Beruflich Dokumente
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TO READER
This manual has been printed for a skilful engineer CNH ITALIA S.p.A.
to supply necessary technical information to carry Technical Information
out service operations on this machine. Viale delle Nazioni, 55
41100 MODENA - Italy
Read carefully this manual to collect correct infor-
mation relevant to repair procedures.
REFERENCES
Beyond this Service Manual, also refer to
documents hereunder listed:
Operator’s Manual
Parts Catalogue
COMPLETE HANDBOOK FOR INSTRUCTIONS The Service Manuals for “Loader backhoe” and
AND REPAIRS “Engine” contain the necessary technical informa-
The complete Service Manual consists of two tion to carry out service and repair on machine and
volumes: on engine, necessary tools to carry out those op-
erations and information on service standard, on
B110 - B115 procedures for connection, disconnection, disas-
Service Manual “LOADER BACKHOE” sembly and assembly of parts.
B110 - B115
Service Manual “Engine” The complete Service Manual which covers the
loader backhoe models B110 - B115 consists of
the following volumes, which can be identified
through their print number as stated below:
B110 B115
Powershift
Powershuttle /
Stabilizer sideshift
Stabilizer centre pivot /
Cab
4WD
4WS /
Pilot control
Mechanical control
Engine Iveco 82 kW - 110 HP model F4HE9484C*J102 /
Engine Iveco 82 kW - 110 HP model F4HE9484C*J103 /
Long dipper
1
INDEX
SECTION 00 - SAFETY PRECAUTIONS
SECTION 01 - MAINTENANCE
SECTION 21 - TRANSMISSION
1. POWERSHUTTLE TRANSMISSION “TURNER MODEL COM-T4-2025” ................................................... 3
1.1 TECHNICAL SPECIFICATIONS............................................................................................................ 3
1.2 TIGHTENING TORQUES ...................................................................................................................... 5
1.3 TRANSMISSION CONTROLS............................................................................................................... 6
1.4 LUBRICATION..................................................................................................................................... 11
1.5 TRANSMISSION OIL FLOW AND SUPPLY........................................................................................ 12
1.6 TRANSMISSION HYDRAULIC VALVES AND PRESSURE TEST POINTS ....................................... 18
1.7 TRANSMISSION POWER FLOW........................................................................................................ 19
1.8 TRANSMISSION 4WD COMPONENTS.............................................................................................. 23
1.9 TRANSMISSION REMOVAL ............................................................................................................... 28
1.10 DISASSEMBLY AND ASSEMBLY..................................................................................................... 29
1.11 FAULT FINDING................................................................................................................................ 87
1.12 SPECIAL TOOLS............................................................................................................................... 90
2
SECTION 39 - CHASSIS
1. DESCRIPTION AND OPERATION............................................................................................................... 3
2. REMOVAL AND INSTALLATION COMPONENTS....................................................................................... 6
2.1 COMPONENTS WITHIN THE CHASSIS............................................................................................... 6
2.2 COMPONENTS BELOW THE CHASSIS .............................................................................................. 7
2.3 COMPONENTS ATTACHED OUTSIDE THE CHASSIS ....................................................................... 9
2.4 COMPONENTS ATTACHED ABOVE THE CHASSIS......................................................................... 10
2.5 TIGHTENING TORQUES .................................................................................................................... 12
SECTION 82 - LOADER
1. LOADER ATTACHMENT CONTROLS......................................................................................................... 4
2. LOADER BUCKET SELF LEVELING ........................................................................................................... 7
3. LOADER ATTACHMENT SAFETY STRUT................................................................................................ 10
4. LOADER BUCKET REMOVAL ................................................................................................................... 12
5. LOADER REMOVAL (2WS)........................................................................................................................ 15
6. LOADER REMOVAL (4WS)........................................................................................................................ 17
SECTION 84 - BACKHOE
1. DESCRIPTION AND OPERATION............................................................................................................... 3
2. BACKHOE ATTACHMENT MECHANICAL CONTROL VERSION............................................................... 6
3. BACKHOE ATTACHMENT HYDRAULIC CONTROLS VERSION ............................................................. 14
4. REMOVAL AND INSTALLATION ............................................................................................................... 16
5. TELESCOPIC DIPPER REVISION............................................................................................................. 26
7
SECTIONS INDEX
Where disassembly of a specific component is required refer to the relevant repair manual section.
TO PREVENT ACCIDENTS
Most accidents and personal injuries that occur in industry, on the farm, at home or on the road, are caused by
the failure of some individual to follow simple and fundamental safety rules or precautions.
