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Key to Powering

the World
Excitation Control Solutions

geautomation.com 1
Building on a rich
history of innovation
and technological
leadership, GE Power is
a global industry leader
in helping to provide
efficient and cost-
effective conversion of
fuels to power.

GE is responsible for the automation and Meanwhile, global electricity demand


control of processes that generate half continues to rise along with the need to
of the world’s power. For more than 130 The evolution of the power connect new power generation to the
years, we have delivered energy where it industry is underway and grid. To meet increasing global demand,
is needed. No job is more critical. Energy power producers across GE estimates that utilities must connect
heats our homes, lights our schools, feeds 2,000+ GW of new power to the grid by
the globe must address a
our people, keeps us safe and enables 2025—more than twice the European
everyday moments. host of new challenges: continent’s current installed based capacity.
For over a century, GE has invested in 1. Effective cost management of In light of these challenges, both operating
the research and development of gas, existing power generation fleets costs and maintaining stable and flexible
steam and hydro turbines, generators, and and astute investment in new power plant operation are increasingly
controls technology. With an installed base assets to ensure reliable electricity important for utilities to remain competitive
of more than 10,000 gas turbine and steam supply at an affordable price. in a rapidly changing industry. GE power
turbine generating units, representing generation and control systems can help
2. Combining and managing power
over a million megawatts (MW) of installed lower operational costs, reduce project risk
from different generation sources
capacity in more than 120 countries, and address operational demands.
as renewable and other distributed
our products provide the reliability and
generation sources become more Excitation is one of the most critical, and
performance you can depend on.
widespread. often overlooked, aspect of power plant
operation. GE is a global leader in excitation
3. Environmental pressures from
technology. Our excitation systems, based
legislation and society to replace
on decades of expertise, are designed to
power generated from fossil fuel
meet the evolving demands of the modern
with renewable sources.
power industry.

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Helping you deliver on the outcomes that matter
GE combines industry experience and expertise to help you
improve the profitability of your operations.

INCREASED PRODUCTIVITY REDUCED MAINTENANCE COSTS INCREASED PROFITABILITY

Increased Productivity Reduced Maintenance Costs Increased Profitability


Reduce downtime through faster Reliability
delivery and commissioning A simplified architecture reduces the
A portfolio with standard and hardware components, which could result
customizable configurations enables GE in lower lifecycle costs.
to reduce lead times. Pre-configured and
Maintainability
pre-tested systems reduce your downtime
A simplified control architecture backed
by reducing commissioning time.
by long-term support, world-class parts
Enhanced control through and service support, can improve your
high-performance control and maintainability.
protection systems
Precise control helps to ensure flexible and
stable unit operation while protecting your
generating asset.
Increased asset availability
Proven technology and advanced
redundancy, paired with high testing
standards, helps to increase availability
and productivity.
Ease of use
Intuitive, user-friendly tools and simple,
replaceable hardware help increase
productivity.

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A flexible and configurable The ControGen platform extends the
excitation portfolio to high current and
portfolio across a range nuclear power generation applications.
of power generation
EX2100e and ControGen SX regulators are
applications designed for brushless applications.
GE has developed a broad portfolio of EX2100e regulators are available in
excitation solutions to respond to your two versions, 35A and 120A (excitation
specific requirements. These range from currents up to 35A and 120A respectively).
standardized configurations offering These regulators offer a standardized
added value and short lead times, to solution based on the Mark VIe control
flexible and customizable solutions for platform, which can provide seamless
more demanding applications. integration for customers already using
Depending on your needs, your the Mark* VIe distributed control systems
excitation solution can be delivered (DCS) and turbine controls in order to
with the following redundancy maintain a consistent hardware platform.
configurations: It also helps to streamline plant operation
and maintenance, since both the plant
• Simplex configuration (no redundancy) control system and excitation solution
• Control redundancy share the same development, diagnostic,
and troubleshooting tools. This greatly
• Power bridge redundancy: Dual, N-1, N-2 simplifies training of operation personnel.
• Cooling systems redundancy EX2100e regulators are designed with the
• Power supplies redundancy latest Insulated Gate Bipolar Transistor
(IGBT) technologies, using an H-bridge
GE’s complete portfolio offers excitation
configuration and IGBT-controlled active
solutions for both brushless and static
discharge design for better excitation
applications across two product lines,
current control.
EX2100e and ControGen*. While the
EX2100e represents the premium offering, ControGen SX, a second regulator solution
ControGen is a more robust platform. for brushless applications, features two

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Warm Backup (WBU) Warm Backup (WBU), n-1(2) redundancy
redundancy

EX2100e
EX2100e
120A Regulator
Static Exciter (SCRs)
EX2100e
35A Regulator (IGBT)
(IGBT)

ControGen HX
ControGen SX Static Exciter (SCRs)
ControGen SX 200A Regulator
50A Regulator (IGBT or SCR)
(IGBT or SCR)

lexc (Amp)

