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FORMAT NO : 0060-F-28

This documenton it covers is the sole property of PROCON INDIA PVT. LTD. and is merely lent on the express or implied agreement of the Borrower

DATA SHEETS
FOR
PRESSURE SAFETY VALVES
that it shall not be reproduced, copied, transferred or used for a purpose other than the one for which it is given.

CLIENT : INDIAN OIL CORPORATION LTD., PARADIP

PROJECT : NATURAL GAS DISTRUBUTION NETWORK

JOB NO. : 6890

0 12.10.18 ISSUED WITH BDEP PA AM ND/SML


A 10.09.18 ISSUED FOR REVIEW AND COMMENTS PA AM ND/SML
REV. NO. DATE DESCRIPTION PREP. REV. APP.
DOCUMENT TYPE : INSTRUMENT DATASHEET
PROCON INDIA PVT. PSV & TSV INSTRUMENT REV.
DOCUMENT NO.
LTD. NEW DELHI DATASHEET 6 8 9 0 6 5 0 0 - I D S 0 1 2 4 0
SHEET1 OF 8

File Name : 6890-6500-IDS-012-4-R0


DATASHEETS FOR PSV : 140-PSV-9001 A/B
1 Tag Number Case No. 140-PSV 9001 A/B
GENERAL 2 Service LP Stream condensate
3 Line No. 6"-SL-140-9044-A1AS/A1AA-IH / 6"-SL-140-9026-A1AS/A1AA-IH
4 Vessel Protected 140-V-101
FORMAT NO : 0060-F-28

5 Application Type Relief without RD


6 Type of Valves Conventional
7 Design Full Nozzle
VALVE 8 Bonnet Type Open
This document and the information it covers is the sole property of PROCON INDIA PVT. LTD. and is merely lent on the express or implied agreement of the Borrower

9 Inlet : Size and Rating * *


Facing and Finish *
10 Outlet : Size and Rating * *
Facing and Finish -
11 Body and Bonnet ASTM A216 Gr.WCB
12 Nozzle and Disc *
MATERIAL 13 Guide and Rings *
14 Spring Chrome Alloy Steel
15 Bellows N/A
16 Resilient Seat Seal Required, SS *
17 Cap Over Adj. Bolt Required, Screwed
OPTIONS 18 Lever (lifting) Packed
19 Test Gag Required
BASIS 20 Code Basis Of Selection ASME VIII Tube Repture Case
21 Fluid State LP Steam condensate Liquid
22 Required Flow Capacity kg/h 123200
23 Molecular Weight g/mol -
24 Density at inlet kg/m3 902.3
that it shall not be reproduced, copied, transferred or used for a purpose other than the one for which it is given.

25 Operating Pressure kg/cm²(g) 3.3


26 Set Pressure Cold Bench Test Pressure kg/cm²(g) 7.0 *
27 Operating Temperature °C 150
28 Relieving Temperature °C 152
FLUID DATA 29 Back Pressure Low High kg/cm²(g) Constant -
30 Allowable Overpressure(%) Blow Down (%) kg/cm²(g) 10 Standard
31 Compressibility Factor -
32 Degree of Super Heat
33 Ratio of Specific Heat -
34 Corrosive Constituents
35 Viscosity at Relieving Temperature cP 0.1788
36 Vessel Wall Temperature °C
37 Surface Area m²
38 Valve Discharges to ATM
39 Calculated Area Selected Area cm² * -
ORIFICE 40 Orifice Designation *
41 No. of Valves for Capacity Total Area cm² * *
42 Total Flow Capacity kg/h
CERTIFICATION 43 Statutory IBR
44 Others -
OTHERS 45 Number of Valves (To meet capacity) *
46 Model Number *

NOTES:
* Vendor to confirm and specify.
1. sizing shall be done as per IBR Regulations.
2. Vendor to provide the calculation of PSV sizing.
3. Body flang attached by weilding shall be 100% radiographed.
4. Vendor to give actual sizing for PSV. Sizes mentioned in Datasheet need to be verified by vendor.
5. Vendor to specify any other required accessories if required, Besides the standard accessories as mentioned in Datasheet.
6. Valve shall be asme code marked.
7. Total No. of PSV required is 2 (1 working +1 Stand-By)

PROCON INDIA DOCUMENT TYPE : INSTRUMENT DATASHEET REV.