For this reason, MOST ACCIDENTS CAN BE PREVENTED by recognizing the real cause and taking the nec-
essary precautions, before the accident occurs.
Regardless of the care used in design and construction of any type of equipment, there may be conditions that
cannot be completely safeguarded against, without interfering with reasonable accessibility and efficient oper-
ation.
A careful operator or technician is the best precaution against accidents. The complete observance of one sim-
ple rule would prevent many thousands of serious injuries each year.
This rule is: Never attempt to clean, lubricate or adjust a machine while it is in motion.
4 SECTION 00 - SAFETY PRECAUTIONS
SAFETY RULES
Carefully follow specified repair and maintenance For electrical heaters, battery-chargers and similar
procedures. equipment use exclusive auxiliary power supplies
Do not wear rings, wristwatches, jewels, unbut- with a efficient ground to avoid electrical shock
toned or flapping clothing such as ties, torn hazard.
clothes, scarves, open jackets or shirts with open Always use lifting equipment and similar of appro-
zips which could get hold into moving parts. priate capacity to lift or move heavy components.
We advise to use approved safety clothing such as Pay special attention to bystanders.
anti-slipping footwear, gloves, safety goggles, hel- Never pour gasoline or diesel oil into open, wide
mets, etc. and low containers.
Never carry out any repair on the machine if some- Never use gasoline, diesel oil or other flammable
one is sitting on the operator’s seat, except if they liquids as cleaning agents. Use non-flammable
are certified operators to assist in the operation to non-toxic proprietary solvents.
be carried out. Wear protection goggles with side guards when
Never operate the machine or use attachments cleaning parts using compressed air.
from a place other than sitting at the operator’s Do not exceed a pressure of 2.1 bar (30 psi), in ac-
seat. cordance with local regulations.
Never carry out any operation on the machine Do not run the engine in a closed building without
when the engine is running, except when specifi- proper ventilation.
cally indicated. Do not smoke, use open flames, cause sparks in
Stop the engine and ensure that all pressure is re- the nearby area when filling fuel or handling highly
lieved from hydraulic circuits before removing flammable liquids.
caps, covers, valves, etc. Do not use flames as light sources when working
All repair and maintenance operations should be on a machine or checking for leaks.
carried out with the greatest care and attention. Move with caution when working under a Machine,
Service stairs and platforms used in a workshop or and also on or near a Machine. Wear proper safety
in the field should be built in compliance with the accessories:
safety rules in force. helmets, goggles and special footwear.
Disconnect the batteries and label all controls to During checks which should be carried out with the
warn that the Machine is being serviced. Block the engine running, ask an assistant to sit at the oper-
machine and all equipment which should be ator’s seat and keep the service technician under
raised. visual control at any moment.
Never check or fill fuel tanks and accumulator bat- In case of operations outside the workshop, drive
teries, nor use starting liquid if you are smoking or the machine to a flat area and block it. If working
near open flames as such fluids are flammable. on an incline cannot be avoided, first block the Ma-
Brakes are inoperative when they are manually re- chine carefully. Move it to a flat area as soon as
leased for maintenance purposes. In such cases, possible with a certain extent of safety.
the machine should be kept constantly under con- Ruined or plied cables and chains are unreliable.
trol using blocks or similar devices. Do not use them for lifting or trailing. Always han-
The fuel filling gun should remain always in contact dle them wearing gloves of proper thickness.
with the filler neck. Chains should always be safely fastened. Ensure
Maintain this contact until the fuel stops flowing that fastening device is strong enough to hold the
into the tank to avoid possible sparks due to static load foreseen. No persons should stop near the
electricity buildup. fastening point, trailing chains or cables.
Use exclusively specified towing points for towing The working area should be always kept CLEAN
the machine. Connect parts carefully. and DRY. Immediately clean any spillage of water
Ensure that foreseen pins and/or locks are steadily or oil.
fixed before applying traction. Do not pile up grease or oil soaked rags, as they
Do not stop near towing bars, cables or chains constitute a great fire hazard. Always place them
working under load. into a metal container. Before starting the Machine
To transfer a failed machine, use a trailer or a low or its attachments, check, adjust and block the op-
loading platform trolley if available. erator’s seat. Also ensure that there are no per-
To load and unload the machine from the transpor- sons within the Machine or attachment operating
tation mean, select a flat area providing a firm sup- range.
port to the trailer or truck wheels. Firmly tie the Do not keep in your pockets any object which
machine to the truck or trailer platform and block might fall unobserved into the Machine’s inner
wheels as required by the forwarder. compartments.
