Beruflich Dokumente
Kultur Dokumente
Dual REBAM
The following are trademarks of General Electric Company in the United States and other
countries:
Contact Information
The following ways of contacting Bently Nevada are provided for those times when you
cannot contact your local representative:
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Additional Information
Notice:
This manual does not contain all the information required to operate and maintain
the product. Refer to the following manuals for other required information.
In this document, most procedures are shown with reference to Channel A. Procedures
for the other channel are similar except for the obvious substitutions of switches,
terminals, and indicators.
Product Disposal Statement
Customers and third parties, who are not member states of the European Union, who are
in control of the product at the end of its life or at the end of its use, are solely
responsible for the proper disposal of the product. No person, firm, corporation,
association or agency that is in control of product shall dispose of it in a manner that is
in violation of any applicable federal, state, local or international law. Bently Nevada LLC
is not responsible for the disposal of the product at the end of its life or at the end of its
use.
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Dual REBAM Operation Manual
SYMBOLS
This manual uses special symbols to illustrate activities in the step by step processes.
For example:
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Contents
1. Introduction ................................................................................................................................................... 1
1.1 Description And Application ......................................................................................................... 1
1.2 Dual REBAM® System..................................................................................................................... 2
1.3 Monitor Options ................................................................................................................................. 3
1.4 Monitor Functions ............................................................................................................................. 4
2. LED Conditions.............................................................................................................................................. 9
2.1 OK LEDs.................................................................................................................................................. 9
2.2 Bypass LEDs.......................................................................................................................................10
2.3 Alert LEDs............................................................................................................................................11
2.4 Danger LEDs ......................................................................................................................................12
3. Monitor Operations ..................................................................................................................................13
3.1 Read Rotor Vibration......................................................................................................................13
3.2 Read Prime Spike Vibration.........................................................................................................14
3.3 Read Gap Voltage ...........................................................................................................................15
3.4 Read Alert Setpoint Levels...........................................................................................................16
3.5 Read Danger Setpoint Levels.....................................................................................................17
3.6 Read Filter DIP Switches...............................................................................................................18
4. Monitor Assembly......................................................................................................................................20
4.1 Monitor Removal .............................................................................................................................20
4.2 Side Cover Removal .......................................................................................................................21
4.3 Piggy Board Removal ....................................................................................................................21
4.4 Front Panel Removal......................................................................................................................22
4.5 Signal Input Relay Module (SIRM) Configuration ...............................................................23
5. Monitor Set Up............................................................................................................................................25
5.1 Jumper-Programmable Options ..............................................................................................25
5.2 Main Board Option Settings........................................................................................................27
5.3 Recorder Options.............................................................................................................................28
5.4 Transducer Input Option..............................................................................................................28
5.4.1 Transducer Input Options.......................................................................................................28
5.5 Monitor Full Scale Option.............................................................................................................29
5.5.1 Rotor Full Scale Option.............................................................................................................29
5.5.2 Prime Spike Full Scale Option................................................................................................29
5.6 Dynamic Data Interface (DDI) Signal Selection..................................................................30
5.6.1 Dynamic Data Interface (DDI) Signal Selection.............................................................30
5.6.2 DDI Signal Option For Rotor Region ...................................................................................31
5.6.3 DDI Signal Option for Prime Spike Region.......................................................................31
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Dual REBAM Operation Manual
5.7 Meter Scale Replacement............................................................................................................32
5.8 Alarm Setpoint Adjustment.........................................................................................................33
5.9 Channel Bypass................................................................................................................................35
5.10 Danger Bypass .................................................................................................................................36
5.11 REBAM® Filters.................................................................................................................................36
5.12 Determine Filter Corner Frequencies .....................................................................................37
5.12.1 SIMPLE METHOD ....................................................................................................................38
5.12.2 CALCULATED METHOD........................................................................................................43
5.13 Convert A Filter Setting To Binary Code ................................................................................47
5.14 Use The Binary Code To Set Jumpers And DIP Switches...............................................49
5.15 Read A Corner Frequency............................................................................................................51
5.16 Scan Mode..........................................................................................................................................52
6. Monitor Verification..................................................................................................................................53
6.1 Test Channel Alarms ......................................................................................................................53
6.2 Test OK Limits....................................................................................................................................57
6.3 Calibrate Channel............................................................................................................................59
6.3.1 Amplitude Settings for Rotor Full Scale Options...........................................................60
6.3.2 Amplitude Settings for Prime Spike Full Scale Options..............................................61
6.4 Test Filter Settings...........................................................................................................................63
6.5 Self Test................................................................................................................................................65
6.6 Error Codes.........................................................................................................................................68
7. Recommended Spare Parts..................................................................................................................70
8. Specifications..............................................................................................................................................71
9. Index................................................................................................................................................................74
10. Field Wiring Diagrams........................................................................................................................77
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Section 1 - Introduction
1. Introduction
1.1 Description And Application
The Dual REBAM® (Rolling Element Bearing Activity Monitor) is a two-channel, single-
wide monitor designed to protect critical and noncritical machines that use roller
element bearings. The instrument protects these machines by receiving signals on two
channels and monitoring the vibration from each channel in two frequency ranges, Rotor
and Prime Spike. Each frequency range has its own Alert and Danger alarm setpoint.
