Beruflich Dokumente
Kultur Dokumente
Commissioning .................................................................. 6
Check Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Initial inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Free-cooling version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Heating the oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Operation ........................................................................... 8
Microprocessor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Display Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Language selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Program identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Display information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Pre-operation symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Operation symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Settings Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operative settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Set-back cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hour meter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Manual defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Heat Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Hardware settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Ultracapacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Software settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Sensor calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Memory operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Manual control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Serial communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Alarm addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
EXV Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Alarm Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Triggered alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Alarm descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Technical Data................................................................. 70
Refrigerant Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Compressor Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Troubleshooting ............................................................... 72
Maintenance .................................................................... 76
Safety During Maintenance Work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Creating a vacuum in the circuit . . . . . . . . . . . . . . . . . . . . . . . .76
Filling with refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Semi-annual Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Annual Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Other Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard
exists which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, can result in death
or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor
or moderate injury.
NOTICE
NOTICE addresses practices not related to physical injury including certain environmental
hazards, potential damage or loss of data.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe electrical work
practices. See NFPA 70E or CSA Z462.
• This equipment must be installed and serviced by qualified personnel only.
• Turn off all power supplying this equipment before working on or inside the equipment.
• Always use a properly rated voltage sensing device to confirm power is off.
• Replace all devices, doors, and covers before turning on power to this equipment.
DANGER
HAZARD TO PERSONNEL
Water and other conducting substances must not be used in the event of a fire to put out
flames near electrical components. This warning must be displayed in the installation
location.
If the refrigerants used come into contact with fire, they decompose and produce acids
and other irritating substances. The smell of these substances, even in the presence of
concentrations below dangerous levels, should be enough warning to allow the area at
risk to be evacuated.
DANGER
HAZARD TO PERSONNEL
This unit contains pressurized refrigerant gas and chilled water circuits, live electrical
components, hot surfaces, sharp edges (the fins on the batteries), and rotating devices,
such as fans.
All support and maintenance activities requiring access to the interior of the unit must be
performed by qualified personnel who are aware of all safety precautions to be taken.
WARNING
HAZARD FROM MOVING PARTS
Keep hands, clothing, and jewelry away from moving parts. Check the equipment for
foreign objects before closing the doors and starting the equipment.
The equipment is heavy and can easily be tipped. For safety purposes, adequate
personnel must be present when moving this equipment.
CAUTION
HAZARD TO EQUIPMENT OR PERSONNEL
Overview
Cross-reference symbol used in this manual
See another section of this document or another document for more information on this subject.
Manual updates
Check for updates to this manual on the Schneider Electric Web site, www.schneider-electric.com/support.
Select the Download Documents and Software link under the Support tab and enter the manual part number
or SKU for your equipment in the search field. See the back cover of this manual for the part number.
Compliance
This unit underwent the risk analysis in compliance with Machinery Directive 2006/42/EC. The technical
solutions implemented during the design phase are described in the unit's technical documentation. The
appliance was built to operate safely in the areas of application for which it was designed, provided its
installation, commissioning and maintenance are performed in compliance with the instructions provided in this
manual and on the labels affixed to the unit.
In compliance with European Community Directive 94/9/EC, these units must not be used in potentially
explosive atmospheres. In any case, always abide strictly by the applicable laws in force in the place of
installation of the system.
Pressurised equipment: This appliance is subject to European Community Directive 97/23/EC concerning
Pressurised Equipment. Any and all work performed on the pressure circuit must be expressly authorised by
Schneider Electric and personnel must be approved by Schneider Electric. If any one of the following
components: compressors, liquid tanks, safety valves, cooling pressure switches needs to be replaced,
immediate notification of the serial number of the new device and of the replaced device must be sent to
Schneider Electric, otherwise Schneider Electric will not guarantee the entire appliance.
What's more, should it be necessary to replace any welded joint on site, Schneider Electric must be notified
immediately of which joint needs repairing and the name of the technician performing the repair work must be
notified.
Warning
Check Lists
Initial inspection
After installation, complete the following checklists to verify that all components are properly installed, the
location of the chiller has been properly prepared, and the chiller is free of damage.
Ensure that
All connections on the electrical terminal are tightened.
Voltage to the electrical mains is correct.
Power supply phases are connected correctly.
Gas circuit pressures (pressure gauge) are within the correct parameters.
The percent glycol in the hydraulic circuit is correct.
The electrical panel on the IG switch is closed, making sure first that the power supply phases have been
connected correctly.
Free-cooling version
For transportation purposes, the free-cooling circuit taps have been closed and sealed. Remove the seals and
open the taps before filling the hydraulic circuit.
FREE-COOLING
CIRCUIT TAPS
na5857a
NOTICE
HAZARD TO EQUIPMENT
Before starting the unit, read “Semi-hermetic screw compressor start-up procedure” on
page 7.
Do not disconnect the unit from the power supply for weekly stops.
During prolonged stops, the refrigerant may migrate spontaneously into the compressor casings, which on
start-up may cause the oil to foam and damage due to lack of lubrication.
Microprocessor Control
General features
The microprocessor control manages unit operation. The controller consists of the following components:
na3636a
Item Description Function
ALARM button Views and resets alarms (flashes red when an alarm is activated)
Language selection
The following languages are available:
Initiating...
Please wait
• EN = English
• DE = German
• IT = Italian
• FR = French
• SP = Spanish Esc
To select a different language at any time, press PRG and then ENTER.
NOTE: Screens that are reserved for use by service personnel (such as the Service Menu) will always appear
in English.
The initials of the current language will appear in the bottom right corner of the screen.
Display information
The display interface normally displays a screen (hereinafter referred to
A 12:00 01/01/15 LAN 1
as “main screen”) that provides essential information on system status.
B In 12.0ºC
• Field A displays the time and date (if entered in the clock card) Out 9.7ºC
and the unit number in the LAN. C
• Field B displays the room temperature and humidity (if the probe
is installed).
• Field C displays information on machine status.
Pre-operation symbols
When the unit is not in operation, the following symbols display:
• Local mode: Using the keypad, press ENTER to turn on the unit; a moving bar will appear
followed by the pump icon .
• Automatic mode:
– Remote on/off contact
– Supervision system (if serial card is installed)
– Time band system
– Automatic rotation cycle
NOTE: If the unit is programmed to Setback Mode, it will automatically switch on even when it exceeds the set
humidity temperature limits .
1. Go to the main screen and use UP or DOWN to turn on the unit. The symbol will appear.
2. Press ENTER.
3. Enter the password.
4. Press ENTER (the Override Switch On symbol will appear).
NOTE: The password is provided inside the envelope enclosed with this manual.
1. Use UP or DOWN to select the screen that shows the parameter (a cursor flashes in the top-left corner).
2. Press ENTER to move the cursor to the parameter to be modified.
3. To select the parameter value, which can be numerical or Boolean (YES/NO) use UP or DOWN.
NOTE: Numeric values can be varied within the set control limits.
4. Press ENTER.
5. To return to the previous screen, press ESC.
6. To modify parameters in other screens, press ESC until the cursor is at the start of the first line.
7. Press UP or DOWN to select the desired screen.
Unit Configuration
The Unit Configuration screen allows you to view operation information. Only information or data relative to
the chosen configuration appears.
1. From the main screen, press UP or DOWN to scroll through the configuration options.
2. Select the desired option.
3. Press ENTER.
Unit on/off
The UNIT ON/OFF screen is used to turn the unit ON and OFF.
Based on the current status of the unit, a different icon is displayed indicating the operation to be performed.
In the event of forced activation/deactivation in the automatic mode (remote contact, supervisor, time bands),
the settings password is required for confirmation.
Input/Output
The INPUT/OUTPUT screen is used to check the setpoint and the other calibration parameters for the correct
operation of the unit. Because the parameters are read-only, the values cannot be changed.
To set the values and access the parameters in programming mode, enter the settings password.
