Beruflich Dokumente
Kultur Dokumente
Note: As the same illustrations are reused for different variants, some details may differ for the
variant you are working on. However, the essential information in the illustrations is always correct.
Contents
General
Engine
Valve mechanism
Engine transmission
Crank mechanism
Lubricating and lubricating oil system
Fuel system
Inlet and exhaust system
Cooling system
Engine control system
Tightening torques and order
General
1 Torque
Type Output power
designation
Max torque at 16.7 -25.0 rps (1000 -1500
Max output at 30.0 rps (1800 rpm)
rpm)
D13B 360 265 kW (360 hp) 1800 Nm (1000–1400 rpm)
D13B 400 294 kW (400 hp) 2000 Nm (1000–1400 rpm)
D13B 440 324 kW (440 hp) 2150 Nm (1000–1400 rpm)
D13B 500 368 kW (500 hp) 2400 Nm (1050-1500 rpm)
1
Net power in accordance with ISO 1585. Smoke demands fulfil ECE regulations. 24 Federal
Register and Swedish demands.
Number of cylinders.....6
Cylinder bore.....131 mm
Stroke.....158 mm
Injection sequence.....1-5-3-6-2-4
Compression ratio.....16:1
Engine
Cylinder head
Quantity/cylinder head.....38
Thread dimension.....M16
Length.....200 mm
Cylinder block
Length.....1,052 mm
Height, upper block face - crankshaft centre.....422 mm
Cylinder liner
Type.....Wet, exchangeable
Piston
Piston rings
Compression rings
Quantity.....2
Quantity.....1
Valve mechanism
Valves
This setting or control of brake clearance is measured at the roller and while using a feeler gauge to
totally eliminate the exhaust valve clearance.
1
Rocker arm brake VEB7, control value
.....2.45 — 2.55 mm
1
The control check is only valid for engines that are well run in or directly after loading when
adjusting.
Fault control
This fault check does not replace the above check that is done without using a feeler gauge to
eliminate exhaust valve clearance.
Standard Oversize
Height (B) :
Inlet.....7.55 mm
Exhaust.....7.5 mm
Standard Oversize
Depth (D):
Inlet.....11.8 ± 0.13 mm
Exhaust.....11.2 ± 0.13
mm
Length:
Inlet/exhaust.....83.5 mm
Inside diameter:
Inlet/exhaust.....8 mm
1
Play, valve stem - guide:
Inlet.....max 0.7 mm
Exhaust.....max 0.7 mm
1
The measurements are calculated for the measurement method described in the service literature,
see group 214.
Rocker arms
Wear value
Valve springs
Inlet
length unloaded.....73.8 mm
Exhaust
Engine transmission
Timing gears
Gear wheels:
5. Idler gear
Camshaft
Control of camshaft settings, cold engine and valve clearance for cylinder 1 inlet valve =
0.
The inlet valve for no. 1 cylinder shall be open 1.6±0.3 mm when the flywheel is at 6° after Top
Dead Centre.
When checking, the timing gears shall rotate in the correct direction (clockwise seen from the
front) to take up all the backlash.
Drive device.....gear
Number of bearings.....7
Wear value
Camshaft bearings
Crank mechanism
Crankshaft
Wear value
1
Crankshaft axial clearance .....max 0.4 mm
Machining values
1
Measurements apply to lubricated components.
Undersize:
0.25 mm.....107.75 mm
0.50 mm.....107.50 mm
1.00 mm.....107.00 mm
Oversize:
0.2 mm, axial bearing 0.1 mm.....47.2 mm
0.4 mm, axial bearing 0.2 mm.....47.4 mm
0.6 mm, axial bearing 0.3 mm.....47.6 mm
Oversize:
0.1 mm.....3.28 mm
Oversize:
0.25 mm.....2.61 mm
0.50 mm.....2.74 mm
1.00 mm.....2.98 mm
Undersize:
0.25 mm.....98.75 mm
0.50 mm.....98.50 mm
1.00 mm.....98.00 mm
Oversize:
0.25 mm.....2.51 mm
0.50 mm.....2.64 mm
1.00 mm.....2.89 mm
Connecting rod
Marking:
FRONT on the connecting rod is turned
forward.
Wear value
1
Big-end bearing, diametrical clearance
.....max 0.1 mm
1
Measurements apply to lubricated components.
