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CONTROL UNIT OMEGA 804 User manual

CONTROL UNIT OMEGA 804

User manual

CONTROL UNIT OMEGA 804 User manual

User manual

OMEGA 804 Series

INDEX

1. DESCRIPTION

AND MAIN FEATURES

3

2. DISPLAY AND

CONTROL BUTTONS

3

3. INSTALLATION AND CONNECTIONS

4

4. MENU STRUCTURE

5

5. HOW TO CHECK OR MODIFY PARAMETERS

5

6. INITIAL CONFIGURATION

6

7. TYPES OF CONFIGURATION DEPENDING ON THE APPLICATION

6

7.1. SYSTEM USED AS A ROPE TENSION MONITOR (WRT)

7

7.2. SYSTEM USED AS A LOAD WEIGHING DEVICE (LWD)

8

8. ADDITIONAL FUNCTIONS

10

8.1. HOLD FUNCTION

10

8.2. CHAIN COMPENSATION

10

9. ERROR CODES AND TROUBLESHOOTING

11

10. SPECIFICATIONS

11

11. QUICK CONFIGURATION GUIDE

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OMEGA 804 Series

1. DESCRIPTION AND MAIN FEATURES

Dinacell OMEGA 804 is a control unit to measure, monitor and limit the load of a elevator besides to monitor the tension of each elevator rope individually.

This system consists of inputs for up to eight sensors and the following inputs and outputs to interface with the elevator controller: output for display in the cabin, four relay contacts to inform of the load levels chosen and one input to hold function, that inhibit load measure during the elevator travel.

2. DISPLAY AND CONTROL BUTTONS

elevator travel. 2. DISPLAY AND CONTROL BUTTONS       Functions of control


travel. 2. DISPLAY AND CONTROL BUTTONS       Functions of control buttons:
travel. 2. DISPLAY AND CONTROL BUTTONS       Functions of control buttons:

Functions of control buttons:

Show alarms status

Show load and value of parameters

Rope tension monitor

Show units

Hold function status

Control buttons

a. Enter/exit of the menu and navigate through parameters.

a. Enter/exit of the menu and navigate through parameters.

b. Accept and save modified values.

 

a. When load is shown: Enter in the rope tension monitor function

b. During menu navigation: Enter to modify a parameter.

b. During menu navigation: Enter to modify a parameter.

c. While modifying a parameter: Chose digit to change.

a. During menu navigation: Show the stored value of the selected parameter.

a. During menu navigation: Show the stored value of the selected parameter.

b. While modifying a parameter: Change the blinking digit incrementally from 0 to 9.

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3. INSTALLATION AND CONNECTIONS

manual OMEGA 804 Series 3. INSTALLATION AND CONNECTIONS USB sockets for load cells. (SWK, SWR, TCA,
manual OMEGA 804 Series 3. INSTALLATION AND CONNECTIONS USB sockets for load cells. (SWK, SWR, TCA,

USB sockets for load cells. (SWK, SWR, TCA, LCA)

Sensors input

Power supply

24Vdc version

80-260Vac version

input Power supply 24Vdc version 80-260Vac version input (Two versions)   24V dc (Non polarity)
input Power supply 24Vdc version 80-260Vac version input (Two versions)   24V dc (Non polarity)

input

(Two versions)

 

24V dc (Non polarity)

Earthed 80-260V ac power supply.

 

It provides two types of output depending on the CDISP parameter:

Cabin display

output

depending on the CDISP parameter: Cabin display output 1. CDISP = “INCRE”: Progressive display MB-D (two

1. CDISP = “INCRE”: Progressive display MB-D (two wire connection without polarity).

2. CDISP = “LED”: Under overload it will be an intermittent voltage of 7,5V (max. 75mA) with the polarity shown in the figure.

HOLD input

This function will be activated when an input voltage of 24 to 230V (DC or AC) is applied. (See the ADDITIONAL FUNCTIONS chapter). ADDITIONAL FUNCTIONS chapter).

