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Team-SolidSQUAD
File
Name : Unnamed
Changed by: Santosh Reddy on: 14.12.2018 at: 06:26:43
Important hint: At least one warning has occurred during the calculation:
1-> Gear 1: The specific sliding at the root [zetaf] is less than -3.00.
4-> Gear 1 :
You have entered a effective roller diameter (1.0000 mm) which deviates
considerable from the best value (0.7808 mm)!
5-> Gear 2 :
You have entered a effective roller diameter (1.0000 mm) which deviates
considerable from the best value (0.6664 mm)!
1/10
Pressure angle at normal section (°) [alfn] 20.0000
Helix angle at reference circle (°) [beta] 0.0000
Number of teeth [z] 13 69
Facewidth (mm) [b] 5.00 5.00
Hand of gear Spur gear
Accuracy grade [Q-ISO 1328:1995] 8 8
Inner diameter (mm) [di] 0.00 0.00
Inner diameter of gear rim (mm) [dbi] 0.00 0.00
Material
Gear 1: (Eigene Eingabe) custom 465, Stainless steel, alloyed, through hardened
H950
Gear 2: (Eigene Eingabe) 18CrNiMo7-6, Case-carburized steel, case-hardened
ISO 6336-5 Figure 9/10 (MQ), Core hardness >=25HRC Jominy J=12mm<HRC28
Notice for gear 1:
This type of material is not covered in the method for calculating strength.
The material will be considered as through hardened steel. The results should be verified by tests..
2/10
Tip form height coefficient [hFaP*] 0.000
Ramp angle [alfKP] 0.000
not topping
3/10
(mm) [dNf.e/i] 4.922 / 4.887 27.003 / 26.886
Root form diameter (mm) [dFf] 4.898 26.545
(mm) [dFf.e/i] 4.889 / 4.886 26.481 / 26.442
Reserve (dNf-dFf)/2 (mm) [cF.e/i] 0.018 / -0.001 0.280 / 0.202
Addendum (mm) [ha=mn*(haP*+x+k)] 0.540 0.276
(mm) [ha.e/i] 0.540 / 0.522 0.276 / 0.250
Dedendum (mm) [hf=mn*(hfP*-x)] 0.344 0.700
(mm) [hf.e/i] 0.378 / 0.402 0.753 / 0.786
Roll angle at dFa (°) [xsi_dFa.e/i] 46.255 / 45.580 24.189 / 23.892
Roll angle to dNa (°) [xsi_dNa.e/i] 46.255 / 45.580 24.189 / 23.892
Roll angle to dNf (°) [xsi_dNf.e/i] 6.911 / 0.952 16.606 / 15.652
Roll angle at dFf (°) [xsi_dFf.e/i] 1.865 / 0.331 11.811 / 11.377
Tooth height (mm) [h] 0.884 0.976
Virtual gear no. of teeth [zn] 13.000 69.000
Normal tooth thickness at tip circle (mm) [san] 0.136 0.347
(mm) [san.e/i] 0.132 / 0.082 0.329 / 0.283
Normal-tooth thickness on tip form circle (mm) [sFan] 0.136 0.347
(mm) [sFan.e/i] 0.132 / 0.082 0.329 / 0.283
Normal space width at root circle (mm) [efn] 0.000 0.300
(mm) [efn.e/i] 0.000 / 0.000 0.322 / 0.338
Max. sliding velocity at tip (m/s) [vga] 0.438 0.305
Specific sliding at the tip [zetaa] 0.653 0.870
Specific sliding at the root [zetaf] -6.666 -1.879
Mean specific sliding [zetam] 0.742
Sliding factor on tip [Kga] 0.495 0.345
Sliding factor on root [Kgf] -0.345 -0.495
Pitch on reference circle (mm) [pt] 1.257
Base pitch (mm) [pbt] 1.181
Transverse pitch on contact-path (mm) [pet] 1.181
Length of path of contact (mm) [ga, e/i] 1.838 ( 1.932 / 1.649)
Length T1-A, T2-A (mm) [T1A, T2A] 0.135( 0.040/ 0.295) 5.475( 5.475/ 5.407)
Length T1-B (mm) [T1B, T2B] 0.792( 0.792/ 0.763) 4.818( 4.723/ 4.939)
Length T1-C (mm) [T1C, T2C] 0.889( 0.874/ 0.904) 4.720( 4.641/ 4.798)
Length T1-D (mm) [T1D, T2D] 1.315( 1.221/ 1.475) 4.294( 4.294/ 4.227)
Length T1-E (mm) [T1E, T2E] 1.972( 1.972/ 1.944) 3.637( 3.542/ 3.758)
Length T1-T2 (mm) [T1T2] 5.609 ( 5.515 / 5.702)
Diameter of single contact point B (mm) [d-B] 5.136( 5.136/ 5.119) 27.667( 27.602/ 27.753)
Diameter of single contact point D (mm) [d-D] 5.550( 5.463/ 5.708) 27.320( 27.320/ 27.278)
Addendum contact ratio [eps] 0.917( 0.930/ 0.880) 0.639( 0.706/ 0.516)
Minimal length of contact line (mm) [Lmin] 5.000
4/10
Nominal circumferential force (N) [Ftw] 153.8
Axial force (N) [Faw] 0.0
Radial force (N) [Frw] 56.0
Circumferential speed reference circle (m/s) [v] 0.88
Circumferential speed operating pitch circle (m/s) [v(dw)] 0.88
5/10
Tooth form factor [YF] 1.83 1.90
Stress correction factor [YS] 2.15 1.78
Working angle (°) [alfFen] 22.56 19.36
Bending moment arm (mm) [hF] 0.42 0.64
Tooth thickness at root (mm) [sFn] 0.73 0.90
Tooth root radius (mm) [roF] 0.13 0.22
(hF* = 1.044/ 1.589 sFn* = 1.836/ 2.242 roF* = 0.327/ 0.548)
(den (mm) =
5.550/ 27.667 dsFn(mm) = 4.516/ 26.234 alfsFn(°) = 30.00/ 30.00 qs = 2.803/ 2.046)
6/10
Limited pitting is permitted: No
Size factor (flank) [ZX] 1.000 1.000
Permissible contact stress (N/mm²) [sigHP=sigHG/SHmin] 0.00 3941.99
Pitting stress limit (N/mm²) [sigHG] 0.00 2365.19
Required safety [SHmin] 0.60 0.60
Safety factor for contact stress at operating pitch circle
[SHw] 0.00 1.43
Safety for stress at single tooth contact [SHBD=sigHG/sigHBD] 0.00 1.43
(Safety regarding transmittable torque) [(SHBD)^2] 0.00 2.06
Transmittable power (W) [WRating] 0.00 778.30
Calculation did not run. (Lubricant: Load stage micropitting test is unknown.)
