Beruflich Dokumente
Kultur Dokumente
MODEL 1700 Z
MANUAL TB 133
MANUAL PART NO. 4619408
$IN T21-1501 & HIGHER
PARTS MANUAL
MODEL 1700 Z
MANUAL TB 133
MANUAL PART NO. 4619408
SIN T21-1501 &. HIGHER
This manual has been indexed by group numbers, which identifies the
area of the machine that requires servicing. The first two digits
in the group numbers indicates the area of the machine.
Ex~ple: Group 32 05 01
32 - Indicates - Hydraulic System
05 - Indicates - Hydraulic Tank Assembly
01 - Indicates - Hydraulic Filter
These group numbers are for easy reference only.
The group numbers are provided for easy access to the area in which
the part is used. Find the basic group number, turn to the
illustration and find the part (item number) you want to order.
Because we are constantly upgrading our equipment, it is necessary
that the SERIAL NUMBJ;:R of your machine accompany every repair parts
order. To assure the receipt of the proper part, it is essential
that the following information be included with your parts order:
MACHINE MODEL NUMBER
MACHINE SERIAL NUMBER .
PART NUMBER OF THE DESIRED PART
PART NAME OF THE DESIRED PART
QUANTITY OF ITEM WANTED
NAME AND ADDRESS TO WHICH PART SHOULD BE SENT
USE ONLY PARTS WHICH ARE AUTHORIZED BY 0 & K TROJAN INDUSTRIES,
INC. TO ENSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE
MAINTAINED.
Certain abbreviations are used in the parts list to call you
attention to specific situations. These abbreviations are
explained as .follows:
AIR As Required: No specific quantity can be assigned
to the part since the number us~d varies from machine
to machine.
NSS Not Serviced Separately: This part is not serviced
by itself but, for reasons of matching fit with
another part or for other reasons, it is serviced
only as part of another assembly.
N.I. - Not Illustrated: The part is used on the machine,
but is not shown on the parts .illustration.
WHEN YOU RECEIVE PARTS:
Check immediately to assure that you have received the correct
parts, the correct quantity, and that they are in good condition.
Report any errors to your 0 & K Trojan Distributor.
In case of shipment damage, make any claims to the carrier
immediately.
TROIAN
r-
=
CO').
co...
=
co...
,....
co
, I
:);
't'
i..!l
=
:C""J
N
CO')
cc
co...
-- =
CoO
r-
=
co...
cc
co...
<9.iJ>TROIAII
TABLE OF CONTENTS
GROUP PAGE
01 Frame Group
0000 - Front Frame 11
0100 - ~ear Frame 13
1000 - Main Pivot Group 14
03 Axles Group
3100 Front Axle Assembly 17
3101 - Housing and Planetary Hub Assembly 18
3102 - Brakes, Front 21
3103 - Differential Assembly 22
3200 - Rear Axle Assembly 25
3201 - Housing and Planetary Hub Assembly 26
3202 - Brakes, Rear 29
3203 - Differential Assembly 30
GROUP PAGE
11 Steering Group
0000 - aydralic System 66
0001 - Steer Cylinder Assembly 70
12 Drive Train Group
0000 - Propeller Shafts 72
14 Transmission Controls Group
0000 - Parking Brake Linkage 73
0100 - Transmission Controls 74
15 Automatic Bucket Leveler
6200 - Bucket Leveler (Faun Valve) 77
16 Brake System Group
0000 - Brake Controls & Lines 81
0001 - Brake Valve Installation - One Pedal 87
0002 - Brake Valve Installation - Two Pedal 89
0003 - Alcohol Injector 91
17 Electrical System Group
0000 -'Battery & Wiring - Deutz 92
Battery & Wiring - CD· 97
0001 - Instrument Panel Wiring - CD 102
0002 - Instrument & Switches 109
0003 - Lights/Mounting 112
0004 - Battery Kounting 113
2700 - Roof Ventilator (Optional) 114
20 . Sheet Ketal - Engine Group
0000 - Sheet Ketal & Shrouding (Deutz) 115
Sheet Ketal & Shrouding (CD) 117
DEUTZ CD
*Filter Kit - Complete 4610642 4619398
Air Cleaner
*Primary Element (Large) 4616479 (USA) 4618802
0747075
*Safety Element (Small) 4616478 (USA 0746931
0746931 (German)
. Filters
*Engine Oil 4795837 4618907
*Fuel 4795772 4614879
*Fuel/Water Separator· 4614878
*Hydraulic 1696145 1696145
*Transmission 2115522 2115522
Belts
Air Compress'or 0048091
Alternator '(24V) 4600023
(12V) . 0048"035
Alternator/Fan (40AMP) 4618630
(65AMP) 4618413
Air Blower, Cooling 4791499
Test Equipment Kit 4500886
Tool Kit
Complete 4177158
Basic (11 Piece) 4616377
Identification Kit 4618260
·01 0000
010000 11
01 0100
010100 13
2:1 _ _
20
2
011000
11_~
18 ___...4
5----{~~
9.11~~~ 2:1
15
12-~::a 19
15--<~
11
14 011000
~TROIAII 2
011000
Z7
19
~6
011000 15
<9i>iRDIAN 03 3100 .
AXLE ASSEMBLY
(FRONT)
Item Qty. Part No Description
033.100 17
03 3101
18 033101
03 3101
17 4 4155721 Nut
18 2 4156305 Washer, Internal Tab
19 2 0311121 Ring Gear
20 2 0360071 . Hub, Ring Gear
21 2 0012136 Snap Ring
22 2 0202139 Hub
23 24 0010114 Stud
23A 24 4601310 Nut
26 2 0026898 Disc, Brake·
27 40 7120459 Bolt
29 40 0026589 Washer
29 40 1251072 Nut
30 2 5051018 Bearing, Roller
31 2 5088639 Bearing, Ro11e~ -
32 2 0015434 Seal, Shaft
33 2 0359503 Shaft, Axle
.033101 1~
03 3101
~36
635
20 033101
03 3102
57
BRAKE GROUP
(FRONT AXLE)
Item Qty. Part No Description
34
44
-4 REF
1693298
Housing, Axle (See Group 033104)
Breather
45 4 ·7122226 Bolt
46 4 0045112 Bolt
47 16 0026589 Washer
48 8 0026754 Washer
49 8 1251077 Nut
50 4 7384622 Sealing Set
52 4 1696462 Lining Set (See Note)
(Services 2 calipers)
53 4 4123943 Cover
54 1 4921003 Caliper Assy ..
55 1 4921004 Caliper Assy.
56 1 4921004 Caliper Assy.
57 1 4921003 Caliper Assy.
58 8 1696499 o Ring, Caliper (2 ea.) (NI)
59 AR 0762454 Piston, Caliper (NI)
Note: Replace Linings by Complete Sets Per· Axle Only
033102 21
03 3103
12
11 ~
10/~
72
14
DIFFERENTIAL ASSEMBLY
(FRONT)
Item Qty. Part No Description
22 033103
033103
72
DIFFERENTAIL ASSEMBLY
(FRONT)
033103 23
03 3200
AXLE ASSEMBLY
(REAR)
033200 25
<§i>TR.1UAN
,
03 3201
3
1~
'~~
.~.
26 033201
03 3201
033201 27
~TROIAN 03 3201
1
3
1 ~~
.~
36 1 4155204 Plug
37 1 0784007 Plug
38 1 2162035 Seal
39 1 0912007 Breather
40 2 4920001 Spindle
41 32 6220321 Bolt
42 32 0026686 Washer
43 32 1251208 Nut
28 033201
4,iPTROIAN . 03 3202·
BRAKE ASSEMBLY
(REAR)
44 4 1693298 Breather
45 4 7122226 Bolt
46 4 0045112 Bolt
.47 16 0026589 Washer
48 8 0026754 Washer
49 ·8 2151077 Nut
50 2 7384622 Seal Set
52 4 1696462 Lining Kit (Services 2 Calipers)
53 4 4123943 Cover
54 1 4921003 Caliper Assy., LH - Front of Disc
55 1 4921004 Caliper Assy., LH - Rear of Disc
56 1 4921004 Caliper Assy., RH - Front of Disc
57 1 4921003 Caliper Assy., RH - Rea~ of Disc
58 AR 0762454 Piston (NI), Calipers
59 AR 1696499 o Ring (NI) (Between Caliper)
033202 . 29
03 3203
12
<~
200 13 4 72
14
DIFFERENTAIL ASSEMBLY
(REAR)
203
~~
\ 600
601
200 13 100 72
100
114 300
DIFFERENTIAL ASSEMBLY
(REAR)
033203 31
041100
Axl. Mounting-Front
Axl. Mounting-Rear
'~,
8
1 16 7120749 Bolt
2 16 4155711 Nut
3 16 1500069 Washer
4 2 6220075 Bolt
5 2 4155509 Nut
6 2 4165053 Bushing
7 2 4165089 Pin
8 4 4150402 Seal
9 3 3300008 Fitting, Grease
10 1 4165054 Cradle, Axle
041100 33
10 0000
,,---1
~6
~3
TRANSMISSION MOUNTING
100000 35
.10 0100
2
~----:10
~--- 1
36 100100-1
10 0100
100100-2 37
2
<i>TRIIIAII ~ i I
3 101000
34
\ 35
~\36
./
30
28 29 \ •
~
;t'
~
~
I
I
J. . . . . . . . . . . . . .
\39·
'"I
I"
L, 40 41~
6.\
"
~\~/
t
42
\4847 \ 43
~.-"
46........ 44
49
4V~
38 101000
101000 .
3D
28 29 \ •
~;!'
~
~
I
I
L. . . . . . . .,.
\39
13 1 2031390 Lockwasher
14 1 2031449 Screw
15 1 6903120 Tube, Lube By-Pass
16 1 6903233 o Ring
17 1 6903121 Clip
18 1 6903122 Gasket
19 1 6901743 o Ring
20 1 6901068 Sleeve
21 1 6901743 o Ring
22 1 6901068 Sleeve
23 1 6903234 o Ring
24 1 6903124 Tube
25 1 6903446 Plug
26 1 6901566 Plug
27 1 7397357 Case Assy. Trans. (I"nc1. Items 20,22,24,28
45-50, 52 & 54-56)
28 1 6901068 Sleeve
10100 39
101000
3
33
32
\.
30
29
28 \
~ ~
'"
I
I ~
J. . . . . . . . . . . . .
\39
29 1 6901743 o Ring
30 1 6903225 Plug
31 1 6903135 Gasket
32 2 2039343 PIn, Dowel
33 1 6903136 Cover & Plug ABsy. (Incl. Item 36)
34 1 6903174 Cap, Bearing (Incl. Item 35)
35 1 6903226 Plug (Incl. w/Item 34)
36 1 6903441 Plug
37 20 2031500 Bolt
38 20 2031392 Lockwasher
39 1 2005266 Plug
40 2 6901211 Plug
41 1 6903137 Baffle
42 1 6903125 Clip
43 1 2031392 Lockwasher
44 1 2031494 Screw
45 1 2007972 o Ring
40 10100
101000
34
\ 35
~\36
./
30
28~ \ •
\.
;I'
~
~
I
I .
J. . . . . . . . . . . . . . .
\39
'....,I
I" ~_
L , 40 41~
~\~'>
\ 41
42
\ 43
48
46........