Brushless Premium Products Medium and Large Excitation System for


with enhanced functionality all applications: Gas, Hydro, Steam and
Nuclear, New build and Retrofit market

Cost effective Brushless Highly customizable Excitation


Regulators with compact and system for applications with
robust design special requirements

versions, 50A and 200A. The compact The embedded Mark VIe hardware
design of the 50A regulator provides a platform enables EX2100e static exciters
low-footprint solution for demanding to interface easily with other Mark VIe
brushless applications. It is designed for products (DCS and turbine control).
both new projects and retrofit projects This reduces the complexity of plant
requiring a high degree of customization, operation and maintenance thanks to the
specific packaging, and complex mechanical common development, diagnostic and
integration. The 50A ControGen SX troubleshooting tools.
regulator provides additional flexibility
More complex and demanding static
regarding the power technology. Customers
excitation applications require the
can opt for either IGBT chopper-based
ControGen HX solution, with increased
configuration or Silicon Controlled Rectifier
customization options available for
(SCR) configuration.
the control, communication and power
The 200A ControGen SX regulator, based technology. ControGen HX can deliver
on an “all-in-one-box” concept for the excitation currents as high as 10000A with
control and communication modules and its control designed to drive up to 6 SCR
separated SCR power bridge, is designed bridges and with active current sharing
for higher excitation currents up to 200A capability ensuring optimal distribution of
with full flexibility for integration, satisfying current among parallelized power bridges.
the most demanding retrofit projects.
The entire excitation product line is
The EX2100e static exciter solution is available in several configurations:
based on GE’s Mark VIe control platform
• C
 an be supplied as a complete
with two options:
excitation system in a single cabinet
• A
 standardized option with predefined
• C
 an be installed (delivered as a kit
configurations, offering better value and
or as pre-assembled frames) in an
shorter lead time
existing cubicle
• A
 more open and flexible option, for
GE offers a complete dismantling,
more demanding applications, providing
installation, commissioning and
a range of customization possibilities.
training services.

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Regulators
EX2100E 35 A
Technology IGBT

Configurations Simplex/Dual

Nominal Continuous Output 35 Adc

AC input range 90 – 280V rms @ 50/60 to 480hz

DC Input range 80-250 V dc

Cooling Air-convection natural cooling


Operating altitude: < 1000m (Higher with derating)
Operating Conditions Ambient humidity: 0 – 95% non-condensing
Ambient Temperature: 0 to 40°C (50°C with derating)
Certification UL/CSA/CE

EX2100e 120A
Technology IGBT

Configurations Simplex/Dual

Nominal Continuous Output 120 Adc

AC input range 90 to 480V rms @ 50/60 to 480hz

DC Input range 80-250 V dc

Cooling Air forced cooling (fans)


Operating altitude: < 1000m (Higher with derating)
Operating Conditions Ambient humidity: 0 – 95% non-condensing
Ambient Temperature: 0 to 40°C (50°C with derating)
Certification UL/CSA/CE

Key features/benefits • Maintainability: A simplified control


architecture, combined with long-term
• Performance: High-performance support and world-class parts and
control and protection features service, improves maintainability.
from advanced software tools and a
wide list of operational features help
Ideal Applications
drive increased productivity through
operational excellence and flexibility. • E
 X2100e Regulators are designed
• Reliability: Designed for increased for brushless excitation application
reliability and low lifecycle cost thanks for all generation plants (gas, steam,
to a design based on a simplified hydro, nuclear).
architecture (less hardware and cabling,
improved troubleshooting).
• Availability: Proven technology and
advanced redundancy paired with
high testing standards help increase
availability and productivity.

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Regulators
ControGen SX 50A
Technology IGBT or SCR

Configurations Simplex/Dual

Nominal Continuous Output 50 Adc

AC input range 20-350 Vrms

DC Input range On project basis – customization

Cooling Air-convection natural cooling


Operating altitude: < 1000m (Higher with derating)
Operating Conditions Ambient humidity: 0 – 95% non-condensing
Ambient Temperature: 0 to 40°C (50°C with derating)
Certification CE

ControGen SX 200A
Technology SCR

Configurations Simplex/ Dual

Nominal Continuous Output 200 Adc

AC input range 20-350 Vrms

DC Input range On project basis – customization

Cooling Air-convection natural cooling


Operating altitude: < 1000m (Higher with derating)
Operating Conditions Ambient humidity: 0 – 95% non-condensing
Ambient Temperature: 0 to 40°C (50°C with derating)
Certification CE

Key features/benefits Ideal Applications


• Extended capacities: An all-in-one, • C
 ontroGen SX regulators can address
powerful system suitable for fleet-wide all types of excitation systems (static,
application, reducing capital and brushless, DC exciters) for the regulation
operational overhead. of AC synchronous generators. It can
be used for all type of plants (steam,
• R
 eliability: Compact, robust design with
gas, hydro).
redundant architecture and integrated
safety functions for increased reliability.
• M
 onitoring and maintenance:
Oscilloscope capacities for easy tuning.
Trend recorder for fast troubleshooting
(12 signals: 1ms).

