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RADIOGRAPIDC
TESTING
II
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r RUANE & T P O'NEILL
Table of Contents
I RADIOGRAPHIC TESTING-OVERVIEW '" I
1.1 Principles I
1.2 Radiographic quality I
1.3 X-radiography versus gamma radiography I
1.4 Capabilities and limitations of radiography I
3 RADIOGRAPHIC FILM 7
3.1· The make-up of a radiographic film 7
3.2 Film types 8
3.3 Film speed 8
4 INTENSIFYING SCREENS 9
4.1 Lead screens 9
4.2 Fluorescent (salt) screens 9
4.3 Fluorometallic screens .. 10
4.4 Comparison of intensifying screens 10
5 IMAGE FORMATION II
6 FILM PROCESSING II
6.1 General I1
6.2 Developer I1
6.3 Stopbath :................ 12
6.4 Fixer 12
6.5 Final wash 13
6.6 Wetting agent 13
6.7 Drying the film 13
7 RADIOGRAPHIC QUALITY 13
7.1 General 13
7.2 Density 7 14
7.2.1 General ; 14
7.2.2 Measuring density 14
7.2.3 Lack of density-causes 14
7.2.4 Excessive density-causes 15
7.3 Radiographic contrast 15
7.3.1 General 15
7.3.2 Measuring radiographic contrast 16
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1 RADIOGRAPHIC TESTING-"OVERVIEW
1.1 Principles
Radiographyiscaniedoutusing x-ray machines oranificial gamma sources (radio-isotopes).
X-rays or gamma rays pass through the object to be radiographed and record an image on a
radiographic film on the opposite side. The radiation' reaching the film will be determined
by the objects thickness and density, e.g. lack of root penetration in a weld will increase the
amount of radiation falling on the film in that area due to a reduction in thickness.
It is the wavelength of the radiation which governs its penetrating power; this is governed
by the kilovoltage (kV) I when using x-rays, and isotope type with gamma raysI. The intensity
of the radiation is governed by milli-amperage (mA) when using x-rays, and by the acrivity
of the isotope type with gamma'. "
When the film is processed a negative is produced. The thin areas of an object will be darker
than the thicker areas, therefore most weld defects will show up dark in relation to the
sWTOunding areas, exceptions are excess weld metal, spatter, copper inclusions and tungsten
inclusions.
1.2 Radiographic quality
An overall assessment of radiographic quality is made by the use of image quality indicarors
(lQl's)-these usually consist of seven thin wires decreasing in thickness. They are
pre-placed on the weld being examined and therefore show on the radiographic film. The
more wires visible the better the sensirivity.
The density-degree of blackness-of a radiograph is also measured to ensure it lies within
a specified range for optimum quality.
1.3 X-radiography versus gamma radiography
X-radiography requires bulky and expensive machinery in comparison with gamma
radiography, but x-radiography generally produces better quality radiographs and is safer.
X-ray machines can be switched on and off, unlike gamma sources.
1.4 Capabilities and limitations of radiography
A major advantage of radiographic testing is that a permanent record is produced, i.e. the
radiograph.
A major limitation of radiography is that it will only detect defects which have significant
depth in relation to the axis of the x-ray beam', i.e. radiography will not usually detect plate
laminations, lack of inter-run fusion or cracks perpendicular to the x-ray beam.
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Ionising radiation causes. the chargi,!g. of p~c~es. i.e. the fotmation of i~ns. in a medium
such as air or radiographIc film. IOnJsmg radianon may be electromagnenc or corpuscular
energy.
The two types of radiation we are mainly concerned with in industrial radiography are x-rays
and gamma rays'.
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X-rays and gamma rays. like all types of electromagnetic radiation. are emitted in minute
energy packets known as phatons or quanta; x-rays and gamma rays only differ in their
source of production.
2.2 Properties of x-rays and gamma rays
Both x-rays and gamma rays have the following properties:
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I. They have no effect on the human senses.
2. They have adverse effects on the body tissue and blood.
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3. They penetrate matter.
4. They move in straight lines.
5. They are pan of the electromagnetic specnurn and therefore travel at the speed of
light - 3 X 108 ms· l • . .
6. They obey the inverse square law.
7. They ionise gases.
8. They may be scattered.
9. They effect photographic emulsion.
10. They make certain materials fluoresce.
11. They may be refracted. diffracted and polarized.
1 Other ronns or radiation are also involved in producing an image on radiographic film.
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I A rndioaetive isotope is an unstable state of a chemical elemenl which has a differenl mass 10 the nonnal stale
of Ihe sam~ elemenL
2 The anode is sometimes referred 10 as Ihe anli-calhod~.
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Because of the high amount of heat energy produced, the anode is made from copper to
conduct the heat away. But, copper has a low melting point, so to prevent the copper melting,
a slip of metal with a high melting point is recessed into the anode at the point which is struck
by the electron beam.