~"44
4V~
10100 41
101002
4
\
......,'
1 1 7399611 Bearing
2 1 7399612 Gear, Hub
3 1 '6903223 o Ring
4 1 6903106 Impeller
5 4 6903107 Tab, Lock
6 8 2032131 Bolt
7 1 4616390 Spacer
8 1 6913414 Reaction Member
_9 1 6901936 Snap Ring
10 1 6903110 Snap Ring
11 1 6903426 Hub
12 1 6903427 Turbine
13 1 4616391 Ring
14 1 6903112 Ring, Locating
15 1 6903113 Bearing
16 1 6903115 Washer, Retaining
17 1 6903224 o Ring
42 101002
~TROIAN 101002
- •.
':rP-.. . . '. :;
t), ': '~; j . . . . . ..
101002 43
101003
44 101003
4i>TRIIIAN . 101004
101004 45
101005
46 101005
101006
..:::::.-:-- ....
\
/,J_.......... ' ...
12 --
101006 47
~TR.OIAII 101007
101008 49
10 1008
50 101008
10 1008
·...
..... ......
~...;..
101008 51
101009
52 101009
·4.j>TRDIAN 101009
18 1 6903192 Seal
19 1 7383346 Drum & Bleed Valve Assembly
20 1 6903264 Bearing
21 1 6903091 Washer
22 1 6903150 Ring, Retaining
23 1 6903172 Ring, Piston
24 1 6903241 a Ring
25 4 6903172 Stud
26 4 2031392 Lockwasher
27 4 2031372 Nut
28 1 6903232 a Ring
29 1 7383347 Gear & Retaining Ring Assy. (Incl. Item 30)
30 1 7381771 Ring, Retaining (Incl. w/Item 29)
101009 53
10 1010
\,':'~v ·.·'• .
, .........
54 101010
4i>TAOIAII 101010
101010 55
<9i>TROIAN 10 1011
P
/'"
.;.""'::'--;:'",:.:.::::-:I~ ....
56 101011
101012
101012. 57
101012
8
\
~
9 .
18
19
-1 NSS
7383348
Gear (Order Item 19)
Shaft, Idler (Inc1s • Item 18)
58 101012
10 1013
1 1 2044149 Bearing
2 1 690317'8 Seal
4 4 6903227 Stud
5
6
-4 REF
2031394
Cap (Order Item 28)
Lockwasher
7 4 2032919 Nut
8 1 6903238 o Ring
9. 1 6903448 Washer
10 1 6903447 Nut
11 1 2039344 Bearing
12 1 6901576 Seal
13 1 6903238 o Ring
14 1 6903448 Washer
15 1 6903447 Nut
16 1 6903181 Spacer
17 1 7383391 Gear
18 1 6903179 Spacer
101013 59
101013
60 101013
101014
PUMP/FILTER GROUP
1 1 6903096 Stud
2 1 6903097 Stud
3 1 6903078 Gasket
4 1 6903234 o Ring
5 1 7395905 Pump Assy. Charging
6 5 2031392 Lockwasher
7 1 2031511 Bolt
8 2 2031510 Bolt
9 2 2031372 Nut
10 1 2115522 Filter Assembly
101014 61
101015
62 101015
.101015
FWO&REV
~2D
~1
i
101015 63
<i>TROIAN 10 101·6
64 101016
101017
101017 65
110000
12
lP.o 44
~ 48
42
51
1
4
-
1
REF
4165703
Steering Cylinder (See Group 110001)
Pin
5 4 4175376 Pin
6 8 4175377 Ring
9 1 4510074 Orbitro1 ABsy., Steering
10 1 7198453 Column, Steering
11 1 1106053 Wheel, Steering
12 1 1108009 Knob
13 1 1107010 Cap
14 1 3224479 Valve, Servo
16 4 4125554 Bearing
17 8 4165542 Seal
18 1 1920897 Clip, Pipe
20 2 4181822 Hose
21 1 4169050 Hose
22 2 4169051 Hose
23 3 4169052 Hose
24 3 4169053 Hose
66 110000
'110000
12
13 ---,...;:;;;::~~
11
10---i
43
50--1
4 --G""r.~--
37-4'
c:>
.~
~116
(l;pJ ____
", ,~~16
.. '--26
53{$~6
17
-
Item Qty. Part No Description
110000 67
110000
12
~11
jpo
:
'l~l\
~
,,-26
53 @l1lI 6
...
42
51
~17
49 2 1500065 Washer
50 2 4137240 Washer
51 1 4138096 Washer
53 4 1747002 Snap Ring
68 110000
<i>TRDIAII 11 0001
STEERING CYLINDER
(THRU SIN T21-1511)
6831
110001-1 71
· <i>TAOIAN 12 0000
Pos.1
.u..t~. ~
Pos.2+3 9
DRIVE SHAFTS
72 120000
4i>TROJAN. 14 0000
t.--~~
5,----t
1 1 4165466 Bracket·
2 1 4119515 Lever, Hand Brake (Incl. Items 9,10 & 11)
3 1 7411593 Cable, Control
4 3 1251006 Nut
5 1 2060006 Yoke
6 1 2043254 Pin, Yoke
7 2 7121054 Bolt
8 2 0049110 Washer, Lock
9 1 1696203 Spring
10 1 1696204 Handle
11 1 1696202 Button, Push
12 1 1696200 Pin
13 1 3142038 Washer, Lock
14 1 3142039 Washer, Lock
140000 73
14 0100
TRANSMISSION CONTROLS
1 1 4165726 Bracker
2 1 4165708 Lever
3 1 4165709 Tube Assembly
4 1 4119912 Lever, Gearshift
5 1 411991~ Lever, Gearshift
6 2 4165308 Clevis
9 2 4177116 Collar
10 2 4165408 Be11crank
11 1 4165727 Pin
12 1 4165737 Mount
15 2 7411452 Cable, Control
17 4 0047852 Clamp
18 2 0007267 Pin, Clip
19 2 0007324 Pin, Clip
20 2 2060022 Clevis
21 4 3400012 Ba11joint
22 2 4152486 Knob
74 140100
14 0100
TRANSMISSION CONTROLS
23 2 4136172 Bushing
24 2 4125554 Bearing
27 1 4136577 Washer
28 4 4137854 .Shim
29 1 4137821 . Washer
31 1 3041104 Key, Woodruff
33 1 2434013 Pin, Roll
36 4 3300008 Fitting, Grease
37 1 3300001 Fitting, Grease
39 2 1747002 Snap Ring
40 2 1578015 Snap Ring
43 4 7121080 Bolt
44 2 4154997 Bolt
45 2 7121361 Bolt
46 2 4154782 Bolt
50 6 4155469 Nut
51 6 1251004 Nut
140100 75
14 0100
TRANSMISSION CONTROLS
53 1 1251009 Nut
56 6 0049140 Lockwasher
57 2 0049109 Lockwasher
58 2 1500065 Washer
59 1 0049111 Lockwasher
76 140100
15 6200
l40 /8
~:}42 ®
E.3
II
----- .-
156200 77
15 6200
,p/Ja
"f" i
156200 79
15 6200
43
27
44
29
l40 ~.28
~~42 ®
Ell
II
-- .- - .. --~
80 156200
160000
SIDE VIEW
~~~I
~""
I 6~ '" 63 88 1
~/§4~ 6
42~45a® ® --36 ~..zr::l--
y
35
46 x 6~ 69 62 60~_\. 6 i'r"56
00 "' .,/10,95,59
2526 3i~agm:::75 . 34 /~ - -65 }' . -61
~~
I ~2"""" -
~O/
~ .J-.- n-'~
\ x~ ~o
~
~
-----::......:.9.:...J8(
27 . 99 '13
n
72 61 67
~~ 29
-55
TOP VIEW
1
2
-1 REF
4189733
Brake Valve/Floor Plate ABsy. (See Group 16000 1)
Brake Line ABsemb1y
3 1 4189735 Brake Line ABsembly
4
6
-
1
REF
4169449
Air Cqmpressor (Fur. w/Engine)
Brake Line ABsy. (44.88" Lg)
7 1 4169450 Brake Line ABsy. (44.88" Lg)
8 1 4177135 Brake Line ABsy. (33" Lg)
9 1 4177136 Brake Line ABsy. (31.69" Lg)
10 1 4189729 Brake Line ABsy. (36.47" Lg)
11 1 4189731 Brake Line ABsy. (57.09" Lg)
12 1 4177377 Brake Line ABsy. (17" Lg)
13 1 4187629 Tube ABsy. (38.18" Lg)
14 1 4187631 Tube ABsy. (68.89" Lg)
15 1 4132894 Fitting
16 2 1693280 Adapter
17 2 1650234 Hose
18 1 2083437 Switch, Low Air Pressure
260000 81
160000
SIDE VIEW
~3 ~~~,
L_~~_~~·l;;;;j·I
42~5
-@ z
47 445H
66~
Ii)
.-36
~
. 63
/64
~~!=.=~_~~~:
'~-.zr--:t-
81
/86
35
46 68 62 60~ 6 frV'56 /
® "11 69 .1.L-~·;::::=~-C-':l°/-n=8::20.9=5.::;;59=;-::-22 ,- z'o"
2526 3f3 O~J5
ry! 12 , ,~O';~ /34 -- -65 ," , '61 .-
I -- /' ~.~ x~')O
IM-''<:::J...-..-' ..... .J-.- K ~ iI ./17
c::E~~27
_ _9-1
8(
," 99 '13
n~~~
72 61 67 -55
29
TOPVIEW
g 59 7
-Ii 24
95
84 53
86 21 ..... 83
95 87
97
19 1 4169411 Bracket
21 1 4169412 Bracket
22 3 1649005 Clamp
24 1 4618592 Tube, Coiled Compressor
25 3 1633116 Adapter
26 2 1629009 Nut
27 2 1630009 Ferrule
28 1 1612048 Governor
28A 1 1695857 Service Kit
29 1 1614225 Valve, Drain
30 1 1601063 Air Reservoir
31 1 4133117 Fitting
32 1 4124096 Switch, Stop Light
33 1 1660108 Master Cylinder
33A 2 4109214 Reservoir
33B 1 1695195 Repair Kit (Fag)
33C 1 1692846 Repair Kit .( ATE)
34 1 1619259 Chamber, Air
82 260000
<i>TRDIAII 160000
101
a
SIDE VIEW
102103
~
, ~~--100
~
~6~
42~44
4547 58® ® .-36 35
46 68 '. ~56 _ /~
. ® \ 33 '~34 -~·/lo.95,59 - - ' z-f
25J6 I i 32,"-0 '-oJ1r(" /- - : 65~' X~' -61 __22
~
I 12..... ~O;f~- ~\. ~ 30 ,17
t:l~~""':27 99 '13 72 61 67 -55
_~9.....J8( U ~~~ 29
TOPVIEW
O 59 7.... ¥9
-It 24
95
84 6- 1
86 21'd,(~w 38
53
83
95 31 87
97
160000 83
160000
43
~
SIDE VIEW
~
/ry 1232,\..S~:-- t?~' x: 3: 1
~ (27~
_ _9-,8_
'13
n
72 61 67 -55
~~~ 29
TQPVIEW
O
59 7-. ..... 9
~
-U
95
@84 6
41"'-\ 86 21-..... ,18 w
~ 95 c:s._
~'i 31
51 1 1691196 o Ring
53 1 4146865 Clamp
54 AR 0047726 Clamp
55 2 4184979 Clamp, Reservoir
56 1 1635061 Fitting, Tube
57 1 1635073 Fitting, Hose
58 1 1638339 Fitting, Hose
59 AR 1920863 Clamp, Tube
60 AR 3000185 Hose, Drain
61 10 0047302 Clamp
62 AR 1650216 Hose
63 AR 4139623 Hose
64 2 0047257 Clamp
65 1 1920847 Clamp
66 1 1640571 Elbow
67 1 0047878 Plate
68 2 1635092 Elbow
84 260000
160000
~
SIDE VIEW
3 rEttI~~1
~ .. ,
1 66~ ,
~/64/ 86
63 81
42/"" 4458® ® .-36 ~~___ 1Rrtil::.~
4547 61· ~.~ 35
46 x 6~ 69 62 60~,. .......,...., f8V56
n
(X) ,
2526 i'L
I 32
12 ,
33
a~/
__
75 34
__ -
/' 65~
\' ··,_/!0,95,59 ---,- z'
--LJ1..../u,.. ......;~:;.:;:::tI=:;...;
xc' 61 .-22
~~t~ I " i\0/;:,~·- rt-. ~ - 30 ,17
\ 27
---.;;....:..9.:..J8(
99 '13
n
72 61 67 I
~~/ 29
-55
TOP VIEW
o 59 7....... _9
.41~1~
@~:p 16
ZI".o/Jw 38
'O"l 31 ~~"-
I
,
260000 85
160000
~
43 SIDE VIEW
~16~
./ ® ®
" 63
~/64~86
81
42 45 47 4458 .-36 '~-.2J::::t-- . 35
46 68 69 62 60'f" ,I 6~rs-v--56
®)' ·~_/.!0,9S.59
2526 n 32
;;~~~
33
/) 12 , - - -
......
