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ACI STRUCTURAL JOURNAL TECHNICAL PAPER

Title no. 109-S22

Behavior of Lap-Spliced Plain Steel Bars


by M. Nazmul Hassan and Lisa R. Feldman

Fifteen lap splice specimens reinforced with plain steel bars were The CEB-FIP Model Code11 continues to provide design
tested under four-point loading to investigate bond resistance guidelines for plain reinforcement. The design bond stress
as a function of development length and bar diameter. Three of ubd for reinforcing bars is specified as
these specimens were instrumented with both steel and concrete
strain gauges to examine bond loss within the lap splice length.
All of the specimens failed in bond. Splice specimens reinforced ubd = η1 η2 η3 fctd (1)
with plain bars are capable of resisting maximum loads that are
approximately 60% of those recorded for two similar specimens where h1 is a factor that addresses the reinforcing type;
that were reinforced with deformed bars. An analysis of 11 of the h2 accounts for bond conditions, including bar inclina-
splice specimens tested shows that CEB-FIP Model Code provi- tion, top bar effect, and the formwork system used; and
sions for average bond stress underestimates the prediction of the h3 accounts for bar size. The design tensile strength of
maximum load by 16% on average. A flexural analysis conducted concrete fctd is calculated in accordance with the CEB-FIP
for the instrumented specimens showed that strain compatibility Model Code.11 Based on the values of h1 prescribed, Eq. (1)
did not exist for much of the loading range.
suggests that the bond of plain bars is 44% that of deformed
Keywords: bond; lap splice; plain reinforcement; shear (beams); slip; stress. bars when all other parameters are held constant.

INTRODUCTION RESEARCH SIGNIFICANCE


Steel reinforcing bars have markedly evolved since the Plain reinforcing bars are regularly encountered in histor-
wide-scale introduction of reinforced concrete construction ical structures, and criteria for assessing their bond strength
in the late 19th century.1 As a result, the evaluation of histor- are necessary. The results of an experimental investigation of
ical reinforced concrete structures may reveal the existence splice specimens reinforced with plain bars are presented to
of construction details that do not meet current standards for provide a relationship for development length as a function
adequate development length, reinforcing bars with defor- of bar size and splice length. Comparisons are made with
mation patterns that do not conform to current specifica- replicate specimens reinforced with deformed bars and with
tions, and/or plain reinforcement (that is, reinforcement with CEB-FIP Model Code provisions for average bond stress.
no deformations). This paper addresses the latter topic. The results of the instrumented splice specimens identify
Plain reinforcement does not possess lugs or other surface bond behavior in specimens reinforced with these bars.
deformations and so cannot transfer bond forces by mechan-
ical interlock. Instead, bond is transferred through adhe- EXPERIMENTAL INVESTIGATION
Fifteen splice specimens with the cross-section, eleva-
sion between the concrete and the reinforcement before slip
tion, and plan view shown in Fig. 1 were designed and
occurs and by the wedging action of small particles that
tested. All specimens had identical cross-sectional dimen-
break free from the concrete upon slip.2 Current editions of
sions (305 mm [12 in.] wide x 410 mm [16 in.] high) and
the Canadian Highway Bridge Design Code,3 CAN/CSA
span lengths (4570 mm [180 in.]). These dimensions were
A23.3-04,4 the AASHTO Bridge Design Specifications,5 and
selected to match those reported by Idun and Darwin12 for
ACI 318-086 do not provide guidance for the evaluation and
tests of splice specimens reinforced with deformed bars to
rehabilitation of concrete members reinforced with plain
allow a direct comparison to be made. Figure 1(a) shows the
bars. An unfortunate legacy has therefore been created: there
cross section of the splice specimens. The effective depth
are many historical structures reinforced with plain bars
of the reinforcement d was 350, 347, and 344 mm (13.8,
that are still in service, yet the evaluation of their structural 13.7, and 13.5 in.) for specimens longitudinally reinforced
capacity poses a challenge for practicing engineers. with 19, 25, and 32 mm (0.75, 1, and 1.25 in.) diameter bars,
Much of the existing research related to the bond of plain respectively. The reinforcement ratio As/bd was 0.53, 0.95,
reinforcement has focused on bond stress distributions in and 1.51% for specimens longitudinally reinforced with 19,
pullout specimens.2,7,8 An additional research investiga- 25, and 32 mm (0.75, 1, and 1.25 in.) diameter bars, respec-
tion of bond stresses in concrete beams showed that bond tively. The shear span-depth ratio (a/d) for all beams was
loss causes shear to be resisted by arch action.9 Such work approximately 3.94. Figure 1(b) shows an elevation of the
provides valuable insight into bond behavior and bond splice specimens, including span length, loading, and the
strength variability; however, current Canadian and Amer-
ican code provisions3-6 express bond in terms of develop-
ment length rather than definable bond stresses. These provi- ACI Structural Journal, V. 109, No. 2, March-April 2012.
sions are based largely on splice specimens because they MS No. S-2010-107.R3 received November 5, 2010, and reviewed under Institute
publication policies. Copyright © 2012, American Concrete Institute. All rights
offer a relatively simple and economic means of providing a reserved, including the making of copies unless permission is obtained from the
realistic stress state in the concrete surrounding the longitu- copyright proprietors. Pertinent discussion including author’s closure, if any, will be
published in the January-February 2013 ACI Structural Journal if the discussion is
dinal reinforcing bars.10 received by September 1, 2012.

