Beruflich Dokumente
Kultur Dokumente
15
for the quality of work in the bending operation according to the present 4
9 Directive ........................................ ...................................... 14
Appendix
Appendix
3: Quality
2: assurance system forAnnex
installation
1: companies Draft:
A-1.3:A-1.2:
Requirements
A-1.1:
Requirements
Requirements
for steel
for lists
formwork
for..............................................
reinforcement
3.5drawings
3.4.3 3.4.2 ...............................................
plans 3.4.1
...............................................
................
3.4 3.3.8 27 3.3.7
....................
3.3.6.........
3.3.5 23
27
3.3.4
3.3.3 3.3.2 3.3.1 3.3 3.2.5 3.2.4 3.2.3 3.2.2 3.2.1
Quality of the re
2 of 41 Version Au
Page
34 28 23
for the reinforcement work on the site by the installation operating under this Directive ................................... 20
Page
Part 2: concretePart
DIN1:reinforcement
488-3,
Steel grades,
of reinforcing
properties, 1: The policy can be applied only makes sense if all involved
steel-Part 3: Reinforcing steel coils, wire 488 steel
DINmarking
4- Part 2:DIN
Quality
488-2,assurance. DIN 488-1,
of reinforcing steel
made- Part
of concrete,
1: Design.
madereinforced
DIN
of concrete,
4099-
and
2, prestressed
reinforced and
concrete
prestressed
- Part concrete
3: Execution.
- PartDIN
1: Design.
4099- 1,DIN 1045- 3,
and laying operation)
trades are committed to the application of the Directive. Note 2: Compliance with the quality re
if "quality of
both
Quality of the re
(Reinforcement planners,
shuttering reinforcement" policy is not building inspection introduced. Work under this D
bending
when
shell,and external control is operated, as described in the Annex to this Directive respectively.
in the form of internal
Bending operation, 4 of 41 Version Au
also
from
laying companies
assurance Concrete
Page
quality
German Concrete and Construction EV General building approvals for rebars
"Betonierbarkeit of components made of concrete and reinforced concrete" published by German Concrete and Construction EV
Page
DBV Code:
bending of reinforcing steel and requirements DBV
for protective Code: sheet: "spacers"
boxes" association
DBV - Fact sheet:
DIN EN ISO 3766
Assignment of the cited standards to the individual work areas
Quality of the re
Workspace
Section 1.2 standards for both workspaces bending
Technical
bending operation
X X X X X X X X X X X
6 of 41 Version Au
Applicator
X X X X X X X X X X X X
Page
factory
to
Reinforcing bars, circular
in
bending molds
by
Page
or Bar Reinforcing according to DIN EN ISO. It can be distinguished form lists, bending schedules, combined lists and Matt lists.
3766 documents that are used to describe and name the reinforcement
Welded and
or
resistance spot welding (projection welding) have been connected.
Girder electric
near-circular cross section, which is suitable for r
rod lengths understood that higher demands on the tolerances meet than at
s s s n l
sv vl l
s bl l
c l ε .DELTA.l
.DELTA.s .DELTA.l .DELTA.l
.DELTA.l .DELTA.l d
.DELTA.c d d d c c α 1.5 Draft:
v la v s br T br-DIN br v min
sv v s b
v
symbols
The is
Nominal size
clear Number
for laying
distance
Distance of anof reinforcement
Nominal
distances
Nominal
ofbutted
impact Nominal
Nominal
anddimensions
(bar spacing,
dimensions
bars bar size
elements
forNominal
dimensions
arms Ironing ofdistance)
the
forNominal
per
length
anchoring spacings
Flatness
dimensions
installation
size
for of the
overlap
lengths of of the
bending
area
Tolerancesfor
dimension
specifications
lengths, length
Tolerances
forreinforcement
for
ofmolds
shock for
laying
the
laying
Toleranceslengths
Tolerances layers
specifications
(angular)
anchoring
concrete
distances
areas
for in under
forlengths
section
the
Tolerance reinforcement
Tolerance
length for bending
thein
Bar
overlapping
specifications
Allowancelengths
distancesforms
plan
diameter
Mandrel
lengths,
of for Mandrel
for bending
between
concrete diameter
diameter
laying
impacts
areas
cover Laying
shapes
the
Mandrel Minimum
according
measure
reinforcement
diameter
with
in the tolerance concrete
Bending
layers
reinforcement cover
angle
to the
of DIN in accordance with DIN EN ISO 3766
1045-1
reinforcement
plan
to pass moderation
project contains all one
the necessary documents incl. Drawings, technica
standard length measurements require
information
conditions
Quality of the re
quality control.