0g]( --
/:;.
75 34
/'
-65
..-/{...- ~. ~
A~
7 ,.
I
X"
'-61
- 30
~ (27 ~ \~ '13 72 61 67 -55
98 . 73 50 29
-~ 7451
TQPVIEW
I .....10 '19
86 17 4155508 Nut
87 2 1251083 Nut
88 1 7121415 Bolt (M8x40)
89 2 4155509 Nut
92 1 1638340 Fitting
93 1 1640798 Fitting
94 AR 4137240 Washer
95 16 1500062 Washer
97 2 1500005 Washer
98 4 2162051 Washer, Copper
99 3 2162102 Washer, Copper
100 1 2036161 Elbow, 90 0
101 1 2073967 Adapter
102 1 1649003 Clamp
103 AR 1650003 Hose (24")
86 160000
160001
5 22
111----:11
26
~
- ..
160001 87
160001
5 22
11--~
261---""';;"""
20 1 1691196 o Ring
22 6 7121024 Bolt
23 6 1251083 Nut
24 6 1500062 Washer
25 1 1632001 Seal
26 3 2162051 Ring, Sealing
27 1 0782016 Plug
88 160001 .
160002
1 12 21
\ 25 24
6257
160002 89
<Q>TR.... N 160002
90 160002
160003
ALCOHOL I1i4'JECTOR
160003 91
0000
l!lkl' Black/Purple
Blkll Black/Red
1I1kll Black/llite
~
BlkCn Black/Creen
40 39 BlY Blue/Yellow
B1Cn Blue/Green
BUlk Blue/Black
BlR Blue/Red
11111 Blue/1lhite
50 ..
ItCn Red/Creen
llll Red/White
~-~ ~---.51 11k IlBlk Red/Black
,I/R White/Red
illBlk White/Black
-'Y\I Y~llo" /Whi te
111 Blue P Purple eBlk Cray /Black Y1l Yellov /Red
11 Brown II lIite CGn Gray/Creen I'll Purple/llhite
Y Yello" Pk Pink J;R Green/Red OIl Orange/Whi te
-e Cray 0 Orange CnY G..-een!yulov OR. Orange/Red
en Creen T Tan CnY Creen/llite 1111 -Brown/White
R Red Tr Irans,arent BR Brovn/lled 1I1kllGn Blaek/1lhlte/Creen
Blk Black CR B1kY Black/Yello" BlkYB1 - 1I1ack/Ye1lo,,/Blue
92
CIt
lIlkP Black/Purple
~ Blkll Black/Red
_ Blkll Black/llite
~
BlkCn Black/Creen
40 39 lilY Blue/Yellov
BlCn Blue/Creen
BlBlk lIlue/Black
BlR Blue/Red
lilY lIlue/llhite
60 ... RCn Red/Creen
IlI1 led /IIhUe
IlBlk led/Black
Ilk ;IIR lIhite/Red
ollBlk lIbi te/Black
-'lI/ Yellow/White
Bl Blue P Purple CBlk Cray/Blactc lit Yellow/Red
B I!rovn lJ Wit!! CGn Cray /Creen PI! Purple/llbi t.e
Y Yellow Pk Pink Cil Creen/Red 011 Orange/Whi te_
·c Cray o Orange CnY Cnenlle1.l"" OR, Oranse/Red
Cn Creen T Ian -Coli Creen/llite BII Brovn/llhite
R Red II' 'Iransparent BR Brown/Red BlkllCn lIlack/llhite/Creen
lIlk Black GIl BlkY Black/Yellow BlkYBl - Black/Yellow/Blue
,
170000-1 93
·17 0000
I!lkl' Black/Purple
Blkll Black/Red
lIlkll Black/llite
BlkGn Black/ Green
40 39 BlY Blue/Yellow
BIGn I!lue/Green
BlBlk Blue/Black
I!lR I!lue/Red
BlII Blue/llhite
RGn RedlGreen
57 58 59 RII Red/llhite
&I ~lk
'1UI1k Red/Black
,I/R 1Ih1u/Red
illBlk lIhite/Blatk
"TII Yellow/llhite
Bl Blue P Purple CBlk Cray/Black TIl Yellow/Red
B Brown 11 lIite CCn Gray /Green l'II Purple/llllite
Y Yellov Pk Pink C1I Green/Red 011 Orange/llhite
·C Gray 0 Orange GnY Creen/lell.... OR. Orange/led
Cn Creen T Tan 'Gnli Creen/Wite B1I Brovn/llhite
R lied Tr 'Iransparent Bit Brown/lied Blk1lGn Blaek/llhi te/Creen
Blk Black C1I BlkY Black/lellow BlkYBl . Black/Yellow/Blue
94
0000
fu"i"ll
46
?
45 44
40
Blk.!'
Blkll
1I1kll
BlkGn
39 BlY
Black/Purple
Black/lted
Black/llite
Black/Creen
Blue/Yellow
BIGn Blue/Gree"
BlBlk Blue/Black
BlIt Blue/lted
BlIl Blue/llhi.e
ItCn Ited/Green
Itll Ited/llbi.e
ItBlk Red/Black
,lilt lIbi.e/lted
;lIBlk lIbi .e/Black
-'YI/ Yellov/llhiee
Bl Blue P Purple CBlk - Cray IBlack tll Yellow/Red
B Brown II 1I1.e CGn Cray IGreen I'll Purple/llbi.e
Y YellDv Pk Pink CR Green/lted 011 OraDle/llbi.e
C Cray o Orange CnY G~een/Yellow OR. Ora"le/Red
Cn Creen T TaD -Cnli Creen/Wi te BII Brown/llbi te
1l I ...cd
Tr Transpare.nt Bll Brown/Red BlkllGn Blaek/llbite/Gr.en
Blk Black CIt BlkY Blaek/Yellow BlkYBl Black/Yellow/Blue
41 1 1766089 Ampmeter
42
43
-
1
REF
4178736
Solenoid, Starter
Solenoid, Glow Plug
44
45
-
1
REF
4792445
Neutral Start
Switch, Engine Oil Temperature
46 1 1726233 Switch, Trans. Pressure
47 1 1731134 Relay
48 1 4198998 Switch, Back-up Alarm
49 1 4124096 Switch, Brake Light -
50 1 4198222 Alarm, Back-up
51 1 4160262 Terminal Box
52 2 4197919 Signal Light, Rear
53 2 4601354 Work1ight, Rear
54 2 4195673 Brake/Tail Light
55 1 4787843 Switch, V-Belt Warning
56 1 4159052 Switch, Engine Oil Pressure
I
170000 95
17 0000
Blkl' Black/Purple
Blkll Black/Red
Blkll Black/llite
BIkGn Black/Green
40 Bl Y Blue/YeU""
BIGn lIlue/Green
BUlk Blue/Black
BlIt Blue/Red
B11I 1l1ue/llhite
60 ~
lIGn lied/Green
lIlI lIed/llbite
RBlk lied/Black
11k ,lilt lIbite/Red
illlllk lIbi te/Black
··TII Yell"" /Ilbi te .
Bl
I
Blue
Brown
P
II
Purpl..
lIit..
GBlk
GGn·
Gray/Black n Yellow/Red 'i.
y Gray /Green PII Purple/Ilhi te
y .. llov Pk Pink CR Green/Red 011 Orange/llbite
·G Gray 0 Orange GnY Guen/Yellow QR Orange/Red
Gn Creen T Tan ·GnW GrunNite BII 'Irown/llbite
II !ted Tr Transparent BR IrowntRed BlkllGn Ilaek/llbite/Green
Blk Black GR BlkY Black/Yellow BlkYBl . Black/Yellov/Ilue
96 170000
81.
17 0000
~, ~~5 m, ~~,.~, ta, t~,. M
e 11
I~ ? BlkOn i
C . 201 [II ~ illj16
I ~I.~;~ ",i ffG~*=F~~co,~
."w~::k~yG~B~~~~*!t]G~BI'~'-~I-~~~:: 18
II
al • ., 81 BI. ~ r'-R
81 r--Y oal= 81. 'VII
BlkP
BI. IkP-
Black/Purple
Black/Red.
Black/lUte
Black/Green
Blue/Yellow
Blue/Green
Blue/Black
Blue/Red
Blue/l1hite
Red/Green
Red/l1hite
Red/Black
l1hite/Red
l1hite/Black
Yellow/White
Bl Blue P Purple GBlk Yellow/Red
B Brown 11 lIite GGn Purple/Ilhite
Y Yellow Pk Pink GR Orange/llhi te
G Gray o Orange GnY Orange/Red
Gn Green T Tan Gnll Brown/llhite
R Red Tr Transparent' BR Black/llhi te/Green
Blk Black GR BlkY Black/Yellow/Blue
170000-2 97
IIIk
Blk YR'
BlkP
81k
B'kP-
35~ • 36
J.]';..!:= Blk r-::l.
lS--l .R rJJ
t BW
BIGn 37
:BW
Blaek/Purple
I!lkP
Blaek/Iled.