This slip of metal also serves another purpose, because, the higher the atomic number of the
element struck by electrons, the greaterwill be the intensity and energy ofthe x-rays produced.
This slip of metal, or target, is usually made of rungsten because of its high melting point of
3370'C, and its high atomic number of 74.
The area on the target which is struck by the electrons is called the focal spot; this area should
be large enough to avoid local overheating, although from the radiographic image quality
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point of view, the focal spot should be as small as possible to provide good definition
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(sharpness) on the radiograph.
Additional cooling is required to cool the anode; gas, oil or water normally being employed
for this purpose.
The cooling system and the insen are contained together in an earthed, lead lined container,
the complete unit commonly being referred to as the x-ray tubehead. The rubehead is
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controlled from the control panel.
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The three controls that govern a radiographic exposure using x-rays are the timer, the rnA
control and the kV control.
2.6.1 Timer
The timer is usually calibrated in minutes. The exposure time for an exposure is preset;
when the equipment is activated, the timer counts down from the preset value. The
exposure time will partially govern how much radiation is going to reach the film.
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The kV meters on the control panels for conventional x-ray equipment arepeakkV values .J
measured across the tube. i.e. between the cathode and the anode. The maximum kV
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which can be used is primarily governed by the tubehead; typical maximum values are
200 kV,250 kV and 300 kV. The value required fora specific exposure is usually preset
on the panel.
2.7 Comparison of x and gamma rays for industrial radiography
2.7.1 Safety
Using x-ray machines is normally safer than using gamma sources because x-ray.
machines may be switched off like a light bulb. whereas there is a constant emission of
radiation with a gamma source. Gamma sources must always be returned to their shielding I
containers when not in use.
2.7.2 Quality of radiographic images
Assuming variables such as test material thickness, film type etc. remains constant. x-rays
produced by conventional x-ray equipment. say up to 300 kV, produce better quality
radiographic images than 1r192 or Co6O isotopes, because these x-rays have longer
wavelengths than the gamma sources.
Ytterbium 169 (Yb169) may produce radiographs comparable to those produced by using
x-rays.
2.7.3 Handling
Gamma sources are easier to handle in comparison with bulky and fragile x-ray
equipment. The size also allows for gamma sources to be used in difficult and inaccessible
areas for x-ray machines, e.g. on pipe racks.
2.7.4 Cost
Gamma sources and containers are much cheaper than x-ray equipment.
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2.7.5 Versatility
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The intensity and wavelengths of x-rays can be adjusted from the x-ray control panel.
The intensity and wavelengths of gamma radiation cannot be adjusted, although the
intensity (activity) reduces with time-see half-lives.
Certain gamma sources have a very high penetrating power which enables them to be
used on very thick material. e.g. 150 mm steel. Most conventional x-ray machines will
not penetrate more than 50 mm of steel although there are huge x-ray machines, e.g. the
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linear acceleraror and the berarron which can produce radiation of a wavelength which
can penetrate as much as. and usually more than, gamma radiation.
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3 RADIOGRAPHIC FILM
3.1 The make-up ora radiographic film
Radiographic film is uSually made up ofseven layer.;: a central base layer and three coatings
on either side consisting of a subbing layer; emulsion and supercoat.
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) Base
The physical characteristics of emulsion do not allow it to be used by itself without suppon,
therefore it is applied to a substrate known as the base. The base must be transparent·,
chemically inert and must not be susceptible to expansion and contraction. Glass is an ideal
substrate to meet these requirements, butfor applications where the objects to be radiographed
are curved, e.g. on pipes, it is necessary for a flexible base to be used. Polyester and cellulose
uiacetate, although not quite as stable as glass, are widely employed for such applications.
Subbing layer (substratum)
The subbing layers adhere the emulsion to the base; the material employed for this is gelatine
plus a base solvenL
Emulsion ,
The layer.; of primary importance are the two emulsion layers. These layers consist of
millions ofsilver halide crystals-usually silver bromide; the sizes of the crystals are usually
between 0.1 and 1.0 micrometreS (J.UIl) and are suspended in a gelatine binding medium.
Film emulsion is produced by mixing solutions of silver nitrate and salts, such as potaSsium
bromide, with a solution of gelatine. The rate and temperature of mixing governs the grain
size; rapid mixing at low temperature produces the finest grain structure, whereas slow
mixing at high temperature produces emulsions with larger grains. When large grain
structures are required, to produce a fast emulsion, some silver iodide is usually included in
the formula.
