Beruflich Dokumente
Kultur Dokumente
OWNER’S MANUAL
XJ6N
XJ6NA
20S-28199-E4
EAU50921
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
DECLARATION of CONFORMITY
We
Company: YAMAHA MOTOR ELECTRONICS CO., LTD.
Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan
Revision record
No. Contents Date
1 To change contact person and integrate type-designation. 9 Jun. 2005
2 Version up the norm of EN60950 to EN60950-1 27 Feb. 2006
3 To change company name 1 Mar. 2007
version up of the following norm:
4 • EN300 330-2 v1.1.1 to EN300 330-2 v1.3.1 and EN300 330-2 v1.5.1 8 Jul. 2010
• EN60950-1:2001 to EN60950-1:2006/A11:2009
INTRODUCTION
EAU10103
WARNING
Please read this manual carefully and completely before operating this motorcycle.
U20SE4E0.book Page 1 Tuesday, June 18, 2013 2:29 PM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAU10201
XJ6N/XJ6NA
OWNER’S MANUAL
©2013 by Yamaha Motor Co., Ltd.
1st edition, May 2013
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
U20SE4E0.book Page 1 Tuesday, June 18, 2013 2:29 PM
TABLE OF CONTENTS
SAFETY INFORMATION .................. 1-1 Adjusting the shock absorber Adjusting the engine idling
assembly....................................3-24 speed ........................................ 6-18
DESCRIPTION .................................. 2-1 Sidestand ......................................3-25 Checking the throttle grip free
Left view ......................................... 2-1 Ignition circuit cut-off system .......3-26 play............................................ 6-19
Right view....................................... 2-2 Valve clearance............................. 6-19
Controls and instruments ............... 2-3 FOR YOUR SAFETY – Tires .............................................. 6-19
PRE-OPERATION CHECKS .............4-1 Cast wheels .................................. 6-22
INSTRUMENT AND CONTROL Adjusting the clutch lever free
FUNCTIONS...................................... 3-1 OPERATION AND IMPORTANT play............................................ 6-22
Immobilizer system......................... 3-1 RIDING POINTS ................................5-1 Checking the brake lever free
Main switch/steering lock............... 3-2 Starting the engine..........................5-1 play............................................ 6-23
Indicator lights and warning Shifting ............................................5-2 Brake light switches ..................... 6-24
lights............................................ 3-4 Tips for reducing fuel Checking the front and rear brake
Multi-function meter unit ................ 3-8 consumption................................5-3 pads .......................................... 6-24
Handlebar switches...................... 3-11 Engine break-in ...............................5-3 Checking the brake fluid level ...... 6-25
Clutch lever .................................. 3-13 Parking ............................................5-4 Changing the brake fluid .............. 6-26
Shift pedal .................................... 3-13 Drive chain slack........................... 6-27
Brake lever.................................... 3-13 PERIODIC MAINTENANCE AND Cleaning and lubricating the drive
Brake pedal .................................. 3-14 ADJUSTMENT...................................6-1 chain.......................................... 6-28
ABS (for ABS models) .................. 3-14 Owner’s tool kit ...............................6-2 Checking and lubricating the
Fuel tank cap................................ 3-15 Periodic maintenance chart for the cables........................................ 6-29
Fuel............................................... 3-16 emission control system..............6-3 Checking and lubricating the
Fuel tank breather hose and General maintenance and throttle grip and cable ............... 6-29
overflow hose............................ 3-17 lubrication chart...........................6-4 Checking and lubricating the
Catalytic converter ....................... 3-17 Removing and installing the brake and shift pedals............... 6-29
Seat .............................................. 3-18 cowling and panels......................6-8 Checking and lubricating the
Adjusting the rider seat height Checking the spark plugs ...............6-9 brake and clutch levers ............. 6-30
(dual-seat models) .................... 3-20 Engine oil and oil filter cartridge....6-10 Checking and lubricating the
Helmet holder ............................... 3-22 Coolant..........................................6-13 sidestand................................... 6-31
Storage compartment .................. 3-23 Replacing the air filter element .....6-17 Lubricating the swingarm
Handlebar position ....................... 3-24 pivots......................................... 6-31
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TABLE OF CONTENTS
Checking the front fork..................6-31 SPECIFICATIONS ............................. 8-1
Checking the steering ...................6-32
Checking the wheel bearings ........6-33 CONSUMER INFORMATION ........... 9-1
Battery ...........................................6-33 Identification numbers .................... 9-1
Replacing the fuses.......................6-34
Replacing the headlight bulb.........6-36
Replacing the tail/brake light
bulb ............................................6-39
Replacing a turn signal light
bulb ............................................6-39
Replacing the license plate light
bulb ............................................6-40
Replacing the auxiliary light
bulb ............................................6-41
Supporting the motorcycle............6-41
Front wheel (for non-ABS
models) ......................................6-42
Rear wheel (for non-ABS
models) ......................................6-43
Troubleshooting ............................6-45
Troubleshooting charts .................6-46
SAFETY INFORMATION
EAU1028B
Never operate a motorcycle with- pears to be very effective in reduc-
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
1 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 4-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
Observe the warnings and mainte- This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
Obtain qualified training in safe The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
1-1
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SAFETY INFORMATION
Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur- The posture of the operator and juries. The use of a safety helmet is the 1
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs. Always wear protective clothing
the operator is veering wide on a This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant- A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
1-2
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SAFETY INFORMATION
Avoid Carbon Monoxide Poisoning Do not run engine outdoors where When loading within this weight limit,
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such Cargo and accessory weight
1 carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be pres- motorcycle can adversely affect stabil- as possible and make sure to dis-
ent even if you do not see or smell any ity and handling if the weight distribu- tribute the weight as evenly as
engine exhaust. Deadly levels of car- tion of the motorcycle is changed. To possible on both sides of the mo-
bon monoxide can collect rapidly and avoid the possibility of an accident, use torcycle to minimize imbalance or
you can quickly be overcome and un- extreme caution when adding cargo or instability.
able to save yourself. Also, deadly lev- accessories to your motorcycle. Use Shifting weights can create a sud-
els of carbon monoxide can linger for extra care when riding a motorcycle den imbalance. Make sure that
hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas XJ6N 195 kg (430 lb) fork, or front fender. These
XJ6NA 190 kg (419 lb)
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
1-3
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SAFETY INFORMATION
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han- 1
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce. Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the
1-4
U20SE4E0.book Page 5 Tuesday, June 18, 2013 2:29 PM
SAFETY INFORMATION
operator and may limit control Check that the fuel cock (if
ability, therefore, such accesso- equipped) is in the “OFF” position
ries are not recommended. and that there are no fuel leaks.