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Static Excitation Solutions
EX2100e

Technology SCR

Dependent on configuration
Simplex/Simplex
Configurations available
Simplex/Dual
(Controller/Bridge)
Triple Modular Redundancy/ Dual (Warm Back Up)
TMR/2, 3 or 4 bridges for 100mm and H2500 options

Nominal Continuous Output up to 7700A with the 100mm configuration

AC input range up to 1400Vrms for the 100mm

Cooling Forced air cooling

Operating altitude: < 1000m (Higher with derating)


Operating Conditions Ambient humidity: 0 – 95% non-condensing
Ambient Temperature: 0 to 40°C (50°C with derating)

Certification UL, CSA & CE depending on configuration

Key features Applications


• Performance: High-performance • E
 X2100e exciters cover all static
control and protection features with excitation applications for all types of
advanced software tools and a wide list power plants (steam, gas, hydro).
of operational features drive increased
productivity through operational
excellence and flexibility.
• Reliability: Designed for increased
reliability and low lifecycle cost thanks
to a design based on a simplified
architecture (less hardware and cabling,
improved troubleshooting).
• Availability: Proven technology and
advanced redundancy paired with
high testing standards help increase
availability and productivity.
• Maintainability: A simplified control
architecture, combined with long-term
support and world-class parts and
service support, improve maintainability.

8
Static Excitation Solutions
ControGen HX

Technology SCR

Simplex/Simplex
Configurations available
Dual/Dual (simple or full twin redundancy)
(Controller/Bridge)
Dual/3 (up to 8 bridges)

Nominal Continuous Output Up to 10000A

AC input range 860 Vrms (1)

Cooling Forced

Operating altitude: < 1000m (Higher with derating)


Operating Conditions Ambient humidity: 0 – 95% non-condensing
Ambient Temperature: 0 to 40°C (50°C with derating)

Certification CE

Key features Ideal Applications


• High performance: ControGen HX • D
 esigned to manage all types of
offers advanced functions to help excitation schemes (static, compound,
improve the performance of your brushless, DC exciters), ControGen HX
entire system. can be applied to any kind of power
generation applications (steam and
• E
 nhanced reliability: The scalable
hydraulic turbines, diesels and gas
redundancy of the controllers, power
turbines, nuclear), from small units
supplies, pulse generating devices, and
to large production machines up to
power bridges makes the system tolerant
2.100 MVA.
to internal or external failures and helps
ensure continuous operation.
• S
 uperior compatibility: ControGen HX
is designed to communicate with a large
range of distributed control systems as
well as dedicated operator stations and
local operator terminals.

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Lifecycle management and services
GE understands that extending equipment lifecycles and maximizing equipment reliability
are critical to the productivity and profitability of your operations. Through established
domain expertise and a global team, GE can help you get the most of your assets
throughout their lifecycle. GE offers professional lifecycle support and a range of cost-
effective services across the lifecycle of the excitation solutions.

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Our Services Include

Long-term service agreements provide high-quality parts and services and extended
Service and support agreements
service contracts to extend equipment lifecycles

Preventative maintenance: reduce unplanned downtime


Corrective maintenance: lessen downtime after a failure through rapid response
Support for operation Hands-on training: GE offers standard or customized training for your engineering,
& maintenance operators, and maintenance staff
Spare parts & repair: help reduce capital investment, while increasing system
utilization and performance

Performance optimization Control tuning available to enhance the performance of your assets

Assessment audits identify vulnerabilities, while security services help protect


Software services
hardware and data from internal and external threats

Reliable and cost-effective trending data of key assets can improve the efficiency of your
Monitoring & diagnostics
operations

Easily retrofit outdated control systems with tools designed for rapid transition to the
Migration services latest technology. This can help to extend the lifecycle of your assets and eliminates
reliance on obsolete systems and parts.

Emergency Services Quick support and fast mobilization of experts

We support our excitation portfolio with


• Power system stabilizer (PSS) implementation / PSS tuning
Integrating volatile energy sources (solar, wind) with power networks is a growing
challenge for grid operators and impacts the operation of existing producing generators.
Active power oscillations created on transmission lines can limit the amount of power
that may be transferred. To address this, PSS needs to be tuned on a regular basis.
• Power bridge health check with thermography
Infrared cameras can detect objects through thermal radiation and assist with
temperature monitoring, early fire detection and prevention of temperature-related
incidents.
• Generator protection tuning and synchronizer tuning
Testing and tuning your generator protection relay can help increase the availability
and reliability of your generator and provide information that can be used to improve
performance.

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GE Power
Automation & Controls
2500 Austin Drive
Charlottesville, VA 22911
© 2017 General Electric. The GE brand and logo are trademarks of General Electric. * Trademark of General Electric. All other trademarks are
1-800-433-2682 or 1-434-978-5100 the property of their respective owners. Specifications are subject to change without notice.
www.geautomation.com 11.17 GFA2151

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