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2 XCENTRIC CRUSHER
The Xcentric Crusher is a sophisticated grinding tool, produced by Xcentric Ripper International / Grado
Cero Sistemas, SLU
Xcentric Crusher
INSTRUCTIONS MANUAL 3
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INSTRUCTIONS MANUAL 5
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Warranty conditions
INSTRUCTIONS MANUAL 7
___________________________________________________________________________________
# NOTICE
The jaws are not subject to warranty.
_______________________________________________________________________________________
ACCEPTANCE TEST
The warranty registration form must be fully completed and returned to Xcentric Ripper International /
Grado Cero Sistemas SLU, within a period of two weeks from the installation of the Crusher. Failure to
return this document will imply the loss of warranty.
bucket
8 XCENTRIC CRUSHER
CRUSHER
EC DECLARATION OF CONFORMITY
INSTRUCTIONS MANUAL 9
CRUSHER www.gradocero.net
www.xcentricripper.com
Warranty registration form
CUSTOMER DETAILS
…………………………………………………………………………………………..
INSTALLATION DETAILS
psi
psi
psi
psi
PRE-OPERATION DETAILS
Trained by:
This form must be returned to Xcentric Ripper International/Grado Cero Sistemas within 30
days of the installation date. Send to warranty@xrint.es
10 XCENTRIC CRUSHER
INSTRUCTIONS MANUAL 11
12 XCENTRIC CRUSHER
If in doubt about the operation, immediately stop the machine!
INSTRUCTIONS MANUAL 13
BEFORE USING THE MACHINE IT IS COMPULSORY TO READ CAREFULLY THE SAFETY INDICATIONS
AND OPERATING INSTRUCTIONS, MAINTENANCE AND OPERATIONS IN THE MACHINE TO SAFEGUARD
DANGER!
Use the machine with the utmost care and caution, as recklessness is the most frequent cause of
accidents. The use of the machine must be performed by an adult and competent person.
ATTENTION!
Before attaching the bucket crusher to the machine, make sure that this is adequate to support all the
caracteristics and functions for the use expected.
14 XCENTRIC CRUSHER
INSTRUCTIONS MANUAL 15
organize the construction site so that you can position
16 XCENTRIC CRUSHER
ATTENTION!
Before starting the machine to operate with, make sure there are no people in its surroundings or in its
range of action.
ATTENTION!
It is forbidden the use of the machine in case of anomalies. The company is not liable for damage to
people and / or things in case of use of the machine by the operator, when the machine malfunctions.
INSTRUCTIONS MANUAL 17
PROPER USE
MISUSE
18 XCENTRIC CRUSHER
ATTENTION!
The company Xcentric Ripper International / Grado Cero Sistemas SLU assumes no liability for damages
to persons and / or things derived of misuse of the Xcentric Crusher by the customer or third parties.
The operator proposed by the client to operate this machine, prior to starting operations, use, maintenance
below:
ATTENTION!
The company Xcentric Ripper International / Grado Cero Sistemas SLU can not be held responsible
for accidents caused by the operator due to lack of use of personal protective equipment.
INSTRUCTIONS MANUAL 19
2 3 4 5
6 7 8
20 XCENTRIC CRUSHER
WORKING AREA
SAFETY ZONE
Crusher
working area
(minimum 20 m)
Excavator
working area
(check excavator
manual)
INSTRUCTIONS MANUAL 21
MAINTENANCE AREA
RESIDUAL RISKS
22 XCENTRIC CRUSHER
GENERAL DESCRIPTION
Mobile support
Tensioner
INSTRUCTIONS MANUAL 23
NAME OF COMPONENTS
3
11
10
5
6
24 XCENTRIC CRUSHER
1) Bucket
bridge and jaw
2) Hydraulic motor
3) Top bracket
4) Mobile Support
5) Bridges
6) Crankcase
7) Axis-pulleys
8) Jaws
9) Lower mouth
INSTRUCTIONS MANUAL 25
STANDARD SPECIFICATIONS
W L
26 XCENTRIC CRUSHER
IMPORTANT!
When manufacturing a top bracket to mount an Xcentric Crusher on an excavator it is very important to
1. Cut the plates for the top bracket to the dimensions given in the following drawings.
surfaces.
4. Drill the required mounting bolt holes to the dimensions given in the drawings. They must be
drilled and use at least the indicated ones for each model.
