Power Lite S18+

SERVICE MANUAL
Business Projector
EB-S18/X18/W18/X24
EB-S03/X03/W03
EH-TW490
EB-W28
EH-TW570
PL-Home Cinema 600
INTERNAL USE ONLY

EB-S18/X18/W18/X24_S03/X03/W03_EH-TW490_EB-W28_EH-TW570/PL-Home Cinema 600 INTERNAL USE ONLY
NOTICE
 All rights reserved. No part of this manual may be reproduced, stored in retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying,
recording, or otherwise, without prior written permission of SEIKO EPSON CORPORATION.
 The contents of this manual should be handled with sufficient consideration for confidentiality reasons.
 After publication of this manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, note that the descriptions given in this
manual may not coincide with the actual machine.
 Other company or product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims
any and all rights in those marks.
General Notice:
Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims
any and all rights in those marks.
Copyright © 2014 SEIKO EPSON CORPORATION.
SEIKO EPSON 2 Revision E

About This Manual

This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the product. The instructions and procedures included
herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.
CHAPTER 1. PRODUCT DESCRIPTIONS

Provides a general overview and specifications of the product.
CHAPTER 2. TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 3. DISASSEMBLY / ASSEMBLY

Describes the step-by-step procedures for disassembling and assembling the product.
CHAPTER 4. MAINTENANCE
Describes the points to be checked and the step-by-step procedures to inspect the troubling location from errors or abnormal phenomena of the
projected image.
CHAPTER 5. APPENDIX
Provides preventive maintenance procedures and the lists of Epson-approved lubricants and adhesives required
for servicing the product.

IMPORTANT PRECAUTIONS IN SAFETY AND MAINTENANCE PERFORMANCE

Here describes the important points to keep in mind in repair and maintenance performance.
SYMBOLS
To prevent injury to the repair technicians and to protect the devices, the categorized safety instructions are provided in this manual with the symbols below. Be sure
to read and understand their meanings before proceeding to the next section.
Category Symbol Meaning

Indicates an extremely hazardous operation which, if ignored or operated
Danger incorrectly, could result in serious or fatal personal injury.
Indicates a potentially hazardous operation which, if ignored or operated incorrectly,

Warning could result in serious or fatal personal injury.
Indicates a potentially hazardous operation which, if ignored or operated incorrectly,

Caution could result in minor injury or damage to equipment.
Indicates a prohibited action or operation in repair and maintenance performance.

Prohibited Matter
Indicates a compulsory action or operation that must be carried out in repair and/or
Instruction maintenance.
Indicates a compulsory action or operation for reassembly of disassembled parts that

Reassembly must be carried out in repair and/or maintenance.
Indicates a compulsory action or operation for settings or maintenance that must be

Setting/Maintenance carried out in repair and/or maintenance.
Indicates reference information in repair and/or maintenance.

Point

SAFETY INSTRUCTIONS Never peer through the projection lens during repair/maintenance
work when the power is on.
The precautionary measures itemized below should be fully understood when (Such an action may cause a visual disability because of a very
performing repair and maintenance procedures. strong light emission.)
Never use a deformed plug or a damaged power cable to this

product.
If any deformations or damages are found on the power cable or
plug section, replace it with a new specified power cable.
Never use the air blowers that contain flammable gas in repair/
When disassembling/assembling, be sure to turn off the power maintenance work.
switch and pull out the power cable from the projector beforehand.
Never use or replace with any service parts that is not specified by
Be extremely careful about the current-carrying part or high
EPSON.
temperature section during a test operation, signal measurement or
any other situations that is necessary to perform the repair/
maintenance work with the power turned on and the cover removed.
Take off the things made of metal (such as a wrist watch, cuff Do not disassemble any parts or components not specified in this
buttons, rings, tiepin, etc.) which may come in contact with the parts manual.
inside the projector.
Do not touch the lamp assy. or the parts around it. They are
extremely hot even after completed the cooling down operation, and
Do not apply any shock or vibration.
may cause a burn injury.
(Otherwise, misalignment of the optical parts inside the engine may
Therefore, leave the unit until it becomes cool enough before
cause irregular reflection of the light, then may result in burn
performing maintenance work.
(smoke) or damage to the internal parts.)
Never let the safety devices mounted in this product inactivated,
modify the safety devices or replace them with the ones that are not Do not touch any parts such as inorganic polarizers that are
designated for any reason whatsoever. instructed not to.
(Such actions may endanger the projector's safety operation, then
may result in a fire or serious injury.)
Never modify the product for any reason whatsoever.

(Except for a case that is under the instructions to do so. In such a
case, understand the instructions thoroughly in advance and perform
modification appropriately.)

Be careful not to drop a metal part such as a screw, a washer, or a

clip into the inside of the product. If such cases should occur
accidentally, never turn on the power supply until all the dropped
parts are found and removed.
Be sure to perform the repair/maintenance work on the even and After reassembling the product, check the followings before
stable work bench to prevent the product from dropping down or turning the power on.
mal-operation due to the improper setting of the product.  All the parts and screws are installed and secured to the
proper positions.
 No cables are caught in the metal frames.
Be sure to take off the metal products such as wrist watch, cuff
If there are accumulated dust or foreign objects inside the product,
buttons, rings, tiepin etc. in repair and/or maintenance to avoid
make sure to remove them before disassembling/reassembling the
unsafe situations.
product.
Be sure to wear the gloves during the repair/maintenance work to

avoid injuries by the parts with sharp edges such as metal plate or OTHER CAUTION
the like.
Since the lamp of this product contains mercury, be sure to dispose the used lamp
pursuant to the government’s law and regulations.
To protect sensitive circuitry, follow the instructions below.
 When disassembling or reassembling, be sure to wear static
discharge equipment such as an anti-static wrist strap and a
mat.
 When replacing the circuit component such as a board or the
optical engine, be sure to contact the anti-static case
containing the new one to the metal part of this product
before taking it out.
When performing the repair/maintenance work, be sure to use the
specified tools and follow the instructions that are specified in the
documents (service manual etc.) concerning to this product.
When carrying out the test operation, do not block the intake and
exhaust ducts.
(Such an action raises the internal temperature and may cause a
fire or a damages to the internal parts of this product.)

REVISION HISTORY
After first release of this manual, the parts and mechanism may be subject to change for improvement of their performance and the manual may be revised. Be sure
to always keep this manual up to date.
Revision Date Page of change Detail of change

A 2013.6.4 all First Release
B 2014.6.6 page-5 Addition of Model.(EB-W28/EH-TW570)
page-6 Addition of Model.(EB-W28/EH-TW570)
page-19 Addition of Parts.(AJ Board)
page-65 Addition of Parts.(AJ Board/IF Cable/IF Sheet)
page-73 Addition of Parts.(BLT Cable/BLT unit/BT Case)
page-102 Addition of Parts.(AJ Board/IF Cable/IF Sheet/BLT Cable/BLT unit/BT Case)
C 2014.7.25 page-5 Addition of Model.(PL-Home Cinema 600)
page-6 Addition of Model.(PL-Home Cinema 600)
page-21 Correction of Lamp Color.(Internal Error)
D 2015.4.17 page-86 Addition of comment
(Assembly method of PS Case/BA Insulation Sheet/PS Shield Plate)
E 2017.9.27 page-50 Addition of figure.(The forming of CABLE,SW;Au;2)

Contents
Contents 1 Screws.................................................................................................................. 40
Disassembly Procedure ............................................................................................. 42
Product Description Air Filter .............................................................................................................. 43
Lamp.................................................................................................................... 44
Features........................................................................................................................ 4 Front Foot (ASSY)/Rear Foot (ASSY) ............................................................... 45
Specifications .............................................................................................................. 5 Upper Case (ASSY)............................................................................................. 47
External Dimensions (Type A) ....................................................................... 8 SW Button 55
Ceiling Mount (Type A) ................................................................................. 9 HK Assy 57
External Dimensions (Type B) ..................................................................... 11 Lamp Lid Switch 58
Ceiling Mount (Type B)................................................................................ 12 Lens Shutter 59
Rear Case............................................................................................................. 60
MA Board Assy ................................................................................................... 61
Troubleshooting
IRR Board/AJ Board(EH-TW570 Only) 66
Preparation................................................................................................................. 14 Optical Engine ..................................................................................................... 67
Basics of the troubleshooting............................................................................... 14 Auto Iris 70
Required Tools..................................................................................................... 15 Focus Ring/Zoom Ring 72
Exterior Check ..................................................................................................... 15 INT Duct (ASSY)................................................................................................ 73
Parts Layout Diagrams ........................................................................................ 16 INT Fan/TH Board 74
Problem diagnosis and troubleshooting..................................................................... 21 EX Duct (ASSY) ................................................................................................. 76
Troubleshooting based on LED Indications ........................................................ 21 EX Fan 78
Troubleshooting from the Error Code ................................................................. 25 EX Duct A/B 80
Troubleshooting based on symptoms .................................................................. 28 Lamp Fan (ASSY) ............................................................................................... 81
Troubleshooting on image abnormality............................................................... 31
Lamp Fan 82
Cable Connection and Projector’s Status .................................................................. 33 PS-BA Assembly (ASSY) ................................................................................... 84
PS Unit 86
Disassembly and Assembly BA Unit 87
Overview ................................................................................................................... 38 Filter Board/Inlet Cable ....................................................................................... 88
Workflow ............................................................................................................. 38 Lower Case .......................................................................................................... 89
Standard Operation Time..................................................................................... 39 Operation and Safety Check after repair ................................................................... 90
Tools .................................................................................................................... 39 Safety Check after Servicing ............................................................................... 90

Insulation resistance test 90 Initializing (Resetting) the AS Menu Values .................................................... 128
Ground continuity check 91
Illumination Check 92
Operation Check .................................................................................................. 92
Write the DR Data ..................................................................................................... 94
Overview.............................................................................................................. 94
Preparation ........................................................................................................... 95
Operating Procedure ............................................................................................ 95
Workflow 95
Check in advance 96
Replacing the Optical Engine 98
Replacing the MA Board 100
G Sensor Calibration ............................................................................................... 102
Overview............................................................................................................ 102
Preparation ......................................................................................................... 102
Procedure ........................................................................................................... 102
Reference (Part Names given in the SPI) ................................................................ 103
Maintenance
General Cautions in operation ................................................................................. 107
Tools .................................................................................................................. 107
Parts That Must Not Be Disassembled .............................................................. 108
Replacing the Internal Parts/Components of Optical Engine ............................ 109
Removing the Upper Light Guide Assy ............................................................ 110
MULTI LENS;A................................................................................................ 111
PBS MASK UNIT ............................................................................................. 114
CONDENSER LENS;L/F/G/D/R...................................................................... 115
BDM / GDM...................................................................................................... 117
Mirror;R............................................................................................................. 118
N POLARIZER UNIT;R ................................................................................... 119
N POLARIZER;B.............................................................................................. 120
Appendix
AS (After Service) Menu......................................................................................... 122
How To Display the AS (After Service) Menu ................................................. 122
Menu Contents................................................................................................... 122

CHAPTER
1
PRODUCT DESCRIPTION
INTERNAL USE ONLY

EB-S18/X18/W18/X24_S03/X03/W03_EH-TW490_EB-W28_EH-TW570/PL-Home Cinema 600 Product Description INTERNAL USE ONLY
1.1 Features
Type A
These affordable projectors are for Basic/Home Basic segment and have a wide
variety. The basic performance such as the brightness or the contrast is improved, and
by supporting the wireless, the connectivity is also improved.
 Quick and Easy Set up, Projection, and Storage
 The projector can be turned off properly, even by simply disconnecting the
power cable.
 Project onto large screens from a short distance
 The height can be adjusted easily with one lever.
 Can be put away without the need of cooling the projector down.
 Variety of image distortion correction functions allow you to choose where to
install the projector more flexibly.
 This projector automatically corrects vertical keystone distortion which
occurs when positioning or moving the projector.
 The Horizontal keystone adjuster allows you to quickly correct horizontal
distortion in the projected image. Type B
 Various functions for excellent power saving

 The projector comes with built-in functions to save power such as dimming
the projected image, an auto power off timer, and adjusting power
consumption while the projector is standing by.
 When ECO Display is set to On from the Configuration menu, an icon that
indicates the power-saving status is displayed at the bottom left of the
projected screen when the lamp brightness has switched to low brightness.
 CUD (Color Universal Design) compliant
The projector’s LED colors and the colors used for the menu items are designed to
support the color universal design (CUD) even for those who are color blind or
have color weakness to be able to comprehend the provided information correctly.
 The color of the status indicator (LED) has been changed from orange to blue
and also the total number of the LEDs increases from three to four to cover all
the statuses, abnormalities, and warnings.
 The color arrangement has been reconsidered and improved; such as the color Figure 1-1. External View
combination of the menu items, radio buttons, and the help icon on the
projector and the remote controller.

