SOUTH PARS

DEVELOPMENT
PHASE # 2 & 3

Conceptual Diagram

1
 South-Pars Project :

Gathers :
-1- Off shore : two wellhead platforms

-2- Two 32 inches sea-lines

-3- An On shore Plant : two phases

two gas trains per phase.

Design base : 2000 MMSCFD of feed.

Corresponding to approximately :
2230 t/h of feed including 425t/h of Condensate
2
 •Off-Shore
•“Wet” Scheme (no offshore treatment, multiphasic
transportation with continuous glycol injection)

•Two blocks (11.8 * 11.8 km) including each :

- Wellhead Platform 15 slots and test separator
- flare tripod connected to WHPF be bridge
- 10 deviated wells
- 32 inches gas sea-line 109 km long
- 4”1/2 piggy-back glycol sea-line

3
 •On-Shore
• 1 slug catcher for two phases liquid separation
• Gas treatment (2 trains per phase)
- Acid gas removal (H2S) with MDEA U101
- Dehydration with TEG U104
- Dew-point unit U105
- Mercaptan removal (Sulfrex) U114
- Dry gas compression to pipe pressure U106
• Condensate stabilisation and storage U103
• Sulfur recovery and solidification U108
• Glycol regeneration (MEG) for injection U102
• Utilities
4
 Process units involved :
• 100 Slug catcher
• 101 (*4) Amine unit. MDEA solvent ELF process
• 103 (*2) Condensate stabilization unit
• 104 (*4) Dehydration unit TEG solvent
• 105 (*4) Dewpoint unit
• 107 (*4) Cold box
• 108 (*4) Sulfur recovery unit ELF/LURGI process
• 114 (*2) LPG treatment unit “Sulfured” IFP process

5
 Utilities units involved :
• 120 Electricity : 4 gas turbines Frame 6 + 1 steam turbine
• 121 Steam : 4 steam boilers ABCD
• 122 Fuel gas
• 123 Service air, instrument air
• 124 Nitrogen
• 125 Sea water intake
• 126 Sea water desalination (3 units)
• 127 Polishing water units
• 128 Potable water units
• 129 Waste water treatment
• 130 Fire water system
• 131 Diesel
• 132 Cooling water loop 6
 Off sites units involved :

• 140 Flares and blowdown

• 141 Drains
• 142 Burn pit
• 143 Condensate storage and export
• 144 Liquid sulphur storage and solidification unit
• 145 Propane refrigeration storage
• 146 Chemicals storage

7
 Common facilities
• 104 MEG Regeneration & Injection
• 106 Export Gas Compression
• 109 Sour Water Stripper

8
 101 / 108 / 104 / 105
114
WP1 WP2 Sulfrex unit
101 / 108 / 104 / 105
852 t/h

HP Sep 106 Gas on

Gas compres. spec to
IGAT
Off gas

Slug-catcher U100
DSO 20 t/d
storage
101 / 108 / 104 / 105
114
Sulfrex unit
101 / 108 / 104 / 105
HP Sep Granulation 400 t/d
Unit
Off gas Granulated
Sulphur

373 t/h
Slug-catcher U100

13000 m3/h
80000 bpd
4 * MEG units Condensate
9
 FG One phase /
FG two Gas trains
WP1 101 104 105
Amine TEG Dew point
WP2
H2S 114
Sulfrex unit 106
Gas compres. IGAT
101 104 105
Amine TEG Dew point Network

108 108
Sulphur unit Sulphur unit

HP Sep
Off gas

DSO
C5+ cut storage

Slug-catcher U100
Granulation
Unit
Granulated
Sulphur
C5+ cut

Slug-catcher U100

Condensate

4 * MEG units
10
 1,300 m

N
140-x-101/103
140-x-201/203 HP Ph2/Acid Ph2
HP Ph3/Acid Ph3
CONDENSATE STORAGE
142-X-101
OFF Burn Pit
SPEC
C
C B A 140-x-202
LP Ph1
140-x-102
LP Ph2

MEG STORAGE
INCINER.
COND.PUMPS
STATION

COND I
MEG N
GAS GAS GAS GAS U-103 L
U-102 Tr 1 E
RESERVED TRAIN 4 TRAIN 3 TRAIN 2 TRAIN 1 T
AREA FOR U-101 U-101 U-101 U-101 S
S S
950 m FUTURE U-104 U-104 U-104 U-104
U-105
E
P L L
EXP. U-105 A
U-105 U-107 U-105 U-107 EXPORT
GAS
COND
U-103
R
A U U
U-107 U-107 U-114
U-114 U-106 Tr 2
T
O
R
G G
S

WORKSHOP
C C
WAREHOUSE A A
T T
Fuel INTER
gas CONECTING
C C
SULP SULP AREA
H H
ELECTRICAL
U-120
STEAM Sour U-108
Tr 3/4
U-108
Tr 1/2
E E
U-121 water R R

CONTROL ROOM 1 2
OFFICES
WAT.TREAT WASTE EFLUENTS
SULP COOLING CHEM C3/DIES.
DISPOSAL AREA STORA. WATER STORA. STORA.
FIRE FIGHTING
U-120

11
SEA LINES

LAYOUT PLAN
 Equalising Manifold
Choke
SSV Methanol control BDV PSV
Corrosion inhibitor
(surface safety valve) box
Wing valve

TEST MANIFOLD
Swab valve

RELIEF HEADER
To Relief manifold To Relief manifold
Kill line wing valve PV ESDV

PRODUCTION MANIFOLD
SSV Master valve

Manual Lower Master Valve PSV To test Antifoam

FT PV
Casing vent
1st Casing 9-5/8”
2nd Casing 13-5/8”
3rd Casing 20”
Conductor 30”
010-U-101 RO 011-D-101
To 40D101 DHSV Well control BDV SDV
panel Test Separator
RO
Well # 1
Christmas tree RO BDV
FT LV
To 40-D-101
To 40-D-101

FT LDV
22-H-101
ESDV

T
To 41-D-101

o
22-D-101
PSVs
Fuel gas
Drum

PV ESDV To 40-D-101

PV
PSV
To 41-D101
RO
LV
PS
Vs

MOV
PS
Pu

,B

RO 40-FL-101
Vs
rge

40-FL-102 MOVs
DV

Se

ZS
P

Flare
we

al
ig
ga

,PC her

Flare
ll

ine nes
sf

lau

flo

006-L-101 Pig Launcher

rom

nc

de
tes

wl

MOV
pr
ts

i
N2

ESDVs
es
ep

40-D-101 To 40-D-101 MOV

es

gs
lo d
t m ne

l
ss nifo

in

sin Methanol
li

wl
& ggy

a Mezzanine deck Drains pig launcher

a

c
ell
.f

Lower deck Fuel gas alternative

pi

Test separator
tes
m

W Drains fuel gas Fuel gas separator BDV

re

FT
fro

ep

40-D-101
d
EG

ld
o

MEG from shore RO

Pr

2 PSV
ua

Relief KO drum 41-D-101

M

Relief header Sea Line

an

Piggy back line

M

Closed drain From MEG Injection Skid

2 m below 40 -D-101 (for corrosion) HV to plant
(PH 7) Relief header

LV
Note: with symbol to detail 41-P-103 A/B 41-P-102 A/B 12
PLATFORM WP 1
 FA
From off gas comp. 103-K-101 Amine HP pumps Sweet gas C4 from Gas from
FA
Gas Heater 30 #1,2,4&4 #2,3&4
PV 100-E-101
Sour gas to train 2 Flare 14” Gas Export
24” to common header,
2 30” gas & Compressors
105-E-101 PV Unit 106
101
From Slug Catcher 100-D-101/2
46” 101 D
WP#1 46” HP Sep’s 100-E-202 101-F-101 C 104
Treated
100-X-101 Feed 101 24”
Gas
2 to train 3&4 Gas
101-D-101 KO drum 105-E-102 FA
gas Filter
From water HP 100-D-201/2 Feed Gas
Slug Catcher Amine
gas 24” Sep KO
WP#2 oil
meg
46”
FV
Absorber
46” 24”
To 103-D-101
100-X-201
24” 24”
24”
3 2 104-F-101
24” 104
8” 14”
8”
R101 104-E-101
28 Lean TEG
105-C-101 Cooler
FS Cold oil Mercury
Guard 104-F-102
103 -K-101
Contactor 104-F-105
A-103
Treated Reactor Dehyd
103 -E-104 20”
2nd A- 1st
gas filter
C3 From/to
102
off spec 8” 107 -D-102 filter coalesc 104 C101
8
103 -D-103 103 -D-102 FS condensate FV 8” TEG
FV
10” 105 -A-101
Contact 105
103 -A-104 103 -D-107 D101
103-C-101 105-A-105
Dryer inlet
Cond Stab FV To sour water
Depropaniser Cond A 105 PV PV
stripper
E101 A/B To outlet unit 105 KO drum
19 2 105-E-105
2
FA PV PV K-101 A/B
FC2