All variables are factory preset so that the control functions correctly maintain the room temperature.
All the alarms saved can be read in sequence by pressing UP or DOWN. The date and time are recorded for
each alarm event.
Software information
The SOFTWARE INFORMATION screen displays the software version, BIOS, boot, and unit serial number.
This information is essential when adding a new unit to a group of connected units in the LAN (the controllers
must have the same program version).
When contacting customer support, the version of the control program saved on the control board must be
indicated exactly.
• Clock
NOTE: This menu describes the functions of the program in general and, based on the configuration set, the
fields and configuration screens may be enabled or disabled.
1. Press PRG.
2. Select Settings Menu.
3. Press ENTER.
4. Enter the calibration password by pressing UP or DOWN.
5. Press ENTER.
Operative settings
All variables are preset in the factory so control functions correctly maintain standard conditions in the room.
This screen displays the delivery water temperature setpoint the unit is using as Water Input Reg.
a reference for regulation. The following row displays a message that indicates SetP. On C 07.0
the origin of the setpoint if different from the factory standard: Mode:
Set Point Standard
• Optional Set Point: This indicates that the second setpoint is active due
to the contact switch at digital input set as second setpoint.
• Watch SetP.: This indicates that the set-back cycle setpoint is active.
Cooling setpoint: This screen sets the standard cooling setpoint and any Summer Input Reg.
“optional second setpoint” enabled by external consent that can be either digital -> SetP. std ºC 7.0
or via BMS. SetP. opt ºC 10.0
Max. hysteresis ºC
1.6
P1
T EXT
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Set-back cycle
The set-back cycle, enabled or disabled via keyboard, automatically restarts the stopped, but still powered, unit
based on a setpoint for this operating mode. The set-back cycle checks environmental conditions, even when
the system is off. Its operations are not influenced by signals coming from any remote control systems, which
take priority. The unit starting due to a set-back cycle is not considered an alarm condition.
This screen sets set-back cycle operating mode start and the operating setpoint Set-back cycle NO
during the set-back cycle. SetP.Summer ºC 00.00
SetP.Winter ºC 00.00
Input
This screen sets water circulation pump operations during a set-back cycle for Set-back cycle
120 seconds. If set to YES, the pump turns on cyclically based on the set time Cyclical start
Pump (s120)
interval. Min. interval No
00
Work hours 0
• Compressors 000
Hour threshold
• Water circulation pumps Reset --
• Free-cooling pumps
The following actions are available for each component:
Number of starts
• Read the accumulated number of hours of duty. C.1 0 res. --
C.2 0 res. --
• Set operation thresholds; setting the threshold to 0 inhibits the “SERVICE”
warning request.
• Read the number of starts.
• Reset the hour meter (RESET = OK), for example, after component
service and/or replacement.
Settings can be edited within the permissible ranges.
Manual defrost
Manual defrost
This screen, accessible on heat pump versions, allows manual defrosting. Defrost Circ. 1 -- No
Defrost Circ. 2 -- No
Defrost Circ.1-2 No
• Automatic
• From the user terminal keyboard
• From digital input (see wiring diagram enclosed with the unit)
• From BMS supervision
Automatic
If the unit is the heat pump version, the summer/winter work season can be Auto E/I com.
changed automatically based on outdoor temperature.
On Ext. Temp.:No
On Hot to: °C 00.
From this screen, you can set the winter temperature (on hot), summer On Cold to: °C 00.
Commutation delays
temperature (on cold), and delay time for actual commutation. in Hot in min 000
in Cold in min 000
Enter
1. From the main screen, press the DOWN key until the Mode screen
appears.
2. To change operating modes, press ENTER, change using the UP or DOWN
keys and confirm by pressing ENTER.
3. Turn the unit back on and the winter operating setpoint will automatically
be used.
For correct chiller operations, the recovery exchanger (R) should not be fed with water at too cold of a
temperature (temperature under 30 °C).
RL
P
B R W
V MV
B Condensation coils
C Scroll compressors
V Expansion valve
E Evaporator
R Recovery
RL Liquid receiver
P Circulation pump
W Accumulation tank
MV Three-way valve
This screen sets the heat recovery operation setpoint. If the condensation Heat recovery
temperature exceeds the setpoint, water heating is allowed for external utilities.
SetPoint ºC 00.0
This screen manages Daylight Saving Time. The following parameters must be Clock
set: Daylight savings time: OFF
Trans. Time 000min
• Time change in minutes Start: ---
in --- at --.00
• Daylight Saving Time start/end End: ---
in --- at --.00
Based on the Daylight Saving Time start and end parameters, the program
adjusts the time minutes by the Trans.Time value.
Example: To move the time forward one hour on the last Sunday in March at 2 Clock
AM, set the following parameters: Daylight savings time:
Trans. Time 060min
• Trans.Time: = 60 Start: Last Sunday
in March at 02.00
• Start: Last Sunday End: Last Sunday
in October at 03.00
• in: March
• at (time): 0200
To move the time back one hour on the last Sunday in October at 3 AM, set the
following parameters:
Time band: This screen programs days of the week to automatically start and Unit on cycles
stop the unit based on time bands. This screen allows you to program half hour
intervals per day in which one of the three programmable time bands will be on Enable: YES
or off. The program can also be copied from one day to another in the week. SetPoint 1 7.0
SetPoint 2 10.0
The screen also allows you to
16-24:_ _ _ _ _ _ _ _ _
controller. Counters
Total.Mess.: n 000
Total.Mess.: n 000
The following unit components are displayed: Counter Reset: --
• Energy analyzer
• Inverter water circulation pumps
This screen sets Modbus communication protocol settings for the connected NO MODBUS MASTER
devices. MOD_MB_Protocol_MNG
Version:2.3 04/11/10
Master 1
Sublist number: 00
Sublist trigger:
General trigger:
Polling time: 000ms
Service Menu
The Service Menu sets devices and their operations in the unit. Please note that SERVICE MENU 1/9
the manual provides a general description of program functions. Setting fields
Hardware Settings
and screens will be enabled and disabled based on the configuration.
Software Settings
NOTE: Changes to these settings are to be performed by qualified personnel Sensor Calibration
only.
IMPORTANT: Settings can only be edited with the unit turned off. If you attempt
to edit them with the unit on, this screen will warn you to turn the unit off. SERVICE MENU 4/9
Memory Operations
1. Press PRG.
Manual Control
2. Select Service Menu.
Serial Communication
3. Press ENTER.
4. Enter the service password by pressing UP or DOWN.
5. Press ENTER. SERVICE MENU 7/9
Alarm Address
Unit Interconn.
EXV Settings
Hardware settings
UNIT CONFIGURATION
This screen sets the following: Series: ***
• Low External Temp.: Low outdoor temperature unit (on free-cooling models by default)
Water circulation pump management: This screen sets the number of water UNIT CONFIGURATION
circulation pumps on the machine and whether or not an inverter is installed for
Circulation Pumps: 2
capacity variation. When an inverter is installed, set the signal type, Modbus or Variable Speed: Y
0/10Vdc, for control.
Control Type: Modbus
When the inverter pump is installed with modbus control, the following are the
Modbus settings:
• Phase-Cut
• EC (Electronic commutation)
Refrigerant gas management: This screen sets the type of refrigerant gas in UNIT CONFIGURATION
the cooling circuit, whether an electronic thermostat valve is installed, and the
Gas Type:R410A
model. EXV valves:Y
Circuit 1 Type:
Danfoss ETS 12.5 - 25B
Circuit 2 Type:
Danfoss ETS 12.5 0 25B
SUPPLY FREQUENCY
Mains frequency management: This screen sets mains frequency, if this is
different from the default frequency. Automatic Set.