increased
and
the
u. 8 of 41 Version Au
from dimensional
of a particular construction project required.
accuracy
a.
bending molds
as a result
for the
one
Page
execution at
requires
thorough complicated
are
processed with stationary systems for reinforcement.
concrete steel grade (Ductility) as specified is solely for use in the construction documents for each reinforcement.
mostly
operation and the transportability check. Any discrepancies, the bending operation its Page
inform
is
In 2.2.2 Tolerances for linear dimensions and fit sizes (1) 2.2.1 Basics
2.2 The 2.1.2.7 Preparation of mechanical
The 2.1.2.6
connections
Welding- of reinforcing steel The 2.1.2.5 bending Draft:
of armature
so-called shape key contains Figure A-2 in Appendix 1. For Betonstahlmatten the information in the mesh schedules and related Schneidezkizzen as nominal dimensions apply. (2)
dependence 5°C
Tolerances for the anarbeiten the reinforcement
It Set bent,
production of
bending
out in the
mechanical
following sections tolerances always refer to those given in the steel lists nominal dimensions. As nominal dimensions apply to all
Steel bar positions
Examples of of the reinforcing steel must be made with suitab
from between
connections must be made in accordance with the provisions of its valid, general construction approval. For mechanical connections
must be
execution
Quality of the re
the
the suitability of the reinforcing steel for bending at low temperatures
0°C
desired length section 6.2.
the
and
specified when specifying the desired length of the reinforcing element to bend if the length has been determined by the outside diameter or on the center line.
dimensions
-
of
of the welding work must be carried out in 5
accordance
°C with DIN 4099 Part. 1 The acceptable
EN ISO 3766,
is 10 of 41 Version A
reinforcement element
according to
only
permissible
DIN
Page
provided
nominal diameter of the concrete steel tolerances are in accordance Table 2 below.
or
the
s l
14 mm
≤ 10 mm Bar diameter d
-0.5 +0 -1.0 +0
ll
>
-1.0 +0 -1.5 +0
Depending
2.2.4 tolerances for the clearance at butted
Figure bar arms (1) 2.2.3 Tolerances for
Draft:
bending diam
d d
s> 12 mm:
s ≤ 12 mm: The Larger d d d The
br-DIN: Mandrel
br-T: diameter
br T = d according to DIN 1045-1
distances
between bending radii can beurtei according to DIN EN ISO 3766 over the arch rise l become T.
Quality of the re
s
s s
la ≤2d la ≤4d
the
s s
12 of 41 Version A
and
steel rebars the execution documents can be taken from. The distances tolerances are in accordance 2.2.2.
on the bar diameter of the bracket following tolerances for the distance to be abutting clip legs apply (see Figure 2): following tolerances apply for bending roll diame
the weld
welded Page
3:
Page
requirement
(5) (4)
the
bending operation
reinforcement executing documents in the scope and quality of the in this Directive
provided
steel list (list
from
client to communicate this. dimensions 1 of this
provide
his the following construction documents:
the accessories with captive balloons are to be marked in accordance with the steel lists and so loaded that the reinforcement and the accessories can arrive undamaged to destination for delivery according to the specifications of the client.
