PT.

Tekenomiks Indonesia
Office : Jl. Jend Sudirman RT. 49 No. 96 Balikpapan, 76114 Indonesia


TECHNICAL ADVANCE FOR ECONOMIC GAIN PROBLEM
Wear Metal Report: 5,051,585 0.0
Viscosity
Client PT.THIESS INDONESIA - SENGATA 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 09 Oct, 18 10 Dec, 18
Attention THIESS SENGATA -2.0
Address KPC - Sengata,
Machine: CATERPILLAR 785C ID No: RD4166 -4.0

% Variance
Oil Name: SHELL RIMULA R3 MV 15W-40
Visc@40°C: 111 Visc@100°C: 15 TBN 0 -6.0
Compartm't ENGINE
Sample Date 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 09 Oct, 18 10 Dec, 18 -8.0
Analysis Date 07 Jun, 18 18 Jul, 18 21 Aug, 18 29 Sep, 18 10 Oct, 18 12 Dec, 18
Sample no. 5005493 5013722 5021076 5031214 5034003 5051585 -10.0

SMU 25228hrs 25706hrs 26192hrs 26731hrs 26843hrs 27248hrs

Oil Hrs 548 478 73 540 111 516 -12.0
visc @ 40oC (cSt) visc @ 100oC (cSt)
Oil Changed Yes Yes Yes Yes No Yes
Wear Metals METHOD R E S U L T Caut High Comments on elevated results
lead (mg/kg) 6.3 5.1 2.2 6.4 0.8 9.9 3 4 Increased wear lead, iron, alumunium, copper,
iron (mg/kg) 17.6 22.7 10.7 32.3 10.5 39.4 26 31 chrominium, sodium and silicone. Possible wear source
aluminium (mg/kg) 4.7 5.2 2.2 4.6 1.6 6.6 4 5 lead-tin overlay, turbo bearings, liner, cranksahft, timing
ASTM
copper (mg/kg) 106.6 75.8 7.1 232.6 41.2 222.2 8 9 gear, air compressor, oil pump bearing, governor drive,
D6595-11
chromium (mg/kg)) 1.6 2.0 0.9 1.4 0.6 1.7 1 2 rocker arm bearing. Please inspect filter cut, check oil
tin (mg/kg) 0.1 0.1 0.1 0.1 0.1 0.1 0 0 level, check for unusual noise, check leaking oil cooler
nickel (mg/kg) 0.5 1.1 0.1 0.1 0.1 0.1 0 0 cores, check leak seal/gasket, measure bearing play on
Contaminants turbocharge, plan remove rocker arm and check bushing
silicon (mg/kg) ASTM 10.7 18.0 9.2 20.6 12.5 47.2 10 12 for failure and test performen engine stall. Nitration high
sodium (mg/kg) D6595-11 58.9 152.4 20.0 179.3 39.1 427.8 25 25 level.
Oil Additives
magnesium (mg/kg) 13 14 8 16 13 21 0 0
zinc (mg/kg) 1056 848 885 1151 1090 974 0 0
molybdenum (mg/kg) ASTM 30 46 35 60 39 157 0 0
calcium (mg/kg) D6595-11 3966 3362 4012 4816 3903 4482 0 0
phosphorous (mg/kg) 823 958 956 1141 802 1377 0 0
boron (mg/kg) 86 112 159 104 228 33 0 0
Infra Red
ASTM
TBN (mgKOH/g) 7.36 7.83 8.22 7.74 8.67 7.82 -25% -50%
D2896-07A
TAN (mgKOH/g) ASTM D974-97 0.00 0.00 0.00 0.00 0.00 0.00 0 0
soot (Abs/cm) 41 21 5 37 13 35 9 30
ASTM
glycol (% vol) E 2412-10 0 0 0 0 0 0 0 0
water (% vol) 0.00 0.00 0.00 0.00 0.00 0.00 0 0
ASTM
fuel dilution (% vol)
D3828-09
0 0 0 0 0 0 0 0
oxidation (x.100)abs/0.1mm 18 14 9 16 11 17 10 34
ASTM
nitration (x.100)abs/0.1mm E 2412-10
14 15 7 19 11 20 4 12
sulphation (x.100)abs/0.1mm 19 14 8 27 10 29 10 34
Physical Tests Particle Cleanliness Analysis
water (%) ASTM D1744 0.00 0.00 0.00 0.00 0.00 0.00 0 0 ISO 4406 - 04 -
F.debris (mg Fe/L) Midas 10 12 8 14 8 8 0 0 ISO 4406 - 06 -
visc @ 100oC (cSt) ASTM 13.86 14.16 14.10 13.56 14.32 13.44 +-10% +-30% ISO 4406 - 14 -
visc @ 40oC (cSt) D445-11a 0.00 0.00 0.00 0.00 0.00 0.00 +-10% +-30% Count 1ml -
Iso Code (Part/mL) ISO 4406 -/-/- -/-/- -/-/- -/-/- -/-/- -/-/-
Element Trends Graph