The sizes of these crystals and the disuibution, effect the final radiographic
quality/appeamnce;:thelarger the crystal size the greater the sensitivity to radiation. Various
shapes of crystals exist, but these shapes have virtually no effect on the final image.
The reason for two layers of emulsion is to give a faster film speed, i.e. the radiographs can
be produced quicker, and higher radiographic contrast.
Supercool (anli-abrasion layer)
Radiographic c;:rinJlsion is susceptible to mechanical and chemical damage, so to prevent, or
al least reduce this, the emulsio,n is coated with a layer of hardened gelatine.
Although the supercoat offers some protection against chemical attack, e.g. oil from the skin
during handling, it must allow for chemical reactions to take place in the processing tanks.
1 In practice lhe base will not be t013l1y transparent and lhercforc will possess some photographic density.
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3.2 Film types
Radiographic film may be graded in tenns of grain size or speed.: J
• Ultra fine grain-exceptional radiographic quality but very slow speed.
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Fine grain-slow speed.
Medium grain-medium speed.
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• Coarse grain-poor radiographic quality but fast speed.
Radiographic films are also divided into two types: direct-type or salt screen type.
Direct-type films are intended for direct exposure to gamma or x~rays or for exposure using
lead intensifying screens. Some of these fl1ms may be suitable for use with f1uorometallic ,',
or salt (fluorescent) intensifying screens. i
Salt screen type films are designed to be used exclusively with salt (fluorescent) intensifying r
screens. They are able to produce radiographs with minimum exposure and are widely used
in medical radiography. l,
3.3 Film speed
A film factor is a number which relates to the speed of a particular filin and is obtained from
a films characteristic curve; see Appendix C.
The SCRATA scale is a scale often used for film factors; the smaller the film factor the faster
the film. Film manufacturers may have their own scale which may work in the same or
opposite way to the SCRATA scale.
Example to the SCRATA scale:
A film with a factor of 10 will be twice as fast compared to a film with a factor of 20.
This means to say of the film with a factor of 20 took fOUT minutes to expose. then the
film with a factor of 10 will require two minutes to give the same density.
Types of film with their corresponding SCRATA film factors:
I The Ienninology used for grain size and speed can be misleading. The terms used are usually relative. e.g. a
fine grain film may be considered to be fast or slow depending on what it is being compared againsL
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4 INTENSIFYING SCREENS
4.1 General
A radiographic film is normally sandwiched between two intensifying screens when exposed
to x-rays or gamma rays. Intensifying screens have an extra photographic effect on the
emulsion thereby reducing the exposure needed to attain the required density.
There are three main types of intensifying screens:
I. Lead screens'. Y.
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2. Auorescent (salt) screens.
3. Auorometallic screens.
Close contact between screens and film is essential in order to obtain sharp images. Screens
must be kept free from dust and scratches. if this is not done they may be seen on the
radiographic image-especially in the case of fluorometallic and fluorescent screens.
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There are two types of fluorescent screen:
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High definition (fine grain) screens
2.
High speed or rapid screens
The intensification action of high speed screens is at least twice that of the high definition
screens.
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A radiograph obtained using fluorescent screens will ,have lower definition compared to a
radiograph taken using lead screens or no screens, and the image produced has a grainy
appearance due 10 Ihe screens salt grains.
Because of the resulting loss of image quality, fluorescent screens are only used where
essential. to avoid excessively long exposure times, e.g. on thick walled specimens. .
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4.4 Fluorometallic screens
Fluoromelallic screens are a combination of a salt screen and a lead screen; they are made
up of from a base card, a lead layer, a salt layer (calcium tungslate) and a thin protective
layer.
There is more than one Iype of f1uoromelallic screen:
Type I-for x-rays up to 300 kY.
Type 2-for x-rays 300-1000 kY, Ir 192.
Type 3-for Co60.
Providing Ihe correCI type of f1uorometallic screen and film are used with the range of
radiation being used. subslanlial reductions in exposure time or kY can be achieved. Because
the lead layer will partially filter out scatter radiation, the image produced on the radiograph
will be better than one obtained using fluorescent screens. but the image will still retain a
grainy appearance due to the salt crystals.
These screens are nOI commonly used due to high cost. Their application is similar to those
applications where fluorescent screens may be used, i.e. on thick walled specimens.
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Order
of speed
3
Intensification
, factor l
2-3
How intensification
is achieved
t The intensification faclOr relates to lhe reduction in exposure time. e.g. an intensification faclOr of 3 will
reduce exposure from say six minutes to two minutes.