103 -D-101
103 -D-105 Preflash drum
Condensate desalter
LDV FV
105-D102
PDV Demulsifier D-103 FS
FV 44 105 -A-103
FV 2 Dehexa cond
2 105 -A-102 FT
E-102 Debuta cond 105 -D-105
Fresh Water Dehexa Reflux
TV
F 23
C3 Refrigeration FV 2
105 -D-104 to 107-D-103
F Debutaniser Reflux
27
103 -A-101
FB 105-C-104
105-E- Dehexaniser
103 -D-106
Cond Degassing Drum Cond from
2 108
Dehexaniser FV
From 105-E-102
2 105 -A-104
Glycolated W
FV
105-C-102 2 F 2 FV
Cond for Start Up C4 LPG treatment FV
Dehexaniser Depropaniser Min flow
Glycolated Water 105-C-103 to 114-E-102
Cond off spec Cond Estab FV
to MEG unit 102 To Storage To Storage
Debutaniser Unit 114 Stabilis cond for start up
TK TK
13
GENERAL PDF
 RAW GAS specifications

Amine Unit To remove H2S H2S < 4.8mg/Nm3

Dehydration Unit To remove water

Water dew point at 44 barg
max -10 C.
Dew point unit To remove heavy HC
C4 < 1%mol
Butane cut

Sulfrex unit To remove mercaptans

RSH < 15mg/Nm3

14
 MEG
From Off gas
Dry gas
103-K-101

104
Dehydration LEAN GAS TO EXPORT
F Feed Gas
Sour gas 100 102 Filter Coalecer
WP 1 D
101
100-X-101
HP Separators
Slug catcher 55
TEG 104 TEG from 90
Gas C
Contactor 101 regeneration
57 MMSCMD
Condensate 100 104-E-101
Glycol D 500 MMSCFD FA
102 14 MMSCMD Lean TEG cooler 106-K-101 106-K-102 106-K-103
HC to Dehydration Mercury
103E101 Feed Gas 104
100-E-101 R Guard
Filter Coalecer 104 101
By-pass F Reactor
summer 101
FA
To Condensate HC to Treated Unit 106
Stabilization Feed Gas Gas Filter
103D101
101 KO Drum
D
101 HC to 104
To train # 2 F
500 MMSCFD 103D101 105
Condensate Balance line

Dryer inlet
105
Gas Balance line

KO Drum D
101 To propane Unit
Feed Gas Methanol
Filter-coalescer From Dehexaniser
105 and off gas
C
101 E O C3 From/to
To preflash L
F 103 D 107-D-102
101 drum 103D101 105-E-102
MEG
B To Depropaniser
To train 3&4 Wet Gas Chiller O
X
1,000 MMSCFD Sweet gas
WP 2
MEG From amine
30 unit 101
105
Pig Gas 101 E
32” CO2 101
C
zone 101 28
Condensate HS FA
100-X-201 Amine 2 105 FA
Glycol
Slug catcher C
Absorber 101
101
HC to D
104 Cold Oil
101-D-107 Gas export
Treated gas Contactor Butane
Injection methanol Rich amine KO drum Rich amine
8 from Train # 2/3/4
from Train #1@4
Injection MEG to flash to flash
Unit 114
FA
Treated gas 15
GAS TREATING TRAIN 1
 Unit 100

Receiving facilities :
•Slugcatcher
•HP separator

16
 Design Slug catcher feed
Composition (% mole) Summer Winter
Case
H2O 1.2945 1.2945 Operating :
N2 3.3198 3.3198
CO2 1.7483 1.7483
H2S 0.5303 0.5303
Pressure : 74 barg
C1 81.2961 81.2961 Max : 109 barg
C2 5.1958 5.1958
C3 1.9251 1.9251 Temperature : 25 C
iC4 0.4125 0.4125
nC4 0.6974 0.6974
iC5 0.2849 0.2849 Design :
nC5 0.2849 0.2849
C6 + 2.5242 2.5242 Pressure : 139 bara
COS 3 ppm 3 ppm Temperature : 40/- 29C
CH4S 25 ppm 25 ppm
ETSH 209 ppm 209 ppm
PR1THIOL 35 ppm 35 ppm
HX1THIOL 70 ppm 70 ppm
MEG 0.4403 0.4403
17
 Stream flow-rates per sea-line:
Summer case :
• Gas (saturated 25C and 74 barg) : 901 t/h
• Dry condensate : 194 t/h

Winter case :
• Gas (saturated 25C and 74 barg) : 880 t/h
• Dry condensate : 214 t/h

MEG flow-rate : 25 t/h

The slug catcher is designed for a gas flowrate of 991 t/h.

18
 Slug-catcher sections:
Each 1/2 Slug Catcher includes :
♦a Gas / Liquid separation section sized for a gas flow-rate equal to 110 % of the
normal gas flowrate summer case.

♦ An intermediate section

♦a Storage section sized to store 1500 m3 of liquid.

♦ Bottles : MEG storage capacity between High and low interface level = 200 m3

19
 Slug-catcher sections
Gas-liquid separation section
The gas / liquid separation is achieved in the first zone of fingers, which has a
1/20 slope. In order to achieve the highest separation efficiency an adequate
length is provided upstream the gas outlet header (13 meters).
Intermediate section
When the storage section is completely filled with liquid, the liquid level in the
separation section may reach the gas outlet of the separation section, but it
shall never come directly beneath it.
This requires an additional length of straight finger downstream the gas outlet
of the separation section (23 meters).
Slug Receiving Section
A 3000 m3 design storage capacity (total, ie for 2 1/2 slugcatchers) shall be
achieved through a sufficient fingers length with a 1:100 slope (330 meters).

Gas disengagement from the storage section is achieved by two headers

connected to the main gas outlet header of the separation section of each 1/2
slug catcher.

20
 Gas
Slug receiving section
5 fingers / 1/2 S-catcher
1500 m3

Condensate

MEG 21
 Gas outlet From sea lines
30"

30"
46"

0
1/2 30" 30"

46"
0
1/2
46" 0
1/2
46" 0
1/2 30"
46"
N
1/100
30" TIO ION
1/100 1/2
0 RA CT
PA SE
46" SE 13
m

46"
1/100 TE
DIA
ME N
46" ER TIO
1/100 INT C
SE m
23
46" 46"

1/1 1/100 10"

00 46" m
153

m
330
46"
TION 46"
SEC
IVING
G RECE
0 SLU
1/10
46”

10"
46”

line 46" LIQUID BOTTLE

alance
sate b
Conden
10"

20"

20"

10"

6" 10"

6"

14"
8"

MEG outlet Condensate outlet

22
 Equipment

HP Separators
♦2 HP Separators per unit
♦Gas / Liquid separation section
This section is sized for 100 % of the normal gas flowrate summer case (50 % per separator).
♦Liquid section
This section is sized for packing / depacking winter case.

Gas Heater
This equipment is sized for packing / depacking winter case.

23
 SPARING PHILOSOPHY

Pumps
♦Steam condensate pump 100-P-102 is used in continuous service when 100-E-101 is in operation. So a
stand-by is provided for this pump.
♦The Sump Drum pump 100-P-101 used in intermittent operation, has no spare.
♦The Slug Catcher MEG Injection pump 100-P-103 is used during winter time in continuous service for
hydrates inhibition. As hydrates inhibition is a critical service, a stand-by is provided for this pump.
♦The HP Separators MEG Injection pump 100-P-104 is used in continuous service for corrosion
inhibition. As this MEG supply can be stopped during a short time, no stand-by is installed but a spare
pump, common to both phases, is available in warehouse.

Liquids draw-off from Slug catcher

Considering the risk of fouling, plugging,etc on liquids received from sea-line, the control valves on
hydrocarbon and MEG liquids from slug catcher are provided with stand-by. It is then possible to achieve
maintenance operations on these instruments when the plant is in operation.