Relay

connections

for alarms

ADDITIONAL FUNCTIONS chapter). Relay connections for alarms Terminals of the alarm relays. (See the alarms section

Terminals of the alarm relays. (See the alarms section in chapter 7.2)

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4. MENU STRUCTURE

The menu has the cyclic structure shown in the following figure. Press button for 3 seconds to enter, then press it repeatedly to move from a parameter to another. Press it for 3 seconds to exit.

from a parameter to another. Press it for 3 seconds to exit. ↓ Display the value
from a parameter to another. Press it for 3 seconds to exit. ↓ Display the value
from a parameter to another. Press it for 3 seconds to exit. ↓ Display the value

Display the value of the measured load

Sets the sensor type (SWK, SWR, TCA and LCA)seconds to exit. ↓ Display the value of the measured load ↓ ↓ ↓ ↓ ↓

load Sets the sensor type (SWK, SWR, TCA and LCA) ↓ ↓ ↓ ↓ ↓ ↓

load Sets the sensor type (SWK, SWR, TCA and LCA) ↓ ↓ ↓ ↓ ↓ ↓

Sets the sensor type (SWK, SWR, TCA and LCA) ↓ ↓ ↓ ↓ ↓ ↓ ↓

Sets the sensor type (SWK, SWR, TCA and LCA) ↓ ↓ ↓ ↓ ↓ ↓ ↓

the sensor type (SWK, SWR, TCA and LCA) ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓

sensor type (SWK, SWR, TCA and LCA) ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ Sets

type (SWK, SWR, TCA and LCA) ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ Sets the

type (SWK, SWR, TCA and LCA) ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ Sets the

Sets the number of sensors to use

Sets measurement units to kg or lb

Initial reference when sensors are not installed on the ropes (not available when parameter SENSO is set to TCA)

Parameter to adjust measurement with empty car

Parameter to adjust measurement with car loaded

Sets levels of load that change the relays status

Sets the car display type (incremental or LED)

Sets the weight of the compensation chain

5. HOW TO CHECK OR MODIFY PARAMETERS

Once inside menu and display showing the parameter to be viewed or changed:

Press

Press

to check the current value.the parameter to be viewed or changed:  Press  Press to enter to modify the

to enter to modify the value:changed:  Press  Press to check the current value. ∙ Press to chose the digit

Press

the current value. to enter to modify the value: ∙ Press to chose the digit to

to chose the digit to change (blinking) and

value: ∙ Press to chose the digit to change (blinking) and to change it. (if there’s

to change it.

(if there’s no digit blinking, change the value with

Press

no digit blinking, change the value with ∙ Press twice to save the value. button directly).

twice to save the value.

change the value with ∙ Press twice to save the value. button directly). If button is

button directly).

If button is not pressed the second time before display blink ends, the changes will
If button is not pressed the second time before display blink ends, the changes will

If button is not pressed the second time before display blink ends, the changes will not be stored.

After any of these operations, the display shows the current parameter.

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6. INITIAL CONFIGURATION

1.

2.

3.

Install the control unit with the information of the INSTALL AND CONECTIONS chapter, and then power up the unit with the correct voltage (see the SPECIFICATIONS chapter).

Set

parameter

according

according

with the sensors

type that it going to use .

is

Set

parameter

according

according

with

of sensors that it

be

is

number

the

going

to

connected.

Press

2 sec.

to enter

number the going to connected. Press 2 sec. to enter   Choose Press type of Press
 

Choose

Press

type of

Press x2

to enter

sensor

to save

type of Press x2 to enter sensor to save Display shows this P r e s
type of Press x2 to enter sensor to save Display shows this P r e s
type of Press x2 to enter sensor to save Display shows this P r e s
type of Press x2 to enter sensor to save Display shows this P r e s

Display

shows this

x2 to enter sensor to save Display shows this P r e s s Choose Press
x2 to enter sensor to save Display shows this P r e s s Choose Press

Press

Choose

Press

number of

Press x2

to enter

sensors

to save

number of Press x2 to enter sensors to save Display shows this Press 4. Set units
number of Press x2 to enter sensors to save Display shows this Press 4. Set units
number of Press x2 to enter sensors to save Display shows this Press 4. Set units
number of Press x2 to enter sensors to save Display shows this Press 4. Set units

