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VEBM370100

PW200-7H
PW220-7H
MACHINE MODEL SERIAL NUMBER
PW200-7H 00 H50051 AND UP 00

PW220-7H 00 H50051 AND UP 00

• This shop manual may contain attachments and optional equipment that are not available in your area.
Please consult your local Komatsu distributor for those items you may require.
Materials and specifications are subject to change without notice.
• PW200/PW220-7H mount the SAA6D102E-2 engine.
For details of the engine, see the 102 Series Engine Shop Manual.

© 2005
All Rights Reserved 00-1
Printed in Europe (1) 
CONTENTS

No. of page

01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-1

10 STRUCTURE, FUNCTION AND MAINTENANCE STANDARD . . . . . . . 10-1

20 TESTING AND ADJUSTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1

30 DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1

90 OTHERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-1

00

00-2
01 GENERAL

Specification Dimension Drawings


1 Piece Boom . . . . . . . . . . . . . . . . . 01-2
2 Piece Boom . . . . . . . . . . . . . . . . . 01-4
Working range
1 Piece Boom. . . . . . . . . . . . . . . . . 01-6
2 Piece Boom. . . . . . . . . . . . . . . . . 01-7
Specifications. . . . . . . . . . . . . . . . . . . . . . 01-8
Weight Table . . . . . . . . . . . . . . . . . . . . . 01-10
Fuel, Coolant, And Lubricants . . . . . . . . 01-13

PW200/220-7H 01-1
GENERAL SPECIFICATION DIMENSION DRAWINGS

12
SPECIFICATION DIMENSION DRAWINGS

DIMENSIONS

1 PIECE BOOM

01-2 PW200/220-7H
GENERAL DIMENSIONS

PW200/220-7H 01-3
GENERAL DIMENSIONS

DIMENSIONS

2 PIECE BOOM

01-4 PW200/220-7H
GENERAL DIMENSIONS

PW200/220-7H 01-5
GENERAL WORKING RANGES

WORKING RANGES

1 PIECE BOOM

Arm length mm (Tt/In) 1800 2400 2900 3500


A Max. digging height 9467 9883 10003 10438
B Max. dumping height 6704 7057 7229 7612
C Max. digging depth 4791 5402 5917 6500
D Min. swing radius 3906 3201 3143 3184
E’ Max. digging reach ay GL 8867 9438 9875 10478
E Max. digging reach 9067 9651 10060 10642

01-6 PW200/220-7H
GENERAL WORKING RANGES

2 PIECE BOOM

Arm length mm (Tt/In) 1800 2400 2900 3500


A Max.digging height 9532 9842 10168 10434
B Max.dumping height 6670 6982 7298 7574
C Max digging depth 5166 5785 6285 6860
D Min. swing radius 2594 3121 2745 2866
E’ Max. digging reach ay GL 8599 9144 9634 10156
E Max. digging reach 8818 9348 9822 10338

PW200/220-7H 01-7
GENERAL SPECIFICATIONS

12
SPECIFICATIONS

PW200-7, PW220-7
PW220-7
Machine model PW200-7 PW220-7 (Heavy duty
option)
Serial Number H50051 and up
Bucket capacity Arm size m³ 0.8 1.0
Operating weight (m) kg 19,900 20,400 21,160
1.8 138.3 {14,100}
2.4 (149.1 {15,200})
Max. digging force 138.3 {14,100}
(using power max. function) kN {kg} (149.1 {15,200})
2.9 163 {16,621}
3.5 (176 {17,947})

Swing speed rpm 12.4


Swing max. slope angle deg. 20
Cr : 0-2
Lo : 0-9
Travel speed km/h Hi : 10-35
Performance

(Germany :10-20)
deg. 35
Gradeability kPa {kg cm²} 36.3 {0.37}
Standard Tyre Width mm 10.00 - 20 11.00 - 20

01-8 PW200/220-7H
GENERAL SPECIFICATIONS

12
Machine model PW200-7 PW220-7
Serial Number H50051 and up
Model SAA6D102E-2-A
Type 4-cycle, water-cooled, in-line, vertical, direct
injection, with turbo charger
No. of cylinders - bore x stroke mm 6 - 102 x 120
Piston displacement l {cc} 5.883 {5,883}
Performance

Flywheel horsepower kW/rpm {HP/rpm} 106.7/1,950 {143/1,950}


Max. torque Nm/rpm {kgm/rpm} 610.0/1,500 {62.2/1,500}
Max. speed at no load rpm 2,150
Min. speed at no load rpm 1,030
Min. fuel consumption g/kWh {g/HPh} 215 {160}

Starting motor 24V, 4.5 kW


Alternator 24V, 45 A
Engine

Battery 12V, 110 Ah x 2


Radiator core type Triple Cooler
Hydraulic

Type x No. HPV95+95, variable displacement


Delivery l/min Piston type: 214 x 2
pump

Set pressure MPa (kg/cm²) Piston type: 37.2 {380}

1 Piece Boom 6-spool + 1 service spool type x 1 Hydraulic


Control

Type x No.
valve

Control
method 2 Piece Boom 7-spool + 1 service spool type x 1 Hydraulic
Hydraulic