ACI Structural Journal/March-April 2012 235


ACI member M. Nazmul Hassan is a Structural Engineer-in-Training at AMEC, length and at the specimen centerline. Specimen 25-610I
Saskatoon, SK, Canada, and received his MSc from the University of Saskatchewan, was instrumented at five locations along its length—at each
Saskatoon. end of the splice length, at quarter points along the splice
ACI member Lisa R. Feldman is an Assistant Professor in the Department of Civil
length, and at the specimen centerline.
and Geological Engineering at the University of Saskatchewan. She is Secretary of Figure 2(a) shows a plan view of the splice length of the
Joint ACI-ASCE Committee 408, Development and Splicing of Deformed Bars, and a instrumented specimens and illustrates the placement of the
member of ACI Committee 342, Evaluation of Concrete Bridges and Bridge Elements, steel strain gauges on the longitudinal reinforcement. All four
and ACI Subcommittee 318-R, Code Reorganization.
longitudinal reinforcing bars in each of the specimens were
instrumented for a total of eight gauges in Specimens 25-410I
and 25-510I and 16 gauges in Specimen 25-610I. Strain
gauges were not mounted on the unloaded end of the spliced
bars, as the bars are not developed at these locations. All
gauges were installed on the surface of the reinforcing bars
along their longitudinal axis.
Figure 2(b) shows an elevation view of the splice length
of the instrumented specimens and illustrates the place-
ment of the concrete strain gauges. Nine gauges were
installed on Specimens 25-410I and 25-510I. Three gauges
were located 50 mm (1.97 in.), 100 mm (3.94 in.), and the
effective depth d from the top of the specimens to coin-
cide with the placement of the steel gauges along the splice
length. Two additional concrete gauges were installed on
Specimen 25-610I: one at the quarter point of the lap splice
length from each end, located at an effective depth d from
the top of the specimen to coincide with the placement of
the steel gauges.
A vertical load was applied using a spreader beam at the
two load points shown in Fig. 1(b). The load was applied
by a computer-controlled hydraulic jack located beneath the
laboratory strong floor and was operated in displacement
control at a rate of 0.015 mm/s (0.0006 in./s) to failure. The
self-weight of the spreader beam exerted an effective load P
of 1.77 kN (0.40 kips) on the splice specimens.