1 Use caution when adding electri- Point the front wheel straight
cal accessories. If electrical ac- ahead on the trailer or in the truck
cessories exceed the capacity of bed, and choke it in a rail to pre-
the motorcycle’s electrical sys- vent movement.
tem, an electric failure could re- Shift the transmission in gear (for
sult, which could cause a models with a manual transmis-
dangerous loss of lights or engine sion).
power. Secure the motorcycle with tie-
downs or suitable straps that are
Aftermarket Tires and Rims attached to solid parts of the mo-
The tires and rims that came with your torcycle, such as the frame or up-
motorcycle were designed to match per front fork triple clamp (and not,
the performance capabilities and to for example, to rubber-mounted
provide the best combination of han- handlebars or turn signals, or
dling, braking, and comfort. Other parts that could break). Choose
tires, rims, sizes, and combinations the location for the straps carefully
may not be appropriate. Refer to page so the straps will not rub against
6-19 for tire specifications and more in- painted surfaces during transport.
formation on replacing your tires. The suspension should be com-
pressed somewhat by the tie-
Transporting the Motorcycle downs, if possible, so that the mo-
Be sure to observe following instruc- torcycle will not bounce exces-
tions before transporting the motorcy- sively during transport.
cle in another vehicle.
Remove all loose items from the
motorcycle.
1-5
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DESCRIPTION
EAU10411
Left view
1 2 3 4,5 6 7
10 9 8
1. Air filter element (page 6-17) 9. Engine oil filter cartridge (page 6-10)
2. Idle adjusting screw (page 6-18) 10.Engine oil drain bolt (page 6-10)
3. Seat lock (page 3-18)
4. Main fuse (page 6-34)
5. Fuse box (page 6-34)
6. Owner’s tool kit (page 6-2)
7. Storage compartment (page 3-23)
8. Shift pedal (page 3-13)
2-1
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DESCRIPTION
EAU10421
Right view
1 2 3 4 5
11 10 9 8 7 6
1. Helmet holder (page 3-22) 9. Brake pedal (page 3-14)
2. Battery (page 6-33) 10.Rear brake light switch (page 6-24)
3. Rear brake fluid reservoir (page 6-25) 11.Shock absorber assembly spring preload adjusting ring (page 3-24)
4. Engine oil filler cap (page 6-10)
5. Radiator cap (page 6-13)
6. Coolant reservoir (page 6-13)
7. Coolant drain bolt (page 6-14)
8. Engine oil dipstick (page 6-10)
2-2
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DESCRIPTION
EAU10431
2-3
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3-1
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3-2
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3 1 2
1. Push.
2. Turn.
EAU34342
1. Push.
(Parking)
2. Turn.
The steering is locked, and the taillight,
1. Turn the handlebars all the way to license plate light and auxiliary light are
the left. on. The hazard lights and turn signal
2. Push the key in from the “OFF” lights can be turned on, but all other
position, and then turn it to electrical systems are off. The key can
“LOCK” while still pushing it. be removed.
3. Remove the key. The steering must be locked before the
key can be turned to “ ”.
3-3
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light “ ABS ” (for ABS models) initially when the key is turned to “ON”, Coolant temperature warning
or if the warning light remains on, have light “ ”
EAU11021
a Yamaha dealer check the electrical This warning light comes on if the en-
Turn signal indicator light “ ” gine overheats. If this occurs, stop the
This indicator light flashes when the circuit.
engine immediately and allow the en-
turn signal switch is pushed to the left gine to cool.
or right.
3-4
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NOTICE
Do not continue to operate the en-
gine if it is overheating.
TIP
For radiator-fan-equipped vehi-
cles, the radiator fan(s) automati-
cally switch on or off according to
the coolant temperature in the ra-
diator.
If the engine overheats, see page
6-47 for further instructions.
3-5
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Under 40 °C
Message “Lo” is displayed. OK. Go ahead with riding.
(Under 104 °F)
3
40–116 °C Coolant temperature is dis-
OK. Go ahead with riding.
(104–242 °F) played.
Above 134 °C Message “HI” flashes. Stop the engine and allow it to cool.
(Above 274 °F) Warning light comes on. (See page 6-47.)
ABS
3-6
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3-8
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3-10
U20SE4E0.book Page 11 Tuesday, June 18, 2013 2:29 PM
lizer system circuits, the immobilizer Yamaha dealer and have the stan- Handlebar switches
system indicator light will flash and the dard keys re-registered. Left
display will indicate an error code. ECA11591
NOTICE
TIP
If the display indicates an error
If the display indicates error code 52,
code, the vehicle should be checked
this could be caused by transponder
as soon as possible in order to avoid
3 interference. If this error code appears,
engine damage.
try the following.
1. Use the code re-registering key to
start the engine.
TIP 1. Pass switch “ ”
2. Dimmer switch “ / ”
Make sure there are no other immobi-
3. Turn signal switch “ / ”
lizer keys close to the main switch, and 4. Horn switch “ ”
do not keep more than one immobilizer 5. Hazard switch “ ”
key on the same key ring! Immobilizer
system keys may cause signal interfer-
ence, which may prevent the engine
from starting.
