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Renewable and Sustainable Energy Reviews 42 (2015) 1164–1173

Contents lists available at ScienceDirect

Renewable and Sustainable Energy Reviews


journal homepage: www.elsevier.com/locate/rser

Progress, prospect and challenges in glycerol purification


process: A review
M.S. Ardi, M.K. Aroua, N. Awanis Hashim n
Department of Chemical Engineering, University of Malaya, 50603 Kuala Lumpur, Malaysia

art ic l e i nf o a b s t r a c t

Article history: Glycerol surplus in recent decades due to global increase in biodiesel production has created a new form
Received 8 July 2014 of challenge in terms of purification for crude glycerol. This review summarizes the progress of crude
Received in revised form glycerol purification technologies using various techniques. Critical insights are given regarding the
16 October 2014
application of suitable techniques for crude glycerol purification which includes chemical pre-treatment,
Accepted 25 October 2014
Available online 18 November 2014
methanol removal, vacuum distillation, ion exchange, activated carbon and membrane separation
technology. Extensive discussion is made in relation with stages and processes in the conventional,
Keywords: current and emerging glycerol purification technologies. Lastly, aspects concerning the challenges of
Crude glycerol glycerol utilization and purification are thoroughly discussed.
Biodiesel
& 2014 Elsevier Ltd. All rights reserved.
Purification
Membrane

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1164
2. Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1165
2.1. Effect of impurities on glycerol utilization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1166
2.2. Grades specification of glycerol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1166
3. Glycerol purification technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1166
3.1. Neutralization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1167
3.2. Methanol removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1167
3.3. Purification and refinery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1167
3.3.1. Vacuum distillation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1167
3.3.2. Ion exchange adsorption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1167
3.3.3. Adsorption using activated carbon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1168
4. Membrane separation technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1168
4.1. Application of membrane separation technology in glycerol refining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1169
4.2. Prospect of glycerol refining using membrane technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1169
4.2.1. Hybrid membrane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1169
4.2.2. Membrane distillation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1170
5. Challenges of crude glycerol utilization and purification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1170
6. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1170
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1171
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1171

1. Introduction

As part of a recent renewable energy development interest,


biodiesel has attracted numerous researchers worldwide as a
n
Corresponding author. Tel.: þ 60 379676892. viable alternative to rapidly decline fossil fuel consumption.
E-mail address: awanis@um.edu.my (N.A. Hashim). Perhaps the wide interests are largely attributed to biodiesel

http://dx.doi.org/10.1016/j.rser.2014.10.091
1364-0321/& 2014 Elsevier Ltd. All rights reserved.
M.S. Ardi et al. / Renewable and Sustainable Energy Reviews 42 (2015) 1164–1173 1165