from, requirements
client necessary
Has 14 of 41 Version A
the
bending operation
to
his
required
It is
customer preparatory work must be checked by laying operation if permit information in the design documents, especially those in the reinforcement plan, a smo
ensure
Reinforcement
Page
Show. must
(1) 3.1.5 installation of the reinforcement (2) (1) 3.1.4 bend the reinforcement
The cutting
3.1.3at
Cutting
on
thesite
sitethe
must
Draft:
reinforcemen
be made w
reinforcement must
mustnot
be be
installed may
laid directlynot
on be
according todamaged
the ground. during
(4)
the provided by transport
the client and storage.
of the laying The bearing directly
requirements
operation on the documents.
ground
for protective
available design plan is(4)
boxes. not
(3)permitted.
specially (2) hot bending should take place only in the presence of a designated expert and must be documen
marked. The
reinforcement reinforcement
To make sure
The The the The For The
bending of
the
Hot bending (at a temperature ≥ 500 ° C or redness) is only permitted if
reinforcing steel must be made with suitable bending machines, the steel sh
rods
bending the
the back and bending back the conditions specified in DIN 1045-1, 12.3.2,
Bending speed appropriately
value
in of the yield strength f
yd 200 N / mm² taken into account and in
(please refer
at the construction site must be trained personnel (eg. As part of a pre-qualification of the installation companies demonstrated) carried out and suitable devices.
reinforcement of structural design
Quality of the re
the concrete cover
DBV
and
"Rebending been
and with a
16 of 41 Version A
from Rated
rebar have
at steel Page
is
the "Comply)
bent
longitudinal reinforcement with transverse reinforcement, the distribution and mounting rods or brackets by wire bonding or other fastening means and techniques
connections acceptable welds for the aforementioned welding process are specified in DIN 1045-3, section 6.3, Table 1, indicated.
Page
must be in accordance with the provisions in force, the general type approval. For mechanical connections an instruction by the marketing authorization holder must be perform
The laying
3.3.2measure
Tolerance
of reinforcement c
for the laying" measure to comply with the concrete cover To reinforcement
3.3.1 Basics
and
3.3 The requirements
3.2.5 evenness
applyofin
Thebending
accordance
requirements
3.2.4shapes
tolerances
withapply
section
Draft:
for
as 2.2.5.
described
the clearan
in
the location
the location
and dimensions
of each reinforcement
theof the Betonieröffnungen
positions the the gaps.
and vibration the length and the dimensions of the installation areas,
Tolerances for laying the pipeline
laying
is not permitted. A
transgression measure for
location of the installation areas at fixed reference points such as to scarf edges
location of
laying plans
ensuring
viability and serviceability (for. example, in thin components). thelaying
Is the concrete cover,
of the the rod diameter,
reinforcement and thethe number are
tolerances of rods,
also the rod
valid fordistances,
mounting reinforcement, structural reinforcement and surface reinforcement.
Quality of the re
of shocks to fixed reference points and marking of minimum distances according to DIN 1045-1. Basically control
have to
evidence for v "May invest up to
by DIN 1045-1, DIN 1045-3 and DIN EN ISO 3766 include (A summary is provided in Annex 1).
the required dimensions include in particular an indication of the laying distances,
laying measure
all
for laying
to the static 18 of 41 Version A
required
is allowed, provided
the Allowance
is not critical
Page
Measurements
below c. Falling below the minimum concrete cover c
min
this
Δ be
laying spacing (bar intervals) following tolerances:
distances
other
minimum distances according to DIN 1045-1. (10) For bracket distances to each other apply to all nominal dimensions s
the
v
v or between Page
laying the reinforcement available. It contains all necessary information on the rebar to accessories and prefabricated reinforcement elements as well as all dimensions required for laying reinforcement.
for the la at
notdimensions
support) are considered minimum to scale) reinforcement plans and may not be exceeded.