PSV INSTRUMENT DOCUMENT NO.
PVT. LTD.
DATASHEET 6 8 9 0 6 5 0 0 - I D S 0 1 2 4 0
NEW DELHI SHEET 2 OF 8

File Name : 6890-6500-IDS-012-4-R0


DATASHEETS FOR PSV : 140-PSV-9002 A/B
1 Tag Number Case No. 140-PSV 900 2A/B
GENERAL 2 Service LP Stream condensate
3 Line No. 6"-SL-140-9032-A1AS/A1AA-IH
FORMAT NO : 0060-F-28

4 Vessel Protected 140-V-102


5 Application Type Relief without RD
6 Type of Valves Conventional
7 Design Full Nozzle
VALVE 8 Bonnet Type Open
This document and the information it covers is the sole property of PROCON INDIA PVT. LTD. and is merely lent on the express or implied agreement of the Borrower

9 Inlet : Size and Rating * *


Facing and Finish *
10 Outlet : Size and Rating * *
Facing and Finish -
11 Body and Bonnet ASTM A216 Gr.WCB
12 Nozzle and Disc *
MATERIAL 13 Guide and Rings *
14 Spring Chrome Alloy Steel
15 Bellows N/A
16 Resilient Seat Seal Required, SS *
17 Cap Over Adj. Bolt Required, Screwed
OPTIONS 18 Lever (lifting) Packed
19 Test Gag Required
BASIS 20 Code Basis Of Selection ASME VIII Tube Repture Case
21 Fluid State LP Stream condensate
Liquid
22 Required Flow Capacity kg/h 121700
23 Molecular Weight g/mol -
24 Density at inlet kg/m3 902.3
that it shall not be reproduced, copied, transferred or used for a purpose other than the one for which it is given.

25 Operating Pressure kg/cm²(g) 3.3


26 Set Pressure Cold Bench Test Pressure kg/cm²(g) 7.0 *
27 Operating Temperature °C 150
28 Relieving Temperature °C 152
FLUID DATA 29 Back Pressure Low High kg/cm²(g) Constant -
30 Allowable Overpressure(%) Blow Down (%) kg/cm²(g) 10 Standard
31 Compressibility Factor -
32 Degree of Super Heat
33 Ratio of Specific Heat -
34 Corrosive Constituents
35 Viscosity at Relieving Temperature cP 0.1788
36 Vessel Wall Temperature °C
37 Surface Area m²
38 Valve Discharges to ATM
39 Calculated Area Selected Area cm² * -
ORIFICE 40 Orifice Designation *
41 No. of Valves for Capacity Total Area cm² * *
42 Total Flow Capacity kg/h
CERTIFICATION 43 Statutory IBR
44 Others -
OTHERS 45 Number of Valves (To meet capacity) *
46 Model Number *

NOTES:
* Vendor to confirm and specify.
1. Vendor to provide the calculation of PSV sizing.
2. Body flang attached by weilding shall be 100% radiographed.
3. Vendor to give actual sizing for PSV. Sizes mentioned in Datasheet need to be verified by vendor.
4. Vendor to specify any other required accessories if required, Besides the standard accessories as mentioned in Datasheet.
5. Valve shall be asme code marked.
6. Total No. of PSV required is 2 (1 working +1 Stand-By)

PROCON INDIA DOCUMENT TYPE : INSTRUMENT DATASHEET REV.