24
 EXCEPTIONAL OPERATIONS

Packing / Depacking
In some transient phases when the offshore production is higher than the onshore available
capacity, for example when a gas train is shut-down, the pressure of the sea line and the
slug catcher increases. It is possible to pack the sea line until the maximum pressure of
109 bar g is reached in the slug catcher.
During these phases of packing / depacking, due to pressure variation, the gas / liquid
equilibrium is modified in the slug catcher and the hydrocarbon liquid flowrate is increased
versus normal operation.
The pressures in HP separators and stabilization units are maintained at their normal values
during packing / depacking phase, and the expansion is done by the Pressure Control
Reduction Station for gas, and by the level control valves for liquids in the slug catcher.
During packing / depacking phases, for winter and summer cases, lean MEG is
injected upstream of the Pressure Control Reduction station for hydrates inhibition
and the gas heater 100-E-101 is put on line.

25
 Glycolated Water draw-off
When liquids are received in the Slug Catcher, the MEG aqueous phase( glycolated water)
separates from the hydrocarbon phase in the slug receiving section and fill the liquid bottles.
The glycolated water phase from each half-slugcatcher is routed to the downstream Unit
103 via 3 X 50% control valves FV 0011 A/B/C.

Under normal (steady state) sea-line flow operations one of these three control valves
facilitates glycolated water flowrate of 25.2 t/h per half slugcatcher to the downstream
process.

During slug reception two of these control valves enable up to a maximum of 108 t/h
(per half slugcatcher ) to be routed to the downsteam process.

Therefore, the two half slugcatchers allow a glycolated water flow to Unit 103 ranging from
50 t/h to 216 t/h.

26
 Condensate draw-off

The condensate flow from the Slug Catcher is controlled by 2 X

100% Flow Control Valves (One operating, one spare), which is
protected from solids entrainment by a filter element.

The Flow Controller is reset, in case of low level, by the

Condensate Level Controller of the Slug Catcher. Thus the
condensate flowrate remains constant during normal operation.

The maximum condensate flow to one condensate

stabilisation Unit 103 is maintained at 216 t/h which is based
on 110 % of design flow to this unit

27
 Unit 100 - Receiving facilities

Max 500 MMscfd

PSV36 ABC
BDV 40 PV 39

MEG

XV18 PSV11 HV13

82
LP steam
ESDV51
Unit
139 D101 101
SDV36 ESDV39 ESDV39
E101 932 t/h
FT51
24 C
MEG
69,4 barg 9 W MEG
MEG 24 S
D102
74 barg
10 W 0.3 t/h
25 S
MEG
Unit 103
FV12 AB
32,3 barg
Condensate 205 t/h
MEG Unit 103
FV11 ABC

HP Off Gas from Unit 103 28

Unit 101 : Amine unit

29
 Acid gas to
Sulfur recovery
101-A-101

To 105-E-101 LC
FS
22
stray
30

101-D-103
Amine Amine 101 2
101 C
absorber regenerator 102
C FC

101 101 Acid water

D
104 from sulfur recovery
FA SL

LC
TC
From LC
100-F-101 CC
To Unit 122

101 LC

D-105
C-103 CL

1
101 -D-102
101-D-102
Rich Amine Flash Drum
LC

101-E-101 A/B/C

FC
S.Up
101-E-103 A/B

FC
SW
TC

101-T-101 SW

2 Amine S.TK

Antifoam

30
Unit 101
ABSORPTION/REGENERATION AMINE
 Purpose of the unit :

• Remove the H2S from the inlet sour

feed Gas.

•Remove part of the CO2.

Use of the selective solvent :MDEA.

31
 FB

BDV 450 t/h

M
BDV
24 C Lean Gas
68 barg 67.5 barg A101 1 barg
BDV 55 C
466 t/h 111 C
BDV 16.4 t/h
1,.3 barg
60%mol CO2
From D101 F101 D104 31,7 H2S
100-D-101/102 7.4 H2O
49 C D-103
67 barg Amine
regenerator
PV 42 A
C101 Acid water
Amine FS 2 108 P101 A/B
103D101
absorber
PV 42 B

FG
0,5 t/h 6
1,5 barg
BDV
C-103
C102 TC
SL

CC
262 t/h
D102 8 barg
101
35 C
D-105
67.5 barg 132 C CL

E101 A//B//C 34,5 t/h

24 C
SW 58 C
1 barg

antifoam 45 C E103 A//B

T101
101-U-101 lean amine filtration 32
package
 DESIGN DESIGN SENSITIVITY SENSITIVITY
CASE CASE CASE CASE
SUMMER WINTER SUMMER WINTER

Flowrate MMSCFD 1 945 1 940 1 941 1 935

(Total Plant) Kmole/h 97 052 96 786 96 846 96 571

Composition

H20 % mole 0.060 0.037 0.059 0.036

N2 “ 3.474 3.484 3.605 3.616
CO2 “ 1.830 1.835 2.014 2.020
H2S “ 0.555 0.556 0.479 0.480
Methane “ 85.076 85.308 84.844 85.086
Ethane “ 5.438 5.452 5.393 5.408
Propane “ 1.991 1.973 1.996 1.979
ic4 “ 0.369 0.349 0.373 0.353
nC4 “ 0.573 0.528 0.578 0.531
iC 5 “ 0.178 0.150 0.192 0.160
nc5 “ 0.159 0.130 0.168 0.135
C6 cut “ 0.139 0.099 0.140 0.099
C7 cut “ 0.079 0.050 0.082 0.051
C8 cut “ 0.042 0.024 0.039 0.022
C9 cut “ 0.013 0.007 0.012 0.006
C10+ ppm mole 52.8 28.4 52.6 25.2

COS
M -M e r c a p t a n ppm mole 3.1 3.1 3.1 3.0
E -Mercaptan ppm mole 21.4 20.2 20.9 19.5
PR1 Thiol ppm mole 138.0 119.0 135.0 116.0
BU1Thiol ppm mole 37.5 27.1 33.2 23.5
HX1Thiol ppm mole 6.2 4.1 5.4 3.5
ppm mole 1.8 1.0 1.7 0.9
Total mole %
100.00 100.00 100.00 100.00

Molecular 19.20 19.07 19.27 19.12

weight 33
Pressure Bar abs 69.2 (*) 69.2 (*) 69.2 (*) 69.2 (*)
Temperature °C 24 24 24 24
 TURNDOWN RATIOS

The design capacity of each Gas Treating Unit is 25%

of the 2000 MMscfd.
Turndown Ratios of each one of the four Gas Treating
Unit : 40 to 100%.

34
 Unit 101 product specification
•H2S content : 3 ppm vol maximum
•CO2 content : 2 % mole maximum
The CO2 slippage in the treated gas shall be the
maximum practicable in order to maximize the
concentration of H2S in the acid gas to the
downstream SRU.

35
Unit 102 : MEG regeneration

36
Absorption/Regeneration Glycol Unit 102
MEG FROM UNIT 103

SF
4 barg HC to off spec
PC
tank 143-T-102
102-D-101
A 102 B
Glycol flash
& burn Pit
LC
D
LC LC
106
102-E-101 F
102-T-102 A 102-A-101
FV
Rich MEGTK 70 C 90 C
FC FC
LC
102-D-103
102-T-102 B 102-D-102 Glycol Reboiler
SL
Rich MEGTK 2 LC 2
F 2
127 C

Sour water to
109-D-101/2

102-T-101 A
Lean MEGTK F
2
miniflow
Train #2 identical train #1

102-T-101 B F
Train #3 identical train #1
Lean MEGTK 2

Train #4 identical train #1

MEG to 100P103/203/
WP1 104/204/105/205
WP2 37
Unit 103 : Stabilisation unit

38
 32 t/h PV Unit Unit
70barg PV HC liquid Off spec 100
55 C
27barg from D101 condensate 100 MEG +
46 C K-101 HP
cond
2nd 8barg PV PV separator
A-103 D-103 1st
A-102 FS2
FG D-102
9.2 barg
68 C DR
FS2

A-104 D-107 55 C 205.2 t/h

8.7 barg
C-101 LDV
LV SH
2 E-105
19 To sour water
FV
stripper FA
27 barg
34.1 barg 50 C FV FV
70 C from 126-P-102a/b
103-D-105 Fresh Water E-101B
TV
Condensate desalter
PDV D-101Preflash drum
E-102 E-101A
2
LDV
SH
LDV TV
FC F