2. If the engine starts, turn it off and
try starting the engine with the
standard keys.
3. If one or both of the standard keys
do not start the engine, take the
vehicle, the code re-registering
3-11
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3-12
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1
1. Clutch lever 1. Shift pedal
The clutch lever is located at the left The shift pedal is located on the left
handlebar grip. To disengage the side of the motorcycle and is used in
clutch, pull the lever toward the han- combination with the clutch lever when
1. Brake lever
dlebar grip. To engage the clutch, re- shifting the gears of the 6-speed con- 2. Brake lever position adjusting dial
lease the lever. The lever should be stant-mesh transmission equipped on 3. “ ” mark
pulled rapidly and released slowly for this motorcycle. 4. Distance between brake lever and throttle
smooth clutch operation. grip
The clutch lever is equipped with a
The brake lever is equipped with a
clutch switch, which is part of the igni-
brake lever position adjusting dial. To
tion circuit cut-off system. (See page
adjust the distance between the brake
3-26.)
lever and the throttle grip, turn the ad-
justing dial while holding the lever
pushed away from the throttle grip.
Make sure that the appropriate setting
on the adjusting dial is aligned with
the “ ” mark on the brake lever.
3-13
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WARNING
3 Make sure that the fuel tank cap is
properly closed after filling fuel.
Leaking fuel is a fire hazard.
1. Fuel tank cap lock cover
2. Unlock.
1. Rear wheel hub
2. Front wheel hub To open the fuel tank cap
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be
released and the fuel tank cap can be
opened.
3-15
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WARNING
EAU49742
cinity of sparks, open flames, or dry, soft cloth, since fuel may NOTICE
other sources of ignition such as deteriorate painted surfaces or
plastic parts. [ECA10072] Use only unleaded gasoline. The use
the pilot lights of water heaters of leaded gasoline will cause severe
and clothes dryers. 4. Be sure to securely close the fuel
tank cap. damage to internal engine parts,
2. Do not overfill the fuel tank. When EWA15152 such as the valves and piston rings,
refueling, be sure to insert the WARNING as well as to the exhaust system.
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel Gasoline is poisonous and can Your Yamaha engine has been de-
reaches the bottom of the filler cause injury or death. Handle gaso- signed to use regular unleaded gaso-
tube. Because fuel expands when line with care. Never siphon gasoline line with a research octane number of
it heats up, heat from the engine or by mouth. If you should swallow 95 or higher. If knocking (or pinging)
the sun can cause fuel to spill out some gasoline or inhale a lot of gas- occurs, use a gasoline of a different
of the fuel tank. oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
3-16
U20SE4E0.book Page 17 Tuesday, June 18, 2013 2:29 PM
of unleaded fuel will extend spark plug Fuel tank breather hose and Catalytic converter
life and reduce maintenance costs. overflow hose This model is equipped with a catalytic
Gasohol converter in the exhaust system.
EWA10863
There are two types of gasohol: gaso-
WARNING
hol containing ethanol and that con-
taining methanol. Gasohol containing The exhaust system is hot after op-
2 eration. To prevent a fire hazard or
ethanol can be used if the ethanol con-
3 tent does not exceed 10% (E10). Gas- burns:
ohol containing methanol is not Do not park the vehicle near
recommended by Yamaha because it 3 possible fire hazards such as
can cause damage to the fuel system 1 grass or other materials that
or vehicle performance problems. easily burn.
1. Fuel tank breather hose and overflow hose
2. Clamp
Park the vehicle in a place
3. Original position (paint mark) where pedestrians or children
are not likely to touch the hot
Before operating the motorcycle: exhaust system.
Check each hose connection. Make sure that the exhaust sys-
Check each hose for cracks or tem has cooled down before
damage, and replace if necessary. doing any maintenance work.
Make sure that the end of each Do not allow the engine to idle
hose is not blocked, and clean if more than a few minutes. Long
necessary. idling can cause a build-up of
Make sure that each hose is rout- heat.
ed through the clamp.
Make sure that the paint mark on
each hose is below the clamp.
3-17
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2
1. Projection
2. Seat holder
3-18
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2 1 2
3
1. Projection
2. Seat holder
1. Rider seat
2. Bolt
3-19
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1
3
3
1. Bolt 1. Rider seat height position adjuster
2. “L” mark 1
6. Install the passenger seat. 3. Adjuster bracket
To change the rider seat height to 4. Insert the projection on the front of
1. Bolt
the low position the rider seat into seat holder A as
1. Remove the passenger and rider shown. 6. Install the passenger seat.
seats. (See page 3-18.)
1 TIP
2. Remove the rider seat height posi-
Make sure that the seats are properly
tion adjuster by removing the ad-
secured before riding.
juster bolts.
3. Install the rider seat height posi-
tion adjuster so that its bolt holes
marked “L” are aligned with the 2
bolt holes of the adjuster brackets,
and then install the adjuster bolts.
1. Projection
2. Seat holder A (for low position)
3-21
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3
1. Helmet
2. Helmet holding cable
1. Helmet holder 3. Helmet holder
2. Owner’s tool kit
3. Helmet holding cable
3-22
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1. Storage compartment
NOTICE
To avoid damaging the mechanism, 3
4
do not attempt to turn beyond the
1. Extension bar
maximum or minimum settings. 2. Special wrench
Adjust the spring preload as follows. 3. Spring preload adjusting ring
To increase the spring preload and 4. Position indicator
1
thereby harden the suspension, turn
Spring preload setting:
the adjusting ring in direction (a). To
1. Handlebar Minimum (soft):
decrease the spring preload and there- 1
by soften the suspension, turn the ad- Standard:
justing ring in direction (b). 3
Align the appropriate notch in the Maximum (hard):
7
adjusting ring with the position in-
dicator on the shock absorber. EWA10222
3-24
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3-25
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3-26
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3-27
U20SE4E0.book Page 1 Tuesday, June 18, 2013 2:29 PM
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
4
4-1
U20SE4E0.book Page 2 Tuesday, June 18, 2013 2:29 PM
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 6-24, 6-25
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Clutch 6-22
• Check lever free play.