attracting factors such as a renewable energy source, biodegrad- deemed not feasible for small and medium plants as it has to
ability, and low in hazardous air pollutant emissions [1,2]. undergo costly purification process [22–24].
Globally, crude glycerol is produced as the main by-products of Besides the advancement in the biodiesel production techni-
the drastically increasing biodiesel production capacity. The rise ques, the recovery of high quality glycerol is identified to play a
in biodiesel production capacity has led to present situations key role in biodiesel production cost reduction [25,26]. On-going
whereby surplus of crude glycerol in the market contributes to development effort for cost reduction is visible through the
cheaper glycerol prices. The crude glycerol produced which improvement of better catalyst selection for biodiesel production,
exceeds its demands further lowers its economic value [3]. More- for example by employing heterogeneous catalyst which would
over, the crude glycerol produced contains a lot of contaminants produce purer glycerol with less contaminant [27]. Solid catalysts
which decreases its quality [4]. So the question now is – how are not consumed or dissolved in the reaction and thus are easily
exactly could we exploit crude glycerol or in other words, convert separated from the products. As a result, impurities in the product
low value crude glycerol to value added chemicals. Application of that comes from the catalyst and the cost of final separation could
the concept “from waste to worth” should be implemented for be reduced [28].
biodiesel production to further enhance the economic feasibility of In recent years, membrane technology has emerged as a
the sustainable resources and exerting full capacity utilization of promising technology to supplant the conventional glycerol
the main by-product, crude glycerol [5]. purification method. Membrane technology offers green, environ-
Crude glycerol is a valuable by-product of biodiesel production mental friendly and sustainable platforms with economic benefit.
produced from animal, vegetable fats and oils such as palm oil as Aspects concerning environmental impact are reduced through
the feedstock. Approximately, the amount of crude glycerol pro- process optimization, improvement in waste management and
duced is around 1 kg for each 10 kg of biodiesel produced [6–9]. realization of cleaner processes to produce environmental friendly
Refining crude glycerol into a chemically pure substance increases products.
its value for widespread uses and applications [4,10–12]. Glycerol Therefore, in this article we are interested to discuss more on
is well known as a building block for a lot of chemicals reactions the improvements of current and emerging glycerol refining
and applications [13,14]. There are already an extensive and huge techniques, particularly through the development of more efficient
amount of industrial application and day to day uses of glycerol in and cost effective glycerol purification processes. Challenges in
which they are very diverse in areas such as medical, pharmaceu- purification and utilization of crude glycerol were also discussed as
tical, food (sweetener in candies and cakes), toiletries (soaps and part of an effort to modify and further enhance the technology
toothpastes), plasticizer, cosmetics, and lubricant in paper produc- towards sustainable growth.
tion, textile industry, surface coatings and printing inks. Glycerol is
also widely used in production of several types of polymers as a
side product of glycerol production [15–18]. Fig. 1 shows the 2. Background
distribution of glycerol consumption in different products and
industries. Essentially, the importance of glycerol is apparent Biodiesel is an alternative diesel fuel that contains a mixture of
through its applications in key areas such as cosmetics, food and mono-alkyl esters of long chain fatty acid which was derived from
pharmaceutical products. Utilization of glycerol in these products vegetable oil or animal fat [29,30]. Direct usage of vegetable oils
requires one with high quality and purity. and animal fats as combustible fuel would not be suitable as it is
Since the crude glycerol in its impure condition has a lesser high in kinematic viscosity and has low volatility. Therefore, in
value and usage compared to refined glycerol, series of purifica- order to reduce the viscosity of the oils, vegetable oils and animal
tions are usually required preferably prior to further processes fats, they must be subjected to chemical reactions such as
[20]. Crude glycerol by-product of the transesterification process is transesterification [31–33], direct/blends [34], micro-emulsion
classified as waste under Schedule S181 of the Environmental [35] and pyrolysis [36].
Regulations in Malaysia. It is stored in drums and disposed of in Transesterification is the most adopted technique for lowering
landfills [21]. Since the disposal of crude glycerol is costly, it is viscosity and biodiesel production [37,38]. The viscosities of
much advantageous to undergo purification process to generate transesterified vegetable oil is closer to that of petrodiesel. Poor
income [9]. Current purification and refining technologies are quality fuel injection and formation of deposits are the operational
already proven as an effective method to purify crude glycerol. problem caused by high viscosity [39]. Fig. 2 presents the simpli-
However, due to the cost constraints and high energy requirement fied transesterification process of triglyceride reaction to produce
of the current method with exception to large scale plants, it is biodiesel and glycerol [40]. Transesterification of vegetable oils
with alcohol can be carried out using either basic or acidic
catalysts [41]. The reaction is reversible and thus to improve the
GLYCEROL CONSUMPTION reaction rate and yield, an excess amount of alcohol is used to shift
Other uses
12% Cosmetics, soaps, the equilibrium to the product side [25,42–44].
pharmaceuticals
26% Transesterification of triglycerides with alcohol along with cat-
Resale alysts such as sodium hydroxide produces methyl ester (biodiesel)
17% phase and glycerol phase. Advantages of using the base catalyzed

Alkyd resins
Paper
6%
1%

Food and drink


Esters
8%
11%

Tobacco
Polyglycerol esters Cellulose films4%
12% 3%

Fig. 1. Distribution of glycerol consumption in different products and indus-


tries [19]. Fig. 2. Transesterification reaction of triglyceride [40].
1166 M.S. Ardi et al. / Renewable and Sustainable Energy Reviews 42 (2015) 1164–1173