Display

shows this

x2 to enter sensors to save Display shows this Press 4. Set units of measurement. Press

Press

4. Set units of measurement.

save Display shows this Press 4. Set units of measurement. Press to enter Choose “kg” or

Press

to enter

Choose “kg” or ”lb”

of measurement. Press to enter Choose “kg” or ”lb” Press x2 to save Display shows this

Press x2

to save

to enter Choose “kg” or ”lb” Press x2 to save Display shows this Follow next configuration
to enter Choose “kg” or ”lb” Press x2 to save Display shows this Follow next configuration

Display

shows this

“kg” or ”lb” Press x2 to save Display shows this Follow next configuration steps depending on
“kg” or ”lb” Press x2 to save Display shows this Follow next configuration steps depending on
Follow next configuration steps depending on the application.
Follow next configuration steps depending on the application.
Follow next configuration steps depending on the application.

Follow next configuration steps depending on the application.

7. TYPES OF CONFIGURATION DEPENDING ON THE APPLICATION

This system has two modes of working:

a) can be used to adjust ropes tension (WRT)

b) can be used as a load weighing device (LWD).

(WRT) b) can be used as a load weighing device (LWD). The operation sets the zero

The operation sets the zero when sensors are not installed on the ropes. After this, the ropes tension can be measured and adjusted individually.

IREF operation is not available for TCA sensor

IREF operation is not available for TCA sensor

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7.1. SYSTEM USED AS A ROPE TENSION MONITOR (WRT)

Make sure that the sensors are not installed on the ropes.

Make sure that the sensors are not installed on the ropes.

1. Set

sure that the sensors are not installed on the ropes. 1. Set value “ALL”. with the

value “ALL”.

with the

Press

on the ropes. 1. Set value “ALL”. with the Press Choose Press “ALL” Press x2 to

Choose

Press

“ALL”

Press x2

to enter

value

to save

“ALL” Press x2 to enter value to save Display shows this ∙ Now install sensors on
“ALL” Press x2 to enter value to save Display shows this ∙ Now install sensors on
“ALL” Press x2 to enter value to save Display shows this ∙ Now install sensors on
“ALL” Press x2 to enter value to save Display shows this ∙ Now install sensors on

Display

shows this

Press x2 to enter value to save Display shows this ∙ Now install sensors on the
Press x2 to enter value to save Display shows this ∙ Now install sensors on the

Now install sensors on the ropes.

Make sure the cabin is empty and there’s no weight in the car roof.

Press

2. Adjust ZERO with the cabin empty.

Press to enter Choose countdown seconds Display Choose Change shows this digit digit Wait countdown
Press
to enter
Choose countdown
seconds
Display
Choose
Change
shows this
digit
digit
Wait
countdown
Press x2 to start
adjustment
digit digit Wait countdown Press x2 to start adjustment Press 3 sec. to e x i

Press 3 sec. to exit menu

Press 2 sec. to enter in WRT function

x i t m e n u Press 2 sec. to enter in WRT function Press

Press repeatedly to choose sensor to check

in WRT function Press repeatedly to choose sensor to check 3. Check sensors load individually entering
in WRT function Press repeatedly to choose sensor to check 3. Check sensors load individually entering

3. Check sensors load individually entering in WRT function.

3. Check sensors load individually entering in WRT function. Display shows load The sensor chosen is

Display

shows load

individually entering in WRT function. Display shows load The sensor chosen is indicated by a circle

The sensor chosen is indicated by a circle with its number

The sensor chosen is indicated by a circle with its number Press 3 sec. to exit
The sensor chosen is indicated by a circle with its number Press 3 sec. to exit

Press 3 sec. to exit WRT function

a circle with its number Press 3 sec. to exit WRT function WRT function helps to
WRT function helps to check tension of all ropes individually. To adjust the tension of

WRT function helps to check tension of all ropes individually. To adjust the tension of the ropes, follow the next step.

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4. Adjust tension of ropes with the help of rope tension monitor (WRT) in display, as it is explained with the next figure.