Flash temperature-criteria
Lubricant factor [XL] 0.830
Tooth mass temperature (°C) [theMi] 76.44
(theMi = theoil + XS*0.47*Xmp*theflm)
Average flash temperature (°C) [theflm] 13.71
Scuffing temperature (°C) [theS] 348.80
Coordinate gamma (point of highest temp.) [Gamma] -0.849
[Gamma.A]=-0.849 [Gamma.E]=1.218
Highest contact temp. (°C) [theB] 99.30
Flash factor (°K*N^-.75*s^.5*m^-.5*mm) [XM] 50.058
Approach factor [XJ] 1.000
Load sharing factor [XGam] 0.400
Dynamic viscosity (mPa*s) [etaM] 41.90 ( 70.0 °C)
Coefficient of friction [mym] 0.153
Required safety [SBmin] 1.000
Safety factor for scuffing (flash temperature) [SB] 9.516
Integral temperature-criteria
Lubricant factor [XL] 1.000
Tooth mass temperature (°C) [theMC] 78.64
(theMC = theoil + XS*0.70*theflaint)
7/10
Mean flash temperature (°C) [theflaint] 12.34
Integral scuffing temperature (°C) [theSint] 360.78
Flash factor (°K*N^-.75*s^.5*m^-.5*mm) [XM] 50.058
Running-in factor (well run in) [XE] 1.000
Contact ratio factor [Xeps] 0.245
Dynamic viscosity (mPa*s) [etaOil] 41.90 ( 70.0 °C)
Mean coefficient of friction [mym] 0.309
Geometry factor [XBE] 0.451
Meshing factor [XQ] 1.000
Tip relief factor [XCa] 1.452
Integral tooth flank temperature (°C) [theint] 97.15
Required safety [SSmin] 0.900
Safety factor for scuffing (intg.-temp.) [SSint] 3.714
Safety referring to transmittable torque [SSL] 10.710
8/10
Torsional angle at entry with fixed output:
Entire torsional angle (°) [j.tSys] 2.8819/ 0.9172
7. GEAR ACCURACY
8. ADDITIONAL DATA
Calculation of Gear 1
Tooth form, Gear 1, Step 1: Automatic (final machining)
z0= 25, x0=0.0000, da0= 10.880 mm, a0= 7.650 mm
haP0*= 1.100, hfP0*= 1.250, rofP0*= 0.250
9/10
Calculation of Gear 2
Tooth form, Gear 2, Step 1: Automatic (final machining)
haP*= 1.081, hfP*= 1.500, rofP*= 0.200
Damage calculated on the basis of the required service life [H] ( 3.0 h)
F1% F2% H1% H2%
0.00 0.00 0.00 0.31
Calculation of the factors required to define reliability R(t) according to B. Bertsche with Weibull distribution:
R(t) = 100 * Exp(-((t*fac - t0)/(T - t0))^b) %; t (h)
Gear fac b t0 T R(H)%
1 Tooth root 194940 1.7 0 0 0.00
1 Tooth flank 194940 1.3 0 0 0.00
2 Tooth root 36728 1.7 9.654e+029 1.484e+030 100.00
2 Tooth flank 36728 1.3 3.241e+007 1.544e+008 100.00
Reliability of the configuration for required service life (%) 0.00 (Bertsche)
REMARKS:
- Specifications with [.e/i] imply: Maximum [e] and Minimal value [i] with
consideration of all tolerances
Specifications with [.m] imply: Mean value within tolerance
- For the backlash tolerance, the center distance tolerances and the tooth thickness
deviation are taken into account. Shown is the maximal and the minimal backlash corresponding
the largest resp. the smallest allowances
The calculation is done for the operating pitch circle.
- Details of calculation method:
cg according to method B
KV according to method B
KHb, KFb according method C
fma following equation (64), fsh following (57/58), Fbx following (52/53/57)
KHa, KFa according to method B
- The logarithmically interpolated value taken from the values for the fatigue strength and
the static strength, based on the number of load cycles, is used for coefficients ZL, ZV, ZR, ZW, ZX, YdrelT, YRrelT and YX..
10/10