The Rotor range is a low-pass filter path designed to detect rotor imbalances and
misalignments. The Prime Spike range is a high-pass filter path designed to detect
bearing flaws.
Because these alarm setpoints and filter corner frequencies are programmable, the Dual
REBAM® can monitor a variety of machines from gas turbines to pumps and fans.
Typical applications include the following:
SPEED RANGE
(RPM) TYPICAL MACHINES
The Dual REBAM® receives signals from either the 7200 MicroProx® or the 3300
MicroProx®. These transducers have several advantages over velocity and acceleration
transducers. MicroProx® transducers have lower signal-to-noise ratio and better
frequency response than the seismic transducers. In addition, MicroProx® transducers
measure the vibration at the outer race of the bearing rather than reading vibration
signals from the machine case. When compared with case mounted transducers, the
MicroProx® frequency response contains the most signal components required to
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Dual REBAM Operation Manual
diagnose rolling element bearing problems. Thus, the Dual REBAM® is a better
application for indicating rolling element bearing wear than seismic monitoring.
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Section 1 - Introduction
3300/54
AXX BXX CXX
Rotor Region Full Scale Option Prime Spike Full Scale Option Transducer Input Option **
01 0 to 100 uin pp 01 0 to 20 uin pp 01 3300 REBAM 1 V/mil *
02 0 to 200 uin pp 02 0 to 50 uin pp 02 3300 REBAM 2 V/mil *
03 0 to 500 uin pp 03 0 to 100 uin pp 03 7200 REBAM without
External Barriers
04 0 to 1000 uin pp 04 0 to 200 uin pp 04 7200 REBAM with
Barriers
05 0 to 2000 uin pp 11 0 to 0.5 um pp
11 0 to 2 um pp 12 0 to 1 um pp
12 0 to 5 um pp 13 0 to 2 um pp
13 0 to 10 um pp 14 0 to 5 um pp
14 0 to 20 um pp
15 0 to 50 um pp
**Use Bently Nevada internal barriers or MTL 796(-) external barriers for barrier
applications.
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Dual REBAM Operation Manual
CAUTION
Monitors purchased with no relays do not provide machine
protection unless they are jumper-optioned to drive the common
relay bus. See the System Installation Instructions (80170-01),
Sections 13 and 14, for common Alert and Danger relay bus
jumper-options.
PROBE GAP - Probe gap is measured as a negative dc voltage that is directly proportional
to the gap distance between the face of a proximity probe and the surface being
monitored. Probe gap voltage for each channel is displayed on the front panel meter by
pressing the MODE switch.
OK - When the MicroProx® output voltage is within its upper/lower OK voltage limits, the
transducer is defined as OK. The OK function verifies that the field wiring from the
monitor to the probe is connected and is not cut open or shorted to signal common. The
OK detection circuit controls the channel OK LED and the monitor relay drive to the OK
Relay.
OK RELAY - The OK Relay is located on the Power Input Module. Every channel in the rack
must be OK or bypassed to energize the OK Relay.
ALARM RELAYS - Monitor alarms can be programmed for either latching or nonlatching
mode. In the nonlatching mode, the alarm resets automatically when the alarm no
longer exists. In the latching mode, the alarm condition must be reset manually by
pressing the RESET switch on the front panel of the System Monitor (or by closing
external Reset contacts).
DANGER BYPASS - For maintenance functions, a DANGER BYPASS switch on the monitor
circuit board is set to inhibit the Danger relay drive. This function turns on the BYPASS
LEDs. Other front panel functions are not affected. This function must be enabled by
installing a jumper within the monitor.
DANGER VOTING - AND Danger voting logic allows either channel to independently
generate an Alert Alarm, but requires that both channels detect a Danger alarm before
the Danger relay will activate.
BUFFERED OUTPUTS - The Channels A and B coaxial cable connectors on the front panel
of the monitor and terminals on the Signal Input Relay Module provide buffered, direct
signals from respective channel transducers. Use these connectors to attach external
test equipment to the monitor.