SECTION 00 - SAFETY PRECAUTIONS 5
Whenever there is the possibility of being reached dental explosion hazard due to build-up of gasses
by ejected metal parts or similar, use protection relieved during charging.
eye mask or goggles with side guards, helmets, Always disconnect the batteries before performing
special footwear and heavy gloves. Wear suitable any type of service on the electrical system.
protection such as tinted eye protection, helmets,
special clothing, gloves and footwear whenever it HYDRAULIC SYSTEMS
is necessary to carry out welding procedures. All Some fluid slowly coming out from a very small
persons standing in the vicinity of the welding proc- port can be almost invisible and be strong enough
ess should wear tinted eye protection. NEVER to penetrate the skin. For this reason, NEVER USE
LOOK AT THE WELDING ARC IF YOUR EYES YOUR HANDS TO CHECK FOR LEAKS, but use
ARE NOT SUITABLY PROTECTED. a piece of cardboard or a piece of wood for this
Metal cables with the use get frayed. Always wear purpose. If any fluid is injected into the skin, seek
adequate protections (heavy gloves, eye protec- medical aid immediately. Lack of immediate medi-
tion, etc.). cal attention, serious infections or dermatitis may
Handle all parts with the greatest caution. Keep result.
your hands and fingers far from gaps, moving Always take system pressure readings using the
gears and similar. Always use approved protective appropriate gauges.
equipment, such as eye protection, heavy gloves
and protective footwear. WHEELS AND TYRES
Check that the tyres are correctly inflated at the
START UP
pressure specified by the manufacturer. Periodi-
Never run the engine in confined spaces which are cally check possible damages to the rims and
not equipped with adequate ventilation for exhaust tyres.
gas extraction. Keep off and stay at the tyre side when correcting
Never bring your head, body, arms, legs, feet, the inflation pressure.
hands, fingers near fans or rotating belts. Check the pressure only when the machine is un-
loaded and tyres are cold to avoid wrong readings
ENGINE due to over-pressure. Do not reuse parts of recov-
Always loosen the radiator cap very slowly before ered wheels as improper welding, brazing or heat-
removing it to allow pressure in the system to dis- ing may weaken the wheel and make it fail.
sipate. Coolant should be topped up only when the Never cut, nor weld a rim with the inflated tyre as-
engine is stopped or idle if hot. sembled.
Do not fill up fuel tank when the engine is running, To remove the wheels, block both front and rear
mainly if it is hot, to avoid ignition of fires in case of Machine wheels. Raise the Machine and install
fuel spilling. safe and stable supports under the Machine in ac-
Never check or adjust the fan belt tension when the cordance with regulations in force.
engine is running. Never adjust the fuel injection Deflate the tyre before removing any object caught
pump when the machine is moving. into the tyre tread.
Never lubricate the machine when the engine is Never inflate tyres using flammable gases as they
running. may originate explosions and cause injuries to by-
standers.
ELECTRICAL SYSTEMS
If it is necessary to use auxiliary batteries, cables REMOVAL AND INSTALLATION
must be connected at both sides as follows: (+) to Lift and handle all heavy components using lifting
(+) and (-) to (-). Avoid short-circuiting the termi- equipment of adequate capacity. Ensure that parts
nals. GAS RELEASED FROM BATTERIES IS are supported by appropriate slings and hooks.
HIGHLY FLAMMABLE. During charging, leave the Use lifting eyes provided to this purpose. Take
battery compartment uncovered to improve venti- care of the persons near the loads to be lifted.
lation. Avoid checking the battery charge by Handle all parts with great care. Do not place your
means of “jumpers” made by placing metallic ob- hands or fingers between two parts. Wear ap-
jects across the terminals. Avoid sparks or flames proved protective clothing such as safety goggles,
near the battery area. Do not smoke to prevent ex- gloves and footwear.
plosion hazards. Do not twist chains or metal cables. Always wear
Prior to any service, check for fuel or coolant leaks. protection gloves to handle cables or chains.
Remove these leaks before going on with the work.
Do not charge batteries in confined spaces. En-
sure that ventilation is appropriate to prevent acci-
6 SECTION 00 - SAFETY PRECAUTIONS
Helpful hints
Avoid filling tanks using jerry cans or inappropriate
pressurized fuel delivery systems which may
cause considerable spillage.