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5 IMAGE FORMATION
When radiation passes through an object it is differentially absorbed depending upon the
thickness and any differing material densities. The radiation finally emerging at the film side
of the object will largely detennine the final characteristics of the radiograph.
The ponionsofradiographic falm which receive sufficientquantities ofactinic radiation I undergo
minute changes. These changes are so small they are invisible to the naked eye and also invisible
when using conventional microscopes; this hidden image is known as the larem image. The
latent image can be defmed as the hidden image on a radiographic film after exposure to actinic
radiation but before developmenL .
Therefore, radiation alone does not convert a radiographic film into a visible readable image.
The sequence of processes to attain a radiographic image are as follows:
1. The silver halide.crystals·which have absorbed a sufficient quantity of radiation are
partially converted into.metallic silver-this is the latent image.
2. The affected crystals are then essentially amplified by the developer; the developer .'
6 FILM PROCESSING
6.1 General
Film processing may be carried out manually or by using automatic film processors.
Manual falm processing takes place in a darkroom under the illumination of sajelighzs which
usually consist of ordinary light bulbs behind orange filters. Other colours for filters exist,
but the colour chosen must emit light of a wavelength which does not detrimentally affect
the emulsion.
The darkroom should preferably be divided into twO sides, a dry side for loading and
unloading of cassettes and a wet side for processing; this is SO the films are not splashed
prior to developmenL The wet side of the darkroom will usually have five tanks arranged
in the following sequence:
L Developer tank.
2. Stopbath or rinse tank.
3. FIXer tank.
4. Fmal wash tank.
5. Wetting agent tank.
When the exposed film has been unloaded from its cassette, it is placed into aframe, or spiral
if its a long film, and placed into the developer.
6.2 Developer
Developer is usually supplied as a liquid concentrate and is to be diluted with water at a ratio
governed by the manufacturers instructions, e.g. 1 part developer to 4 parts water.
DevelOPEr temperature'should be in accordance with the manufacturers recommendations
or specification,1JUt is typically 2O·±1·C. Development time is again dependant upon the
manufacturers recommendations or specification; for manual processing developing time is
typically between four and five minutes. The time should be taken from when the film hilS
the developer with a suitable darkroom timer. Once the film is in the developer it is agitated
for approximately 20 seconds and then agitated approximately every 45 seconds thereafter.
Agitation allows for fresh developer to flow over the film and prevents the possibility of
I Actinic radiation, in this context, is thai which will affect the film emulsion, i.e. fonn a Iatenl image.
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bromide streaking; agitation also cuts down development time. The frames or spirals should
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be tapped against the tanks to prevents any air bubbles settling on the film which can cause
light spots on the finished radiograph.
Developer is made up as follows:
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Accelerator A chemical which gives an alkaline Borax.
reaction which speeds up Sodium carbonate.
developmenL Sodium hydroxide.
Preservative Prevents oxidation of the developer. Sodium sulphate.
Replenishment
The activity of the developer gradually decreases with use and age. Replenishment ensures
that the activity of the developer and the developing time required remains constant
throughout the useful life of the developer. WhetJ approximately I m2 of f1lm has been
developed, about 400 ml (2 cups) of replenisher -needs to be added. After continuous
replenishment the quality of the image will be affected and the developer will have to be
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changed. A common guide for the remixing time is when the replenisher added exceeds
twice the volume of the original developer.
6.3 Stopbath
The stopbath may be:
• An acid stopbath.
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The futer contains chemicals. e.g. ammonium or sodium thiosulphate, which conven the
unwanted unexposed, and therefore undeveloped, halides into water soluble compounds;
they are then readily dissolved or removed at the final wash stage.
The films must be agitated in the fixer. failing to do so may result in light spots on the film.
The fIXing time is twice the time it takes for tb,e image to clear, e.g. if the milky image
disappears in 3 minutes, after looking under the illumination of the safe lights. the films are
returned to the fixing tank for another 3 minutes. i.e. total fixing time 6 minutes. When the
fixer becomes exhausted-guideline: when the fixing time is over 10 minutes-the fixer
should be replaced; fixers are not usually replenished. Theexhausted fixer is retained because
silver may be reclaimed via electrolysis methods.
7.2 Density
7.2.1 General
The density of a radiograph relates its degree of blackness.
A high density or dark area absorbs more light than a low density or light area. The
greater the amount of black metallic silver grains present in an area on a radiograph. the
more light is absorbed and the denser the area appears.