FIRST OUT - The Alert and Danger alarms have separate First Out circuits. A monitor with
the First Out option selected flashes a channel alarm LED if that channel was the first
channel in the rack to go into alarm since the last power up or reset. Pressing the RESET
switch on the System Monitor front panel or closing external Reset contacts located on
the back of the Power Input Module acknowledges and resets the First Out. If this option
is used with nonlatching alarms, the First Out will be reset when a nonlatching alarm
goes out of alarm. This allows the next alarm to be recognized as First Out. First Out
should normally be used with latching alarms.
RECORDER OUTPUT - A recorder output is provided for each channel. Depending on the
option selected, the recorder output levels proportional to full scale are 0 to -10 Vdc, +1
to +5 Vdc, or +4 to +20 mA. The outputs can be optioned to clamp at 2 mA when the
monitor is defeated such as during Channel Bypass. This allows the output to be
distinguished from the 4 mA bottom scale.
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Dual REBAM Operation Manual
CHANNEL ON/OFF - A jumper on the monitor circuit board for each channel activates or
deactivates the operation of the channel. When one channel is set to Off, the monitor
operates as a single channel monitor. The LEDs, LCD, alarms, and functions of the other
channel are inactive. Both channels cannot be deactivated at the same time.
SELF TEST - The monitor has three categories of self test: cyclic, power-up, and user-
invoked.
Power-up self test is performed automatically each time the monitor power is
turned on. This self test performs a series of basic tests on the monitor.
Cyclic self test is performed automatically during monitor operation. When errors
are encountered during cyclic tests, the monitor is disabled and the error code is
flashed on the LCD. If the error is intermittent, the monitor will return to operation
and the error codes will be stored for retrieval during the next User-invoked self
test. If one or more channels are OK, the monitor indicates that error codes have
been stored by flashing the OK LEDs at five Hertz.
User-invoked self test performs the Power-up self test and lets you read and clear
the error codes that were stored previously. Stored errors are annunciated by
flashing the OK LEDs at 5 Hz and displaying the error codes on the front panel
LCD bargraph.
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Section 2 - LED Conditions
2. LED Conditions
2.1 OK LEDs
NOTE: Since each channel in the system controls the OK Relay, either channel can cause a not
OK Relay condition (de-energized relay).
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Dual REBAM Operation Manual
LED DISPLAY
A B CONDITION
Monitor in Danger Bypass mode, system in power
BYPASS up mode, User invoked self test in progress, both
channels bypassed, or Timed OK/Channel Defeat.
BYPASS { Timed OK/Channel Defeat or
Channel A or B bypassed.
{ BYPASS
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Section 2 - LED Conditions
ALERT { On
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Dual REBAM Operation Manual
DANGER { On Off
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Section 3 - Monitor Operations
3. Monitor Operations
The Dual REBAM® has three display modes: Rotor, Prime Spike, and Gap Voltage. The
display mode window at the top of the LCD indicates which mode is displayed by using
an indicator bar. You can move from one mode to another by pressing the Mode switch.
NOTE: The monitor will automatically change from the Rotor mode to the Prime Spike
mode if an alarm occurs on the Prime Spike path.
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Dual REBAM Operation Manual
NOTE: The monitor will automatically change from the Prime Spike mode to the Rotor
mode if an alarm occurs on the Rotor path.
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Section 3 - Monitor Operations
NOTE: 60 seconds after changing the display to the Gap mode, the monitor will
automatically return to the Rotor mode.
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Dual REBAM Operation Manual
To read the second setpoint level, press the MODE switch to move the display mode
indicator to Prime Spike and then press and hold the ALERT switch. The monitor below
has an Alert setpoint for the Prime Spike path of 19 uin pp for channels A and B.
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Section 3 - Monitor Operations
To read the second setpoint level, press the MODE switch to move the display mode
indicator to Prime Spike and then press and hold the DANGER switch. The monitor below
has a Danger setpoint for the Prime Spike path of 35 uin pp for channels A and B.
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Dual REBAM Operation Manual
The Dual REBAM® monitor has adjustable corner frequencies for the Rotor path and the
Prime Spike path for each channel. The monitor displays the corner frequency setting as
a binary code using solid and flashing bars on the display. To convert the binary code to
the equivalent corner frequency, see section 5, Read a Corner Frequency.
The monitor displays the binary code using nine bars, eight which correspond to the
eight-position DIP switch and one for the jumper. The most significant bar (the High/Low
range jumper) is located at the very top of the group of nine. Solid bars correspond to
switches set ON (or jumper installed), and flashing bars correspond to switches set OFF
(or jumper removed).
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Section 3 - Monitor Operations
The display mode indicator shows when the display applys to Rotor or Prime Spike. Each
group of bars specifies a binary code. This code can be referenced in section 5, Read a
Corner Frequency, to determine the filter corner frequency. The figure below gives an
example of determining the code from the display.
