Part : TCD Code

Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-0

Page: 30/120
○ Operation CPU
TCD 52 Inverter Reverse Rotation Detection Detection Application Si231
○ Speed CPU

[Meaning] When the actual direction of the motor is opposite to the command. [Countermeasures]

[Explanation]
This TCD shall be detected when the actual running direction of the motor is opposite to the
command at a speed of 16 m/min. or more after starting. The detection is carried out at the
interval of 10m SEC only on the running of the motor.
1. Check the connection between the encoder fitted to the motor shaft
and the E&I panel.
2. Examine that U and V-phase on the STACK pass through those of the
HCT in order.
3. Check the number of turns of HCT (Refer to the INV over current table)
4. Check for proper connections of the followings:
- U, V and W-phase INV STACK wires to motor terminals in order
- VG connector on DPC-140 and VA, GA connector on DPP-150
- GU, GV, GW & GX connectors on DPP-150 PCB and IPM
5. Replace DPC-140 PCB
6. Replace DPP-150 PCB
7. Check if the positioning of traction machine is reverse or normal
8. Check if the cable of Rotary Encoder is disconnected (TCD 92)
9. Check the condition of Rotary Encoder wiring
10. Replace HCT.
 Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-0
Page: 31/120
○ Operation CPU
TCD 53 Inverter Charging Trouble Detection Application Si231
○ Speed CPU

[Meaning] When a failure occurs in the charging circuit which protects the [Countermeasures]
condensers and power devices by damping surge current on a initial
charging of DC link end. 1. Refer to DC LINK under voltage trouble.
2. Check for the connection status of the followings:
[Diagram] - VC connector on DPC-140 and GW and GP connector on DPP-150
C1VD
Option - Wiring of VC connector on DPC-140 PCB (C1VD)
DIODE
RCRR CONVERTER
MCCB
- Wiring of RCRR, RCRS and RCRT resistor
3Φ380V
RCRS
3. Turn the power OFF and check short-circuited DC-link ends.
NOISE (The examination should be carried out after the voltage at DC link has
FILTER RCRT
been completely discharged and LED1 on DPP-150 PCB extinguishes.)

C1ST If DC link end is short-circuited, it is a trouble on STACK.

(Inspect power devices)
C1VD COIL

GW - 03

GP - 09
4. Replace DPP-150 PCB
VC - 01
DPC-140 DPP-150
VG VA
VC - 02 (INV) (GDC) 5. Replace DPC-140 PCB

In case C1VD is not applied: DC link voltage will be charged through RCRR, RCRS within 3
seconds after power on, and 8 seconds later, DC link voltage will be inspected whether the
voltage is under 330V or not.
And TCD53 will be appeared even if the voltage is still under 330V after inspecting DC link
voltage 8 seconds later.
 Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-0
Page: 32/120
○ Operation CPU
TCD 54 Inverter Overload Detection Detection Application Si231
○ Speed CPU

[Meaning] When the current detected on motor exceeds general motor capacity [Countermeasures]
continuously.
1. Check the No. of HCT TURN (Refer to INV over current table)
2. Verify that SPEC such as motor capacity, E&I panel capacity, etc..
[Diagram] are correct.
3. Check VB connector on DPC-140 PCB and HCT connection
4. Verify that there’s no jam in car and CWT rail
2
5. Replace E PROM in DPC-140

DPC-140
6. Replace DPC-140
(INV) 7. Replace HCT
8. Check if the positioning of traction machine is reverse or normal
U - Phase Currency
U상전류
LOW Overload 9. Check if the cable of Rotary Encoder is disconnected
V - Phase Currency A/D - Detected
V상전류 A/D변환 PASS + 과부하 검출
CONVERSION (Refer to TCD 92)
FILTER -
W - Phase Currency
W상전류

150% of Rated
전동기 정격전류
Motor Current
의 150%

This error is detected when the motor’s U, V, and W-phase values that have been radio-
rectified, converted into A/D values, and then gone through LOW PASS FILTER exceed
150% of rated
motor current. Error is detected when the rated value is exceeded for over 1 second.
 Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-0
Page: 33/120
○ Operation CPU
TCD 55 Inverter Under Speed Detection Detection Application Si231
○ Speed CPU

[Meaning] When actual motor speed does not reach the value commanded. [Countermeasures]

[Explanation] Detection starts 100msec after motor start-up. An error is detected
when motor speed is detected to be below 4m/min for 100 m/sec while
speed command value is 6 m/min or more.
1. Check the connection between E&I panel and the Rotary Encoder
fixed to motor shaft.
2. Verify that U and V-phase on inverter stack side are passing through U
and V-phase of HALL-CT respectively.
3. Check the No. of HALL-CT turn (Refer to INV over current table)
4. Check the connection sequence of U, V, and W-phase from inverter
stack to motor terminal.
5. Check the connection between VG connector in DPC-140 PCB and
VA & GA connector of DPP-150.
6. Check the connection between IPM and GU, GV, and GW connector
in DPP-150.
7. Verify that inverter stack IPM(U-phase+, U-phase-, V-phase+, V-
phase-, W-phase+, W-phase-) turn ON and OFF normally and U, V,
and W-phase currents are sine waves with 120 phase difference.
(Verify that U, V, and W-phase currency are sine waves without
deformation by measuring check pin(CHK) 3, 4, and 5 on DPC-140
with scope)
If any error is found, replace the stack.
8. Replace DOC-140 PCB.
9. Replace DPC-140 PCB.
10. Replace DPP-150 PCB.
11. Replace HCT
12. Check if the positioning of traction machine is reverse or normal.
13. Check if the cable of Rotary Encoder is disconnected.
(Refer to TCD 92)
14. Check if the electric power goes to motor terminal.
 Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-0
Page: 34/120
○ Operation CPU
TCD 56 Inverter Over speed Detection Detection Application Si231
○ Speed CPU