More radiation passes through the thinner sections of a specimen. e.g. areas where crac~
. or lack of fusion are present, therefore these areas will eventually show up on the
radiograph as dense areas.
7.2.2 Measuring density
Density on a processed radiograph is measured using an instrumentcalled a densitometer,
this compares the incident light with the transmitted light and expresses the result as a
logarithmic ratio. incident light is light from the viewer; transmitted light is light
transmitted through a film when the film is on the viewer\.
incident light
Density = Log\. transmitted light
If the incident light was 316 times greater than the transmi~ted light:
316
Density =Log,. 1
Density = 2.5 J
Note: If the transmitted light was 1110th of incident light D = 1.0. if it was III QOth
D = 2.0, 1/IOOOth D =3.0 etc..
Before use. densitometers should be calibrated using a calibrated density strip-a strip
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of film containing known densities-on the same viewer which is to be used for
interpreting the radiograph.
The minimum density. in the area of interest, i.e. the weld, required by specifications is
typically betweenLS and 2.5: However. this is not always practical to determine when
the area of interest has many thickness changes and therefore density changes-as is the
case with certain types of m.m.a. welds. In this situation the specification may specify
that the density-is to be measured immediately adjacent to the weld reinforcement
The maximum density stated in a specification will typically be 3.0 or 3.5.
I The viewer mUSI be capable of white Iighl intensities suilable for viewing radiographs up 10 !he maximum
perm issible densilies.
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7.4 Definition
7.4.1 General
Radiographic definition is the degree ofsharpness at the boundariesofdensity fields.
There are many factors that govern the final definition on a radiograph. including the
geometry of the set-up during exposure and the film type used. Perfect definition can
never be obtained due to the existence of penumbra and the films inherenr unsharpness.
where:
d is the width of the wire
a is the spacing between the two wires
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Note: Type III I.Q.l.s are placed in the centre of the film adjacent to the weld.
Penumbra =si::.ze::...=:of!-=..:so:..:ur~ce=--:-x..:.o-".f,-:d::..:.
:.:
!J.d. -o.f.d.
The maximum penumbra allowed on radiographs is specified in eenain standards. In I
contractual situations where the standards do not quote maximum penumbra values, they
may be agreed with the client; a maximum penumbra of 0.25 rom is often used.
The as 2910 does not quote a maximum penumbra value. but recommends that the
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penumbra levels do not exceed the maximum levels specified for inherent unsharpness.
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The minimum f.f.d/s.f.d. charts in as 2910 are primarily based on penumbra
considerations. i.e. if these charts are being adhered to the penumbra is considered to be I 'f
acceptable. ,
7.5 Fog
7.s.1 General
Fog is unwanted density on a radiograph and may be sub-divided into the following
terms:
o Grey fog-often simply termed fog.
o Yellow fog.
o Dichroic fog-greenish colour by reflected light, pink via transmitted light.
o Mottled fog.
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7.6 Artifacts
7.6.1 General
An artifact is a spurious indication on the radiographic image, e.g. a fault in or on the
film usually caused by mishandling or incorrect developing. An artifact may appear to
be a defect in the weld or parent material; an artifact may also mask a fault in the weld.
therefore, it is essential that artifacts should be avoided.
7.6.3 Reticulation
Reticulation is a net like structure appearing in the emulsion due to rupture caused by ;'
excessive temperature differences between the processing tanks. It is a rare artifact
nowadays to to the flexible/plastic nature of modem day emulsions.
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7.7 Sensitivity
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7.7.1 General
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The tenn sensitivity, when used in its general sense, is an overall assessment of quality
which relates to the radiographic technique's ability to detect fine defects on a
radiograph.
The sensitivity associated with a radiograph is directly affected by the radiographic
contrast and definition. therefore all those factors which affect contrast and definition
will also affect the sensitivity.
1 Sometimes the minimum nwnbet of wires which have 10 be visible on the radiogrnph is specified instead.
2 Although it is desirable for the IQI and the specimen 10 be of the same material, it is not always possible or
practicable to accomplish due 10 lack of availability. For leSt specimens made from alloyed elements, the IQl
material chosen should have similar radiation absorptionllransmission properties 10 the leSt specimen.
3 BS 2910 calls for four IQl's placed at the 3, 6, 9, and 12 o'clock positions.
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"For a multiple exposure technique two I.Q.Ls must be used, one at each end of the
film within 25 mmofthediagnostic film length, with the thinnest wire facing towards
the outside". Reason: the outside/end of a film on a multiple exposure shot is the
least sensitive area due to fade off.
