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N L1 L2 L3 Bridge Rectifier When bridge rectifier is not supplied by the 4. MAXIMUM ALLOWED LOAD INERTIA We recommend doing the internal cleaning whenever there is 5.2. Maintenance intervals and air gap adjustment
1. INTRODUCTION The maximum load inertia and the maximum load torque eventual penetration of contaminants, or during periodic The interval between periodic air gap adjustments, i. e., the
motor terminals, the power supply voltage must
The power supply from the bridge rectifier is indicated on Table 2 must be considered for the operation of maintenance schedule of the motor. number of braking operations until the air gap reaches its
This manual provides important information about WEG three- comply with brake supply nameplate.
required to release the brake. If the motor does flameproof motors with brake. For brake motors to be applied maximum value due to rotor wear, depends on the load, service
phase and single-phase spring applied brake motors that in non-hazardous area or for motors driving different loads 5.1. Brake component description
must be followed during the installation, operation and not accelerate upon starting, turn it off 2.2.2 DC power supply conditions, weatherproof, etc. This adjustment interval must be
immediately and check the bridge rectifier connections. than those shown in the Table 2, please contact WEG. 6 1 – Armature plate determined by the maintenance department based on the
maintenance procedures. Thus, we recommend to read this The connection must be made directly to the brake terminals 2 – Compression
The brake coil may not be powered. If the motor still does Table 2- Maximum allowed load inertia for flameproof motors with brake application and installation conditions.
Brake Motor manual carefully before performing any services on the motor.
not accelerate, contact the nearest WEG service center.
and must meet the voltage specified on brake supply
nameplate. Frame Size Number Normal Application Load Lift Application
1
5
Spring
3 – Rotor
Brake motors are supplied from factory with the initial air gap,
Noncompliance with these instructions of Maximum load inertia Maximum load Maximum load according to Table 3:
Instruction manual for installation, operation and IEC NEMA 4 – Hub
maintenance of brake motors informed in this manual and others indicated on 2.2. Connection diagram The cable entries used for power supply and Poles (kg.m²) torque (Nm) inertia (kg.m²)
5 – Complete stator Table 3 - Data for air gap adjustment
the website www.weg.net voids the product M3~
control must be fitted with components (such 2 0.06 25 0.009
6 – Sleeve bolts Frame Maximum Maximum
warranty and may cause serious personal injuries and 2.2.1. AC power supply as, cable glands and conduits) that meet the 132 213/5
4 0.12 30 0.024
Z – Air gap
Rated Air Gap
Air Gap for Air Gap for
Minimum Tightining
The brake motor allows two braking system: normal braking and 6 0.25 40 0.021 Brake Zmín Rotor Torque of
material damages. applicable standards and regulations in each country Service Holding
8 0.33 40 0.033 IEC NEMA Size +0.1/-0.05 Thickness Screws
Motofreno fast braking.
A) Normal Braking Note:
Figure 2 - Connection diagram of the bridge rectifier for fast braking. and the degree of protection indicated on the motor
nameplate.
2 0.05 45 0.026 4 (mm)
Brake
Zmáx (mm)
Brake
Zmáx (mm)
(mm) (Nm)
Manual de instalación, Operación y Mantenimiento de 2. INSTALLATION The bridge rectifier of the brake coil can be supplied directly The bridge rectifier has 6 (six) terminals:
Not-used cable inlet holes in the terminal box must be 160 254/6
4 0.13 60 0.051 63 - 6 4.5 3.0
- Terminals 1 (one) and 2 (two) must be either connected to the AC voltage 6 0.24 70 0.069 3 2
Motores Eléctricos con Freno 71 - 8
Brake motors must be only installed in places from the motor terminals, without interruption, as shown in source or to the motor terminals, as shown in Table 1: properly closed with plugs in order to assure the degree 8 0.41 70 0.074 0.2 0.5 0.3 5.5 5.9
80 - 8
compatible with their mounting features and in Figure 1 and Table 1. - Terminals 3 (three) and 4 (four) must be kept short-circuited for normal of protection indicated on the motor nameplate. 90 143/5 10 7.5
braking or connected to a contactor for fast braking ; Note: The values shown in Table 2 are valid for braking time of 1 second and Z 10.1
applications and environments for which they For flameproof motors with brake, these components 100 - 12
- Terminals 5 (five) and 6 (six) must be connected to the electromagnetic brake. motor operation at the rated speed.