50 Hz
Energy analyzer management: This screen sets whether or not an energy UNIT CONFIGURATION
analyzer is installed on the machine. You can check information provided by the
analyzer in the card input/output status viewing menu. Energy Power Meter:Y
Type=S= PM3250
• Power Meter:=S= PM3250 (Slave Address:20)
• Serial address 20
• 2 Stop bit, parity none
• Baud rate 19200
Enable free-cooling on unit in stand-by: This screen enables intelligent UNIT CONFIGURATION
FC on Stand-by Unit
free-cooling management when the unit is in stand-by (only with several units (Hydr.Connected)
hydraulically connected in a LAN).
Enabled
The following figure illustrates an example where unit 1 is in stand-by and units 2 and 3 are running while
connected with an intelligent free-cooling solution. Should external temperatures activate free-cooling, the
control systems of the running units turn on the fans in the stand-by unit (1) and the free-cooling pumps (C) in
the running units (2 and 3). This way, water from the system is sent to all available free-cooling batteries.
UNIT 1 STANDBY UNIT 2 ON UNIT 3 ON
B B B
D D D
A A A
F OFF C F OFF C F ON C
E G OFF E G ON E G ON
na5856a
FIELD SUPPLIED
Item Description
A Main machine pump
B Free-cooling coils
C Free-cooling pump
D Evaporator
E Check valve client side
F Driven free-cooling valve
G Driven valve (field supplied)
NOTE: Free-cooling pump start is delayed by 90 seconds to allow the F-On valve to open.
Pump-Down management: This screen enables pump-down management and PUMP DOWN CONFIG.
Max.Time: sec 20
Optional sensor management: This screen enables the available probes if SENSOR OPTIONAL
installed on the unit. With an inverter pump, the water pressure sensor is always Water Pressure N
installed. Remote Wat. T.Sens N
Refr. Liquid Temp. N
Additional Temp. N
Gas Leakage N
Reading range regulation: This screen sets the chiller circuit high and low PRESSURE TRANSDUCERS
High Press.Sensor
pressure transducer reading range.
Range Begin kPa 0
Range End kPa 3500
PRESSURE TRANSDUCERS
This screen sets the water pressure transducer reading range.
Water
Range Begin kPa 0
Range End kPa 1000
Remote control management: This screen sets the following remote unit REMOTE CONTROL
control parameters:
I/O via Contact N
I/O via Serial N
• I/O via contact: Unit On/Off via dedicated digital input E/I via Contact N
See wiring diagram enclosed with the unit for more information.
• E/I via contact: Summer/winter commutation via dedicated digital input, for heat pump versions only
Serial number management: This screen sets the unit serial number that is SERIAL NUMBER
displayed on the INFO screen.
URx 000000
Ultracapacitor
The Ultracapacitor module is an optional electronic device that ensures temporary control power in the event of
a blackout. The module is made up of two buffer UltraCap condensers, independently charged by the module.
When a blackout occurs, condensers release accumulated energy until depleted. When power returns, the
condensers start to charge and, to have efficient power to ensure control at the next blackout, about four
minutes of continuous charge are needed.
The Ultracapacitor is set in the Hardware Settings menu. These settings do not enable/disable the device and
do not alter operations in any way. This device bases its operations on internal condensers, which power the
main control card during a blackout, charging themselves when power returns.
An icon appears in the main screen to indicate the Ultracapacitor charge status 12:00 01/01/15 LAN 1
where In 12.0ºC
• UCAP Charging...: Ultracapacitor charge incomplete (if displayed Out 9.7ºC
with powered unit)
• UCAP Charge Compl.: Ultracapacitor charge completed
• UCAP Running: Ultracapacitor running (if displayed with unit not 12:00 01/01/15 LAN 1
powered)
For further details on operating status, access the Hour-meter Settings loop, ULTRACAP
with the following messages and run times: Full Charge
Last Power Fail. 000
• Power Supply Fail.: Mains power outage
• UCAP in charge: Ultracapacitor charging
• Full Charge: Charge completed
• UCAP on working: Ultracapacitor running
• Last Power Fail.: Last mains power outage
NOTE: Enabling this function requires all operating components be turned off and all alarms disabled.
Setpoint limits: This screen sets maximum and minimum setpoint limits in SETPOINT LIMITS
cooling and heating modes (for heat pump versions only). Cooling Mode
Min Value ºC 0.0
Max Value ºC 0.0
Heating Mode
Min Value ºC 0.0
Max Value ºC 0.0
This screen, accessible on ISAC/F models, displays PID parameters to control Compr.Inv. PID Sett.
water temperature that effects inverter compressor frequency. Cooling
Prop. Band 40
Integ.Time 30 s
Derivat.Time 2 s
Fan settings: These screens set parameters for fan regulation based on Fan Speed Setting
N
pressure values read by the sensor. Ultra Quiet Mode
Min.Speed % 15
Max.Speed Cool.M. % 100
• Ultra Quiet Mode: Enables low noise modulation (the % second ramp is
Total FC Mode % 100
displayed when Ultra Quiet mode is started). Regole.Tupe:PID
• Min. Speed %: Sets the minimum fan speed percentage.
• Max. Speed %: Sets the maximum fan speed percentage. Fan Speed Setting
Ultra Quiet Mode N
• Max. Speed Ultra Quiet %: Sets the maximum fan speed percentage in Min.Speed % 15
Max.Speed Cool.M. % 100
silent cooling mode. Low Ramo Speed % 77
• Total FC Mode: Sets the maximum fan speed percentage when total Total FC Mode % 100
free-cooling is on. Regole.Tupe:PID
This screen sets fan speed according to the condensation temperature. Fan Speed Setting (summer)
-FC
• The differences in temperature between unit input and output must be higher than DT WATER IN-OUT
Total FC Mode. If the temperature difference is higher than indicated value, this means that unit cooling
yield in free-cooling mode is greater than or equal to nominal yield.
• Input water temperature must be under a calculated value. If this condition is also met, it means that the
water temperature is near setpoint.
To indicatively determine the calculated threshold, add: SetPoint + Hysteresis + DT WATER IN-OUT Total FC
Mode.
• Standard: The unit operates according to free-cooling with a setpoint shifted by half proportional band,
starting and changing compressor start step profiles to increase air-water exchanger efficiency.
• Close Control: The unit operates according to free-cooling maintaining the fixed regulation setpoint.
• The setpoint to activate the antifreeze alarm (display warning only) -Alarm Value ºC 3.0
(Singal.only)
• The setpoint to stop running compressors -Trip Value ºC 2.0
(Stop Compressors)
Antifreeze
This screen sets water circulation pump start through the free-cooling batteries
according to antifreeze temperature. If the function is enabled in the unit in FC Pump Activation
stand-by, the free-cooling pump is started as soon as the external temperature On Stand-By N
drops under 1.0°C; it stops when it exceeds 3.0°C.
NOTE: Only an appropriate glycol mix ensures battery antifreeze if the external
temperature significantly drops under zero: the indicated function cannot
guarantee battery integrity especially with freezing temperatures.
Antifreeze electrical heater management: This screen sets antifreeze Electrical Heaters
electrical heater activation.
Ext.Temp. On ºC 00.0
The plate exchanger is protected by the antifreeze electrical heater which starts Mode On:
Unit ON and Standby
when external temperature reaches hazardous values. It can always be on or
only started when the unit is in stand-by.
CAUTION
HAZARD TO PERSONNEL
With antifreeze and/or snow sweeper function on, the fans could start even when the unit
is off (only if electrically powered).
This screen enables starting fans in the winter to eliminate ice formation if snow Fans Boost Antifr.
is blocking machine operations.
Disable
Wait s:0000 On s:00
From this screen, the function can be Speed %00
• disabled.
• enabled when the unit is in stand-by.
• always enabled.
You can set the set-back time (Wait s), set the fan ON time (On s), and set the
percent operating speed (Speed %).