transesterification process include high catalytic activity, low cost, study had found that pH adjustment and precipitation of SFA to be
favorable kinetics and modest operation condition which are some effective methods to reduce the SFA concentration.
of the reasons why it is the most used technique for biodiesel Glycerol conversion of oxidation reaction over alumina sup-
production [45,46]. Base catalyst is also preferable due to relatively ported platinum catalyst was found to decrease dramatically with
faster process and moderated reaction conditions [47]. It may be the increase of matter organic non-glycerol – non-methanol
noted that plant oils with high free fatty acid contents suffer soap (MONG-NM) [62]. In the study, a similar trend was observed in
formation in the presence of homogeneous alkaline catalysts, the presence of base and the absence of it. The main cause for
leading to product loss and problems associated with product decrease in the glycerol conversion that hinders oxygen dissolu-
separation and purification [48]. On the other hand, while the use tion was the presence of soaps and intensive foaming in which the
of acid catalysts would avoid soap formation, it is deemed not catalyst surface was deactivated by strong adsorption of fatty acid
feasible due to issues such as corrosion, lower catalytic activity and derivatives. In addition, for pharmaceutical and food applications,
higher temperatures requirement of above 100 1C [49]. Table 1 heavy metals in crude glycerol might be harmful and present
shows the approximate amount of reactants and product amounts safety concerns [60]. Methanol is a toxic chemical which could
for transesterification reaction. cause damaging and harmful effects on health and environment
The usage of methanol as the primary alcohol in the biodiesel [55]. Due to various applications of glycerol especially in pharma-
production is mainly attributed to its advantages as compared to ceuticals and food related sectors, glycerol produced must meet
other alcohols. Methanol is less expensive [51], high in reactivity certain requirements and standards.
using supercritical alcohol treatment [52,53], does not form
azeotrope which would make the methanol recovery easier [54]
2.2. Grades specification of glycerol
and used for soap formation prevention during the biodiesel
production [55]. Excess amount of methanol is frequently used
The goal of the purification process is to enhance usability of
as the reaction is a reversible process which can convert more fats
glycerol by removing unwanted impurities according to different
and oil into biodiesel [55]. The impurities such as soap, methanol,
sets of standard and purposes. Refined glycerol found in the
water, salts, material organic non-glycerol (MONG) have more
market comprises of three basic types which is based on their
tendencies to concentrate in the glycerol phase during phase
purity and potential end use namely, technical grade, United States
separation of biodiesel phase and glycerol phase [56,57].
Pharmocopeia (USP) and Food Chemical Codex (FCC) [3]. Technical
grade is mainly used as a chemical products building block and not
for food and medicine. United States Pharmacopeia (USP) glycerol
2.1. Effect of impurities on glycerol utilization which is derived from animal fat or vegetable oil is suitable for
both pharmaceutical and food products while the Food Chemicals
Several studies have been conducted to investigate the char- Codex (FCC) glycerin which is mainly derived from vegetable oil
acterization and effect of impurities on the glycerol for further sources is appropriate for use in food. The grades of glycerol
process [58]. Impurities in crude glycerol has shown an inhibitory according to purities are listed in Table 2.
effect on high cell density production of phytase [59]. It was found
that for initial concentration of 70 g/L crude glycerol, certain
impurities inhibited the cell growth. Soap and methanol have 3. Glycerol purification technology
been found to negatively influence the algae production of DHA
from crude glycerol [60] and the high salinity (Na or K) of crude Crude glycerol produced from various feedstock would have
glycerol can largely inhibit the microbial activity in the anaerobic different compositions, therefore the purification process is also
digestion of crude glycerol [61]. Studies also show that saponified necessarily different. The consideration for initial purification or
fatty acids (SFA) have inhibitory effect on photofermentative final purification of glycerol utilization pathway is largely depen-
growth of Rhodopseudomonas palustris on crude glycerol to pro- dent on the usage of glycerol and the effects of the impurities
duce hydrogen [12]. The purification methods discussed in the on the process, which would be part of cost control and profit
measures. In cases where the glycerol utilization is mostly for
Table 1 technical applications, the presence of some contaminants is
Approximate reactant and product amounts for
transesterification reaction [50].

Chemicals/feedstock/product Amount (lbs)

Oil/fat 100
Methanol 22
Catalyst 0.3–0.5
Biodiesel 100
Glycerol 11
Excess methanol 11
Fig. 3. General stages in the glycerol purification process [56].

Table 2
General specification of glycerol based on grades [3,15,62].

Types of glycerol Glycerol content (%) Sources/applications

Crude glycerol 70–90% By-product of biodiesel production


Technical grade 99.5% Technical grade (not certified, mostly 496.0%) Suitable for industrial application
United States Pharmacopeia (USP) 99.5% USP (tallow-based) Used in cosmetic, pharmaceutical and food
99.5% USP (vegetable-based)
Food Chemical Codex (FCC) 99.7% USP/FCC-Kosher
M.S. Ardi et al. / Renewable and Sustainable Energy Reviews 42 (2015) 1164–1173 1167