(WRT) in display, as it is explained with the next figure. Ropes with sensors 3, 4,

Ropes with sensors 3, 4, 5 and 6 are NOT balanced

figure. Ropes with sensors 3, 4, 5 and 6 are NOT balanced Ropes with sensors 1

Ropes with sensors 1

and 2 are balanced

Sensors 7 and 8 shows not connected

7.2. SYSTEM USED AS A LOAD WEIGHING DEVICE (LWD)

1. Drive the elevator car to the middle of the shaft.

2. Bounce in cabin to insure there’s no friction on guides.

3. Install sensors on the ropes.

4. Adjust

Press

3 sec.

to enter

ZERO

with

on the ropes . 4. Adjust Press 3 sec. to enter ZERO with the cabin empty.

the cabin empty.

Press

repeatedly

3 sec. to enter ZERO with the cabin empty. Press repeatedly Press Choose countdown to enter

Press

Choose countdown

to enter

seconds

repeatedly Press Choose countdown to enter seconds Choose digit Display shows this digit Change Wait
repeatedly Press Choose countdown to enter seconds Choose digit Display shows this digit Change Wait

Choose

digit

Choose countdown to enter seconds Choose digit Display shows this digit Change Wait countdown Press x2

Display

shows this

digit
digit

Change

Wait countdown
Wait countdown
Wait countdown
Wait countdown

Wait

countdown

Wait countdown
Wait countdown
Wait countdown
digit Display shows this digit Change Wait countdown Press x2 to start adjustment Introduce inside the

Press x2 to start adjustment

Introduce inside the cabin a well-known weight (minimum 50% of the elevator full load).

Introduce inside the cabin a well-known weight (minimum 50% of the elevator full load).

5. Adjust LOAD with the cabin loaded.

Press

Press Enter the value of the real weight inside the cabin to enter Display Choose
Press
Enter the value of the real
weight inside the cabin
to enter
Display
Choose
Change
shows
this
digit
digit
Wait
countdown
Press x2 to start
adjustment
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6. Set alarms.

“Alarms” are the programmed load levels that change the state of relays. It is not necessary to introduce weight in the cabin.

Press

Display

shows this

RELAYS ASSIGNMENT

RELAYS ASSIGNMENT

Alarm1

Alarm2

Alarm3

Alarm4

Relay for Full Load.

Relay for Overload.

Relay for Unlevel Wire Rope Tension (Fixed assignment).

Additional Relay to activate MB-D, LED, buzzer or other warning devices.

to activate MB-D, LED, buzzer or other warning devices. Press to enter in alarms submenu Choose
to activate MB-D, LED, buzzer or other warning devices. Press to enter in alarms submenu Choose

Press to enter in alarms submenu

or other warning devices. Press to enter in alarms submenu Choose alarm Enter to modify Keep

Choose alarm

devices. Press to enter in alarms submenu Choose alarm Enter to modify Keep pressed to check
devices. Press to enter in alarms submenu Choose alarm Enter to modify Keep pressed to check
devices. Press to enter in alarms submenu Choose alarm Enter to modify Keep pressed to check
devices. Press to enter in alarms submenu Choose alarm Enter to modify Keep pressed to check

Enter to

modify

Keep

pressed

to check

value

Enter the level

Enter to modify Keep pressed to check value Enter the level Choose digit Change digit Press

Choose

digit

Change

digit

to check value Enter the level Choose digit Change digit Press x2 to save Press x2
to check value Enter the level Choose digit Change digit Press x2 to save Press x2
to check value Enter the level Choose digit Change digit Press x2 to save Press x2
to check value Enter the level Choose digit Change digit Press x2 to save Press x2
to check value Enter the level Choose digit Change digit Press x2 to save Press x2

Press x2

to save

Enter the level Choose digit Change digit Press x2 to save Press x2 to validate Choose

Press x2

to validate

Choose relay contacts “open” or ”close”

7.

output.