3000%
iron
(mg/kg)
2500%
Percentage of Limit

2000% copper
(mg/kg)

1500%

1000% silicon
(mg/kg)

500%

Ferrous
0%
Debris
05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 09 Oct, 18 10 Dec, 18 (Midas)

For enquiries, contact: phone: fax: mobile:

This wear analysis and oil condition report should be used in conjunction with normal maintenance and evaluated from sample to sample. Every care will be taken in processing samples but no express or implied guarantee is furnished
in regard to the continuing operation or condition of this machinery or any part thereof.
The Result of Analysis is only related to the sample analyzed.
 PT. Tekenomiks Indonesia
Office : Jl. Jend Sudirman RT. 49 No. 96 Balikpapan, 76114 Indonesia
☺
TECHNICAL ADVANCE FOR ECONOMIC GAIN NORMAL
Wear Metal Report: 5,051,586 100.0
Viscosity
Client PT.THIESS INDONESIA - SENGATA 90.0
Attention THIESS SENGATA
80.0
Address KPC - Sengata,
70.0
Machine: CATERPILLAR 785C ID No: RD4166

% Variance
60.0
Oil Name: SHELL SPIRAX S4 CX 30
50.0
Visc@40°C: 94 Visc@100°C: 11 TBN 0
40.0
Compartm't TRANSMISSION
Sample Date 21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18 30.0

Analysis Date 24 Apr, 18 07 Jun, 18 18 Jul, 18 21 Aug, 18 29 Sep, 18 12 Dec, 18 20.0

Sample no. 205226 5005494 5013723 5021077 5031215 5051586 10.0

SMU 24680hrs 25228hrs 25706hrs 26192hrs 26731hrs 27248hrs 0.0
Oil Hrs 1,002 548 1,026 486 1,026 394 21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18
visc @ 40oC (cSt) visc @ 100oC (cSt)
Oil Changed Yes No Yes No Yes No
Wear Metals METHOD R E S U L T Caut High Comments on elevated results
lead (mg/kg) 1.6 0.1 0.5 0.5 0.9 0.6 3 4 Oil viscosity and wear metal element acceptable limits.
iron (mg/kg) 16.5 7.0 12.3 5.7 5.3 2.2 8 10 Continue with scheduled sampling. (TP)
aluminium (mg/kg) 2.7 0.8 3.3 1.0 1.4 1.4 2 3
ASTM
copper (mg/kg) D6595-11
5.9 3.3 4.3 1.6 5.1 6.6 12 14
chromium (mg/kg)) 0.6 0.6 0.8 0.5 0.5 0.5 2 3
tin (mg/kg) 0.1 0.1 0.1 0.1 0.1 0.1 0 0
nickel (mg/kg) 0.2 0.1 0.1 0.1 0.2 0.1 0 0
Contaminants
silicon (mg/kg) ASTM 12.3 5.2 11.6 6.7 6.7 6.0 12 15
sodium (mg/kg) D6595-11 1.8 1.3 1.4 0.1 1.6 1.3 0 0
Oil Additives
magnesium (mg/kg) 15 14 16 11 14 17 0 0
zinc (mg/kg) 793 885 788 738 844 838 0 0
molybdenum (mg/kg) ASTM 0 0 1 1 1 0 0 0
calcium (mg/kg) D6595-11 3206 3865 3368 3941 3847 3364 0 0
phosphorous (mg/kg) 676 671 826 745 749 878 0 0
boron (mg/kg) 1 1 1 1 1 1 0 0
Infra Red
ASTM
TBN (mgKOH/g) 0.00 0.00 0.00 0.00 0.00 - -25% -50%
D2896-07A
TAN (mgKOH/g) ASTM D974-97 0.00 0.00 0.00 0.00 0.00 0.00 0 0
soot (Abs/cm) 0 0 0 0 0 - 0 0
ASTM
glycol (% vol) E 2412-10 0 0 0 0 0 - 0 0
water (% vol) 0.00 0.00 0.00 0.00 0.00 0.00 0 0
ASTM
fuel dilution (% vol)
D3828-09
0 0 0 0 0 - 0 0
oxidation (x.100)abs/0.1mm 0 0 0 0 0 - 0 0
ASTM
nitration (x.100)abs/0.1mm E 2412-10
0 0 0 0 0 - 0 0
sulphation (x.100)abs/0.1mm 0 0 0 0 0 - 0 0
Physical Tests Particle Cleanliness Analysis
water (%) ASTM D1744 0.00 0.00 0.00 0.00 0.00 - 0 0 ISO 4406 - 04 16960
F.debris (mg Fe/L) Midas 5 8 11 5 5 14 0 0 ISO 4406 - 06 4636
visc @ 100oC (cSt) ASTM 13.56 18.60 20.47 17.97 20.22 11.15 +-10% +-30% ISO 4406 - 14 382
visc @ 40oC (cSt) D445-11a 0.00 0.00 0.00 0.00 0.00 0.00 +-10% +-30% Count 1ml 0
Iso Code (Part/mL) ISO 4406 21/19/18 21/20/18 21/20/17 21/20/17 21/19/16 21/19/16
Element Trends Graph