In general, avoid skin contact with all fuels, oils, ac-
ids, solvents, etc.
Most of them contain substances which can be
harmful to your health.
Modern oils contain additives. Do not burn contam-
inated fuels and/or waste oils in ordinary heating
systems.
Avoid spillage when draining off used engine cool-
ant mixtures, engine, transmission and hydraulic
oils, brake fluids, etc.
Do not mix drained brake fluids or fuels with lubri-
cants. Store them safely until they can be disposed
of in a proper way to comply with local legislation
and available resources.
Modern coolant mixtures, i.e. antifreeze and other
additives, should be replaced every two years.
They should not be allowed to get into the soil but
should be collected and disposed of safely.
Do not open the Air-Conditioning system yourself.
It may contain gases which should not be released
into the atmosphere. Your air conditioning special-
ist has special equipment for discharging and
charging the system.
Repair any leaks or defects in the engine cooling or
hydraulic system immediately.
Do not increase the pressure in a pressurized cir-
cuit as this may lead to a catastrophic failure of the
system components.
Protect hoses during welding as penetrating weld
chips may burn a hole or weaken them, causing
the loss of oils, coolant, etc.
B110
B115
SECTION 01 - MAINTENANCE
SECTION 01 - MAINTENANCE 3
All maintenance and repair operations described in Ballooning of the hose indicates an internal leakage
this manual should be carried out exclusively by au- due to structural failure. This condition rapidly dete-
thorized workshops. All instructions detailed should riorates and total hose failure soon occurs.
be carefully observed and special equipment indi- Kinked, crushed, stretched or deformed hoses gen-
cated should be used if necessary. erally suffer internal structural damage which can
Everyone who carries out service operations de- result in oil restriction, a reduction in the speed of
scribed without carefully observing these prescrip- operation and ultimate hose failure.
tions will be directly responsible of deriving Free-moving, unsupported hoses must never be al-
damages. lowed to touch each other or related working surfac-
es. This causes chafing which reduces hose life.
GENERAL
Clean the exterior of all components before carrying O-RING FLAT FACE SEAL FITTINGS
out any form of repair. Dirt and dust can reduce the When repairing O-ring face seal connectors, the fol-
efficient working life of a component and lead to lowing procedures should be observed.
costly replacement.
Time spent on the preparation and cleanliness of WARNING
working surfaces will pay dividends in making the Never disconnect or tighten a hose or tube that is
job easier and safer and will result in overhauled under pressure, if in doubt, actuate the operating le-
components being more reliable and efficient in op- vers several times with the engine switched off prior
eration. Use cleaning fluids which are known to be to disconnecting a hose or tube.
safe. Certain types of fluid can cause damage to O-
rings and cause skin irritation. Solvents should be Release the fittings and separate the hose or tube
checked that they are suitable for the cleaning of assembly, then remove and discard the O-ring seal
components and also that they do not risk the per- from the fitting.
sonal safety of the user. Dip a new O-ring seal into clean hydraulic oil prior to
Replace O-rings, seals or gaskets whenever they installation. Install a new O-ring into the fitting and,
are disturbed. Never mix new and old seals or O- if necessary, retain in position using petroleum jelly.
rings, regardless of condition. Always lubricate new Assemble the new hose or tube assembly and tight-
seals and O-rings with hydraulic oil before installa- en the fitting finger tight, while holding the tube or
tion. hose assembly to prevent it from turning.
When replacing component parts, use the correct Use two suitable wrenches and tighten the fitting to
tool for the job. the specified torque according to the size of the fit-
ting.
HOSES AND TUBES
Always replace hoses and tubes if the cone end or NOTE: to ensure a leak-free joint is obtained, it is
the end connections on the hose are damaged. important that the fittings are not over or under
When installing a new hose, loosely connect each torqued.
end and make sure the hose takes up the designed
position before tightening the connection. Clamps
should be tightened sufficiently to hold the hose SHIMMING
without crushing and to prevent chafing. At each adjustment, select adjusting shims, meas-
After hose replacement to a moving component, ure them individually using a micrometre and then
check that the hose does not foul by moving the sum up recorded values.
component through the complete range of travel. Do not rely on measuring the whole shimming set,
Be sure any hose which has been installed is not which may be incorrect, or on rated value indicated
kinked or twisted. for each shim.