acceptable but for most cases, application of glycerol in food and the emission of excess methanol can have serious effects to the
pharmaceutical sectors would require high purity glycerol. The environment and public health. Therefore, the excess amount of
technology developed for purification of glycerol – derived from methanol needs to be removed from the glycerol phase and
biodiesel – is mainly adapted from existing soap making industry, recycled back [55]. Methanol and water can be easily removed
that utilizes vacuum distillation [63,64] and other treatments such by vacuum evaporation. For methanol removal, crude glycerol was
as ion exchange [65–67] and activated carbon [68,69]. As a rule treated under vacuum conditions using a rotary evaporator at
of thumb, a general purification of glycerol processes comprise of 50  90 1C for more than 2 h [75]. It is a common practice in the
three steps [70]. The first step involves the removal of non-glycerol industry to remove alcohol from both glycerol and biodiesel phase
substances which can be achieved through precipitations to utilize either an evaporator or a flash unit [76]. However, due to
during neutralization, whereby free fatty acids and some salts glycerol temperature susceptibility which can result in glycerol
are removed. The next step is to concentrate the solution by decomposition, using falling film evaporators was found to be
evaporation in which alcohol is removed from the glycerol stream. more suitable and advantageous due to the fact that it keeps
The final step is the purification and refining step which can be shorter contact time. The purity of crude glycerol after methanol
achieved to the desired degree with a combination of these removal will be approximately around 85%.
methods which are vacuum distillation, ion exchange, membrane
separation and adsorption. Fig. 3 shows the general stages in
3.3. Purification and refinery
glycerol purification.
3.3.1. Vacuum distillation
3.1. Neutralization
Distillation is generally not applicable to feed streams which
are sensitive to thermal degradation or polymerize at elevated
Neutralization is the most common method as pre-treatment of
temperatures. Operation of column under vacuum can help to
crude glycerol purification processes involving a chemical reaction
reduce or eliminate this problem [77]. Polymerization of glycerol
using a strong acid to remove catalyst and soaps. The reaction of
into polyglycerol would occur at temperature higher than 200 1C,
acid with soap would produce free fatty acids and its reaction with
dehydration in slightly acidic conditions at temperature above
base catalyst would give salt and water. The insoluble free fatty
160 1C, and oxidation of glycerol into glycerose, glyceraldehydes
acids and some salts will rise to the top and can be easily skimmed
and di-hydroxylacetone [78]. In order to prevent degeneration of
off. The first step through the acidification process usually sepa-
glycerol, purification has to be done in vacuum where the pH,
rates the crude glycerol into three layers of free fatty acids at the
temperature and pressure must be controlled. This is primarily
top, glycerol rich layer at the middle and inorganic salts at the
due to an adverse reaction that causes degradation of glycerol.
bottom.
These are the reasons why vacuum distillation is the most
Kongjao et al. reported that repeated acidification for crude
common method for glycerol purification [75,79,80].
glycerol derived from waste used-oil methyl ester plant using
Yong et al. reported that the purification of crude glycerol by
H2SO4 to the desired pH of 1–6 increases the yield of glycerol-rich
simple distillation at 120–126 1C would yield around 141 g gly-
layer obtained [6]. High purity of glycerol was obtained at pH 1,
cerol/kg of glycerol residue (  14% yield) at an acceptable purity of
93.34% with relatively low contaminant levels after a series of
96.6% glycerol [64]. The distilled glycerol product is of pH 3.5 con-
chemical, neutralization with 12.5 M NaOH and physical treat-
sisted of 0.03% ash, 1% water, 2.4% matter organic non-glycerol
ment. Attempt by Ooi et al. to recover crude glycerol from glycerol
(MONG). It was found that the optimum pH for the distillation was
residue using 6% (v/v) H2SO4 reports that at a low pH, the
less than 5 in which foaming was avoided. The distillation process
recovered glycerol was increased, ash content was reduced but
is a well-established technology [39], applicable for small to large-
the matter organic non-glycerol (MONG) was slightly increased
scale continuous operation, low cost of chemicals as well as
[64]. Tianfeng et al. proposed acidification of crude glycerol
process adaptability that suits varying qualities of crude and finish
obtained from waste cooking oil biodiesel production using
products [81]. However, it should be noted that the distillation of
5.85% H3PO4 and founded an increase in volume of glycerol-rich
crude glycerol is an energy intensive process [39]. High-energy
layer content from 40% to 70% at pH 5 or 6 [71]. Acceptable yield of
input requirement for vaporization and creates thermal decom-
semi-product glycerol of 81.2% was obtained after acidification at
position due to high specific heat capacity of glycerol which makes
optimum temperature of 70 1C and reaction time of 60 min.
the process costly [52].
Further treatment using vacuum distillation resulted in acceptable
glycerol purity of 98.10%. Hajek et al. proposed acidification of
glycerol phase from transesterification of vegetable oil through 3.3.2. Ion exchange adsorption
addition of strong acid which converts impurities such as soaps to Several types of impurities such as fatty acid, inorganic salt and
higher fatty acids [72]. Meanwhile, Javani et al. proposed that free ion impurities can be removed from crude glycerol by using
crude glycerol to go through saponification and produce potas- ion exclusion purification techniques [66,82]. The first early
sium phosphate as by-product using repeated acidification [73]. commercial application of ion exchange unit for crude glycerol
This is part of their proposed strategy to economize biodiesel (soap lye) purification at Lever Brothers Company plant in Los
production while producing high quality free fatty acids and Angeles, California is of a four-stage unit consisted of three pairs of
glycerol due to the high price of the products. cation–anion exchangers and a mixed-bed. The plant which
started its operation in May 1951 has the purification capacity of
3.2. Methanol removal 26,600 lbs of crude glycerol per day. The feed stream, crude
glycerol produced from soap lye normally contains 82% glycerol,
The second step in the general purification process is the 10% ash (6% of the ash is the NaCl), moisture and other impurities.
removal of methanol. In the transesterification process, excess The final product produced is exceptionally high in quality which
methanol is used in most biodiesel production to get high yield of compares favorably with high-grade distilled glycerol. The 95–99%
biodiesel. The excess methanol is distributed between the methyl glycerol content confirms the pilot plant findings that indicate the
ester and crude glycerol phase [74]. The concern of major health process holds a number of advantages over the conventional
safety and environmental issue for residual methanol in both distillation method. Among the advantages are low capital invest-
biodiesel and glycerol is due to the toxicity of methanol in which ment and exceptionally high product quality [82] which makes it
1168 M.S. Ardi et al. / Renewable and Sustainable Energy Reviews 42 (2015) 1164–1173

