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Eutectic Metal

Simulation of Part2
Date: April-17-16
Designer: Mahfuzul Haque
Study name: Static 2
Analysis type: Static

Table of Contents
Description ............................................ 1
Assumptions .......................................... 2
Model Information ................................... 2
Study Properties ..................................... 7
Units ................................................... 7
Material Properties .................................. 8
Description Loads and Fixtures................................... 9
No Data Connector Definitions ............................... 9
Contact Information ................................. 9
Mesh Information .................................. 10
Sensor Details ...................................... 10
Resultant Forces ................................... 11
Beams ................................................ 12
Study Results ....................................... 15
Conclusion .......................................... 16

Analyzed with SolidWorks Simulation Simulation of Part2 1


Eutectic Metal Mahfuzul Haque
17/04/2016

Assumptions

Model Information

Model name: Part2


Current Configuration: Default<As Machined>
Beam Bodies:
Document Name and Document Path/Date
Formulation Properties
Reference Modified
Section Standard-
Beam-1(Link AC) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:5000mm
Beam – Uniform C/S
Volume:0.00185776m^3
Mass Density:7700kg/m^3
Mass:14.3047kg
Weight:140.186N

Analyzed with SolidWorks Simulation Simulation of Part2 2


Eutectic Metal Mahfuzul Haque
17/04/2016

Section Standard-
Beam-2(Link BE) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:5000mm
Beam – Uniform C/S
Volume:0.00185776m^3
Mass Density:7700kg/m^3
Mass:14.3047kg
Weight:140.186N

Section Standard-
Beam-3(Link GJ) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:3000mm
Beam – Uniform C/S
Volume:0.00111465m^3
Mass Density:7700kg/m^3
Mass:8.58284kg
Weight:84.1118N

Section Standard-
Beam-4(Link BD) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:4000mm
Beam – Uniform C/S
Volume:0.00148621m^3
Mass Density:7700kg/m^3
Mass:11.4438kg
Weight:112.149N

Section Standard-
Beam-5(Link EG) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:4000mm
Beam – Uniform C/S
Volume:0.00148621m^3
Mass Density:7700kg/m^3
Mass:11.4438kg
Weight:112.149N

Section Standard-
Beam-6(Link GK) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:5000mm
Beam – Uniform C/S
Volume:0.00185776m^3
Mass Density:7700kg/m^3
Mass:14.3047kg
Weight:140.186N

Analyzed with SolidWorks Simulation Simulation of Part2 3


Eutectic Metal Mahfuzul Haque
17/04/2016

Section Standard-
Beam-7(Link FG) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:3000mm
Beam – Uniform C/S
Volume:0.00111465m^3
Mass Density:7700kg/m^3
Mass:8.58284kg
Weight:84.1118N

Section Standard-
Beam-8(Link HI) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:3000mm
Beam – Uniform C/S
Volume:0.00111465m^3
Mass Density:7700kg/m^3
Mass:8.58284kg
Weight:84.1118N

Section Standard-
Beam-9(Link JL) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:5000mm
Beam – Uniform C/S
Volume:0.00185776m^3
Mass Density:7700kg/m^3
Mass:14.3047kg
Weight:140.186N

Section Standard-
Beam-10(Link DE) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:3000mm
Beam – Uniform C/S
Volume:0.00111465m^3
Mass Density:7700kg/m^3
Mass:8.58284kg
Weight:84.1118N

Section Standard-
Beam-11(Link IK) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:3000mm
Beam – Uniform C/S
Volume:0.00111465m^3
Mass Density:7700kg/m^3
Mass:8.58284kg
Weight:84.1118N

Analyzed with SolidWorks Simulation Simulation of Part2 4


Eutectic Metal Mahfuzul Haque
17/04/2016

Section Standard-
Beam-12(Link DF) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:4000mm
Beam – Uniform C/S
Volume:0.00148621m^3
Mass Density:7700kg/m^3
Mass:11.4438kg
Weight:112.149N

Section Standard-
Beam-13(Link CE) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:4000mm
Beam – Uniform C/S
Volume:0.00148621m^3
Mass Density:7700kg/m^3
Mass:11.4438kg
Weight:112.149N