• Adjust if necessary.
4
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 6-19, 6-29
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
• Make sure that operation is smooth.
Control cables 6-29
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 6-27, 6-28
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-19, 6-22
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 6-29
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 6-30
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 6-31
• Lubricate pivot if necessary.
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• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-25
• If system is not working correctly, have Yamaha dealer check vehicle.
4-3
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NOTICE
If the above warning lights or indica-
tor light do not come on initially
when the key is turned to “ON”, or if
5-1
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on, see page 3-4 for the correspond- more than 10 seconds on any one Shifting
ing warning and indicator light cir- attempt.
cuit check. ECA11043 6
NOTICE 5
For ABS models: 4
For maximum engine life, never ac-
The ABS warning light should 3
celerate hard when the engine is
come on when the main switch is 2
cold!
turned to “ON” and then go off af- N
ter traveling at a speed of 10 km/h
1 2 1
(6 mi/h) or higher.
ECA17682
5-4
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WARNING
Periodic inspection, adjustment, and Turn off the engine when performing Emission controls not only function to
lubrication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition specified. proper engine operation and maximum
possible. Safety is an obligation of the A running engine has moving performance. In the following periodic
vehicle owner/operator. The most im- parts that can catch on body maintenance charts, the services relat-
portant points of vehicle inspection, parts or clothing and electrical ed to emissions control are grouped
adjustment, and lubrication are ex- parts that can cause shocks or separately. These services require
plained on the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic Running the engine while ser- equipment. Maintenance, replace-
maintenance charts should be simply vicing can lead to eye injury, ment, or repair of the emission control
considered as a general guide under burns, fire, or carbon monoxide devices and systems may be per-
normal riding conditions. However, de- poisoning – possibly leading to formed by any repair establishment or
pending on the weather, terrain, geo- death. See page 1-3 for more in- individual that is certified (if applicable).
6 graphical location, and individual use, formation about carbon monox- Yamaha dealers are trained and
the maintenance intervals may need to ide. equipped to perform these particular
be shortened. services.
EWA10322 EWA15461
WARNING WARNING
Failure to properly maintain the vehi- Brake discs, calipers, drums, and
cle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
6-1
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Dual-seat models
1 6
TIP
The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAU46911
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6-4
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6-5
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6-6
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TIP
Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
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6-9
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Tightening torque:
TIP
Spark plug: The engine oil should be between the
13 Nm (1.3 m·kgf, 9.4 ft·lbf) minimum and maximum level marks.
6-10
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2
1. Engine oil filler cap 1. Oil filter cartridge
2. Oil filter wrench
6-11
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1 TIP
1. Torque wrench Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
Tightening torque: tem have cooled down.
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf) ECA11621
NOTICE
8. Install the engine oil drain bolt and In order to prevent clutch slip- 6
its new gasket, and then tighten page (since the engine oil also
1. O-ring
the bolt to the specified torque. lubricates the clutch), do not
TIP mix any chemical additives. Do
Tightening torque:
Make sure that the O-ring is properly Engine oil drain bolt: not use oils with a diesel speci-
seated. 43 Nm (4.3 m·kgf, 31 ft·lbf) fication of “CD” or oils of a high-
er quality than specified. In
7. Install the new oil filter cartridge 9. Refill with the specified amount of addition, do not use oils labeled
with an oil filter wrench, and then the recommended engine oil, and “ENERGY CONSERVING II” or
tighten it to the specified torque then install and tighten the oil filler higher.
with a torque wrench. cap. Make sure that no foreign mate-
rial enters the crankcase.
6-12
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6-13
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2 3
3 1. Bolt 1. Coolant drain bolt
2. Coolant reservoir cover 2. Gasket
3. Coolant reservoir
9. After the coolant is completely
7. Drain the coolant from the coolant drained, thoroughly flush the cool-
1. Coolant reservoir cap
reservoir by turning it upside ing system with clean tap water.
2. Coolant reservoir breather hose
6 down. 10. Install the coolant drain bolt and
3. Guide
8. Remove the coolant drain bolt and its new gasket, and then tighten
6. Remove the coolant reservoir cov- its gasket to drain the cooling sys- the bolt to the specified torque.
er and coolant reservoir by remov- tem.
ing the bolts. Tightening torque:
Coolant drain bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
6-16
U20SE4E0.book Page 17 Tuesday, June 18, 2013 2:29 PM
models) or rider seat (dual-seat 6. Install the air filter case cover by
models). (See page 3-18.) installing the screws.
2. Remove the fuel tank bolts, and 2
1. Air filter case cover 7. Place the fuel tank in its original
then lift the fuel tank away from 2. Screw position. Make sure that the fuel
the air filter case. hoses are properly connected and
6 4. Pull the air filter element out. routed, and are not pinched. Be
sure to place the hoses in their
original position. WARNING! Be-
1 1 fore placing the fuel tank in the
original position, make sure that
all hoses (i.e., fuel hose, fuel
tank breather hose, fuel tank
2 overflow hose) are not dam-
aged, that they are properly
1. Fuel tank bolt connected and routed, and that
1. Air filter element they are not pinched. If any hose
3. Remove the air filter case cover by 2. Air intake manifold is damaged, have a Yamaha
removing the screws. NOTICE: dealer replace the hose before
When removing the air filter
6-17
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(a)
1
1
1. Original position (paint mark)
6-18
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EWA10512
TIP
WARNING
The tire tread depth limits may differ
Never overload your vehicle. Opera- from country to country. Always com-
tion of an overloaded vehicle could ply with the local regulations.
cause an accident.
