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Multiple step method of design with shape optimization of Gravity dam across
Bellary Nala

Conference Paper · February 2016


DOI: 10.13140/RG.2.1.4609.7687

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National Conference on “Make in India-An Opportunity for Emerging Engineering Technologies”,
5th to 6th February 2016, S.G.Balekundri Institute of Technology, Belagavi.

Multiple step method of design with shape optimization of Gravity dam


across Bellary Nala
Shreedhar R*, Sreedevi R**

* Associate Professor, KLS Gogte Institute of Technology, Udyambag, Belagavi email:rshreedhar@git.edu


**Assistant Professor, East West Institute of Technology, Bengaluru email: 20sreedevi@gmail.com

ABSTRACT the dam. Such a dam is generally straight in plan, al-


Gravity dams are solid concrete structures that maintain though sometimes, it may be slightly curve. The line of
their stability against design loads from the geometric the upstream face of the dam or the line of the crown of
shape, mass and strength of the concrete. The design and the dam if the upstream face in sloping, is taken as the
evaluation of concrete gravity dam for earthquake reference line for layout purposes, etc. and is known as
loading must be based on appropriate criteria that reflect the “Base line of the Dam” or the “Axis of the Dam”.
both the desired level of safety and the choice of the When suitable conditions are available, such dams can be
design and evaluation procedures. In India, the entire constructed up to great heights. The ratio of base width to
country is divided into 4 seismic zones, depending upon height of high gravity dams is generally less than 1:1.
the severity of the earthquake intensity. Thus, the main
aim of this study is to design high concrete gravity dams A typical cross-section of a high concrete gravity dam is
based by multiple step method in seismic zone II of India, shown in Figure 1. The upstream face may be kept
for varying horizontal earthquake intensities from 0.10 g throughout vertical or partly slanting for some of its
- 0.15 g with 0.01g increment to take into account the length. A drainage gallery is generally provided in order
uncertainty and severity of earthquake intensities. The to relieve the uplift pressure exerted by the seeping water.
vertical, principal and shear stresses are also obtained. Purposes applicable to dam construction may include
The results show that the practical profile of gravity dam navigation, flood damage reduction, hydroelectric power
is safe up to earthquake intensity up to 0.14g. Hence by generation, fish and wildlife enhancement, water quality,
provision of drainage cutoff to reduce uplift pressure water supply, and recreation.
cutoff is found necessary to make the dam safe for
earthquake intensity greater than 0.14 g without
changing other loads and or dimension of the dam and
keeping provision for drainage gallery to reduce the
uplift pressure significantly. The practical profile
designed is also analyzed and the results are checked
using CADAM software. The study concludes with shape
optimization of the practical profile of gravity by linear
programming using the software LINGO.
Key words- Concrete Gravity Dam; Dam Failure;
Design; Earthquake Intensity, Stability and Stress

1. Introduction

Basically, a gravity concrete dam is defined as a


structure, which is designed in such a way that its own
weight resists the external forces. It is primarily the
weight of a gravity dam which prevents it from being
overturned when subjected to the thrust of impounded Figure 1. Typical section of a high concrete gravity dam
water. This type of structure is durable, and requires very
little maintenance. Gravity dams typically consist of a 2. Loads
non-overflow section(s) and an overflow section or
spillway. The two general concrete construction methods
for concrete gravity dams are conventional placed mass In the design of gravity concrete, it is essential to deter-
concrete and RCC. mine the loads required in the stability and stress analy -
ses. The forces which may affect the design are: 1) Dead
However, concrete gravity dams are preferred these days load or stabilizing force; 2) Headwater and tailwater
and mostly constructed. They can be constructed with pressures; 3) Uplift; 4) Temperature; 5) Earth and silt
ease on any dam site, where there exists a natural pressures; 6) Ice pressure; 7) Earthquake forces; 8) Wind
foundation strong enough to bear the enormous weight of pressure; 9) Wave pressure, and 10) Reaction of
foundation.
Paper ID: NCCECT 21
National Conference on “Make in India-An Opportunity for Emerging Engineering Technologies”,
5th to 6th February 2016, S.G.Balekundri Institute of Technology, Belagavi.