Travel motor A6VM140 HAXT/63W-V2B380A-SK, Piston type


(with counter balance valve): x 1
motor

Swing motor KMF125ABE-5, Piston type


(with safety valve, holding brake): x 1

Type Boom Arm Bucket


Double act- Double acting Double acting
ing piston piston piston
1 Piece Boom

Inside diameter of cylinder mm 120 135 115


Diameter of piston rod mm 85 95 80
Stroke mm 1,334.5 1,490 1,120
Max. distance between pins mm 3,204.5 3,565 2,800
Min. distance between pins mm 1,870 2,075 1,680

Type Adjust Boom Arm Bucket


Double L.H R.H
Double acting Double acting
acting Double act- piston piston
Hydraulic culinder

piston ing piston


2 Pice Boom

Inside diameter of cylinder 185 135 135 115


Diameter of piston rod mm 120 95 95 80
Hydraulic system

Stroke mm 626 966 1,490 1,120


Max. distance between pins mm 1,824 2,521 3,565 2,800
Min. distance between pins mm 1,198 1,555 2,075 1,680
mm
Hrdraulic tank Closed box type
Hydraulic filter Tank return side
Hydraulic cooler CF40-1 (Air cooled)

PW200/220-7H 01-9
GENERAL WEIGHT TABLE

12
WEIGHT TABLE

PW200-7, PW220-7

This weight table is for use when handling components or when transporting the machine.

Unit: kg
PW220-7
Machine model PW200-7 PW220-7 (Heavy duty
option)
Serial Number H50051 and up
Engine assembly 749
• Engine 598
• Damper 6
• Hydraulic pump 145
Radiator oil cooler assembly 114
Hydraulic tank, filter assembly (excluding hydraulic oil) 139
Fuel tank (excluding fuel) 121
Revolving frame 2,070
Operator’s cab 286
Mechanical 38
Operator’s seat
Air Suspension 42
Counterweight 3,740 3,740 4,500
Swing machinery 160
Control valve 263
Swing motor 60
Travel motor 75
Center swivel joint 95

01-10 PW200/220-7H
GENERAL WEIGHT TABLE

12
1 PIECE BOOM
Unit: kg
Machine model PW200-7 PW220-7
Serial Number H50051 and up
Boom assembly 1,408
1.8m 523.56
2.4m 556.11
Arm assembly
2.9m 643.25
3.5m 740
Bucket assembly 628
Left Hand 250.21
Lift cylinder
Right Hand 250.79
Arm cylinder assembly 215.4
1.8m
159.8
Bucket cylinder 2.4m
assembly 135.4
2.9m
135.4
3.5m
Link assembly 104.2
Boom pin 48 + 8 x 2 + 31 + 10 + 26
Arm pin 26
Bucket pin 20.6
Link pin 20.6

PW200/220-7H 01-11
GENERAL WEIGHT TABLE

12
2 PIECE BOOM
Unit: kg
Machine model PW200-7 PW220-7
Serial Number H50051 and up
1st Boom 656.48
Boom assembly
2nd Boom 1,050.07
1.8m 523.56
2.4m 556.11
Arm assembly
2.9m 643.25
3.5m 740
Bucket assembly 628
Left Hand 250.21
Lift cylinder
Right Hand 250.79
Adjust cylinder 362.57
Arm cylinder assembly 215.4
1.8m
159.8
Bucket cylinder 2.4m
assembly 135.4
2.9m
135.4
3.5m
Link assembly 104.2
1st Boom 26.5
Boom pin
2nd Boom 26
Arm pin 26
Bucket pin 20.6
Link pin 20.6

01-12 PW200/220-7H
GENERAL FUEL, COOLANT AND LUBRICANTS

12
FUEL, COOLANT AND LUBRICANTS

KIND AMBIENT TEMPERATURE CAPACITY (l)


RESERVOIR OF -22 -4 14 32 50 68 86 104°F
FLUID Specified Refill
-30 -20 -10 0 10 20 30 40°C

SAE 30

SAE 10W
Engine oil pan 26.3 26.3
SAE 10W-30

SAE 15W-40
Engine
Damper case oil SAE 30 0.75 —
Swing machinery case 6.6 6.6

SAE 10W

SAE 10W-30
Hydraulic system 190 166
SAE 15W-40

Hydraulic
H046-HM (H)
oil

Diesel ASTM D975 No. 2


Fuel tank 370 —
fuel ASTM D975A
No.1

Cooling system Water Add antifreeze 23 —


Wide 13.5 —
Front
Narrow 11.5 —
Axles
Wide Fuchs titan utto ZF 20W-40 14 —
Rear
Narrow Multi oil 12 —
Transmission BP terrac super transmission S 2.9 2.9

Front Fuchs titan utto ZF 20W-40 2.85 —


Hubs
Rear 2.0 —
★ For the H-046-HM, use the oil recommended by Komatsu.