PSV INSTRUMENT DOCUMENT NO.
PVT. LTD.
DATASHEET 6 8 9 0 6 5 0 0 - I D S 0 1 2 4 0
NEW DELHI SHEET 3 OF 8

File Name : 6890-6500-IDS-012-4-R0


DATASHEETS FOR PSV : 140-PSV-9003 A/B
1 Tag Number Case No. 140-PSV 9003 A/B
GENERAL 2 Service Natural Gas
3 Line No. 12"-NG-140-9016-A1AP-IH / 12"-NG-140-9046-A1AP-IH
FORMAT NO : 0060-F-28

4 Vessel Protected -
5 Application Type Relief without RD
6 Type of Valves Conventional
7 Design Full Nozzle
VALVE 8 Bonnet Type Open
This document and the information it covers is the sole property of PROCON INDIA PVT. LTD. and is merely lent on the express or implied agreement of the Borrower

9 Inlet : Size and Rating * *


Facing and Finish *
10 Outlet : Size and Rating * *
Facing and Finish -
11 Body and Bonnet ASTM A216 Gr.WCB
12 Nozzle and Disc *
MATERIAL 13 Guide and Rings *
14 Spring Chrome Alloy Steel
15 Bellows N/A
16 Resilient Seat Seal Required, SS *
17 Cap Over Adj. Bolt Required, Screwed
OPTIONS 18 Lever (lifting) Packed
19 Test Gag Required
BASIS 20 Code Basis Of Selection ASME VIII Blocked discharge
21 Fluid State Natural Gas Vapour
22 Required Flow Capacity kg/h 48286
23 Molecular Weight g/mol 17.52
24 Density at Rel. Temp. -
that it shall not be reproduced, copied, transferred or used for a purpose other than the one for which it is given.

25 Operating Pressure kg/cm²(g) -


26 Set Pressure Cold Bench Test Pressure kg/cm²(g) 6 *
27 Operating Temperature °C 34
28 Relieving Temperature °C 34
0.8 kg/cm²(g) -
FLUID DATA 29 Back Pressure Low High kg/cm²(g) Constant
30 Allowable Overpressure(%) Blow Down (%) kg/cm²(g) 10 Standard
31 Compressibility Factor 0.9863
32 Degree of Super Heat
33 Ratio of Specific Heat 1.278
34 Corrosive Constituents
35 Viscosity at Relieving Temperature cP 0.01167
36 Vessel Wall Temperature °C
37 Surface Area m²
38 Valve Discharges to Flare Header
39 Calculated Area Selected Area cm² * -
ORIFICE 40 Orifice Designation *
41 No. of Valves for Capacity Total Area cm² * *
42 Total Flow Capacity kg/h
CERTIFICATION 43 Statutory -
44 Others -
OTHERS 45 Number of Valves (To meet capacity) *
46 Model Number *

NOTES:
* Vendor to confirm and specify.
1. Vendor to provide the calculation of PSV sizing.
2. Body flang attached by weilding shall be 100% radiographed.
3. Vendor to give actual sizing for PSV. Sizes mentioned in Datasheet need to be verified by vendor.
4. Vendor to specify any other required accessories if required, Besides the standard accessories as mentioned in Datasheet.
5. Valve shall be asme code marked.
6. Total No. of PSV required is 2 (1 working +1 Stand-By)

PROCON INDIA DOCUMENT TYPE : INSTRUMENT DATASHEET REV.


PSV INSTRUMENT DOCUMENT NO.
PVT. LTD.
DATASHEET 6 8 9 0 6 5 0 0 - I D S 0 1 2 4 0
NEW DELHI SHEET 4 OF 8

File Name : 6890-6500-IDS-012-4-R0


DATASHEETS FOR PSV : 140-PSV-9004 A/B
1 Tag Number Case No. 140-PSV 9004A/B
GENERAL 2 Service Natural Gas
3 Line No. 14"-NG-140-9012-A1AP/A2AQ-IH / 14"-NG-140-9043-A1AP/A2AQ-IH
4 Vessel Protected -
FORMAT NO : 0060-F-28

5 Application Type Relief without RD


6 Type of Valves Conventional
7 Design Full Nozzle
VALVE 8 Bonnet Type Open
9 Inlet : Size and Rating * *
This document and the information it covers is the sole property of PROCON INDIA PVT. LTD. and is merely lent on the express or implied agreement of the Borrower

Facing and Finish *


10 Outlet : Size and Rating * *
Facing and Finish -
11 Body and Bonnet ASTM A216 Gr.WCB
12 Nozzle and Disc *
MATERIAL 13 Guide and Rings *
14 Spring Chrome Alloy Steel
15 Bellows N/A
16 Resilient Seat Seal Required, SS *
17 Cap Over Adj. Bolt Required, Screwed
OPTIONS 18 Lever (lifting) Packed
19 Test Gag Required
BASIS 20 Code Basis Of Selection ASME VIII failure of PCV-9011/9012
21 Fluid State Natural Gas Vapour
22 Required Flow Capacity kg/h 50000
23 Molecular Weight g/mol 17.52
24 Density at Rel. Temp. -
25 Operating Pressure kg/cm²(g) -
that it shall not be reproduced, copied, transferred or used for a purpose other than the one for which it is given.