8 RADIOGRAPHIC TECHNIQUES
8.1 General
Radiographic techniques for welds on steel are listed in BS 2910-Radiographic
examinarion of fusion welded circumferential butt joints in steel and
BS 2600-Radiographic examination offusion welded burt joints in steel.
The radiographic examination of a plate weld would result in a single wall. single image
technique being used; however. there are essentially four ways to radiograph a girth/pipe
weld: .
1. Single wall. single image (SWSI)-film inside, source outside.
2. Single wall. single image (SWSI)-film outside, source inside (internal exposure.
usually full panoramic).
3. Douj>lo wall. single image (DWSI)-film outside. source outside (external
exposure).
4. Double wall. double image (DWDI)-film outside. source outside (elliptical
exposure).
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The panoramic technique is usually the preferred technique if the equipment is available.
access pennits and the minimum f.f.d. requirements are meL This is due to the fact that the .J
entire weld can be examined in one exposure. and good sensitivity can be achieved because
of a lower level of scatter and kV in comparison with a double walled exposure.
8.4 DWSI
This technique is commonly applied to all welds where the use of a panoramic technique is
not possible or practicable, e.g. on small diameter pipe welds.
For standard exposures on any diameter of pipe weld, the radiation beam is positioned at
approximately 85" to the weld face and film. With this technique the radiation beam cannot
be positioned at normal incidence to the weld portion being examined because the weld on
the radiation source side will superimpose over the film side weld resulting in a reshoorable
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radiograph. This problem mainly applies when using x-ray lUbeS; the x-ray lUbe must be
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moved approximately 60 mm to the side of the weld, so the central line of the x-ray beam
shoots past the tube side weld resulting in a diagnostic image of the film side weld. Care
must also be taken to ensure that the number tape on the source side does not interfere with
the image, Le. shoot through from the opposite side of the weld to that which the. number
tape is positioned.
The required minimum number of exposures to cover the full circumference of the weld
depends on the wall thickness, pipe diameter and f.f.d.; see table in BS 2910.
8.5 DWDl
This technique is only applied to welds on pipe or fittings 90 mm diameter or below.
The· film cassettes are not bent around the pipe circumference unlike with the other
techniques; flat cassettes are used which are usually offset to the weld to recotd an elliptical
image, purposely produced by offsetting the focal spot at least one fifth of the f.f.d.. From
the elliptical [mage of the weld, the tube side weld is interpreted as well as the film side
weld.
A minimum of three exposures are usually required, offset by lZO" to each other; this results
in a total ofsix interpretable areas on the radiograph which should cover the full circumference
of the weld.
Note: On small bore pipework, it is sometimes permitted by specification or client for the
radiation to pass through the centre of the weld at normal incidence to the pipe; this will
produce a radiograph with the tube side weld superimposed over the film side weld.
e lAp' 92 22
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r RUANE &: T P O'NEILL
9 DETERMINAnON OF EXPOSURE
9.1 General
Many factors govern the final qUality] of a radiographic image; all these factors must be
considered and controlled in order to meet with a specifications requirements.
The time to use for an exposure is only one factor to consider for an exposure. but it is this
factor which changes most often. Gammaexposure times are usually calculated from special
slide rules. usually referred to as gamma exposure calculators. these take into consideration
the following:
a. Film density to be achieved.
b. Source type.
c. Activity of source.
d. Film speed.
e. Source to film distance.
f. Material type.
g. Material thickness.
...
1 The parallax technique is sometimes referred to as lhe tubl! shift ml!thod when an x·tay tube is used.
2 A formula or a special graph may be used to determine defect deplh.
3 Quality is referring to density. conuast and definition.
e 20 Feh 92
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r RUANE & T P O'NEILL '.
When using x-ray equipment, the determination ofexposure is less straightforward. This is
because the wavelength and intensity of radiation may be adjusted. and different machines
produce different quantities and qualities of x-radiation even though they may be operated
on the same panel settings. The following methods are used to detennine correct exposures
when using x-ray equipment:
I ,
a. By reference to previous exposure records.
b. By trial and error-resr shors.
c. A combination of the above.
d. By using exposure charts.
I
9.2 Considerations for exposures
9.2.1 Wavelength of radiation
I
The wavelength of radiation used will affect the density. contraSt and definition of a
radiographic image.
X-ray equipment-The lower the kV used to penetrate the specimen. the higher will
be the contraSt, but enough kV must be used to keep the exposure time reasonable.
Gamma isotopes-Different radioactive isotopes produce different wavelengths of
gamma radiation. e.g. Co6O produces shorter wavelength radiation than Irl92 and is
therefore more penetrating. but a radiograph produced on the same specimen using Co60
will have lower contrast and definition.