180%
iron
(mg/kg)
160%

140%
Percentage of Limit

120% copper
(mg/kg)
100%

80%

60% silicon
(mg/kg)
40%

20%

Ferrous
0%
Debris
21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18 (Midas)

For enquiries, contact: phone: fax: mobile:

This wear analysis and oil condition report should be used in conjunction with normal maintenance and evaluated from sample to sample. Every care will be taken in processing samples but no express or implied guarantee is furnished
in regard to the continuing operation or condition of this machinery or any part thereof.
The Result of Analysis is only related to the sample analyzed.
 PT. Tekenomiks Indonesia
Office : Jl. Jend Sudirman RT. 49 No. 96 Balikpapan, 76114 Indonesia


TECHNICAL ADVANCE FOR ECONOMIC GAIN WATCH
Wear Metal Report: 5,051,587 12.0
Viscosity
Client PT.THIESS INDONESIA - SENGATA
Attention THIESS SENGATA 10.0
Address KPC - Sengata,
Machine: CATERPILLAR 785C ID No: RD4166 8.0

% Variance
Oil Name: SHELL SPIRAX S4 CX 30
6.0
Visc@40°C: 94 Visc@100°C: 11 TBN 0
Compartm't HYDRAULIC
4.0
Sample Date 21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18
Analysis Date 24 Apr, 18 07 Jun, 18 18 Jul, 18 21 Aug, 18 29 Sep, 18 12 Dec, 18 2.0
Sample no. 205227 5005495 5013724 5021078 5031216 5051587
SMU 24680hrs 25228hrs 25706hrs 26192hrs 26731hrs 27248hrs 0.0
Oil Hrs 2,844 3,392 3,870 4,356 4,896 5,412 21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18
visc @ 40oC (cSt) visc @ 100oC (cSt)
Oil Changed No No No No No No
Wear Metals METHOD R E S U L T Caut High Comments on elevated results
lead (mg/kg) 3.6 1.6 3.1 2.2 0.8 0.9 2 3 Decreased wear but in copper above level. Probably
iron (mg/kg) 28.1 21.9 27.8 25.2 19.9 16.3 21 27 abnormal wear bushing, pump ned plates, pump bearing
aluminium (mg/kg) 9.1 7.3 13.3 1.8 6.0 4.1 5 6 and dust entry. Please check oil level, inspected oil leak
ASTM
copper (mg/kg) 109.5 87.4 93.3 50.3 64.0 32.9 19 28 and unusual noise, check cycle drif time, check condition
D6595-11
chromium (mg/kg)) 0.6 0.3 1.6 1.0 0.4 1.0 2 3 oil, check oil pressuare, check and inspection filter cutting.
tin (mg/kg) 0.1 0.1 0.1 0.5 0.1 0.1 0 0 (TP) note: filter cut"A"180818
nickel (mg/kg) 1.3 0.9 2.3 0.1 0.9 0.7 0 0
Contaminants
silicon (mg/kg) ASTM 42.7 31.6 42.1 24.4 28.0 20.0 31 39
sodium (mg/kg) D6595-11 1.8 3.3 3.7 0.3 3.6 1.8 0 0
Oil Additives
magnesium (mg/kg) 17 15 17 11 17 18 0 0
