances in accordance
with construction diary and other documentation which may affect
the properties of concrete
Subsequent proving the technical properties of concrete
For concrete structure, which is not provided project determined properties or

can not be determined due to lack of documentation it is necessary to
subsequently prove the quality of concrete by a series of standards HRN EN
12504 and standard Assessment of in-situ compressive strength in structures
and precast concrete components HRN EN 13791:2007
Usually it is a combination of destructive and non-destructive testing methods
HRN EN 1542: 2001

HRN EN 12504-3: Products and Systems
Testing concrete in Protection and Repair
HRN EN 12504-2:
concrete structures - Drilling of cylinders for
Testing concrete instructures- structures-
destructive concrete
Part 2 Non-destructive testing- Part 3 Determination Measuring the strength of
of pulling force Adhesion pull-off testings
Determination ofrebound
All this indicated earlier in this paper represents:

Minimum requirements for quality control of concrete on construction
site – in accordance with Technical regulation for concrete structures
(OG 139/09, 14/10, 125/10)
Today's business conditions, competition, large EU market dictate greater
requirements than the legal minimum so it is very important for construction
companies:
to establish, document and implement Quality Management System (QMS)
it is recommended that contractors introduce a quality management system
according to the requirements of HRN EN ISO 9001:2008, ensuring a process
approach and continuous measurable improvement in quality
QMS is not legally required but the investors are increasingly requiring
in a tender
Few definitions:
Quality is the ability to feature products, systems or processes to

meet customer requirements and other interested parties.
Quality is customer satisfaction.
The quality is the compliance with

the requirements.
The main factors of quality management

Inspection, verification
Quality control (QC)
Quality assurance (QA)
Total Quality Management (TQM)

The basic principle of quality management in execution
is a process approach
Process approach is a strategy of management
Quality Management System is a network of processes
The process consists of: people, work, activities, tasks,

records, documents, forms, resources, policies,
regulations, reports, materials, supplies, equipment
The application of any standards is voluntary.

The decision on the application of certain standards each participant
accepts “game rules" about the consistent application of that standard
Standards are mandatory, if the laws and regulations refer to them
HRN EN ISO 9001:2008 QMS
The benefit of implementing a quality management system:
Improving the quality of services

Increase employee motivation
Successful teamwork (which contributes to the compactness and
unity of the department)
Continuous training of staff (which affects the steadily increasing expertise)
Improving co-operation with clients
Continuous improvement of the quality system
Better position to market and greater resistance to the instability of the
market
A better quality of execution, greater durability of the building, better
visual impression and surface quality
Material saving
Better safety, less injuries at work
HRN EN ISO 9001:2008 QMS
Implementation on construction site
In order to successfully manage the quality management process for concrete

structure execution except compliance with all legal requirements it is
necessary to implement the following:
Very thoroughly study all the execution documentation and resolve all doubts
before starting work with other participants in construction
Establish a system of quality control and quality assurance of reinforced
concrete structures execution, to determine the responsible person, duties and
responsibilities
All activities within the process clearly define and document
Define a way to manage changes during the execution and responsible person
Appoint the internal control of execution
Plan and provide training for all participants whose work affects the quality
Define a procedure for resolving non-compliance performance
Prepare a Quality plan for execution of concrete structures which is aligned with
the main project, define personnel in quality control and quality assurance
Obtain an independent assessment of the management process for execution
of concrete structures in order to create trust between contractor and
contracting authority
Conclusion
Process of adaptation building regulations to EU regulations (Laws,technical