1.2 Specifications
PL-Home
Item EB-S18 EB-X18 EB-W18 EB-X24 EB-S03 EB-X03 EB-W03 EH-TW490 EB-W28 EH-TW570
Cinema 600
0.55-
0.55-inch 0.55-inch
0.55-inch 0.55-inch 0.59-inch 0.63-inch inch
without 0.59-inch 0.59-inch
Size without with MLA with MLA with MLA without without MLA
MLA with MLA (D8) with MLA (D8)
MLA (D7) (D8) (D8) (D7) MLA (D7)
(D8)
(D7)
LCD 480,000 786,432 1024,000 786,432 480,000 786,432
480,000
dots dots dots dots dots dots 1024,000 dots (1280 1024,000 dots (1280
Pixel number dots(800 
(800 (1024  (1280 (1024  (800 (1024  800)  3 800)  3
) 3
600)  3 768)  3 800)  3 768)  3 600)  3 768)  3
Native resolution SVGA XGA WXGA XGA SVGA XGA WXGA WXGA SVGA
Specificatio Aspect ratio 4:3 16:10 4:3 16:10 16:10 4:3
n of main Focus Type Focus (Manual)
parts No
No Optical No Optical
Type Optical Zoom (Manual) Optical Optical Zoom (Manual)
Projection Zoom Zoom
Zoom
Lens Zoom
1.0-1.35 1.0-1.35 1.0-
Ratio (Digital 1-1.2 (Digital 1-1.2 1.35(Digital
Zoom) Zoom) Zoom)
Type UHE
Power consumption 200 W
Lamp
Normal 5000 H 4000 H 5000 H
Life
ECO 6000 H 5000 H 6000 H
3500 lm 3000 lm
(Color (Color
2700 lm
3000 lm mode: mode: 3000lm(Color mode: Dynamic, Zoom:
Normal (Color mode: Dynamic, Zoom:
(Color mode: Dynamic, Zoom: Wide) Dynamic, Dynamic, Wide)
Wide)
Zoom: Zoom:
Wide) Wide)
Brightness (lm)
2450 lm 2100 lm
(Color (Color
1890 lm
2100 lm mode: mode: 2100lm(Color mode: Dynamic, Zoom:
ECO (Color mode: Dynamic, Zoom:
(Color mode: Dynamic, Zoom: Wide) Dynamic, Dynamic, Wide)
Wide)
Zoom: Zoom:
Wide) Wide)
Sound output 2W Monaural 1 W Monaural 2W Monaural
5 C to 35 C <41 F to 95 F> (0 m / 0 ft to 2286m / 7500ft)
Temperature
Operating Temperature 5 C to 30 C <41 F to 86 F> (over 2286m / 7500ft)
Humidity (20% - 80% humidity, unfrozen)
Normal 0 m to 3000 m <0 ft to 9843 ft>
Operating Altitude
High altitude mode over 1500 m / 4,921 ft
Start-up period about 5 seconds
Warm-up period 30 seconds

PL-Home
Cinema 600
Cool-down period Instant off
100 - 240 V AC +/- 10%
Power supply voltage
50/60 Hz
Lamp On
(Brightness Control: 283 W
Normal)
Lamp On
100-120V (Brightness Control: 207 W
Area ECO)
(JAPAN, Standby
USA, etc.) (Communication 2.9 W
On)
Standby
(Communication 0.24 W
Power
Off)
Consumpti
Lamp On
on
(Brightness Control: 270 W
Normal)
Lamp On
220-240V (Brightness Control: 201 W
Area ECO)
(Europe, Standby
etc.) (Communication 3.0 W
On)
Standby
(Communication 0.28 W
Off)
Excluding
297  77  234 mm
Feet
Size Maximum D  W  H (mm)
Dimensio 297  79  234 mm
n
Weight Approx. 5.29 lbs. / 2.4kg
Power Consumption: Normal 37 dB
Fan noise
Power Consumption: Eco 29 dB

PL-Home
Cinema 600
Comput
Input x1
er
Video
Input x1
(RCA)
Video
S-Video
(Mini- Input x1
Connection DIN 4p)
terminal HDMI Input x1
RCA
Audio Input x1
(L/R)
Wireless LAN
Network x1
(USB-A)
Maintena Service
x1
nce (USB Type-B)

1.3 External Dimensions (Type A)
3 - M4x9
234
123.4
12
15.9
31.8 99.6
297
93
242
(79.5)
79
38.3
38.8
Unit: mm
Lens Center

1.4 Ceiling Mount (Type A)
14
16
159
81
160 200
150
38.3
79
Unit: mm
93 Lens Center
297 62 172

38.3
159
93
16
14
160
25
25
81
297
Lens Center
ELPFP13: 668 ~ 918mm

ELPFP14: 918 ~ 1168mm
135 85 60 67
79 668
62
200
172
ELPMB23
307 50 50 50 50 50 161
Unit: mm

1.5 External Dimensions (Type B)
3 - M4x9
234
123.4
12
15.9
31.8 99.6
242
297
93
(79.5)
79
38.3
38.8
Unit: mm
Lens Center

1.6 Ceiling Mount (Type B)
14
16
159
81
160 200
150
38.3
79
93 Lens Center
Unit: mm
297 62 172

CHAPTER
2
TROUBLESHOOTING
INTERNAL USE ONLY

EB-S18/X18/W18/X24_S03/X03/W03_EH-TW490_EB-W28_EH-TW570/PL-Home Cinema 600 Troubleshooting INTERNAL USE ONLY
2.1 Preparation
This chapter describes procedures to surely identify the faulty parts and remedies for
failures so that you can perform troubleshooting efficiently.
2.1.1 Basics of the troubleshooting

This chapter describes the basic methods for each of the following troubleshooting.
 Fault analysis by the LED error indication

Analyze the error by confirming the LED status (on/off, blinking) showing the
product conditions, and identify the faulty component in accordance with the
instructions in this chapter.
 Fault analysis by the error codes

Check the type of error by referring to the error logs recorded in the AS menu, and
identify the faulty components accordingly.
 Fault analysis by the error phenomenon

Verify the fault by phenomenon; such as the operation of the unit, projected
image, and identify the faulty components accordingly.
When carrying out the repair by

removing/replacing the part specified as
the safety device, refer to "3.3 Operation
and Safety Check after repair" (p.90)
perform the product safety check.
Figure 2-1. Troubleshooting Workflow

2.1.2 Required Tools 2.1.3 Exterior Check

The following tools and equipment will be required in order to carry out When repairing this product, carry out exterior check of the target parts/units as
troubleshooting, and so you should check that they are on hand. necessary.
Name Qt. Application/Other Target part Check item

Projection screen 1 To project image on Housings Any damage/deformation/cracking due to external forces?
Computer 1 To output audio and video data to the projector Are all the housings secured properly?
(To check the component video input)*2, *3 Any foreign object/dirt on IR receiver?
Video equipment 1
Control Panel Is it fixed to IF Case correctly?
PC cable 1
Does Buttons work smoothly?
Audio and Video cables 1 each
Lamp Cover Is it fixed to Upper Case correctly?
Multi meter 1 To measure resistance values and voltages (AC/DC) Any damage on the latch? (Check for it with the lid removed.)
Double-sided tape q.s.*1 To secure parts Projection Lens Does Focus Ring/Zoom Ring work smoothly?
General tools 1set See 3.1.3 Tools (p39) . Is it fixed to the projector correctly?
Note 1: q.s.: Sufficient quantity Any dirt/scratches on the projection lens?
2: Models with "W" at the end of their model names use a 16:10 wide panel. Therefore, Foot (Front, Rear) Does Front Foot work smoothly?
prepare data and devices which allow you to project 16:10 full screen images for Any damage on the Foot?
projection checks. Any Foot Rubber detached?
3: This product is equipped with several different interface terminals. Prepare AC Inlet Any deformation/discoloration on the connector/terminals?
corresponding interface cables as necessary.
Any damage on the socket?
Interfaces (Connector) Any deformation/discoloration on the connector/terminals?
Any foreign objects on the connectors/terminals?
Air Filter Is it fixed correctly?
Any dirt on the filter? (check for it with the filter removed.)
Any dirt/foreign materials on the fan inside the filter?
Lamp Any burn/deformation on the frame?
Any deformation/discoloration on the connector?
Any dirt on the glass surface?

2.1.4 Parts Layout Diagrams

The following are the diagrams to confirm and locate the parts and/or components to be repaired. The parts name used here indicate the references linked to the page tittles for their
disassembling procedures.
OPTICAL PARTS
3.2.2 Lamp (p44)
3.2.7 Optical Engine

ELECTRICAL PARTS
3.2.11.2 BA Unit 3.2.11 PS-BA
3.2.11.1 PS Unit (p86) 3.2.12 Filter Board/Inlet Cable

COOLING PARTS
3.2.10.1 Lamp Fan
3.2.9.1 EX Fan (p78)
3.2.8 INT Duct (ASSY) (p73)

SENSOR PARTS
TH Board
(3.2.9.1 EX Fan (p78) )
TH Board
(3.2.8 INT Duct (ASSY) (p73) )

CONTROL CIRCUIT BOARDS
IRR Board
3.2.6 MA Board Assy (p61)
(3.2.13 Lower Case (p89) )
AJ Board
(3.2.6.1 IRR Board/AJ Board(EH-
TW570 Only) (p66) )
3.2.4.2 HK Assy (p57)
IRF Board
(3.2.8 INT Duct (ASSY)

2.2 Problem diagnosis and troubleshooting Table 2-1. LED indicators

LED Name LED Status Description
2.2.1 Troubleshooting based on LED Indications Power indicator Indicates the operation status of this product.
Status indicator [Standby condition]
This section describes the LED error indications and corresponding error codes and
their remedies. In this status, you can start projection by pressing
the power button on the remote control or the
control panel.
LED Indicators [Preparing for network monitoring or cool down in
This product is equipped with four LED indicators to show the operation and error progress]
status. When an error occurs, the LED indication shows which error is occurring. All buttons are disabled while this indicator is
flashing.
[Warming up]
Warm-up time is about 30 seconds. After warm-up
is complete, the indicator stops flashing. The power
button is disabled during warm-up.
Projecting
Lamp indicator Indicates the projection lamp status.

Temp indicator Indicates the internal temperature status.
Power indicator
Status indicator
Lamp indicator
Temp indicator
Figure 2-2. LED indicators

Internal Error
Indicator Corresponding error code

Remedy Reference
Power Status Lamp Temp and error name
II: I2C Error 1. Disconnect the AC cable once, and reconnect it, then
ID: DR Status Error turn the power on.
Electric Circuit
RA: RAM Error 2. If the same error occurs, check the error code on the Errors (p27)
RO: ROM Error AS Menu, then carry out the remedy referring to the
IV: Video sub-processor error reference on the right column.
FAN ERROR/SENSOR ERROR

Remedy Reference
FN: Fan Error
1. Check the connections between each fans/sensor and

the MA Board. If there is a connection failure,
connect it correctly.
Fan Error/Sensor
2. If the same error occurs after turning the power on, Error (p22)
SE: Sensor Error
check the error code on the AS Menu, then carry out
the remedy referring to the reference on the right
column.

HIGH TEMP ERROR

Remedy Reference
TH: High Temp Error 1. Check the Air Filter's condition (dirt
accumulation, clogging).
When clogging or the like is found, clean/
replace the filter.
High Temp Error (p23)
2. If the same error occurs after turning the power
on, check the error code on the AS Menu, then
carry out the remedy referring to the reference
on the right column.
AUTO IRIS ERROR / POWER SUPPLY (BALLAST) ERROR

Remedy Reference
AI: Auto iris Error If the same error occurs after turning the power on,
check the error code on the AS Menu, then carry Electric Circuit Errors
out the remedy referring to the reference on the (p27)
right column.
PB: Power Supply (Ballast) Error If the same error occurs after turning the power on,
check the error code on the AS Menu, then carry Electric Circuit Errors
out the remedy referring to the reference on the (p27)
right column.

LAMP ERRORS

Remedy Reference
LE: Lamp problem 1. Check the following one by one. After checking and
improving, turn on the power again and check if the
same error occurs again.
 Lamp Cover status
Secure it if it is loose/open.
 Lamp attachment
Check the lamp and secure it if it is loose.
 Lamp status (whether the lamp is broken/
damaged.)
LF: Lamp failure Take out and check the lamp for damage.
 If the lamp is not cracked: Re-fit the lamp and turn
on the power. If the error continues, replace the
lamp with a new one. Lamp Errors (p25)
 If the lamp is broken/damaged, replace it with a
new one.
 Air Filter's condition (dirt accumulation, clogging)
When clogging or the like is found, clean or
replace the filter.
 When the projector is used at a place where is
1500 meters or higher above sea level, check that
the High altitude mode is set to On.
2. If the same error occurs after turning the power on,
connect the PC to the projector and check the error
code on the AS Menu, then carry out the remedy
referring to the references on the right column.