Hose connections which are damaged, dented,
crushed or leaking, restrict oil flow and the produc- ROTATING SHAFT SEALS
tivity of the components being served. Connectors To correctly install rotating shaft seals, observe the
which show signs of movement from the original following instructions:
swagged position have failed and will ultimately sep- let the seal soak into the same oil as it will seal for
arate completely. at least half an hour before mounting;
A hose with a chafed outer cover will allow water en- thoroughly clean the shaft and ensure that the
try. Concealed corrosion of the wire reinforcement shaft working surface is not damaged;
will subsequently occur along the hose length with
resultant hose failure.
4 SECTION 01 - MAINTENANCE
place the sealing lip towards the fluid. In case of a NOTES FOR SPARE PARTS
hydrodynamic lip, consider the shaft rotation direc- Only genuine parts guarantee same quality, life,
tion and orient grooves in order that they deviate safety as original components as they are the same
the fluid towards the inner side of the seal; as mounted in production. Only the genuine spare
coat the sealing lip with a thin layer of lubricant (oil parts can offer this guarantee.
rather than grease) and fill with grease the gap be- All spare parts orders should be complete with the
tween the sealing lip and the dust lip of double lip following data:
seals; machine model (commercial name) and chassis
insert the seal into its seat and press it down using number;
a flat punch. Do not tap the seal with a hammer or engine type and number;
a drift; part number of the ordered part, which can be
take care to insert the seal perpendicularly to its found on the “Spare Parts Catalogue”, which is the
seat while you are pressing it. Once the seal is set- base for order processing.
tled, ensure that it contacts the thrust element if re-
quired; NOTES FOR EQUIPMENT
to prevent damaging the sealing lip against the
shaft, place a suitable protection during installa- Equipment which proposes and shows in this man-
tion. ual are as follows:
studied and designed expressly for use on compa-
O-RINGS ny machines;
necessary to make a reliable repair;
Lubricate the O-rings before inserting them into their accurately built and strictly tested to offer efficient
seats. This will prevent the O-rings from rolling over and long-lasting working means.
and twisting during mounting which will jeopardize We also remind the repair personnel that having
sealing. these equipment means:
work in optimal technical conditions;
BEARINGS
obtain best results;
It is advisable to heat the bearings to 80 to 90 °C save time and effort;
(176 to 194 °F) before mounting them on their shafts work more safely.
and cool them down before inserting them into their
seats with external tapping. NOTICES
Wear limits indicated for some details should be in-
SPRING PINS
tended as advised, but not binding values. The
When mounting split socket spring pins, ensure that words “front”, “rear”, “right hand”, and “left hand” re-
the pin notch is oriented in the direction of the effort ferred to the different parts should be intended as
to stress the pin. seen from the operator’s seat oriented to the normal
Spiral spring pins should not be oriented during in- sense of movement of the machine.
stallation.
HOW TO MOVE THE MACHINE WITH THE
HARDWARE TORQUE VALUES BATTERY REMOVED
Check the tightness of hardware periodically. Cables from the external power supply should be
Use the following charts to determine the correct connected exclusively to the respective terminals of
torque when checking, adjusting or replacing hard- the Machine positive and negative cables using pli-
ware on the Backhoe loader. ers in good condition which allow proper and steady
contact.
IMPORTANT: Torque values listed are for general Disconnect all services (lights, wind-shield wipers,
use only. Make sure fastener threads are clean and etc.) before starting the Machine.
not damaged. If it is necessary to check the machine electrical sys-
tem, check it only with the power supply connected.
At check end, disconnect all services and switch the
NOTE: a torque wrench is necessary to properly power supply off before disconnecting the cables.
torque hardware.