F 114 C 76 C
E-103 Glycolated Water
FB A-101 LV
189 C 0 barg
9.5 barg PDV 37 C
D-106
Cond Degassing Drum
136 C
E-104
2

24 t/h
Glycolated W LV LV

to MEG unit 102

Cond from
Off spec cond. Stab. cond Dehexaniser
Unit 103 Stabilization To Storage To Storage
187 t/h 105-C-104
39
unit TK TK
 Product specifications

The specifications of the stabilised condensate, after

mixing with the C5+ from unit 105, are :
§Reid Vapor Pressure = 10 PSI in summer,
§Reid Vapor Pressure = 12 PSI in winter,
§Free water content = Trace ( < 500 ppm vol.)
§Salt content = 10 mg/L

40
Unit 104: Dehydration unit

41
 65 barg Flare
F 102
To
104-F-102 28 C
64.6 barg
Gas train 27.6 C F C
65.5 barg Gas Flare 0.3 barg
R 101 F 105 360 t/h H2O + N2 + FG
5.0 barg
65.8 barg E-101
104-E-102
34 C From TEG
TV
Sump tank 104-C-102
From
0.35 barg ED
FC

104-F-101 TEG 104-E-104 204 C 41.5 barg

SH
gas train contactor Glycol Reboiler FC
65.7 barg Fuel gas
27 C
C 101 Balance line
LC
150 C
69.4 C 37.5 C
LC
66.9 barg
F 101 PC
104-C-103
5 barg Stripping
65.8 barg 27.5 C column
28 C N2
Balance line
F104 Gas Flare
RO
4.0 barg LC TEG Flash
Split
104-D-101 drum
103 D101 range
N2
From
Bottom 190 C
104-F-102 155 C
0.35 barg 37 C 2.3 barg
104--103
104-D-102
104-P-101 A/B F

TEG surge 69 C
tank
65.8 barg
27 C Fresh TEG
Skimmed effluent
To HC skimming
450 t/h
PH control &
0.08 % H2O
antifoam injection
42
Unit 104
ABSORPTION/REGENERATION TEG Rev 1
Unit 105: Dewpoint unit

43
 PV 60.9 bag
-28.2 C 426.2 t/h 61.4 bag 23.9 C 39.6 C
61.8 bag Unit 106
24” Compression unit
51.4 t/h 65.8 bag
28 -30 C E-101
8” 62.2 bag 105-E-103
105-C-101 450.5 t/h D101 34.9 C 49 C Unit 101
Cold oil Cold box 62.9 bag 66.7 bag
FV 66,3 bag Amine unit
29 C
Contactor -30 C Unit 104
20” Dehydration unit E-102 (20 C)
C3 From/to 8”
56.6 t/h 28.6 C 107-D-102 27 C
8 65.9 bag
FV 8” Condensate
6.3 C LV 10” Sour water 55 C
75.7 t/h 105-A-101 28,34 t/h 65.4 bag
55 C
PV

PC A-105
PV PV
NNF
Unit 105
E-105 (2 C)
FC2 From E-102
64.8 bag Dew point
10.8 C 84.5 C
unit

2
PC 24,5 t/h
23.04 t/h K-101 A/B C6- 0.07%
33 C C7 37 %
24.4 bag
23,8 bag C8 42 %
C1 50.2% PDC
D102 A-103 C9 14 %
FV D-103 C2 20.3%
LT FT2
C3 27.6%
PC PC
44 2 PDC 2.6 bag
27,8 t/h FT2 93.1 C 2 bag
PC 40,6 t/h
LV A-102 FT2 72 C
27 C4 5 % D-105
PC iC5 31 %
61 C
23 C 6.6 bag C5 29 %
C3 Refrigeration FV 2 9,9 t/h
23 6 bag C6 26 %
56,3 C to 107-D-103 4.5 bag
D-104
Depropaniser LC 12,0 t/h
C-104 LV
C-102 FV PC
44,9 t/h Dehexaniser Cond to
2,13 t/h LV
SH 2 E-108 (2 C) 103-
SH D-106
FC 8,6 bag
LV From E-102 FC FV
C3 3,2 % A-104
147.2 C LV 12,3 t/h 10 bag 28,34 t/h
iC4 35,3% 20 C F 2
SH
52,6 t/h C4 59,3% 2
FC iC5 0,8%
C4 LPG treatment 164 C 30,5 t/h FV P105
P104
105-C-103 to 114-E-102
Debutaniser Unit 114 Min flow
LV
Stabilis cond for start up 44
163 C 40,4 t/h
 Product specifications
The specifications of the gas from the unit 105 are determined to ensure that, after mixing with
butanes from unit 114, the gas will be of the following specifications:

§C1 min. 82 % mol

§C2 max. 12 % mol
§C3 max. 4 % mol
§C4 max. 1 % mol
§C5+ max. 0.4 % mol
§N2 max. 5.5 % mol
§CO2 max. 2.0 % mol
§H2S max. 4.8 mg/Nm3
§COS max. 8 ppm mol
§Mercaptans (as S) : max. 15 mg/Nm3
§Total Sulphur (as S) : max. 141 mg/Nm3
§Sulphur daily avg : max. 100 mg/Nm3
§HC dewpoint at 55 barg : max. -10 °C +/- 5°C
Gross Heating Value : min. 9000 kcal/Nm3
45
 Gas from dehydration
105 E103 to C101 29°C
from top of C101 cold oil contactor
to Unit 106
Cold Box 7 24°C

16
24°C from Bottom C101
to de- propaniser
-3°C

from top of C101 cold oil contactor

Cold oil from to Unit 106 -28°C
dehexaniser
to C101
55°C
15

Gas from dehydration

Propane Pr2 to C101 -30°C

Cold oil from 8

dehexaniser
to C101
-30°C
46
Propane Pr2
Unit 106: Export gas
compression unit

47
 PV 116 B1/B2

ESDV 108 BDV 116

Phase 2 :
butane cut FV 5006
+ gas from Unit 105 Anti-surge
ESDV 113

Phase 3 : FA

F
BDV17
butane cut
+ gas from Unit 105 BDV18
D101 SDV26
M HV24 FT

BDV121
A-101
to GT-201
K-101
to GT-301 GT-101
ESDV 5307
FT ESDV 122 123

FA

BDV5308

106-U-101 BDV5301 to GT-201

E

T
GT FG skid
E

ESDV127
Unit 106
PV5310 to GT-301
D501 Export gas
SDV 5310
compression
HP fuel gas unit
XV5302
Unit 122 FS2 FS3

48
 Purpose of the unit
•Compress the gas to the IGAT pipeline pressure (89 barg)

•Feed : Gas leaving unit 105(dewpoint unit) and butane cut

from unit 114 (LPG treatment). These two streams are mixed
in a static mixer (one per train) located offsite.”106 M101”.
U106 Inlet gas operating pressure is 59,9 barg.

•Three centrifugal compressors (3 * 50%) are moved with three

Frame 5 Gas turbines. Each compressor is designed to handle
the gas flow from from two gas trains.
Two compressors are operating, one is a common spare.
The unit 106 is designed to handle 100 % to 30 % of the feed gas
flowrate : minimum turndown ratio 30% corresponds to 30% of
each phase.
49
 PRODUCT SPECIFICATIONS

Product from Unit 106 is sales gas to export.

The specifications of the gas from the unit 105 is determined to ensure that, after mixing with butanes from unit 114, the
sale gas deals with the following specifications :

§C1 min. 82 % mol

§C2 max. 12 % mol
§C3 max. 4 % mol
§C4 max. 1 % mol
§C5+ max. 0.4 % mol
§N2 max. 5.5 % mol
§CO2 max. 2.0 % mol
§H2S max. 4.8 mg/Nm3
§COS max. 8 ppm mol
§Mercaptans (as S) : max. 15 mg/Nm3
§Total Sulphur (as S) : max. 141 mg/Nm3
§Sulphur daily avg : max. 100 mg/Nm3
§HC dewpoint at 55 barg : max. -10 °C +/- 5°C (note 1)
§Water Dew Point at 44 barg: max: -10°C
§Gross Heating Value : min. 9000 kcal/Nm3 (note 2)

50
 Equipment :

We find in each compression train respectively :

• 1 Compressor suction drums 106 D101
• 1 compressor 106 K101
• 1 air cooler

FG is delivered to the gas turbines through a common K.O

drum fitted downstream with Electric super-heaters and filters
5 microns.