26 Set Pressure Cold Bench Test Pressure kg/cm²(g) 6 *


27 Operating Temperature °C 34
28 Relieving Temperature °C 34
0.8 kg/cm²(g) -
FLUID DATA 29 Back Pressure Low High kg/cm²(g) Constant
30 Allowable Overpressure(%) Blow Down (%) kg/cm²(g) 10 Standard
31 Compressibility Factor 0.9863
32 Degree of Super Heat
33 Ratio of Specific Heat 1.27
34 Corrosive Constituents
35 Viscosity at Relieving Temperature cP 0.01167
36 Vessel Wall Temperature °C
37 Surface Area m²
38 Valve Discharges to Flare Header
39 Calculated Area Selected Area cm² * -
ORIFICE 40 Orifice Designation *
41 No. of Valves for Capacity Total Area cm² * *
42 Total Flow Capacity kg/h
CERTIFICATION 43 Statutory -
44 Others -
OTHERS 45 Number of Valves (To meet capacity) *
46 Model Number *

NOTES:
* Vendor to confirm and specify.
1. Vendor to provide the calculation of PSV sizing.
2. Body flang attached by weilding shall be 100% radiographed.
3. Vendor to give actual sizing for PSV. Sizes mentioned in Datasheet need to be verified by vendor.
4. Vendor to specify any other required accessories if required, Besides the standard accessories as mentioned in Datasheet.
5. Valve shall be asme code marked.
6. Total No. of PSV required is 2 (1 working +1 Stand-By)

PROCON INDIA DOCUMENT TYPE : INSTRUMENT DATASHEET


PSV INSTRUMENT REV.
PVT. LTD. DOCUMENT NO.
DATASHEET 6 8 9 0 6 5 0 0 - I D S 0 1 2 4 0
NEW DELHI SHEET 5 OF 8

File Name : 6890-6500-IDS-012-4-R0


DATASHEETS FOR PSV : 140-PSV-9005
1 Tag Number Case No. 140-PSV 9005
GENERAL 2 Service Natural Gas
3 Line No. '12"-NG-140-9041-A1AP/A2AQ-IH
4 Vessel Protected -
FORMAT NO : 0060-F-28

5 Application Type Relief without RD


6 Type of Valves Conventional
7 Design Full Nozzle
VALVE 8 Bonnet Type Open
9 Inlet : Size and Rating * *
This document and the information it covers is the sole property of PROCON INDIA PVT. LTD. and is merely lent on the express or implied agreement of the Borrower

Facing and Finish *


10 Outlet : Size and Rating * *
Facing and Finish -
11 Body and Bonnet ASTM A216 Gr.WCB
12 Nozzle and Disc *
MATERIAL 13 Guide and Rings *
14 Spring Chrome Alloy Steel
15 Bellows N/A
16 Resilient Seat Seal Required, SS *
17 Cap Over Adj. Bolt Required, Screwed
OPTIONS 18 Lever (lifting) Packed
19 Test Gag Required
BASIS 20 Code Basis Of Selection ASME VIII failure of PCV-9011/9012
21 Fluid State Natural Gas Vapour
22 Required Flow Capacity kg/h 50000
23 Molecular Weight g/mol 17.52
24 Density at Rel. Temp. -
25 Operating Pressure kg/cm²(g) -
that it shall not be reproduced, copied, transferred or used for a purpose other than the one for which it is given.