execution documents
working
customer sv ( z. B. final or Randauflager and s with
Applicator
from
20 of 41 Version A
of beaten
authoritative
for the reinforcement work on the site by the installation operating under this Directive
when
steel bars and welded mesh apply as minimum and may not be exceed
the Next
rods
Page
asked
other
(Drawing
(14) (13)
Installation,the
the
the
Formwork,
compliedthe
with. The requirements for the design documents are defined and DIN 1045-1, DIN 1045-3 and DIN EN
Applicator are steel lists (bending schedule, Matt list and cutting sketches). BOMs for accessor
documents
Construction
Page
embarrassed
Anchor
the
is case
the
to inform the laying operation, the construction management responsible for the shell. Quality of the re
in-house
immediately
Next responsible for the shell construction management are generally informed.
case of discrepancies the client and, if available, the person
22 of 41 Version A
if any,
the
3. In
in the
customer
construction industry
Appendix Page
according
Also,
and should include all sizes that are necessary for the design of the components, the verification o
in
calculations
Page
statistical
the
match
Draft:
the reinforcement
components in planreinforcement, surface
with a reference reinforcement
to fixed assurance.
points and
or other(4)
mounting
points to berods. (5) for example, to scarf edges or existing columns, walls and openings and with moderation. For rei
drawn,
dimensions,
installation all
By control To When designing
mechanical fasteners;
location of internal for the flush mounting reinforcement and structural reinforcement
components components; the location and width of vibration gaps; the location of Betonieröffnungen; the joint formation
arrangement, dimensions and designQuality
of the of the re
supports
Hints
the reinforcement elements
structural
observed. The
quality on
observe
special
way of example A-1 and A-2 possible dimensionings of installation areas and bending shapes are shown in the images. 24 of 41 Version A
also applies
are
activities
in particular
for
Page
necessary, the supplement of the allowa
to for
s
the
v, i Page
and distance of installation areas at fixed reference points (middle bar), position of the installation areas at fixed reference points (middle bar),
centers)
(Bar
d d a - d: Possible nominal dimensions for Determination of tolerances: d a- Possible nominal dimensions for the determination of tolerances:
br-1
c: d
hooks, anchors. Bending diameter for upward bends, offsets, etc. br-1 br-2 br-2
: for : : :
diameter
b) After Required
a) According
shaped todimensioning
key 25 of bending
the form of keys 99lengths molds according to DIN EN ISO 3766
Mandrel Mandrel
lengths,
diameter
Quality of the re
for hooks, anchors, mandrel diameter for upward bends, bends, etc., bending angle in accordance with DIN EN ISO DIN 3766
26 of 41 Version A
Page
position
clear numbers of the reinforcing plan;
in principle
the execution plans with dimensions all the necessary single and part length and bending angle; the mandrel diameter reinforcement for curved;
reference
Page
specified
separatelyin
the
be
necessary monitoring of welding work must be carried out in accordance with DIN 4099, Part 2.
bending
Assurance and Quality Control A-2.1 General
agreement of the reinforcingneeds of certified
bars supplied with the information on the delivery
got to manufacturers
or unidentifiable
Quality of the re
operations
numbers identification
delivery of
randomly
consists of the self-monitoring by the bending operation and from the extern
(DIN 488
or
by 28 of 41 Version A
product work of
general each rebar amount based on the shipping documents the origin of the reinforcing steel is seamlessly as follows to consider: Every
rebar
visual
plant code
the review of mechanical connections, supports and reinforcement connections must be made.