PW200/220-7H 01-13
GENERAL FUEL, COOLANT AND LUBRICANTS

01-14 PW200/220-7H
10 STRUCTURE, FUNCTION AND
MAINTENANCE STANDARD
Engine Related Parts . . . . . . . . . . . . . . . . . . . . . 10-2 Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 10-66
Radiator • Oil Cooler • Charge air cooler . . . . . . 10-3 CLSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-79
Power Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 Centre Swivel Joint . . . . . . . . . . . . . . . . . . . . . 10-86
Swing Circle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5 Travel PPC Pedal . . . . . . . . . . . . . . . . . . . . . . 10-87
Swing Machinery . . . . . . . . . . . . . . . . . . . . . . . . 10-7 Work Equipment • Swing PPC Valve . . . . . . . 10-90
Swing Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10 Service PPC Pedal . . . . . . . . . . . . . . . . . . . . . 10-95
Undercarriage . . . . . . . . . . . . . . . . . . . . . . . . . 10-15 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . 10-99
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18 Boom Safety Valve . . . . . . . . . . . . . . . . . . . . 10-115
Travel Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22 Hydraulic Cylinder (Boom-Arm-Bucket) . . . . 10-118
Clutch Control Circuit . . . . . . . . . . . . . . . . . . . . 10-24 Outrigger Cylinder. . . . . . . . . . . . . . . . . . . . . 10-120
Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28 Dozer Cylinder . . . . . . . . . . . . . . . . . . . . . . . 10-122
Suspension Lock Cylinder . . . . . . . . . . . . . . . . 10-32 Work Equipment . . . . . . . . . . . . . . . . . . . . . . 10-124
Braking System . . . . . . . . . . . . . . . . . . . . . . . . 10-34 Air Conditioner . . . . . . . . . . . . . . . . . . . . . . . 10-130
Brake/Steer Pump . . . . . . . . . . . . . . . . . . . . . . 10-36 Electrical Wiring Diagram . . . . . . . . . . . . . . . 10-131
Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 10-37 Engine Control System . . . . . . . . . . . . . . . . . 10-132
Power Brake Valve . . . . . . . . . . . . . . . . . . . . . 10-38 Electronic control System . . . . . . . . . . . . . . . 10-140
Accumulator for Brake System . . . . . . . . . . . . 10-40 Machine Monitor System . . . . . . . . . . . . . . . 10-166
Steering Train . . . . . . . . . . . . . . . . . . . . . . . . . 10-41 Overload Warning Device . . . . . . . . . . . . . . . 10-192
Steering Column . . . . . . . . . . . . . . . . . . . . . . . 10-42 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-193
Orbitrol Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 10-43 1st Attachment Circuit Hydraulic Performance
Hydraulic Layout Drawing . . . . . . . . . . . . . . . . 10-44 (Main Valve Bypassed) . . . . . . . . . . . . . . . . . 10-201
Hydraulic Circuit Diagram . . . . . . . . . . . . . . . . 10-46 Travel System . . . . . . . . . . . . . . . . . . . . . . . . 10-202
Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . 10-47 Steering System . . . . . . . . . . . . . . . . . . . . . . 10-222
Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . 10-48 Service Brake and Suspension System . . . . 10-232
Pilot Pressure Control System . . . . . . . . . . . . . 10-65

PW200/220-7H 10-1
STRUCTURE, FUNCTION, & MAINTENANCE STANDARD ENGINE RELATED PARTS

ENGINE RELATED PARTS

6
12

A
11

10

8
9

1. Drive plate 5. Damper assembly


2. Torsion spring 6. Muffler
3. Stopper pin 7. Rear engine mount OUTLINE
4. Friction plate 8. Front engine mount
• The damper assembly is a wet type.
9 Brake/Steer pump 10 Oil catcher tube
Oil capacity: 0.75l
11 Breather hose 12 Breather cap

10-2 PW200/220-7H
STRUCTURE, FUNCTION, & MAINTENANCE STANDARDRADIATOR • OIL COOLER • CHARGE AIR COOLER

RADIATOR • OIL COOLER • CHARGE AIR COOLER

2 3
8 14
4
12

10
13

View A

5
1
4 3 2

7 11 6

1. Reservoir tank 6. Oil Cooler inlet tube 11. Charge Air Oil Cooler inlet hose
2. Oil cooler 7. Radiator outlet hose 12. Net
3. Radiator 8. Radiator inlet hose 13. Shroud
4. Charge Air Cooler 9. Fan 14. Radiator Cap
5. Oil Cooler outlet tube 10. Charge Air Oil Cooler outlet hose

SPECIFICATIONS:

Combination Cooler

Oil Coolant Air


Max working pressure. bar 10 0.6 1.38
oC
Max working temperature 100 100 155
Cooler volume l. 8.5 8 12

PW200/220-7H 10-3
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