B110
B115
SECTION 02 - TECHNICAL
SPECIFICATIONS
1. MODELS....................................................................................................................................................... 3
2. IDENTIFICATION OF MAIN COMPONENTS............................................................................................... 4
3. TECHNICAL SPECIFICATIONS................................................................................................................... 5
4. LOADER ATTACHMENT DIMENSIONS AND PERFORMANCE ................................................................ 8
5. BACKHOE ATTACHMENT DIMENSIONS AND PERFORMANCE ........................................................... 12
6. LIFTING CAPACITIES................................................................................................................................ 15
7. LOADER BUCKET WITH FORKS DIMENSIONS AND PERFORMANCE................................................. 18
8. FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS.............................................................. 19
SECTION 02 - TECHNICAL SPECIFICATIONS 3
1. MODELS
B110 B115
Powershift
Powershuttle /
Stabilizer sideshift
Stabilizer centre pivot
Cab
4WD
4WS /
Pilot control
Mechanical control
Engine Iveco 82 kW - 110 HP model F4HE9484C*J102 /
Engine Iveco 82 kW - 110 HP model F4HE9484C*J103 /
Long dipper
4 SECTION 02 - TECHNICAL SPECIFICATIONS
3. TECHNICAL SPECIFICATIONS
ENGINE - IVECO 110 HP - 82 KW MODEL F4HE9484C*J102 (B110) *J103 (B115)
Power................................................................................... 110 hp/ 82 kW, turbocharged - Charge Air Cooled
Type .......................................................................................................................................................... Diesel
No. of cylinders ................................................................................................................................................. 4
Bore .............................................................................................................................................. 104 mm (4 in)
Stroke......................................................................................................................................... 132 mm (5,2 in)
Displacement ......................................................................................................................4485 cm3 (273.6 in3)
Compression Ratio ................................................................................................................................... 17.5:1
Firing Order .............................................................................................................................................. 1.3.4.2
Idle Speed .................................................................................................................................. 750-950 rev/mn
Maximum “No-Load” Speed ................................................................................................... 2380-2480 rev/mn
Maximum “Full Load” Speed ........................................................................................................... 2200 rev/mn
Maximum Torque (CEE) .....................................................................................................516 Nm (380.5 lbf·ft)
COOLING SYSTEM
Type .................................................................................................................................. Pressurized Full Flow
Fan Belt Type..................................................................................................................... 8 Groove Serpentine
Fan Belt Tension ..................................................................................................................Automatic tensioner
Air Conditioning Compressor Belt .......................................................................................................... Single V
Air Conditioning Belt Tension...................................................................................................................Manual
Thermostat:
Starts to Open at.......................................................................................................................... 81 °C (178 °F)
Fully Open at................................................................................................................................ 96 °C (205 °F)
Radiator Cap ............................................................................................................................. 0.90 bar (13 psi)
FUEL SYSTEM
Supply:
Type ........................................................................................................... BOSCH high pressure, common rail
Overfeed ..................................................................................................................................... with intercooler
Turbocharger .............................................................................................................................. HOLSET HX35
Injectors ...................................................................................................................................................CRIU 2
Injection sequence ................................................................................................................................... 1-3-4-2
Injection pressure........................................................................................... 250 - 1600 bar (3625 - 23197 psi)
TRANSMISSION (B110)
Transmission TURNER Model COM-T4-2025 POWERSHUTTLE 4x4 = 4 Forward and 4 Reverse Gears
Torque Convertor Ratio ............................................................................................................................ 2.38:1
Transmission DANA T16000 POWERSHIFT 4x2 = 4 Forward and 2 Reverse Gears
Torque Convertor Ratio ............................................................................................................................ 2.54:1
TRANSMISSION (B115)
Transmission DANA T16000 POWERSHIFT 4x2 = 4 Forward and 2 Reverse Gears
Torque Convertor Ratio ............................................................................................................................ 2.54:1
ELECTRICAL SYSTEM
Alternator Type ........................................................................................................... BOSCH NCBI 28 90 amp
Battery Type......................................................................................... 95 amp hr (12V/900 CCA) SAE - Single
............................................................................................................ 60 amp hr (12V/600 CCA) SAE - Double
Battery Disconnect via the Isolator Switch .................................................................on Negative/chassis cable
Regulator ...................................................................................................................................... Transistorized
Ground (Earth) ...................................................................................................................................... Negative
Starting Motor ..................................................................... Positive Engagement, Solenoid Operated (2.7 kW)
6 SECTION 02 - TECHNICAL SPECIFICATIONS
BRAKES (B110)
Type ............................................................................................ Wet Multi-Discs x8 per Axle (x4 per half Axle)
Braking air ..............................................................................................................................1440 cm2 (223 in2)
Parking brake ................................................................................................................. Single disc on driveline
BRAKES (B115)
Type ............................................................................................ Wet Multi-Discs x6 per Axle (x3 per half Axle)
Braking air ..............................................................................................................................1440 cm2 (223 in2)
Parking Type .................................................................................................................. Single disc on driveline
STEERING
Power Steering Type......................................................................................................................... Hydrostatic
Power Steering Displacement 2WS ................................................................................ 125 cc/rev (7.6 in3/rev)
Power Steering Displacement 4WS ................................................................................ 160 cc/rev (9.7 in3/rev)
Turns Lock to Lock..............................................................................................................Left 3.25; Right 3.25
System Pressure...................................................................................................... 177 ± 3 bar (2566 ± 44 psi)
HYDRAULIC SYSTEM
Hydraulic pump:
- Manufacturer.................................................................................................................................... CASAPPA
- Type ...........................................................Twin Gear Pump; Hydraulic System and Priority Steering System
- 110 HP Model .................................................................................................................... KP30.38-0556-LMF
Pump Displacement:
- 110 HP ........................................40.258 + 35.427 cm3/rev (2.457 + 2.161 in3/rev) (38 + 34 cc (2.3 + 2.1 in3))
Hydraulic System Pressure:
Main Relief Valve Pressure................................................................................206 - 210 bar (2987 - 3045 psi)
Stabilizer Relief Valve Pressure.........................................................................196 - 202 bar (2842 - 2929 psi)
FRONT COUNTERWEIGHT
Weight ...................................................................................................................................... 223.4 kg (492 lb)
Weight (extra counterweight) ........................................................................... 26.2 kg + 31.5 kg (58 lb + 69 lb)
Weight (B115) ............................................................................................................................. 170 kg (374 lb)
RADIATOR COOLANTS
Anti-freeze should be changed every 2000 hours or 24 months.