Concrete
The concrete had a target compressive strength of 20 MPa
(2900 psi). General purpose (Type GU) portland cement was
used without admixtures. The coarse aggregate was a blend
of crushed limestone and granite from the Saskatoon area
with a maximum aggregate size of 20 mm (0.8 in.). The fine
Fig. 1—Splice specimen geometry: (a) cross section within aggregate was washed Waldheim pit silica sand. All aggre-
lap splice length; (b) elevation; and (c) plan view. (Note: gates conformed to CAN/CSA A23.1-09.13 The mixture
Dimensions in mm; 1 mm = 0.0394 in.) design per m3 (yd3) of concrete was: 250 kg (421 lb) cement,
1100 kg (1854 lb) sand, 1100 kg (1854 lb) crushed coarse
reinforcing steel arrangement. Figure 1(c) shows a plan aggregate, and 140 L (23.5 gal.) water. Table 1 shows the
view of the specimens and illustrates the arrangement of the concrete compressive strength of the specimens at the time
spliced longitudinal bars. of testing as established from the results of companion cylin-
All specimens were designed to fail in bond and had splice ders stored under the same conditions and tested on the same
lengths ranging from 12.8 to 32.4 times the longitudinal bar day as the corresponding specimen. Specimens were moist-
diameter. The failure loads for all specimens (Table 1) were cured using wet burlap and plastic sheets for 7 days following
predicted in accordance with the CEB-FIP Model Code11 by casting and were then stored in the laboratory until testing.
substituting the specified mean value of the concrete tensile
strength as described in this code for the design value of the Reinforcement
concrete strength fctd shown in Eq. (1) in an attempt to better All longitudinal reinforcement was hot-rolled CSA G40.21
represent the concrete properties of the splice specimens. 300W steel. The material properties were established from
This prediction required a sectional analysis of the speci- coupons obtained from surplus bar lengths and were tested
mens and was approximated by assuming strain compat- in accordance with ASTM A370-97a14 with a loading
ibility between the concrete and longitudinal reinforcement. rate ranging from 1.73 to 6.76 MPa/s (251 to 980 psi/s).
Three replicate specimens reinforced with 25 mm (1 in.) Table 2 shows the static yield strengths fys calculated in
diameter longitudinal bars and splice lengths of 410, 510, accordance with Rao et al.,15 dynamic yield strengths fyd, the
and 610 mm (16, 20, and 24 in.) were instrumented with ultimate strength fu, and the modulus of elasticity Es for all
steel and concrete strain gauges. Figure 2 shows that longitudinal bar sizes used. All bars had 180-degree hooks
Specimens 25-410I and 25-510I were instrumented at three at the ends adjacent to the beam supports to ensure that the
locations along their length—at each end of the lap splice bond failure would occur within the lap splice length.

236 ACI Structural Journal/March-April 2012


Table 1—Actual and predicted failure loads
Predicted normalized maximum load Pmax/√fc′
Normalized CEB-FIP Neglecting Including strain
maximum Midspan Model Code strain hardening hardening of
Splice length Concrete Bar surface load Pmax/√fc′, deflection at provisions, of reinforcing reinforcing
as function of compressive strength roughness Ry, mm kN/√MPa maximum load, kN/√MPa steel, kN/√MPa steel, kN/√MPa
Specimen ID* bar diameter fc′, MPa (psi) (× 10–3 in.) (lb/√psi) mm (in.) (lb/√psi) (lb/√psi) (lb/√psi)
19-305 16.0db 17.4 (2320) 9.54 (0.376) 8.50 (159) 7.38 (0.290) 5.06 (94.4) 18.2 (339) 29.6 (552)
19-410 21.6db 17.4 (2320) 9.67 (0.381) 9.14 (171) 7.80 (0.307) 7.88 (147) 18.2 (339) 29.6 (552)
19-510 26.8db 18.7 (2710) 9.86 (0.388) 9.58 (179) 9.17 (0.361) 10.7 (200) 17.6 (329) 28.8 (537)
19-610 32.1db 21.0 (3040) 9.44 (0.372) 17.8 (332) 17.5 (0.689) 14.0 (261) 16.8 (313) 27.5 (513)
25-410 16.4db 23.7 (3440) 8.88 (0.350) 16.2 (302) 12.0 (0.472) 12.4 (231) 27.8 (518) 45.2 (842)
25-510 20.4db 24.0 (3480) 8.43 (0.332) 18.4 (343) 11.0 (0.434) 16.0 (299) 29.5 (551) 47.5 (886)
25-610 24.4db 22.8 (3300) 8.71 (0.343) 20.6 (384) 14.0 (0.552) 19.4 (362) 27.4 (512) 44.7 (834)
25-810 32.4db 19.2 (2780) 9.60 (0.378) 29.7 (554) 17.7 (0.695) 25.1 (468) 29.7 (554) 46.0 (859)
32-410 12.8db 19.8 (2880) 9.92 (0.390) 15.6 (291) 7.81 (0.307) 14.6 (272) 46.4 (866) 67.6 (1260)
32-610 19.1db 19.8 (2880) 9.72 (0.383) 25.1 (468) 10.6 (0.416) 22.3 (416) 46.4 (866) 67.6 (1260)
32-810 25.3db 15.8 (2290) 10.1 (0.398) 31.8 (594) 11.2 (0.442) 28.8 (538) 49.6 (926) 69.7 (1300)