Flywheel, installed
Oil pressure
Oil temperature
1
Warm engine, engine running (coolant temperature 75-95°C).....90 -110 °C
1
Up to 125°C with heavy load
Oil filter
Quantity
Bypass filter.....1
Oil valves
1. Safety valve, engine block
Marking.....Yellow
Fuel system
Feed pump
Feed pressure at:
600 rpm.....min 100 kPa
1200 rpm.....min 300 kPa
full load.....min 300 kPa
Overflow valves
Tightening torques.....48± 5 Nm
Unit injectors
Pre-load
Tighten the adjustment screw to zero
clearance against the camshaft, then turn
3-4 flats (0.75 ± 0.1 mm), see the
illustration.
The pressure drop indicator check lamp lights with underpressure in relation to the ambient air
pressure of.....5 ± 0.5 kPa
Engine brake
VEB7
1
50% on 185 kPa
1
50% braking effect can only be obtained in automatic position or with three-way switch.
Activated:
engine speed.....> approx 900/950 rpm
vehicle speed..... > approx. 15 km/h
engine oil temperature..... >55 °C
Charge pressure..... Not applicable
Deactivated:
engine speed.....< approx 800/900 rpm
vehicle speed.....< approx 15 km/h
engine oil temperature..... <50 °C
Charge pressure..... Not applicable
1
D13B Euro4 (EM EC06)
1
If environmental (green) diesel fuel is used, reduce the table values by 5 kPa.
Exhaust back-pressure
Cooling system
General
Thermostat
Quantity.....1
Opening temperature
I-shift, Geartronic, R/SR-manual.....<82 °C
Compact retarder.....<82° C
Coolant
1
Air -engine speed 1200 rpm
conditioning (>1500 rpm)
Activated Notes Conditions Fan engagement
system
1
Air -engine speed 1000 rpm
conditioning (>1200 rpm)
system inlet temp. > 30 °C
-ambient temp. >30
°C
-vehicle speed <45
km/h
1
Air inlet temp. > 35 °C 1200 rpm
conditioning -ambient temp.
system >35°C
-vehicle speed < 10
km/h
1
Air inlet temp. > 20 °C 600 rpm
conditioning -ambient temp. >20
system °C
-vehicle speed <20
km/h
1
Pneumatic Vehicles with pneumatically -engine speed (>750 800 rpm
system controlled air drying and air rpm)
suspension -inlet temp. > 12 °C
-ambient temp. > 12
°C
-vehicle speed < 35
km/h
-system pressure
<1020 kPa
-system pressure
1020–1200 kPa and
rising
1
Pneumatic Vehicles with pneumatically -engine speed (>750 800 rpm
system controlled air drying and leaf- rpm)
spring suspension -inlet temp. > 12 °C
-ambient temp. > 12
°C
-vehicle speed < 35
Activated Notes Conditions Fan engagement
system
km/h
-pressure switch
open (compressor
charging)
1
Pneumatic Vehicles with electrically -engine speed (>750 800 rpm
system controlled air drier rpm)
-inlet temp. > 12 °C
-ambient temp. > 12
°C
-vehicle speed < 35
km/h
-compressor
charging
1
Charge air charge air temp. > 65 580 rpm
1
temp. °C 1180 rpm
charge air temp. > 70
°C
1
Retarder Compact retarder Request for fan 1200 rpm
2
Powertronic retarder activation is sent:
-vehicle speed >0
3
m/s
AND
-retarder torque >0 %
AND
propeller shaft speed
>400 rpm
AND
-retarder coolant
temperature > 100 °C
OR
Activated Notes Conditions Fan engagement
system
retarder oil
temperature >170 °C
Request for fan
4
activation is sent:
-vehicle speed =0
m/s
AND
-retarder torque = 0
%
OR
propeller shaft speed
<300 rpm
AND
-retarder's coolant
temperature. <99 °C
OR
retarder oil
temperature. <150 °C
1
1.5 second delay after engine brake has been activated.
2
NOTE! A request for fan activation is sent when the demands for vehicle speed AND retarder
torque AND propeller shaft speed AND (retarder's coolant temperature OR retarder oil temperature)
are met.
3
40 seconds after retarder braking has been started
4
NOTE! A request for fan activation is sent when the demands for vehicle speed AND (retarder
torque OR propeller shaft speed) AND (retarder coolant temperature OR retarder oil temperature)
are met.
130 266 86 89 93
140 284 68 71 74
Camshaft sensor
Note: Check the screws before reuse. Screws that show signs of damaged, e.g. cuts under
heads, etc shall be scrapped.