In order to reduce deposits and corrosion, water in the cooling system should not exceed the following limits:
Total hardness ................................................................................................................... 300 parts per million
Chloride ............................................................................................................................... 100 parts per million
Sulphates ............................................................................................................................ 100 parts per million
SECTION 02 - TECHNICAL SPECIFICATIONS 7
NOISE LEVEL
Certified by the manufacturer.
In accordance with European directive 2000/14/EC - Stage II.
Internal noise level (LpA) .................................................................................................................. 77 decibels
External noise level (LwA) .............................................................................................................. 103 decibels
VIBRATION LEVEL INSIDE THE CAB
Upper members ........................................................................................ level lower than 2.5 m/s² (8 ft 3 in/s²)
Abdomen................................................................................................... level lower than 0.5 m/s² (1 ft 8 in/s²)
LOADER BUCKETS
BACKHOE BUCKETS
TYRES - B110
TYRES - B115
Dimensions 4WD
A 4359 mm (14 ft 4 in)
B 3530 mm (11 ft 7 in)
C 2785 mm (9 ft 2 in)
D 40°
E 45°
F 786 mm (2 ft 7 in)
G 2950 mm (9 ft 9 in)
H 55 mm (3 in)
I 1942 mm (6 ft 5 in)
J 2175 mm (7 ft 2 in)
K 1325 mm (4 ft 5 in)
L 1630 mm (5 ft 5 in)
M 5747 mm (18 ft 11 in)
N 4000 mm (13 ft)
P 2430 mm (7 ft 12 in)
Q 2250 mm (7 ft 5 in)
Performance 4WD
Lift capacity at maximum height 3553 kg (7817 lb)
Breakout force 6176 daN (13884 lbf)
SECTION 02 - TECHNICAL SPECIFICATIONS 9
Dimensions 4WD
A 4284 mm (14 ft 1 in)
B 3456 mm (11 ft 4 in)
C 2710 mm (8 ft 11 in)
D 40°
E 45°
F 795 mm (2 ft 7 in)
G 2885 mm (9 ft 6 in)
H 130 mm (5.12 in)
I 1997 mm (6 ft 7 in)
J 2175 mm (7 ft 2 in)
K 1120 mm (3 ft 8 in)
L 2934 mm (9 ft 8 in)
M 7040 mm (23 ft 1 in)
N 3973 mm (13 ft)
P 2250 mm (7 ft 5 in)
Q 2230 mm (7 ft 4 in)
Performance 4WD
Lift capacity at maximum height 3560 kg (7832 lb)
Breakout force 6430 daN (14455 lbf)
10 SECTION 02 - TECHNICAL SPECIFICATIONS
telescopic dipper
Dimensions standard dipper
(extended)
A 1877 mm (6 ft 2 in) 2820 mm (9 ft 3 in)
B 204°
C 5777 mm (18 ft 11 in) 6467 mm (21 ft 3 in)
D 3946 mm (12 ft 11 in) 4664 mm (15 ft 4 in)
E 5868 mm (19 ft 3 in) 6953 mm (22 ft 10 in)
F 7913 mm (25 ft 12 in) 8278 mm (27 ft 2 in)
G 6300 mm (20 ft 8 in) 7380 mm (24 ft 3 in)
J 4594 mm (15 ft 1 in) 5778 mm (18 ft 11 in)
K 2280 mm (7 ft 6 in) 2280 mm (7 ft 6 in)
L 2790 mm (9 ft 2 in) 2790 mm (9 ft 2 in)