[Meaning] When the actual number of rotations of motor is higher than the normal
abnormally.
[Explanation]
This error is detected when the motor’s turn number detected exceeds 16 m/min
and, in case of high speed operation, is over 110% of the rated speed. In case of
slow speed, the error is detected when the number is over 120% of the commanded
value for speed.
[Countermeasures]
1. Check the connection between the encoder fitted to the motor shaft
and the E&I panel.
2. Examine that U and V-phase on the STACK pass through those of the
HCT in order.
3. Check the number of turns of HCT(Refer to the INV over current table).
4. Check for proper connections of the followings:
- U, V and W-phase INV STACK wires to motor terminals in order
- VG connector on DPC-140 and VA, GA connector on DPP-150
- GU, GV & GW connectors on DPP-150 PCB and IPM
5. Check the following
- IPM on INV STACK turns ON/OFF normally. (U-phase+, U-phase-,
V-phase+, V-phase-, W-phase+ and W-phase-) and U, V and W-
phase currents are sine waves with 120 degree phase difference.
(When measuring check pin 3, 4 and 5 with a oscilloscope, examine
that U, V and W-phase currents are sine waves without any distortion)
If abnormal, STACK needs replacing.
6. Replace DOC-140 PCB.
7. Replace DPC-140 PCB.
8. Replace DPP-150 PCB.
9. Replace Rotary Encoder and check the line.
10. Replace Hall CT.
 Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-0
Page: 35/120
○ Operation CPU
TCD 59 ER_INV_ANTI_STALL Detection Application Si231
○ Speed CPU

[Meaning] When the motor does not rotate normally. [Countermeasures]

Motor ANTISTALL detection.
[Explanation] This TCD is detected when the motor rotates at a speed of 16 m/min
for 24 seconds after the motor starts in normal operation.
1. Check that the PI gain value of DPC-140 is set to a lower value.
2. Check that the number of turns of HCT is appropriate.
3. Examine that the capacity of the motor is appropriate for that of the
elevator.
4. Check for IPM failure on STACK.
5. Check a jam on the car and CWT rails.
6. Check Encoder wiring and Encoder itself.
 Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-0
Page: 36/120
○ Operation CPU
TCD 60 Inverter Spec Data trouble Detection Application Si231
○ Speed CPU

[Meaning] There is a trouble of Inverter SPEC DATA

[Explanation]
1. INV SPEC data was not written on the side of speed.
2. SPEC on the side of Operation and that on the side of Speed are different.
3. Settings of IGBT, motor, speed and TR M/C are not fit to applicable map.

[Symptom]

• Unable to start
• Alarm LED on DOC-140 lights ON.
• R5SC relay or contactor OFF

[Countermeasures]

<Step 1>
Push the STOP switch in E&I panel,
locate J1J jumper to 3-4 and J1G jumper to 1-2 in DPC-13X,
and input A52E in DOA-100.
When the SUCCESS is displayed following WAIT message after a while,
return STOP switch to OFF position,

<Step 2>
If TCD 60 appears still after the actions taken at step 1, verify that IPM,
motor, speed and TR M/C are fit to the applicable map in the right. If any errors
are found, input a correct data in the corresponding SPEC address.
If SPEC is not corrected, start again after verifying that J1J jumper to 3-4
in DPC-13X.
 Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-0
Page: 37/120
○ Operation CPU
TCD 61 Inverter Spec Write trouble Detection Application Si231
○ Speed CPU

[Meaning] When inverter SPEC write is unable, the trouble occurs.

[Countermeasures]

1. Check if J1J jumper on 3-4 in DPC-140 .

[Explanation] 2. Check if the contact of short pin is broken.
3. Replace inverter ROM.
In case that SPEC data can not be written on DSP even performing 4. Replace DPC-140
mode(A52E), the trouble occurs.
 Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-0
Page: 38/120
○ Operation CPU
TCD 62 Inverter Momentary Power Failure Detection[Er_INV_V48] Detection
○ Speed CPU
Application Si231

[Meaning] When a momentary power failure is detected in DSP on DPC-140 PCB. [Countermeasures]

1. Check that the connection of VE connector between DPC-140 and

DOC-140.
2. Refer to countermeasures of TCD70.
[Explanation] DSP on DPC-140 PCB reads a signal of inverter momentary power failure
via VE connector. TCD 62 occurs if a value (signal) is abnormal. 3. Replace DOC-140.
4. Replace DPC-140.