Beruflich Dokumente
Kultur Dokumente
Objective: -
Design and draw a leaf jig for drilling two holes of 10 mm diameter on the given work
piece of stainless steel to produce a lot of 2000 of parts.
Figure No 1: Workpiece
1. Selection of Bush: -
We select the Headless type press fit bush as shown in following figure:
Drill Diameter = 10 mm
For 10 mm diameter,
The tolerance for the inner diameter of bush is d1F7 running fit.
d1 = 10 mm (+0.441, +0.020)
d2 = 18 mm (0, -0.013)
The tolerance for the outer diameter of bush is d2h6 pushes fit.
l2 = 16 mm
Figure No 3: 3D View of Bush
Figure No 5: Locator
Figure No 6: 3D View of Locator & Pin
d1 = 20 mm, e = 3.5 mm
d4 = 7.5 mm, f = 5 mm
d5 = 15 mm, h = 12 mm
d6 = 8 mm, r1 = 2 mm
d7 = 2 mm, r2 = 0.4 mm
The size of screw with thread is M10.
Height of Jig Plate = Tp + height of locator + workpiece + clearance for chip removal
Where,
Height of Locator = 10 mm
Workpiece = 42 mm
Therefore,
Height of jig plate = 16 + 10 + 42 + (10 + 10) = 88 mm (approx. 90 mm)
5. Design of Leaf: -
Length of Leaf = Length of Jig Plate
Length of leaf = 150 mm
Width of Leaf = Width of Jig plate
Width of Leaf = 50 mm
Thickness of Leaf = Thickness of Jig Plate
Thickness of Leaf = 16 mm