I!lkR
Blaclt/llite
I!lkll
Blaek/Green
BlkGn
BlY Blue/YellOW
B1GnBlue/Green
l!lue/Blaek
B1Blk
B1R Blue/Red
Blue/Ilhite
B1II
IlGnRed/Green
·IlW Iled/Ilhite
Red/Blaek
IlBlk
I/R' lihUe/Red
WBlk lIhi te/Blaek
YW Yellow/llhite
B1 Blue P Purple GB1k Gray /Blaek YR Yellow/Red
B Brown W lIite GGn Gray /Green PII Purple/llhite
Y Yellow Pk Pink CR Green/Red 011 Orange/llhite
G Gray 0 Orange GnY Green/Yellow OR Orange/Red
Gn Green T Tan Gnll Green/Wite BII' Brown/llhi te
Il Red Tr transparent BIl Brown/Red BlkllGn Blaek/llhite/Green
Blk Blaek CR BlkY Blaek/Yellow BlkYB1 Blaek/Yellow/Blue
98
Ilk
17 0000
7 6 •
GR
Blk
BIGn
e
" IW
BlkG
BIY
81
81k Y I
Blk
IkP
W
Blk
Wl
42~
BlkP Black/Purple
BlkR Black/Red,
BlkW Black/Wite
BlkGn Black/Green
BlY Blue/Yellow
BlGn Blue/Green
60 @ BlBlk
BIR
Blue/Black
Blue/Red
59~
Z· BIW Blue/lihUe
... RGn Red/Green
RW Red/llIIite
RBlk Red/Black
WR lIhite/Red
81k
WBlk White/Black
YW Yetlow/Wh! te
Bl Blue P Purple CBlk Gray/Black YR Yellow/Red
B Brown W Wite GGn Gray/Green PW Purple/llIIi te
Y Yellow Pk Pink GR Green/Red 011 Orange/White
C Gray 0 Orange GnY Green/Yellow OR Orange/Red
Gn Green T Tan GnW Green/Wite BII • Brown/Whi te
R Red Tr Transparent BR Brown/Red BlkWCn Black/White/Green
Blk Black GR BlkY Black/Yellow BlkYBl Black/Yellow/Blue
BlkY
81k
'kP
BlkP Black/Parple
BlkR Black/Red
BlkW Black/Wite
BlkGn Black/Green
BIY Blue/Yellow
BIGn Blue/Greeno
BlBlk Blue/Black
BlR Blue/Red
BlW Blue/latite
RGn Red/Green
RII Red/lati~e
RBlk Red/Black
WR latite/Red
WBlk White/Black
YW Yellow/White
Gray /Black YR Yellow/Red
Gray /Green PW Purple/llhite
Green/Red 011 Orange/"'''1te
Green/Yellow OR Orange/Red
Green/Wi ~e BW' Brown/Whi ~e
Brown/Red BlkWGn Black/latHe/Green
Black/Yellow BlkYBl Black/Yellow/Blue
100 170000-2
81k
170000
7 6
GA
8lk
81 81Gn
c
" IW
BlkG
BIY
BI
BlkYB
81"
IkP
'k
'kR
R
81k
BlkP Blaelt/Purple
BlkR Blaelt/Red.
BlkW Black/Wite
BlkGn Blaek/ Creen
BlY Blue/Yell""
BIGn Blue/Green
BlBlk Blue/Blaelt
60 BlR Blue/Red
591!] . BIll Blue/llhite
J. J. RGn Red/Green
·R!~ Red/llhite
RBlk Red/Black
WR lihUe/Red
81k
Wlk lIhite/Black
YW Yell""/ilhite
Bl Blue P Purple GBlk Gray/Black YR Yellow/Red
B Brown II lIite GGn Gray/Green PW Purple/Ilhite
Y Yellow Pk Pink . GR Green/Red 01/ Orange/Whi te
G Gray o . Orange GnY Green/Yell"" OR Orange/Red
en Creen T Tan Gnll Green/lUte BI~ • Brown/Wh1 te
R Red Tr Transparent' BR Brown/Red BlkllCn Blaek/llhi te/Green
Blk Black GR BlkY Black/Yellow BlkYBl Black/Yellow/Blue'
61 2 1728034 Battery
62 1 4158417 Indicator Light
62A 1 1706038 Bulb
63 1 2108192 Resistor
I
~70000-2 101
170001
15 -
-- f-5,
L..-_ _-t-----, 1& =b II
II
I. 49
~9
66 68 & II
lWI 11IWPlm l
33 HftlH:H
1
l2f
ELECTRICAL WIRING
INSTRUMENT PANEL
(CD)
Item Qty.. Part No Description
1 1 4612095 Wire Assembly, Brown
2 1 4612096 Wire Assembly, Brown
3 1 4619209 Wire Assembly, Brown
4 1 4612242 Wire Assembly, Black/White
5 1 4612421 Wire Assembly, Black/Green
6 1 4612097 Wire Assembly, Brown
7 1 4612100 Wire Assembly, Brown
8 1 4612099 Wire Assembly, Brown
9 1 4612100 Wire Assembly, Brown
10 1 4612243 Wire Assembly, Black/Purple
11 1 4612338 Wire Assembly, Black/White/Green
12 1 4612102 Wire Assembly, Black/White
13 1 4612242 Wire Assembly, Black/White
14 1 4612337 Wire Assembly, Black/Green
15 1 4612421 Wire Assembly, Black/Green
16 1 4612101 Wire Assembly, Brown
17 1 4614486 Wire Assembly, Red/Blue
102 170001
170001
~h390 9240
~~X 0 0'5
126 6
1 -':~'-r-2
9
1-<: ,t
..
'-----+--,
16 =.....:.. -5, ~ 24
.l)+~
~LJ
II 4
, '1(94
66
9 6618
r 1
ELECTRICAL WIRING
INSTRUMENT PANEL
(CD)
Item Qty. Part No Description
170001 103
170001
49
, 19
~
6& 68 6, 181
r 173
.1 1133 ' Ifi
1 '
,
ELECTRICAL WIRING
INSTRUMENT PANEL
(CD)
Item Qty. Part No Description
104 170001
170001
'r' 11[10<- 2
-9
:;;
I~ 16="": H ,
II
I 49
r
&6
13 f
19
6 6 18\
~1
.H:1:;. 0.
..."
4&
Z8
ELECTRICAL WIRING
INSTRUMENT PANEL
(CD)
Item Qty. Part No Description
170001 105
~TROIAN 170001
~'
~
:~35
{r
0
r-'>-8' ~
14-4
0 0 0 ,
~
lP
Wf
L-J
I.
•
47-
1 ~4
~
55
Q u~ A~
1ft
1-
.. '--'
m- .
l-
I
'-----
n
Ii II .
. ° 0 o-"cfi o
4
20
~
49 I , .
126 •• .----&
~~ 11'3' _
to LlU LDl U
" r,
I
,.
~
jtit 123
.
i~'
4 4
34
W~ I1 8 'fl til
l:
it • y
"" "
1 13n,.
ELECTRICAL WIRING
INSTRUMENT PANEL
(CD)
Item Qty. Part No Description
106 170001
<Q>TROUUI 170001
20
126 . go
9
1 -.:10<-
~:;;
16 =
4 4 I :!l::=
-
ELECTRICAL WIRING
INSTRUMENT PANEL
(CD)
170001 107
170001
o o
20
126 r---6
-9
I. 16
-
=..;: f-5..,
1....-_ _ -+----, '-'-'- II
[ II
I
! 19
49
r
66 68 6 lSi
731
'
ELECTRICAL WIRING
INSTRUMENT PANEL
(CD)
108 170002
170002
~ 22 21
GJ19 23
17~
'r INSTRUMENTS AND SWITCHES
L.-
I
Qt y, I
Item
....
1
2
1
1
Part No
4176220
4176283
Console
Description
Panel I ~nstrument
-
2A 1 4176131 Deca1'St~~trument
3 1 4176221 Panel, In~P' Lights
4 1 1766090 Gauge P strument
5 1 1767139 Gauge' Tressure
6 1 1766091 Gauge' pemperature
HOurm' ressure
7 1 2119344 G eter
8 1 1796041 ~ge, Fuel
9 1 1766089 eter
10 1 4159461 Switch '
L~ght/I'
caY' Ignition gn~tion
Ke
11 1 2809003
12 1 4159640 ~, Protect'
Sw~tch
13 1 1717006 ~ve
Switch' G~ow P1u /
14 1 4159716 Switch' w~ndshiefdSt~rter
16 1 4159416 ~~per
Bulb ' Hazard Warn~ng
16A 1 1706054
L I I I .J
17002-1 109
<e>TROIAN 170002
V 35
(§>36
~29
.
17~ (!lJ18
r 1
INSTRUMENTS AND SWITCHES
"-
Item
T
Qty.
T
Part No
I
Description
-
L.-
L I I
- I
- I
110 170002-1
170002
25
24
t;j,J19
V35
~36
~29
17~
-
I - -,
INSTRUMENTS AND SWITCHES ----
_____ J
~Item I Qty. I Part No T Description
-
32 1 1706038 B~lb (NI) .
33 1 4158488 L~ght
33A 1 1706038 Bulb (N~ndicator, Yellow (Deutz Only)
34 1 4158449 Indicat )
34A 1 1706038 Bulb (N~r, Light, Green
35 4 7121361 Bolt )
36 4 0049110 I Washe
C r, Lock
37 1 4159647 over
38 1 4611911 Gauge, "En .
r g~ne Temp .
Resisto (CD Only)
38A 1 4606713 .
39 1 1764052 Sw~tch , Ether St art (CD Only)
I
I
L , I I J
170002-1 III
170003
'5
~ ....
....
~ 14
LIGHTS/MOUNTING
BATTERY MOUNTING
1 2 4600008 Battery
2 1 4600009 Frame, Hold Down
3 2 4600011 Support
4 1 4600012 Cable
5 1 2057813 Cable
6 1 2097385 Cable
7 2 4177470 Spacer (Wood)
8 2 4177386 J-Bo1t
9 4 2031477 Bolt
10 4 2036816 Washer
11 2 4190304 Washer
12 2 0049110 Washer, Lock
13 3 4190347 Nut
170004 113
172700
,
9
ROOF VENTILATOR
(OPTION)
114 172700
20 0000
SHEETMETAL/SHROUDING
(DEUTZ)
200000-1 115
20 0000
SHEETMETAL/SHROUDING
(DEUTZ)
22 10 7121006 Bolt
23 18 7121016 Bolt
24 2 4154711 Bolt
25 28 1251006 Nut
26 24 0049110 Washer
27 AR 4151683 Molding
28 AR 4151163 Molding
29 1 2008043 Latch, Rear Cowl
30 1 4182189 Seal, RH Side Panel
31 1 4171080 Mat, LH Insulating
32 1 4171081 Mat, RH Insulating
116 200000-1
~TA.OIAN 20 0000
SHEET METAL/SHROUDING
(CD)
200000-2 117
20 0000
ll~ l}-18
13~--$-13
9 C>
11 c.> 22
22 21
21
SHEET METAL/SHROUDING
(CD)
118 200000-2
22 0000
1 1 4618745 Fender, LH
2 1 4618728 Fender, RH
3 1 4175421 Fender, LH Front (Option)
4 1 4175422 Fender, RH Front (Option)
7 3 4169028 Strip (Option)
8 1 4618730 Angle
9 1 4618759 Angle
11 2 4171423 Spacer
15 1 4169010 Flap, Mud LH (Option)
16 1 4169087 Flap, Mud RH (Option)
17 24 4137240 Washer (M10.5)
18. 8 1540013 Washer (Al3)
19 4 7121010 ·Bo1t (Ml2x30)
20 4 7121083 Bolt (Ml2x20)
21 2 7120041 Bolt (MlOx6.0)
22 18 7121006 Bolt (MlOx25)
120 220000
232000
14
FUEL TANK
232000 121
23 2000
14
II
I
r
110
UP==~-~~~~~~
,I
I,
S[]!
4
FUEL TANK
122 232000
25 0000
4 3
250000 123
261300·
FLOORPLATES
124 261300
4i>TRIIIAN 2430 .