M 14°
telescopic dipper
Performance standard dipper
(extended)
Swing arc 180°
Maximum digging force - dipper cylinder 3552 daN (7985 lbf) 2542 daN (5714 lbf)
Maximum digging force - bucket cylinder 5523 daN (12416 lbf) 5523 daN (12416 lbf)
Lift capacity through dipper arc 1865 kg (4103 lb) 1380 kg (3036 lb)
Lift capacity, dipper 3.66 m (12 ft 1 in) above ground 1925 kg (4235 lb) 1400 kg (3080 lb)
Lift capacity at 4.26 m (13 ft 12 in) above ground 1560 kg (3432 lb) 1030 kg (2260 lb)
Telescopic dipper extension length - 1050 mm (3 ft 5 in)
SECTION 02 - TECHNICAL SPECIFICATIONS 13
telescopic dipper
Dimensions standard dipper
(extended)
A 1877 mm (6 ft 2 in) 2818 mm (9 ft 3 in)
B 204°
C 5717 mm (18 ft 9 in) 6374 mm (20 ft 11 in)
D 3905 mm (12 ft 10 in) 4593 mm (15 ft 1 in)
E 5867 mm (19 ft 3 in) 6952 mm (22 ft 10 in)
F 7193 mm (23 ft 7 in) 8278 mm (27 ft 2 in)
G 6492 mm (21 ft 4 in) 7500 mm (24 ft 7 in)
J 4302 mm (14 ft 1 in) 5527 mm (18 ft 2 in)
K 2280 mm (7 ft 6 in) 2280 mm (7 ft 6 in)
L 2790 mm (9 ft 2 in) 2790 mm (9 ft 2 in)
M 14°
telescopic dipper
Performance standard dipper
(extended)
Swing arc 180°
Maximum digging force - dipper cylinder 3552 daN (7985 lbf) 2542 daN (5714 lbf)
Maximum digging force - bucket cylinder 5523 daN (12416 lbf) 5523 daN (12416 lbf)
Lift capacity through dipper arc 2350 kg (4103 lb) 1625 kg (3575 lb)
Lift capacity, dipper 3.66 m (12 ft 1 in) above ground 2425 kg (4235 lb) 1625 kg (3575 lb)
Lift capacity at 4.26 m (13 ft 12 in) above ground 1500 kg (3432 lb) 995 kg (2189 lb)
Telescopic dipper extension length - 1200 mm (3 ft 11 in)
14 SECTION 02 - TECHNICAL SPECIFICATIONS
telescopic dipper
Dimensions standard dipper
(extended)
A 1956 mm (6 ft 6 in) 2902 mm (9 ft 7 in)
B 204°
C 5711 mm (18 ft 9 in) 6371 mm (20 ft 11 in)
D 3908 mm (12 ft 10 in) 4592 mm (15 ft 1 in)
E 5836 mm (19 ft 2 in) 6923 mm (22 ft 9 in)
F 6957 mm (22 ft 10 in) 8043 mm (26 ft 5 in)
G 6250 mm (20 ft 7 in) 7336 mm (24 ft 1 in)
J 4586 mm (15 ft 1 in) 5760 mm (18 ft 11 in)
K 2230 mm (7 ft 4 in) 2230 mm (7 ft 4 in)
L 3000 mm (9 ft 11 in) 3000 mm (9 ft 11 in)
M 14°
telescopic dipper
Performance standard dipper
(extended)
Swing arc 180°
Maximum digging force - dipper cylinder 3600 daN (8093 lbf) 2568 daN (5773 lbf)
Maximum digging force - bucket cylinder 5700 daN (12814 lbf) 5700 daN (12814 lbf)
Lift capacity through dipper arc 2560 kg (5632 lb) 1500 kg (3300 lb)
Lift capacity, dipper 3.66 m (12 ft 1 in) above ground 2620 kg (5764 lb) 1600 kg (3520 lb)
Lift capacity at 4.26 m (13 ft 12 in) above ground 1458 kg (1458 lb) 975 kg (2145 lb)
Telescopic dipper extension length - 1200 mm (3 ft 11 in)
SECTION 02 - TECHNICAL SPECIFICATIONS 15
6. LIFTING CAPACITIES
The following tables reflect the lifting capacities of the backhoe dipper (A) and boom (B) on a typical 4WD ma-
chine.