Set

cabin

display

“open” or ”close” 7. output. Set cabin display P r e s s Press Choose Press

Press

Press

Choose

Press x2

to enter

“incre” or ”LED”

to save

x2 to enter “incre” or ”LED” to save Display shows this Press 2 sec. to exit
x2 to enter “incre” or ”LED” to save Display shows this Press 2 sec. to exit
x2 to enter “incre” or ”LED” to save Display shows this Press 2 sec. to exit
x2 to enter “incre” or ”LED” to save Display shows this Press 2 sec. to exit

Display

shows this

“incre” or ”LED” to save Display shows this Press 2 sec. to exit Press once to
“incre” or ”LED” to save Display shows this Press 2 sec. to exit Press once to
“incre” or ”LED” to save Display shows this Press 2 sec. to exit Press once to
“incre” or ”LED” to save Display shows this Press 2 sec. to exit Press once to

Press 2 sec. to exit

Press once to go to the CHAIN parameter. (See the ADDITIONAL FUNCTIONS chapter).

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8. ADDITIONAL FUNCTIONS

8.1. HOLD FUNCTION

When a voltage in the range 24-230V (DC or AC) is applied in this input, the unit stops to measure and the last value of weight acquired will be shown in display.

The voltage must be applied when the doors close and the it must be removed when the doors open. This ensures that the movement of the cabin will not affect the weighing process and therefore, no relay will be activated during elevator travel.

Also, when the doors are closed, since no more people will be entering in the cabin, there is no reason to continue the weighing process. When the doors open, voltage must be removed from the hold input so that the unit can begin measuring the load in the cabin.

8.2. CHAIN COMPENSATION

This function allows to compensate the difference of weight between floors produced by the compensation chain. The unit needs the HOLD signal active when the doors close to compensate the weight during the elevator movement.

How to set the chain compensation weight (Max. 200 kg):

Press

3 sec.

to enter

Press

repeatedly

weight (Max. 200 kg): Press 3 sec. to enter Press repeatedly Press to enter Display shows

Pressweight (Max. 200 kg): Press 3 sec. to enter Press repeatedly to enter Display shows this

to enter

kg): Press 3 sec. to enter Press repeatedly Press to enter Display shows this Enter the

Display

shows this

to enter Press repeatedly Press to enter Display shows this Enter the value of the weight
to enter Press repeatedly Press to enter Display shows this Enter the value of the weight

Enter the value of the weight of compensation chain (Max 200kg).

the value of the weight of compensation chain (Max 200kg). Choose digit digit Change Press x2

Choose

digit

digit
digit

Change

of compensation chain (Max 200kg). Choose digit digit Change Press x2 to start adjustment Press 3
of compensation chain (Max 200kg). Choose digit digit Change Press x2 to start adjustment Press 3

Press x2 to start adjustment

Press 3 sec. to exit

The default value is zero (00000), this means that no chain compensation is activated.

The default value is zero (00000), this means that no chain compensation is activated.

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9. ERROR CODES AND TROUBLESHOOTING

When the unit detects some anomaly it will show an error codes of the following:

Important: When an error appears, all alarms are activated and the elevator remains blocked.

Important: When an error appears, all alarms are activated and the elevator remains blocked.

 

Error description

Action

Load cell is not properly connected, it or its cable is damaged. Check the load

Load cell is not properly connected, it or its cable is damaged.

Check the load cells connection.

 

Negative overflow.

Check the load cell connection because it should be no negative charge.

The load cell is giving a negative signal too high.

The load cell is giving a negative signal too high.

 

Positive overflow.

load cell by another with higher nominal load.

Load cell is holding a higher load than its nominal value.

Load cell is holding a higher load than its nominal value.

Polarity error. This happens when the unit adjusts the weight with the wrong load cell

Polarity error. This happens when the unit adjusts the weight with the wrong load cell polarity, or the weight is not in the cabin during the adjustment.

Check the load cells connection. Adjust the zero and weight again.

 

Loss of data in memory.

The unit must be configured again with the properly values.

Notice : When this error appears, every relay will remain in OFF state.

Notice: When this error appears, every relay will remain in OFF state.

Load cell with very low sensibility. Usually the unit is wrong adjusted. Adjust the zero

Load cell with very low sensibility. Usually the unit is wrong adjusted.

Adjust the zero and weight again.