51
 BATTERY LIMITS CONDITIONS

The conditions of the main streams from and to the unit

106 are listed hereafter.

Pressure (barg) Temperature (°C) Comments

Operating Design Operatin Design
g

Feed gas from unit 105 56.5 to 60.5 82 39.5 85 at gas train B.L.

butanes from unit 114 64 82 40 85 at unit 114 B.L.

Products sales gas to export 89 100 55 85 at Tie-in point

52
SPECIFIC LOOP DESCRIPTION
♦Common Suction pressure control
A pressure control valve to flare on the inlet header common to the three export gas
compressors will maintain the upstream process units in operation without pressure
excursions during compressor shutdown.
♦Anti surge control
An anti-surge controller is provided for each export gas compressor, with recycle to
suction drum from after cooler discharge
- to prevent surge compressor damage and serious process upsets
- to maintain selected process-limiting within safe or acceptable ranges
In order to achieve these objectives, the anti-surge controller adjusts the position of a
recycle valve to maintain the volumetric flow-rate above a safe minimum level.
♦Discharge pressure control
An HV, with limit stop, at each gas export compressor discharge is used by operator to
protect the compressor against low pressure in the downstream gas export network. In
the event of high discharge pressure, a pressure controller will override the primary
suction pressure controller.
53
Unit 107: Propane unit

54
 Propane PC
PC

Refrigeration K-101 FT

107-A-101
M 1st 2nd 3rd 107
D-105
PC
Antisurge
Surge drum

Propane make up from 145-p-101

107 107 107
D D D
101 103 104
1st. suction drum

PC
4.6 barg
PC
9.0 barg
34.9 C
32.6 C
105-E-103 0.3 barg 105-E-102 LC
105-E-105 LC

Cold
107 LC
5 20
Box
D
102
10.8 C 27 C
Flash drum
-36 To Depropaniser
reflux drum
To inlet
unit 104
56 C 4.6 barg PC

105-E-108 LC
Unit 107
55
20 C
C4 to LPG treat 5
 PC
PC
UCP

FT

107-A-101
M 2nd 3rd 107
1st D-105
PC
GB Antisurge

0.1barg 7 barg

Propane make up from 145- p-101

FV

5.3 Barg
HV

107 107 107

D D D
101 103 104
Cold
Antisurge line
Box

PC PC

COLD BOX
LC LC
105-E-105 105-E-102
105
E
103 LC

To Depropaniser
reflux drum

PC

LC
105-E-108
105-E-108 To drier inlet
scrubbers

56 Unit 107
C4 to LPG treat

PROPANE REFRIGERATION
Unit 108: Sulphur recovery
unit

57
 Steam 4”
Acid gas to
SH 235°C 215°C 200°C
train II
SL
Acid Gas 220°C
8” 28”
from
101D103/203 108-E-107
20% H2S
Reactor
Water H-102
D-102 R-101 R-102 R-103
24 ” auxiliary
burner
LC
108
D KO drum SO2
101 204°C H2O
307°C CO2
230°C N2

108-H-101 28”
B-101
180°C
1 Reaction furnace / boiler SL

Acid water 28” SH

Stack
to Steam
181°C
Abs/Reg SH
amine From train 2
SH
108-E-101
First condenser 108
220°C
108-E-108 E 173°C
108-H-103
102
SL incinerator
AIR 108A101

108
Steam
E 129°C
SH
108-K-101 103
Prosses air blower SL

108 108
D E
HP condensate drum 104
103
Liquid
Sulphur Catalyst
SL
144-T-104 15 ppm H2S
Sulphur storage
P P
Liquid Sulfur
Sulphur solidification plant 300 ppm H2S
FLOW
Unit 144 Sulfur level
FLOW From train#2
145°C
NIOC 108-T-101 Sulphur degassing pit 58 Unit 108
SULPHUR RECOVERY
 235C 215C 200C
Unit 108
H102 R101 R102 R103
307C 230 C 204 C
SH
SL
D102 SH 180C E105 E106

H101 E101 181C

173 C
Train 2
220C
E102
129 C
220C
SH A101
E103
E107 E108 H103

Train 2
D103 E104
D101 SL
Acid gasses
from
Unit 101 Unit 101 145 C

Train 2
air atm
59
Train 2
Design case winter : max H2S in the feed : 31.6 % H2S in the plant feed
Sensitivity case : min H2S in the feed : 26.8 % H2S in the feed
Turndown case : 40% design feed with 26.8 %H2S

Design case winter : 98 t/d S

Sensitivity case : 84.6 t/d S
Turndown case : 33.7 t/d S

60
Design case (100%) Sensitivity case Turndown case
Component kmol/h kmol/h kmol/h
H2S 134.520 115.872 46.330
CO2 254.530 279.693 150.046
CH4 3.519 3.516 3.658
C2H6 0.270 0.267 0.267
C3H8 0.082 0.082 0.085
NC4 0.022 0.022 0.023
IC4 0.014 0.014 0.015
IC5 0.004 0.005 0.005
NC5 0.004 0.004 0.004
NC6 0.050 0.048 0.038
BENZENE 0.098 0.0998 0.073
TOLUENE 0.024 0.024 0.018
CH3SH 0.012 0.012 0.009
Ethyl-SH 0.057 0.056 0.041
Ipropyl-SH 0.012 0.011 0.007
N2 0.086 0.089 0.107
H2O 31.599 32.122 16.126
TOTAL 424.901 431.934 216.852 61
Product specifications :
Purity on dry basis : min 99.8 % wt
Colour : bright yellow ( in solid form)
Organic matter : 500 ppm wt max
Ashes : 200 ppm wt max
H2S content : 10 ppm wt max

62
Unit 109
Unit 109 :: Sour
Sour water
water stripper
stripper

63
 TO FB

1.2 BARG 109 A 102

123 ° C 24 LC
LDT FB

0.3 BARG 1.8 BARG

21
90° C 109 D 102
7 HV
LC LC FC 109
C 2 109 P 104 A/B
ON/OFF Out Out
HC water 101
SL
109 P 101 A/B
CAUSTIC 1
SODA FROM
U- 146
109 E 101
LDT FB 109 P 102 B NC LC

03 BARG 127 ° C
109 D 101 2.5 BAR SL
LC A-101
LC FC
ON/OFF Out
Out
HC water
SL TC
109 P 101 C/D FB
109 P 103 A/B

FG CONDENSATE FROM
109 P 102 A
109 D 104
UNIT 122 NC
TO 129 X 101 OR
129 X 102
SOUR WATER FROM UNIT 102/103/129 RECIRCULATION

SOUR WATER FROM U-105 AND KO BURN PIT HC TO OFF SPECT TANK OR BURN PIT
UNIT 109
64
SOUR WATER STRIPPER
Unit 114: Sulfrex unit

65
 Mixer
114-F-101 C4 to
LPG sand filter Export U 106
114-D-101 2 without mercaptan
13
12
114
C Caustic settler
Caustic
101
drum soda TK
Fresh soda
LPG 2 From 146-T-101
extractor
2
overflow

129-T-101 Sulfuric TK PT
water
Waste Caustic 2
2
Soda Tank

F-102
Fresh Caustic sand filter
Neutralization TK Chemical sewer
E-102 129-X-111 lift pumps
Disulfides
D-103 separator API separators
SL
E-101
2
oxidizer
C-102
114-D-102
Fresh catalyst 146-T-104 VT 146-T-101 PT
addition pot DSO MDEA
storage 2 storage 2

F
C4 from
air
U 105/I/II From sump drum
146-D-103
66 Unit 114
LPG TREATMENT SULFREX
 Unit 114
FV
114 D101 F101
114 C101 PV

LPG Caustic settler LDV

extractor drum

FV Water make-up
129 T 101
FV
FV

C102 PV vent gasses

oxidiser

F102
LV e
HIC
LDV

E102 D103 disulfides

Fresh caustic
Lean caustic
Disulfides
TV E101 separator
SL
FV

e e D102
air
butanes 67
from 105-E-108
 DESIGN CASE
Unit 114
B.L. Conditions (operating)
• Pressure barg 10.0
• Temperature (°C ) 20 to 40