6-20
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Tires age, even if they have not been ed below have been approved for this WARNING
used or have only been used occasion- model by Yamaha Motor Co., Ltd. This motorcycle is fitted with super-
ally. Cracking of the tread and sidewall high-speed tires. Note the following
rubber, sometimes accompanied by points in order to make the most ef-
carcass deformation, is an evidence of ficient use of these tires.
ageing. Old and aged tires shall be Use only the specified replace-
checked by tire specialists to ascertain ment tires. Other tires may run
their suitability for further use. the danger of bursting at super
high speeds.
Brand-new tires can have a rel-
atively poor grip on certain road
surfaces until they have been
6-21
U20SE4E0.book Page 22 Tuesday, June 18, 2013 2:29 PM
visable before doing any high- Cast wheels Adjusting the clutch lever free
speed riding to ride conserva- To maximize the performance, durabil- play
tively for approximately 100 km ity, and safe operation of your vehicle,
(60 mi) after installing a new tire. note the following points regarding the
The tires must be warmed up specified wheels.
before a high-speed run. The wheel rims should be
Always adjust the tire air pres- checked for cracks, bends, warp-
sure according to the operating age or other damage before each
conditions. ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
1. Clutch lever free play adjusting bolt
formed or cracked wheel must be 2. Clutch lever free play
replaced.
The wheel should be balanced The clutch lever free play should mea- 6
whenever either the tire or wheel sure 10.0–15.0 mm (0.39–0.59 in) as
has been changed or replaced. An shown. Periodically check the clutch
unbalanced wheel can result in lever free play and, if necessary, adjust
poor performance, adverse han- it as follows.
dling characteristics, and a short- To increase the clutch lever free play,
ened tire life. turn the clutch lever free play adjusting
bolt at the clutch lever in direction (a).
To decrease the clutch lever free play,
turn the adjusting bolt in direction (b).
6-22
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WARNING
A soft or spongy feeling in the brake
lever can indicate the presence of
(a) air in the hydraulic system. If there is
air in the hydraulic system, have a
(b) Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
1. Locknut
hydraulic system will diminish the
2. Clutch lever free play adjusting nut
Brake light switches brake light come on later, turn the ad- Checking the front and rear
justing nut in direction (b). brake pads
For non-ABS models The front and rear brake pads must be
For ABS models checked for wear at the intervals spec-
1 The brake light, which is activated by ified in the periodic maintenance and
2
the brake pedal and brake lever, lubrication chart.
(a) should come on just before braking
(b) takes effect. If necessary, have a Front brake pads
EAU22421
6-24
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6-25
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moving. Use only DOT 4 brake check the brake pads for wear and the Changing the brake fluid
fluid from a sealed container. brake system for leakage. If the brake Have a Yamaha dealer change the
Use only the specified brake flu- fluid level goes down suddenly, have a brake fluid at the intervals specified in
id; otherwise, the rubber seals Yamaha dealer check the cause before the periodic maintenance and lubrica-
may deteriorate, causing leak- further riding. tion chart. In addition, have the oil seals
age. of the master cylinders and calipers as
Refill with the same type of well as the brake hoses replaced at the
brake fluid. Adding a brake fluid intervals listed below or whenever they
other than DOT 4 may result in a are damaged or leaking.
harmful chemical reaction. Oil seals: Replace every two
Be careful that water or dust years.
does not enter the brake fluid Brake hoses: Replace every four
reservoir when refilling. Water years.
will significantly lower the boil-
ing point of the fluid and may re- 6
sult in vapor lock, and dirt may
clog the ABS hydraulic unit
valves.
ECA17641
NOTICE
Brake fluid may damage painted
surfaces or plastic parts. Always
clean up spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
6-26
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6-27
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6-28
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Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable brake and shift pedals
The operation of all control cables and The operation of the throttle grip The operation of the brake and shift
the condition of the cables should be should be checked before each ride. In pedals should be checked before each
checked before each ride, and the ca- addition, the cable should be lubricat- ride, and the pedal pivots should be lu-
bles and cable ends should be lubri- ed by a Yamaha dealer at the intervals bricated if necessary.
cated if necessary. If a cable is specified in the periodic maintenance
Brake pedal
damaged or does not move smoothly, chart.
have a Yamaha dealer check or re-
place it. WARNING! Damage to the
outer housing of cables may result
in internal rusting and cause inter-
ference with cable movement. Re-
place damaged cables as soon as
6 possible to prevent unsafe condi-
tions. [EWA10712]
6-29
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Clutch lever
6-30
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Checking and lubricating the Lubricating the swingarm piv- Checking the front fork
sidestand ots The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease
6-31
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6-32
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6-33
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IES OUT OF THE REACH OF disconnecting the positive lead. Replacing the fuses
CHILDREN. [ECA16303]
The main fuse and the fuse boxes,
2. If the battery will be stored for which contain the fuses for the individ-
more than two months, check it at ual circuits, are located under the seat
To charge the battery
least once a month and fully (single-seat models) or under the rider
Have a Yamaha dealer charge the bat-
charge it if necessary. seat (dual-seat models). (See page
tery as soon as possible if it seems to
3. Fully charge the battery before in- 3-18.)
have discharged. Keep in mind that the
battery tends to discharge more quick- stallation. NOTICE: When install- TIP
ly if the vehicle is equipped with op- ing the battery, be sure the key To access the main fuse, remove the
tional electrical accessories. is turned to “OFF”, then connect starter relay cover as shown.