regulations ,Decrees, Regulations, Standards) in Croatia is almost finished
Now we need follow and implement regulations
We need to adapt to new regulations
Construction Product Directive (CPD) 89/106/EEC it will be withdrawn 30.06.2013.
Construction products regulation 305/2011 01.07.2013. will start to apply
Act on construction products (OG 86/08) - Amendment of law 2013?
National Annex of standard HRN EN 13670:2010 Execution of
concrete structures – still in progress
The obligation of all participants it to meet the requirements of current building
regulations
Biggest croatian companies has introduced quality management system but
most of croatian companies did not or it is poorly implemented
Currently in Croatia are about 2500 certified companies according to HRN EN
ISO 9001:2008 (all companies, not just construction companies)
It takes several years to implement a quality management system and it must
be decision of management
Literature
Construction site documentation – Bridge Selnica
Execution documentation – Bridge Selnica
Radić, Bleiziffer, Žderić, Šavor, Tkalčić: Concrete structures in Croatia from 2002 to 2006 – Croatian
National Report, The Second fib Congress Naples, Italy 5-8 June 2006
Jure Radić, Concrete structures – Manual; University Zagreb, Andris 2006
Jure Radić, Concrete structures - part 4 – Execution; University Zagreb, Andris 2006
Physical Planning and Building Act (OG 76/07, 38/09, 55/11, 90/11, 50/12)
Law on Technical Requirements for Products and Conformity Assessment (OG 20/10)
Law on the General Safety of Products (OG 30/09)
Standardization Act (OG 163/03)
Law on Accreditation (OG 158/03,75/09)
Law on Metrology (OG 163/03,194/03,111/07)
Law on obligatory relations (OG 35/2005, 63/2008)
Act on construction products (OG 86/08)
Ordinance on technical approval for construction products (OG103/08)
Ordinance on conformity assessment, documents of conformity and the marking
of construction products (OG 103/08, 147/09, 87/10, 129/11)
Technical regulation on construction products (OG 87/10, 146/10, 81/11, 100/11)
Technical regulation for concrete structures (OG 139/09, 14/10, 125/10)
Technical regulation for masonry structures (OG 01/07)
Internet documentation
Personal photo archive
IGH photo archive
Tunnel St. Rok Bridge Maslenica Homeland bridge
Bridge Guduča
Krk Bridge
Sky office tower
THANK YOU
FOR YOUR
KIND ATTENTION
Contact: Renato Rajzer, M.Eng. (Geot.Eng.)
INSTITUTE IGH d.d. Zagreb Janka Rakuše 1

Institute for materials and structures
Division Manager – Division for Technology and Quality of Concrete Structures
tel. 01/6125-115 faks. 01/6125-100 mob. 098/9844018

E-mail: renato.rajzer@igh.hr Web: www.igh.hr

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Spearhead Network for Innovative, Clean and

Safe Cement and Concrete Technologies

Renato Rajzer M.Eng. (Geot .Eng.)

SPIN Meeting and Training Workshop in Tanzania,

SPIN Meeting and Training Workshop in Tanzania,

TO BUILD STRUCTURE LIKE

But before all that you need

Faults and defects that may occure That is why

QUALITY ASSURANCE AND QUALITY CONTROL IN ALL

Quality assurance (QA) and Quality control (QC) of concrete on site

Croatia will become a member of the EU 01.07.2013, and is

Adaptation and harmonization of legislation with EU legislation

Construction Product Directive (CPD) 89/106/EEC it will be withdrawn 30.06.2013.

Construction products regulation (CPR) 305/2011 01.07.2013. will start to apply

Technical Legislation – Horizontal legislations

Law on Technical Requirements for Products

Act on construction products (OG 86/08)

Building Regulations is a set of professional rules, laws, ordinances, regulations and

MINISTRY DRAFT OF THE LAW WITH PUBLIC HEARING

TREATMENT OF ALL OPINIONS, DRAFT OF THE LAW – CROATIAN GOVERNMENT –

MINISTRY Technical regulations, regulations,

National legal acts are published in "Official Gazette”

Physical Planning and Building Act

Contractor is obligated to build according to approved main

Reinforced concrete drilled piles Bridge Selnica

BUILDING PARTICIPANTS SHEME

Hrvatske ceste d.o.o. Zagreb

SUPEVISION ENGINEER: TECHNICAL SUPERVISION:

Reinforced concrete drilled piles Bridge Selnica

Composition of concrete for concrete piles C25/30

Cement: Našice cement CEM II/A-M(S-V) 42,5N...............400,00 kg

PILES ARE COLUMNS

CONSTRUCTION SITE ORGANIZATION

STEEL REINFORCEMENT IN ACCORDANCE TO HRN EN

SPECIFICATION OF CONCRETE-ORDER (HRN EN 206-1)

EXAMINATION BY AUTHORISED ORGANIZATION

Documentation on construction site

Documentation on construction site

Quality management systems of participants

VIADUKT JSC HRN EN ISO 9001:2009

CROSCO Ltd HRN EN ISO 9001:2009

INSTITUTE IGH JSC

QUALITY PLAN FOR

QUALITY PLAN FOR EXECUTION OF CONCRETE STRUCTURES

QUALITY PLAN FOR THE EXECUTION

Regulates the management and execution of

Contain the required quality level of

INCLUDES: - responsible persons, materials,

CONCRETE CASTING RECORDS

Concrete casting records includes:

RECORD OF TAKING SAMPLES

Record of taking samples includes:

EVALUATION OF TEST RESULTS IN

2-4 ≥ fck +1 ≥ fck - 4

5-6 ≥ fck +2 ≥ fck - 4

Technical regulations for concrete HRN EN 13670:2010

Specification for designed concrete:

The user must provide the following information, in accordance

Procedure for conformity certification of concrete

CONCRETE - conformity assessment system 2 +

Factory production control

Document issued by the producer

In accordance to Act on construction

Producer should send a declaration of