2.2.2 Troubleshooting from the Error Code

To display the AS Menu, see the following:
? 5.1 AS (After Service) Menu (p122)?
This section explains the troubleshooting from the error codes displayed on the AS Menu to carry out its necessary repair.
Display the AS Menu and switch it to the Error Log window to check the error code, and locate its remedy from the table below and carry out its.
LAMP ERRORS
Error code/error name Faulty part/part name Cause Remedy Reference

LE Lamp Burnt Out Error Lamp Lamp is broken. Replace the Lamp. 3.2.2 Lamp (p44)
BA Unit BA Unit is broken. Replace the BA Unit. 3.2.11.2 BA Unit
(p87)
Air Filter Air Filter is clogging. Clean the Air Filter. Replace it if not improved. 3.2.1 Air Filter
(p43)
PS Unit PS Unit is broken.  Replace the PS Unit. 3.2.11.1 PS Unit
Safety Switch is broken.  Replace the Safety Switch. (p86)
LF Lamp Failure Lamp Lamp is broken. Replace the Lamp. 3.2.2 Lamp (p44)
 Cracks on the arc tube
 Blackening/whitening of the arc
tube
 Swelled arc tube
BA Unit BA Unit is broken. Replace BA Unit. 3.2.11.2 BA Unit
Deterioration of the BA unit. (p87)
(Ignition voltage gradually becomes
more unstable.)
PS Unit PS Unit is broken.  Replace PS Filter Assy. 3.2.11.1 PS Unit
Safety Switch is broken.  Replace PS TH Cable. (p86)

HIGH TEMP ERROR

TH High Temp error Air Filter Air Filter is clogging. Clean the Air Filter. Replace it if not improved. 3.2.1 Air Filter
(p43)
TH Board TH Board is broken. Replace the broken TH Board.  3.2.8 INT Duct
TH Cable Cable is not connected properly. Connect the cable correctly. (ASSY) (p73)
 3.2.9 EX Duct
Cable is broken. Replace the broke cable.
(ASSY) (p76)
 3.2.11 PS-BA
Assembly (ASSY)
(p84)
Installation / Something is blocking the intake or Remove the obstacles which are blocking the intake or Refer to the user’s guide.
usage environment exhaust vents. Or installation or exhaust vents.
operating conditions are wrong. Reconsider the installation conditions.
(such as place the projector away from the wall.)
FN Fan error INT Fan Cable is not connected properly. Connect the Fan Cable correctly.
EX Fan Cable is broken. Replace the Fan with a broken cable.  3.2.8 INT Duct
Lamp Fan (ASSY) (p73)
Blade is broken. Replace the fan with a broken blade.
 3.2.9.1 EX Fan
Revolutions of the fan becomes Replace the abnormal fan. (p78)
abnormal.  3.2.10.1 Lamp
Accumulation of dust occurs on the Clean the fan with foreign material to remove it. Fan (p82)
fan.
MA Board Elements for fan control are broken. If the error continues after carrying out the remedies 3.2.6 MA Board
above, replace MA Board because it is broken. Assy (p61)
SE Thermistor error TH Board TH Board is broken. Replace the broken TH Board.  3.2.8 INT Duct
Cable Cable is not connected properly. Connect the cable correctly. (ASSY) (p73)
 3.2.9 EX Duct
Cable is broken. Replace the broke cable.
(ASSY) (p76)
 3.2.11 PS-BA
Assembly (ASSY)
(p84)
MA Board Elements for temperature control on If the error continues after carrying out the remedies 3.2.6 MA Board
MA Board are broken. above, replace MA Board because it is broken. Assy (p61)

AUTO-IRIS ERROR

AI Auto-Iris Error AI Assy AI Assy is broken. Replace the AI Unit. 3.2.7 Optical
Cables Cable (AI Motor) is broken.  Check if the cable of AI Motor is properly connected
Engine (p67)
to the MA Board (CN1103), and re-connect the
cable.
 Check if the cable of AI Motor is damaged, and
replace the AI Assy.
Mechanical parts Functional error of AI mechanism Check if the foreign objects is stuck on the following
caused by foreign objects stuck on the parts, and remove them carefully.
mechanical parts.  Motor pinion gear
 GEAR,DRIVE;C
 GEAR,SHUTTER,sub;A/B
ELECTRIC CIRCUIT ERRORS

RA Internal error RAM MA Board RAM becomes abnormal. Replace the MA Board. 3.2.6 MA Board
RO Internal error ROM Flash ROM becomes deteriorated. Assy (p61)
ID Internal error DR Status MA Board is broken.
II Internal error I2C Input AC power supply. Instability of the input AC Power Check the operating environment at the customer’s Refer to the user’s guide.
Supply. (an external factor) place, and if not appropriate, request the improvement.
Environment Access timing error (occurs in a low
(Temperature of the customer’s temperature environment (Y43series))
operating environment)
PB Power Supply (Ballast) Error BA Unit BA Unit is broken.  Replace the BA Unit. 3.2.11.1 PS Unit
 Connect the SCI Cable from Ballast to Main board (p86)
correctly. If the cable is broken, replace the SCI
Cable.

2.2.3 Troubleshooting based on symptoms

This section provides troubleshooting procedures based on observed faults.
POWER-ON
Error Status Faulty part/part name Cause Remedy Reference

The projector does not operate at SW Cable SW Cable is not connected correctly. Connect SW Cable to MA Board and Control Panel correctly. 3.2.4.1 SW Button
all. Control Panel Control Panel is broken. Replace the Control Panel. (p55)
PS Unit PS Unit is broken. Replace the PS Filter Assy. 3.2.11.1 PS Unit
(p86)
IMAGE DISPLAY & QUALITY ABNORMALITY

No image is projected. Input video cable The selected input video cable is not Connect the selected input video cable correctly. Refer to the user’s
connected correctly. guide.
MA Board Video Input terminal is broken. Replace MA Board. 3.2.6 MA Board
Assy (p61)
Focus cannot be adjusted. Focus Ring Focus Ring is broken. Replace Focus Ring. 3.2.7 Optical
Engine (p67)
Projection Lens Projection Lens is broken. Replace Projection Lens. 3.2.7 Optical
Engine (p67)
Zooming cannot be made. Zoom Ring Zoom Ring is broken. Replace Zoom Ring. 3.2.7 Optical
Engine (p67)
Black part of image is reddish. Optical Engine FPC for L/V (R) is not connected Connect FPC for L/V (R) to MA Board correctly. 3.2.6 MA Board
properly. Assy (p61)
Black part of image is greenish. FPC for L/V (G) is not connected Connect FPC for L/V (G) to MA Board correctly.
properly.
Black part of image is bluish. FPC for L/V (B) is not connected Connect FPC for L/V (B) to MA Board correctly.
properly.
Abnormality can be seen on the Optical parts Deterioration, mal-alignment, or Check if the optical parts such as lenses and mirrors mounted 2.2.4
projected image. contamination of the optical part(s). on the optical engine and the projection lens, then clean the Troubleshooting
(color unevenness, shadow of dirty parts if necessary. If the error persists, replace the optical on image
foreign objects, etc.) engine. abnormality (p31)

AUDIO INPUT/OUTPUT ABNORMALITY

Sound does not come out. Input Audio cables Cable is not connected properly. Connect input audio cable correctly. Refer to the user’s
Cable is broken. Replace input audio cables. guide.
Speaker Speaker cable is not connected Connect Speaker cable correctly. 3.2.5 Rear Case
properly. (p60)
Cable is broken. Replace Speaker.
Speaker is broken.
MA Board Input terminal is broken. If the error continues after carrying out the remedies above, 3.2.6 MA Board
Elements on MA Board are broken. replace MA Board because it is broken. Assy (p61)
Elements for audio control on MA
Board are broken.
OPERATION ABNORMALITY

Operation using Remote Remote Controller Batteries ran out. Replace batteries with new ones. Refer to the user’s
Controller cannot be made. Remote Controller is broken. Replace Remote Controller. guide.
IR receiver Interference of signal reception due to Clean the dirty receiver and remove the dirt and/or foreign ---
contamination of IR receivers on the material.
front or rear of the projector, or
attachment of foreign material.
RC Board (Front) RC Board is broken. Replace IRF Board. 3.2.8 INT Duct
(ASSY) (p73)
RC Board (Rear) RC Board is broken. Replace IRR Board. 3.2.5 Rear Case
(p60)
RC Cable, ** Cable is not connected properly. Connect Cable to MA Board and IRF board or IRR board  3.2.5 Rear Case
correctly. (p60)
Cable is broken. Replace Cable.  3.2.8 INT Duct
(ASSY) (p73)
MA Board Elements for remote control on MA If the error continues after carrying out the remedies above, 3.2.6 MA Board
Board are broken. replace MA Board because it is broken. Assy (p61)
Operation using Control Panel Control Panel Control Panel is broken. Replace Control Panel. 3.2.4.1 SW Button
cannot be made. (p55)
MA Board Elements for operation control on MA If the error continues after carrying out the remedies above, 3.2.6 MA Board


LED does not light. SW Cable Cable is not connected properly. Connect SW Cable correctly. 3.2.4 Upper Case
(Power can turn on.) (ASSY) (p47)
MA Board Elements for LED display on MA If the error continues after carrying out the remedies above, 3.2.6 MA Board
OTHER ABNORMALITY

Smoke/Abnormal odor Lamp Burn on dust from heat. Clean the area around Lamp to remove dust or the like. 3.2.7 Optical
Engine (p67)
Cable Burn on cables from heat. If burn on cables occurs, replace them with new ones.
PS Unit/ Burn on circuit board from heat. Replace PS Unit or BA Unit. 3.2.11.1 PS Unit
BA Unit (p86)
Abnormal noises PS Unit Pulse transformer vibrates Replace PS Filter Assy. 3.2.12 Filter
abnormally. Board/Inlet Cable
(p88)
BA Unit BA Unit vibrates abnormally. Replace BA Unit. 3.2.11.2 BA Unit
(p87)
INT Fan Foreign material sticks on a fan. Clean the fan to remove foreign material.  3.2.8 INT Duct
EX Fan (ASSY) (p73)
Lamp Fan Fan is contacting other parts. Check if a fan contacts other parts. In such a case, correct its  3.2.9.1 EX Fan
installation. (p78)
Fan’s impeller is broken. Replace the broken fan with a new one.  3.2.10.1 Lamp
Fan (p82)

2.2.4 Troubleshooting on image abnormality

This section describes this projector’s possible troubles in image quality, and provides error identification and troubleshooting procedures based on the observed phenomena.
Illumination reduction
Phenomenon Defective part/part name Cause Remedy Reference
The projected image became darker. Some optical parts might mist for some Clean the lenses, mirrors with a
reasons. nonwoven fabric wiper or
cotton bud moistened with
ethanol.  4.1.5 MULTI LENS;A
(p111)
 MULTI LENS A/B
 4.1.7 CONDENSER
 CONDENSER LENS;B/F/L/
D2/G2/R2
LENS;L/F/G/D/R (p115)
 GDM2/BDM
 4.1.8 BDM / GDM
(p117)
 N COMPENSATOR
 3.2.7 Optical Engine
(p67)
Color non-uniformity
Color non-uniformity can be seen partially  Some optical parts may become Replace the defective parts with
in the projected image. deteriorated due to the prolonged usage. new ones.
 Some optical parts may be broken.
 4.1.6 PBS MASK UNIT

 N POLARIZER B (p114)
 PBS UNIT  3.2.7 Optical Engine
(p67)

Color Banding (Shadow)

There occur “shadows”* on the right and left Some optical parts may be displaced due to Re-assemble the defective parts. 4.1.5 MULTI LENS;A
side. some shock or the like. If the phenomenon not (p111)
improved, replace the part with
a new one.
 MULTI LENS A/B
* “Shadow” is a vertical color banding

appearing on the left or right side.
Abnormal image
Some abnormality can be seen in the projected Some optical parts may be detached. Re-assemble the defective parts.
image. If the phenomenon not
improved, replace the part with
a new one.
 4.1.5 MULTI LENS;A

 MULTI LENS A/B (p111)
 PBS UNIT  4.1.6 PBS MASK UNIT
(p114)

2.3 Cable Connection and Projector’s Status

This section describes the projector’s status when disconnection occurs somewhere between the parts/units and the MA Board. Refer to the following table and check the doubted
connectors are securely connected. If there is a disconnection or a loose connection, connect it correctly.
MA Board (Except EB-W28/EH-TW570)

[CN1105] EX Fan
[CN1800] PS
[CN1104] LV Fan
[CN1002] Front IR
[CN1101] Air TH [CN1001] SCI
[CN1102] Lamp TH
L/V (R) L/V (B)

L/V (G)
[CN1003] Rear IR
[CN1000] SW
[CN1106] Lamp Fan
[CN1103] AI
[CN302] Speaker
Figure 2-3. MA Board

Connector
Destination Status
No.
To check the connection of cables, make sure to turn off the projector and When Auto Iris setting is on, after the power turns
unplug the power cable before starting the check. on and lamp illuminates, the error message to turn
the power off is displayed on the projected image.
CN1103 AI Board After the power is turned off, Auto Iris Error
occurs and transfers to Error Standby
MA BOARD(Except EB-W28/EH-TW570)
The lamp keeps illuminating for a while, and then
the machine turns off automatically.
Connector
Destination Status CN1104 Fan LV Lamp illuminates but goes off soon after the
No.
power turns on. After the Fan rotates in high-
CN1105 Fan EX speed, Fan Error occurs and transfers to Error
Operates normally after the power turns on.
CN302 Speaker However, sound does not come out from the CN1106 Fan LAMP Standby.
speaker.
CN1400 L/V (R) Operates normally after the power turns on.
The power cannot be turned on with the operation However, the image is projected without the red
panel. However, the power can be turned on with CN1500 L/V (G) color* (case of L/V(R)).
the remote controller. (*: In case of other L/V, the image is projected
CN1000 SW Board CN1600 L/V (B)
After the power turns on, Fan rotates in high- without the color of the error light valve.)
speed and stops after a while. Then, Lamp Error
occurs and transfers to Error Standby. CN1800 PS Board Does not operate at all.
BA Board Soon after the power turns on, Electrical Error

CN1001
(SCI) occurs and transfers to Error Standby.

CN1002 F-IR Board
However, IR receiver at the front stops working.

CN1003 R-IR Board
However, IR receiver at the rear stops working.
Lamp illuminates but goes off soon after the

power turns on. Then, after the Fan rotates in
CN1101 Air TH Board
high-speed, Fan Error occurs and transfers to
Error Standby.

CN1102 LAMP-TH
Error Standby.