more suitable for smaller capacity plant [39]. It is also applicable to Hunsom et al. in their work prepared a set of 15 activated
a number of glycerol feed solutions such as separation of ionic carbon derived from sewage sludge of waste water plant [4]. After
impurities directly from spent soap lye solution (contains 5–10% the two steps of the sludge derived activated carbon preparation,
glycerol, 12–15% salt) or solutions obtained from synthetic glycerol pyrolysis and activation using different chemicals, KOH, K2CO3,
processes (contains 7–8% glycerol, 12–15% salt) [66]. However, and H3PO4, adsorptive purification was carried out to pre-treated
later it was found that the technique results in poor separation due crude glycerol. It was found that from all prepared sludge derived
to fewer exchange sites per unit volume (smaller exclusion factor). activated carbon, one in particular namely KOH-800AC exhibited
Improvement based on this technique for crude glycerol from the highest efficiency to adsorb impurities in pre-treated crude
biodiesel production is introduced where gel type acidic ion glycerol. Based on the adsorptive result comparison between
exchange resin beads were used to eliminate several types of salts commercial activated carbon and KOH-800AC, the latter showed
such as fatty acid salts (5–50%), inorganic salts (1–5%) and free improved glycerol purity. Adsorptive purification using KOH-
ions impurities [83]. 800AC is 1.06-fold higher than that obtained with the commercial
Ismail et al. utilized resin type AmberliteIRN-78 and Amber- activated carbon (84.1 wt%).
lite200 to purify crude glycerol and the effectiveness of resin was
investigated [84]. Column techniques were performed in the
experiments, where the ion-exchange resins were placed in a 4. Membrane separation technology
vertical column forming a bed. High Performance Liquid Chromato-
graphy (HPLC) was used to analyze the glycerol samples obtained The membrane separation process is a very simple process. The
after the purification. A single glycerol peak with a very smooth driving force of the most isothermal membrane separation process
baseline that matched to the pure glycerol profile was shown on the involves the difference in concentration or electrical potential and
chromatograms for the purified samples. These results indicated hydrostatic pressure. Employment of different types of mem-
that the application of the ion-exchange resin method is able to branes, microfiltration (MF), ultrafiltration (UF), nanofiltration
remove the impurities such as inorganic salts and free ions. (NF), reverse osmosis (RO) and electrodialysis (ED) has been
However, for crude glycerol purification to be viable, issues con- reported for various applications [85–91]. Different types of
cerning the ion exchange method such as fouling by fatty acids, oils membrane are employed for different types of separation process,
and soaps, regeneration of the beds and large quantities of waste- for example microfiltration involves in separation of particles,
water produced needs further improvement [39]. whereas separation of macromolecules utilizes ultrafiltration and
reverse osmosis is capable of separating ionic components [89].
A membrane is a barrier, which separates two phases and restricts
transport of various chemical species in a selective manner [92].
3.3.3. Adsorption using activated carbon Either one of the permeate and retentate be the end-use products
Adsorption with activated carbon is mainly used as the finish- in a membrane-based separation process [93]. Liquid separation of
ing step to further refine the purified glycerol; reduce the color, as various chemicals-based product using membrane based process
well as reducing some fatty acids and other components. Manosak are usually employed for concentration and purification opera-
et al. used a commercial activated carbon in a sequential-refining tions, water and waste water treatments. The wide applications of
stages process where it was found that increasing the dose of membranes include employment of the mentioned process in
activated carbon had a significant effect on the color removal of
the refined crude glycerol [11]. They found that a clear color
(99.7%) reduction was achieved with higher dose of activated
carbon at 200 g/L glycerol. During this stage, some of the fatty
acids, such as lauric acid and myristic acid were eliminated.
Although other fatty acids, such as palmitic acid, oleic acid and
steric acid, as well as and some unknown compounds were still
present, the refined glycerol were all in the acceptable range of Fig. 4. EET corporation glycerol purification using membrane separation technol-
values of the BS 2621:1979. ogy [56].