Once in the Filter mode, you can switch from Rotor to the Prime Spike filters by pressing
the MODE switch. Pressing the MODE switch once more will change the display from the
Filter mode to the Rotor mode.
NOTE:If the monitor is in alarm when it leaves the Filter mode, the path which is in alarm
will be displayed.
NOTE: DIP switches set OFF (and jumpers removed) are indicated with flashing bars. The
figure above shows these bars as blanks.
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Dual REBAM Operation Manual
4. Monitor Assembly
4.1 Monitor Removal
CAUTION
Machine protection provided by this
monitor will be lost while the monitor is
removed from the rack.
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Section 4 - Monitor Assembly
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Dual REBAM Operation Manual
2. Unscrew the two sliding standoffs and remove the front panel.
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Section 4 - Monitor Assembly
Module Removal
Loosen two screws and remove the
module.
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Dual REBAM Operation Manual
Internal Barrier with Relay Module Options
Alert Relay Jumper
In Out
Normally W3 W4,W9
Energized
Normally W4,W9 W3
De-energized
Jumper
Danger Relay In Out
Normally W4B,W4F W1,W3B,
Energized W4A,W4E
Normally W1,W3B W4B,W4F,
De-energized W4A,W4E
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Section 5 - Monitor Set Up
5. Monitor Set Up
5.1 Jumper-Programmable Options
The Dual REBAM Monitor has several jumper-programmable options. Change options by
removing and installing jumpers on the printed circuit boards. The figure below shows
the jumper locations on the main board.
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Dual REBAM Operation Manual
The figure below shows the jumper and DIP switch locations on the piggy board.
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Section 5 - Monitor Set Up
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Dual REBAM Operation Manual
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Section 5 - Monitor Set Up
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Dual REBAM Operation Manual
*Prime Spike Options -01 and -11 are not available as an ordered option. If your
application requires these small scale ranges, you can reconfigure your monitor in the
field. Because of the large amount of amplification required at these small scale ranges,
some noise may be present on the meter scale. The amount of meter indication is highly
dependent on the rack configuration, and may not occur on your system. This situation
is normal, and may also occur if you use Prime Spike options -02 and -12 in conjunction
with a 1 V/mil (40 mV/µm) transducer. Contact your Bently Nevada Corporation Service
Representative for more information on using these options.
NOTE: If the Rotor Region filters are set to all "Ones" and the High/Low frequency jumper
is installed, then the Rotor path will display the direct signal. In this case, the Rotor signal
which is sent to the Dynamic Data Interface is also the direct signal.
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Section 5 - Monitor Set Up
Install the corresponding jumpers according to the DDI Signal Selection table above, the
Transducer Input, and the Rotor or Prime Spike Full Scale option from the following two
tables, below.
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Dual REBAM Operation Manual
1. Set the monitor full scale range. (See Monitor Full Scale Option in this section).
2. Cut the meter scale from the back of this manual. Be sure to cut along the marked
outline so the meter scale will fit properly.
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Section 5 - Monitor Set Up
1. Open front
panel.
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Dual REBAM Operation Manual
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Section 5 - Monitor Set Up
NOTE: When Channel Bypass is switched on, channel alarms are cleared.
CAUTION
Machine protection provided
by this monitor will be lost
while channel bypass is on.
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Dual REBAM Operation Manual
To bypass the Danger relay, set Danger Bypass (DB) switch to the left (ON). Both Bypass
LEDs come on. The Danger alarm LEDs on the front panel can come on, but the danger
relay drive will not be activated if a danger setpoint is exceeded.
CAUTION
Machine protection provided
by this monitor will be lost
while danger bypass is on.
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Section 5 - Monitor Set Up
• Calibrate the affected channels if the decimal value of the filter code changes by
25% or more.
The two methods for determining the Rotor and Prime Spike filter corner frequencies are
Simple and Calculated. The Simple method uses the machine speed to determine the
frequencies. The Calculated method is the traditional approach which uses additional
bearing information to calculate the optimum filter corner frequencies.
NOTE: Install the low frequency jumpers, W16A for the Rotor path and W17A for the
Prime Spike path, on the piggy board for the following cases:
• Using the Calculated method for corner frequencies below 7200 CPM.
• Using the Simple method with machine speeds below 140 RPM.
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Dual REBAM Operation Manual
NOTE: If the bearing geometry is known, use the Calculated method to determine of the
optimum filter frequencies.
To use the table below, look up the machine speed to determine the nine-bit binary
codes for the Rotor and Prime Spike filters. Use the binary code to set the corner
frequencies. (See Use the Binary Code to Set Jumpers and DIP Switches later in this
section.)
