API 510 MS Data Sheets Jan 2018

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1. The all position test coupon 6G 21. CUI affects Austenitic SS (temp range) 140-350°F
2. Alteration Physical Change 22. CUI affects CS and low alloy (temp range) 10-350°F
3. Amount of nickel required for a >30% 23. CUI affects Duplex SS (temp range) 280-350°F
material to be considered a nickel
24. Current safety factor of ASME Section VIII 3.5
alloy
25. Design pressures within scope of ASME Equal to or
4. Amount of time inspectors must be 20%
sec VIII and API 510 greater than
involved in inspection activities-
15 PSIG
required to maintain API 510 cert
26. Distance of eye to part to count as a Visual 6-24"
5. API 579 Fitness for Service
Exam
6. API 580 Risked Based
27. Document that must be prepared and Inspection
Inspection
maintained for each vessel and relief plan
7. API 660 API Design for device
Fabrication of
28. Evaluate LTA- Distance from the weld in Greater of 1"
Exchangers
for: E= 1.0 or 2T
8. API 2201 Welding on In
29. Final interpretation of a PT exam after 10-60 mins
Service Equipment
application of developer (time range)
Containing
Flammables 30. A flaw that may or may not exceed the Imperfection
acceptance criteria
9. ASME Sect IX Welder & weld
procedure 31. Hole size that must be visible in RT when 2T
qualification using a hole type IQI

10. ASME Sect VIII DIV 2 Alternative 32. How relief devices intervals are Performance
evaluation for pits determined
and LTA's 33. How relief devices should be transported Upright
11. ASME sect VIII stamp for miniature UM 34. If operating temp is above this, check for >900°F
vessels creep in cat reformer equipment
12. ASME sect VIII stamp for relief UV 35. Imperfection that exceeds the acceptance Defect
devices criteria
13. ASME sect VIII stamp for routine U 36. Joint category of a vessel circumferntial B
vessels weld
14. ASME Sec V NDE Procedures 37. Joint category of a vessel longitudinal A
and Guidelines weld
15. ASNT SNT-TC-1A NDE Personnel 38. Joint efficiency of RT factor RT1 or RT2 for Efficiency= 1.0
qualification (RT&UT joint type 1
Flaw Detection)
39. Joint efficiency of RT factor RT3 for joint Efficiency= .85
16. Base metal temp when pre heat to 0-32°F type 1
60°F is recommended
40. Joint efficiency when evaluating corroded 1.0
17. Base metal temp where welding is not < 0°F area away from a weld by greater of: 1" or
recommended 2T
18. Center portion of head when 80% 41. Joint efficiency when using full RT on a 1.0
evaluating a LTA using the spherical type 1 joint
formula
42. Lead letter used during RT to check for B
19. Common material with an endurance CS backscatter radiation
limit (fatigue cracking cannot occur
43. Lead letter used during RT to indicate a F
below this stress level)
film side IQI
20. Common material without an Aust. SS
44. Limits of RT film density of weld as -15 to +30%
endurance limit
compared to the IQI (range)
45. Location on a vessel of vessel MAWP Top 68. Maximum set pressure for single relief MAWP
device on a vessel
46. Manual that must be prepared and maintained QA
by each owner user that uses API 510 insp/repair 69. Maximum temperature for magnetic Manufacturer
manual particles recommend
47. Marking on nameplate indicating vessel is in L 70. Maximum temperature for UT readings 1000°F
lethal service
71. Max interval External inspection Lesser 5 yr
48. Marking on nameplate indicating vessel was HT or internal
PWHT
72. Max interval for internal inspection if lesser 2 yr or
49. Max calibrating interval check the light Before and remaining life is less than 4 years full life
intensity of a black light used in a MT or PT after use
73. Max interval for relief devices in fouling or 5 yr
exam
corrosive service
50. Max calibrating interval RT densitometer 90 days
74. Max length of crack, incomplete penetration 0"
51. Maximum allowed corrosion rate when using 0.005 IPY/ or incomplete fusion allowed on a new weld
an On stream inspection in lieu of an internal 5 MPY
75. Max time a welder or welding operator 6 months
52. Maximum allowed mill undertolerance of a lesser of maintains qualifications for a process
ordered plate 0.010" or 6% without using that process
of T
76. Minimum allowed wall thickness at a pit 1/2 of Tmin
53. Maximum allowed size of open discontinuity 1/8"
77. Minimum angle of eye to part to count as a 30°
in a bend test
visual exam
54. Maximum allowed thickness on a WPS based 2T
78. Minimum base metal temp during hydro test MDMT + 30°F
on the plate thickness (T) of a PQR test
vessels >2"
coupon
79. Minimum base metal temp during hydro test MDMT + 10°F
55. Maximum area of pits allowed in an 8" circle 7 In
vessels equal to or or less than 2"
Squared
80. Minimum black light intensity when 1,000
56. Maximum chloride content in hydrotest water <50 PPM
performing MT or PT fluorescent exams mW/cm2
when testing 300SS (ppm)
81. Minimum distance beyond the area to be 1"
57. maximum diameter of an examination point 2" API 572 /
examined to clean a part when performing a
3" API 510
MT or PT examination
58. Maximum distance on weld between welders 3'
82. Minimum length of a spot RT 6"
stamp
83. Minimum light intensity when performing a 100 Ft
59. Maximum interval for a visual examiners eye 1 year
VT candles
exam
84. Minimum light intensity when performing 100 Ft
60. Maximum interval for internal or on stream Lesser 10 yr
non fluorescent MT or PT exams candles
inspection or half life
85. Minimum number of exposures to RT 360° of 2
61. Maximum interval for relief devices in non 10 yrs
a weld using a double wall technique double
fouling or non corrosive service
wall view (elliptical shot)
62. Maximum interval for the RBI reassessment 10 yrs
86. Minimum number of exposures to RT 360° of 3
63. Maximum length of pits allowed in 8" line 2" a weld using a double wall technique, single
wall view
64. Maximum operational pressure of a 70%
conventional rupture disk (percentage of 87. Minimum overlap for vessel PWHT when 5'
burst pressure) using multiple heats
65. maximum percent of carbon allowed in new 0.35% 88. Minimum pre heat temperature when a local 300°F
material PWHT is used in lieu of a full encirclement
PWHT
66. Maximum range of pressure gauge used 4.0 X P test
during a test 89. Minimum pre heat temperature when pre 300°F
heat is substituted for PWHT
67. Maximum resistance allowed of grounding 25 OHMS
systems 90. Minimum radius of an insert patch 1"
91. Minimum range of pressure gauge used 1.5 X P test 112. PRD's Requirements for relief device Qualified &
during a test repair organization experienced
92. Minimum remaining life required when > 10 yrs 113. Pre 2000 safety factor of ASME 4.0
performing an on stream inspection in lieu Section VIII
of an internal inspection
114. Preferred range of pressure gauge 2.0 X P test
93. Minimum taper required for shell welds 3 to 1 used during a test
with mismatch
115. Processes to use when substituting SMAW, GMAW,
94. Minimum time an examiner should be in a 5 Min preheat or CDW for a required PWHT GTAW
darkened area prior to using black light
116. Ratio of endurance limit stress to 0.4-0.5
for MT and PT exams
ultimate tensile stress for carbon steel
95. Minimum time to wait to check for delayed 24Hrs
117. RBI's two primary factors Probability &
cracking after repairs to SS cladding
Consequence
96. Minimum weld length when qualifying a 6"
118. Recommended resistance of 5 OHMS
welder with with RT/UT using a coupon or
grounding system
1st production weld
119. Rejectable in RT when qualifying a Crack , LOF, IP
97. Minimum weld length when qualifying a 6"
welder
welding operator with RT/UT of a test
coupon 120. Repair Restore, suitable