RESTORING THE FACTORY SETTINGS (Only in case of problems)

RESTORING THE FACTORY SETTINGS (Only in case of problems) Press Press repeatedly Enter Choose Press x2
RESTORING THE FACTORY SETTINGS (Only in case of problems) Press Press repeatedly Enter Choose Press x2
RESTORING THE FACTORY SETTINGS (Only in case of problems) Press Press repeatedly Enter Choose Press x2
RESTORING THE FACTORY SETTINGS (Only in case of problems) Press Press repeatedly Enter Choose Press x2
RESTORING THE FACTORY SETTINGS (Only in case of problems) Press Press repeatedly Enter Choose Press x2
RESTORING THE FACTORY SETTINGS (Only in case of problems) Press Press repeatedly Enter Choose Press x2
RESTORING THE FACTORY SETTINGS (Only in case of problems) Press Press repeatedly Enter Choose Press x2

Press

Press repeatedly

Enter

Choose

Press x2

Press 2 sec.

simultaneously

to find RESET

“YES”

to save

to exit

10.

SPECIFICATIONS

 

24Vdc version

80-260Vac version

Power supply

Short-circuitable. It is not necessary to replace any fuse.

characteristics

Nominal voltage

24V dc

80-260V ac

Maximum current

250mA

75mA

Nominal frequency

-

50-60 Hz

Relays Contacts

Normally Open 250V 3A

Box

IP-50 V0 fireproof plastic.

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11. QUICK CONFIGURATION GUIDE

Parameters checking or modification

Press

2 sec.

to enter

Parameters checking or modification Press 2 sec. to enter Press repeatedly to find the desired parameter

Press repeatedly to find the desired parameter

Modify the value

repeatedly to find the desired parameter Modify the value Press 2 sec. to exit Check value
repeatedly to find the desired parameter Modify the value Press 2 sec. to exit Check value
repeatedly to find the desired parameter Modify the value Press 2 sec. to exit Check value
repeatedly to find the desired parameter Modify the value Press 2 sec. to exit Check value
repeatedly to find the desired parameter Modify the value Press 2 sec. to exit Check value

Press 2 sec. to exit

Check

value

Enter to

modify

Change

digit

Choose

digit

Press x2

to save

Enter to modify Change digit Choose digit Press x2 to save  Initial configuration of the

Initial configuration of the unit

1. Make the necessary connections.

2. Set parameter

3. Set parameter

4. Set

according with the sensors type.connections. 2. Set parameter 3. Set parameter 4. Set according with the number of sensors. of

according with the number of sensors.3. Set parameter 4. Set according with the sensors type. of measurement ( “ kg ”

with the sensors type. according with the number of sensors. of measurement ( “ kg ”

of measurement (kgor lb).

Now follow steps a) or b) depending on the application:

a) Configuration when system is working as a rope tension monitor (WRT)

5. Make sure that the sensors are not installed on the ropes.

value

6. Set

the sensors are not installed on the ropes. value 6. Set with the   “ALL”. 7.

with

the

 

“ALL”.

7. install

NOW,

sensors

on

the

 

ropes.

8. Adjust ZERO with the cabin empty.

9. Check sensors load individually

with the cabin empty. 9. Check sensors load individually pressing button during 3 seconds and then

pressing button during 3 seconds and then exit pressing

button during 3 seconds. 10. Adjust tension of ropes with the help of rope tension monitor (WRT) in display.

with the help of rope tension monitor (WRT) in display. b) Configuration when system is working

b) Configuration when system is

working as load weighing device (LWD)

5. Drive the elevator car to the middle of the shaft.

6. Bounce in cabin to insure there’s no friction on guides.

7. Now, install sensors on the ropes.

8. Adjust ZERO with the cabin empty.

9. Adjust LOAD with a well-known weight inside the cabin.

10. Set desired alarms levels.

11. Set cabin display output (“incre” for progressive display or “LED”).

12. Set the chain compensation weight (max. 200 kg).

Dinacell Electrónica, S.L. - www.dinacell.com C/ El torno, 8 - 28522 Rivas Vaciamadrid - Madrid

Dinacell Electrónica, S.L. - www.dinacell.com

C/ El torno, 8 - 28522 Rivas Vaciamadrid - Madrid (SPAIN) Tel.: +34 91 300 14 35 Fax: +34 91 300 16 55

92-6081-00

11/05/2012

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