Beruflich Dokumente
Kultur Dokumente
PW200-7H
PW220-7H
MACHINE MODEL SERIAL NUMBER
PW200-7H 00 H50051 AND UP 00
• This shop manual may contain attachments and optional equipment that are not available in your area.
Please consult your local Komatsu distributor for those items you may require.
Materials and specifications are subject to change without notice.
• PW200/PW220-7H mount the SAA6D102E-2 engine.
For details of the engine, see the 102 Series Engine Shop Manual.
© 2005
All Rights Reserved 00-1
Printed in Europe (1)
CONTENTS
No. of page
01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-1
90 OTHERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-1
00
00-2
01 GENERAL
PW200/220-7H 01-1
GENERAL SPECIFICATION DIMENSION DRAWINGS
12
SPECIFICATION DIMENSION DRAWINGS
DIMENSIONS
1 PIECE BOOM
01-2 PW200/220-7H
GENERAL DIMENSIONS
PW200/220-7H 01-3
GENERAL DIMENSIONS
DIMENSIONS
2 PIECE BOOM
01-4 PW200/220-7H
GENERAL DIMENSIONS
PW200/220-7H 01-5
GENERAL WORKING RANGES
WORKING RANGES
1 PIECE BOOM
01-6 PW200/220-7H
GENERAL WORKING RANGES
2 PIECE BOOM
PW200/220-7H 01-7
GENERAL SPECIFICATIONS
12
SPECIFICATIONS
PW200-7, PW220-7
PW220-7
Machine model PW200-7 PW220-7 (Heavy duty
option)
Serial Number H50051 and up
Bucket capacity Arm size m³ 0.8 1.0
Operating weight (m) kg 19,900 20,400 21,160
1.8 138.3 {14,100}
2.4 (149.1 {15,200})
Max. digging force 138.3 {14,100}
(using power max. function) kN {kg} (149.1 {15,200})
2.9 163 {16,621}
3.5 (176 {17,947})
(Germany :10-20)
deg. 35
Gradeability kPa {kg cm²} 36.3 {0.37}
Standard Tyre Width mm 10.00 - 20 11.00 - 20
01-8 PW200/220-7H
GENERAL SPECIFICATIONS
12
Machine model PW200-7 PW220-7
Serial Number H50051 and up
Model SAA6D102E-2-A
Type 4-cycle, water-cooled, in-line, vertical, direct
injection, with turbo charger
No. of cylinders - bore x stroke mm 6 - 102 x 120
Piston displacement l {cc} 5.883 {5,883}
Performance
Type x No.
valve
Control
method 2 Piece Boom 7-spool + 1 service spool type x 1 Hydraulic
Hydraulic
PW200/220-7H 01-9
GENERAL WEIGHT TABLE
12
WEIGHT TABLE
PW200-7, PW220-7
This weight table is for use when handling components or when transporting the machine.
Unit: kg
PW220-7
Machine model PW200-7 PW220-7 (Heavy duty
option)
Serial Number H50051 and up
Engine assembly 749
• Engine 598
• Damper 6
• Hydraulic pump 145
Radiator oil cooler assembly 114
Hydraulic tank, filter assembly (excluding hydraulic oil) 139
Fuel tank (excluding fuel) 121
Revolving frame 2,070
Operator’s cab 286
Mechanical 38
Operator’s seat
Air Suspension 42
Counterweight 3,740 3,740 4,500
Swing machinery 160
Control valve 263
Swing motor 60
Travel motor 75
Center swivel joint 95
01-10 PW200/220-7H
GENERAL WEIGHT TABLE
12
1 PIECE BOOM
Unit: kg
Machine model PW200-7 PW220-7
Serial Number H50051 and up
Boom assembly 1,408
1.8m 523.56
2.4m 556.11
Arm assembly
2.9m 643.25
3.5m 740
Bucket assembly 628
Left Hand 250.21
Lift cylinder
Right Hand 250.79
Arm cylinder assembly 215.4
1.8m
159.8
Bucket cylinder 2.4m
assembly 135.4
2.9m
135.4
3.5m
Link assembly 104.2
Boom pin 48 + 8 x 2 + 31 + 10 + 26
Arm pin 26
Bucket pin 20.6
Link pin 20.6
PW200/220-7H 01-11
GENERAL WEIGHT TABLE
12
2 PIECE BOOM
Unit: kg
Machine model PW200-7 PW220-7
Serial Number H50051 and up
1st Boom 656.48
Boom assembly
2nd Boom 1,050.07
1.8m 523.56
2.4m 556.11
Arm assembly
2.9m 643.25
3.5m 740
Bucket assembly 628
Left Hand 250.21
Lift cylinder
Right Hand 250.79
Adjust cylinder 362.57
Arm cylinder assembly 215.4
1.8m
159.8
Bucket cylinder 2.4m
assembly 135.4
2.9m
135.4
3.5m
Link assembly 104.2
1st Boom 26.5
Boom pin
2nd Boom 26
Arm pin 26
Bucket pin 20.6
Link pin 20.6
01-12 PW200/220-7H
GENERAL FUEL, COOLANT AND LUBRICANTS
12
FUEL, COOLANT AND LUBRICANTS
SAE 30
SAE 10W
Engine oil pan 26.3 26.3
SAE 10W-30
SAE 15W-40
Engine
Damper case oil SAE 30 0.75 —
Swing machinery case 6.6 6.6
SAE 10W
SAE 10W-30
Hydraulic system 190 166