ECA16522 the positive lead before con-
NOTICE necting the negative lead. [ECA16841] XJ6N
To charge a VRLA (Valve Regulated 4. After installation, make sure that 1 2
Lead Acid) battery, a special (con- the battery leads are properly con-
nected to the battery terminals. 6
stant-voltage) battery charger is re- 3
ECA16531
quired. Using a conventional battery
charger will damage the battery. NOTICE
Always keep the battery charged.
To store the battery Storing a discharged battery can
1. If the vehicle will not be used for cause permanent battery damage.
4
more than one month, remove the
1. Starter relay cover
battery, fully charge it, and then 2. Main fuse
place it in a cool, dry place. 3. Spare main fuse
NOTICE: When removing the 4. Fuse box
battery, be sure the key is
turned to “OFF”, then discon-
6-34
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6-35
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avoid causing extensive dam- again, have a Yamaha dealer Replacing the headlight bulb
age to the electrical system and check the electrical system. This model is equipped with a halogen
possibly a fire. [EWA15132] bulb headlight. If the headlight bulb
burns out, replace it as follows.
ECA10651
Specified fuses:
Main fuse: NOTICE
30.0 A Take care not to damage the follow-
Headlight fuse: ing parts:
20.0 A
Taillight fuse: Headlight bulb
10.0 A Do not touch the glass part of
Signaling system fuse: the headlight bulb to keep it free
7.5 A from oil, otherwise the transpar-
Ignition fuse: ency of the glass, the luminosity
10.0 A
Radiator fan fuse: of the bulb, and the bulb life will
20.0 A be adversely affected. Thor- 6
Fuel injection system fuse: oughly clean off any dirt and fin-
10.0 A gerprints on the headlight bulb
Backup fuse: using a cloth moistened with al-
7.5 A
ABS motor fuse: cohol or thinner.
XJ6NA 30.0 A Headlight lens
ABS control unit fuse: Do not affix any type of tinted
XJ6NA 7.5 A film or stickers to the headlight
ABS solenoid fuse: lens.
XJ6NA 20.0 A
Do not use a headlight bulb of a
3. Turn the key to “ON” and turn on wattage higher than specified.
the electrical circuit in question to
check if the device operates.
6-36
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1 2 2
2
2 2
2
1. Headlight unit side cover
2. Bolt
1. Projection
2. Slot 1. Headlight bulb cover
2. Headlight coupler
6-37
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1 1
2
2
1. Projection
2. Grommet
1. Projection
2. Slot
6-38
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6-39
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6-40
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4. Insert a new bulb into the socket. To service the front wheel
5. Install the coupler (together with 1. Stabilize the rear of the motorcy-
6 the socket and bulb) by turning it cle by using a motorcycle stand
clockwise. or, if an additional motorcycle
6. Install the headlight unit. stand is not available, by placing a
jack under the frame in front of the
rear wheel.
2. Raise the front wheel off the
1. Auxiliary light coupler
ground by using a motorcycle
3. Remove the burnt-out bulb by stand.
pulling it out.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
6-41
U20SE4E0.book Page 42 Tuesday, June 18, 2013 2:29 PM
frame in front of the rear wheel or under Front wheel (for non-ABS
each side of the swingarm. models)
EWA14841
WARNING 3
For the ABS model, have a Yamaha
dealer remove and install the wheel.
1 2
EAU56270
1. Wheel axle
To remove the front wheel 2. Front wheel axle pinch bolt
EWA10822 3. Brake caliper bolt
WARNING 2. Lift the front wheel off the ground
To avoid injury, securely support the according to the procedure in the
vehicle so there is no danger of it previous section “Supporting the 6
falling over. motorcycle”.
1. Loosen the front wheel axle pinch 3. Remove the brake caliper on each
bolt, then the wheel axle and the side by removing the bolts.
brake caliper bolts. NOTICE: Do not apply the brake
after the brake calipers have
been removed, otherwise the
brake pads will be forced shut.
[ECA11052]
6-42
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on the ground, and then put the Rear wheel (for non-ABS
sidestand down. models)
2 5. Tighten the wheel axle, the front
EWA14841
Wheel axle:
1. Brake caliper 65 Nm (6.5 m·kgf, 47 ft·lbf)
2. Brake caliper bolt Front wheel axle pinch bolt: To remove the rear wheel
19 Nm (1.9 m·kgf, 14 ft·lbf) EWA10822
4. Pull the wheel axle out, and then Brake caliper bolt: WARNING
remove the wheel. 40 Nm (4.0 m·kgf, 29 ft·lbf)
To avoid injury, securely support the
6 To install the front wheel 6. Push down hard on the handlebar vehicle so there is no danger of it
1. Lift the wheel up between the fork several times to check for proper falling over.
legs. fork operation. 1. Loosen the locknut and drive
2. Insert the wheel axle. chain slack adjusting nut on each
3. Install the brake calipers by install- side of the swingarm.
ing the bolts. 2. Loosen the axle nut.
TIP
Make sure that there is enough space
between the brake pads before install-
ing the brake calipers onto the brake
discs.
6-43
U20SE4E0.book Page 44 Tuesday, June 18, 2013 2:29 PM
1. Brake caliper
2. Wheel axle
TIP
A rubber mallet may be useful to tap
the wheel axle out.