9.2.2 intensity of radiation and exposure time
The intensity' of the radiation reaching the film and exposure time will affect the density
of the image'.
Radiation intensity and exposure time are related. Exposure time is proportional to the
intensity of radiation; this relationship is known as the reciprocity law:
Exposure = rime x inrensity
X.rayequipment-Ifyou had an exposure of say 4 minutes and 3 mAo then 4 x 3 = 12, J
therefore you would be using 12 mA-mins. You could also use 3 minutes and 4 mA to
I
.,
give you the same amount of exposure because 3 x 4 = 12. or 1 minute 12 mAo
1 x 12 = 12. or 2 minutes 6 mAo 2 x 6 = 12 etc.; all these give you the same amount of
exposure.
The higher the mA setting on the control panel. the greater the intensity of radiation
produced. and therefore the darker ,the image will be. unless the time is reduced to
compensate.
Gamma isotopes-If you had an exposure ,of say 5 minutes using an isotope with an
activity of 4 curies. then 5 x 4 = 20. therefore you would be using 20 Ci-mins.
The higher the acrivity of the isotope used. the greater the intensity of radiation produced.
and therefore the darker the image will be. unless the time is reduced to compensate.
1:\20 Feh 92
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RUANE &; T P O'NEILL
Filter types and thicknesses also differ between x-ray tubes. Filters are used to cut out
secondary radiation to provide a more homogeneous x-ray beam with lower resultant
scatter levels. Filters affect the exposure time. e.g. an x-ray tube with a thick filter will
require more exposure than an x-ray tube with a thinner filter.
9.2.6 F.f.dis.f.d
The greater the f.f.d./s.f.d. the smaller the penumbra. therefore the better the radiographic
definition. But. x-rays and gamma rays obey the inverse square law. The inverse square
law states:
"At twice the distance from the source. the same radiation covers four times the area
but the intensity of radiation is four times less. At four times the distance from the
source the same radiation covers sixteen times the area but the intensity of the
radiation is sixteen times less. etc.".
Therefore. with regard to exposure. the greater the f.f.d./s.f.d. the greater the exposure
should be to attain a given density.
The inverse square law can be shown mathematically in relation to intensity:
11 D22
/2 =Dl 2
/ =intensity
D = distance
The following formula. based on the inverse square law. can be used to determine new
exposures when the f.f.d./s.f.d. changes:
New Distance 2 x Old Exposure
New Exposure Old Dist(lnce 2
~ I Apr 92
25
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r RUANE & T PO'NEIlJ..
Each chan must show !he variables to which !he chan is applicable to:
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a. Type of x-ray set.
b. Film density. ...,
c. Film type.
d. Intensifying screens
e. Focus to film distance.
f. Development conditions.
g. Material tested.
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APPENDIX 8 seATIER
When radiographic exposures are being made, some of the radiation scatters in all directions by
the atoms which fonn the object. This scatter results in an overall fogging of the film and reduces
the contraSt and sharpness of the radiographic image. The thicker the object being radiographed.
the greater the amount of scatter.
Funhennore. the ground. a wall. or another object close to the object being radiographed which
is struck by the radiation, will partially reflect the rays in the fonn of back scatter, this is also
liable to fog the film.
Scatter radiation is less penetrating than primary radiation from which it is derived. Because
scatter rays have a relatively long wavelength, they can be intercepted by a sheet of lead; this
is one reason for using lead screens. although heavier filters may also be needed if the scatter
is heavy.
..,
29
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r RUANE &. T P O'NEILL
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I RUANE &: T P O'NEILL
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.
A characteristic curve is a curve on a graph produced for a particular film which shows the
relationship between different exposures applied and the resulting densities.
A characteristic curve will show that the density does not always vary in the same proportion
I ,
as the applied exposure.
A curve is produced by applying increasing exposures to adjacent areas of a strip of film. After
development, the densities are measured with a densitometer and then plotted on a graph against
I
the corresponding exposures. Both the vertical axis (density) and horizontal axis (exposure)
are calibrated in a logarithmic scale (log,oE); this method is the most practical method for the
size and interpretation of a curve. When the points obtained are joined together a curve will be I
produced. .,
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If characteristic curves..of various films were superimposed on one graph, it will be seen that
the faster films lie closer to the left vertical axis. because faster films attain density at lower
exposures. Therefore. it should be appreciated that it is possible to obtain the reiativefilmfactors
from the characteristic curves of films. .
The highest film contrast of a given film lies on the straight line portion of its characteristic
curve. this indicates the density range to work with to attain optimum contrast. Also. the steeper
the gradient of the straight line ponion the higher the film contraSt.