RAW LPG DESIGN FLOWRATE

• tons/h 55.0
• kmole/h 950

Composition % mole % weight

H2S Traces Traces

C3 2.92 max. 2.23 max.
iC4 35.52 35.68
nC4 59.27 59.52
iC5 0.76 0.95
nC5 0.24 0.30
C6+ Traces Traces
COS Traces Traces
Methyl Mercaptan 0.199 0.165
Ethyl Mercaptan 1.085 1.165 )
C3+ mercaptans Traces Traces
Total 100.00 100.00

LPG Feed Molecular weight 57.9

68
Feed stock specifications :
Design mercaptans content in the feedstock :
Methyl mercaptan : 1100 ppm weight (as sulphur)
Ethyl mercaptan : 6000 ppm Weight (as sulphur)
COS < 1 ppm
H2S < 1 ppm

69
Treated LPG specifications :
B.L. conditions 64.0 barg
•Mercaptans content : 15 ppm weight(as Sulphur maximum
•Other sulphur content 200 ppm weight as Sulphur
•Total water content 1000 ppm weight maximum
(solubility water plus free water)
•Caustic in LPG products 2 ppm weight as NaOH maximum

70
Unit 120: Electrical
distribution

71
 CONDENSATE STORAGE

OFF
400VCA
SPEC 6000VCA N
C
C B A
33KVCA
MEG STORAGE
U-143

SS-6 SS-3 SS-2

MEG STAB TR 1
U-102 U 103
GAS GAS GAS GAS
TRAIN 4 TRAIN 3 TRAIN 2 TRAIN 1 Off-gas
RESERVED U-101
U-101 U-101 U-101
AREA FOR U-104 U-104
U-104 U-104
FUTURE
COND.PUMPS U-105 U-105
U-105 U-105
EXP.
STATION U-114 U-114 SS-5
U-107 U-107
EXPORT GAS S S
U-107
U-107 U-106
STAB TR 2 L L
U 103 Off-gas U U
G G

WORKSHOP
C C
WAREHOUSE SS-1 S A A
Emerg O
STEAM
Gener
U-121 U T T
SILPHUR SILPHUR FLARES
R
TR 3/4 U-140/142
C C
TR 3/4
W UNIT 108
H H
UNIT 108
A
RESERVED E E
AREA FOR
ELECTRICAL T FUTURE R R
U-120 E
SS-8 U-123/124 R EXP.
109/122 1 2

CONTROL
OFFICES ROOM U-125/126/127/128

WASTE EFLUENTS SULP C3/DIES. CHEM

STORA. STORA. STORA.
FIRE WATER UNIT 129 U 144 U 146
U-130
SS-4
72
SS-7 SEA WATER INTAKE

ELECTRICAL DISTRIBUTION
Unit 121: Steam unit

73
 LP cold cond. heater 121-D-105 Amine
condensates
121-A-101 A/B 121-D-107
121-A-105
60 PC 162
LC
Flashed HP
condensates header
121-A-102 A/B 121-A-106

60 105 Unit 104

PC
Clean up 121-P-106 Dehydration B
condensates header
121-A-103 A/B FIC F
Unit 146
60 PC 105 Chem. Storage W
Suspect LP
condensates header 121-D-106 AB
121-A-104 A/B 121-A-101 AB Unit 146
Chem. Storage

Demineralized
121-U-101
Condensate
Polluted condens. FC L
121-D-104 From header Unit 144
water deoiling package
Storm basin
185
Sulphur Storage P
6.5 and solidification
^^
^^
121-P-102 121-B-101 A
120-G-102 Unit 100 S
A/B/C

BFW
HP steam boiler Atm Recep Facilities
Flash steam Steam turbine
driven generator PC
T
Atm TV 385/45 165 Ton/hr E

^
^^ Unit 102

^
ATM ^^
TC MEG regen&Injec
HC From blowdown
120-M-101
A
Sea water
RO
PT
121-D-108 A B
Phosphate
385
C PC Unit 114 M
LC Gas
FC LPG treatment
FV
45 TC Saturated steam
Air
To basin ^^ FC
LC 121-D-106 A ^^ 480 Unit 103
Cond. Stabilization
121-B-101 B TC
63 HP steam boiler
H
ATM 131 FC
HC
160Ton/hr
274
Unit 104 P
TC Dehydration
RO 121-P-103 185
PT ^^
A/B/C ^^ 44
Phosphate 121-B-101 C Unit 105 S

^
Dew point &
HP steam boiler
121-P-104 160Ton/hr
TC
PC
Mercaptans rem T
A/B/C E

^
LC 121-D-106 B 6 .5 TC Unit 108
12 ^^ Sulphur recovery
^^ A

^
130 121-B-101 D
Dearators HP steam boiler
TC
Unit 146
M
Unit 108 Stand by Chem. Storage
Sulphur recovery 131 63
Boiler feed water (BFW)
74
Unit 121
STEAM GENERATION
 101 E101

Amine 101 D105 101 E101 amine regenerator reboiler SL

condensates

160 Steam Header 030 157 SH

SL 105 E104 Reboiler C102 SH
105 E106 Reboiler C103 SH
105 D108 105 E107 Reboiler C104 SH
Flashed HP SH
104 E104 Reboiler TEG SH
condensates header
SL
103 E103 Cond preflash Steam Heater SH
103 D109 103 E105 Cond stab reboiler SH

114 E101 Oxidizer steam heater SL

102 D107 102 D105 sump drum heater SL

Clean LP 102 MEG reboilers SL
condensates header

108 D106 Sulphur degassing pits heaters SL SH

108 E101/2 /3/4 condenser heaters SL
108 E107 acid gas reheater SH
108 E108 Air reheater SH 108 D103
109 D105 Sump drum SL
109 E101 amine reboiler SL
109 E101 amine reboiler SL 108 D102 reaction
Suspect LP 122 E101AB HP FG Super.heaters SL furnace Steam drum
condensates header 100 D104 100 E101 Gas heater SL

Steam condensates 75
Unit 122: FG unit

76
 From
Unit 106
E-101
Phase 2
122 HP FG 122 LP FG
D D drum
101A drum 102A HP
to flares
stacks
phase 2
Start-up FG
30 barg
from
H-102
IGAT #3
H-101 HP
fuel gas
to users

122
D 122
101B D
From 102B
HP
Unit 106 to flares
Phase 3 stacks
phase 3

7 barg

Flash gas from Unit 101 Train 1/2

LP
Flash gas from Unit 101 Train 3/4 fuel gas
to users
LP
fuel gas
Unit 122 sweeping flares
77
FUEL GAS
Unit 123: Air Instrument

78
 AIR INSTRUM FOR BLACK START
TO UNIT 114
123-K-101 A (identical C)
M
M ATM

XV CW 123-K-101 B (identical C)
XV 5009
5011

M SUCTION
M

114-K-101 A 123-K-101 C 1

M
M
M

BLACK START
COMPRESSOR
114-K-101 A
VALVE DEDICATED
M
SUCTION FOR BLACK START PROC

123 U 102 B & C DRYING PACKAGE

IDENTICAL 114 K 101 B

CW
UNIT 114 COMPRESSOR
ATM
AIR INSTRUM LINE
NOTE 1: MODIFICATION AIR AIR

123 U 102 A
1

Wet air to N 2 plant

BY PROJECT RECEIVER RECEIVER

TO INSTRUMENT
AIR NETWORK
PROVISORY
N2 BOTTLE
FOR BLACK
START TO UTILITY 79
PROCEDURE
AIR NETWORK
AIR INSTRUMENT
Unit 124: Nitrogen

80
 Unit 124 Nitrogen 50C
D102 AB

U151 Molecular Molecular

FV5001 D101 sieves sieves
From U123 cooling Activated
alumina
Activated
alumina
compressors package
F101AB
10C On/off

H101
AI 5021 O2 AI 5011 HC

PV HCV 5011 AI 5012 H2O

AI 5013CO2
FC5022A
OXIGEN
GASEOUS

E202
PV
H103 LC
LIQUID
PC
HV5021

T101 AB E101 C101

E103 A/B
PV

K101
AI 0031
PV
O2 LV5023
LC
LIQUID
81
Unit 125:Sea water intake

82
 125-P0101 A/B/C
PUMPS 1800 M3/H
@ 11.47 BARG
900 Kw @ 1470 rpm
FILTER
8.40 m high tide (+ -)

flow 24” FG
56”
6” Sea water
VIEW A-A to plant
Injection H2O+CL 2.40 m low tide
Rotation PUMPS
GATES Bar filter filter CCR
open/close
FILTERS