INSTRUCTIONS MANUAL 27
XC20 TOP BRACKET DIMENSIONS
EXCAVATOR SIDE
THICKNESS 30mm
12
M30 x 65
28 XCENTRIC CRUSHER
XC30 TOP BRACKET DIMENSIONS
EXCAVATOR SIDE
THICKNESS 30mm
12
M30 x 65
INSTRUCTIONS MANUAL 29
XC40 & XC50 TOP BRACKET DIMENSIONS
EXCAVATOR SIDE
THICKNESS 40mm
20
M36 x 90
30 XCENTRIC CRUSHER
INSTALLATION
Additional adapters or mounting brackets must not be welded to the Crusher. This will void both the
warranty and the EC declaration of conformity.
INSTRUCTIONS MANUAL 31
closed position,
150 to 250 bar 150 to 250 bar 150 to 250 bar 150 to 250 bar
WARNING!
The above relief valve pressure settings must never be exceeded. Operating a Crusher with excessive
pressure can possibly lead to serious damage to the hydraulic motor and control valve block cartridge
elements.
to to to to
CAUTION!
The hydraulic hoses are not delivered with the Crusher. Do not use hydraulic quick-connect couplings
manufacturer and that the hoses have no contact with other components.
32 XCENTRIC CRUSHER
CAUTION!
To avoid or reduce damage to the hydraulic motor or its seals, it is mandatory to always install the case
before the hydraulic tank. Under no circumstances is the drain line of the Crusher to be connected to
other case drain lines on the excavator as this can lead to excessive back pressure in the Crusher case
drain line.
INSTRUCTIONS MANUAL 33
Opening System Bucket XC20 & XC30
Adjustment pin A
C
Tensioner
2
1
washer
washer
34 XCENTRIC CRUSHER
Opening regulation
ATTENTION!
1.-
ATTENTION!
Block the excavator and stop the engine by following the instructions in the manual of the excavator
itself, prior to the removal of bolts of regulation.
INSTRUCTIONS MANUAL 35
2.
3.
CAUTION!
Caution when removing bolts of regulation, because there is a risk of movement of the rods.
36 XCENTRIC CRUSHER
4.
5.
INSTRUCTIONS MANUAL 37
3 mm
ATTENTION!
This operation must be carried out by the operator of the excavator without the help of another person.
There is high risk of unintended entrapment.
6.
38 XCENTRIC CRUSHER
7.
ATTENTION!
The opening regulation with the bucket suspended in the air is totally prohibited, it exists high risk of
entrapment by droping or involuntary movement.
INSTRUCTIONS MANUAL 39
XC20 - XC30
1A 1B 1C
OUTPUT SIZE
2A 2B 2C
OUTPUT SIZE
REMOVAL
NOTICE
When detaching the Crusher from the excavator, close the hydraulic hoses and connections with plugs
to prevent oil from dripping out and dirt from getting into the hydraulic system.
40 XCENTRIC CRUSHER
Opening System Bucket XC40 & XC50
A
Adjustment pin
C
B
D
Tensioner
washer
washer
INSTRUCTIONS MANUAL 41
Opening regulation
ATTENTION!
1.-
ATTENTION!
Block the excavator and stop the engine by following the instructions in the manual of the excavator
itself, prior to the removal of bolts of regulation.
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2.
3.
CAUTION!
Caution when removing bolts of regulation, because there is a risk of movement of the rods.
INSTRUCTIONS MANUAL 43
4.
5.
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3 mm
ATTENTION!
This operation must be carried out by the operator of the excavator without the help of another person.
There is high risk of unintended entrapment.
6.
INSTRUCTIONS MANUAL 45
7.
ATTENTION!
The opening regulation with the bucket suspended in the air is totally prohibited, it exists high risk of
entrapment by droping or involuntary movement.
46 XCENTRIC CRUSHER
XC40 - XC50
OUTPUT 1A 1B 1C 1D
SIZE
OUTPUT 2A 2B 2C 2D
SIZE
REMOVAL
NOTICE
When detaching the Crusher from the excavator, close the hydraulic hoses and connections with plugs
to prevent oil from dripping out and dirt from getting into the hydraulic system.
INSTRUCTIONS MANUAL 47
INSTRUCTIONS FOR USING THE XCENTRIC CRUSHER
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WHAT TO DO IN CASE OF BLOCKED MATERIAL?
NOTE
In no case hit the Xcentric Crusher against the ground or any other element in order to unlock it.
ATTENTION!