32-910 28.4db 19.7 (2850) 10.0 (0.394) 34.5 (659) 18.6 (0.732) 35.1 (655) 46.5 (868) 67.6 (1260)
25-410I 16.4db 21.5 (3110) 9.68 (0.381) 14.5 (271) 8.41 (0.331) 12.0 (224) 28.4 (529) 44.3 (827)
25-510I 20.4db 20.8 (3020) 9.75 (0.384) 17.8 (332) 9.59 (0.377) 15.2 (284) 28.8 (536) 44.8 (836)
25-610I 24.4db 21.5 (3110) 9.94 (0.391) 15.4 (287) 10.5 (0.415) 18.7 (349) 28.4 (529) 44.3 (827)
*
First number in bar designation refers to diameter of spliced longitudinal bars and second number indicates lap splice length provided in millimeters; “I” following lap splice
length identifies specimens that were instrumented with steel and concrete strain gauges.

Outlier, as described in text.

Table 2—Longitudinal reinforcing steel properties


Static yield strength fys, Dynamic yield strength fyd, Ultimate strength fu, Modulus of elasticity Es,
Bar diameter db, mm (in.) MPa (ksi) MPa (ksi) MPa (ksi) MPa (ksi)
19 (0.75) 326 (47.3) 355 (51.5) 520 (75.4) 203,000 (29,400)
25 (1.00)* 322 (46.7) 346 (50.2) 534 (77.4) 196,000 (28,400)
25 (1.00)† 316 (45.8) 346 (50.2) 504 (73.1) 206,000 (29,900)
32 (1.25) 318 (46.1) 348 (50.5) 504 (73.1) 204,000 (29,600)
*
Specimens 25-410, 25-510, and 25-610.

Specimens 25-810, 25-410I, 25-510I, and 25-610I.

The longitudinal reinforcing bars were sandblasted


using 220 grit aluminum oxide, a nozzle distance of 125 mm
(5 in.), and a 698 kPa (100 psi) blast pressure to increase
their surface roughness and make them more representative
of historical bars.7 The surface roughness of each bar was
characterized by the maximum height of profile Ry calculated
as the distance between the highest peak and the deepest
valley on the bar surface.16 A total of 30 roughness measure-
ments were made on each bar using a surface roughness
tester and a single 0.25 mm (0.01 in.) stroke. Table 1 shows
the average Ry values for the longitudinal reinforcing bars in
each specimen.
The shear reinforcement consisted of 12.7 mm (0.5 in.)
diameter hot-rolled CSA G40.21 300W plain steel bars Fig. 2—Strain gauge arrangement for instrumented speci-
spaced at 200 mm (8 in.) on center within the shear spans mens: (a) plan view showing location of steel strain gauges;
and 250 mm (10 in.) on center within the constant moment and (b) elevation showing location of concrete strain gauges.
region outside of the lap splices (Fig. 1(c)). Two additional (Note: Dimensions in mm; 1 mm = 0.0394 in.)
stirrups were placed in the splice region one-quarter of the
splice length—but not exceeding 150 mm (6 in.)—from the shear reinforcement than strictly necessary to ensure that
ends of the splice to prevent the prying action of the longitu- failure would be governed by bond between the longitudinal
dinal reinforcement. The specimens had considerably more reinforcement and the surrounding concrete.