~-13
y-37 23 40
26 1600
·~21
3 \-34
4-~\
5--M.\
19
15
38 25
30
24
CAB ASSEMBLY
(NOTE FOR DOOR FRAMES & HARDWARE SEE GROUP 261601)
261600 125
~TROJAN
\~-13
26 1600
~
<>
'2430
23 40
3 \-34
4-~\
5--.\\
19
15
38 25
30
24~ .. _
. CAB ASSEMBLY
(NOTE FOR DOOR FRAMES & HARDWARE SEE GROUP 261601)
Item Qty. Part No Description
21 6 0049108 Lockwasher
22 1 4177161 Windshield
23 1 4170064 Glasa, Rear
24 3 4170065 Glass
25 1 4176865 Glass, Door
26 1 2647325 Mirror, LH Outside
27 1 2647310 Mirror, Inside
28 1 2641672 fisor, Sun (Option)
29 1 4150571 Stop
30 3 4617231 Rubber, Glass Mounting
33 AR 4151683 Foam Seal
34 AR 2641639 Foam Seal
35 AR 4150664 Foam Seal
36 AR 4150570 Gasket
37 AR 0039867 Plug
38 1 4617233 Molding, Door Glass
126 261600
4i>TROJAN 2430 23 40
26 -1600
3 \--34
38 25
30
24
CAB ASSEMBLY
261600 127
26 1601
33 32
-icI 2230
l~-
~24~93 23
~21
31-{J ~
~l·.t
16 H
9' 19
28
29
13 2 4500312 Hinge
16 1 4174068 Arm, Guide
17 1 0646021 Latch
18 2 1251083 Nut
19 1 4169187 Rail, Window
21 2 7121030 Bolt
22 1 2638406 Latch
23 1 4153195 Handle
24 1 4500302 - Pin, Square
25 1 4169190 Spacer
27 1 7121015 Bolt
28 1 1251004 Nut
29 1 0049108 Lockwasher
30 2 7832168 Bolt
31 1 4174069 . Pin
32 2 0049140 Lockwasher
33 2 1251003 Nut
128 261601
~TAOIAII 26 1601
. ,,21
31-{J ~
~l
16
19'
H 19
28
29
~.
100
261601 129
26 1601
'-.21.
31--lJ ~
. ~l·
16
19'
H 19
28
29
130 261601
261602
CAB INTERIOR/ACOUSTICS
261602 131
261602
CAB .INTERIOR/ACOUSTICS
132 261602
<§.j>TRDIAN 261602
19
22
CAB INTERIOR/ACOUSTICS
47 2 7121016 Bolt
48 2 6702024 Bolt
49 AR 0027586 Screw
50 2 1251004 Nut
51 AR 0022310 Nut, Cage
52 2 1500065 Washer
53 2 1540032 Washer
54 1 4182925 Acoustic (Inc1'd. on Item 55)
55 REF Floor Plate (See Group 261300)
56 2 4614123 U-Fastener
57 2 7121019 Bolt
58 2 0049108 Lockwasher
261602 133
26 2200
10-----""
SEAT ASSEMBLY
134 262200
26 2201
3--7
2~='========== ____________~5~~
SEAT HOUNTING
1
2
-8 REF
0049110
Seat Assy. (See Group 262200)
Washer, Lock
3 8 7121006 Bolt
4 1 4180021 Pedestal, Seat
5 4 1500067 Washer
6 1 0074136 Belt, Lap
7 1 0074135· Belt, Tether
262201 135
262300
HEATER/DEFROSTER ASSEMBLY
136 262300
262300
HEATER/DEFROSTER ASSEMBLY
262300 137
262300
HEATER/DEFROSTER ASSEMBLY
35 2 0047865 Clamp
36 1 4176295 Vent
37 2 4155469 Nut
38 3 0049108 Lockwasher
39 1 4176294 Housing
40 2 7121080 Bolt
41 1 2032869 Clamp
42 1 7121056 Bolt
138 262300
<i>TROIAN 29 0100
,,---3
"""-_--12
e----13
16~
11
12
15/
TANK PLATFORM
290100 139
32 0500
I- -- _--:'"1
I
I
::1
..... I
·1
Go
2
I
I
I
I
L-_ J
HYDRAULIC RESERVOIR
140 ·320500
<i>TROJaN 32 0501
4
~5
3
2
6
8
13
9 --t--.:l
7
14
320501 141
4.j>TROIAII 32 "4000
~4
f\.-23
~16
142 324000
32 4000
~4
L23
~16
26
324000 143
32 4000
V---S4
f\-23
~I&
40 8 4149287 o Ring
43 1 4633719 Fitting
44 1 1629024 Fitting
45 1 1638175 Plug
47 7 0049111 Lockwasher
48 48 0049110 Lockwasher
52 4 7121006 Bolt (MlOx25)
53 2 2031455 Bolt (1/2-13x35)
54 14 4154501 Bolt (M6x45)
55 3 4154891 Bolt (Ml2x120)
56 10 6220032 Bolt (MlOx80
57 44 6220025 Bolt (MlOx30)
58 4 6220036 Bolt (Ml2x35)
59 4 4832188 Bolt (MlOx25)
60 2 2056300 Capscrew (1/2-l3x40)
62 4 4174389 Washer
63 4 1500065 Washer
144 324000
32 4000
f54
LZ3
~JS
SS 61 68
TEST .PORTS / / /
~(~r·~~/
64 1 4618665 Clamp
65 2 6220114 Bolt (M6x60)
66 1 4139306 Tube, Steer Test
67 1 4139306 Tube, #1 Main Test
68 1 1616093 Tube, #2 Main Test
69 3 3229263 Connector w/Pin
70 3 1639009 Locknut
71 3 4502020 Fitting, Test .
324000 145
32 4001
146 324001
<i>TAOIAN 32 4001
14
16 26
r
CHANGE OVER VALVE ASSEMBLY
324001 147
·324002
2944 29 20
VALVE CONTROLS
.
Item Qty. Part No Description
1 1 4175258 Shaft
2 1 4175259 Shaft
3 1 4125731 Joint, Angle
4 1 4174906 Bracket
6 1 4165866 Bracket
7 1 4165865 Bracket
8 1 4165864 Bracket
9 1 4137769 Washer
10 1 4127222 Pin, Ball
11 1 4127223 Bolt
12 1 4119896 Rod
13 2 4175265 Plate
14 1 4155737 Nut
15 1 4175266 Plate
17 1 4125557 Race, Outer
18 1 4156386 Bearing, Needle
19 4 5069587 Bearing
20 1 5069890 Bearing, Rod End
148 324002
324002
2944 29 20
VALVE CONTROLS
324002 149
324002
2944 29 20
VALVE CONTROLS
150 324002 .
4i>TRD.IAN 32 4003
~~42
42 ~~11.
I E;..
11-~~1 . .
c-ry~' ~35
.35__S:) L-32
32-J 43
324003 151
<9i>TROIAN 32 4003
11 2 4165940 Flange
12 1 4165937 Popper
13 2 4165935 Seat, Spring
14 2 4165936 Seat, Spring
15 1 4142975 Spring
16 1 4142708 Spring
17 2 4165919 Spring
18 3 4165760 Spring
19 3 4165758 Poppet
20 3 4165754 Cap
21 3 4165757 Bushing
22 2 4165945 Bushing
23 1 4165934 Set Screw
24 1 4118595 Seat, Spring
25 1 0027492 Bolt, Adjusting
26 1 0027494 Bolt, Adjusting
27 2 4155233 Set Screw
28 1 1251040 Nut
152 324003
32 4003
29 2 1252016 Nut
30 1 4165939 Spacer
31 2 4165938 Spacer
32 4 7121023 Bolt
33 4 6220012 Bolt
34 1 6220036 Bolt
35. 8 0049109 Washer, Lock
36 2 0049111 Washer, Lock
37 3 4149222 o Ring
38 1 4149319 o Ring
39 "1 4149312 o Ring
40 1 4149323 o Ring
41 1 4149219 o Ring
42 4 4149152 Sealing Set
43 2 0042300 Wiper
324003 . 153
32 4003
~
42
42 I
~ -JI!S.-
11
11 .& 61 .
~~' ~35
.35__~ L...::32
32-l 43
-
44 1 4138096 Washer
45
46
-
1
7200022
4156209
Wire, Locking
Seal, Lead
154' 324003
<i>TROJAII A
32 4004
11
PUMP ASSEMBLY
Item Qty. Part No Description
A 1 3297405 Pump Assy. (Incl. Items 1-31)
B 3 3290403 Sealing Set
1 1 1695098 Housing, Pump
2 1 1695099 Housing, Pump
3 1 1695200 Flange
4 2 1695101 Housing, Pump.
5 3 4149154 Gland, Sealing
6 2 1695102 Housing, Pump
7 1 1695103 Housing, Pump
8 4 1695104 Gear
9 2 1695105 Gear
10 1 1695106 Shaft, Drive
11 1 1695107 Shaft
12 1 5011006 Bearing, Ball
13 1 4149754 o Ring
14 6 4149753 o Ring
15 3 4149752 o Ring
324004 155
3'2 4004
A
PUMP ASSEMBLY
16 3 0039461 o Ring
17 3 0039317 o Ring
18 6 4149153 Sleeve
19 3 4150178 Ring, Intermediate
20 1 1694605 Seal, Shaft
21 1 1578106 Ring, Snap
22 2 0012086 Ring, Snap
23 4 3469279 Pin, Dowel
24 2 3469278 Pin, Dowel
26 8 1695110 Rod, Threaded -
27 8 1251009 Nut
28 4 6220026 Bolt
29 2 3041104 Key
30 2 3041098 Key, Fitting
31 8 1546014 Washer
156 324004
3rd FUNCTION HYDRAULIC SYSTEM
333100 157
3rd FUNCTION HYDRAULIC SYSTEM
158 333100
333100
333100 159
3rd FUNCTION HYDRAULIC SYSTEM .
160 333100
FRONT VIEW
0-- 29 33 ;3300
~21
SIDE VIEW
15~~::t...
27~~~\~
333300 161
FRONT VIEW
0-:- 29 33 ~300
n--21
SIDE VIEW
15 --'ii':==5
27--.;;.~ 20
!I=~~'tl~-..
31
1
;/4
!J
I ;/3
If
....
,"",!
18 1 6220024 Bolt
19 3 0886029 Set-Screw
20 4 1251006 Nut
21 2 1251040 Nut
22 1 1546030 Washer
23 1 1500065 Washer
24 4 1500062 Washer
25 2 2432169 Roll Pin
26 1 1578008 Snap Ring
27 2 3400023 Ball Joint
28 1 3405038 Ball Joint
29 2 0814094 Knob
30 1 0049110 Lockwasher
31 1 7411655 Cable, Control
32 1 7411702 Link
162 333300
610000
COUNTERWEIGHT
610000 163
650000·
10
49
4_
24 48
~6\,!
~~
10 ~,~.
I!riJ '31
24~ 24
10.
10
38 4 4155509 Nut
39 4 1500068 Washer
41 10 0049110 Lockwasher
42 4 4165050 Cover
43 2 2434201 Bushing, Elastic
44 2 4125244 Bearing
45 8 6687210 Screw
46 4 3300008 Fitting, Grease
47 2 4125150 Bearing
48 4 4175734 Ring, Retainer
49 1 0921027 Pin
50 1 4175623 Bushing, Elastic
51 2 41548.91 Bolt (Ml2x120)
52 4 4137577 Spacer
53 4 4148999 ·Sea1
166 650000
650001
{
'",
11 2 1629007 Nut
12 2 1638151 Plug
13* 2 0040435 Ring, Guide
14* 1 0040436 Ring, Guide
168 650001-1
650001
650001-1 169
650001
6829
170 650001-2
.<Q>TADIAN
6829
650001-2 171
650002
650002 173
650002
6830
)
174 650002-2
6830
-
I -,
HOIST CYLI NDER AS
(SIN T21_252~EMBLY
& HIGHER)
"-
Item Qty"
I
Part No
I
Description
-
L....