98. Minimum weld length when qualifying a 3' 121. RT factors representing Full RT RT1, RT2
welding operator with RT/UT of first 122. RT factors representing Spot RT RT3
production weld
123. RT film density range allowed for the 2.0-4.0
99. Most aggressive CUI temperature range 212-350°F weld & IQI when using a gamma ray
100. The number of additional RTs required 2 source
when a spot RT has a defect 124. Smoothness of relief device seating 3 light beads /
101. Number of bend test to qualify a WPS 4 surfaces bands

102. Number of bent test to qualify a welder or 2 125. Special procedures are needed for UT Greater or equal
welding operator in welding positions 1G- thickness rdgs to 150°F
4G 126. Standard Temp range for a PT exam 40-125°F
103. Number of bent test to qualify a welder or 4 127. Starting temp for sulfidation on CS 500°F
welding operator in welding positions 5G
128. Static head factor (PSIG per height of 0.433 psig / ft
& 6G
water in feet)
104. Number of CMLs to obtain thickness Representative
129. Subject to chloride stress corrosion 300 SS
readings during inspection (key word)
cracking
105. Number of Nozzles to obtain thickness Representative
130. Subject to polytheonic acid stress 300 SS
readings during inspection (key words)
corrosion cracking
106. Number of tension test to qualify a WPS 2
131. Subject to temper embrittlement Low Chromes /
107. Number of test bars required in each set 3 low alloys /
of impact test specimens 2.25Cr-1Mo
108. P-numbers allowed to use CDW in lieu of P1, P3, P4 132. Temperature swings that can cause +/- 200°F
PWHT thermal fatigue
109. P-numbers allowed to use pre heat in lieu P1 & P3 133. Temperature when high stress caustic >150°F
of PWHT causes serious corrosion in CS and 300
110. P-numbers of base metal that should be P3, P4, P5 SS
examined for delayed cracking after 134. Temperature where chloride stress >140°F
repairs to SS cladding corrosion cracking becomes a concern
111. PRD's How relief device intervals are Performance 135. Temperature where cooling water 140°F
determined corrosion starts to significantly
increase
136. Temper embrittlement for low chromes (range) 650-1100°F
137. Two documents that are needed by each Repair Organization that repairs relief devices QA Manual & training
138. Two primary gamma ray RT sources IR 192 & Co 60
139. Typical minimum duration for a pressure test 30 mins
140. Typical thickness range for RT using Cobalt 60 1.5"-7.0"
141. Typical thickness range for RT using Iridium 192 .25" - 3.0"
142. UT calibration- calibration blocks must be within what temperature of the part to be examined 25°F
143. Variables needed on PQR Essential
144. Variables needed on WPS Essential and Non Essential
145. Vessel inside diameters that are excluded from the scope of section VIII < 6"
146. Vessel service that always requires Full RT Leathal
147. Wall thickness of CS shell that requires PWHT > 1-1/2"
148. Wall thickness of shell that requires Full RT > 1-1/2"
149. Weight used to check magnetic strength of a DC yoke or permanent magnet yoke 40 lbs
150. Weight used to check magnetic strength of an AC yoke 10 lbs
151. When using a shim under a hole type IQI, the number of sides of the IQI that must be seen in the 3
RT image
152. Where can information on joint efficiencies be found ASME Section VIII Div 1.
UW-12
153. Which welding process can a welder not be qualified by RT GMAW - SC