Section Standard-
Beam-14(Link BC) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:3000mm
Beam – Uniform C/S
Volume:0.00111465m^3
Mass Density:7700kg/m^3
Mass:8.58284kg
Weight:84.1118N

Section Standard-
Beam-15(Link KL) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:3000mm
Beam – Uniform C/S
Volume:0.00111465m^3
Mass Density:7700kg/m^3
Mass:8.58284kg
Weight:84.1118N

Section Standard-
Beam-16(Link AB) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:4000mm
Beam – Uniform C/S
Volume:0.00148621m^3
Mass Density:7700kg/m^3
Mass:11.4438kg
Weight:112.149N

Analyzed with SolidWorks Simulation Simulation of Part2 5


Eutectic Metal Mahfuzul Haque
17/04/2016

Section Standard-
Beam-17(Link GI) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:4000mm
Beam – Uniform C/S
Volume:0.00148621m^3
Mass Density:7700kg/m^3
Mass:11.4438kg
Weight:112.149N

Section Standard-
Beam-18(Link JK) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:4000mm
Beam – Uniform C/S
Volume:0.00148621m^3
Mass Density:7700kg/m^3
Mass:11.4438kg
Weight:112.149N

Section Standard-
Beam-19(Link DG) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:5000mm
Beam – Uniform C/S
Volume:0.00185776m^3
Mass Density:7700kg/m^3
Mass:14.3047kg
Weight:140.186N

Section Standard-
Beam-20(Link FH) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:4000mm
Beam – Uniform C/S
Volume:0.00148621m^3
Mass Density:7700kg/m^3
Mass:11.4438kg
Weight:112.149N

Section Standard-
Beam-21(Link HG) iso/rectangular tube/50 x 30
x 2.6
Section Area: 371.551in^2
Length:5000mm
Beam – Uniform C/S
Volume:0.00185776m^3
Mass Density:7700kg/m^3
Mass:14.3047kg
Weight:140.186N

Analyzed with SolidWorks Simulation Simulation of Part2 6


Eutectic Metal Mahfuzul Haque
17/04/2016

Study Properties
Study name Static 2
Analysis type Static
Mesh type Beam Mesh
Solver type Direct sparse solver
Inplane Effect: Off
Soft Spring: Off
Inertial Relief: Off
Incompatible bonding options Automatic
Large displacement Off
Compute free body forces On
Result folder SolidWorks document
(c:\users\mahfuz~1\appdata\local\temp)

Units
Unit system: SI (MKS)
Length/Displacement mm
Temperature Kelvin
Angular velocity Rad/sec
Pressure/Stress N/m^2

Analyzed with SolidWorks Simulation Simulation of Part2 7


Eutectic Metal Mahfuzul Haque
17/04/2016

Material Properties
Model Reference Properties Components
Name: Alloy Steel SolidBody 1(Link AC)(Part2),
Model type: Linear Elastic Isotropic SolidBody 2(Link BE)(Part2),
Default failure Max von Mises Stress SolidBody 3(Link GJ)(Part2),
criterion: SolidBody 4(Link BD)(Part2),
Yield strength: 6.20422e+008 N/m^2 SolidBody 5(Link EG)(Part2),
Tensile strength: 7.23826e+008 N/m^2 SolidBody 6(Link GK)(Part2),
Elastic modulus: 2.1e+011 N/m^2 SolidBody 7(Link FG)(Part2),
Poisson's ratio: 0.28 SolidBody 8(Link HI)(Part2),
Mass density: 7700 kg/m^3 SolidBody 9(Link JL)(Part2),
Shear modulus: 7.9e+010 N/m^2 SolidBody 10(Link DE)(Part2),
Thermal expansion 1.3e-005 /Kelvin SolidBody 11(Link IK)(Part2),
coefficient: SolidBody 12(Link DF)(Part2),
SolidBody 13(Link CE)(Part2),
SolidBody 14(Link BC)(Part2),
SolidBody 15(Link KL)(Part2),
SolidBody 16(Link AB)(Part2),
SolidBody 17(Link GI)(Part2),
SolidBody 18(Link JK)(Part2),
SolidBody 19(Link
DG)(Part2),
SolidBody 20(Link FH)(Part2),
SolidBody 21(Link HG)(Part2)
Curve Data:N/A