EB-S18/X18/W18/X24_S03/X03/W03_EH-TW490 Troubleshooting INTERNAL USE ONLY
MA Board ( EB-W28/EH-TW570)
[CN3000] PS [CN1205] PS
[CN11204] LV Fan
[CN1003] Front IR
[CN1001] SCI
[CN1201] Air TH
[CN1401] BT Module [CN1202] Lamp TH

(EH-TW570 Only)
L/V (R) L/V (B)
L/V (G)
[CN1002] Rear IR
[CN1000] SW
[CN1206] Lamp Fan
[CN1203] AI
[CN500] Speaker
Figure 2-4. MA Board(EB-W28/EH-TW570)

Connector
Destination Status
No.
When Auto Iris setting is on, after the power turns
To check the connection of cables, make sure to turn off the projector and on and lamp illuminates, the error message to turn
unplug the power cable before starting the check. the power off is displayed on the projected image.
CN1203 AI Board After the power is turned off, Auto Iris Error
occurs and transfers to Error Standby
The lamp keeps illuminating for a while, and then
MA BOARD(EB-W28/EH-TW570)
the machine turns off automatically.
Connector CN1204 Fan LV Lamp illuminates but goes off soon after the
Destination Status power turns on. After the Fan rotates in high-
No. CN1205 Fan EX speed, Fan Error occurs and transfers to Error
Operates normally after the power turns on. CN1206 Fan LAMP Standby.
CN500 Speaker However, sound does not come out from the
speaker. CN2000 L/V (R) Operates normally after the power turns on.
However, the image is projected without the red
The power cannot be turned on with the operation CN2100 L/V (G) color* (case of L/V(R)).
panel. However, the power can be turned on with (*: In case of other L/V, the image is projected
the remote controller. CN2200 L/V (B) without the color of the error light valve.)
CN1000 SW Board
After the power turns on, Fan rotates in high-
speed and stops after a while. Then, Lamp Error CN3000 PS Board Does not operate at all.
occurs and transfers to Error Standby. CN1140 Operates normally after the power turns on.
BA Board Soon after the power turns on, Electrical Error (EH-TW570 BT Module However, the wireless connection does not
CN1001 Only)
(SCI) occurs and transfers to Error Standby. work.
CN1003 F-IR Board
However, IR receiver at the front stops working.

CN1002 R-IR Board
However, IR receiver at the rear stops working.

CN1201 Air TH Board
Error Standby.

CN1202 LAMP-TH
Error Standby.

CHAPTER
3
DISASSEMBLY AND ASSEMBLY
INTERNAL USE ONLY

EB-S18/X18/W18/X24_S03/X03/W03_EH-TW490_EB-W28_EH-TW570/PL-Home Cinema 600 Disassembly and Assembly INTERNAL USE ONLY
3.1 Overview
This section describes the efficient and appropriate disassembling procedures for
replacing, maintaining or cleaning the faulty parts identified in "Troubleshooting".
[Identifying the faulty parts]

3.1.1 Workflow Identify the faulty parts by checking the LED indications
and symptoms. (See Troubleshooting (p.13))
Perform the repair work of the faulty projector basically according to the flowchart
given on the right. The following describes the efficient and appropriate disassembling
procedures for replacing or removing the parts to maintain or repair the projector
according to the flowchart. [Disassembly]
Disassemble the projector according to the instructions
given in this chapter.
[Repair/Maintenance]
Perform the maintenance such as replacement or cleaning
of the faulty parts/units identified in troubleshooting.
[Reassembly]
Unless otherwise specified, reassemble the projector by
performing the disassembly procedures in reverse.
If any [Safety device] is repaired, make sure to

perform "3.3 Operation and Safety
Check after repair (p90)".

3.1.2 Standard Operation Time 3.1.3 Tools

The standard operation time for each operation is provided at the beginning of the The following table indicates the tools recommended for use for disassembly,
disassembling procedure for each part. Use the time as a guideline for actual reassembly and adjustment.
operations. Table 3-1. List of Tools
 Basis for the standard operation time Tool Name Qt. Availability Application
 A service employee would have sufficient knowledge for the target product’s Phillips screwdriver Disassembling the focus ring and
1 ?
structure, and be able to disassemble/reassemble the product without any No. 0 the zoom ring
reference to guide books.
Phillips screwdriver Disassembling the outer case and
 Each operation time is the total time of disassembling/removing the target part No. 1 1 ? inner components
following the given shortest procedure, and reassembling it. (10cm)
 Guide to the standard operation time Phillips screwdriver Disassembling the outer case and
No. 2 1 ? inner components
[Standard Operation Time] (10cm)
[Shortest Procedure]
The total time to disassemble/
The shortest way to remove
reassemble the target part following Hexagonal box Removing the PC interface
the target part. the shortest procedure. 1 ?
screwdriver (5 mm)
Gloves 1 ?
Anti-static wrist band Make sure to wear the band
EB-S18/X18/W18/X24/S03_EH-TW410 Disassembly and Assembly CONFIDENTIAL
1 ? whenever handling circuit
3.2.1 Air Filter boards and optical engine.
Exterior parts/consumable
Standard Operation Time -
Air Filter
1. Lift the Air Filter Cover as shown in the figure. Tweezers 1 ?
2. Remove the Air Filter.
Lamp
Polyimide tape Securing cables
(Commercially available heat-
Front Foot (ASSY)/Rear q.s.* ?
Foot (ASSY)
resistant tape such as Kapton
Case Assy, Upper (ASSY) tape can be used.)
SW Button Brush 1 ? Cleaning away dust
HK Assy
Figure 3-1. Vacuum cleaner 1 ? Cleaning away dust
When the PL Band (Air Filter Cover Band) is removed from
Lamp Lid Switch
the Cover and the Air Filter, the tip of the band is deformed Cleaning cloth Cleaning the projection lens
and is no longer secure. Therefore, make sure to replace the
Air Filter Cover Band with a new one.
q.s.* ?
Lens Shutter
(nonwoven fabric)
Rear Case
Air Filter Cover Band
Note * : q.s.: Sufficient quantity
SEIKO EPSON 48 Revision A

3.1.4 Screws
Table 3-2. Screws
No. Screws Form Specification Points
Self tapping screw
For plastic Do not tighten the screw at an angle. Doing so
S-1 C.B.P-TITE SCREW,2.5X10,F/ZN-3C
may damage the screw thread.
Color: Silver
Self tapping screw

S-2 C.B.P-TITE SCREW,2.5X6.5,F/ZB-3C
Color: Black
Self tapping screw

Do not tighten the screw at an angle. Doing so
S-3 C.B.P-TITE SCREW,3X12,F/ZN-3C For plastic
Color: Silver
Pan head screw (M)

Take care not to damage the screw drive
For metal
S-4 C.P.TYPE1 B-TITET-A.SCREW,2X6,F/ZB-3C (groove) on the screw head.
Color: Black (applicable drive size: #0)
Self tapping screw

S-5 C.B.P-TITE SCREW,2.5X12,F/ZN-3C
Color: Silver
Sems screw with an outside-toothed

washer
S-6 C.P.(O)SCREW,4X6,F/NI For metal
Color: Silver
For securing the grounding points
Cup screw (M) Take care not to damage the screw drive
S-7 C.C.SCREW,3X6,F/ZN-3C For metal (groove) on the screw head.
Color: Silver (applicable drive size: #2)
Bind screw (M) Take care not to damage the screw drive
S-8 C.B.SCREW,3X6,F/ZB-3C For metal (groove) on the screw head.
Color: Black (applicable drive size: #2)
Self tapping screw
S-9 C.C.P-TITE SCREW,3X10,F/Zn-3C For plastic
Color: Silver

Table 3-2. Screws

No. Screws Form Specification Points
C.B.SCREW,3X6,F/NI Bind screw (M)
S-10 For metal (groove) on the screw head.
C.C.SCREW,2.5X6,F/ZN-3C Cup screw (M)

S-11 For metal (groove) on the screw head.
C.P.P-TITE SCREW,2X6,F/ZN-3C Self tapping screw

S-12 For plastic (groove) on the screw head.
C.P.F.TYPE1 P-TITE SCREW,1.6X8,F/ZN-3C Self tapping screw

S-13 For plastic (groove) on the screw head.

3.2 Disassembly Procedure

This section explains one of the shortest ways to reach the target part or assembly to be repaired. Parts and assemblies to be repaired are categorized into several blocks, and proceed
the disassembly and removal of parts or assemblies in each block in the order given below. A flowchart is given on the left of each page to show the order of disassembly/removal,
so follow the chart when performing the procedures.
[Exterior parts/consumables] Block

(Air Filter/Lamp,Case)
[Circuit/Optical Engine] Block

(MA Board, IF Board,etc. and Optical Engine)
[PS Board/Ballast] Block/[Functional parts] Block
 When reassembling the projector after disassembly or replacement, reassemble the projector by performing the disassembly procedures in reverse
unless otherwise specified.
 When reassembling the projector, if different steps or work are required, the instructions for them are provided with the symbol ( ), therefore
make sure to follow the instructions.
 The part names in this chapter are simplified. See the "Reference (Part Names given in the SPI)" for the corresponding official names.

3.2.1 Air Filter

Air Filter 1. Lift the Air Filter Cover as shown in the figure.
2. Remove the Air Filter.
Lamp
Front Foot (ASSY)/Rear

Foot (ASSY)
Upper Case (ASSY)
SW Button
HK Assy
Figure 3-1.
Lamp Lid Switch When the PL Band (Air Filter Cover Band) is removed from
the Air Filter Cover, the tip of the band is deformed and no
longer secure enough. Therefore, make sure to replace the
Air Filter Cover Band with a new one.
Lens Shutter
Rear Case
Air Filter Cover Band

3.2.2 Lamp
Air Filter
1. Loosen the screw that secures the Lamp Lid.
2. Loosen the two screws, and remove the Lamp.
Lamp

Foot (ASSY)
Upper Case (ASSY)
SW Button
HK Assy
Lamp Lid Switch
Lens Shutter
Rear Case
Figure 3-2.

3.2.3 Front Foot (ASSY)/Rear Foot (ASSY)

Standard Operation Time 2 min.
Air Filter 1. Turn the Rear Foot counterclockwise and pull it out to remove it.
2. Remove the Foot Rubber from the Rear Foot.
Lamp
Rear Foot

Foot (ASSY) Foot Rubber
Upper Case (ASSY)
SW Button
Rear Foot
HK Assy
Lamp Lid Switch
Lens Shutter
Figure 3-3.
Rear Case

1. Insert the tweezers into the grooves on the left and the right and release the hooks, then remove the Front Foot.
Air Filter Tweezers

Front Foot
Lamp Hook

Foot (ASSY)
Upper Case (ASSY)
SW Button
HK Assy
Lamp Lid Switch
Lens Shutter
Rear Case Figure 3-4.

3.2.4 Upper Case (ASSY)

Air Filter 1. Place the projector upside down and remove the nine screws (S-1).
Lamp

Foot (ASSY)
Upper Case (ASSY)
SW Button
HK Assy
Lamp Lid Switch
Lens Shutter
S-1
Rear Case
Figure 3-5.

2. Remove the three screws (S-8/S-10) from the I/F panel.

Air Filter
Lamp

Foot (ASSY)
Upper Case (ASSY)
S-8
SW Button
S-10
Figure 3-6.
HK Assy
Lamp Lid Switch
Lens Shutter
Rear Case

3. Place the top side of the projector upwards and remove the four screws (S-1).
Exterior parts/consumable 4. Slightly lift the Upper Case (ASSY). Then, remove the Control panel FPC from the connector on the MA Board.
5. Disconnect the speaker cable from the connector (CN302) on the MA Board, and remove the Rear Case.
Air Filter
Speaker cable
Lamp
Rear Case

Foot (ASSY)
Upper Case (ASSY)
SW Button
Upper Case (ASSY)
HK Assy
Lamp Lid Switch
S-1
Lens Shutter
Figure 3-7.
Rear Case

Make sure there is no connection at an angle or no half
(loose) connection.
Air Filter
Lamp

Foot (ASSY)
Upper Case (ASSY)
SW Button
HK Assy Fold the CABLE,SW;Au;2 as shown in this figure.
Lamp Lid Switch
Lens Shutter
Rear Case

6. Remove the Upper Cushion A/B.

Exterior parts/consumable For EB-X24
Cover Ring Cushion

Air Filter Upper Cushion B
Upper Cushion A
Upper Cushion A
Lamp
Front Foot (ASSY)/Rear Upper Cushion A

Foot (ASSY) *Thickness differs.
Upper Cushion B
*Thickness differs.
Upper Case (ASSY) Upper Cushion B
SW Button
HK Assy
Lamp Lid Switch
Lens Shutter Figure 3-8.
Rear Case

Attach the shade sheet to the standard position shown in the
figures.
Air Filter Upper Case Sheet A
Lamp

Foot (ASSY)
Upper Case (ASSY)
SW Button Attachment standard position
Upper Case Sheet B

HK Assy
Lamp Lid Switch
Attachment standard
position
Lens Shutter
Rear Case

Attach the shade sheet to the standard position shown in the
figures. Upper Case Sheet C
Air Filter
Lamp

Foot (ASSY)
Upper Case (ASSY)
Attachment standard position
SW Button
Upper Case Cover Sheet

HK Assy
Lamp Lid Switch
Lens Shutter
Rear Case
Attachment standard position

On the case as an ASP, no caution labels shown below are applied. Therefore, transfer the labels to a new case when
replacing the Upper Case.
Air Filter
Lamp

Foot (ASSY)
Upper Case (ASSY)
SW Button
HK Assy
Lamp Lid Switch
Lens Shutter
Rear Case

3.2.4.1 SW Button
1. Remove the four screws (S-2),SW Washer.

Air Filter
2. Lift the SW Board and remove the three connected cables, then remove the SW button.
SW Washer
Lamp

SW Washer
Foot (ASSY)
Upper Case (ASSY) SW Board
SW Button SW Button
HK Assy
Lamp Lid Switch
Lens Shutter
S-2
Rear Case
Figure 3-9.