Stiffening frame
Stiffening frame:
Step 1: Tighten bolts 1-24 in numerical order......45±5 Nm
Step 2: Tighten bolts 1-24 in numerical order (angle tightening)......60±5°
Note: Tighten the bolts in numerical order as illustrated. The bolts must not be reused.
Timing gears
1. Drive gear, crankshaft.....24 ± 4 Nm
Note: Apply silicon in a 2 mm thick bead as illustrated above, max 20 minutes before
assembly.
Flywheel
Flywheel:
Step 1: Tighten the bolts in numerical order as illustrated......60±5 Nm
Step 2: (angle tightening).....120±10°
Note: Make sure the flange is dry and clean. Tighten the bolts in numerical order as illustrated.
Cylinder head
Cylinder head:
Note: The cylinder head must be fitted according to instructions, see 21124-1 Cylinder head,
installation Group 21.
1
after contact
Spring tab
Spring tab.....25 ± 3 Nm
Rocker cover
Rocker cover
Tighten the bolts in numerical order as illustrated......24 ± 4 Nm
Oil sump
Oil sump, sheet metal and plastic respectively
Fix the oil sump with screws A and B and torque to.....24 ± 4 Nm
Tighten the screws from the centre outwards, in order 1-4 as in the illustration above.....24 ± 4
Nm
Finish by check-torqueing screws A and B......24 ± 4 Nm
Oil cooler
Oil cooler, securing screws.....27±4 Nm
Note: Tighten the bolts diagonally and finish by tightening the first bolt again.
Caution
Avoid mixing the different types of yoke in the same engine.
Avoid mixing different types of injectors in the same engine.
First tightening
Step 1.....20 +5/-0 Nm
Stage 2 (angle tightening)..... 180°±5°
Step 3 Untighten the retaining yoke screw before the second tightening......-150°
Second tightening, earlier version, low:
Step 1.....20 +5/-0 Nm
Stage 2 (angle tightening)..... 90±5°
Note: When replacing / disassembling an injector with washer, a new washer must always be used.
Never reuse the washer.
First tightening
Step 1.....20 +5/-0 Nm
Stage 2 (angle tightening)..... 180°±5°
Step 3 Untighten the securing yoke screw before the second tightening...... -150°
Second tightening, later version, high:
Step 1.....20 +5/-0 Nm
Stage 2 (angle tightening)..... 90°±5°
Note: When replacing / disassembling an injector with washer, a new washer must always be used.
Never reuse the washer.
First tightening
Step 1.....20 +5/-0 Nm
Step 2 (angle tightening).....180°±5°
Step 3 Untighten the securing yoke screw before the second tightening...... -150°
Step 4.....20 +5/-0 Nm
Step 5 (angle tightening)..... 60°±5°
Note: When replacing, the high yoke is recommended. The longer 60 mm screw must be used for
the high yoke.
Inlet pipe
Mixing chamber, pre-heater/dummy:
Step 1.....10±2 Nm
Step 2.....24 ± 3 Nm
Exhaust manifold
Exhaust manifold:
Step 1:
Tighten screws 1, 4 and 5, 8 and 9, 12 to contact.....(10±1.5 Nm)
Step 2:
Tighten bolts 3 and 2 .....48±8 Nm
Tighten bolts 7 and 6 .....48±8 Nm.
Tighten bolts 11 and 10 .....48±8 Nm.
Tighten bolts 1 and 4 .....48±8 Nm.
Tighten bolts 5 and 8 .....48±8 Nm.
Tighten bolts 9 and 12 .....48±8 Nm
Turbocharger
Tightening torque, turbo:
(A) .....12±3 Nm
(B) .....8.5±0.8 Nm
(C) .....48±5 Nm
(D) .....12±3 Nm
(E) .....38±6 Nm
(F) .....48±5 Nm
Tightening torque, turbo:
Step 1, tighten screws 1-4.....20 ± 4 Nm
Step 2, tighten screws 1-4.....48±8 Nm
EGR
Flange bolts (A)
Step 1: Tighten bolts 1-4.....20±4 Nm
Step 2: Tighten bolts 1-4.....61±3 Nm
1
Fan hub , studs (A).....14 ± 3 Nm
1
only applies to part number 20855514 for FM
Sensors
1. Level sensor for water separator.....not replaceable, integrated in the cabling
11. Sensor for flywheel position and speed.....M6 standard torque, 8±2 Nm