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Section 5 - Monitor Set Up
MACHINE SPEED FILTER CODES MACHINE SPEED FILTER CODES
RPM HZ ROTOR PRIME SPIKE RPM HZ ROTOR PRIME SPIKE
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Dual REBAM Operation Manual
MACHINE SPEED FILTER CODES MACHINE SPEED FILTER CODES
RPM HZ ROTOR PRIME SPIKE RPM HZ ROTOR PRIME SPIKE
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Section 5 - Monitor Set Up
MACHINE SPEED FILTER CODES MACHINE SPEED FILTER CODES
RPM HZ ROTOR PRIME SPIKE RPM HZ ROTOR PRIME SPIKE
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Dual REBAM Operation Manual
MACHINE SPEED FILTER CODES MACHINE SPEED FILTER CODES
RPM HZ ROTOR PRIME SPIKE RPM HZ ROTOR PRIME SPIKE
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Section 5 - Monitor Set Up
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Dual REBAM Operation Manual
1. Calculate the Prime Spike (FPS) and Rotor (FR) corner frequency using the bearing
parameters and these equations.
F R = 3N 1 d [ cos(a)]
F PS = ( )Nn( 1 - ( ))
2 D
The following equation is a good approximation of the Prime Spike corner frequency
when all you know is the machine speed and number of elements.
F PS = 0.4Nn
2. Convert the corner frequencies to decimal codes by using the following equations.
ROTOR
Range of FR (CPM) Equation
(256)
7,730 to 75,500 Code = F R + 256
(60)(1268.4)
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Section 5 - Monitor Set Up
PRIME SPIKE
Range of FPS (CPM) Equation
(256)
Code = F PS
200 to 10,100 (60)(169.3)
(256)
Code = F PS + 256
10,300 to 101,200 (60)(1693)
3. Convert the decimal code from step 2 to a binary code. (See Convert a Filter Setting to
Binary Code.)
As an example of using the calculated method, consider a machine with a SKF, N306
Single Row Cylindrical Roller Bearing:
N = 3,600 RPM
n = 11
d = 0.394 In
D = 2.007 In
a = 0 Degrees
(256)
Prime Spike Code = (15913) + 256 = 296.1
(60)(1693)
(round to 296)
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Dual REBAM Operation Manual
(256)
Rotor Code = (10800) + 256 = 292.3
(60)(1268.4)
(round to 292)
SPECIAL CODES
The signal of the Rotor path can be programmed to bypass the Rotor filters. In this case,
the Direct signal will be displayed during the Rotor display mode. All alarms and recorder
outputs associated with the Rotor path will also be subject to the Direct signal. The
special code that allows the Direct signal to be displayed on the Rotor path is
111111111. This code only operates on the Rotor filters and not on the Prime Spike
filters.
A special code of 000000000 for both Rotor and Prime Spike filters has been reserved for
future enhancements.
NOTE: Due to limitations in the hardware components of the monitor, do not use codes
in the following ranges:
Rotor codes from 1 to 4 and 256 to 260
Prime Spike codes from 1 to 4 and 256 to 260
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Section 5 - Monitor Set Up
(The example shows how to convert the decimal number, 108, to binary.)
BIT # 9 8 7 6 5 4 3 2 1
Bit Value 256 128 64 32 16 8 4 2 1
Binary
Digit
Procedure Example
1. Choose the largest bit value in row 2 of the Largest bit value = 64
table that is smaller than the decimal number
you're converting.
BIT # 7
3. Subtract the largest bit value
from step 1 from the decimal Bit Value 64
number. Binary digit 1
108 - 64 = 44
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Dual REBAM Operation Manual
BIT # 9 8 7 6 5 4 3 2 1
Decimal 256 128 64 32 16 8 4 2 1
Value
Binary 0 0 1 1 0 1 1 0 0
Digit
Some codes are not recommended and other codes have special functions. See SPECIAL
CODES earlier in this section.
NOTE: Install the low frequency jumpers, W16A for the Rotor path and W17A for the
Prime Spike path, on the piggy board for the following cases:
·Using the Calculated method for corner frequencies below 7200 CPM.
·Using the Simple method with machine speeds below 140 RPM.
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Section 5 - Monitor Set Up
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Dual REBAM Operation Manual
Use bit number nine of the binary code to set the appropriate jumper on header W18.
Install the jumper if bit number 9 is a one and remove the jumper if the bit is a zero.
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Section 5 - Monitor Set Up
1. Record the binary code by looking at the DIP switches and jumpers. See REBAM®
FILTERS.