Analyzed with SolidWorks Simulation Simulation of Part2 8


Eutectic Metal Mahfuzul Haque
17/04/2016

Loads and Fixtures


Fixture name Fixture Image Fixture Details
Entities: 2 Joint(s)
Type: Fixed Geometry

Fixed-1

Load name Load Image Load Details


Entities: 1 plane(s), 3 Joint(s)
Reference: Front Plane
Type: Apply force
Values: ---, -15000, --- N
Force-1
Moments: ---, ---, --- N.m

Connector Definitions
No Data

Contact Information
No Data

Analyzed with SolidWorks Simulation Simulation of Part2 9


Eutectic Metal Mahfuzul Haque
17/04/2016

Mesh Information
Mesh type Beam Mesh

Mesh Information - Details


Total Nodes 1056
Total Elements 1044
Time to complete mesh(hh;mm;ss): 00:00:03
Computer name: MAH_HAWK

Sensor Details
No Data

Analyzed with SolidWorks Simulation Simulation of Part2 10


Eutectic Metal Mahfuzul Haque
17/04/2016

Resultant Forces
Reaction Forces
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N -0.00195313 45000 -5.68434e-014 45000

Reaction Moments
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N.m 4.34279e-006 7.72053e-006 33.1935 33.1935

Analyzed with SolidWorks Simulation Simulation of Part2 11


Eutectic Metal Mahfuzul Haque
17/04/2016

Beams
Beam Forces
Beam
Joints Axial(N) Shear1(N) Shear2(N) Moment1(N.m) Moment2(N.m) Torque(N.m)
Name
1 -21589.7 0.00014284 3.62032 -12.1831 0.00016281 -7.01385e-008
Beam-
-2.0926e-
1(Link AC) 2 21589.7 -3.62856 -17.1031 3.31696e-006 7.01409e-008
006
3.78468e-
1 -3382.39 0.309906 4.46399 -0.000180585 5.33319e-008
Beam- 005
2(Link BE) -5.04583e-
2 3382.39 -0.301303 -1.99157 0.000107379 -5.3349e-008
005
-5.41551e-
Beam- 1 -12714.9 -4.51003 -11.1931 -1.42985e-006 -9.22874e-007
007
3(Link GJ)
2 12714.9 5.4155e-007 4.51004 -10.6006 9.15804e-007 9.22874e-007
-5.00684e-
1 31514.7 -0.285115 5.44458 -1.61448e-006 -2.92953e-007
Beam- 007
4(Link BD) 5.00425e-
2 -31514.7 0.285115 -3.61161 6.24777e-007 2.92953e-007
007
-6.43131e-
1 -14565.2 -3.08854 11.2856 -1.56654e-007 5.65068e-007
Beam- 007
5(Link EG) 6.42678e-
2 14565.2 3.08854 8.57018 2.14743e-008 -5.65068e-007
007
-7.28849e-
1 -21170.9 0.472194 1.81181 9.72236e-005 1.18533e-007
Beam- 005
6(Link GK) -2.92033e-
2 21170.9 -0.503519 2.25314 -5.63738e-006 -1.18528e-007
006
3.10399e-
1 15000.7 2.83176 -6.44841 4.18778e-006 -1.84597e-007
Beam- 006
7(Link FG) -3.1039e-
2 -15000.7 -2.83176 -7.23542 9.12857e-008 1.84597e-007
006
3.78595e-
1 6609.4 1.06642 -1.77122 -3.28383e-007 4.83729e-007
Beam- 007
8(Link HI) -3.78595e-
2 -6609.4 -1.06642 -3.382 6.23985e-007 -4.83729e-007
007
1 -21183.6 5.0684e-006 1.89537 6.17404 -5.23286e-006 9.49777e-007
Beam-
-5.0682e-
9(Link JL) 2 21183.6 -1.89537 9.12455 -7.72966e-006 -9.49776e-007
006
2.00032e-
Beam- 1 -2024.48 2.27583 -4.84051 -1.69794e-007 5.60077e-007
006
10(Link
-2.00033e-
DE) 2 2024.48 -2.27583 -6.15691 2.78591e-006 -5.60077e-007
006
1.68518e-
Beam- 1 6611.83 1.36954 -3.31397 1.48205e-006 2.90022e-007
006
11(Link
-1.68584e-
IK) 2 -6611.83 -1.36954 -3.30403 8.94084e-007 -2.90021e-007
006

