Design of Machine Elements - Chapter 11

11.1
Step I: Power capacity by uniform wear theory

From Eq. (11.8),

μP (0.25) (15 ×103 )

Mt = 4
(D + d) = 4
(250 + 125) = 351 562.5 N-mm

2 π nMt 2 π (500) (351 562.5)

kW = = = 18.41 (i)
60 × 106 60 × 106

Step II: Power capacity by uniform pressure theory

From Eq. (11.5),

μP ( D3 − d 3 ) ( 0.25 ) (15×103 ) ( 2503 − 1253 )

Mt = 3
= 3
= 364 583.33 N-mm
( D2 − d 2 ) ( 2502 − 1252 )

2 π nMt 2 π (500) (364 583.33)

kW = = = 19.09 (ii)
60 × 106 60 × 106

11.2
Step I: Inner diameter of fric6on disk

There are two pairs of contac6ng surfaces. Therefore, the torque transmi@ed by one pair of

contac6ng surfaces is given by,

531×103
Mt = 2
= 265 500 N − mm From Eq. (11.7),

π μ pa d π ( 0.3 ) ( 0.3 ) d
Mt = 8
(D2 − d 2 ) (265 500 ) = 8
(270 2 − d 2 )

d (270 2 − d 2 ) = 7 512 113.314

The above equa6on is solved by trial and error method. It is a cubic equa6on.

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 d = 167 mm (i)

Check:

π μ pa d π ( 0.3 ) ( 0.3 ) (167)

Mt = 8
(D2 − d 2 ) = 8
(270 2 − 167 2 )

= 265 660.95 N-mm (> 265 500 N-mm) (O.K.)

Step II: Spring force

From Eq. (11.8),

4 Mt 4 (265 500)
P = μ (D + d)
= 0.3 (270 + 167)
= 8100.69 N (ii)

11.3
Step I: Opera6ng force

There are two steel plates and one bronze plate. The total number of plates is 3.

number of disks = z +1 = 3

or z=2

From Eq. (11.6),

π pa d π (0.4) (200)
P = 2
(D − d ) = 2
(250 − 200 ) = 6283.19 N (i)

Step II: Power capacity

From Eq. (11.10),

μPz (0.1) (6283.19) (2)

Mt = 4
(D + d) = 4
(250 + 200) = 141 371.78 N-mm

2 π n Mt 2 π (720) (141 371.78)

kW = = = 10.66 (ii)
60 × 106 60 × 106

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 11.4
Step I: Torque capacity

From Eq. (11.6),

π pa d π (0.5) (100)
P = 2
(D − d ) = 2
(200 − 100 ) = 7853.98 N

60×106 (kW) 60×106 (15)

Mt = 2πn
= 2 π (1440)
= 99 471.84 N − mm

Step II: Number of steel and bronze plates

From Eq. (11.8),

4 Mt 4 (99 471.84)
z = μ P (D + d)
= 0.15 (7853.98) (200 + 100)
= 1.13 or 2

Number of plates = z +1 = 2 +1 = 3

Two steel plates and one bronze plate (Ans.)

11.5
Step I: Opera6ng force

D+ d
2
= 300 D + d = 600 mm (a)

From Eq.(11.19),

D−d D−d
b = 2 sin α
100 = D - d = 43.29 mm (b)
2 sin (12.50 )

From (a) and (b),

D = 321.64 mm d = 278.36 mm

From Eq. (11.6),

π pa d π (0.07) (278.36)
P = 2
(D − d ) = 2
(321.64 − 278.36 ) = 1324.68 N (i)

Step II: Power capacity

From Eq. (11.18),

μ P (D + d) (0.2) (1324.68) (321.64 + 278.36)
t = = = 183 609.64 N − mm

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 μ P (D + d) (0.2) (1324.68) (321.64 + 278.36)
Mt = 4 sin α
= 4 sin(12.5o)
= 183 609.64 N − mm

2 π n Mt 2 π (500) (183 609.64)

kW = 6 = = 9.61 (ii)
60 × 10 60 × 106

11.6
Step I: Torque capacity

60 × 106 ( kW ) 60 × 106 ( 18.5 )

Mt = 2 π n2
= 2 π (720)
= 245 363.87 N-mm

Step II Mass of each shoe

2 π n2 2 π (720)
ω2 = 60
= 60
= 75.40 rad/s

ω1 = 0.75 ω1 = 0.75 (75.40) = 56.55 rad/s

From Eq. (11.23),

1000 Mt 1000 ( 245 363.87 )

m = =
μ r g r d z (ω22 − ω21 ) 0.25 (140) (165) (4) (75.42 − 56.552 )

= 4.27 kg (Ans.)

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