3. Profile of a Dam from Practical extreme uplift pressure without any reduction due to
Considerations drainage, tail water pressure up to a certain height, and
earthquake forces, will be considered in the design of
The elementary profile of a gravity dam (i.e., triangle gravity dam.
with maximum water surface at apex) is only a theore-
tical profile. Certain changes will have to be made in this 5. Modes of Failures and Structural Stability
profile in order to cater to the practical needs. These
of Gravity Dams
needs are: 1) providing a straight top width for a road
construction over the top of the dam, and 2) providing a A gravity dam may fail due to 1) overturning/rotation
free-board above the top water surface so that water may about the toe; 2) crushing; 3) development of tension,
not spill over the top of the dam due to wave action, etc. causing ultimate failure by crushing; and 4) shear fail-
ure called sliding.
1) Top Width: The top width (T) of the high dam 1) Overturning/Rotation about the Toe: If the resultant of
should be sufficient to provide carriage-way and to all the forces acting on a dam at any of its sections passes
withstand earthquake shocks and wave actions, and outside the toe, the dam shall rotate and overturn about the
this may be selected like large earthen dam as toe. The factor of safety against overturning (F.S.O.)
generally varies from 1.5 to 2.
The most economical top width without considering 2) Compression or Crushing: A dam may fail by the
earthquake forces varies between 6 and 10 m and is failure of its materials, i.e., the compressive stresses
generally taken approximately equal to . produced may exceed the allowable stresses, and the dam
material may get crushed.
2) Freeboard: Nowadays a freeboard equal to 4% - 5% of 3) Tension: Masonry and concrete gravity dams are
the dam height is provided. The section of gravity dam usually designed in such a way that no tension is
should be chosen in such a way that it is the most developed anywhere, because these materials cannot
economic section and satisfies all the conditions and withstand sustained tensile stresses. For achieving
requirements of stability. Hence, after the section of the economy in designs of very high gravity dams, certain
dam has been arrived at, the stability analysis for the dam amount of tension may be permitted under severest
must be carried out. loading condition. The maximum permissible tensile
stress for high concrete gravity dams, under worst
loadings, may be taken as 500 kN/m2 .
4. Design Criteria 4) Sliding: Stability against sliding and shearing through
The design and evaluation of hydraulic structures for a certain section through the dam across the foundation or
earthquake loading must be based on appropriate criteria along cracks in the foundation is of utmost importance.
that reflect both the desired level of safety and the choice That is why it needs to be examined with special atten -
of the design and evaluation procedures. The first tion. Sliding or shear failure will occur when the net
requirement is to establish design earthquake ground horizontal force above any plane in the dam or at the base
motions to be used as the seismic input by giving due of the dam exceeds the frictional resistance devel- oped at
consideration to the consequences of failure and the that level. The factor of safety against sliding (F.S.S.) is
designated operational function. Then the response of the given by
structure to this seismic input must be calculated taking
into account the significant interactions with the rock,
soil, or pile foundation as well as with the impounded, or
surrounding and contained water. The analysis should be where, µ∑ is the shear resistance in which ∑ is the
formulated using a realistic idealization of the structure- total vertical forces; µ is the coefficient of friction
water-foundation system, and the results are evaluated in between the dam base and foundation, which varies from
view of the limitations, assumptions, and uncertainties 0.65 - 0.75; and ∑ is the total external horizontal
associated with the seismic input and the method of analysis. forces.
The design of a gravity dam should be checked for two In low dams, the safety against sliding should be checked
cases, i.e., 1) Reservoir Full Case, and 2) Reservoir only for friction, but in high gravity dams, for economic
Empty Case. When the reservoir is full, the major forces precise designs, the shear strength of the joint, which is
acting are: weight of the dam, external water pressure, an additional shear resistance, must also be considered. If
uplift pressure, and earthquake forces in serious seismic this shear resistance of the joint is considered, then the
zones. The minor forces are: silt pressure, ice pressure in equation for factor of safety against sliding which is
cold countries and wave pressure. For the most measured by shear friction factor (S.F.F.) becomes
conservative design and from purely theoretical point of
view, a situation may arise when all the forces may act
together. For reservoir empty case, empty reservoir with a
horizontal earthquake force produced towards the u/s has
to be checked for non-development of tension at toe. In
this study, water pressure due to maximum pool level,

Paper ID: NCCECT 21


National Conference on “Make in India-An Opportunity for Emerging Engineering Technologies”,
5th to 6th February 2016, S.G.Balekundri Institute of Technology, Belagavi.

where, q is the average shear strength of the joint which Below Zone III, the upstream face of the dam is also
varies from about 1400 kN/m2 for poor rocks to about made inclined in order to conform to middle third rule for
4000 kN/m2 for good rocks. reservoir empty condition. For some distance below the
Zone III, the inclinations of the upstream and the
6. Stability Analysis downstream faces of the dam are so adjusted that the
resultant for the reservoir full and empty conditions
The stability of a gravity dam can be approximately and intersects each plane just at the extremities of the middle
easily analyzed by two dimensional gravity method, trial third.
load twist method, Finite Element Method (FEM), or by
experimental studies on models. In this study, the
stability of the dam is analyzed by two dimensional
gravity method.
The steps involved in the analysis of gravity dam by
analytical two dimensional gravity method are: 1)
consider unit length of the dam; 2) work out the
magnitude and directions of all the vertical and horizontal
forces acting on the dam and their algebraic sum; 3)
determine the moment arm of all these forces about the
toe; 4) determine the moments of all these about the toe
and find out the algebraic sum of all those moments; 5)
find out the location of the resultant force by determining
its distance from the toe; 6) find out the eccentricity of
the resultant, which must be less than B/6 in order to
ensure that no tension is developed anywhere in the dam;
7) determine the vertical stresses at the toe and heel; 8)
determine the maximum normal stresses at the toe and
heel; and 9) determine the factor of safety against Table 1.0 Detailed calculations for reservoir full
overturning, sliding and crushing. condition