When replacing the SW Board, attach the LED Shade Cushion to the standard position shown in the figures.
Air Filter
SW Board
Lamp

Foot (ASSY)
Upper Case (ASSY)
SW Button
HK Assy
LED Shade Cushion
Lamp Lid Switch
Lens Shutter
Rear Case

3.2.4.2 HK Assy
1. Remove the cable (triplex: red, white, black) from the SW Board.
Air Filter
2. Remove the two screws (S-2), and remove the HK Assy while releasing the two hooks.
Lamp
HK Assy

Foot (ASSY)
Upper Case (ASSY)
SW Button
HK Assy
Lamp Lid Switch
Hooks
Lens Shutter S-2
Figure 3-10.
Rear Case

3.2.4.3 Lamp Lid Switch

1. Release the engaged cable of the Lamp Lid Switch from the ribs on the Upper Case Cover.
Air Filter
2. Remove the screw (S-13), and remove the Lamp Lid Switch.
Lamp

Foot (ASSY) Lamp Lid Switch
Upper Case Cover
Upper Case (ASSY)
SW Button
HK Assy
Ribs
Lamp Lid Switch
S-13
Lens Shutter
Figure 3-11.
Rear Case

3.2.4.4 Lens Shutter

1. Remove the two screws (S-2), and remove the Lens Shutter Assy.
Air Filter
2. Remove the screw (S-12), and remove the Shutter Switch.
3. Remove the Lens Shutter from the Lens Shutter Assy.
Lamp Lens Shutter

Shutter Switch

Foot (ASSY)
Upper Case (ASSY)

Upper Case
SW Button
HK Assy
Lamp Lid Switch
Lens Shutter
S-2
S-12
Rear Case
Figure 3-12.

3.2.5 Rear Case

Air Filter 1. Release the hook (near the speaker), and remove the Rear Case.
2. Remove the two screws (S-2), and remove the speaker.
Lamp
Hook

Foot (ASSY)
Rear Case
Upper Case (ASSY)
SW Button
HK Assy
Lamp Lid Switch

Speaker
Lens Shutter
S-2
Rear Case Figure 3-13.

3.2.6 MA Board Assy

Circuit/Optical Engine
1. Disconnect all the cables from the connectors on the MA Board Assy.
MA Board Assy
IRR Board/AJ Board(EH-

TW570 Only)
Optical Engine
Auto Iris
Focus Ring/Zoom Ring

EH-TW570 Only
Connector

2. Remove the five screws (S-2/S-11) that secures the assembly, and remove the MA Board Assy.
MA Board Assy

TW570 Only)
Optical Engine
MA Board Assy
Auto Iris
S-11
S-2
Figure 3-14.

Circuit/Optical Engine Route and secure the cables connected to the Main Board Assy as shown below.
MA Board Assy

TW570 Only)
Optical Engine
Auto Iris

[ Fig.1 ] [ Fig.1 ]
Route the INT Fan cable while twisting it with the RCF Cable
MA Board Assy
and TH cable, and connect it to the connector.
[ Fig.2 ]
Do not route the cables over the speaker
After connecting the EX Fan cable, SCI Cable and TH Cable
to their connectors, bind them together with the hook on the
TW570 Only)
PS Case.
Optical Engine
Auto Iris
[ Fig.2 ]
Hook

[ Fig.3 ]
[ Fig.3 ]
Circuit/Optical Engine Route the Auto Iris cable and the Lamp Fan cable through
the hook on the Lamp Connector Holder.
Route the Auto Iris cable next to the RCR Cable near the
MA Board Assy lamp side and connect the cable to the connector.
[ Fig.4 ]
Wind the Lamp Fan cable a few turns around the Auto Iris
cable, and connect the Lamp Fan cable to the connector.
TW570 Only)
Optical Engine
Auto Iris Lamp Connector Holder
[ Fig.4 ]
Wind the Lamp Fan cable around.

3.2.6.1 IRR Board/AJ Board(EH-TW570 Only)

1. Remove the screw (S-7), and remove the IRR Board.
2. Remove the RC Cable from the IRR Board.
3. Remove the two screw (S-11), and remove the AJ Board, IF Sheet.(EH-TW570 Only)
MA Board Assy
4. Remove the IF Cable from the AJ Board.(EH-TW570 Only)

TW570 Only)
Optical Engine
Auto Iris
EH-TW570 Only
IF Cable
RC Cable
AJ Board
IF Sheet
IRR Board S-3
S-11
Figure 3-15.

Circuit/Optical Engine 3.2.7 Optical Engine

MA Board Assy
1. Remove the four screws (S-3) that secure the Optical Engine.

TW570 Only)
Optical Engine
Auto Iris

2. Remove the Optical Engine.

MA Board Assy

Optical Engine
TW570 Only)
Optical Engine
Auto Iris
S-3
Figure 3-16.

 Route the Auto Iris Cable as shown in the figure. (Fig.1)
 When securing the Optical Engine, tighten the screws in the Fig.1
MA Board Assy order shown in the figure on the right. (Fig.2)

TW570 Only)
Optical Engine
Auto Iris
Fig.2
2 1

3.2.7.1 Auto Iris

1. Align the Auto Iris Blades to the "Close" position by moving the lever to the specified position (at the marking on the frame).
MA Board Assy
2. Remove the two screws (S-3), and remove the Auto Iris.

TW570 Only)
Optical Engine
Auto Iris
"Close" position for removal

Auto Iris
S-3
Figure 3-17.

When installing the Auto Iris to the Optical Engine, perform the following procedure.
1. Move the lever to the specified position (at the marking on the frame), and set the Auto Iris Blades to the "Close" position.
MA Board Assy 2. Install the Auto Iris to the Optical Engine, and secure it with two screws (S-3).
3. Move the lever to a position opposite to the "Close" position for installation. (Fig.1)
IRR Board/AJ Board(EH- Fig.1

TW570 Only)
Optical Engine
Auto Iris

3.2.7.2 Focus Ring/Zoom Ring

1. Remove the three screws (S-4), and remove the Focus Ring.
MA Board Assy
2. Remove the two screws (S-4), and remove the Zoom Ring.

TW570 Only)
Optical Engine
Auto Iris

Zoom Ring
Focus Ring S-4
Figure 3-18.

3.2.8 INT Duct (ASSY)

PS Board / Ballast/
Functional parts Standard Operation Time 9 min.
1. Remove the core of the Inlet Cable (AC inlet) from the holder section of the Duct.
INT Duct (ASSY)
2. Remove the five screws (S-1).
3. Remove the INT Duct (ASSY), IRF Board and RCF Cable.
INT Fan/TH Board
IRF Board
EX Duct (ASSY) Core
EX Fan
EX Duct A/B
Lamp Fan (ASSY)
INT Duct (ASSY)

Lamp Fan RCF Cable
PS-BA Assembly (ASSY)
PS Unit Inlet Cable
BA Unit
Filter Board/Inlet Cable

S-1
Lower Case Figure 3-19.

3.2.8.1 INT Fan/TH Board

PS Board / Ballast/
1. Remove the two screws (S-3), and remove the INT Fan.
INT Duct (ASSY)
2. Remove the screw (S-1), and remove the TH Board and the TH Cable.
3. Remove the BLT unit, BT Case, BLT Cable.(EH-TW570 Only)
INT Fan/TH Board
BT Case
EH-TW570 Only INT Fan
BLT unit
EX Duct (ASSY)
EX Fan
EX Duct A/B BLT Cable
Lamp Fan (ASSY)
Lamp Fan
PS Unit
TH Board
BA Unit
TH Cable
S-3
S-1
Lower Case
Figure 3-20.

PS Board / Ballast/
Functional parts
Tape the cable within the area shown with the dotted lines in the figure. (Fig.1)
INT Duct (ASSY) Fig.1
INT Fan/TH Board
EX Duct (ASSY)
EX Fan
EX Duct A/B
Lamp Fan (ASSY)
Lamp Fan
Taping the cable

PS Unit
BA Unit
Lower Case

3.2.9 EX Duct (ASSY)

PS Board / Ballast/
1. Remove the two screws (S-1/S-9).

INT Duct (ASSY)
2. Remove the EX Duct (ASSY).
INT Fan/TH Board
EX Duct (ASSY)
EX Duct (ASSY)
EX Fan
EX Duct A/B
Lamp Fan (ASSY)
Lamp Fan
PS Unit
BA Unit
S-1

S-9

PS Board / Ballast/
Functional parts
When inserting thermostat, be sure that the printed side faces outward. (Fig.1)
INT Duct (ASSY)
INT Fan/TH Board
EX Duct (ASSY)
EX Fan
EX Duct A/B
Lamp Fan (ASSY)
Lamp Fan Thermostat
PS Unit
BA Unit
Lower Case

3.2.9.1 EX Fan
PS Board / Ballast/ 1.
1. Remove the two screws (S-5), and remove the following parts.
INT Duct (ASSY)
 Inner EX Duct
 TH Board, EX TH Cable
 EX Fan
INT Fan/TH Board
EX Duct (ASSY)
EX TH Cable
EX Fan
TH Board
EX Duct A/B
Lamp Fan (ASSY)
Inner EX Duct
Lamp Fan
PS Unit
EX Fan
BA Unit
S-5
Figure 3-22.
Lower Case

PS Board / Ballast/
Functional parts
Route the EX TH Cable and EX Fan Cable through the hooks as shown in the figure. (Fig.1)
INT Duct (ASSY) Fig.1
Hooks
INT Fan/TH Board EX TH Cable
EX Duct (ASSY)
EX Fan
EX Duct A/B
Lamp Fan (ASSY)
Lamp Fan
EX Fan Cable
PS Unit
BA Unit
Lower Case

3.2.9.2 EX Duct A/B

PS Board / Ballast/
1. Remove the two screws (S-5), and disassemble the parts as shown below.
INT Duct (ASSY)
 EX Duct A
 EX Duct B
 EX Duct Plate
INT Fan/TH Board
EX Duct (ASSY) EX Duct A
EX Duct B
EX Fan
EX Duct A/B
Lamp Fan (ASSY)
Lamp Fan
PS Unit
EX Duct Plate S-5
BA Unit
Figure 3-23.
Lower Case

3.2.10 Lamp Fan (ASSY)

PS Board / Ballast/
1. Remove the screw (S-1), and remove the Lower Shield Plate B.
INT Duct (ASSY)
2. Remove the four screws (S-1/S-9), and detach the Lamp Fan Assy (ASSY).
3. Disconnect the Lamp Connector from the Lamp Connector Holder and remove the Lamp Fan Assy (ASSY).
INT Fan/TH Board
Lamp Connector
EX Duct (ASSY)
Lower Shield Plate B
EX Fan
EX Duct A/B
Lamp Fan (ASSY)

Lamp Fan Assy
Lamp Fan
PS Unit
BA Unit S-1
S-9
Figure 3-24.
Lower Case

3.2.10.1 Lamp Fan

PS Board / Ballast/
1. Remove the Lamp Fan from the Lamp Connector Holder.

INT Duct (ASSY)
Lamp Fan Cushion A

INT Fan/TH Board
Lamp Fan Cushion

EX Duct (ASSY)
EX Fan
EX Duct A/B
Lamp Fan (ASSY)
Lamp Fan
Lamp Connector Holder

PS Unit
Lamp Fan
BA Unit

Lamp Fan Cushion

PS Board / Ballast/
Functional parts
 Be sure to attach the cushion from the attachment start
position along the edges of the opening of the duct. (Fig.1) Fig.1
INT Duct (ASSY)  Be sure to attach the cushion to the position using the dotted
line shown in the figure as a guide. (Fig.2)
 Start attaching the cushion on the metal plate using the dotted
INT Fan/TH Board line shown in the figure as a guide, but take care not to let it
contact with the impeller of the fan. (Fig.3)
EX Duct (ASSY)
EX Fan
EX Duct A/B Fig.2
Lamp Fan (ASSY)
Lamp Fan
PS Unit
Fig.3
BA Unit
Lower Case

3.2.11 PS-BA Assembly (ASSY)

PS Board / Ballast/
INT Duct (ASSY)

1. Remove the five screws (S-1/S-6).
2. Remove the PS-BA Assembly (ASSY).
INT Fan/TH Board
EX Duct (ASSY)
EX Fan

EX Duct A/B
Lamp Fan (ASSY)
Lamp Fan
PS Unit
BA Unit
Filter Board/Inlet Cable S-1
S-6
Lower Case
Figure 3-26.

PS Board / Ballast/ Fix the cables by routing them through the points shown in below.
Functional parts
Route the AC cable and fix them in the ribs of the lower case.
INT Duct (ASSY)
INT Fan/TH Board
EX Duct (ASSY)
EX Fan
EX Duct A/B
Lamp Fan (ASSY)
Lamp Fan
PS Unit
BA Unit
Lower Case
Hook the ballast lamp cable to the guide ribs of the lower case.

3.2.11.1 PS Unit
PS Board / Ballast/
1. Disconnect the AC Cable and PS-MA Cable from their connectors on the PS Unit.
INT Duct (ASSY) 2. Remove the screw (S-7), and remove the PS Shield Plate and PS Insulation Sheet.
3. Release the four Fixing Tabs on the four corners of the PS Case, and then remove the PS Unit.
INT Fan/TH Board

AC Cable PS-MA Cable
S-7
EX Duct (ASSY)
EX Fan
PS Shield Plate
EX Duct A/B Screw location of "PS Case"
PS Shield Plate
Lamp Fan (ASSY)
PS Insulation Sheet
Lamp Fan
Fixing Tabs BA Insulation Sheet

Assemble as follows
PS Unit
PS Unit Screw location of "PS Case"
BA Unit BA Insulation Sheet

PS Shield Plate
Lower Case
Figure 3-27.

3.2.11.2 BA Unit
PS Board / Ballast/
1. Remove the BA Insulation Sheet from the PS Case.

INT Duct (ASSY)
2. Release the four Fixing Tabs on the four corners of the PS Case, and remove the BA Unit.
INT Fan/TH Board SCI Cable

BA Lamp Cable BA Insulation Sheet
EX Duct (ASSY)
EX Fan
PS-BA Cable
EX Duct A/B
Lamp Fan (ASSY)
Lamp Fan BA Unit
Fixing Tabs
PS Unit PS Fasten Plate
BA Unit
PS Case
Lower Case
Figure 3-28.