SUCTION CHAMBER

Sea
A
flow
A OTHER
PROJECT

MAN HOLE

TO SUCTION CHAMBER
Persian Gulf 6”
FT
CHLORINATION
PLANT BUILDING
DAMPERS

OUTLET SEA WATER 24” FG

83 Unit 125
SEA WATER INTAKE
 TO FIRE WATER RING

Diesel Motor A/B

TO FIRE WATER
MOV MOV MOV
Future Fire water pumps RING PHASE 1
24”
1000 m3/h @ 13 barg A
4” AIR COMPRESSOR
CHANNEL A 6”
40”
PHASE 2&3 TSP MOV MOV MOV
32” 40” 8”

24”
Sea Water Pumps B
1800 m3/h @ 12 barg 4”
6”
EMERG.DIESEL
filter
MOV MOV MOV GENERATOR
DIESEL FROM PHASE 1

24”
C
4”
6”

CHANNEL B From
FUTURE pumps
other phase

MOV
From
2300 m3/h @ 9barg pumps
CHANNEL C Phase 1
PHASE 1
40x24” Other phases
DIESEL
Diesel Motor A/B MOV

24” to Phase 1
Future Fire water pumps
1000 m3/h @ 13 barg
To Sea
UNIT 125 24” to Phase 2&3
SURGE VESSEL
32”

84
SEA WATER INTAKE-LAY OUT
Unit 126: Desalination unit

85
 M
Vacuum hydro
Atm ejector
Hogging ejector
for quick start up only ^^
^
Anti Scale
M

XV
126-J-101 A

Anti Foam Steam LP 126-T-102 A

sea water tank
FT
126-F-102 A/B
PT
126-J-102 A
Ejectocompressor

Acid Distillate
Condenser

Orifices

Demisters

Last cell LC
Last cell #2
#1 Distillate cooler
Titanium plates
LC 126-E-101 A To ditch

TE Conductivity
control

Brine pump Outlet

Drain Desalinated
126-U-101 A Water

Unit 126 - Sea Water Desalination

86
SEA WATER DESALINATION & POTABLE WATER
 M Vacuum hydro M
Atm ejector
Hogging ejector
for quick start up only ^^
Anti Scale ^
M
126-T-106
Sea water
XV Dechlorination
126-J-101 A

Anti Foam Steam LP 126-T-102 A

sea water tank
FT
126-F-102 A/B
PT
126-J-102 A
Ejectocompressor
Acid Distillate
Condenser
Orifices
Demisters
Last cell LC
Sea water
Last cell Distillate cooler
Unit 126/128 #1
#2
Titanium plates
LC 126-E-101 A To ditch
Conductivity
TE control

Brine pump Outlet

Drain Desalinated
126-U-101 A Water UNIT B UNIT C

Desalinated water M

to general dist. XV
Drinking water
to distribution
Desalinated water 126-U-102 xv
Hypochlorite
to unit 127-U-101 Salt dosing Drinking water
126-P-101 to work shop
M
Desalinated water A/B
to potable package FT
to unit 128-U-101 126-T-111 Fire water Drinking water
Biocide/Corros 128-E-101
testing line to gate house
FT inhibitor
126-P-102
Desalinated water
to Fire Water A/B 126-T-111 Utility water
Tank 130-T-101 Biocide/Corros Cold water
inhibitor Sodium for distribution
Desalinated water Bicarbonate
to Cond. Oil Desal.
103-D-105 FT Hypochlorite

87
Calcium Chloride
SEA WATER DESALINATION & POTABLE WATER
Unit 127: Polishing Water

88
 M

Anti Scale
M

Anti Foam

Acid

To ditch

Conductivity
control

Unit 128 89
POLISHING WATER
Unit 129:Waste water
treatment

90
 To vacuum 129-X-102 M
track Hypochlorite

sand
FT IW
129-X-109 A/B
Drying beds
To vacuum
129-X-103 129-M-101 truck (sludge)
129-X-108 Aeration tank
Sludge thickener Sanitary water Sewage lift
sump 129-X-106
129-X-105 Chlorine 129-X-107
Clarifier contact Irrigation
tank basin
Package 129-U-101

Spent caustic soda 129-X-110 PT

from LPG unit Chemicals
Chemical sewer 129-T-104
114, train 1&3 sewer
lift pumps Sulfuric TK
overflow

129-T-101
Waste Caustic
Soda Tank 2 Fresh caustic
soda from
Ph
129-T-103 Unit 146
Waste water Caustic soda
from LPG U 114 tank
Neutralization TK
129-X-111
Package 129-U-102

API separators 129-X-114-A/B

overflow overflow Induced gas flotators
FT N2
weir overflow To clean water
outfall basin Off spec
125X102 tank

Observation
129-X-102
Blowdown unit 121
129-X-112 Storm basin Blowdown from SRU boilers
Inlet sump Condensate from 146T101 Oil recovery
Overflow and 129-X-101 steam coil pit
emptying to sea Stripped water from
sour water U109
From oily Demulsifier
Contaminated condens
water sewer

Package 129-U-103 91
Unit 129
WASTE EFFLUENTS DISPOSAL
 Catch Pit
Steam condensate
chamber

Storm Basin

92
Unit 131 : Diesel oil

93
 o

o
t

t
ESDV 06
SDV 07 A

8 m3/h @ 3.5 barg

o
30 m3
ESDV 12
each pump FIRE WATER PUMPS
SDV 07 B (2 pumps 6 Hr autonomy with daily tank)
52 Hr one EDG
Daily Tank

m
2.5 m3
Diesel Consummation:
ESDV 08
131 P 101 A/B 2” 0.42 m3/h each motor

3” 3”

TURBO GENERATOR A/B

Diesel Consummation:
DIESEL
SDV 13 A
12 m3/h 100% each turbine GENERATOR A
(15 Hr autonomy
Diesel Consummation: 3” with daily tank)
17 m3/h 100% each boiler
DIESEL SDV 13 B
Note: the burners
will be used only
GENERATOR B
2”
BOILER A in commissioning 3”
activities
4” Diesel Consummation:
0.8 m3/h 100% each motor
BOILER B 2”

TEMPORARY CONECTION 80 m3
(ONLY FOR COMMISSIONING) TEMPORARY STATION
11,000 m3 94
(ONLY FOR COMMISSIONING) Unit 131
DIESEL OIL
 OIL TO OFF
SPEC TANK DRAIN UNIT 109
CHEMICALS SEWER OILY RAIN
WATER CONTAMINATED
SEWER CONDENSATE from u 121
WEIR NC
NEUTRALIZATION
TANK 129 T 103
129 U 103
129 X 111 CAUSTIC SODA
CONDENSATE
129 T 103 24” CHAMBER COND
129 X 110 FROM
146
CATH PIT NC 2”
129 T 104 NC
SULFURIC
129 X 112 Inlet sump
TANK A P I OVER FLOW
116 CHAMBERS
129 X 115
129 X 113
OIL RECOV

Spent caustic
from unit 114
129 T 105
WASTE desemulsifier
CAUSTIC 129 T 106
129 T 101
floculant
129 X 114 129 X 101
129 X 101 FLOTATORS 16”

STORM BASIN storm

129 X 102

Blowdown
basin
unit 121

SANITARY WATER 125 X 102

clean water
PACKAGE outfall
129 U 101 basin

TO SEA OVERFLOW
95
WASTE EFFLUENTS DISPOSAL- PLOT PLANT
Unit 140 : Flares

96
 HP Flare cold
Header phase 2
Phase # 2
HP Flare wet 14 barg
Header phase 2 design pressure 1,313.5 MMSCFD
37 MMSCM3D
140-D-101
HC to off
spec storage
140-P-101 A/B 140-X-101 140-X-102
25 m3/h HC to burn
pit drum HC from/to
Capacity
140-P-201

LP Flare 35 barg
Header phase 2 design pressure
45.2 MMSCFD
140-D-102 1.3 MMSCM3D