6-44
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WARNING
Tightening torques: When checking the fuel system, do
Axle nut: not smoke, and make sure there are
90 Nm (9.0 m·kgf, 65 ft·lbf)
Locknut: no open flames or sparks in the ar-
16 Nm (1.6 m·kgf, 12 ft·lbf) ea, including pilot lights from water
6-45
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Troubleshooting charts
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
6-46
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WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
6-47
U20SE4E0.book Page 1 Tuesday, June 18, 2013 2:29 PM
advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a mo- cleaners, especially on spoked
cleaning compounds when cleaning torcycle. Frequent and proper care wheels. If such products are
these parts will scratch or damage does not only comply with the terms of used on hard-to-remove dirt, do
their surface. Wax also should not the warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its fected area any longer than in-
ished parts. life and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray. 7
plastic bag after the engine has Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and cov- panels, windshields, headlight
ers as well as all electrical cou- lenses, meter lenses, etc.) and
plers and connectors, including the mufflers. Use only a soft,
the spark plug caps, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
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7-4
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SPECIFICATIONS
Dimensions: Engine oil: Fuel:
Overall length: Recommended brand: Recommended fuel:
2120 mm (83.5 in) YAMALUBE Regular unleaded gasoline (Gasohol (E10)
Overall width: Type: acceptable)
770 mm (30.3 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, Fuel tank capacity:
Overall height: 20W-40 or 20W-50 17.3 L (4.57 US gal, 3.81 Imp.gal)
1085 mm (42.7 in) Fuel reserve amount:
0 10 30 50 70 90 110 130 ˚F
Seat height: 3.2 L (0.85 US gal, 0.70 Imp.gal)
785 mm (30.9 in) SAE 10W-30 Fuel injection:
Wheelbase: Throttle body:
SAE 10W-40
1440 mm (56.7 in) ID mark:
Ground clearance: SAE 10W-50 XJ6N 20SF 20
140 mm (5.51 in) SAE 15W-40 (CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
Minimum turning radius: TUR)(ZAF)
SAE 20W-40
2800 mm (110.2 in) XJ6N 20SJ 30
Weight: SAE 20W-50 (CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
Curb weight: –20 –10 0 10 20 30 40 50 ˚C TUR)(ZAF)
XJ6N 205 kg (452 lb) XJ6NA 20SF 20
Recommended engine oil grade:
XJ6NA 210 kg (463 lb) (CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
API service SG type or higher, JASO
Engine: TUR)(ZAF)
standard MA
Engine type: XJ6NA 20SJ 30
Engine oil quantity:
Liquid cooled 4-stroke, DOHC (CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
Without oil filter cartridge replacement:
Cylinder arrangement: TUR)(ZAF)
2.50 L (2.64 US qt, 2.20 Imp.qt)
Inline 4-cylinder Spark plug(s): 8
With oil filter cartridge replacement:
Displacement: Manufacturer/model:
2.80 L (2.96 US qt, 2.46 Imp.qt)
600 cm³ NGK/CR9E
Bore × stroke:
Cooling system: Spark plug gap:
Coolant reservoir capacity (up to the
65.5 × 44.5 mm (2.58 × 1.75 in) 0.7–0.8 mm (0.028–0.031 in)
maximum level mark):
Compression ratio: Clutch:
0.25 L (0.26 US qt, 0.22 Imp.qt)
12.20 : 1 Clutch type:
Radiator capacity (including all routes):
Starting system: Wet, multiple-disc
2.00 L (2.11 US qt, 1.76 Imp.qt)
Electric starter Transmission:
Lubrication system: Air filter:
Primary reduction ratio:
Wet sump Air filter element:
1.955 (86/44)
Oil-coated paper element
8-1
U20SE4E0.book Page 2 Tuesday, June 18, 2013 2:29 PM
SPECIFICATIONS
Final drive: Manufacturer/model: High-speed riding:
Chain BRIDGESTONE/BT021 Front:
Secondary reduction ratio: Manufacturer/model: 225 kPa (2.25 kgf/cm², 33 psi)
2.875 (46/16) DUNLOP/ROADSMART Rear:
Transmission type: Rear tire: 250 kPa (2.50 kgf/cm², 36 psi)
Constant mesh 6-speed Type: Front wheel:
Operation: Tubeless Wheel type:
Left foot operation Size: Cast wheel
Gear ratio: 160/60 ZR17M/C (69W) Rim size:
1st: Manufacturer/model: 17M/C x MT3.50
2.846 (37/13) BRIDGESTONE/BT021 Rear wheel:
2nd: Manufacturer/model: Wheel type:
1.947 (37/19) DUNLOP/ROADSMART Cast wheel
3rd: Loading: Rim size:
1.556 (28/18) Maximum load: 17M/C x MT4.50
4th: XJ6N 195 kg (430 lb) Front brake:
1.333 (32/24) XJ6NA 190 kg (419 lb) Type:
5th: (Total weight of rider, passenger, cargo Dual disc brake
1.190 (25/21) and accessories) Operation:
6th: Tire air pressure (measured on cold Right hand operation
1.083 (26/24) tires): Specified brake fluid:
Chassis: Loading condition: DOT 4
Frame type: 0–90 kg (0–198 lb) Rear brake:
8 Diamond Front: Type:
Caster angle: 225 kPa (2.25 kgf/cm², 33 psi) Single disc brake
26.00 ° Rear: Operation:
Trail: 250 kPa (2.50 kgf/cm², 36 psi) Right foot operation
103 mm (4.1 in) Loading condition: Specified brake fluid:
Front tire: XJ6N 90–195 kg (198–430 lb) DOT 4
Type: XJ6NA 90–190 kg (198–419 lb) Front suspension:
Tubeless Front: Type:
Size: 250 kPa (2.50 kgf/cm², 36 psi) Telescopic fork
120/70 ZR17M/C (58W) Rear: Spring/shock absorber type:
290 kPa (2.90 kgf/cm², 42 psi) Coil spring/oil damper
8-2
U20SE4E0.book Page 3 Tuesday, June 18, 2013 2:29 PM
SPECIFICATIONS
Wheel travel: License plate light: Fuel injection system fuse:
130.0 mm (5.12 in) 12 V, 5.0 W × 1 10.0 A
Rear suspension: Meter lighting: ABS control unit fuse:
Type: LED XJ6NA 7.5 A
Swingarm Neutral indicator light: ABS motor fuse:
Spring/shock absorber type: LED XJ6NA 30.0 A
Coil spring/gas-oil damper High beam indicator light: ABS solenoid fuse:
Wheel travel: LED XJ6NA 20.0 A
130.0 mm (5.12 in) Oil level warning light: Backup fuse:
Electrical system: LED 7.5 A
Ignition system: Turn signal indicator light:
TCI LED
Charging system: Coolant temperature warning light:
AC magneto LED
Battery: Engine trouble warning light:
Model: LED
GT12B-4 ABS warning light:
Voltage, capacity: XJ6NA LED
12 V, 10.0 Ah Immobilizer system indicator light:
Headlight: LED
Bulb type: Fuses:
Halogen bulb Main fuse:
Bulb voltage, wattage × quantity: 30.0 A
Headlight: Headlight fuse: 8
20.0 A
12 V, 60.0 W/55.0 W × 1
Tail/brake light: Taillight fuse:
12 V, 5.0 W/21.0 W × 1 10.0 A
Signaling system fuse:
Front turn signal light:
12 V, 10.0 W × 2 7.5 A
Rear turn signal light: Ignition fuse:
10.0 A
12 V, 10.0 W × 2
Auxiliary light: Radiator fan fuse:
12 V, 5.0 W × 1 20.0 A
8-3
U20SE4E0.book Page 1 Tuesday, June 18, 2013 2:29 PM
CONSUMER INFORMATION
EAU48613 EAU26401 EAU57880
CONSUMER INFORMATION
information on this label in the space
provided. This information will be
needed when ordering spare parts
from a Yamaha dealer.