Heat recovery management: This screen sets heat recovery parameters. HEAT RECOVERY
Ref.Wat.Sensor: Inlet
• Ref.Wat.Sensor: Reference water temperature sensor (input or output) Water Flow FS Alarm:N
• Water Flow FS Alarm: Enable the no water flow alarm in the recovery Cond.Temperature Limit
circuit.
• Cond.Temperature Limit: Condensation temperature limits for heat
recovery management
– Switch OFF CMP: Maximum compressor switch off temperature
– Part.Circuit: Circuit partialization temperature
– Alarm: High condensation temperature alarm activation temperature
Heat recovery management: This screen sets water flow switch (FS) reading HEAT RECOVERY
delays in the water heat recovery circuit: Water Flow FS Alarm
Signal % 00.0
Signal mode includes the following options:
• 0–10Vdc
• 0–20mAmp
• 4–20mAmp
• Digital Input
• RS485 OMI
• LAN from Unit 1
NOTE: RS485 and LAN from Unit 1 are alternatives according to the unit LAN
address.
Remote offset is enabled selecting RS485 OMI. This function is only available on SETPOINT REMOTE
units with LAN 1 address. Offset Enable: Y
RS485 OMI Signal
Signal % 0.0
For units with other LAN addresses, select LAN from Unit 1. This function can SETPOINT REMOTE
Offset Enable: Y
be selected when the unit with LAN 1 address is enabled to operate with remote LAN From Unit 1
offset: (0–10, 0…20 mA, 4…20 mA, Digital input, OMI).
Max Offset ºC: 5.0
Signal % 0.0
Optimized Management: This screen sets parameters for communications OMI Remote Offset
Delay Com.Start s.60
between the chiller and the OMI device. The chiller and OMI device can be Start Com.Trans s.60
connected in a local network to optimize global system performance. The Com.Error Enable N
setpoint can be adjusted on the chiller based on internal unit operating Time Ramp UP m 10
conditions. Internal units only run in proportional mode, based on average Time Ramp DOWN m 5
suction temperature and communicating the chiller water output setpoint via
LAN.
Internal unit software keeps the valve almost fully open while the chiller will adjust the water production
temperature to ensure the conditioner or unit setpoint - ambient temperature.
The alarm can be reset manually from the keyboard or to automatically reset Max Alarm/hour:1
(1=Manual Reset)
after a 60-second fixed time. If consecutively repeated for the maximum number
set on MAX ALARM/Hour within one hour, the block alarm is triggered (with
retention: reset from keyboard).
• FS Fault alarm: Water flow switch contact monitoring with the unit off.
If the contact remains closed with the unit off, an FS Fault Alarm
(non-blocking) is triggered.
Defrost management: This screen sets defrost settings. Defrost Param.
P.evap.Dt.rec.ºC 00.0
P.evap.Dt.Res.ºC 00.0
Dt reset time min 00
DT.Reduct.SetP. %00
• Phase 1: The evaporation pressure of any circuit must reach the watch
value.
• Phase 2: At this evaporation pressure and according to the external area
Defrost Param.
read by the probe, the control immediately calculates the machine yield T.Evap.Start -2.0ºC
setting and saves the value in these conditions (∆T = Text.-Tevap. Time Wait 5m
Time Betw.2 Defr. 30m
recalculated by the system with ∆T referred to a Text. of 5°C).
• Phase 3: If the evaporation pressure continues to remain under the watch
value, the control will continue to save and recalculate yield every instant,
comparing it with the previously set value to be able to establish its
percent reduction over time. DT C1 Air-evap.% 000
DT C2 Air-evap.% 000
• Phase 4: When yield reduction is lower than the value calculated by the DT.Reduct.SetP. % 00
control during stable operations, defrost is requested and will only be run Last Def.Cycle s 000
C1-C2 Def.No. 000000
if the request conditions persist for 1800 seconds (30 minutes) and the C1 Single Def. 000000
request was sent by a single circuit. C2 Single Def. 000000
NP Def.00000 Res N
Defrost start: After 180 seconds (five minutes), the control will
• reverse the valve or 4-way valves from the heat pump to the chiller (summer mode).
• turn off compressors in any circuit not requested to defrost.
• turn off fans.
The end defrost request and compressor block start will occur if condensation pressure reaches 58°C or defrost
reaches the maximum five minute time limit.
• Phase 5: Once the compressors are off, the control runs some checks to evaluate dripping mode and
time:
– 1st case: If Text < 5°C, compressors Off for 120 seconds and fans off
– 2nd case: If Text > 6°C, compressors Off for 60 seconds, fans off for 30 seconds and then on at
maximum speed for the remaining 30 seconds
• Auto-adaptive operating logic (Autoadaptive oper.): With this logic, the Pump Inverter
unit is equipped with additional pressure transducers on the cooling water CTRL Head Press:Y
(Autoadaptive oper.)
circuit.
Act.Head Pres.kPa 0000
Once the chiller is installed, the available necessary pressure can be set Al.Max Speed 100.0%
in Set Head Press. Set Head Press.kPa 150
Information from the sensors allows the controller to maintain this set
point in all pressure loss conditions and maintain constant water flow
through the evaporator even with a 2-way valve or separately installed
hydraulic circuits.
This solution is helpful when the system pressure loss can vary during
chiller operations with installations in which the units are equipped with
2-way valves or separate water circuits. The controller monitors pressure
drops via the unit and modifies inverter speed and initial pump pressure.
Required pressure prevalence can be set directly on the local display
interface or by the remote BMS supervision system.
• Manual logic (Flexible operat.): With this logic, the control card sets a Pump Inverter
value for inverter speed and a value for water flow. The unit works with CTRL Head Press:Y
(Flexible operat.)
the water flow until it is changed. Changes can be made directly on the
display under Speed Request or by the remote BMS supervision system. Act.Head Pres.kPa 0000
See “Default Values Update and Protocol Variables” on Speed request 000.0%
page 75 for more information.
This solution is necessary when system pressure loss is not fully known
or site expansion is planned. Once the chiller is installed, work pressure/
water flow is set on the control card according to site characteristics and Pump PID Regulation
the ∆T required by feed water. In the event of site changes, operating Act.Head Pres. kPa 000
parameters can be changed to regulate correct unit operations. Set Head Press.kPa 000
Prop.Band 0000
Water pump PID parameter management with inverter: This screen is Int.Time s 000
Der.Time s 000
displayed when the water pump inverter regulation mode is set to AUTO. Usage of Pres.Values
Local
The pressure difference between water input and output (working prevalence) is
calculated by a PID algorithm which generates a 0-10 V ramp to command the
water pump inverter. This way, if utility load loss changes, the system reacts by changing the water flow to load.
• Available prevalence setpoint: calculates the difference between water output and input pressures.
When the prevalence (∆P out-in unit) is higher than the required setpoint, the pump reduces water flow.
• Proportional band
• Integral time
• Derivative time
This screen (read only) displays the following inverter settings: Pump Inverter
(Read only)
• Minimum and maximum frequency Min frequency: 0.0Hz
Max frequency: 0.0Hz
• Acceleration time
Accel.time: 0.0s
• Deceleration time decel.time: 0.0s
Pump operations can also be managed with the measured “average” pressure
value or with the “local” value measured by the single probe in the unit:
• Mode: Local: The pump is controlled by the pressure values read by the
unit probes.
• Mode: Average: The pump is controlled by the average pressure values
read by unit probes connected in the local LAN.
Water pressure alarm management: When the inverter pump is installed, this Water Alarm
screen sets the following parameters:
Hi P. Alarm kPa 600
Low P. Alarm kPa 50
• High water pressure alarm Hysteresis kPa 10
• Low water pressure alarm Max.P.rec. kPa 123
• Maximum pressure read in the hydraulic circuit
Low Power Management: This screen sets the compressor low current Optional
LOW POWER Function
absorption function reducing cooling power.
Disable
You can change between five different options. CTRL Type: Power
Power limit SetP kW000
• Disable: Always disabled Start Next Step <00%
Power limit: This sets the maximum current threshold that cannot be exceeded when the Low Power function
is on.