Analyzed with SolidWorks Simulation Simulation of Part2 12


Eutectic Metal Mahfuzul Haque
17/04/2016

-2.37866e-
Beam- 1 8816.42 -1.53277 6.08616 -3.82757e-006 -4.72553e-007
006
12(Link
2.37884e-
DF) 2 -8816.42 1.53277 3.76778 -8.02568e-007 4.72553e-007
006
-6.8961e-
Beam- 1 -17274.5 0.214702 3.09556 -3.00431e-006 -5.08603e-007
007
13(Link
6.89519e-
CE) 2 17274.5 -0.214702 -4.47585 1.38698e-006 5.08603e-007
007
3.14997e-
Beam- 1 12958.2 -3.89782 9.08599 2.48903e-006 -2.83588e-009
006
14(Link
-3.14991e-
BC) 2 -12958.2 3.89782 9.74931 3.97906e-006 2.83584e-009
006
-4.13656e-
Beam- 1 -19317.3 -0.466686 -3.51221 2.83133e-006 1.05359e-006
006
15(Link
4.13601e-
KL) 2 19317.3 0.466686 1.25705 3.90891e-006 -1.05359e-006
006
Beam- 1 34214 -1.449e-006 7.12929 -26.2408 -1.04513e-006 7.1405e-007
16(Link 1.44871e-
2 -34214 -7.12929 -19.5924 -5.14241e-006 -7.1405e-007
AB) 006
-1.34323e-
Beam- 1 0.493267 -1.49799 4.53193 -2.40421e-006 -7.9635e-007
006
17(Link
- 1.34323e-
GI) 2 1.49799 5.09843 5.36782e-008 7.9635e-007
0.493267 006
-5.41956e-
Beam- 1 -16937.7 -1.40425 4.45651 -5.73013e-006 -1.05496e-006
006
18(Link
5.42038e-
JK) 2 16937.7 1.40425 4.57123 -5.69171e-006 1.05496e-006
006
-
Beam- 1 28369.2 -0.696782 2.2886 -0.00013107 3.01591e-007
0.000115639
19(Link
-8.4761e-
DG) 2 -28369.2 0.705964 3.67617 0.000151779 -3.0157e-007
005
6.30519e-
Beam- 1 8811.81 -1.07251 3.47318 9.70825e-007 -5.34882e-008
007
20(Link
-6.30821e-
FH) 2 -8811.81 1.07251 3.42185 8.73696e-007 5.3488e-008
007
5.03633e-
Beam- 1 11012.7 0.0376499 0.477191 -2.36197e-005 4.77308e-007
006
21(Link
6.10506e-
HG) 2 -11012.7 -0.041469 -0.0410612 -9.35683e-007 -4.77302e-007
006

Beam Stresses
Beam Bending Bending Torsional Worst
Joints Axial(N/m^2)
Name Dir1(N/m^2) Dir2(N/m^2) (N/m^2) Case(N/m^2)
Beam- 1 5.81068e+007 3.52109e+006 35.0201 -0.0157871 6.16279e+007
1(Link AC) 2 5.81068e+007 -4.94307e+006 -0.71347 0.0157876 6.30498e+007
Beam- 1 -9.10341e+006 1.29016e+006 38.8434 0.0120042 1.03936e+007
2(Link BE) 2 -9.10341e+006 575596 23.0969 -0.012008 9.67903e+006
Beam- 1 -3.42211e+007 -3.23497e+006 0.307558 -0.207724 3.74561e+007