Technical Page
control
Approval)
originate. The factory-existing labels are to remain in the delivery during storage to processing.
and the
(Bending die)
the clear distance between to abutting bar arms " s production of mechanical connections req
la ".
unaudited) and
check. With
bends
Page
all
(Except
to
A-2.3.2 External
Sometimes a special monitoring maymonitoring
A-2.3
in bending operations
be required. Each
consists
A-2.2.5
of Draft:
Bending
the described therein
Quality of the re
building
admission
bending operation
operation
the
by means of stationary straightening equipment or stirrup bending machines reinforcing bars directed in the ring, so the operation for a verification of suitability must be in accordance
DIN
in the Approval certification
can
Page
mechanical
general
tested position and the result must be documented appropriately. The document
both
dimensional
positions
Number
inspections
are Page
20 10 20 10
the
storage and labeling of manufactured items correctly, the staff and facilities meet the requirements of the aptitude test.
as part of the regular monitoring serious doubts about the suitability of the bending operation
the
come up, DIN
general building approval be used,
by Quality of the re
special monitoring
488 finds
surveillance.
the
or
is twice
bending operation successful
the prefabrication of mechanical fasteners forcarried
generalout
construction approval,
and documented,
reviews
a
monitoring
inspections
Page
by
by
Extent
completion of the aptitude test the bending operation, a certificate is iss
and a
perform
the result of the special monitoring is negative, a new special stage will take place at the latest after two months. If this is also negative, the
exams
years create a
Operating
in the
store. Page
frame
To
reinforcement of the steel grade, Assurance and Quality Control A-3.1 General
reinforcing steels
the diameter, the mesh type, the
Quality of the re
has the
the execution documents number of pieces, the bending
other harmful substances (eg ice, grease, oil, dirt) be likely to affect the bond.
from
or
Wi
a
Rust
certification
laying
Page
be is to be checked by means of delivery, if the reinforcement of a certified bending operation according A- 2 .3.2 (4) has bee
with
the
the
all
the clear distance between to abutting bar arms " s
la ".
Page
position
be
bends at the site of bent rods and bars are to check all the bending molds at a position of 10 positions. Here, the quantity and the diameter as well as a sample under thepositions
A-3.2.3 (1)
cut to length rebar, cut to length or cut to length mats girder are on at leas
the self-monitoring to be carried out in the following minimum number of random checks: (a) the number of " n
v " and diameter " d
features are relevant for the detection of the condition proper installation of the reinforcement: the number of p
v "And the diameter" d
Quality of the re
one of the
"l
v " in the
sv
lengths"
"The l
overlap
s "Anchoring
lengths" l
with 10 m² to consider whether matches the number and diameter of the information given on the reinforcement drawings for the laid reinforcement. For rod-shaped members 10 m each shall be made on each side of a check. In any case,
ceilings, each
such as walls or reinforcement plan
reinforcement
components laying measure of reinforcement" c
two-dimensional
s "In v ",
characteristics
Page
described under (1) for a position outside of the required tolerances, a
location
the
v "In
(A), through (f)
agreed between client and contractor.
sv "Out
Page
be
one of the measurements described under (a) to (f) for a position outside of the tolerances according to section A-3.2.4, or section 3.3 of the policy, then all
the (2) qualifying examination for the non-regulated area by building A-3.3.2 (1) A-3.3 The A-3.2.6 to Draft:
monitoring. (2)
admission
Applicator
rebar connections so
are
the
Approval certification
in in the
execution make at a designated location.
38 of 41 Version A
frame
the
admission results of the self-monitoring must be documented appropriately. The
from
one
can
testing and certification at laying companies (1) aptitude test for the building inspection regulated area
Page
mechanical
general
to
5 5 5 5 5 5 5 5 each each 20 10 20 Number
in the
Not
of tests per construction site
Page
building
frame
requirements
suitability test is passed if all the requirement
this if
issued a
case of complaints the aptitude test can at the earliest after three months, but most repeated twice.
40 of 41 Version A
both
regular inspections
inspections
Applicator
Page
becomes
a the
DIN 488
dimensional accuracy of lengths" l "And bending radii"
the ", br
certificate revoked by the certificate authority. and labeling of manufactured on the construction site positions, the qualifications of the staff of the laying o
or
of the special monitoring is negative, a new special stage will take place after a maximum of two months. If this is also negative, the result of the certification body will be announced and the
Page
Applicator
by general
"l
sv "Staff
perform