SAE 15W-40
Hydraulic
H046-HM (H)
oil
PW200/220-7H 01-13
GENERAL FUEL, COOLANT AND LUBRICANTS
01-14 PW200/220-7H
10 STRUCTURE, FUNCTION AND
MAINTENANCE STANDARD
Engine Related Parts . . . . . . . . . . . . . . . . . . . . . 10-2 Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 10-66
Radiator • Oil Cooler • Charge air cooler . . . . . . 10-3 CLSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-79
Power Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 Centre Swivel Joint . . . . . . . . . . . . . . . . . . . . . 10-86
Swing Circle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5 Travel PPC Pedal . . . . . . . . . . . . . . . . . . . . . . 10-87
Swing Machinery . . . . . . . . . . . . . . . . . . . . . . . . 10-7 Work Equipment • Swing PPC Valve . . . . . . . 10-90
Swing Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10 Service PPC Pedal . . . . . . . . . . . . . . . . . . . . . 10-95
Undercarriage . . . . . . . . . . . . . . . . . . . . . . . . . 10-15 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . 10-99
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18 Boom Safety Valve . . . . . . . . . . . . . . . . . . . . 10-115
Travel Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22 Hydraulic Cylinder (Boom-Arm-Bucket) . . . . 10-118
Clutch Control Circuit . . . . . . . . . . . . . . . . . . . . 10-24 Outrigger Cylinder. . . . . . . . . . . . . . . . . . . . . 10-120
Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28 Dozer Cylinder . . . . . . . . . . . . . . . . . . . . . . . 10-122
Suspension Lock Cylinder . . . . . . . . . . . . . . . . 10-32 Work Equipment . . . . . . . . . . . . . . . . . . . . . . 10-124
Braking System . . . . . . . . . . . . . . . . . . . . . . . . 10-34 Air Conditioner . . . . . . . . . . . . . . . . . . . . . . . 10-130
Brake/Steer Pump . . . . . . . . . . . . . . . . . . . . . . 10-36 Electrical Wiring Diagram . . . . . . . . . . . . . . . 10-131
Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 10-37 Engine Control System . . . . . . . . . . . . . . . . . 10-132
Power Brake Valve . . . . . . . . . . . . . . . . . . . . . 10-38 Electronic control System . . . . . . . . . . . . . . . 10-140
Accumulator for Brake System . . . . . . . . . . . . 10-40 Machine Monitor System . . . . . . . . . . . . . . . 10-166
Steering Train . . . . . . . . . . . . . . . . . . . . . . . . . 10-41 Overload Warning Device . . . . . . . . . . . . . . . 10-192
Steering Column . . . . . . . . . . . . . . . . . . . . . . . 10-42 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-193
Orbitrol Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 10-43 1st Attachment Circuit Hydraulic Performance
Hydraulic Layout Drawing . . . . . . . . . . . . . . . . 10-44 (Main Valve Bypassed) . . . . . . . . . . . . . . . . . 10-201
Hydraulic Circuit Diagram . . . . . . . . . . . . . . . . 10-46 Travel System . . . . . . . . . . . . . . . . . . . . . . . . 10-202
Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . 10-47 Steering System . . . . . . . . . . . . . . . . . . . . . . 10-222
Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . 10-48 Service Brake and Suspension System . . . . 10-232
Pilot Pressure Control System . . . . . . . . . . . . . 10-65
PW200/220-7H 10-1
STRUCTURE, FUNCTION, & MAINTENANCE STANDARD ENGINE RELATED PARTS
6
12
A
11
10
8
9
10-2 PW200/220-7H
STRUCTURE, FUNCTION, & MAINTENANCE STANDARDRADIATOR • OIL COOLER • CHARGE AIR COOLER
2 3
8 14
4
12
10
13
View A
5
1
4 3 2
7 11 6
1. Reservoir tank 6. Oil Cooler inlet tube 11. Charge Air Oil Cooler inlet hose
2. Oil cooler 7. Radiator outlet hose 12. Net
3. Radiator 8. Radiator inlet hose 13. Shroud
4. Charge Air Cooler 9. Fan 14. Radiator Cap
5. Oil Cooler outlet tube 10. Charge Air Oil Cooler outlet hose
SPECIFICATIONS:
Combination Cooler
PW200/220-7H 10-3
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