26 Set Pressure Cold Bench Test Pressure kg/cm²(g) 6.3 *


27 Operating Temperature °C 34
28 Relieving Temperature °C 34
0.8 kg/cm²(g) -
FLUID DATA 29 Back Pressure Low High kg/cm²(g) Constant
30 Allowable Overpressure(%) Blow Down (%) kg/cm²(g) 10 Standard
31 Compressibility Factor 0.9863
32 Degree of Super Heat
33 Ratio of Specific Heat 1.27
34 Corrosive Constituents
35 Viscosity at Relieving Temperature cP 0.01167
36 Vessel Wall Temperature °C
37 Surface Area m²
38 Valve Discharges to Flare Header
39 Calculated Area Selected Area cm² * -
ORIFICE 40 Orifice Designation *
41 No. of Valves for Capacity Total Area cm² * *
42 Total Flow Capacity kg/h
CERTIFICATION 43 Statutory -
44 Others -
OTHERS 45 Number of Valves (To meet capacity) *
46 Model Number *

NOTES:
* Vendor to confirm and specify.
1. Vendor to provide the calculation of PSV sizing.
2. Body flang attached by weilding shall be 100% radiographed.
3. Vendor to give actual sizing for PSV. Sizes mentioned in Datasheet need to be verified by vendor.
4. Vendor to specify any other required accessories if required, Besides the standard accessories as mentioned in Datasheet.
5. Valve shall be asme code marked.

PROCON INDIA DOCUMENT TYPE : INSTRUMENT DATASHEET


PSV INSTRUMENT REV.
PVT. LTD. DOCUMENT NO.
DATASHEET 6 8 9 0 6 5 0 0 - I D S 0 1 2 4 0
NEW DELHI SHEET 6 OF 8

File Name : 6890-6500-IDS-012-4-R0


DATASHEETS FOR PSV : 140-PSV-9006 A/B
1 Tag Number Case No. 140-PSV 9006 A/B
GENERAL 2 Service Natural Gas
3 Line No. 10"-NG-140-9048-B1GP/A2AQ-NI / 10"-NG-140-9048-B1GP/A2AQ-NI
4 Vessel Protected -
FORMAT NO : 0060-F-28

5 Application Type Relief without RD


6 Type of Valves Conventional
7 Design Full Nozzle
VALVE 8 Bonnet Type Open
This document and the information it covers is the sole property of PROCON INDIA PVT. LTD. and is merely lent on the express or implied agreement of the Borrower

9 Inlet : Size and Rating * *


Facing and Finish *
10 Outlet : Size and Rating * *
Facing and Finish -
11 Body and Bonnet ASTM A216 Gr.WCB
12 Nozzle and Disc *
MATERIAL 13 Guide and Rings *
14 Spring Chrome Alloy Steel
15 Bellows N/A
16 Resilient Seat Seal Required, SS *
17 Cap Over Adj. Bolt Required, Screwed
OPTIONS 18 Lever (lifting) Packed
19 Test Gag Required
BASIS 20 Code Basis of Selection ASME VIII Over pressure
21 Fluid State Natural Gas Vapour +Liquid (Mixed)
22 Required Flow Capacity kg/h 264000
23 Molecular Weight g/mol 17.5
24 Density at Rel. Temp. -
that it shall not be reproduced, copied, transferred or used for a purpose other than the one for which it is given.

25 Operating Pressure kg/cm²(g) 45


26 Set Pressure Cold Bench Test Pressure kg/cm²(g) 50 *
27 Operating Temperature °C -5
28 Relieving Temperature °C -5
2.82
FLUID DATA 29 Back Pressure Low High kg/cm²(g) Constant -
30 Allowable Overpressure(%) Blow Down (%) kg/cm²(g) 10 Standard
31 Compressibility Factor -
32 Degree of Super Heat
33 Ratio of Specific Heat -
34 Corrosive Constituents
35 Viscosity at Relieving Temperature cP
36 Vessel Wall Temperature °C
37 Surface Area m²
38 Valve Discharges to Flare Header
39 Calculated Area Selected Area cm² * -
ORIFICE 40 Orifice Designation *
41 No. of Valves for Capacity Total Area cm² * *
42 Total Flow Capacity kg/h
CERTIFICATION 43 Statutory -
44 Others -
OTHERS 45 Number of Valves (To meet capacity) *
46 Model Number *

NOTES:
* Vendor to confirm and specify.
1. sizing shall be done as per IBR Regulations.
2. Vendor to provide the calculation of PSV sizing.
3. Body flang attached by weilding shall be 100% radiographed.
4. Vendor to give actual sizing for PSV. Sizes mentioned in Datasheet need to be verified by vendor.
5. Vendor to specify any other required accessories if required, Besides the standard accessories as mentioned in Datasheet.
6. Valve shall be asme code marked.
7. Total No. of PSV required is 2 (1 working +1 Stand-By)
8. Valves shall be suitable fot low temperature applications

PROCON INDIA DOCUMENT TYPE : INSTRUMENT DATASHEET REV.