3.2.12 Filter Board/Inlet Cable

PS Board / Ballast/
INT Duct (ASSY) 1. Disconnect the Inlet Cable from the connector on the Filter Board.
2. Remove the screw (S-6; GND screw), and remove the Inlet Cable from the Lower Case.
3. Remove the screw (S-7), and remove the Filter Board and FB Insulation Sheet from the Lower Case.
INT Fan/TH Board
EX Duct (ASSY)
EX Fan
Inlet Cable
EX Duct A/B
Filter Board
Lamp Fan (ASSY)
Lamp Fan
FB Insulation Sheet
PS Unit
BA Unit

S-6
Lower Case S-7

3.2.13 Lower Case

PS Board / Ballast/
Remove the following parts from the Lower Case (ASSY).

INT Duct (ASSY)
 Lower Shield Plate
 Lower Sheet
INT Fan/TH Board  RC Filter
 Nuts (x 3)
EX Duct (ASSY)
Lower Shield Plate

EX Fan
EX Duct A/B
Lamp Fan (ASSY)
Lower Sheet
Lamp Fan
Nuts
PS Unit
BA Unit
Lower Case
RC Filter

3.3 Operation and Safety Check after repair  Caution Label F

 Rating Label
After performing repair work such as parts replacement of this projector, or
disassembling/reassembling the projector, carry out the safety check and the basic TEST ITEMS
operation check of the functions of the projector following the instructions in this section.
 Insulation resistance test
3.3.1 Safety Check after Servicing  Ground continuity check
 Illumination check
To Maintain the safeness of the projector whose safety devices are replaced or which is
disassembled and reassembled, make sure to carry out the safety check following the
instructions in this section after performing repair work. METHOD TO CHECK THE SAFETY CONTROL POINTS
Carry out the check in the order given below.
SAFETY DEVICE/FUNCTIONS ARE:
Repair is complete.
 The parts that become unsafe if their specifications or functions are nonconforming. (Parts replacement, reassembly)
 The parts that require attention to the safety precautions of the customer.
 The parts that are designated by the public safety regulations or the like.
UNSAFE STATE Safety Check

"Unsafe state" is the state of a part that may cause or contain the risk of the following:
Insulation resistance test
 Personal injuries
 Damages to the property
 Abnormal heat generation
Ground continuity check
 Smoking
 Fire
 Explosion
 Damage to the part to be installed Basic operation check
 Disturbance to/from the peripheral device (EMC disturbance)
 Chemical substances regulated by the law
Finish
THE SAFETY CONTROL POINTS ARE:
 The processes that Safety Devices/Functions are manufactured, or checked. 3.3.1.1 Insulation resistance test
 The processes that require the management to maintain the workers' safety.  Testing apparatus
Testing apparatus: Insulation ohmmeter (Rating: 500 V/100 M)
SAFETY DEVICES/FUNCTIONS OF THIS PRODUCT
 PS Unit (p.86)
 BA Unit (p.87)
 Caution Label A

 Testing procedure
Because high voltage (500 V) is present, do not touch the probe during testing.
1. Connect the crocodile clip of the black lead wire to "C" of the projector’s
Computer terminal.
2. Put the probe of the red lead wire to "A" on the AC inlet of the projector.
3. Set the measure switch to LOCK, and wait for one minute.
4. Measure the insulation resistance between "A" and "C" (1) after one minute.
5. Check that the insulation resistance after one minute is 10 M or more.
6. Measure the insulation resistance between "B" and "C" (2) in the same way as for
(1).
7. Check that the insulation resistance of (2) after one minute is 10 M or more.
 Measurement range: Select "500 V".

 Tester lead wires:
• Black lead wire: Connect it to the "EARTH" terminal.
• Red lead wire: Connect it to the "LINE" terminal.
 Standard
Insulation resistance should be 10 M or more.
3.3.1.2 Ground continuity check

 Testing apparatus
Multimeter (with sensitivity down to 0.1 )

 Testing procedure
1. Turn the tester on.
2. Check that the resistance between "C" of the Computer terminal and "G" of
the AC inlet of the projector (1) is 0.5  or less.
 Measurement range: Select "".

1
 Tester lead wires:
• Black lead wire: Connect it to the "COM" terminal.
• Red lead wire: Connect it to the "V//Hz" terminal.
 Standard/Judgment level
3.3.1.3 Illumination Check
Should be no resistance (0.5  or less)  Test conditions
Input a PC or video signal and check the illumination for about 5 minutes.
 Judgment
Projector should operate normally with no smoke or fire.
3.3.2 Operation Check

When the safety check is complete without any abnormality and you make sure there is
no unsafe state, perform the basic operation check of the projector.

INITIALIZATION CHECK OPERATION CHECK FOR VIDEO INPUT/OUTPUT
Procedure Check item Procedure Check item

1. Connect AC Power cable. Does [Power] LED light orange? 1. Set the projector on an even
workbench.
Does [Power] LED flash green, then light green?
2. Press [Power] button on the projector. 2. Press [Power] button to turn the
Does Lamp illuminate? power ON.
3. Adjust the height with Foot.
 Does Lamp illuminate?
OPERATION CHECK FOR CONTROL PANEL 4. Adjust the focus with Focus Ring.
 Is the image projected after the lamp lit?
5. Adjust the image size with Zoom
 Is "No Signal" message displayed on screen?
Ring.
Procedure Check item 6. Adjust distortion with the [Geometric
Does [Power] button switch on/off the projector? Correction] buttons of the controller.
7. From menu, select [Position], and
1. Press [Power] button on the projector Does [Source Search] button switch the sources?
adjust it.
to turn it on.
Does [Geometric Correction] button correct screen 8. Connect all the IF cables to check.
adjustments? 9. Press [Source Search] button, and Is image vivid enough?
switch to the corresponding source.
OPERATION CHECK FOR REMOTE CONTROLLER
OPERATION CHECK FOR AUDIO INPUT/OUTPUT
Procedure Check item
Procedure Check item
Does [Power] button on the controller switch on/off
the projector? 1. Connect PC to audio I/F on the IF
1. Press [Power] button on Remote Board.
Do all the buttons function correctly?
Controller to turn the projector on. 2. Press [Source Search] button and  Does sound come out from Speaker?
Can Remote Controller work approx. 6m away from switch to the corresponding source.  Can you control the volume with the volume
the front/rear of the projector? 3. Input audio signal to the projector buttons on the Remote Controller?
from the PC, and output sound from  Does pressing [Mute] button on the remote
the built-in speaker, then control the controller turn on/off the sound?
volume of sound with Remote
Controller.

3.4 Write the DR Data

3.4.1 Overview
In this projector’s case, when either of the Optical Engine or the Main Board is broken, you can replace the broken Optical Engine or MA Board alone if you carry out the following
procedure. In this case (a new combination of them), you will write the DR data adjusted for the characteristics of the Optical Engine (current or replaced) into the newly-combined
MA Board according to the specified procedure. This section describes the specific repair process including how to write the DR data.
Factory (ESL)
ASP ASP
Optical MA Board
ASP Depository Engine
Sales Company (Repair center)

ASP Replace
Optical
[Oprical Engine] Broken Engine Optical DR data
Engine
Troubleshooting
MA Board MA Board
[MA Board] Broken Optical Optical

Engine Engine
Repair
Optical ASP
Engine MA Board
MA Board
MA Board
Figure 3-29. Conceptual diagram of the replacement using DR data

3.4.2 Preparation 3.4.3 Operating Procedure

Obtain the following tools from the Tech Exchange in advance.
3.4.3.1 Workflow
Tool Name Remark The whole replacing operation work flow is shown below.
CAT (IRIS/CAT)*1 Install it in your PC.

"IRIS_MENT.zip" file*2 Save this file to the specified folder.
Model Group List*2 Necessary for selecting the current model on the CAT, and
also for preparing the correct ASP for the projector to be
repaired.
Note *1: (Definition file)
*2: Use the latest ones referring to "TI08-30e". Check in advance
Replacing the Optical Engine Replacing the MA Board
Figure 3-30. Workflow for the replacement using DR data
In the following procedure, refer to the "CAT Operation Manual"

published as the technical information TI08-30e for more detailed
operation procedures of CAT.

3.4.3.2 Check in advance PROCEDURE FOR CHECK IN ADVANCE

This check inspects the Optical Engine and the MA Board to specify the current trouble
is occurring either in the Optical Engine or in the MA Board. 1. Checking the Engine’s S/N
Write down the serial number (11digits) on the label attached on the Optical
Engine.
Take care not to mistake the numbers such as "6" for "5" because
of the font used for the serial number of the Optical Engine. Some
Check the part codes of the engine numbers are easily mistaken.
and MA board, and confirm the
Checking the Engine’s S/N model group using the model group
(p.96) list of the Tech Exchange.
Checking the MA Board

(p.97)
Checking the model group list

(p.97)
Locate the broken part

Locating the trouble (Engine/ (engine or MA board).
MA Board) (p.97)
Serial number of the Optical Engine
Go to Replacing the Optical Go to Replacing the MA Board

(Continued on the next page)
Engine (p.98) (p.100)
Figure 3-31. Flow for the check in advance

2. Checking the MA Board 3. Checking the model group list

Check the following on the MA Board. Referring to the Technical Information "TI08-30e" and obtain the latest model
group list, then check which group the current MA Board belongs to.
 Check the label attached on the MA Board for the current model.
 Make sure the group is correct since even among the same
 Confirm the check marks in the marking box. model projectors, various MA Boards may be used.
"Hxxxx-xxxxxxxx" is printed on the label. The three or four digits  Even if 3-digit number; "HHH" of serial number indicated on a
after "H" indicate the current model. label attached to the optical engine; "FYMHHHNNNN", is
different, this engine can be used as the same type of optical
engine as long as the parts compatibility is maintained.
4. Locating the trouble (Engine/MA Board)

Prepare both a good engine and an MA board, and check either of the engine or the
MA board has trouble by changing it with the good one.

3.4.3.3 Replacing the Optical Engine PREPARING A GOOD ENGINE

This section describes how to repair when the optical engine is broken.
1. Preparing a good engine for replacement
 Prepare a good Optical Engine belonging to the same model group as the
Check in advance (p.96)
current MA Board for replacement.
 Note down the 11-digit serial number of the good engine for replacement.
Take care not to mistake the numbers such as "6" for "5" because
of the font used for the serial number of the Optical Engine. Some
numbers are easily mistaken.
PREPARING A GOOD ENGINE (p.98)
OBTAINING THE DR DATA (p.98)
REPLACING THE ENGINE (p.99)
Serial number of the Optical
WRITING THE DR DATA (p.99)

OBTAINING THE DR DATA
2. Obtaining the DR data
Obtain the corresponding DR data referring to the Technical Information TI08- 30e.
END
Figure 3-32. Engine replacement workflow

3. Saving the data to the PC 8. Image/Operation check

Save the DR data file to the following folder in the PC. Restart the projector (Power OFF - Power ON) once, and confirm there is no
problem in the projected image and operation.
C:\IRIS\DRDATA\
 RESTORE cannot operate correctly if the DR data is not saved
in the specified folder.
 Do not change the name of the DR data file.
REPLACING THE ENGINE

4. Replacing it with a good engine
Replace the engines and reassemble it until the projector can be powered on
correctly.
5. Turning on the projector
Turn the projector ON.
6. Connect the projector to the PC
Connect the projector to the PC using an RS-232C cable.
Refer to the user’s manual for communication configuration.
WRITING THE DR DATA

7. Writing the DR data
1. Start up the CAT.
2. Select the group from SETUP / SELECT MODEL menu, by referring
to the number; *** and xx, that can be found in a file name;
"H***_xx_yyy_zzzzz_zzzzzz_zzzzzz.bin" of supplied DR data.
3. Enter the 11-digit serial number of the engine noted in advance, and
run "RESTORE".

3.4.3.4 Replacing the MA Board BACKING UP THE DR DATA

This section describes how to repair when the MA Board is broken but the projector
can be powered on. 1. Turning on the projector
Check in advance (p.96)
Refer to the user’s manual for communication configuration.
BACK UP FAILED
DR DATA
3. Backing up the DR data using CAT
SUCCEEDED
1. Start up the CAT.
Obtaining the DR data (p.101)
2. Select [SETUP]-[SELECT MODEL], and choose the group matched
with the model group list.
3. Run "BACKUP".
REPLACING THE MA BOARD Even if the model number; Hxxx that indicated on a label attached
(p.101) to the MA board, is not matching to the model number indicated
on the serial number label of the optical engine, you can still
execute BACKUP operation by selecting the "group" in the Model
Group List for [SELECT MODEL] menu.
WRITING THE DR DATA (p.101)
(Continued on the next page)
END
Figure 3-33. MA Board replacement workflow


BACKUP: SUCCEEDED
Go to "REPLACING THE MA BOARD". Refer to the user’s manual for communication configuration.
BACKUP: FAILED
Obtaining the DR data
1. Obtaining the DR data
WRITING THE DR DATA
Obtain the corresponding DR data referring to the Technical Information TI08-
30e. 4. Writing the DR data
2. Saving the data to the PC 4-1.Start up the CAT.
Save the DR data file to the following folder in the PC. 4-2.Select the group from [SETUP] - [SELECT MODEL] menu, by
referring to the number; *** and xx, that can be found in a file name;
C:\IRIS\DRDATA\ "H***_xx_yyy_zzzzz_zzzzzz_zzzzzz.bin" of the DR data that stored
 RESTORE cannot operate correctly if the DR data is not saved in C:\IRIS\DRDATA folder.
in the specified folder. 4-3.Enter the 11-digit serial number of the engine noted in advance, and
 Do not change the name of the DR data file. run "RESTORE".
The DR data is not stored on a brand-new MA board, and due to
this, "$$$$$$$$" appear on the menu screen when trying to restore
the DR data, but a restore operation itself can be completed
normally.
REPLACING THE MA BOARD
1. Replacing it with a good MA Board

5. Image/Operation check
Prepare a good MA Board belonging to the same model group, and replace the
Restart the projector (Power OFF - Power ON) once, and confirm there is no
boards.
problem in the projected image and operation.
2. Turning on the projector

3.5 G Sensor Calibration 3.5.3 Procedure

1. Connect the power cord and then turn the power ON.
3.5.1 Overview 2. Check if the [Power] LED flashes blue, then lights blue.
3. After LED is lit, press and hold the Help key and the Source Search
The G Sensor (KXTC9-2050) is mounted on the MA Board to detect the inclination of key together at the same time for more than 10 seconds.
the projector. To compensate the variation of the accuracy of the G Sensor detection
among the products, perform this calibration after replacing and/or reassembling any
parts which require the replacement of the MA board at the same time.
3.5.2 Preparation
1. Be sure that all feet of the projector for which you perform this
calibration are completely retracted.
2. Place the projector on an even and stable place such as on the top of a
table.
4. The calibration ends with the beep of the buzzer.