"
I- I
650002-2
I I
175
- I
650002
6830
6830
650002-3 177
<9.iPTRIIJAII. 659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(GP)
Item Qty. Part No Description
Size
Cu. Yd.
1 4606309 2.0 Bucket· Assembly
1 4606313 Cutting Edge, Main
2 4606322 Cutting Edge, Side
1 4125150 Bearing, Spherical
2 4175734 Ring, Retaining
1 3300008 Grease Fitting
178 6590DO-A
659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(GP w/JRB COUPLER)
Size
Cu. Yd.
,
1 4607508 2.0 Bucket Assembly
1 4607920 Cutting Edge, Main
1 4606476 Cutting Edge, Side
Note: Bearing, Ring & Lube Fitting
Not Applicable
659000-F 179
659000
SIDE
CUTTING
EDGt:
BUCKET ASSEMBLY
(GP w/SPILLGUARD)
Size
Cu. Yd
1 4606742 2.75 Bucket Assembly
1 4602282 Cutting Edge, Main
2 4606476 Cutting Edge, Side
1 4606478 Spi11guard
1 3300008 Grease Fitting
1 4125150 Bearing, Spherical
2 4175734 Ring, Retaining
180 659000-C
659000
SIDE
CUTTING
EDGE'
BUCKET ASSEMBLY
(GP-DRILLED FOR BOLT-ON CUTTING EDGE)
Size
Cu. Yd. Description
1 1 4618418 2.0 Bucket Assembly
1 4606678 Cutting Edge, Main
2 4606322 Cutting Edge, Side
1 3300008 Grease Fitting
1 4125150 Bearing, Spherical
2 4175734 Retainer
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(GP w/BOLT-ON CUTTING EDGE & SPILLGUARD)
Size
Cu. Yd.
1 4607061 2.0 .Bucket Assembly
1 4606678 Cutting Edge, Main
2 4606322 Cutting Edge, Side
1 4606324 Spi11guard
1 3300008 Grease Fitting
1 4125150 Bearing, Spherical
2 4175734 Ring, Retaining
2 4601210 Cutting Edge, Bolt-on Corner
1 4601211 Cutting Edge, Bolt-on Center
13 2040950 Plow Bolt (5/8-11x2 112)
13 2031621 Nut (5/8)
182 659000 -D
659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(MH-w/BOLT-ON CUTTING EDGE & DRILLED FOR TEETH)
Size
Cu. Yd.
1 1 4618571 2.0 Bucket Assembly
1 4616844 Cutting Edge, Main
2 4606322 Cutting Edge, Side
1 :3300008 Grease Fitting
1 4125150 Bearing, Spherical
2 4175734 Retainer
2 4601210 Cutting Edge, Bolt-on Corner
1 4601211 Cutting Edge, Bolt-on Center
13 2040950 Bolt (5/8-11x2 1/2)
13 2031621 Nut
659000-E 183
659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(GP - SPECIAL - NYS HI-LIFT ARMS)
Size
Cu. Yd.
1 1 4616746 2.0 Bucket Assembly, w/Bo1t-on Edge
1 4616743 Cutting Edge, Main
2 4616745 Cutting Edge, Side
1 4606324 Spi11guard
1 3300008 Grease Fitting
1 4125150 Bearing, Spherical
2 4175734 Retainer
1 4616783 Cutting Edge, Bolt-on
9 2040950 Plow Bolt (5/8-llx2 1/2)
9 2031621 Nut
2 4616777 Skid Plate
184 659000-G
4i>TR.OIAN 659100
BUCKET ATTACHMENTS
BUCKET TEETH 1
1 4603936 Bolt-on Kit 1
4604054 Installation Diagram 1
4603959 Tooth Assembly -7
4603935 Adapter 7
4604466 Point 7
4604465 Flex Pin 7
2031567 Bolt 7
2031565 Bolt 7
2031625 Nut 14
ATTACHMENTS
659100 185
791200·
~
19
23
22 15
17
LUBRICATION SYSTEM
~86 791200
791200
19~
~
19
23~. 15 23
22 . 22 15
11
18
LUBRICATION SYSTEM
20 6 1639009 Nut
22 2 4138096 Washer
23 3 1500062 Washer
24 4 3300001 Grease Fitting
~~
f-13
6
~14
10
\
.791205 189
<§iPTROJAI'I
ENGINE SECTION
TABLE OF CONTENTS
No~e: The Cummins Diesel-Engine is not
serviced by 0 & K Trojan. Groups
07, 1001 - 1080 are for Deutz
Engines only.
Engine Groue.. PAGE
06 0000 Radiator & Cooling (CD) 3
07 0000 Engine & Related Parts (Deutz) 5
Engine & Related Parts (CD) 9
oioo Accelerator Linkage (Deutz) 12
Accelerator Linkage (CD) 14
0200 Ether Start Kit (CD) 16
0300 Air Intake System (Air Cleaner)
(Deutz) 18
Air Intake System (CD) 21
0400 Exhaust System (Deutz)
-. (See· Group 070000) 5
Exhaust System (CD) 23
1001 Crankcase & Related Parts 24
1002 Inj'ection Nozzle, Oil Piston'
, Cooling 27
1003 Idler Gear 28
1004 Hardware, Front Cover 29
1005 Cover, Front 30
1006 V-Belt Tensioner Assembly 31
1007 Cover, End 33
1008 Locking Parts, Camshaft Gear 34
1009 Breather, Engine 35
1010 Oil Fill Tube & Cap 36
1011 Dipstick/Tube Assembly 37
1012 Oil Pan Assy. 38
1013 Cylinder Body & Shims 39
1014 Pulley 40
1015 ' Pulley/Vibration Damper 41
1016 ·Crankshaft ~sembly 42
1017: Flywheel/Ring Gear 43
1018 Piston Assembly 44
1019 Piston Rod Assembly 45
1020 Cover, Cylinder Head 46
1021 Cylinder Head Assembly 47
1022 Camshaft Assembly 49
1033 Rocker Arms & Related Parts 50
1
060000
25-~
23-~
29-4
28 a
~- (
-~-.
·"21
i-24
-5
6826
060000 3
060000
28
cb-
6826
RADIATOR & COOLING
(CD)
4 060000
070000
L.26n 0
46
'-.---'. .
.\. ~
47 ~
V
1
33
070000-1 5
070000
n
46
47
0.
~-~26n .
, , ~
~
12 8 1251004 Nut
13 6 0049108 Lockwasher
14 3 7121015 Bolt
15 2 0047010 Clip, Hose
16 1 4168562 Brush
17 1 4181669 Bellows
18 1 1740019 Clamp
19 1 4181674 Ring
20 2 7120078 Bolt
21 1 0047822 Clamp, Hose
22 IAR 3000026 Hose (28" Lg)
23 4 4117538 Seal
24 1 4181721 Adapter Tube
25 1 4182065 Bracket, Hount
26 1 4182073 Support
27 1 1630001 Ferrule
6 070000-1
<i>TROIAN 070000
11 \
o
~
).~
l\~
V
24
30
31
070000-1 7
070000'
44 1 2162167 Seal
45 1 1251083 Nut
46 6 1500005 Washer
47 5 7121047 Bolt
48 4 1251009 Nut
49 4 1500067 Washer
50 1 7121020 Bolt
51 3 7121065 Bolt
52 1 4133399 Fitting, Banjo
8 070000-1
070000
24 32 27
l ~) ~:::J \1 35
14
\~I
18 20
25 ~ 36-ti> "0
1 OimI@@-fo ,----1---..0 26 \ 36 34 ~ 38-@>
l
I
I)m@@-
t\
0
19-@ 11
~
6828
ENGINE & RELATED PARTS
(CD)
0700000-2 9
4.iPTR.DJAN 070000
24 32 38
14 18 20 ~ ~! ~ \~ 35
25 ¥
. \0iIm ~ C§l-f
@
I
@m@@-
o
0
~---... 2& "* 3& 3f
36-1i> "'0
n 38_
~ ~ ===t==~ 28/~
. I t \
_ _ _ c:::.
$>
15 18 20 ti) 37/
36
t
19-@) 11
~
6828
18 4 1500067 Washer
19 2 4137747 Washer
20 4 1251009 Nut
21 1 4619192 Alternator
22
23
-
1
REF
1637602
Pulley
Elbow, Oil Drain
24 1 1640510 Elbow
25 1 1638151 Plug
26 1 1639·020 Nut
27 1 2076845 Fitting
28 1 4614244 Fitting
29 1 1633579 Adapter
30 1 1640615 Elbow
31 1 4615459 Hose Assy., to Oil Pressure Switch
32 1 4614905 . Hose Assy., Oil Drain
~
33 4139533 Hose (6.5 ft) Fuel
34 4139533 Hose (4.5 ft) Fuel
10 070000-2
070000
21
24 32
14 18 20 25 ¥~ I§! j
~
\~I 26 \ 36 34
Wm@@-ro
(JmJ@@- ° ~ ~ ~
15
I t\
18 20
(
m c:==:::::;::::::::-
}6 t
33.
6828
70000-2 11
070100
lif):-2 34 23
7fjft~25
.-19
i1~26
16
12
ACCERLERATOR LINKAGE
(DEUTZ)
12 070100-1
070100
10
17
£ 2 3423
18 '~25
.--.19
i1~26
16
12
ACCELERATOR LINKAGE
(DEUTZ)
19 1 4159818 Grommet
20 1 7412035 Tube, Threaded
22 2 7121024 Bolt
23 6" 7121030 Bolt
24 1 7121004 Bolt
25 1 7121038 Bolt
26 1 7121238 Bolt
27 2 1252040 Nut
28 5 1251004 Nut
30 2 4138096 Spacer
31 3 1500003 Washer
33 2 0049109 Lockwasher
34 6 0049108 Lockwasher
070100-1 13
070100
6827
14 070100-2
070100
6827
ACCELERATOR LINKAGE
(CD)
16 1 0007324 Pin
17 1 4611470 Clamp
18 RE;F Bolt (Furn. w/Engine)
070100-2 15
070200
l5
__==a~~_
l4
9
/
/
/
16 070200
070200
14
I
/
10
/
.
~~1 . /
~g
~~~
/ /
\ ./
.~.----.----- /
ETHER START KIT
(CD)
16
17
-1 REF
4160303
Wire (See Group 170000)
Terminal Spade
18 1 2046559 Sleeve
19 1 REF Switch (See Group 170)
20 3 2032845 Clamp (NI).