INSTRUCTIONS MANUAL 49
MISUSE OF THE XCENTRIC CRUSHER
Also prohibited:
WORK INTERRUPTION
CLEANING
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LIFTING
INSTRUCTIONS MANUAL 51
ATTENTION!
It is strictly forbidden to stand under the load once it is suspended, and in the area of load balancing.
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HOW TO FIX THE CRUSHER IN THE TRUCK
INSTRUCTIONS MANUAL 53
BEFORE LONG-TERM STORAGE
STORAGE CONDITIONS
HOSE STORAGE
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PROBLEM POSSIBLE CAUSES SOLUTION
Low power on
Crusher jaws.
The operating pressure is below the
The jaws
Low crushing
productivity.
INSTRUCTIONS MANUAL 55
GENERAL WARNINGS
DANGER!
All the maintenance, inspection and repair should only be performed with the machine turned off, the
motor of the machine which drives the crusher bucket turned off and remove starter keys from the box.
ATTENTION!
It is absolutely forbidden to remove or manipulate the protections of the machine and perform any
maintenance, inspection and repair with the machine on.
ATTENTION!
Before running the maintenance inspection and repair operations, the operator must wear the personal
protective equipment (PPE) appropriate to the type of operation to be performed.
ATTENTION!
ATTENTION!
After any breakage or malfunction of a safety component on the machine, it must be immediately
replaced.
ATTENTION!
The company Xcentric Ripper / Grado Cero Sistemas SLU prohibits the use of the machine if all guards
damage to the machine, people and / or things, operations performed by the operator or by third parties
against terms above.
ATTENTION!
The person or company to assemble the combination must ensure that this device meets the relevant
ATTENTION!
The person or company that assembles The Crusher with earthmoving machinery, changing the original
56 XCENTRIC CRUSHER
ATTENTION!
Before and during cleaning operations, troubleshooting and maintenance, the machine will be stoped,
isolated and disconnected of all energy supplies.
ATTENTION!
Before any cleaning operation, troubleshooting, or maintenance, make sure that the hot parts have
cooled and wait for them to cool.
ATTENTION!
ATTENTION!
The user company will make available to the staff performing cleaning, troubleshooting, maintenance
ATTENTION!
Personnel performing cleaning or troubleshooting operations, will know and apply the precepts
ATTENTION!
The user company will give his staff training on manual handling of loads.
ATTENTION!
The user company will prepare campaigns to educate the staff of their responsibilities, their risks and
their securities.
ATTENTION!
Personnel performing cleaning, troubleshooting, or maintenance operations and machine operators
or tripping.
ATTENTION!
The user company will check via a secure method of work, that the actions taken to consignment have
produced the desired effect.
INSTRUCTIONS MANUAL 57
CRUSHER BUCKET MAINTENANCE
hydraulic motor
Wear in
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Frecuency Parties to control Operations
mounting bolts
Wedge
Maximum
wear zone
Jaw
INSTRUCTIONS MANUAL 59
MAINTENANCE PLAN
60 XCENTRIC CRUSHER
HYDRAULIC OIL
OIL VALUE
REPSOL ESSO SHELL MOBIL CEPSA BP
TEMPERATURE ISO
32
46
68
100
OIL VALUE
CASTROL CEPSA COGELSA MOBIL PANOLIN REPSOL SHELL
TEMPERATURE ISO
32
oil 32
46
oil 46 Telex 46
68 Telex 68
100
INSTRUCTIONS MANUAL 61
HYDRAULIC EXCAVATOR FILTER
Mineral
160
0,1 mm 370
180
Agip Repsol
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FILLING ECCENTRIC MECHANISM
DANGER!
Pouring grease down on the ground, can turn it into a slippery surface, causing falls.
INSTRUCTIONS MANUAL 63
VALVE BLOCK SCHEMATIC DRAWINGS
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VALVE BLOCK SCHEMATIC DRAWINGS
INSTRUCTIONS MANUAL 65
BOLT TIGHTENING TORQUES
Thread pitch
mm
26
53 39
120 89
M14 x 2 140 103
M16 x 2 210 154
295 217
415 306
580 428
M24 x 3 710 524
M27 x 3 1050 774
1420 1047
M36 x 4 2400 1770
66 XCENTRIC CRUSHER
Revision Date Code Description
00 01-09-2015 01-15
01 23-09-2015 02-15
02 03-12-2015 03-15
03 26-02-2016 01-16
INSTRUCTIONS MANUAL 67
CRUSHER
XCENTRIC RIPPER INTERNATIONAL, S.L.