30
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I RUANE &. T P O'NEIlL
4. Ensure that the weld locations are identified, e.g. has the correct number rape been
) used.
.J 6. Check the radiograph to determine if any obstruction between the source of radiation
and the.fllm,interferes-··with·.interpretation, e.g. lead numbers.
8. Check the parent material on the radiograph for arc strikes, hard stamping, gouges.
minimum seam offset etc.• when applicable.
9. Check the weld on the radiograph for defects, stating type and region.
~
10. State action to be taken. e.g. accept the radiograph and weld. reshoot. repair. remove
the entire weld. visual check. grind and investigate, MPI check. ultrasonic check.
co 20 Fch 97. 31
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RUANE 8r. T P O'NEll
32
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I RUANE &: T P O'NEILL •
1 To/al Qualiry Management (TQM) is a concept adopted by some companies which applies quality assul1mcc
philosophy w all areas within a company, whether they are deemed w have a direct affect On quality or DOL
2 This philosophy has been taken rrom J M Jwan
e 20 F<b92 33
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3. The two most common causes for excessively high-density radiographs are:
A. insufficient washing and overdevelopmenL
B. contaminated fixer and insufficient washing.
~ overexposure and contaminated fixer. 4 - "J(" rMm .J 20°C
~ overexposure and overdevelopment. 0.(,
.!u contrasL
~ unsharpness.
C. reticulation.
D. density.
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D· 75 days.
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r 15. In~' er to increase the intensity of x-radiation: .
the'lUbe cum:nt should be increased· .
. the lUbe current should be decreased. .~ ,.' ,".- '.
C. the test specimen should be moved funher from the rdnf.
D. a lower Idlovoltage should be applied to the lUbe.
16. Excessive exposure of film to light prior to development of the film will most likely result
in:
a( a fogged film.
V poor definition.
C. streaks.
D. yellow stain.
17. White crescent-shaped marks on an exposed x-ray film will most likely result jr(: Fro'" •
18. Reti~ulation resulting in a puckered or netlike film surface is probably caused by:
AI crimping film after exposure.
q) sudden extreme temperature change while processing.
c:::. water or developer on unprocessed f11m.
D. excessive object-to-fllm distance.
19. If an exposure time of 60 seconds was necessary using a 4-metre source-to-film distance for
a particular exposure. what time would be necessary if a 2-metre source-to-rdm distance is
used and all other variables remain the same?
B., 15 seconds.
A.
~
secOnds.
120
30
seconds.
'D.. 240 seconds.
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A penetrameter on the film side of the object is used to indicate:
20.
A. the size of discontinuities in apan.
B. the density of the film.
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the amount of mm contraSt.
~ the quality of the radiographic technique.
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, " both A and B are reasons for using lead foil screens.
. neither A nor B are reasons for using lead foil screens.
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I 30. With a given exposure time and Idlovoltage. a properly exposed radiograph is obtained with
a 6 milliarnperage-minuteS exposure at the distance of 20 inches. It is desired to increase
the sharpness of detail in the image by increasing the source-to-film distance to 40 inches.
The correct milliamperage-minutes exposure to obtain the desired radiographic density at
..
the increased distance is:
t 12 nt!ll!amperage-~utes.
" 24 ~lliamperage-mmuteS.
; 3 milliamperage-minuteS.
D. 1.7 milliamperage-minuteS.
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31. A graph showing the relation between material thickness. kilovoltage and exposure is
called:
a bar chart.
( an exposure chart or technique chart.
. a characteristic curve.
( D. aH&Dcurve.
32. A graph which expresses the relationship between the logarithm of the exposure applied to a
photographic material and the resulting photographic density is called:
)
_:
h. a bar chart.
an expos!U'C c~art.
33. Two X-ray machines operating at the same nominal kilovoltage and milliamperage settings:
A. will produce the same intensities and qualities of radiation.
B. will produce the same intensities but may produce different qualities of radiation.
~
will produce the same qualities but may produce different intensities of radiation.
I may give not only different intensities but also different qualities of radiation.
W .
35. An unshielded isotope source gives a dosage rate of 900 rr1 per hour at 10 feet. What
would the unshielded dosage rate be at 30 feet?
A. 300 mRIhr. ,.
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6OOmRIhr.
loomRlhr.
Iv 2700 mRIhr.
~
. neutro~s.
Bj protons.
electrons.
D.. positrons.
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39.
.
40. X-rays and gamma rays are:
particulate radiations.
1 electromagnetic radiations.
. microwave radiations.
: all the above.
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