Start Next Step: If the measured power is the given percentage less than the Power Limit setpoint, the control
re-attempts the compressor call by one step.
Enable: Y
If the water temperature is higher than the SetP summer + set setpoint after
power returns (Power ON), the compressors will turn on in about three minutes. Activ.At Power ON If
Temp wout>SetP+ºC 6.0
Initial transistor management: This screen sets the following initial transistor DELAY SETTINGS
Power On Delay s 000
behavior settings: Start Trans. s 20
Temp.Al.Delay min 15
• The machine restart delay after a blackout (POWER ON DELAY), it is
used to prevent simultaneous peaks in multiple installations; in LAN units,
a gradual start sequence is automatic (unit 1, unit 2, etc.) with 5-second
intervals between each unit.
• The period of time between machine switch on and regulation start
(START TRANS.), it is the period deemed necessary to obtain control
system stability. FS water flow switch readings are ignored during this
period; this allows for machine start without triggering the No Water Flow
alarm.
• Water temperature alarm signal delay from unit start (T Al. Delay)
This screen sets the following water flow switch reading parameters (FS): DELAY SETTINGS
FS Start Delay s 10
FS Run Delay s 5
• FS Start Delay: This is the acquisition delay for the signal coming from Pump Changeover h 12
the flow switch at machine start.
• FS Run Delay: This is an alarm signal delay after pump start.
• Pump Changeover (only displayed if two pumps are installed): The pump
operating rotation time.
Compressor time management: This screen sets the following compressor COMPRESSOR TIMING
times: Cycle minimum s 360
Minimum Run Time s 120
Minimum Off Time s 180
• Cycle minimum: Minimum time between two peaks by the same Between 2 diff. s 75
Betw.2 diff.min. s 30
compressor
F.C. K Multipl. 2.0
• Minimum Run Time: Minimum time each compressor remains on
• Minimum Off Time: Minimum time each compressor remains off
• Between 2 diff.: Minimum time between two consecutive starts by
different compressors
• Betw.2 diff.min.: Minimum time between two consecutive starts by
different compressors with high thermal load
• F.C. K Multipl.: Minimum time between two consecutive starts by different
compressors with partial free-cooling on
• Water IN Temp.Sensor
• Water OUT T. Sensor
• Water Tank T. Sensor
• Ambient Temp.Sensor
• C.1 Evap.Pressure
• C.2 Evap.Pressure
• C.1 Cond.Pressure
• C.2 Cond.Pressure
• Water Input Pressure
• Water Output Pressure
• Liquid C1 T. Sensor
• Liquid C2 T. Sensor
• Heat Rec In T. Sensor
• Heat Rec Out T. Sensor.
Program Set up N
Al.Page Clear-up N
Program Setup:
DEFAULT VALUE
ATTENTION!
Continue? YES
2. “During the procedure (that lasts several minutes) the Default installation running... Please wait”
message appears.
DEFAULT VALUE
INITIALIZATION
Please wait
DEFAULT VALUE
INITIALIZATION
DEFAULT VALUE
INITIALIZATION
COMPLETE
This may be helpful when data is “contaminated” (setpoints, settings, etc.) since it clears the memory (including
unit HARDWARE configuration data); all default values are restored automatically. Control settings must be
reset after this operation and values edited if default settings are not required.
IMPORTANT: When any one configuration parameter is changed (and in the event of overwriting the program
in the Flash EEPROM), the RAM memory must also be reset, which turns off control power for several
seconds.
• AL. PAGE CLEAR-UP.: This permanently deletes all alarm events in the memory.
This screen displays the data stored in the electronic expansion thermostat DEFAULT VALUE
(EVD) module memory.
EVD Set up C1: N
EVD Set up C2: N
IMPORTANT: The memory must be cleared whenever the electronic expansion
thermostat (EVD) is replaced.
Login password settings: This changes the login password SET-UP OF PASSWORDS
Manual control
During normal operations, all components installed on the unit are automatically controlled. However, to
facilitate maintenance and regulations or in the event of an emergency, they can be manually forced
independent of the single component switch on regulation processes.
To edit parameters, enter the MANUAL CONTROL subroutine in the HARDWARE menu until the
CONFIGURATION password request form is reached.
Automatic/Manual operating mode: To change the operating mode for a component, move the cursor to the
relevant row, press UP or DOWN to change from automatic (No) to manual (Yes) or vice versa and confirm by
pressing ENTER.
Compressor 1 Auto
• Water Circulation Pump (even with inverter) and Free-Cooling Pump Compressor 2 Man ON
control
• Compressor 1/Compressor 2 Compressor 1 100%
• SwitchOver: Forces 1-2 pump exchange (version with two pumps
installed) MANUAL OVERRIDE
Pump 1 Y
• Fan Speed/Out Ramp Pump 2 N
SwitchOver P1-2 N
• Solenoid Valve: Liquid solenoid valve and condenser battery
partialization control
MANUAL OVERRIDE
Fan Speed % 0
Out Ramp % 0
Ramp (Force) Y1: % 0
MANUAL OVERRIDE
Solenoid Valve
ETF1 MAN 0N
ETF2 AUTO
NOTICE
DAMAGE TO MEMORY CARD
The ‘T’ memory is a FLASH memory which deteriorates at each write cycle. 10,000,000
WARNING:
write cycles are guaranteed in total (regardless of the variables saved). When this limit is Too many BMS
exceeded, the memory could be damaged triggering an alarm, making card replacement Write from BMS
necessary.
We recommend you avoid continuous writing to avoid deteriorating the card.
Transmission settings for BMS: This screen sets key parameters for Serial Port 1
commutation via BMS, specifically: Serial Port 1
(BMS1-Ser.Card)
To Supervision/BMS
• The serial address of the unit connected to the BMS serial network (it Serial Addr.: 1
must match the serial address set in the supervision program). Baudrate: 19200
Protocol: Standard
• Data transmission speed (Ser. Speed): 1200, 2400, 4800, 9600, 19200,
and 38400.
Serial Port 1
• The protocol type (Standard or Modbus). RS485 (BMS-J25)
To Supervision/BMS
Serial Addr.: 001
Baudrate: 19200
Protocol: Standard
The following shows how the pCO5+ card provides the possibility of interacting with two communication
protocols directly from the unit.
J25 BMS2
NO7
NO8
NC8
C7
C7
C8
J10
pCO5 BMS1
J19 J20
na5298b
J1 J24 J2 J3 J4 J5 J7
J6
ID2
ID4
ID6
J8
The pCO5+ card provides the possibility of interacting with two communication protocols directly from the unit.
The BMS2–J25 connector port is an RS485 embedded connector where data can be exchanged on RTU or
Carel® Modbus.
The BMS1 port provides interaction with the main supervisory networks by installing the correct connection
card. The protocols that can be reached are TCP/IP, SNMP, BACnet Over IP, BACnet MS/TP, LON, Modbus
RTU, Modbus Over IP, KonneX, Metasys (via gateway Johnson Controls), and Trend (via gateway Trend).
Alarm addressing: The screens in this section assign an “address type” to each of the alarms in the list and,
specifically:
Overview
Several units installed in the same room can be connected in a local network to manage the environmental
conditions as a group.The following guidelines describe group configurations:
NOTE: All units connected to the network must have the same version of flash memory on the board.
• A private terminal shows the status of the single unit connected to it by a telephone cable.
• A shared terminal shows the status of all the units connected to the network.
Each board can “talk” to three terminals at most; there are usually no more than two in normal operation: one in
the unit and one possibly in a remote location.
pLAN pLAN
11 PRIVATE 12 PRIVATE
pLAN
32 SHARED
UNIT 1 UNIT 2
na5753b
NETWORK pLAN
pLAN
32 SHARED
UNIT 1 UNIT 2
pLAN pLAN
14 PRIVATE 13 PRIVATE
UNIT 4 UNIT 3
na5754b
To communicate on the local network, the units must be configured so that each of them can convey the
information necessary to operate properly. The units must be numbered progressively (1, 2, 3,...10) and the
various terminals and LAN boards correctly addressed to them. The electrical connections must also be made
as described in the following sections.