140-P-102 A/B HC to/from

10 m3/h 140-P-202
Capacity
Acid wet flare
Header phase 2
140-X-103

Acid dry 3.5 barg

Header phase 2 design pressure

140-D-103 HC to off 180 MMSCFD

spec storage 5.1 MMSCM3D
46 m3/h
Capacity HC from/to
140-P-103 A/B 140-P-202

140-X-201

Phase # 3 identical Phase # 2 140-X-203

140-X-202

97
Unit 140
FLARES AND BLOWDOWN
Unit flare Flare_network vessels ID pressure
100 HP FA the whole unit all
101 HP FA feed KO drum D101
HP FA feed filter F101
HP FA absorber C101
HP FA product coalescer D104
ACID FS amine flash drum PV/PSV D102 8 barg
ACID FS regenerator C102 1.3 barg
ACID FS regenerator reflux drum D103 1 barg
ACID FS filtration package
ACID FS drain
ACID FS skiming pot
102 ACID FS flash KO drum
ACID FS trains surge drums
LP FB drain D105 P2P3
LP FB trains regeneratos D102
LP FB trains reflux drums D103
103 HP FC pre-flash drum D101 27 barg
HP FC glycol filters F101 AB 27 barg
HP FC Feed heat exchanger E102 27 barg
HP FC suction drum 2nd stage K101 D103 27 barg
ACID FS stabilisation column C101
ACID FS reflux drum D107
ACID FS 1st stage suction drum D102
ACID FS C101 skiming pot
ACID FS drain D108
LP FB condensate degassing drum D106
104 HP FA feed filter F101
HP FA absorber C101
HP FA product coalescer F102
ACID FS absorber skiming pot
ACID FS glycol flash drum D101
ACID FS TEG sump drum D103
LP FB still column C102
105 HP FA drier inlet KO drum D101
HP FC recycle compressor K101 AB 65 barg
HP FC recycle compressor suction drum D102 24 barg
HP FC cold oil contactor C101 62 barg
HP FC depropaniser C102 24 barg
HP FC depropaniser reflux rum D103 24 barg
ACID FS sump drum DH106
ACID FT depropaniser condenser (C3) E105
ACID FT debutaniser C103
ACID FT debutaniser reflux drum D104
ACID FT butane cooler E108
ACID FT dehexaniser C104
ACID FT reflux drum D105
106 HP FA inlet gas
HP FA export gas suction drum D101
HP FA compressors K101
HP FA FG supply to TAG D501 / H501 AB / F501 AB
107 HP FC discharge K101 K101 23 barg
HP FC surge drum D105 23 barg
ACID FT compressor suction drums
108 LP FB acid gas K.O drum D101
LP FB acid gas preheater E107
109 LP FB the whole unit
114 ACID FS extractor C101 98
ACID FS caustic settler D101
ACID FS sand filter F101
ACID FS spent caustic sump drum D104
flare Flare_network Unit vessels ID pressure
HP FA 100 all all
HP FA 101 feed KO drum D101
HP FA feed filter F101
HP FA absorber C101
HP FA product coalescer D104
HP FC 103 pre-flash drum D101 27 barg
HP FC glycol filters F101 AB 27 barg
HP FC Feed heat exchanger E102 27 barg
HP FC suction drum 2nd stage K101 D103 27 barg
HP FA 104 feed filter F101
HP FA absorber C101
HP FA product coalescer F102
HP FA 105 drier inlet KO drum D101
HP FC recycle compressor K101 AB 65 barg
HP FC recycle compressor suction drum D102 24 barg
HP FC cold oil contactor C101 62 barg
HP FC depropaniser C102 24 barg
HP FC depropaniser reflux rum D103 24 barg
HP FA 106 inlet gas
HP FA export gas suction drum D101
HP FA compressors K101
HP FA FG supply to TAG D501 / H501 AB / F501 AB
HP FC 107 discharge K101 K101 23 barg
HP FC surge drum D105 23 barg
HP FC 122 flare gas sweeping heater H101AB
HP FC start-up gas heater H102
HP FC HP FG KO drum D101 AB
ACID FS 101 amine flash drum PV/PSV D102 8 barg
ACID FS regenerator C102 1.3 barg
ACID FS regenerator reflux drum D103 1 barg
ACID FS filtration package
ACID FS drain
ACID FS skiming pot
ACID FS 102 flash KO drum
ACID FS trains surge drums
ACID FS 103 stabilisation column C101
ACID FS reflux drum D107
ACID FS 1st stage suction drum D102
ACID FS C101 skiming pot
ACID FS drain D108
ACID FS 104 absorber skiming pot
ACID FS glycol flash drum D101
ACID FS TEG sump drum D103
ACID FS 105 sump drum DH106
ACID FT depropaniser condenser (C3) E105
ACID FT debutaniser C103
ACID FT debutaniser reflux drum D104
ACID FT butane cooler E108
ACID FT dehexaniser C104
ACID FT reflux drum D105
ACID FT 107 compressor suction drums
ACID FS 114 extractor C101
ACID FS caustic settler D101
ACID FS sand filter F101
ACID FS spent caustic sump drum D104
ACID FS flare K.O drum DH 107
ACID FS 122 LP FG K.O drum D102 AB 99
ACID FS 141 utilities sump drum D101
ACID FS 142 burn pit surge drum D101
ACID FT 145 storage propane D101
Train 1 control loop

100
 HS PIC
37 37A
TRAIN I
PT PT
PIC PIC FA 2
PV 37 A 37A 37B
39 37 PIC
FC 21 FY
PV 21 FIC
51 PT FA 2 PT FA 2 41A
70 42
WP 1 69
39 37 PT
PT 21 FI FY
51B 41 42
PV 39 PV 37 RATIO
PV 37 B FT FT
41 42 FY
41B
UNIT 100 UNIT 101 UNIT 105 UNIT 104
100-X-101 FV 42
Slug catcher
FV 41
62.9 FIC
PIC 41
03
PV 116.B1 C
GAS TO O
FA 2 PT
03 L
COMPRESSION PC PT D
61 61
61.5 105 B
FA 2 PV 03 C O
101 X

PV 61
PIC
116B BUTANE
PHASE 2
PV 116.B2
PIC PIC FA 2 TRAIN II
39 37 PIC
21 FY FIC
PT PV 21
FA 2 PT FA 2 41A 42
SIGNAL FA 3 39 37 PT
FROM 21 FI FY
41 42
PY 116 PV 37
PV 39 RATIO
FT FT
BUTANE 41 42 FY
PHASE 3 41B
UNIT 101 UNIT 105 UNIT 104
FV 42

FV 41
FIC
41
PIC
TRAIN III 03 C
O
L
FA 2 PT
03 PC PT D
61 61 105 B
PV 03 C O
101 X
TRAIN IV
PV 61
101
PRESSURE & FLOW BUS CONTROL LOOP TRAIN I&II
 PI
FQI suction
5001
18
HIC
24 FI
FT suction
5001
18
FV 5006 PI discharge
5002
HV 24
PT PT FT PT FZI Antisurge
23 06 cont. output
5002 106-K-101 5001 5001

PIC
23 Speed Anti
ST Control surge
PY PIC Identical for
FQI 116.1 116A1 106-K-201/301
18
HIC
24
FT
18
FV 5006 GAS FROM
TRAIN 1-2-3-4
HV 24
PT PT FT PT
23 5002 106-K-201 5001 5001

PIC PT PT PT
23 Speed Anti 116A 116B 116C
ST Control surge
PY PIC PY
FQI 116.1 116A2 116
18
HIC
24
FT
18
FV 5006 SIGNAL
TO
HV 24 PIC
116B
PT PT FT PT
23 5002 106-K-301 5001 5001

PIC
23 Speed Anti
ST Control surge
PY PIC
116.1 116A3

GAS TO EXPORT 102

PRESSURE & FLOW BUS CONTROL LOOP TRAIN I&II
Chemicals

103
 SEPARATORS FLARES

UTILITY AND OFF SITE

SUMP DRUM DRAIN DRUM
146 D 103 141 D 101
132 D 101
C
H
2290 m3 PROPANE E
COOLING PROPANE DRYER M
145 U 101
WATER 145 D 101 I

LIQUID
U-132 636 FRESH
C
80 m3 A
SULPHUR m3 AMINE
146 T 101
30 m3
L
144 T 101
DSO FRESH DIESEL

ONE WAY
MEG 63 m3 131 T 101 S
146 T 104

ONE WAY
132 U 101 146 T 102 CAUSTIC T
SULPHUR SODA 249 m3 O
SOLIDIFICATION FRESH 146 D 102
TEG 128 42 R
144 U 101 146 T 103 m3 m3
METHANOL C3 TRANSFER A
146 D 101 C3 UNLOADING G
45 m3
E
CAUSTIC COOLER
146 E 101

NIOC

N
104
LOADING/UNLOADING CHEMICAL ZONE