9-2
U20SE4E0.book Page 1 Tuesday, June 18, 2013 2:29 PM
INDEX
A Engine oil and oil filter cartridge ........... 6-10 Model label .............................................9-1
ABS (for ABS models)...........................3-14 Engine stop switch ............................... 3-12 Multi-function meter unit.........................3-8
ABS warning light (for ABS models) .......3-7 Engine trouble warning light................... 3-7 N
Air filter element, replacing ...................6-17 F Neutral indicator light..............................3-4
Auxiliary light bulb, replacing................6-41 Front and rear brake pads, checking ... 6-24 O
B Front fork, checking ............................. 6-31 Oil level warning light ..............................3-4
Battery ..................................................6-33 Fuel....................................................... 3-16 P
Brake and clutch levers, checking and Fuel consumption, tips for reducing ...... 5-3 Parking ....................................................5-4
lubricating...........................................6-30 Fuel tank breather hose and overflow Part locations ..........................................2-1
Brake and shift pedals, checking and hose ................................................... 3-17 Pass switch ...........................................3-12
lubricating...........................................6-29 Fuel tank cap........................................ 3-15 R
Brake fluid, changing ............................6-26 Fuses, replacing ................................... 6-34 Rider seat height, adjusting ..................3-20
Brake fluid level, checking ....................6-25 H S
Brake lever ............................................3-13 Handlebar position, adjusting .............. 3-24 Safety information...................................1-1
Brake lever free play, checking.............6-23 Handlebar switches.............................. 3-11 Seat.......................................................3-18
Brake light switches..............................6-24 Hazard switch....................................... 3-12 Shifting ....................................................5-2
Brake pedal...........................................3-14 Headlight bulb, replacing ..................... 6-36 Shift pedal.............................................3-13
C Helmet holder ....................................... 3-22 Shock absorber assembly, adjusting....3-24
Cables, checking and lubricating .........6-29 High beam indicator light ....................... 3-4 Sidestand ..............................................3-25
Care ........................................................7-1 Horn switch .......................................... 3-12 Sidestand, checking and lubricating.....6-31
Catalytic converter................................3-17 I Spark plugs, checking ............................6-9
Clutch lever...........................................3-13 Identification numbers............................ 9-1 Specifications .........................................8-1
Clutch lever free play, adjusting ...........6-22 Ignition circuit cut-off system............... 3-26 Starting the engine..................................5-1
Coolant .................................................6-13 Immobilizer system ................................ 3-1 Start switch ...........................................3-12
Coolant temperature warning light .........3-4 Immobilizer system indicator light.......... 3-7 Steering, checking ................................6-32
Cowling and panels, removing and Indicator lights and warning lights ......... 3-4 Storage ...................................................7-3
installing................................................6-8 L Storage compartment ...........................3-23
D License plate light bulb, replacing........ 6-40 Supporting the motorcycle ...................6-41
Dimmer switch ......................................3-12 M Swingarm pivots, lubricating ................6-31
Drive chain, cleaning and lubricating....6-28 Main switch/steering lock....................... 3-2 T
Drive chain slack...................................6-27 Maintenance and lubrication, periodic ... 6-4 Tail/brake light bulb, replacing..............6-39
E Maintenance, emission control Throttle grip and cable, checking and
Engine break-in.......................................5-3 system.................................................. 6-3 lubricating ...........................................6-29
Engine idling speed ..............................6-18 Matte color, caution ............................... 7-1 Throttle grip free play, checking ...........6-19
U20SE4E0.book Page 2 Tuesday, June 18, 2013 2:29 PM
INDEX
Tires ...................................................... 6-19
Tool kit.................................................... 6-2
Troubleshooting.................................... 6-45
Troubleshooting charts......................... 6-46
Turn signal indicator light ....................... 3-4
Turn signal light bulb, replacing ........... 6-39
Turn signal switch................................. 3-12
V
Valve clearance .................................... 6-19
Vehicle identification number ................. 9-1
W
Wheel bearings, checking .................... 6-33
Wheel, front (for non-ABS models)....... 6-42
Wheel, rear (for non-ABS models)........ 6-43
Wheels.................................................. 6-22
A5-yoko_Blank.fm Page 1 Thursday, December 8, 2011 2:18 PM
A5-yoko_Blank.fm Page 1 Thursday, December 8, 2011 2:18 PM
Original instructions
DIC183