1. With the new function for the pCO5: a dedicated key and a 7-segment LED display
2. With an external terminal (e.g., pGD1)
The default setting of the pLAN address of the pCO5 programmable controller is ‘1’ for board number 1 and ‘21’
for board number 2; it is assigned a private terminal with address ‘11’.
1. On the microprocessor controller, use a screwdriver to press and hold the “A” button.
Wait 2–5 seconds; the display flashes and the IP address appears. After releasing the button, the
display clears.
NO7
NO8
NC8
C7
C7
C8
Tx/Rx GND Tx/Rx GND Tx/Rx GND J15 J16 J17 J18
J11 pLAN J25 BMS2 J26 FBUS2 J12 J13 J14
pCO5
J19 J20
na5298a
J1 J24 J2 J3 J4 J5 J7
J6
ID2
ID4
ID6
J8
“A” BUTTON
2. To change the address, continue pressing the button on the controller until the correct address displays,
then remove the screwdriver.
3. When the address starts flashing quickly on the display, the address is saved.
4. Power cycle the controller to activate the selected address.
Configuring with an external terminal: The address of the controller can be set with a remote display
interface after connecting it to the J10 connector of the pCO5 controller on the pLAN. All other devices
connected to the controller via the pLAN have to be disconnected.
J9 J10
pCO5
na5755a
J1 J24 J2 J3
NOTE: The default setting of the pLAN address is ‘1’; the pCO5 is also assigned a private terminal with address
‘32’.
1. Press UP, DOWN, and ENTER at the same time to open the terminal address configuration screen.
Display address
Setting................:11
Display address
Setting................:00
############################
Selftest
Please wait...
############################
5. Set the pLAN address of the controller if necessary, and press ENTER to confirm.
pLAN address: 02
UP: increase
DOWN: decrease
ENTER: save & exit
1. Press UP, DOWN, and ENTER at the same time to open the terminal address configuration screen.
Display address
Setting................:00
Display address
Setting................:00
NO LINK
4. Press UP, DOWN, and ENTER at the same time, then press ENTER twice and set the address of the
controller to ‘02’. Press ENTER to confirm..
Display address
Setting................:12
Terminal config
Press ENTER
to continue
6. According to the application, set the address of terminal 1 (Trm1) to ‘12’ and as private, and the address
of terminal 2 (Trm2) to ‘32’ and as shared. Press ENTER to confirm and exit.
The connection is established after a few seconds.
The following depicts the layout of various boards on a pLAN powered by different transformers (with the G0
not connected to ground). This is a typical application involving various boards belonging to different electrical
panels.
Tx/Rx GND
J11 pLAN
J9 J10
J9 J10
J9 J10
pCO5 pCO5
pCO5
J1 J24 J2 J3
J1 J24 J2 J3
J1 J24 J2 J3
na5756b
NOTE: For a connection of the maximum length, use a bus cable with branches not exceeding 5 m.
The following sections are examples of the connections of the various configurations. If using the display
interface in a domestic environment, the cable must always be screened.
REMOTE CONTROL WITH A SHARED REMOTE DISPLAY INTERFACE USING TELEPHONE CABLE AT
MAXIMUM DISTANCE OF 10 M
J9 J10
UNIT 1
pCO5
J1 J24 J2 J3
pLAN1
123 123
na5757a
6 5 4 3 2 1 0
MAXIMUM
10 M
pLAN 32 pLAN 11
SHARED PRIVATE
J9 J10
CONNECTION
TO TCONN pCO5
6 5 4 3 2 1 0
+ - TX TX - +
J1 J24 J2 J3
RX RX
+ -
pLAN1
123 123
6 5 4 3 2 1 0
pLAN 11
PRIVATE
123
MAXIMUM
123
200 M
6 5 4 3 2 1 0
na5758a
pLAN 32
SHARED
J9 J10
UNIT 1 pCO5
J1 J24 J2 J3
pLAN1
123 123
6 5 4 3 2 1 0
pLAN 11
PRIVATE
123
MAXIMUM
500 M
123
6 5 4 3 2 1 0
na5759a
+ POWER SUPPLY
AWG22 - 20...30 Vdc –150mA
ONE TWISTED PAIR
6 5 4 3 2 1 0
123 123
na5760a
NOTE: The length of the network must not exceed a total of 500 m. If the terminal is remote controlled, the
length of the terminal cable is included in the total length.
NOTE: The terminal cable represents a branch of the network. If it is more than 5-m long, it can be connected
to only the first or last pCO on the network.
If both pin-strip jumpers are located between 2 and 3, the flow of current is interrupted between the separate
connectors and the dotted line. For all the connectors to be powered, both jumpers have to be between 1 and 2.
Terminal 0 is a supporting terminal and can be used to connect the screened cable to the earth; the “T” parallel
resistance must be connected to a metal part of the unit that is already grounded.
• Multi-coupled cables with internal flexible conductors made from tin plated copper (AWG 22/7)
• Insulated with polypropylene, singularly coupled, screened with aluminum/polyester tape + continuity
wire in tin-plated copper (AWG 24/7) connected on a common axis to reduce the diameter and protected
by an external sheath in PVC.
Conductor
Ø External Operating Operating
Resistance Impedence Capacity (pF/m)
Article Om. Voltage Temperature
Maximum
(mm) (ohm/km) (ohm) C1 C2 (V) (ºC)
Y08723
4.50 54.8 50 108 198 300 –10/+60
2x2xAWG22/7
The “NetStat” screen indicates all of the pCO boards with a LAN address and all of the terminals present in the
network including the remote shared terminal and its relative addresses.
pCO BOARD
= BOARD
SHARED TERMINAL
= TERMINAL
In the example, the result is that the network is composed of three LAN boards with the addresses 1, 2, and 3
and of four user terminals with the addresses 11, 12, 13, and 32.
• LAN Unit No.: The number of units connected to the pLan LAN CONFIGURATION
• Automatic Switch-Over of Stand-by Unit: Enables unit switch over LAN:Unit number 02
• Cycle Time: Set the cycle time to switch units in stand-by Set time to 000, Automatic Switch-Over:
of Std-by Unit: Y
a simple test is run rotating the units at 2 minute intervals). Cycle Time h 160
• No.of Std-By Units: Set the number of units to be kept in stand-by N Stand-by units 1
(maximum when the number of connected machine is more than 3).
Stand-By Unit Mode On: Set the unit in standby activation mode which can be LAN CONFIGURATION
the following:
Standby Unit Mode ON:
Usage of Temp.Values
• Mode: Local: The machine control uses the temperature values read by Mode: Local
the probes on the unit.
• Mode: Mean: Machine control uses the temperature values read by the
probes on the running units connected in the local network. Should the LAN CONFIGURATION
difference between the mean value and probe readings exceed “MEAN/ Reg.Step Calling Mode:
Standalone
LOC”, the control automatically switches from “MEAN” to “LOCAL”. The
unit is standby is excluded from the mean calculations. Usage of Temp.Values
Mode: Mean
NOTE: These settings are not propagated on the other units, and are required for Mean/Loc.Diff. ºC 0.0
each unit.
NOTICE
HAZARD OF EQUIPMENT DAMAGE
These screens display electronic expansion valve read data and operating EXV WORKING PARAM
settings.
Circuit 1 Values
Circuit 2 Values
Settings
This screen manually controls electronic expansion valve opening and closing C.1 MANUAL CONTROL
(Mode: Man). Opening Steps 0000
Mode AUT
• Setpoint: Sets the super heating setpoint to be maintained when the unit Circuit 1 Chiller Mode
operates in Chiller Mode.
