PSG COLLEGE OF TECHNOLOGY

DEPARTMENT OF AUTOMOBILE ENGINEERING

PEGASUS RACING 2018-19

BUDGET ESTIMATION
S. NO SUBSYSTEM AMOUNT
1 POWERTRAIN 20,800
2 BRAKES 29,750
3 ELECTRICALS 2,850
4 ROLL CAGE 9,500
5 VEHICLE DYNAMICS 1,06,000
6 MISCELLANEOUS 1,21,500
TOTAL 2,90,400
TWO LAKHS NINETY THOUSAND FOUR HUNDRED ONLY
 POWER TRAIN
EXHAUST ASSEMBLY
ITEM QUANTITY WEIGHT COST
HEADER PIPE 900 mm 1.5 kg 2,000
MUFFLER (SHEET METAL) 1 m2 2 kg 1,500
MUFFLER PIPE 1m 1.5 kg 2,000
PART COST 5,500

FUEL TANK ASSEMBLY

ITEM QUANTITY WEIGHT COST
ALUMINIUM 6061 T6 SHEET METAL 20 m2 1 kg 2,000
TIG WELDING 3m 500
FUEL LINING METAL BRIDED HOUSE 1m 500
FUEL FILTER 1 2,000
FILTER NECK 1 300
PART COST 5,300

ENGINE
ITEM QUANTITY WEIGHT COST
DYAMOMETER TEST 10,000
PART COST 10,000

TOTAL 20,800
 BRAKES
S.NO ITEM QUANTITY COST
1 BRAKE PEDAL 1 kg 750
2 TILTON 76 SERIES MASTER CYLINDER 2 2,000
3 WILWOOD PS1 VALIPER 2 20,000
4 SAFETY WIRE PLIER 2 7,000
TOTAL 29,750

ELECTRICALS
S.NO ITEM COST
1 SLEEVES AND INSULATIONS 600
2 ECU MOUNTING 600
3 RELAY BOARDS 400
4 LED SWITCHES AND OTHER 800
5 PCB FABRICATION 450
TOTAL 2,850

ROLL CAGE
S.NO ITEM COST
1 ROLL CAGE LASER CUTS, BRACKETS LASER CUTS 4,500
2 ROLL CAGE PIPES 5,000
TOTAL 9,500
 VEHICLE DYNAMICS
S.NO ITEM COST
1 AVON (SLICK) 53,000
2 SHOCK REBUILD KIT 20,000
3 SPHERICAL BEARING AND HEIM 10,000
4 CHROMALY PIPE 10,000
5 LASER CUT 3,000
6 ALUMINIUM 10,000
TOTAL 1,06,000

MISCELLANEOUS
S.NO ITEM COST
1 EVENT REGISTRATION 95,000
2 FLEX 2,500
3 REPORTS PRINTING – PRINTER REFILL, PAPER 900
4 TRANSPORTATION 3,000
5 TOOLS TROLLEY 8,000
6 VICES 600
7 TOOLS 1,500
8 JACK BAR 1,000
9 CAR STAND 1,000
10 WEIGHING MACHINES 3,000
11 PAINTING AND POWDER COATING 1,000
12 STICKERING 2,000
13 STATIONERY 500
14 FIRE EXTINGUISHER REFILL 1,500
TOTAL 1,21,500