Table 3
List of membranes and filters used for glycerol purification.

Membranes/filters Material/types Process References

CeramTec TF-E (Germany) Ceramic Lazarova [95]


Ultram SS316L/TiO2 (USA) Ceramic
HITK, Germany Ceramic
NF-PES-10 (Nadir NF Membranes, Celgard, Germany) Polyetersulfone, organic Nanofiltration
NF30 PP100 (Nadir NF Membranes, Celgard, Germany) Polypropylene, organic Nanofiltration
PVDF GE osmonic Polyvinylidene, Ultrafiltration Mah et al., [96]
Organic
Flat sheet
HEEPM™ and HEEDs Model 400-B-75.2 glycerol desalting system Modular system High efficiency electrodialysis/nanofiltration EET Corporation [97]
Syringe 0.45 μm filter Syringe filter Microfiltration Ismail et al., [82]
PES and PVDF Organic Ultrafiltration Indok et al., [98]
Organic Nanofiltration Traving [99]
DL (NF) GE osmonics Organic Nanofiltration Muralidhara [100]
SG (RO) GE osmonics Reverse osmosis
SR2 (NF) Koch
SR3 (NF) Koch
TRS83 (NF) TRISPE
M.S. Ardi et al. / Renewable and Sustainable Energy Reviews 42 (2015) 1164–1173 1169

chemical, dairy, food, beverage industries and in fermentation and 0.01 mm and 0.05 mm. Another application of membrane to purify
biotechnology [94]. Membrane technology has been used recently crude glycerol obtained from the transesterification process pro-
in biodiesel purification due to its advantage as an environmental poses a series of two or more nanofiltration or reverse osmosis
friendly solution in which usage of water in water washing step is membrane [102]. The process requires at least one of the mem-
avoided [95,96]. Table 3 lists membranes and filters used for branes to have contact angle between 441 and 561. A result of
glycerol purification. glycerol purity of 99.0% is achievable, filtering and purifying crude
glycerol of impurities and salts.
4.1. Application of membrane separation technology in glycerol
refining