2. Enter the binary code into the binary row of this conversion table.
BIT # 9 8 7 6 5 4 3 2 1
Bit Value 256 128 64 32 16 8 4 2 1
Binary
Digit
For the binary code 001101100, the table would look like this:
BIT # 9 8 7 6 5 4 3 2 1
Bit Value 256 128 64 32 16 8 4 2 1
Binary 0 0 1 1 0 1 1 0 0
Digit
3. Add the bit values in all the columns that contain a one. The decimal code for
001101100 would be
64 + 32 + 8 + 4 = 108
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Dual REBAM Operation Manual
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Section 6 - Monitor Verification
6. Monitor Verification
6.1 Test Channel Alarms
WARNING
High voltage present. Contact
could cause shock, burns, or
death.
CAUTION
Tests will exceed alarm
setpoint levels causing
alarms to activate. This could
cause the relay contact to
change state. See Danger
Bypass, section 5.
The Dual REB®AM Monitor has Alert and Danger setpoints for both Rotor and Prime
Spike paths.
The general approach for testing alarm setpoints is to simulate the vibration signal with
a function generator. You test the alarm levels by setting the DC voltage bias, varying
the vibration signal, and observing that the correct LEDs and LCD indicators come on
and go off at the appropriate levels.
1. Disconnect the PWR, COM, and IN wiring from the channel A terminals on the Signal
Input Relay Module.
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Dual REBAM Operation Manual
2. Connect multimeter and function
generator as shown.
5. Adjust the signal amplitude below the alarm setpoint level. The OK LEDs should begin
flashing after the Timed OK/Channel Defeat has timed out.
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Section 6 - Monitor Verification
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Dual REBAM Operation Manual
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Section 6 - Monitor Verification
WARNING
High voltage present.
Contact could cause shock,
burns, or death.
CAUTION
Tests will exceed alarm
setpoint levels causing
alarms to activate. This
could cause the relay
contact to change state.
See Danger Bypass, section
5.
1. Disconnect the PWR, COM, and IN wiring from the channel A terminals on the Signal
Input Relay Module.
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Dual REBAM Operation Manual
4. Verify that the Channel A OK LED is on.
5. Increase the power supply voltage (more negative) until the OK LED goes off (upper
limit). Verify the upper limit according to the Transducer Input type below:
TRANSDUCER INPUT TYPE UPPER LIMIT RANGE
01, 02 -17.3 to -18.75 Vdc
03 -18.55 to -20.1 Vdc
04 -13.3 to -14.42 Vdc
NOTE: All other channels in the rack must be OK or bypassed in order for the relay to
change state.
7. Decrease the power supply voltage (less negative) to -9 Vdc. Verify that the OK LED
starts flashing after the 30 second Timed OK/Channel Defeat delay and that the OK Relay
energizes.
8. Gradually decrease the power supply voltage (less negative) until the OK LED goes off
(lower limit). Verify the lower limit according to the Transducer Input type below:
TRANSDUCER INPUT TYPE LOWER LIMIT RANGE
01, 02 -0.97 to -1.45 Vdc
03 -2.78 to -3.02 Vdc
04 -2.86 to -3.10 Vdc
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Section 6 - Monitor Verification
12. Repeat steps 1 through 11 for channel B with the multimeter and power supply
connected to the channel B terminals.
NOTE: If the monitor does not respond correctly or if the above procedure cannot be
verified, then install your spare monitor and contact your local Bently Nevada office for
service.
WARNING
High voltage present. Contact
could cause shock, burns, or
death.
CAUTION
Tests will exceed alarm
setpoint levels causing alarms
to activate. This could cause
the relay contact to change
state. See Danger Bypass,
section 5.
1. Disconnect the PWR, COM, and IN wiring from the channel A terminals on the Signal
Input Relay Module.
2. Connect the function generator and multimeter to COM and IN as shown. Set the DC
bias on the function generator between -7 and -11 Vdc with the function set for
sinewave.
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Dual REBAM Operation Manual
3. Set the frequency of the function generator according to this table.
4. Set the amplitude of the function generator according to the full scale setting and the
following two tables.
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Section 6 - Monitor Verification
6. Measure the proportional signal output voltage at the appropriate test point using the
multimeter as shown and verify that it reads +5.00 Vdc.
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Dual REBAM Operation Manual
7. If the voltage is not +5.00 Vdc, adjust the gain potentiometer as shown.
8. Repeat steps 1 through 7 for both Rotor and Prime Spike on channel A.
9. Disconnect the function generator and multimeter and reconnect the PWR, COM, and
IN wiring to the channel A terminals on the Signal Input Relay Module. Verify that the OK
LED comes on after the 30 second Time OK/Channel Defeat and the OK Relay energizes.
Press the RESET switch on the System Monitor to reset the flashing OK LED.
NOTE: If the monitor does not respond correctly or if the above procedure cannot be
verified, then install your spare monitor and contact your local Bently Nevada office for
service.
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Section 6 - Monitor Verification
WARNING
High voltage present. Contact
could cause shock, burns, or
death.