Analyzed with SolidWorks Simulation Simulation of Part2 13


Eutectic Metal Mahfuzul Haque
17/04/2016

3(Link GJ) 2 -3.42211e+007 3.06375e+006 0.196987 0.207724 3.72849e+007


Beam- 1 -8.48193e+007 -1.57357e+006 -0.347271 -0.0659389 8.63929e+007
4(Link BD) 2 -8.48193e+007 -1.04381e+006 -0.134388 0.065939 8.58631e+007
Beam- 1 3.92011e+007 -3.26171e+006 -0.0336958 0.127188 4.24628e+007
5(Link EG) 2 3.92011e+007 2.47691e+006 -0.00461907 -0.127188 4.1678e+007
Beam- 1 -5.69798e+007 523641 -20.9125 0.0266798 5.75034e+007
6(Link GK) 2 -5.69798e+007 -651192 -1.21259 -0.0266787 5.7631e+007
Beam- 1 -4.03733e+007 1.86369e+006 0.900782 -0.0415498 4.2237e+007
7(Link FG) 2 -4.03733e+007 -2.09115e+006 -0.0196353 0.0415498 4.24644e+007
Beam- 1 -1.77887e+007 511909 -0.0706344 0.10888 1.83006e+007
8(Link HI) 2 -1.77887e+007 -977449 -0.134218 -0.10888 1.87661e+007
Beam- 1 -5.7014e+007 1.78439e+006 1.12558 0.213779 5.87984e+007
9(Link JL) 2 -5.7014e+007 -2.63713e+006 -1.66263 -0.213779 5.96511e+007
Beam- 1 5.44872e+006 1.39898e+006 -0.0365222 0.126064 6.8477e+006
10(Link
2 5.44872e+006 -1.77944e+006 -0.599241 -0.126064 7.22816e+006
DE)
Beam- 1 -1.77952e+007 957789 0.318785 0.0652792 1.8753e+007
11(Link IK) 2 -1.77952e+007 -954915 -0.192315 -0.0652792 1.87501e+007
Beam- 1 -2.37287e+007 -1.75899e+006 -0.823301 -0.106364 2.54876e+007
12(Link
2 -2.37287e+007 1.08895e+006 0.17263 0.106364 2.48176e+007
DF)
Beam- 1 4.6493e+007 -894664 -0.646219 -0.114478 4.73876e+007
13(Link CE) 2 4.6493e+007 -1.29359e+006 -0.298335 0.114478 4.77866e+007
Beam- 1 -3.48758e+007 -2.62599e+006 0.535384 -0.000638311 3.75018e+007
14(Link
2 -3.48758e+007 2.8177e+006 -0.855885 0.000638303 3.76935e+007
BC)
Beam- 1 -5.19909e+007 -1.01508e+006 -0.609012 0.237146 5.3006e+007
15(Link KL) 2 -5.19909e+007 -363307 0.840797 -0.237146 5.23542e+007
Beam- 1 -9.20841e+007 7.58398e+006 -0.224805 0.160721 9.96681e+007
16(Link
2 -9.20841e+007 -5.66251e+006 1.10612 -0.160721 9.77467e+007
AB)
Beam- 1 -1327.59 -1.3098e+006 -0.517139 -0.179246 1.31113e+006
17(Link GI) 2 -1327.59 1.47353e+006 -0.0115461 0.179246 1.47485e+006
Beam- 1 4.55864e+007 -1.288e+006 -1.23254 -0.237455 4.68744e+007
18(Link JK) 2 4.55864e+007 1.32116e+006 1.22427 0.237455 4.69076e+007
Beam- 1 -7.63533e+007 -661440 -28.1929 0.0678834 7.70147e+007
19(Link
2 -7.63533e+007 1.06247e+006 -32.6472 -0.0678785 7.74158e+007
DG)
Beam- 1 -2.37163e+007 -1.0038e+006 0.208822 -0.0120393 2.47201e+007
20(Link
2 -2.37163e+007 988968 -0.18793 0.0120393 2.47052e+007
FH)
Beam- 1 2.96397e+007 137915 5.08053 0.107434 2.97776e+007
21(Link
2 2.96397e+007 11867.3 -0.201263 -0.107433 2.96515e+007
HG)

Analyzed with SolidWorks Simulation Simulation of Part2 14


Eutectic Metal Mahfuzul Haque
17/04/2016

Study Results

Name Type Min Max


Stress1 TXY: Shear in Y Dir. on YZ 20925 N/m^2 9.96681e+007 N/m^2
Plane Element: 792 Element: 719

Part2-Static 2-Stress-Stress1

Name Type Min Max


Displacement1 URES: Resultant Displacement 0 mm 10.1653 mm
Node: 64 Node: 81

Analyzed with SolidWorks Simulation Simulation of Part2 15


Eutectic Metal Mahfuzul Haque
17/04/2016

Part2-Static 2-Displacement-Displacement1

Conclusion

Analyzed with SolidWorks Simulation Simulation of Part2 16

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