The application of membrane separation technology in purifi- 4.2. Prospect of glycerol refining using membrane technology
cation of glycerol developed by EET Corporation is depicted in
Fig. 4. The patented technology of High Efficiency Electro-Pressure At present, an emerging technology in biodiesel derived crude
Membrane (HEEPM™) employing an integrated approach in which glycerol purification and refining, that is membrane technology is
the membrane units operated in integrated configurations with identified as a feasible solution for the future sustainability of
nanofiltration and/or reverse osmosis units, in a single synergistic biodiesel production. Membrane technology is considered as an
unit operation [56]. emerging technology that provides much cheaper and decent
Mah et al. investigated the fouling pattern of oleic acid and performance as alternatives for the glycerol purification process
palm oil from glycerol solutions through the ultrafiltration mem- [56,103]. Although conventional methods, such as combinations of
brane process [97]. A commercial GE PVDF 30 kDa membrane was chemical and physical treatments (vacuum distillation, evapora-
used in the study to the effect of different palm oil, oleic acid, oleic tion), produce good quality of purified glycerol, maintaining the
acid and palm oil concentrations, pH on membrane flux and facilities, equipment and operational costs are the major hurdles
rejection ability. It was found from the investigation that the for optimization and cost control. The cost limitations are easily
membrane is capable to remove palm oil and oleic acid from minimized and reduced with the implementation of membrane
glycerol solution with sustainable flux. Jeromin et al. proposed an technology as it requires less energy.
application of pressure driven membrane technology such as Membrane technology is considered a good alternative with
ultrafiltration based on a patent to remove unreacted oil or fat in regards to current methods for glycerol purification process. The
glycerol-rich solution [98]. The glycerol-rich solution or sweet broad range of membranes applications and advantages has
water from hydrolysis reaction contains a mixture of glycerol, attracted researchers to develop crude glycerol purification meth-
water and impurities such as free fatty acid, unreacted mono-, di-, ods using membranes. Numerous studies have been engaged in
and triglycerides, inorganic salts and variety of matter organic developing the glycerol purification technology based on mem-
non-glycerol (MONG). However, frequent cleaning is required due brane and other alternatives [97,99,100]. However, the incorpora-
to the fouling of fatty acid. Indok et al. studied the ability of two tion of membrane technology for industrial practice is still found
ultrafiltration polymeric membranes to clarify synthetic glycerin- to be lacking despite the obvious advantages of low energy and
rich solutions containing triglycerides [99]. The membranes tested cost. Perhaps it is largely attributed to membrane disadvantages
in the experiment were made of poly (ether sulfone) (PES) and which have prevented even wider applications of membrane-
poly (vinylidene fluoride) (PVDF). The reported molecular-weight based processes and have not been studied extensively, such as
cut off (MWCO) values were 25,000 and 30,000 Da, respectively. the fouling of the membranes, the durability of membranes and
They studied the effects of membrane surface chemistry and the availability of suitable membranes for specific operations
solution pH on the permeation flux and triglycerides retention [104]. More research is required to make membrane technology
rate. It was found that in glycerol–water mixtures containing a feasible solution for the sustainability of biodiesel production.
triglycerides, the contribution of the solute to fouling was more
severe than that of fatty acid with lower permeation rates being
shown. Based on the findings, PVDF membranes were found to
provide higher fluxes and lower triglycerides rejection rates (81%) 4.2.1. Hybrid membrane
than PES membranes (91%). Lazarova tested different types of Another exciting prospect of membrane separation technology
membrane to purify pre-treated crude glycerol derived from is the utilization of hybrid membrane. Improvement of membrane
biodiesel production [100]. The biodiesel production uses rape- performance while combining organic and inorganic materials has
seed oil as the feed of transesterification process with methanol been explored in the last few years. The combinations of inor-
and KOH as catalyst. The crude glycerol was pre-treated prior to ganic/organic material of desired properties have led to a better
the membrane separation process. Sulfuric acid was added which performance in terms of mechanical and thermal properties from
resulted in three-phase mixture consisted of a solid salt phase, the inorganic part whilst maintaining the flexibility of the organic
liquid glycerol phase (middle layer) and liquid fatty acid phase. part of the membranes. According to Zulfikar et al. [105] it was
The liquid glycerol phase was then further treated using pressure found that water permeability increases with silica content for
driven membrane separation at various transmembrane pressures Poly(methyl methacrylate) (PMMA)-SiO2 composite membranes
and feed flow rate. A membrane test unit (Amafilter) for flat characterization in which additional amount of tetraethoxysilane
membranes was used to compare permeate fluxes and retention were added to PMMA solutions during the membrane formulation.
capacities of the membranes and purification effect was evaluated The deposition tetraethoxysilane were made possible due to
based on the data from a UV/VIS analysis. Ismail et al. used a formation of hydrogen bond between organic phase and inorganic
syringe filter 0.45 μm as part of pre-treatment process to filter phase during the sol–gel process [106]. Crude glycerol purification
inorganic salts as a result of the neutralization with 85% v/v process using membrane would be benefited from the improve-
phosphoric acid [84]. The crude glycerol was then further treated ment of these properties, for example water permeability increase
with the ion exchange resin method. An application of nanofiltra- would improve the permeation of water soluble material through
tion polymer membrane as proposed by Traving et al. was able to the membranes. Improvement in other properties such as thermal
obtain salt free permeate stream after purification of crude and mechanical would produce a membrane with much higher
glycerol [101]. The nanofiltration used has pore size between quality, both in terms of performance and sustainability.
1170 M.S. Ardi et al. / Renewable and Sustainable Energy Reviews 42 (2015) 1164–1173

Table 4
Summary of glycerol purification technologies.