7. Results and Discussion


The section of gravity dam should be chosen in such a
way that it is the most economic section and satisfies all
the conditions and requirements of stability.

7.1 Multiple step method of design


In multiple step method of design, entire dam is divided
into number of zones and each zone is subjected to the
forces acting on the dam. Zone I is decided on freeboard
considerations. Zone II is decided such that resultant for
reservoir full just intersects the outer middle third of
base. For reservoir empty condition, the resultant lies
within the inner middle third region.

Zone III starts when the resultant line coincides with the Table 2.0 Detailed calculations for reservoir empty
outer middle third line for the full reservoir condition. condition
The Zone III ends when the resultant just intersects the
inner middle third point of the base.
7.2 Practical Profile
For Zone III, the upstream face of the dam is made Practical profile of gravity dam is designed with the
inclined in order to conform to middle third rule for single slope on upstream and downstream side. The
reservoir empty condition. For some distance below Zone height for zone 1 is 2.5 m, zone 2 is 5.4 m, zone 3 is
II, the inclinations of the upstream and the downstream 13.5m and zone 4 is 19 m. The upstream slope is fixed to
faces of the dam is so adjusted that the resultant for the 0.15:1 and the downstream slope is 0.93:1. The base
reservoir full and empty conditions intersects each plane width of the dam is 40.475 m, fixed as per the slopes.
just at the extremities of the middle third. For reservoir The stability check is carried out and the practical
full condition, the principal stress at the downstream face designed is as shown in Figure 2.
reach the maximu m allowable limit. The practical profile with drainage gallery is subjected to
varying earthquake intensities with earthquake intensity

Paper ID: NCCECT 21


National Conference on “Make in India-An Opportunity for Emerging Engineering Technologies”,
5th to 6th February 2016, S.G.Balekundri Institute of Technology, Belagavi.

increased by 0.01g. It is found that the practical profile been given at the upstream side of the dam to make the
designed is safe against stability checks up to earthquake dam safe. The stability check is carried out for practical
intensity of 0.14g as shown in Table 3.0. In all the cases, profile of gravity dam with provision of drainage gallery
the resultant for reservoir full lies well within the middle and cutoff and is as shown in Table 4.0
third region. But when the earthquake intensity is
increased to 0.15g, resultant line falls outside the middle
third region. Hence a provision of cutoff is made at the
heel of the dam.

Table 4.0 Stability check of practical profile for


0.15g incremental increase in earthquake
intensity
7.3 Results from CADAM Software
Figure 2. Practical profile
The Figure 3.0 gives the details of input data for
geometric property of gravity dam to be given in CADM
software. The geometric data as designed as practical
profile of a gravity dam is given as input. The lift joints
are same as in multiple step method of design. That is,
each lift is taken as each block of zones made in multiple
step method of design. The lift joints are as shown in
Figure 4.0

Table 3.0 Calculations for practical profile with


incremental increase

The comparative analysis with the increment in the


earthquake intensity has been made in this study. The Figure 3.0 Model parameter in CADAM
intensity of the earthquake has been raised from 0.1g to
0.15g with 0.01g increment. Up to the increment of The stability check is carried out for sliding and
0.14g, the gravity dam is safe. But for the intensity of overturning. It is found that the dam is safe at each lift
0.15g the resultant line falls outside the extreme middle joint against sliding and overturning. The uplift pressure,
third lines in both the cases. Hence, the cutoff wall has normal stress and principal stress at each lift joints are

Paper ID: NCCECT 21


National Conference on “Make in India-An Opportunity for Emerging Engineering Technologies”,
5th to 6th February 2016, S.G.Balekundri Institute of Technology, Belagavi.

calculated and agree well with the values calculated for


the practical profile.