ACI Structural Journal/March-April 2012 237


section. A comparison of the normalized maximum loads
attained by Specimens 25-410 and 25-610 with the specimen
results reported by Idun and Darwin12 suggest that splice
specimens reinforced with plain bars are capable of resisting
peak loads that are approximately 60% of those recorded for
identical specimens reinforced with deformed bars with the
same nominal diameter. It should be noted, however, that the
concrete mixture designs used by Idun and Darwin12 resulted
in concrete compressive strengths ranging from 28.2 to
37.5 MPa (4090 to 5440 psi)—somewhat higher than those
reported for this study.
Surface-mounted strain gauges on longitudinal reinforce-
ment are known to disturb the concrete-steel interface and
affect test results. Table 1 shows that the recorded maximum
Fig. 3—Normalized maximum applied load versus devel- loads for Specimens 25-410I and 25-510I are 89.5% and
opment length as function of bar diameter. (Note: 1 mm = 96.7%, respectively, of those recorded for replicate speci-
0.0394 in.) mens without any internal instrumentation (that is, Speci-
mens 25-410 and 25-510). The maximum load attained
EXPERIMENTAL RESULTS by Specimen 25-610I was 74.7% of that recorded for
This section summarizes the visual observations made Specimen 25-610, as it was more heavily instrumented than
during testing and provides an analysis of recorded linear specimens with shorter lap splice lengths. The purpose of
variable displacement transducer (LVDT) and strain gauge including the instrumented specimens in this study was not
data. Predicted and actual failure loads are compared, bond to obtain quantifiable load data. Rather, these specimens
stress progression along the length of the spliced longitudinal were included to provide a more comprehensive under-
reinforcement is presented, and the flexural sectional analysis standing of the mechanics and behavior of splice speci-
conducted for instrumented specimens is also discussed. mens reinforced with plain bars, as will be discussed in the
following sections.
Preliminary observations CEB-FIP Model Code11 provisions for average bond stress
Table 1 shows the observed maximum loads attained by underestimate Pmax by 15.7% on average. The ratio of Pmax to
the specimens and those predicted using CEB-FIP Model the load predicted by the CEB-FIP Model Code11 ranged from
Code11 provisions for average bond stress and both neglecting 89.7% for Specimen 19-510 to 168% for Specimen 19-305,
and including strain hardening, assuming that full develop- with conservative predictions for all viable, noninstrumented
ment of the longitudinal reinforcement is achieved. All loads specimens, except for Specimen 19-510. The actual-to-
reported have been normalized by the square root of the predicted load ratio tended to decrease with increasing longi-
concrete compressive strength to provide a direct comparison tudinal bar diameter and splice length, provided that Pmax did
between all specimens. A previous investigation7 showed not reach or exceed the load corresponding to yielding of the
that this relationship is valid for plain reinforcement and is longitudinal reinforcement.
consistent with familiar equations for deformed bars. The A regression analysis of the 11 specimens that did not
reported maximum loads, neglecting and including strain contain internal instrumentation yields the following empir-
hardening of the longitudinal reinforcement, were calcu- ical relationship
lated using the flexural resistance computation procedures
in ACI 318-086 with resistance factors set equal to unity
and the stress in the longitudinal reinforcement set equal Pmax (2)
= 1.37 × 10 −4 Ry Ls db
to the static yield strength fys and ultimate yield strength fu, fc′
respectively. The predicted loads have been reduced by the
weight of the spreader beam and the specimen self-weight
to allow for a direct comparison with the maximum loads where Pmax/√f c′ is expressed in kN/√MPa; Ls and db, the
that were recorded during testing. The deflection at midspan nominal bar diameter, are in mm; and Ry is in mm. All
coinciding with the maximum load as recorded by the LVDT parameters in Eq. (2) are significantly different from zero,
placed at the centerline of the specimen is also presented. and the root-mean-square error (RMSE) is 8.74 kN/√MPa
Specimen 32-910 was identified as an outlier as a result of (163 lb/√psi).
technical difficulties encountered during testing. This spec- Substituting the mean value of 9.44 mm for Ry into Eq. (2)
imen required unloading and reloading twice prior to failure, provides the simplified relationship
which resulted in large plastic deformations between load
cycles. The results obtained have therefore been excluded Pmax
from the subsequent analysis. = 1.29 × 10 −3 Ls db (2a)
All but two specimens failed in bond at loads well below fc′
those predicted assuming yielding of the longitudinal
reinforcement. Specimens 19-610 and 25-810 attained Figure 3 shows the fit of Eq. (2a) with the experimental
loads of 106% and 100%, respectively, of those predicted data for all specimens without internal instrumentation.
assuming yielding of the longitudinal reinforcement. A more Equation (2a) shows that a linear and proportional relation-
detailed review of the specimens’ performance, as provided ship, with Pmax/√f c′ = 0 for Ls = 0, is the best fit. This finding
by their load-deflection behavior, is required to establish differs from the linear, but not proportional, relationships
their likely failure mode and is discussed in the following reported for deformed bars6 and prestressing strands.17