5. Confirm that the keystone function does not work when all feet are
retracted. (menu value:0)

3.6 Reference (Part Names given in the SPI) Names used in this Chapter Official Name given in SPI
EX Louver Louver,EX;AB
Part names used in this chapter are rewritten so as to be read easily in sentences. The
part names used in this manual and the corresponding official names given in SPI are Louver,EX;AW
listed below. Louver,EX;BB
Louver,EX;BW
Names used in this Chapter Official Name given in SPI
Filter Insulation Sheet SHEET,INSULATION,FB
3LCD Logo Plate LOGO PLATE, 3LCD;W
Focus Ring FOCUS RING
LOGO PLATE, 3LCD;B
FOCUS RING;PH
Air Filter AIR FILTER ASSY;AS
Front Foot FOOT UNIT,FRONT
Air Filter Cover COVER,AIR FILTER;AB
HK Assy HK ASSY;AS
COVER,AIR FILTER;AW
Inlet Cable CABLE,INLET
COVER,AIR FILTER;BB
Inner EX Duct DUCT,EXHAUST INNER
COVER,AIR FILTER;BW
INT Duct DUCT,INTAKE
Air Filter Cover Band BAND,COVER,AIRFILTER
INT Duct Sheet A SHEET,DUCT,INTAKE;A
Auto Iris AUTO IRIS ASSY;AS
INT Fan FAN,INTAKE
AJ Board PCB ASSY;AJ_R1
IRF Board PCB ASSY;IRF_R1
BA Insulation Sheet SHEET,INSULATION,BALLAST
IRR Board PCB ASSY;IRR_R1
BA Lamp Cable CABLE,BALLAST LAMP
IF Cable CABLE,IF
BA Unit BALLAST UNIT;E
Lamp Connector Holder HOLDER,CONNECTOR,LAMP
BLT Unit BLT UNIT
Lamp Fan FAN,LAMP
BLT Cable CABLE,BLT
Lamp Fan Cushion A CUSHION,LAMP FAN;A
BT Case CASE,BT
Lamp Fan Cushion B CUSHION,LAMP FAN;B
Cable Fasten Tape TAPE,CABLE FASTEN
Lamp Lid LID UNIT,LAMP;AB
Cover Ring Cushion CUSHION,COVER,RING;B1
LID UNIT,LAMP;AW
EX Duct A DUCT,EXHAUST;A
LID UNIT,LAMP;BB
EX Duct B DUCT,EXHAUST;B
LID UNIT,LAMP;BW
EX Duct Plate PLATE,DUCT,EXHAUST
Lamp Lid Switch SWITCH,LID LAMP
EX Fan FAN,EXHAUST
LED Shade Cushion CUSHION,SHADE,LED
EX Frame FRAME,EX

Names used in this Chapter Official Name given in SPI Names used in this Chapter Official Name given in SPI
Lens Shutter SHUTTER,LENS;AB Model Plate MODEL NAME PLATE;EB-X18
SHUTTER,LENS;BB MODEL NAME PLATE;EB-W18
SHUTTER,LENS;BW MODEL NAME PLATE;EB-X24
Lower Case CASE,LOWER;B MODEL NAME PLATE;EB-S03
CASE,LOWER;W MODEL NAME PLATE;PowerLite S18+
Lower Conduction Tape TAPE,CONDUCTION,LOWER MODEL NAME PLATE;PowerLite 1222
Lower Sheet SHEET,LOWER MODEL NAME PLATE;PowerLite W18+
Lower Shield Plate SHIELD PLATE,LOWER MODEL NAME PLATE;PowerLite 1262W
Lower Shield Plate B SHIELD PLATE,LOWER;B MODEL NAME PLATE;PowerLite X24+
Lower Shield Plate C SHIELD PLATE,LOWER;C Optical Engine OPTICAL ENGINE;AS
Lower Sheet B SHEET,LOWER;B Optical Engine and MAB set Optical Engine and MABset
MA Board Assy BOARD MA ASSY;H550;AS Power Button BUTTON,POWER;AB
BOARD MA ASSY;H551;AS BUTTON,POWER;AW
BOARD MA ASSY;H552;AS PS-BA Cable CABLE,PS_BALLAST
BOARD MA ASSY;H553;AS PS Case CASE,PS
BOARD MA ASSY;H554;AS PS Fasten Plate PLATE,FASTAN,PS
BOARD MA ASSY;H555;AS PS Filter Assy PS FILTER ASSY;N;AS
BOARD MA ASSY;H556AS PS FILTER ASSY;P;AS
BOARD MA ASSY;H557;AS PS Insulation Sheet SHEET,INSULATION,PS
BOARD MA ASSY;H558;AS PS-MA Cable CABLE,PS-MA
BOARD MA ASSY;H566;AS PS Shield Plate SHIELD PLATE,PS
Model Plate MODEL NAME PLATE;CB-S18 RC Cable CABLE,RC
MODEL NAME PLATE;CB-X18 RCF Cable CABLE,RC;FRONT
MODEL NAME PLATE;CB-W18 RC Filter A FILTER,RC;A
MODEL NAME PLATE;CB-X24 RC Filter FILTER,RC
MODEL NAME PLATE;CB-S03
MODEL NAME PLATE;EB-S18

Names used in this Chapter Official Name given in SPI Names used in this Chapter Official Name given in SPI
Rear Case CASE,REAR;AB Upper Case CASE,UPPER;AB
CASE,REAR;AW CASE,UPPER;AB1
CASE,REAR;BB CASE,UPPER;AB1J
CASE,REAR;BB2 CASE,UPPER;AW
CASE,REAR;BW CASE,UPPER;AW1
Rear Foot FOOT,REAR,AS_CKD CASE,UPPER;AWJ
Foot Rubber FOOT RUBBER CASE,UPPER;AW1J
SCI Cable CABLE,SCI. CASE,UPPER;BB
Shutter Frame FRAME,SHUTTER;AB CASE,UPPER;BB1
FRAME,SHUTTER;AS CASE,UPPER;BW
FRAME,SHUTTER;BB CASE,UPPER;BW1
Shutter Sheet SHEET,SHUTTER CASE,UPPER;BWJ
Shutter Switch SWITCH,SHUTTER CASE,UPPER;BW1J
Speaker SPEAKER,UNIT;5 Upper Case Cover COVER,CASE UPPER;A
SW Button BUTTON,SW ;AB Upper Case Cover Sheet SHEET,COVER,CASE UPPER;A
BUTTON,SW ;AB1 Upper Case Sheet A SHEET,CASE UPPER;A
BUTTON,SW ;AB1J Upper Case Sheet B SHEET,CASE UPPER;B
BUTTON,SW ;ABJ Upper Case Sheet C SHEET,CASE UPPER;C
BUTTON,SW ;AW Upper Cushion A CUSHION,UPPER;A
BUTTON,SW ;AW1 Upper Cushion B CUSHION,UPPER;B
BUTTON,SW ;AW1J Zoom Ring ZOOM RING
BUTTON,SW ;AWJ
SW Board PCB ASSY;SW_R1
SW Cable CABLE,SW; Au
SW Washer WASHER,SW
TH Cable CABLE,TH
TH Board PCB ASSY;TH_R1

CHAPTER
4
MAINTENANCE
INTERNAL USE ONLY

EB-S18/X18/W18/X24_S03/X03/W03_EH-TW490_EB-W28_EH-TW570/PL-Home Cinema 600 Maintenance INTERNAL USE ONLY
4.1General Cautions in operation 4.1.1 Tools

The following table indicates the tools recommended for use for disassembly,
The following explains general cautions for disassembling and reassembling the
reassembly and adjustment.
optical engine. Make sure to refer to them and repair the engine according to the given
instructions. Table 4-1. List of Tools
Tool Name Qt. Availability Application
 When operating the inside of the optical engine, make sure to
follow the instructions given in this chapter. Phillips screwdriver No. 1 Commercially Disassembling the outer case and inner
1
(10cm) available. components
 When performing work inside the optical engine, make sure
to wear clean gloves if you handle optical parts. Never handle Phillips screwdriver No. 2 Commercially Disassembling the outer case and inner
1
them with bare hands. (10cm) available. components
 Do not touch the surface (evaporated AI film) of the Ethanol Commercially Cleaning the optical parts/components
1
inorganic polarizers used for this projector because it is available.
highly fragile. Nonwoven fabric wiper Commercially Cleaning the optical parts/components
(When cleaning the dust or dirt on it, blow them off using 1
available.
compressed air.)
Cotton bud Commercially Cleaning the optical parts/components
1
available.
 When disassembling the optical engine, make sure to choose Flat-head screwdriver Commercially Removing springs for fixing the
1
a location with less influence from dirt and dust. available. mirrors/the multi lens.
 If there is dirt or dust intruding inside the optical engine, you
can clean it by air-blowing or the like. However; make sure to
avoid such cleaning in the same location for disassembling/
repairing the optical engine.
 If the optical parts secured with adhesive inside the optical
engine should be replaced, replace the optical engine itself
because the parts cannot be replaced.

4.1.2 Parts That Must Not Be Disassembled

Do not disassemble the following optical parts because they were aligned and adhered in the manufacturing processes.
CONDENSER LENS ASSY;E MIRROR ASSY;B
MULTI LENS;B

4.1.3 Replacing the Internal Parts/Components of Optical Engine

In disassembly/reassembly in this section and later, the optical engine should be removed from the main body, and the Auto Iris should be removed from the engine
in advance. (See 3.2.7 Optical Engine (p67) and 3.2.7.1 Auto Iris (p70).)
4.1.6 PBS MASK UNIT
4.1.5 MULTI LENS;A
4.1.9 Mirror;R
4.1.7 CONDENSER LENS;L/F/G/D/R 4.1.8 BDM / GDM
Figure 4-1. Inside of the Optical Engine

4.1.4 Removing the Upper Light Guide Assy

1. Remove the AUTO IRIS ASSY;AS. (See3.2.7.1 Auto Iris (p70).)
2. Remove the six screws (S-1 (p40)), and remove the Upper Light Guide Assy
straight upward.
Never touch the N POLARIZER;B because it is an inorganic

polarizer. (When cleaning the dust or dirt on it, blow them off
using compressed air.)
UPPER LIGHT
Take care not to damage the N POLARIZER ADJUST ASSY;G;AS mounted GUIDE ASSY
on the Upper Light Guide Assy when handling them. (Even if one of them is
damaged, the entire optical engine must be replaced.)

4.1.5 MULTI LENS;A

SPRING,ML
1. Removing the Upper Light Guide Assy.
SPRING,ML FASTEN
2. Remove the two screws (S-1 (p40)), and remove the COVER,ML;A.
3. Remove the SPRING,ML FASTEN and the SPRING,ML, and remove the MULTI
LENS;A.
COVER,ML;A MULTI LENS;A

 When handling the MULTI LENS A, hold the edges of the lens even though you wear gloves.
 The type of the lens differs between the models. Therefore, make sure to check the type with the inscription on the lens before installation.
Installation direction Incidence side Outgoing side

(the side lens cells face)
Target model/Inscription location EB-X18 EB-W18/W03 EB-X24 EB-S18/S03/X03

EH-TW490
 Two PLATE,NUT;M3 (one each) are inserted in the screw hole sections for the COVER,ML;A, therefore, take care not to drop or lose them in
disassembly.