21 1 2079165 Grommet (NI)
070200 17
~TRII.IAN 070300
21
7
15
8
12
17
AIR CLEANER/INSTALLATION
(DEUTZ)
18 070300-1
070300
21
19-~
~R CLEANER/INSTALLATION
(DEUTZ)
14 4 7121016 Bolt
15 6 1251006 Nut
16 7 1400065 Washer
17 1 0746931 Element, Safety ( German)
1 4616478 Element, Safety (USA)
·18 1 0747075 Element, Primary (German)
1 4616479 E1ement,·Primary (USA)
19 2 0022204 Nut
20 1 4613976 Cover ( German)
1 4608739 Wing Nut, Outside
1 6952792 Wing Nut, Inside
20A 1 4617047 Cover (USA)
1 6952792 Wing Nut, Inside
1 4608739 Wing Nut, Outside
21 1 2056015 Prec1eaner
070300-1 19
070300
21
13
~.-"
/ 14
5
17
19-~
AIR CLEANER/INSTALLATION
(OEUTZ)
20 070300-1
070300
<§.j>TROIAN
o-h
~8
. J
....--~
;~
"('
\c
"
12
'. . 17
.....
10
5~
'Qrtf9
6835
1 1 4616232 Tube
2 2 4616187 Collar
3 1 4618428 Support Assy., Air Cleaner
4 1 4616228 Air Cleaner Assembly
5 1 2067597 Elbow
6 1 4614180 Tube
7 1 2065858 Service Indicator
8 1 4133397 Fitting, Hose
9 2 2090384 Clamp
10 4 2090384 Clamp
11 6 7121006 Bolt (M10x25)
12 AR 0746633 Hose (1200MM-LG)
13 1 4614181 Hose
14 1 7121006 Bolt (MlOx50)
15 9 1251006 Nut (MlO)
16 14 1500065 Washer (MlO.5)
17 1 0746426 Fitting, Hose
070300-2 21
070400
4.iPTROIAN
~
\;
\
~
"
.
12
. 17
......
'(g
.
~@"
\
15
16
11
16
//Sl>
18
6835
22 070300-2
070400
f).
6
10
~3-~ /2
~
o 0
o ~
8-
6 2
t
n
3
Effl
®I
~ fa) "it
M
co
<0
EXHAUST SYSTEM
(CD)
070400 23
071001
1 [2-6.25.261
103
24 071001
~TROIAN 071001
1 [2-6.25.26]
103
12 1 4790840 Washer
13 2 4790841 Bushing
14 1 4791225 Ring, Thrust (3.0 MM Std.)
1 4791234 Ring, Thrust (3.25 MM)
1 4791235 Ring, Thrust (3.50 MM)
1 4791236 Ring, Thrust (3.75 MM)
1 4791237 Ring, Thrust (4.0 MM)
15 1 4791226 Ring, Thrust ( 3 • 0 MM Std.)
1 4791238 Ring, Thrust (3.25 MM)
1 4791239 Ring, Thrust (3.50 MM)
1 4791240 Ring, Thrust (3.75 MM)
1 4791241 Ring, Thrust (4.0 MM)
16 1 4788605 Cover
17 1 4790844 Seal, Shaft
18 1 4795724 Gasket
19 8 7121023 Bolt
20 8 1500005 Washer
071001 25
071001
1 [2-6.25.26)
103
22 2 4790839 Grommet
23 2 4790846 Plug
24 1 2162092 o Ring
25 3 0795014 Plug
26 3 4790890 Washer
27 3 0771011 Plug
28 3 2162170 Seal
29 1 4790842 Deflector
30 2 2439048 Rivet
31 1 0796516 Compound, Sealing
26 071001
071002
1 1 4788607 Nozzle
2 1 4788608 o Ring
3 1 4789310 Compound, Sealing (NI)
071002 27
<i>TROIAN 071003
1 1 6220256 Bolt
2 1 4790872 Axle
3 1 4790873 Bushing
4 1 4785725 Gear, Ring
5 1- 4790875 Bushing
28 071003
~iROIAN 071004
1 1 7120024 Bolt
2 3 1500005 Washer
3 1 7120044 Bolt
4 1 1572075 Washer
5 1 . 7120027 Bolt
6 1 1572071 . Lockwasher
7 4 1546002 Washer
8 4. 6220018 Bolt
9 4 1574054 Lockwasher
10 1 7120306 Bolt
11 1 1546002 Washer
072004 29
071005
103
FRONT COVER
30 071005 .
071006
. 071006 31
071006
16 1 4785737 Lever
23 1 4785650 Cover Assy.
24 1 4785738 Cover, Bearing
25 2 4788764 Bushing
26 1 4788765 Spring, Elbow
27 1 4788766 Shaft
28 1 4788767 Disc
30 1 2434112 Roll Pin
31 3 4791048 Washer
32 2 4788768 Washer
34 1 4788769 Spacer
35 1 4788770 Seal, Shaft
36 1 4785651 Washer
32 071006
<i>TRIIIAN 071007
END COVER
1 1 4797076 Washer
2 2 1251005 Nut
3 1 0797762 o Ring
4 1 4788712 Bolt
5 1 4788713 Stud
6 1 4788714 Stud
071007 33
071008·
LOCKING PARTS
(CAMSHAFT GEAR)
34 070108
071009
I I
I I
U
29
ENGINE BREATHER
071009 35
~TRIUAN 071010
5
. "-
~ '~I 2
'"'''.~
qfl~1
3 ~"\I
4
1 1 4790876 o Ring
2 1 7121004 Bolt
3 1 1251004 Nut
4 1 1500003 Loc kwas her
5 1 4189455 Fill Tube Assembly
6 1 4791246 Cap Assembly
7 1 0796789 Gasket
36 071010
4i>TROIAN 071011
__ 6 21
r-----l
I I
I I
:::
, I
I I
1.1
1,1
I
20 [21J :
I
I
I
I
I
IL _____ J
I
DIPSTICK/TUBE ASSEMBLY
071011 37
071012
(2,3) 1-
88
t§s
38 071012
071013
2 (O,2mm)
l 3 ! 0,5 mm)
4 (0,8 mm)
S(1,Omm)
CYLINDER BODY
071013 39
071014
V-BELT PULLEY
1 1 4786950 Pulley
2 4 0842019 Stud
3 4 1546013 Washer
4 4 1251005 Nut
40 071014
2
@
PULLEY/VIBRATION DAMPER
1 4 -4790946 Bolt
2 4 4795753 Washer
4 1 4785717 Pulley
5 8 7121003 Bolt
6 8 . 4790891 Washer
7 .1 4201132 Vibration Damper
071015 . 41
<i>TR.OIAN 071016
CRANKSHAFT ASSEMBLY
42 071016
071017
4 5 2
Q9@ 6
~
FLYWHEEL/RING GEAR
1 1 4791883 Flywheel
2 1 4790893 Gear, Ring
3 10 7122205 Bolt
4 8 0022204 Nut
5 8 4791884 Washer
6 8 0842120 Stud
071017 43
071018
PISTON ASSEMBLY
44 071018
071019
--.
.
/
~2
071019 45
<i>TROIAIi 071020
4 .
1 1 7121048 Bolt
2 1 4794785 Seal
3 1 1500062 Washer
4 1 0796467 Gasket
5 1 4790690 Cover
46 071020
071021
16
236-
8 7
..
071021 47
071021
810
13 n2
~ U~13
16
"-
·,,'17
236- @22
i
2 3
? 8 7
18 1 7490922 Clip
19 1 4790923 Pin
21 2 4790934 Guide, Valve (15.00 KM Std).
21A 2 4790936 Guide, Valve (15.25 KM)
21B 2 4790926 Guide, Valve (15.50 KM)
22 1 4790925 . Ring, Seat Insert (40.16 KM Std)
22A 1 4790930 Ring, Seat Insert (40.26 0)
22B 1 4790931 Ring, Seat Insert (40.36 0)
22C 1 4790932 Ring, Seat Insert (40.46 KM)
22D 1 4790927 Ring, Seat Insert (45.76 0)
22E 1 4790928 Ring, Seat Insert (45.85 0)
22F 1 4790929 Ring, Seat Insert (45.96 KM)
23 1 4790924 Ring, Seat Insert (45.66 0 Std)
24 2 4795734 Snap Ring
48 071021
4,iPTAOIAII 071022
CAMSHAFT ASSEMBLY
071022 49
<9.iPTROIAN 071033
18
./
16 8 17
9 7 . ,..-/ 13·
Q;.
/
Q~~.:~~_19 11
12 20
t' Q)~8ri1
I -...-:>
. 10 ~
158 ~8
~ 10
~
"';13
3
I ~ 20
~7
~«12
~-9
2 6
18
./
16. 17
9 7 ~ ,...----- 13 .
q;04-~.:
/ ~
~'Q_19 11
12 I
20
~ ~.::o-.L8~
I -....u
15g
n 10 ~
~8
3
~~10_13
I t\ 20
~7
@'4,.12
~.-9
2 6
16 2 1252019 Nut
17 2 4790941 Nozzle
18 2 1251004 Nut
19 2 4785665 Pin
20 2 4786526 Bushing
071033 51
<i>TRIUAN 071034
OIL PUMP
52 071034
071035
@
4~
2
1 2 4201182 Ferrule
2 4 7120019 Bolt
3 1 4786727 Piston Assembly
4 4 4785720 Washer
5 2 4790949 Fitting
6 1 4785721 Cooler Assy., .Oi1
7 1 4786726 Seal
8 1 4786725 Seal
9 1 2162190 Seal
10 1 4786750 Plug
11 1 4791223 Seat, Spring
12 1 4799306
071035 53
071036
33 [1-3,15-30,34,35,37]
/ /Q7
RELIEF VALVE
(OIL PRESSURE)
54 . 071036
33 [1-3. 15-30. 34. 35.37]
/ /b·
'~7
RELIEF VALVE
(OIL PRESSURE)
26 2 1500003 Washer
27 1 7120008 Bolt
28 1 4155952 Roll Pin
29 1 0771017 Plug'
30 1 2162102 Washer, Sealing
33 1 4785669 Valve Assy. (Incl. Items 1-3,15-30,
34, 35 & 37)
35 1 . 4785670 Adapter
37 1 4790229 Lever
37 1 4786392 Service Kit
071036 55
071037
OIL FILTER
1 1 4795837 Filter
56 071037
~TR.OIAN 071038
OIL COOLER
(TRANSMISSION)
071038 57
071039
58 071039
071040
1 1 4791482 Fitting
2 1 4791483 Ferrule
3 2 7121047 Bolt
4 2 1546013 Lockwasher
5 1 4784038 Tube Assy.
6 2 7121019 Bolt
7 2 1553004 Lockwasher
8 2 1251004 Nut
9 2 4791484 Clamp
071040 59
071041
~ ............. 13
2
1 1 4795772 Element
2 1 4791559 Head, Filter
3 1 4133399 Fitting, Banjo
4 6 2162102 Sealing Washer
5 1 4132888 Bolt, Hollow
6 AR 4139533 Hose (32" Lg)
7 4 0047276 Clamp
8, AR 4139533 Hose (3"2" Lg)
9 2 7121008 Bolt
10 2 1500065 Washer
11 2 0771017 Plug
12 1 4139195 Fitting
13 2 1251006 Nut
60 071041
. <§.iPTAOIAN 071042
'\ 12
C2
-
,~
. ~ ~5
0},.~9~o.11.1~
1~ ~8 7 .
1 4 4787762 Stud
·2 1 4791035 o Ring
3 4 1500008 Washer
4 4 1251006 Nut
5 1 0039803 o Ring
6 1 4785673 Pump Assy., Injection ( 24V).