Setpoint 0.0ºC
• Prop. Gain/Integ.Time/Derivat.Time: Sets PID logic control. Prop. Gain 0.0
Integ.Time 000s
• Circ./EXV Ratio: Sets valve pre-positioning at compressor start. Derivate.Time 0.0s
It is the ratio, in percent, between maximum circuit cooling capacity Circ./EXV Ratio 000%
regulated by the EVD driver and the one that can be obtained with
maximum expansion valve opening in the same operating conditions. Circuit 1 Chiller Mode
• SSH Low Limit: Sets the low super heating limit setpoint.
SSH Low Limit 0.0ºC
• MOP Set: Sets the evaporation temperature threshold. MOP Set 0.0ºC
LOP Set 0.0ºC
• LOP Set: Sets the evaporation low temperature threshold.
This screen indicates the percent power applied to the valve for the first and EXV Power Cooling
second compressor steps in circuit 1. It is used by the valve to calculate COMPR. EXV
pre-opening. 25% 60%
50% 75%
75% 90%
100% 100%
This screen sets the regulation integral time for the following items: EXV Power Cooling
• MOP Startup delay: MOP control start delay MOP Startup delay 30
• Max Suction T.: Maximum suction temperature setpoint Max Suction T. 30.0
• Overclos. steps: Themostat valve steps with compressor off Overclos.Seps 2000
This screen sets the model of the valve installed on the machine. EXV Drive Set
Valve: SEI50-SEH175
Refriger.Gas: R134a
Alarm Reading
Triggered alarms
Press the ALARM key to mute the alarm buzzer. The alarm description is
displayed.
If the cause of the alarm was eliminated, the last alarm message can be reset by
holding down the ALARM key for several seconds; in this case, the red key light
immediately turns off. If the cause of the alarm was not eliminated, the buzzer
sounds again.
Alarm log sequence: To reconstruct the alarm log sequence, the Nº001 12:00 01/01/15
microprocessor keeps the last 200 events in its memory. All saved alarms can be
EVAPORATOR:
read in series in the Alarm log menu. No Water Flow
Hour meter threshold alarms are not saved or read (SERV.). The first event in the
sequence corresponds to the last alarm tripped. In control cards equipped with
clock cards, each saved alarm event is associated with the date and time it
tripped.
Alarm descriptions
Following are all the possible alarm messages that may appear on the user
terminal. General troubleshooting information is only provided for alarms still
active (thus not those saved in the log sequence) in the last two display rows.
NOTE: This alarm screen is only visible when the unit is not equipped with a
water pump on the machine.
Circuit 1 high pressure alarm for manual reset high pressure pressure
switch trip: High Pressure
Circuit 1
Same signal for circuit 2. Check Chiller Circuit
and/or Condenser
Pump 1 Stopped
Check Motor protec-
tion/
Pump 1 overload alarm (or contactor fault): Same signal for pump 2 and Contactor
free-cooling pump.
Compr. 1 Overload
Compressor 1 overload pre-alarm: Triggered when the digital input connected Check Absorption/
1. Open the Hardware Config. menu and enter the correct password.
2. Use the command AL. PAGE CLEAR-UP (screen 157) to delete the
alarms in the memory.
3. Exit the subroutine by pressing ESC.
4. Press and hold down the ALARM key for five seconds until the red light
turns off.
Input water temperature probe fault alarm: This type of alarm is also
displayed for the following reasons: Input Water Probe
Interrupted or Fault:
Check Probe/Connect
• Output Water Probe
• Accumulation Water Probe
• External Temp. Probe
• Evaporation/Condensation Pressure Probe
• Input Water/Heat Recovery Output Probe
• Accumulation Tank Probe
• Optional Additional Probe
• Water input/output Pressure Probe
Pump 1 work hours exceeded signal: This type of alarm is also displayed for
the following: Pump 1
Exceeded 00000 work
hours
• Pump 2
• Free-cooling Pump
• Compressors
EEPROM Damaged
Internal EEPROM fault signal: Replace the pCO controller. Replace the
Control Card
LAN interrupted signal: Check LAN electrical connections and disconnected LAN down
Units not connected:
unit operations. 1 2 3 4 5 6 7 8 9 10
Suction temperature probe fault alarm: This type of alarm is also displayed for
Liquid Refrigerant Temp.Probe. EXV1: Suct. T. Probe
Interrupted or Fault:
Check Probe/Connect
Same signal for circuit 2.
Circuit 1 low super heating alarm: Low super heating for an interval of time
Driver EXV Circ.1:
over Alarms Delay. LowSSH
Heat recovery not possible alarm: This alarm indicates that the recovery
Heat recovery
request caused compressor operations out of admitted operating limits or the not possible
high pressure threshold was exceeded for recovery 4 times in a row in one hour. (out of limits)
Fan Overload
protection
Evaporator water circuit pressure exceeds the Low Press. minimum Low P.Hydraulic Circ.
threshold Alarm: Set in the Water Alarm screen in the Software Settings
menu.
Antifreeze electrical heater power fuse is in fault: Check and replace the Fuse 230V F1
fuse with the same rated value. Electrical Resistance
Fault
Energy Meter
Offline
Freecooling
Free-cooling driven valve bloack alarm: Stroke contact remains closed (valve Driven Valve
fully open) with a free-cooling driven valve installed and free-cooling pump off. Blocked (Full Open)
Inverter Pump
OFFLINE
Inverter pump OFFLINE alarm: Refrigerant gas probe (optional) detects a gas
leak in the machine.
Fault
Code Fault ID Fault name Possible cause Solution
Over current The CA inverter found too high current • Check the load.
1
(hardware fault) (>4*IH) on the motor cable. • Check the motor.
1 Over current • Sudden load peak • Check cables and connections.
2 (software fault) • Short circuit on motor cables • Run identification.
• Unsuitable motor • Check ramp times.
Over voltage DC link voltage exceeded set limits. • Increase deceleration time.
10
(hardware fault) • Deceleration time too short • Use the brake chopper or resistor
2 Over voltage • Brake chopper disabled (if available). Start the over
11 (software fault) • High over voltage peaks in feed voltage controller. Check input
• Start/stop sequence too fast voltage.
Ground fault • Current reading found that the sum of Check motor and relevant cables.
20
(hardware fault) the motor phase current is not zero.
3
Ground fault • Cable or motor insulation fault
21
(software fault)
Load contact The load switch is open when START is Reset the fault and restart.
selected. If the fault persists, contact your
5 40
• Faulty operations nearest distributor.
• Component fault
Alarm Addressing
Parameters Settings
Water Flow A
Water Flow Serious AR
Pump Therm.Switch A
FC Pump Th-Switch A
Antifreeze B
Antifreeze Serious AR
High Ev.Water IN T. B
Low Ev.Water IN T. B
High Pressure AR
Compr.Thermal B
Compr.Thermal Ser. AR
Low Pressure B
Low Press.Serious AR
Freecooling Parameters
Parameters Settings
Freecooling mode Standard
Heat Recovery
Parameters Settings
Reference water sensor Outlet
No water flow alarm Yes
Compensation Parameters
Parameters U.M. DEF.
P1 summer: setpoint °C 7.0
P1 summer: external temp. °C 32.0
P2 summer: setpoint °C 7.0
P2 summer: external temp. °C 18.0
P1 winter: setpoint °C 45.0
P1 winter: external temp. °C -5.0
P2 winter: setpoint °C 45.0
P2 winter: external temp. °C 10.0
Alarm Thresholds
Parameters U.M. DEF.
Minimum summer water feed temp. °C 5.0
Maximum summer water feed temp. °C 18.0
Minimum winter water feed temp. °C 20.0
Maximum winter water feed temp. °C 58.0
Set-back Cycle
Parameters U.M. DEF.
Summer watch setpoint °C 12.0
Winter watch setpoint °C 40.0
Pump ON time in set-back cycle sec 120
Pump operating interval in set-back cycle min 30
Free-cooling Parameters
Parameters U.M. DEF.