Figure 5.0 Model diagram for LINGO software

Objective function: Minimize Area of cross -section of


dam
Subject to constraints
Figure 4.0 Dimensions of lift joints 1. Depth of water in reservoir = 37.9m
2. Freeboard = 2.5 m
The stability analysis carried out by CADAM software 3. Tail water depth TWH = 7.5m
shows clearly that the resultant lies well within the 4. Top width TW = 9 m
middle third region of each block of the gravity dam. The 5. Upstream slope z1≤0.2
position of the resultant is as shown in Figure 5.0 6. Upstream slope ≥0.1
7. Downstream slope ≤0.8
8. Downstream slope ≥0.6
9. X1=16 m
10. X2 = 32.5 m
11. Eccentricity for reservoir full ≤ B/6
12. Eccentricity for reservoir empty ≤ B/6
13. FS against overturning ≥ 1.5
14. FS against sliding ≥ 1.0

The results obtained from LINGO software is as given


Table 4.0

Figure 5.0 Stability analysis diagram showing


resultant line

7.4 Results from LINGO Software


The software LINGO is used in the present study to
optimize the shape of the dam. This is done by
minimizing the area of cross -section as the objective
function. Linear program has been developed to optimize
the dam shape. The decision variables and the constraints
formulated to obtain the optimized cross -section of
practical profile of gravity dam are as given below.

Table 4.0 Output from LINGO software

Paper ID: NCCECT 21


National Conference on “Make in India-An Opportunity for Emerging Engineering Technologies”,
5th to 6th February 2016, S.G.Balekundri Institute of Technology, Belagavi.

The gravity dam designed by multiple method of design [6] Bureau of Reclamation, “U.S. Department of the Interior
and then later modified to practical profile has an area of Design of Small Dams,” 1977.
cross-section equal to 821.23 m2 . The optimization [7] S. K. Garg, “Irrigation Engineering and Hydraulic
Structures,” 16th Edition, Khanna Publishers, Delhi, 2002, pp.
computation is to optimize the area of cross -section
960-1020.
subject to the constraints as given above. As obtained
from the results of optimization, the area of the section is [8] C. N. Zangar, “Hydrodynamic Pressures on Dams Due to
reduced from 821.23 m2 to 805.97 m2 . The width of the Horizontal Earthquake Effects,” Engineering M onograph, No.
dam bottom is reduced from 40.475m to 37.85m. 11, Bureau of Reclamation, 1952.

8.0 Conclusion [9] C. V. Davis, “Handbook of Applied Hydraulics,” M cGraw-


Hill, Basingstoke, 1969.
From the present study, the following conclusions are
made [10] G. Oberti, “The Interconnection between Concrete Dam
1. The resultant from zone I to Zone IV lies within the and Foundations,” ICOLD, XVII Congress, Q. 66, R. 42,
Vienna, 1991.
middle third and it is also compared with the CADAM
software.
[11] L. R. Volpe, S. C. Ahlgren and E. R. Goodman, “Selection
2. Resultant forces at each lifts have been calculated of Engineering Properties for Geologically Variable
manually and compared using software which shows Foundations,” ICOLD, XVII Congress, Q. 66, R. 59, Vi-enna,
minimum variations. 1991.
3. Practical profile of gravity dam is designed with the
single slope on upstream and downstream side. The [12] G. Winter, L. C. Urquhart, C. E. O’Rourke and A. H. Nil-
upstream slope is 0.15:1 and the downstream slope is son, “Design of Concrete Structures,” 7th Edition, M c- Graw
0.93:1. Hill Inc., Boston, 1964, p. 660.
4. When practical profile is subjected to varying
earthquake intensities from 0.1g to 0.14g with 0.01g
increment, it is found that the dam is safe is against all
stability a check.
5. If the earthquake intensity is increased to 0.14g and
0.15g, the resultant falls outside the outer middle third
point. Hence the provision of cutoff is recommended to
bring the resultant well within the middle third portion of
base of the dam.
6. The area of the section is reduced from 821.23 m2 to
805.97 m2 by optimization procedure. Also the width of
the dam bottom is reduced from 40.475m to 37.85m.
Under such load combinations, the factor of safety and
the stress on the dam toe and heel meet the stability
requirements.

REFERENCES

[1] M . F. Kennard, C. C. Owens and R. A. Reader, “An


Engineering Guide to the Safety of Concrete and M asonry
Dams in the UK,” Report 148, CIRIA, 1995.

[2] N. Smith, “A History of Dams,” Peter Davies, London,


1971.

[3] A. Vogel, “The Historical Development of the Gravity


Dam,” In: H. Fahlbusch, Ed., Historical Dams, International
Commission on Irrigation and Drainage, New Delhi, 2001, pp.
61-70.

[4] A. K. Biswas and S. Chatterju, “Dam Disasters: An


Assessment,” J. Eng. Inst. Can., Vol. 54, No. 3, 1971.

[5] G. B. Baecher, M . E. Gregory and R. de Neufville, “Risk of


Dam Failure in Benefit-Cost Analysis,” Water Resources
Research, Vol. 16, No. 3, 1980, pp. 449-456.

Paper ID: NCCECT 21

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