CAUTION
Tests will exceed alarm
setpoint levels causing
alarms to activate. This
could cause the relay
contact to change state.
See Danger Bypass,
section 5.
To verify the filter settings, re-assemble the monitor and install it in the rack. Follow the
procedure below to test the filter settings. The procedure is described for channel A.
1. Disconnect the PWR, COM, and IN wiring from the channel A terminals on the Signal
Input Relay Module.
2. Connect the function generator and multimeter as shown. Set the function generator
for a DC bias of between -7 Vdc and -11 Vdc.
3. Adjust the frequency generator to the corner frequency of the channel and signal
path being tested (See READ A CORNER FREQUENCY earlier in this section).
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Dual REBAM Operation Manual
4. Adjust the amplitude of the frequency generator using the full scale range and Tables
in Calibrate Channel.
5. Verify that the LCD reads between 65% and 75% of full scale (providing the monitor
was calibrated as described earlier).
NOTE: If the monitor does not respond correctly or if the above procedure cannot be
verified, then install your spare monitor and contact your local Bently Nevada office for
service.
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Section 6 - Monitor Verification
If the monitor detects an error during the Power-up or User-invoked self test, monitoring
stops until the problem is resolved.
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Dual REBAM Operation Manual
Follow these steps to read and clear error codes:
CAUTION
Machine protection provided
by this monitor will be lost for
duration of test.
1. Initiate the User-invoked self test by shorting the two self test pins (ST) with a
screwdriver.
When you reach the end of the list of error codes, the
LCD bargraphs will display full scale reading and the OK
LEDs go off.
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Section 6 - Monitor Verification
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Section 6 - Monitor Verification
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Dual REBAM Operation Manual
* To order replacement parts, specify the complete catalog number, 3300/54 – AXX –
BXX – CXX - DXX – EXX - FXX, and the replacement part number. If the monitor has been
modified, specify the modification number on the parts order. You must set the
programmable options (refer to Section 5 of this manual). If in doubt about the part
number, call your Bently Nevada Corporation representative before ordering.
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Section 8 - Specifications
8. Specifications
INPUTS
Signal Inputs: Two channels proximity input, 10 kΩ input
impedance.
Signal Scale Factors: 2000 mV/mil (80 mV/um) - 7200 and 3300
MicroProx®.
SIGNAL CONDITIONING
Monitor Range: Full scale meter range selected per Option
Table.
FILTER RESPONSE
Without Filter: -3dB at 0.83 Hz, high pass corner.
With Prime Spike Filter: High-pass corner frequencies are DIP switch
and jumper programmable independently on
each channel from 200 CPM to 101,200 CPM.
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Dual REBAM Operation Manual
ALARMS
Alarm Set Points: Alert/Danger alarm levels (adjustable from 0
to 100% of full scale).
DISPLAYS
Meter: LCD bar graph, triple scale with outside scales
marked per monitor Rotor full scale range.
Bargraph resolution is 1.9% of full scale.
Center scales marked for Prime Spike full
scale range and probe gap voltage.
CONTROLS
Front Panel: Front panel switches (3) for reading Alert and
Danger setpoint levels, and for changing the
display mode.
OUTPUT
Recorder: Output proportional to selected full scale
monitor range and protected against
continuous short circuit to ground:
+4 mA to +20 mA, +12 Vdc compliance.
+1 Vdc to +5 Vdc, 100 Ohm output
impedance.
0 Vdc to -10 Vdc, 100 Ohm output impedance.
Alarms and OK: Relay drives for Alert, Danger, and System OK.
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Section 8 - Specifications
ENVIRONMENTAL
Temperature: Operating +32°F to +149°F (0°C to +65°C).
Storage -40°F to +185°F (-40°C to +85°C).