PSV INSTRUMENT DOCUMENT NO.
PVT. LTD.
DATASHEET 6 8 9 0 6 5 0 0 - I D S 0 1 2 4 0
NEW DELHI SHEET 7 OF 8

File Name : 6890-6500-IDS-012-4-R0


DATASHEETS FOR PSV : 140-PSV-9401
1 Tag Number Case No. 140-PSV 9401
GENERAL 2 Service Steam Condensate
3 Line No. 6"-CL-140-9412-A2AS-IH
4 Vessel Protected 140-V-103
FORMAT NO : 0060-F-28

5 Application Type Relief without RD


6 Type of Valves Conventional
7 Design Full Nozzle
VALVE 8 Bonnet Type Open
9 Inlet : Size and Rating * *
This document and the information it covers is the sole property of PROCON INDIA PVT. LTD. and is merely lent on the express or implied agreement of the Borrower

Facing and Finish *


10 Outlet : Size and Rating * *
Facing and Finish -
11 Body and Bonnet ASTM A216 Gr.WCB
12 Nozzle and Disc *
MATERIAL 13 Guide and Rings *
14 Spring Chrome Alloy Steel
15 Bellows N/A
16 Resilient Seat Seal Required, SS *
17 Cap Over Adj. Bolt Required, Screwed
OPTIONS 18 Lever (lifting) Packed
19 Test Gag Required
BASIS 20 Code Basis Of Selection ASME VIII Control Valve Fail case LV-9001
21 Fluid State Steam Condensate Steam
22 Required Flow Capacity kg/h 15000
23 Molecular Weight g/mol 18.02
24 Density at Rel. Temp.
25 Operating Pressure kg/cm²(g) 0.7
that it shall not be reproduced, copied, transferred or used for a purpose other than the one for which it is given.

26 Set Pressure Cold Bench Test Pressure kg/cm²(g) 3.5 *


27 Operating Temperature °C 0.151
28 Relieving Temperature °C 0.151
FLUID DATA 29 Back Pressure Low High kg/cm²(g) Constant -
30 Allowable Overpressure(%) Blow Down (%) kg/cm²(g) 10 Standard
31 Compressibility Factor 0.9717
32 Degree of Super Heat
33 Ratio of Specific Heat 1.317
34 Corrosive Constituents
35 Viscosity at Relieving Temperature cP
36 Vessel Wall Temperature °C
37 Surface Area m²
38 Valve Discharges to ATM
39 Calculated Area Selected Area cm² * -
ORIFICE 40 Orifice Designation *
41 No. of Valves for Capacity Total Area cm² * *
42 Total Flow Capacity kg/h
CERTIFICATION 43 Statutory IBR
44 Others -
OTHERS 45 Number of Valves (To meet capacity) *
46 Model Number *

NOTES:
* Vendor to confirm and specify.
1. Vendor to provide the calculation of PSV sizing.
2. Body flang attached by weilding shall be 100% radiographed.
3. Vendor to give actual sizing for PSV. Sizes mentioned in Datasheet need to be verified by vendor.
4. Vendor to specify any other required accessories if required, Besides the standard accessories as mentioned in Datasheet.
5. Valve shall be asme code marked.

PROCON INDIA DOCUMENT TYPE : INSTRUMENT DATASHEET


PSV INSTRUMENT REV.
PVT. LTD. DOCUMENT NO.
DATASHEET 6 8 9 0 6 5 0 0 - I D S 0 1 2 4 0
NEW DELHI SHEET 8 OF 8

File Name : 6890-6500-IDS-012-4-R0

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