zinc (mg/kg) 841 857 815 901 917 882 0 0
molybdenum (mg/kg) ASTM 1 0 1 2 1 0 0 0
calcium (mg/kg) D6595-11 2928 3598 3044 2971 3978 3584 0 0
phosphorous (mg/kg) 773 651 852 755 830 911 0 0
boron (mg/kg) 1 1 2 1 2 2 0 0
Infra Red
ASTM
TBN (mgKOH/g) 0.00 0.00 0.00 0.00 0.00 - -25% -50%
D2896-07A
TAN (mgKOH/g) ASTM D974-97 0.00 0.00 0.00 0.00 0.00 0.00 0 0
soot (Abs/cm) 0 0 0 0 0 - 0 0
ASTM
glycol (% vol) E 2412-10 0 0 0 0 0 - 0 0
water (% vol) 0.00 0.00 0.00 0.00 0.00 0.00 0 0
ASTM
fuel dilution (% vol)
D3828-09
0 0 0 0 0 - 0 0
oxidation (x.100)abs/0.1mm 0 0 0 0 0 - 0 0
ASTM
nitration (x.100)abs/0.1mm E 2412-10
0 0 0 0 0 - 0 0
sulphation (x.100)abs/0.1mm 0 0 0 0 0 - 0 0
Physical Tests Particle Cleanliness Analysis
water (%) ASTM D1744 0.00 0.00 0.00 0.00 0.00 - 0 0 ISO 4406 - 04 36873
F.debris (mg Fe/L) Midas 8 10 9 7 9 8 0 0 ISO 4406 - 06 24638
visc @ 100oC (cSt) ASTM 12.24 11.25 11.29 11.58 11.12 11.08 +-10% +-30% ISO 4406 - 14 976
visc @ 40oC (cSt) D445-11a 0.00 0.00 0.00 0.00 0.00 0.00 +-10% +-30% Count 1ml 0
Iso Code (Part/mL) ISO 4406 22/20/16 22/19/16 21/18/14 22/19/16 16/16/15 22/22/17
Element Trends Graph

450%
iron
(mg/kg)
400%

350%
Percentage of Limit

300% copper
(mg/kg)
250%

200%

150% silicon
(mg/kg)
100%

50%

Ferrous
0%
Debris
21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18 (Midas)

For enquiries, contact: phone: fax: mobile:

This wear analysis and oil condition report should be used in conjunction with normal maintenance and evaluated from sample to sample. Every care will be taken in processing samples but no express or implied guarantee is furnished
in regard to the continuing operation or condition of this machinery or any part thereof.
The Result of Analysis is only related to the sample analyzed.
 PT. Tekenomiks Indonesia
Office : Jl. Jend Sudirman RT. 49 No. 96 Balikpapan, 76114 Indonesia


TECHNICAL ADVANCE FOR ECONOMIC GAIN WATCH
Wear Metal Report: 5,051,588 8.0
Viscosity
Client PT.THIESS INDONESIA - SENGATA
Attention THIESS SENGATA 6.0
Address KPC - Sengata,
Machine: CATERPILLAR 785C ID No: RD4166 4.0

% Variance
Oil Name: SHELL SPIRAX S4 CX 60
Visc@40°C: 296 Visc@100°C: 23 TBN 0 2.0
Compartm't DIFFERENTIAL
Sample Date 21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18 0.0
Analysis Date 24 Apr, 18 07 Jun, 18 18 Jul, 18 21 Aug, 18 29 Sep, 18 12 Dec, 18 21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18