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Dual REBAM Operation Manual
9. Index
Agency Approval.............................................................................................................................................................4
Alarm
Delay ............................................................................................................................................................................ 25
Relay Option................................................................................................................................................................4
Test setpoint levels ......................................................................................................................................52 - 55
Alert
alarm level..........................................................................................................................................................14, 54
alarm relay.......................................................................................................................................5, 6, 21, 22, 54
LED...............................................................................................................................................................5, 9, 54, 55
Mode ............................................................................................................................................................................ 25
Switch......................................................................................................................................................5, 14, 32, 67
AND voting .............................................................................................................................................5, 6, 10, 25, 54
binary code .............................................................................................................................17, 37, 44, 45, 47 - 50
binary conversion.........................................................................................................................................46, 47, 50
Buffered Outputs ............................................................................................................................................................6
Bypass
LED.......................................................................................................................................... 5, 6, 8, 34, 35, 65, 66
Calibrate Channel...............................................................................................................................................59 - 62
Channel On/Off................................................................................................................................................... 5, 6, 25
Clamping Option .......................................................................................................................................................... 26
Danger
alarm level...................................................................................................................................10, 15, 32, 54, 55
alarm relay........................................................................................................................5, 6, 10, 21, 22, 35, 54
Bypass................................................................................................................................................6, 8, 25, 35, 54
LED.................................................................................................................................................. 5, 10, 35, 53 - 55
Mode ............................................................................................................................................................................ 25
Switch......................................................................................................................................................5, 15, 32, 68
voting logic ......................................................................................................................................5, 6, 10, 25, 54
DDI Signal ........................................................................................................................................................................ 25
DDI Signal Selection...........................................................................................................................................29 - 30
Direct signal.....................................................................................................................................................45, 53, 60
display mode indicator ............................................................................................... 11, 12, 14, 15, 17, 32, 33
error code ..........................................................................................................................................................6, 65 - 70
external contacts............................................................................................................................................................6
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Section 9 - Index
Filter
Calculated Method.......................................................................................................................36, 37, 42 - 45
corner frequency ...................................................................................................16, 36, 42 - 44, 48, 50, 63
DIP switch ...................................................................................................................................................16, 48, 49
mode.................................................................................................................................................................... 17, 49
settings................................................................................................................................................................ 49, 63
Simple Method .............................................................................................................................................. 36 - 41
First Out....................................................................................................................................................6, 9, 10, 25, 54
Front Panel Removal..................................................................................................................................................20
Full Scale
Options..........................................................................................................................................3, 27 - 30, 60, 61
ranges.................................................................................................................................................................. 31, 64
Gain potentiometer............................................................................................................................................. 61, 62
Gap Voltage ....................................................................................................................................................................13
Input .....................................................................................................................................................................................5
Jumper-Programmable Options................................................................................................................ 23 - 25
Latching mode .................................................................................................................................................... 5, 6, 25
Low Frequency jumper ..............................................................................................................................36, 47, 49
Main Board Option Settings....................................................................................................................................25
Meter Scale Replacement........................................................................................................................................31
Monitor
modes.................................................................................................................................................................. 11, 16
Functions .................................................................................................................................................................5, 6
Options ............................................................................................................................................................................3, 4
Part Number.................................................................................................................................................................3, 4
Removal............................................................................................................................................................................18
System..................................................................................................................................................................................2
non-latching mode............................................................................................................................... 5, 6, 25
OK
LED ...................................................................................................................... 5, 7, 34, 53, 57, 58, 62, 65 - 68
limits .............................................................................................................................................................. 5, 56 - 58
Relay....................................................................................................................................................5, 7, 57, 58, 62
Piggy Board Removal....................................................................................................................................19
power up..............................................................................................................................................................11
Prime Spike
corner frequency ...................................................................................................................................................43
mode............................................................................................................................................................................11
vibration .....................................................................................................................................................................12
Probe Gap ......................................................................................................................................................5, 13
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Dual REBAM Operation Manual
recorder output........................................................................................................................................... 6, 26
recovery ........................................................................................................................................................69, 70
Rotor
corner frequency ................................................................................................................................................... 43
mode.....................................................................................................................................................................12, 13
scale ............................................................................................................................................................................. 11
vibration ..................................................................................................................................................................... 11
Safety Barrier Option ....................................................................................................................................................4
Scan Mode....................................................................................................................................................................... 51
Self Test
Cyclic.................................................................................................................................................................. 6, 7, 65
power-up ......................................................................................................................................................... 6, 8, 65
user-invoked ...........................................................................................................................................6, 8, 65, 66
self test................................................................................................................................................................7, 65 - 68
setpoints..................................................................................................................................................5, 9, 14, 32, 54
Adjustment ............................................................................................................................................................... 32
level............................................................................................................................................................................... 14
Side Cover Removal.................................................................................................................................................... 19
Signal Input Relay Module (SIRM).......................................................6, 21, 22, 52, 56, 58, 59, 62, 63, 71
Spare Parts...................................................................................................................................................................... 71
Special Codes................................................................................................................................................................. 45
Switch
Channel Bypass................................................................................................................................................. 5, 34
Danger Bypass ...........................................................................................................................................6, 25, 35
Mode .............................................................................................................................................. 5, 12 - 17, 32, 33
Reset ............................................................................................................................5, 6, 53, 54, 57, 58, 62, 68
Timed OK/Channel Defeat ..................................................................................................... 5, 8, 53, 57, 62, 68
Transducer Input Option.....................................................................................................3, 27 - 30, 57, 60, 61
voting logic.............................................................................................................................................5, 6, 10, 25, 54
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Section 10 - Field Wiring Diagrams
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Section 10 - Field Wiring Diagrams
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