1 4785965 Pump Assy., Injection (12V)
7 4 1572069 Lockwasher
8 4 1251004 Nut
9 1 478.6432 Pump Assy., Fuel (Incl. Items 10-13)
10 1 4786444 . Housing
12 1 4201350 Service Kit
13 1 4791063 Service Kit
16 1 7121038 Bolt
071042 61
071043
5
4 @ ')
"'/
II
1/
-y' ~
'" '"
I I
'/
1\
\ ,
\\
\\
\ \
\ \
\\
'rJ-e
\ \
6
3~
FUEL LINE
62 071043
44PTRIUAII ·071044
OIL LINE
071044 63
<i>TROIAN . 071045
1 3 4790447 Washer
2 3 7122095 Bolt
3 1 4791036 Hub
4 1 4790964 Gear
6 1 1251078 Nut
7 3 1574015 Lockwasher
8 1 4791037 Washer
64 071045
071046
@)1
FUEL INJECTOR
071046 65
071047
10 'Ii' 7
O--~ 13
-
CD
14
9
8
10 'Ii' 7
O-~ 11
12
-CD 89
66 071047
4,iB>TROIAN 071048
OVERFLOW TUBE
071048 67
07 1049
OVERFLOW VALVE
(FUEL)
1 3 2162009 Seal
2 1 4791358 Valve, Charging
68
4i>TROIAII 071050
071050 69
071051
0 2
~1
70 071051
~TROUUI 071052
071052 71
071053
1 1 4785686 Manifold
2 1 4785687 Elbow
3 2 4184117 Gasket
4 2 0844181 Stud
5 8 0844164 Stud
6 8 4798919 Nut
7 12 1500005 Washer
8 4 4790976 Gasket
9 2 1251005 Nut
12 1 4785713 Cover
13 2 7121024 Bolt
14 1 4155176 Plug
15 1 2162225 Seal
72 071053
071054
0710546 73
071055
74 071055
<§i9TADIAN 071056
20 22
19 121
I
10
26
'-...,
"..-~28
--
.----.-----:
I
~ B:W!l:cl:±1
1 ..3
~~1)- I
4
071056 75
071056
~~
. 16
r------i
-----,.~
~,~4
I.
22 23
I. 33 I I
12
-O~~
'!~~
! . 39 •
10 I !
i 27 37 l-38
1 ..3
~
'-,
~til'~
~ . ~
.....,.==-----::.~
- 15
L_"__
I
~~"1)-
--J
• I
4
16 1 1695727 Gasket
17 1 1695229 Pin
18
19
-4 NSS
1695728
Crank Case (Order Item "A")
Stud
20 1 1696408 Bushing
21 1 1692518 Gasket
22 1 1692517 Cover
23 4 7121388 Bolt
24 1 2162074 Seal
25 1 0784012 Plug
26 4 1251005 Nut
27 2 4786913 Plug
28
29
-2 NSS
2438121
Body, Piston (Order Item "A")
Pin
30 1 4786915 Gasket
31 1 4786916 Gasket
76 071056
<i>TRDIAN 071056 .
~~J
. 16
~ 14
12 I 7~
ie
17 22 23
19
13 '--.---:
11~~i ! 39 ' .
!~
I •
I
I
10
1
I
I 37 r
!
38
1 t- 3
.J -
27
;,'
15
3~
~
I
L ___
I
~~1)-
---J
I .
4
071056 77
071057
PULLEY
(AIR COMPRESS<?R)
78 071057
071058
V-BELT
(AIR COMPRESSOR)
071058 79
07-1059
BLOWER ASSEMBLY
(AIR COOLING)
1 3 7120550 Bolt
2 3 1500005 Washer
3 1 7120570 Bolt, Socket Head
4 1 1251005 Nut
5 1 4785690 Blower Assembly (Incl. Items 6-12) (24V)
1 4791522 Blower Assy. (Incls. Items 6-12) (12V )
6 1 4791907 Fan
7 1 4785691 Pulley, V-Bel t (24V)
1 4791908 Pulley, V-Belt (12V)
8 1 1747089 Snap Ring
9 1 5088534 Bearing, Ball
10 1 4791387 Shaft, Tubular
11 1 4791909 Bushing
12 1 7120878 Bolt
13 1 1251009 Nut
14 1 4791910 Housing
15 1 5088576 Bearing, Ball
80 071059
071060
FAN BELT
(BLOWER)
071060 81
071061
5 4
ti~
82 071061
071062
HOOD ASSEMBLY
(AIR GUIDE)
1 1 4785724 Hood
2 1 4786382 Latch
3 1 4786531 Latch
071062 83
071063
AIR DUCT
(LOWER)
84 071063
<§i,9TADlAIl 071064
COVER
1 1 4785722 Cover
2 4 7121003 Bolt
3 4 1500005 Washer
4 1 7121038 Bolt
5 1 1500003 Washer
071064 85
071065
4
-
~
--
COVER
(CYLINDER HEAD)
86 071065
<i>TAOIAN 071066
7
4
5 6 ~
,/ ".
AIR SHIELD
1 4 7121015 Bolt
2 4 1572069 Washer, Lock
3 4 4790992 Washer
4 3 7121003 Bolt
5 3 1500005 Washer
6 3 1572071 Washr, Lock
7 1 4791005 Shield
071066 87
<i>TROIAN . 071067
END COVER
(AIR COWLING)
1 1 7121038 Bolt
2 1 7121047 Bolt
3 1 4790992 Washer
4 1 4785708 Spacer
5 1 7120306 Bolt
6 1 1500005 Washer
7 1 4785711 Cover
8 1 4786553 Washer
88 071067
071068
END COVER
(AIR COWLING)
1 1 7121038 Bolt
3 1 4790992 Washer
4 1 7121003 Bolt
5 1 4785708 Bushing
6 1 . 7120306 Bolt
7 1 4786553 Washer
8 1 4785709 Cover
9 1 4785710 Molding
12 1 1500005 Washer
071068 89
071069
COVER
.90 071069
071070
,13
12
(j
f) 2
11
lJ
MANIFOLD
071070 91
<i>TROIAN 071071
TURBOCHARGER ASSEMBLY
92 071071
071072
1 1 4785729 Manifold
2 1 4786780 Flange
3 1 4791425 Gasket
4 1 4788803 Fitting
5 1 4788804 o Ring
6 2 6220010 Bolt
7 1 6220013 Bolt
8 1 1574015 Lockwasher
9 1 4149778 Seal
10 1 4785730 Hose
11 2 0047687 Clamp
071072 93
071073
94 071073
071074
071074 95
071075
ENGINE SUPPORT
96 071075
071076
~'
u I ~ 10 '!II
071077
·a9
~10
5 \
WARNING SWITCH
(V-BELT FAILURE)
1 1 4791141 Plug
2 1 4787843 Switch, Linlit
3 1 4791137 Support
4 1 1252059 Nut
5 1 4791138 Wire Assembly
6 1 4785694 Bracket
7 1 4791140 Bolt
8 1 4791142 Fastener, Wire
9 1 7121035 Bolt
10 1 1500008 Washer
98 071077
071078
071078 99
~TRII.IAN 071079
6 .
2 3 ,
ADAPTER HOUSING
(FLYWHEEL)
1 1 4791022 Plate
2 4 7121046 Bolt
3 4 1572071 Lockwasher
4 13 7121008 Bolt
5 14 1572075 Lockwasher
6 1 4791920 Housing
7 1 6220025 Bolt
100 071079
4,iPTRIUAII 071080
GLOW PLUG/INSTALLATION
071080 101
INTRODUCTION
AXLE/BRAKE GROUP
4616370 Auto-Moisture Ejector w/Heater &
Drain (NYS)
4615920 Air Dryer Kit, Heated - 24V
CAB GROUP
4607361 Mirror, RH Outside (NYS)
4604029 Window Washer, Rear (NYS)
4174244 Wiper, Rear (NYS)
4616379 2 Speed Wiper Kit
4181136 ESPAR Heater Kit
4198770 Spot Mirrors
ENGINE GROUP
4618392 Remote Oil Drain (Texas)
4618388 Remote Oil Filter (Texas)
4616411 Engine 'Block Heater (1000W) (NYS)
4606838 Prec1eaner' (NYS)
4603424 75 AMP Alternator (NYS) (CD)
4618065 65 AMP Alternator (NYS )" ( CD)
4616836 Engine Block & Oil Pan Heater (CD)
4618338 Engine Shutdown, Oil Prssure & Water
Temp.
4606549 Sentinel System (Deutz)
4604528 Racor Fuel Filter
4603421 Oil Pan Heater (Deutz)
4606790 75 AMP Alternator (Deutz)
4185857 Ether Start Kit (Deutz)
4608366 Cylinder, Ether Start
1
'<i>TROJAn
ELECTRICAL GROUP
4617120 Special Lights & Wiring (NYS)
.4616379 2 Speed Wiper
FRAME/TANKS GROUP
4616763 High Lift Arms (121" Dump Height)
(NYS)
4605951 Bustin Steps (NYS)
4615297 Fenders w/Mudf1aps, Front (NYS)
4616463 License Plate Bracket, Front & Rear
4609716 Counterweight - 354 Lbs. (NYC)
4619200 Counterweight - 1581 Lbs.
GUARD. GROUP
4603297 Anti-Vandalism Kit (NYS)
4607384 Tool Box Hasp & Lock (NYS).
4618734 Back-up & Directional Light Guard
4618733 Rear Work Light Guard
4604538 Tool Box Hasp
4604537 Instrum~nt Panel Guard
4603290 Belly Pans, Front & Rear
4604535 Work, Directional & Back-up
Light Guard, Rear
2
~TROJAn
HYDRAULIC GROUP
4618246 Remote Transmission Filter
4607754 3rd Function Lift Arm Piping
4618195 3rd Function Hi-Lift Arm Piping
4607019 Quick Disconnect Kit, 3rd Function
4606128 Hoist, Cut-Out
INSTRUMENT/SWITCHES GROUP
4616603 Park Brake Light & Buzzer/Trans.
Lock (NYS)
4616379 Wiper Switch Two .Speed (NYS)
4618336 Gauge, Engine Oil Pressure (CD)
4618337 Tachometer
4618714 Warning Light, Trans. Temp. (NYS)
4619199 Engine Oil Temperature Gauge
4604357 Low Air Pressure Light
4605794 Buzzer, Low Engine Oil Pressure
4604326 Gauge, Engine Oil Pressure (Deutz)
4606705 Gauge, Engine Temperature (Deutz)
4606833 Gauge, Hydraulic Oil Temperature
4604304 Warning Light & Buzzer (Parking
Brake)
4602769 Warning Light (Parking Brake)
4605018 Tachometer, Electric
4604811 Warning Light, Torque Converter
Temperature
IDENTIFICATION GROUP
4618397 Decal Kit (Texas)
4616755 Decals/Lube Chart (NYS)
4618717 Identification (NYS)
3
<i>TROJAIt
LIGHT GROUP
4603291 Floodlights, Front & Rear
(NYS)
4603138 Beacon Amber (NSY)
4618468 Strobe Light, Blue Cab Mounted
4618732 Back-up Lights
4606551 Floodlights, Front Cab Mounted
4604707 Back-up Lights
SAFETY
4604531 Reflectors, Red Rear (NYS)
4606854 Reflectors, Amber Front (NYS)
4607760 5# ABC Fire Extinguisher (NYS)
4619202 20# Ansul Fire Extinguisher
4
~TROJAn
MISC. GROUP
4616377 Tool Kit - 11 Piece (NYS)
4607384 Tool Box Hasp & Padlock (NYS)
4182217 Hood Acoustics (Deutz)
4177401 Rear Cowl Acoustics (Deutz)