Techniques Advantages Disadvantages References

Vacuum distillation  Established method  High energy requirement [39, 73, 77–79, 52]
 Produce high quality glycerol  Unfeasible for small and medium enterprise
 High maintenance
 Sensitive to feed stream variations

Ion exchange  Inherent low cost  Washing water – requires treatment [39, 65, 80-82]
 Ease of unit scale-up  Chemical regeneration cost for resins is high for salt content (5–7)%
 Unfeasible for high salt content glycerol

Membrane  Low energetic requirement  Not fully optimized for industrial scale [82,95–100]
 Simplicity of operation
 Ease of unit scale-up and control
 Environment compatibility
 Large operation flexibility

Activated carbon  Color reduction  Inefficient for removal of other impurities [4,11]

Chemical treatment  Used as a pretreatment (neutralization)  Repeated acidification would result in low glycerol yield [6,63,70,71]
 Produces high quality by-product (fatty acids)  Requires further purification to produce high quality glycerol
 Removal of soaps

4.2.2. Membrane distillation with cost reduced. A good example of this effort is shown by
Application of membrane contactor is a potentially viable incorporation of the glycerol purification process in biodiesel
technique to purify crude glycerol. An emerging prospect in terms plants [15]. While the ‘waste’ actually has a wide variety of
of membrane separation technology is by utilizing membrane applications yet one of the main challenges lies with the purifica-
distillation. Unlike conventional membranes which are pressure tion of crude glycerol, converting crude glycerol to more usable
driven, membrane distillation is a thermally driven membrane state for current and emerging uses [124–127]. This is primarily
process. Most of the current applications of membrane distillation due to the fact that most industrial product uses refined glycerol as
involve removal of water in which water vapour transport occurs raw material [128]. Table 4 summarizes the purification technol-
through a non-wetted porous hydrophobic membrane. The tem- ogies for crude glycerol.
perature difference across the membrane would produce a vapour Another form of challenge is derived from the biodiesel
pressure gradient that would be the main driving force for production processes itself. As mentioned before, new approach
membrane distillation process [107]. in biodiesel production process is needed as current technology
Membrane distillation processes have advantages compared to although capable of producing a good quality biodiesel but still has
conventional separation technologies; it uses relatively lower a number of disadvantages. The drawback includes the utilization
energy compared to distillation, reverse osmosis and pervapora- of base catalyst that induces soap formation which needs to be
tion. Membrane distillation also has considerable rejection of removed, the excess amount of alcohol used to shift the equili-
dissolved, non-volatile species. Furthermore, compared to conven- brium to more biodiesel produced (more alcohol needs to be
tional membrane separation technologies such as microfiltration, separated and recycled), homogenous catalyst that requires neu-
ultrafiltration and reverse osmosis, membrane distillation would tralization which in turn producing a huge amount of salt in the
have lower membrane fouling. It would also operate at much waste stream, high operating cost and expensive separation
lower operating pressure compared to pressure-driven membrane procedures. Furthermore, vegetable oil and alcohol must be con-
and lower operating temperature in comparison with conven- siderably anhydrous and have a low free fatty acid content,
tional evaporation [108–114]. However despite having a lot of because the presence of water or free fatty acid or both promotes
advantages as compared to conventional membranes, membrane soap formation [30].
distillation possesses a technical drawback in terms of having low
transmembrane flux compared with reverse osmosis. It was
proposed to combined membrane distillation with other mem- 6. Conclusion
brane system such as microfiltration, ultrafiltration, nanofiltration
as to improve transmembrane flux, recovery factor and product Glycerol purification technology offers promising opportunities
recovery [109,115–123]. towards establishing glycerol as a platform for various purposes as
well as in the conversion of bio-glycerol to value added chemicals.
The excessive supply of crude glycerol would encourage the
5. Challenges of crude glycerol utilization and purification applications of chemicals using glycerol which will then elevate
glycerol stature as key building block chemicals in the industry.
The challenges in terms of utilization and purification of crude The technologies mentioned here present ways for the devel-
glycerol, a by-product of biodiesel production requires develop- opment and sustainability of biodiesel production process in the
ment of new approaches and alternatives as to ensure the long run. At present, vacuum distillation albeit costly and energy
sustainability of biodiesel production industries [86]. The current intensive would still remain as the leading purification method for
scenario in terms of bio-glycerol utilization and purification pure glycerol. However, in order to support sustainable growth of
challenges are best described through vast efforts to find strategic biodiesel production in the long run it is very essential to explore
methods that involve turning the waste into valuable products more economical crude glycerol purification techniques. The
M.S. Ardi et al. / Renewable and Sustainable Energy Reviews 42 (2015) 1164–1173 1171

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