SetP. DT Water Feed–Ambient °C 3.0
SetP. DT Wat. IN - wat. OUT FC Total °C 5.0
Defrost Parameters
Parameters U.M. DEF.
P.evap.Dt.rec. °C -5.0
P.evap.Dt.Res. °C -3.0
Dt Reset Time min 6
DT.Reduct.SetP. % 15
Def.End.SetP. °C 58.0
Off Before Def. sec 0
Off After Def. sec 120
Def.Max.time min 5
DT.Reduct.SetP. % 15
Emergency Recovery
Parameters U.M. DEF.
Twout > SetP+ °C 6.0
Power OFF Time sec 0
Maximum Em. Rec. Time sec 0
Timed ON sec 10
DT Rated Water °C 0.0
Delay Settings
Parameters U.M. DEF.
Power On Delay sec 0
Start Trans. sec 20
Temp.Al.Delay min 15
FS Start Delay sec 10
FS Run Delay sec 03
Pump Changeover h 12
Compressor Timing
Parameters U.M. DEF.
Cycle Minimum sec 360
Minimum Run Time sec 180
Minimum Off Time sec 60
Between 2 diff. sec 75
Betw.2 diff.min. sec 30
F.C. K Multipl. sec 20
LP-Start Delay sec 90
LP-Run Delay sec 10
Remote Setpoint
Parameters U.M. DEF.
Zero Adj. mV 0.0
0-10V Signal °C 5.0
Low Power
Parameters U.M. DEF.
SetP. Absorbed Power Limit kW 200
SetP. Absorbed Current Limit A 200
PID SetP. Absorbed Power Limit kW 200
PID SetP. Absorbed Current Limit A 200
Proportional Band 10.0
Integral Time sec 0
Sensor Range
Parameters U.M. DEF.
Begin Compress. Current Reading Range A 0
End Compress. Current Reading Range A 100
Maximum Absorbed Current A 137
Begin High Pressure Range kPa 0
End High Pressure Range kPa 5000
Begin Low Pressure Range kPa 5
End Low Pressure Range kPa 3447
End Water Pressure Range kPa -050
Begin Water Pressure Range kPa 700
Buzzer
Parameters U.M. DEF.
Activation Time min 5
Password
Parameters U.M. DEF.
Password Settings n 00000
Password Service n *****
Refrigerant Content
NOTE: Quantities may vary slightly due to adjustments made during end-of-line testing.
ISAH/ISCH
Model 0621A 0921A 1221A
Circuit (kg) 10.0 13.0 21.5
The table below shows the capacity (liters) of the water circuit in basic units (“free-cooling”).
NOTE: Data refers to standard units without pump group or tank.
ISAF/ISCF
Model 0621A 0921A 1221A
Evaporator (l) 3.1 4.8 6.2
Expansion vessel (l) 5 5 8
Free-cooling coils (l) 12 16 26
The table below shows the recommended minimum plant capacity for units without a water tank inside the unit
or an optional water tank capacity.
Compressor Oil
See “Operation” on page 6 for the operating parameters set on the microprocessor-control.
Low-pressure Switch
Circuit 1-2 barg 1.5 1 2.5
Available
Component Calibration Reset
Temperature Swing
Liquid is flowing back into the Check the operation and the
compressor. super-heating of the expansion valve.
The Compressor is Noisy
Call your nearest service center to have
The compressor has been damaged.
the compressor replaced.
1. Open Internet Explorer® browser (release 6.0 or later) and enter the following address:
http://webcard-it.schneider-electric.com/activation.asp
2. Enter your personal mail address and company name, then click on Activation Code.
You will automatically receive an email with your account details.
3. Open your Internet Explorer browser (release 6.0 or more) and enter the following address:
http://webcard-it.schneider-electric.com/
4. Enter your login and password and access the reserved area to find the updated releases for default
values and protocol variables.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Turn off all power supplying this equipment before working on the equipment. All electrical
work must be performed by qualified personnel. Practice Lockout/Tagout procedures. Do
not wear jewelry when working with electrical equipment.
WARNING
HAZARD FROM MOVING PARTS
Keep hands, clothing, and jewelry away from moving parts. Check the equipment for
foreign objects before closing the doors and starting the equipment.
Refrigerant
These units are pre-filled at the factory and do not need to be filled with refrigerant unless problems occurred
during transportation and installation or in the event of safety valve intervention. If necessary, fill the refrigerant
according to the following instructions.
If the circuit has been emptied to replace certain components or for safety valve intervention, the circuit must be
emptied first.
Wait for a “rising time” of 100 seconds and make sure the pressure has not exceeded 200 absolute Pa.
The refrigerant must be filled in nominal conditions and with a delivery pressure of 10.5–12.0 bar (43–48°C).
Check the data plate for the quantity of refrigerant contained in the circuit, that the temperature of the liquid at
the thermostatic valve inlet is between 5° and 10° C less than the condensation temperature read on the
pressure gauge scale and that the super-heating is between 5 and 8°C.
NOTE: Before filling with R410A, check that there are no bubbles in the liquid indicator.
na5887a
OIL LEVEL INDICATOR
MAXIMUM
MINIMUM
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe electrical work
practices. See NFPA 70E or CSA Z462.
• This equipment must be installed and serviced by qualified personnel only.
• Turn off all power supplying this equipment before working on or inside the equipment.
• Always use a properly rated voltage sensing device to confirm power is off.
• Replace all devices, doors, and covers before turning on power to this equipment.
NOTICE
HAZARD TO EQUIPMENT
The compressor timings must be observed during the swap between the two power
supply lines.
NOTICE
HAZARD TO EQUIPMENT
Only use the selector switch for maintenance work. When completed, restore automatic
operation.
When the unit is fitted with a double power supply managed by an automatic switch-over driven switch, the
switch does not have external operation.
IMPORTANT: Before opening the front panel to access the electrical panel, stop the unit from the display
interface according to the instructions provided in the Operation and Maintenance Manual.
The compressor timings must be observed during the swap between the two electricity supply lines. In the
absence of voltage on line A (main electricity supply), line B (emergency line) must be kept active for at least six
minutes before switching back to line A when the voltage returns. Prepare a dedicated device (under the
responsibility of the customer) at the place of installation.
Opening the front panel with the unit in operation causes a micro-switch to trip, which immediately stops the
unit. In this case, the switch-off timings envisaged by the control software will not be observed.
With the machine stopped and with the electrical panel door open, there is only voltage upstream of the
disconnecting switch. In the event of maintenance work, to have voltage throughout the electrical panel, you will
need to set the key operated selector switch to ON; depending on the model, this key-operated selector switch
may be installed on the left-hand post of the unit or underneath the electrical panel.
IMPORTANT: Once the maintenance work has been completed, restore automatic operation.
NOTICE
HAZARD TO PERSONNEL
Where a winter shut-down is envisaged, you need to empty out the hydraulic circuit and
add the necessary quantity of glycol to any water remaining inside the machine.
If the unit is equipped with an optional heating cable, it must be turned off without disconnecting the main power
supply.
NOTICE
HAZARD TO PERSONNEL
Periodic inspection of the free-cooling hoses (if equipped) for leaks and potential
problems is recommended.
Quarterly Checks
Perform the following checks every three months:
Annual Checks
Perform the following checks every twelve months:
Other Checks
Perform the following checks every 60 months (five years):
For information on how to obtain local customer support, contact the representative or other distributors
from whom you purchased your product.
As standards, specifications, and designs change from time to time, please ask for confirmation of the information given in this publication.
© 2016 Schneider Electric. All Rights Reserved.
Uniflair and the Schneider Electric logo are trademarks owned by Schneider Electric Industries SAS S.A.S., or its affiliated companies. All other
trademarks are the property of their respective owners.
990-9874-001
06MC0104@00B0120 4/2016