238 ACI Structural Journal/March-April 2012


Fig. 5—End slip of longitudinal reinforcing bars at right
Fig. 4—Observed crack pattern following testing (Spec- end of lap splice length (Specimen 25-610): (a) Bar 1; and
imen 25-610). (b) Bar 2.

Fig. 6—Normalized applied load versus midspan deflection for: (a) Specimen 25-410;
(b) Specimen 25-610; (c) Specimen 25-810; and (d) Specimen 19-610.

Cracking and failure modes load-carrying mechanism of the specimens tended toward
All specimens exhibited similar crack patterns as the that of a tied arch.19 A flexural crack that had formed at one
testing progressed. Figure 4 shows the crack pattern observed end of the splice lengthened and widened markedly when
for Specimen 25-610 following testing. The flexural crack the maximum load was attained. Splitting cracks were not
spacing was generally confined to the middle 3.0 m (118 in.) of evident on any of the specimens; this suggests that all bond
the specimen and averaged approximately 200 and 250 mm failures resulted from pullout of the spliced longitudinal
(8 and 10 in.) on center within the shear spans and constant reinforcing bars.
moment region outside of the splice length, respectively, and The concrete surrounding the reinforcing bars at the
roughly coincided with the stirrup locations. Flexural cracks ends of the lap splice length was removed following testing
also occurred at the ends of the spliced bars, possibly due and confirms that pullout of the spliced longitudinal bars
to the reduced stiffness at these locations, with additional occurred. Figure 5 shows the resulting end slip at the cut
cracks within the splice length at the stirrup locations more ends of the longitudinal reinforcing bars at the right end of
common for specimens with splice lengths in excess of 20db. the lap splice length for Specimen 25-610. This end slip
The crack pattern during service-level loading was therefore typically occurred at both ends of the lap splice length for
similar to that expected for flexural specimens reinforced the specimens.
with deformed bars, as observed by others18; however, all Figure 6 shows the normalized applied load versus
cracks in both the shear spans and constant moment region midspan deflection for four representative specimens.
remained vertical rather than becoming inclined due to the The theoretical curves shown were calculated using
effect of shear. Vertical cracks within the shear spans are an Response 2000,20 assuming strain compatibility of the longi-
indication of a lack of shear stresses and suggest that the tudinal reinforcement and the surrounding concrete and are