 Install the SPRING,ML FASTEN and the SPRING,ML  Insert the MULTI LENS A to the bottom without any gap
according to the following procedure. between the bottom and the LIGHT GUIDE, LOWER.
1. While pressing the MULTI LENS;A downward (1), slide it to
the right (2). (Fig,1)
2. Insert the SPRING,ML FASTEN into the space between the
MULTI LENS;A and the LIGHT GUIDE,LOWER.
3. While holding the MULTI LENS;A, insert the SPRING,ML
into the other space between the MULTI LENS;A and the
LIGHT GUIDE, LOWER.
Fig, 1
1
Fig, 2
SPRING,ML FASTEN
SPRING,ML

4.1.6 PBS MASK UNIT

1. Removing the Upper Light Guide Assy. When installing the PBS MASK UNIT, insert the Spring,Mirror
Fixing,FIF into the specified position, and press it down until the
2. Pull out the Spring,Mirror Fixing,FIF attached on the right (as seen from the top end of the spring comes in contact with the top of the Light
incidence side) of the PES MASK UNIT. Guide.
3. Remove the PBS MASK UNIT.
PBS MASK UNIT Spring,Mirror Fixing,FIF
Spring,Mirror Fixing,FIF

4.1.7 CONDENSER LENS;L/F/G/D/R

1. Removing the Upper Light Guide Assy
2. Remove the following lenses.
 CONDENSER LENS;L  CONDENSER LENS;D
 CONDENSER LENS;F ( 2)  CONDENSER LENS;R
 CONDENSER LENS;G ( 2)
CONDENSER LENS;R CONDENSER LENS;G CONDENSER LENS;F
CONDENSER LENS;G
CONDENSER LENS;L
CONDENSER LENS;D
CONDENSER LENS;F

When reassembling the CONDENSER LENS;G/L, follow the instructions about installation directions and such below.
[CONDENSER LENS;G] [CONDENSER LENS;L]
[Marking] [Marking]
B:Upper left seen from L:Upper right seen from
the incident side the incident side
[Marking]
G:Upper right seen from
the incident side
Incident side Incident side
Incident side

4.1.8 BDM / GDM

[Marking]
1. Removing the Upper Light Guide Assy. Upper left seen from the
outgoing side:
2. Pull out the Spring,Mirror Fixing,FIF inserted on both sides of the following Two black marks
mirrors.
 BDM [Marking]
Upper left seen from the
 GDM outgoing side: BDM
Two red marks
3. Remove the mirrors. *one part for EB-X24 Outgoing side
GDM
Outgoing side
When reassembling the BDM/GDM, set them with the markings in

the correct direction as shown in the figure.

4.1.9 Mirror;R
1. Removing the Upper Light Guide Assy. [Marking]
Back face of the mirror has
2. Pull out the Spring,Mirror Fixing,FIF inserted on the rear of the mirrors, and a vertical red line.
remove the mirrors. =>Set with the marked face
to the Light Guide.
Incident side
When reassembling the BDM/GDM, set them with the marking in

the correct direction as shown in the figure.

4.1.10 N POLARIZER UNIT;R

[Marking]
2. Remove the N POLARIZER UNIT;R from groove of the Lower Light Guide From incident side;
Top right: two red marks
Assy.
 When handling the N POLARIZER UNIT;R, never touch

them with bare hands but make sure to wear clean gloves.
 When handling the N POLARIZER UNIT;R, make sure to Incident side
hold it at the upper edges of the glass only.

4.1.11 N POLARIZER;B
[Marking]
From incident side;
Never touch the N POLARIZER;B because it is an inorganic Top right: on blue mark
polarizer. (When cleaning the dust or dirt on it, blow them off
using compressed air.)

Incident side
2. Remove the N POLARIZER;B from groove of the LIGHT GUIDE,LOWER.
 When handling the N POLARIZER;B, never touch them with

bare hands but make sure to wear clean gloves.
 When handling the N POLARIZER;B, make sure to hold it at
the upper edges of the glass only.

CHAPTER
5
APPENDIX
INTERNAL USE ONLY

EB-S18/X18/W18/X24_S03/X03/W03_EH-TW490_EB-W28_EH-TW570/PL-Home Cinema 600 Appendix INTERNAL USE ONLY
5.1AS (After Service) Menu 5.1.2 Menu Contents

The AS menu for this projector consists of five pages, and the contents/information of
each page are as follows.
Table 5-1. AS Menu Configuration

The contents of this chapter are only for use of Epson Authorized Services. Do Page Contents
not disclose them to the end-users. Displays the currently projected visual data (input source, signal
details), the operation history of the projector and the lamp, and the
1st Page
product information. The contents varies depending on the current
This menu allows you to check the detailed information recorded and saved in the input source (Computer or Video/S-Video).
projector such as the data related to the operation history and error history.
Version information
2nd Page
(about firmware for the main unit and for subsystem)
5.1.1 How To Display the AS (After Service) Menu • Information when errors occurred (based on the total operation
By executing the following procedure either on the projector or on the remote time)
3rd Page
controller, the AS Menu can be started and displayed. • Error/warning counts
• Values that can be acquired with the [TEMP?] command
1. Press the [Menu] button for at least five seconds.
Ballast error log page
2. Release [Menu] button, and within 4 seconds, press the [Esc] button twice 4th Page
(Status when the error occurred, contents of the error log)
consecutively.
1) Hold down for 5 sec. or more.

2) Within 4 sec. after releasing the Menu
button, press twice consecutively.
Figure 5-1. How to Display the AS Menu

AS Menu: 1st Page No. Item

The general operational history of the projector is displayed. The contents displayed on 1 Video source
the screen vary according to the input video sources.
2 Current input signal
 PC/HDMI input's case
3 Current horizontal/vertical frequency
4 Horizontal/Vertical synchronization polarity
5 Synchronization mode
6 Current detected computer mode
7 Total operation time
8 Total lamp operation time (converted into low brightness operation)
3D :3D image operation time
H :High-intensity mode operation time
9 M :Medium-intensity mode operation time
L :Low-intensity mode operation time
UL :Ultra-low-intensity mode operation time
10 Lamp replacement times
11 Lamp ON/OFF times
12 Type of Optical Engine
13 Lamp ON/OFF times

 S-VIDEO / VIDEO input's case

No. Item
1 Video source
2 Current input Video signal
3 Direction
4 Total operation time
5 Total lamp operation time (converted into low brightness operation)
3D :3D image operation time
H :High-intensity mode operation time
6 M :Medium-intensity mode operation time
L :Low-intensity mode operation time
UL :Ultra-low-intensity mode operation time
7 Lamp replacement times
8 Lamp ON/OFF times
9 Destination
10 Type of Optical Engine

AS Menu: 2nd Page No. Item

1 PW firmware version
2 Easy MP firmware version
3 Either of IM-X/IM-L/IM-M firmware version
4 Subsystem firmware version
5 External vendor firmware 1
6 External vendor firmware 1

AS Menu: 3rd Page Item Contents Representation

The error log and warning log are displayed. Error CD Error Code Two alphabets
Log
TOT *1 Total Operation Time h: 5-digit number
(00000-65535)
LOT *2 Lamp Operation Time
Over 65535: "65535" (Not
POT Time after Lamp Internal overheat is cleared to "0.")
ON m: 2-digit number (00-59)
s: 2-digit number (00-59)
ST PJ (Projector)’s status Acquired data of PWR? of the

ESC/VP21 command
Note *1: Time after the projector was successfully turned on
*2: Time after the lamp was successfully lit. Measures the remaining lamp's service life.
 The last 5 error logs are displayed (the latest on top). None is displayed if there’s no
error.
 In the case of the display in left, the latest error is "Internal Overheat". When error
occurred, Total Operation Time was 9 hours 46 minutes 57 seconds, Lamp Operation
Time was 5 hours 36 minutes 27 seconds, the time after the lamp turned ON was 0 hours
2 minutes 23 seconds, the projector’s status was "Lamp ON".
 The 2nd latest error is "Fan Error". When error occurred, Total Operation Time was 8
hours 35 minutes 34 seconds, Lamp Operation Time was 5 hours 34 minutes 4 seconds,
the time after the lamp turned ON was 0 hours 0 minutes 1 second, the projector’s status
was "Warming up".
No. Item
1 Item
Error log 1 to 5
2
(Log 1: the latest error)
3 Error count (according to error codes)
4 Warning count (according to warning codes)
5 Control data

Error Error
Item Contents Representation Item Contents Representation
Code Code
Error TH Internal overheat 2-digit number (00-99) Error FE Cooling System error (Peltier) 2-digit number (00-99)
Count Over 99: "99" Count Over 99: "99"
FN Fan error FP Cooling System error (Pomp) (Not cleared to "0.")
(Not cleared to "0.")
SE Thermistor error VE Exhaust Duct Shutter error
LE Lamp burnt out OD Obstruction Detecting error
LF Lighting failure SC Stack Communication error
RA Internal error (RAM) SV Stack Communication error

(Version)
RO Internal error (ROM)
Warning TH High Temp Warning
II Internal error (I2C) Count
IM Easy MP internal error
ID Internal error (DR)
WL wind lowered
LC Lamp cover open
CF Cinema Filter warning
EC Electric doubled condenser
unconnected SH Shutter warning
CF Cinema filter error LI Lens Iris warning
AI Auto Iris error AI Static Iris warning
RS Sub System error (ROM) WI Wireless HD warning
RP Sub System Communication error LO Lens Cover warning

(PW)
IU Internal Interactive Unit error
DU DVD Unit error
OD Obstruction Detecting warning
WL wind lowered
Control Control Thermal data of each thermistor Acquired data of TEMP?
WS Wind Sensor error data 1 of the ESC/VP21
command
PB Power error (Ballast)
Control Voltage of each fan Acquired data of TEMP?
IV Internal error (SO) data 2 of the ESC/VP21
command
SH Shutter error

AS Menu: 4th Page No. Item

The error log of the ballast is displayed. The last 7 error logs are displayed (the latest 1 Page number of ballast error log
on top). None is displayed if there’s no error.
Ballast error log
2
Displays the acquired data of TEMP? command in the second line.
5.1.3 Initializing (Resetting) the AS Menu Values
Initialization of the following information can be done by performing the procedure below when the AS menu is displayed.
Type Clearing the Lamp Information Clearing the AS Information Clearing the Log Information
Press [Source Search] and [] on the projector Press [Source Search] and [] on the projector Press [] either on the projector or the
Operation for 10 sec. during displaying the menu. for 10 sec. during displaying the menu. controller for more than 5 sec., then within 3
sec. press [Enter ] for 2 sec. during displaying
Item the menu.
Total Operation Time (N/A) Reset to 0 N/A
Lamp Operation Time (C/H/M/L) Reset to 0 Reset to 0 N/A
Lamp ON Reset to 1 Reset to 1 N/A
Lamp OFF Reset to 0 Reset to 0 N/A

Type Clearing the Lamp Information Clearing the AS Information Clearing the Log Information
Press [Source Search] and [] on the projector Press [Source Search] and [] on the projector Press [] either on the projector or the
Operation for 10 sec. during displaying the menu. for 10 sec. during displaying the menu. controller for more than 5 sec., then within 3
sec. press [Enter ] for 2 sec. during displaying
Item the menu.
Lamp Replacement Add 1 to the current value Reset to 0 N/A
Error Log Spacing

N/A N/A
(Initialized to the status of acquiring none)
Error Count N/A N/A Reset to 0
PB Log 1 Spacing
N/A N/A
(Initialized to the status of acquiring none)
Control N/A N/A N/A
Other  Initializes the forced low brightness

transfer times. (to 0)
 Records the date and time this item is  Initializes the information related to
 Initializes the warning count.
performed in "Lamp Replace". RTC. (Initial Power On Date, Lamp
Replace, the first start-up time setting,
and save flag.)

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SERVICE MANUAL

INTERNAL USE ONLY

SEIKO EPSON 2 Revision E

About This Manual

CHAPTER 1. PRODUCT DESCRIPTIONS

CHAPTER 3. DISASSEMBLY / ASSEMBLY

SEIKO EPSON 3 Revision E

IMPORTANT PRECAUTIONS IN SAFETY AND MAINTENANCE PERFORMANCE

Category Symbol Meaning

Indicates a potentially hazardous operation which, if ignored or operated incorrectly,

Indicates a potentially hazardous operation which, if ignored or operated incorrectly,

Indicates a prohibited action or operation in repair and maintenance performance.

Indicates a compulsory action or operation for reassembly of disassembled parts that

Indicates a compulsory action or operation for settings or maintenance that must be

Indicates reference information in repair and/or maintenance.

SEIKO EPSON 4 Revision E

Never use a deformed plug or a damaged power cable to this

Never modify the product for any reason whatsoever.

SEIKO EPSON 5 Revision E

Be careful not to drop a metal part such as a screw, a washer, or a

Be sure to wear the gloves during the repair/maintenance work to

SEIKO EPSON 6 Revision E

Revision Date Page of change Detail of change

SEIKO EPSON 7 Revision E

SEIKO EPSON 1 Revision E

SEIKO EPSON 2 Revision E

INTERNAL USE ONLY

 Various functions for excellent power saving

SEIKO EPSON 4 Revision E

SEIKO EPSON 5 Revision E

SEIKO EPSON 6 Revision E

SEIKO EPSON 7 Revision E

1.3 External Dimensions (Type A)

SEIKO EPSON 8 Revision E

1.4 Ceiling Mount (Type A)

SEIKO EPSON 9 Revision E

ELPFP13: 668 ~ 918mm

SEIKO EPSON 10 Revision E

1.5 External Dimensions (Type B)

SEIKO EPSON 11 Revision E

1.6 Ceiling Mount (Type B)

SEIKO EPSON 12 Revision E

INTERNAL USE ONLY

2.1.1 Basics of the troubleshooting

 Fault analysis by the LED error indication

 Fault analysis by the error codes

 Fault analysis by the error phenomenon

When carrying out the repair by

Figure 2-1. Troubleshooting Workflow

SEIKO EPSON 14 Revision E

2.1.2 Required Tools 2.1.3 Exterior Check

Name Qt. Application/Other Target part Check item

SEIKO EPSON 15 Revision E

2.1.4 Parts Layout Diagrams

3.2.2 Lamp (p44)

3.2.7 Optical Engine

SEIKO EPSON 16 Revision E

3.2.11.2 BA Unit 3.2.11 PS-BA

3.2.11.1 PS Unit (p86) 3.2.12 Filter Board/Inlet Cable

SEIKO EPSON 17 Revision E

3.2.10.1 Lamp Fan

3.2.9.1 EX Fan (p78)

3.2.8 INT Duct (ASSY) (p73)

SEIKO EPSON 18 Revision E