Sample no. 205228 5005496 5013726 5021079 5031217 5051588 -2.0

SMU 24680hrs 25228hrs 25706hrs 26192hrs 26731hrs 27248hrs

Oil Hrs 2,844 3,392 3,870 4,356 888 406 -4.0
visc @ 40oC (cSt) visc @ 100oC (cSt)
Oil Changed No No No No No No
Wear Metals METHOD R E S U L T Caut High Comments on elevated results
lead (mg/kg) 2.1 1.0 0.6 2.3 0.6 1.4 9 10 Silicon is a highly abrasive material & it's presence will
iron (mg/kg) 19.9 14.2 24.4 5.1 5.0 74.2 111 112 accelerate wear. Check for dirt ingress. Please check oil
aluminium (mg/kg) 2.8 1.7 2.6 0.1 0.3 1.6 5 6 level, check condition oil, check magnetic plug and
ASTM
copper (mg/kg) 5.3 2.5 5.2 2.6 9.3 6.1 39 40 monitor next service. (TP) note : mag plug "A"180818
D6595-11
chromium (mg/kg)) 1.2 0.6 0.8 0.3 0.2 1.3 2 3
tin (mg/kg) 0.1 0.1 0.1 0.1 0.1 0.1 0 0
nickel (mg/kg) 0.6 0.2 0.2 0.1 0.1 0.8 0 0
Contaminants
silicon (mg/kg) ASTM 27.4 20.1 36.9 17.5 21.2 26.6 16 17
sodium (mg/kg) D6595-11 0.1 0.8 3.1 0.1 1.7 1.7 19 20
Oil Additives
magnesium (mg/kg) 16 14 18 13 18 16 0 0
zinc (mg/kg) 770 831 808 765 878 743 0 0
molybdenum (mg/kg) ASTM 1 0 1 3 0 0 0 0
calcium (mg/kg) D6595-11 3066 3488 3513 3214 4235 3069 0 0
phosphorous (mg/kg) 638 604 864 794 829 742 0 0
boron (mg/kg) 1 1 1 1 2 1 0 0
Infra Red
ASTM
TBN (mgKOH/g) 0.00 0.00 0.00 0.00 0.00 - -25% -50%
D2896-07A
TAN (mgKOH/g) ASTM D974-97 0.00 0.00 0.00 0.00 0.00 0.00 0 0
soot (Abs/cm) 0 0 0 0 0 - 0 0
ASTM
glycol (% vol) E 2412-10 0 0 0 0 0 - 0 0
water (% vol) 0.00 0.00 0.00 0.00 0.00 0.00 0 0
ASTM
fuel dilution (% vol)
D3828-09
0 0 0 0 0 - 0 0
oxidation (x.100)abs/0.1mm 0 0 0 0 0 - 0 0
ASTM
nitration (x.100)abs/0.1mm E 2412-10
0 0 0 0 0 - 0 0
sulphation (x.100)abs/0.1mm 0 0 0 0 0 - 0 0
Physical Tests Particle Cleanliness Analysis
water (%) ASTM D1744 0.00 0.00 0.00 0.00 0.00 - 0 0 ISO 4406 - 04 14926
F.debris (mg Fe/L) Midas 10 28 27 6 7 72 250 500 ISO 4406 - 06 5367
visc @ 100oC (cSt) ASTM 22.31 23.75 24.53 24.36 24.02 23.10 +-10% +-30% ISO 4406 - 14 521
visc @ 40oC (cSt) D445-11a 0.00 0.00 0.00 0.00 0.00 0.00 +-10% +-30% Count 1ml 0
Iso Code (Part/mL) ISO 4406 21/20/17 21/19/18 21/20/18 20/20/17 22/21/18 21/20/16
Element Trends Graph

250%
iron
(mg/kg)

200%
Percentage of Limit

copper
150% (mg/kg)

100%
silicon
(mg/kg)

50%

Ferrous
0%
Debris
21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18 (Midas)

For enquiries, contact: phone: fax: mobile:

This wear analysis and oil condition report should be used in conjunction with normal maintenance and evaluated from sample to sample. Every care will be taken in processing samples but no express or implied guarantee is furnished
in regard to the continuing operation or condition of this machinery or any part thereof.
The Result of Analysis is only related to the sample analyzed.