are intended. N L1 L2 L3 Bridge Rectifier must be certified according to the type of protection and Figure 3 - Cross section of the electromagnetic brake – sizes 6 to 25 112 182/4 14 0.3 0.75 0.45 8
Brake motors installed outdoors or in the vertical Table 1 - Bridge rectifier supplied by the motor terminals the Equipment Protection Level (EPL) indicated on the (4 to 600 Nm) 132 213/5 16 24.6
position require the use of additional shelter to protect Braking Bridge rectifier power supply by the motor nameplate. 5. MAINTENANCE 160 254/6 18 10
0.4 1.0 0.6
Motor power Power supply connection electric motor connections 180 284/6 20 12
them from water; for instance, use of a drip cover. Before any service is performed, ensure that 200 324/6 25 48
supply voltage of the diagram (standards: IEC / NEMA) 1.25 0.75 15.5
motor is at standstill, disconnected from the 225 364/5 25’ 0.5
voltage brake bridge Terminal 2 1) 3. BRAKE OPERATION
(connection) rectifier Terminal Motor Motor Motor Motor power supply and protected against accidental 250 404/5 31 1.5 1.0 15 206
2.1. Brake coil power supply [VAC] [VAC]
Normal Fast
1 1)
with 3 with 6 with 9 with 12 When the motor is disconnected from the power supply, the energization.
leads leads leads leads current flowing through the electromagnetic coil is interrupted The friction lining and the mechanical brake components are
The electromagnet coil is powered by direct current (DC) which The shaft must be without load and rotate freely.
220/230/ 220/230/240 and it stops operating. The pressure springs then push the subject to function-related wear. For safe and trouble-free
can be supplied by a DC voltage source or bridge rectifier which 240 (T) W1/T3 W1/T3 W1/T3 W1/T3 Repair, overhaul and reclamation services on flameproof
armature towards the motor, compressing the rotor (braking operation, the brake must be checked and readjusted at
converts AC to DC current. The bridge rectifier consists of diodes 380/400/ 220/230/240 motors with brake during the warranty period must be
NA W2 / T6 NA W4/T12 disc) between the two friction surfaces (armature plate and regular intervals, and, if necessary, be replaced.
and varistors that filter undesirable voltage spikes and enable fast 415 (Y) carried out only by WEG authorized service center for
M3~ endshield), thus stopping the motor.
current shutdown. The direct current power supply provides 380/400/ 380/400/415 W1/T3 W1 / T3 W1/T3 W1/T3 Explosive Atmospheres. The nominal torque of the electromagnetic brake
415 (T) Upon a new startup, the system starts the motor and supplies is only reached after short period of operation
higher speed and reliable brake operation. Fig. 1 Fig. 2 U1 / T1 Open the terminal box and/or disassemble the
440/460 (Y) NA NA NA NA NA
The alternating current (AC) power supply for the bridge rectifier the electromagnetic coil simultaneously. The armature plate is flameproof motor with brake only after motor surface 1 2 3 4 5 6 7 after proper seating of the brake disc. The
Figure 1 – Connection diagram of the bridge rectifier for normal braking 440/460 (T) 440/460 W1/T3 W1/T3 W1/T3 W1/T3 Figure 4 - Components of the electromagnetic brake – size 25 and 31
can be obtained from an independent source, or from the motor then attracted to the electromagnetic frame, overcoming the temperature has reached the ambient temperature. resulting friction coefficient of the brake disc may vary
525/550/ (800 to 2400 Nm)
NA NA NA NA NA spring pressure and releasing the brake disc, which displaces due to its manufacturing and assembly process, resulting
terminals, provided the motor is not supplied by frequency 575 (Y)
1 - Fixing bolts 5 - Braking disc
inverter. This power supply can be 220/230/240 V, 380/400/415 B) Fast Braking 525/550/ 525/550/575 axially and moves away from the friction surfaces. The braking Due to their simple construction, the brakes are basically in a variation of the specified brake torque, especially
575 (T) W1/T3 W1/T3 W1/T3 W1/T3
maintenance-free, except for the periodical adjustment of the 2 - Complete Stator 6 – O’ring
V, or 440/460/480 V, according to the features of the bridge For fast braking, the bridge rectifier must be connected as action stops and allows the motor to turn freely. when a new brake disk is installed. This variation has
3 - Sleeve bolts 7 - Hub
rectifier/brake coil assembly. The electromagnetic coil can be shown in Figure 2 and Table 1. Caption: T = Delta connection Y = Star connection NA = Not Available air gap, which is required for optimal brake operation. been already considered when the brake is specified
4 - Adjuster nut
operated continuously within ± 10% of its rated voltage. Note: Terminal markings are only valid for single speed motors. however, requires again the user’s attention in the first
1 2 3 4 5 6 7
9. For motors supplied with manual release, reinstall the manual 3. When the air gap adjustment is correct, tighten the fixing bolts 1 3 - Rotor 8. TROUBLESHOOTING CHART X SOLUTIONS Fault Possible Causes Solution
operation of a new brake set + motor. A reduction of the 6
release lever and its sealing (which must be fastened by clamps (Fig. 7) according to the tightening torque specified in Table 3. 4 - Hub Wiring diagram
brake torque can also occur after long periods without 5 7 - Stator Fault Possible Causes Solution (normal braking) Change wiring diagram to fast braking.
– see Figure 6). 4. Carry out the steps 6 to 8 as specified in item 5.3. . Check if the power supply voltage meets the
brake operation caused due to the presence of moisture
The values shown are subject to change without prior notice.
Cod: 50021973 | Rev: 05 | Date (m/y): 07/2016