ACI Structural Journal/March-April 2012 239


Fig. 7—Bond stress progression (Specimen 25-610I): (a) Bar A; and (b) Bar B.

based on actual stress-strain relationships for the concrete of the specimen was exceeded. Rather, a gradual reduction
and the reinforcement. The initial portions of all four curves in slope was observed. The loss of stiffness suggests a reduc-
were similar. The slope of each curve was at its maximum tion in bond between the longitudinal reinforcement and the
between zero load and that corresponding to first cracking surrounding concrete as the test progressed.18 Therefore,
of the specimens, as represented by Point “a” in Fig. 6(a) to longer splice lengths offer more potential for the redistribu-
(d). In all cases, the actual normalized load corresponding to tion of bond stresses.
first cracking tended to be somewhat less than the theoretical Figure 6(c) and (d) shows the normalized load-versus-
normalized cracking load. This was expected because the midspan deflection for Specimens 25-810 and 19-610,
tensile stresses that develop in the concrete as a result of the respectively. Both of these specimens attained maximum
restraint from shrinkage provided by the reinforcement tend loads that reached or exceeded those predicted assuming
to reduce the expected cracking load.21 yielding of the longitudinal reinforcement. Neither curve
Figure 6(a) shows the normalized load-versus-deflection shows evidence of a load plateau coinciding with yielding of
curve for Specimen 25-410 and tends to be representative of the longitudinal reinforcement; rather, the load dropped off
specimens with lap splice lengths less than 24db. The slope markedly with increased deflection immediately after Pmax
of the experimental curve decreased after first cracking of was recorded. The dominance of arch action, as suggested
the specimen and then remained essentially linear until the from the resulting crack patterns, causes the longitudinal
maximum load was reached. The load then dropped off reinforcement in these specimens to act as a tension tie and
markedly with any additional increase in the midspan deflec- bond failure results.
tion. Specimen 25-610, shown in Fig. 6(b), represents the
behavior of specimens with lap splice lengths in excess of Calculated bond stresses
24db. The slope of the curve, and hence the specimen stiff- Figure 7 shows the average bond stress progression with
ness, decreased, but did not remain linear once first cracking load within the lap splice length for Specimen 25-610I based

240 ACI Structural Journal/March-April 2012


on the steel strain gauge readings. The specimens were each surrounding concrete, did not exist for much of the loading
reinforced with two spliced longitudinal bars that each range and was consistent for all instrumented specimens at
comprise two bar segments. Figure 7(a) shows Bar A, which all strain gauge locations.
was located on the left-hand side of the cross section shown Figure 8(a) shows the change in the neutral axis location
in Fig. 1(a). End 1 of Bar A was the bar segment instru- with normalized applied load at the right end of the lap splice
mented with Gauges S1 to S4, and End 2 of Bar A was the length for Specimen 25-510I. The neutral axis location was
bar segment instrumented with Gauges S5 to S8. Figure 7(b) determined for loading increments of P/Pmax = 0.05 using a
shows Bar B, located on the right-hand side of the beam linear regression analysis based on two scenarios: 1) using
cross section shown in Fig. 1(a). End 1 of Bar B was instru- the data from all three concrete strain gauges (Method 1);
mented with Gauges S13 to S16 and End 2 of Bar B was and 2) using the top two concrete gauges and the steel gauge
instrumented with Gauges S9 to S12. The average bond (Method 2) at the instrumented location. Distinctly different
stress between gauges uave is values of the neutral axis result once first cracking of the
specimen occurred. Figure 8(a) shows that the neutral axis
∆ε x As Es location as determined using Method 2 followed the theo-
uave = (3) retically predicted values reasonably well. Whereas the
πdb ∆x theoretical calculations suggest a discontinuity in the neutral
axis location at first cracking, however, the values calcu-
where Dex is the difference between the adjacent steel strain lated based on the strain gauge data showed that, in fact,
gauge measurements at a given level of applied load; As is this transition is much more gradual. In contrast, the neutral
the cross-sectional area of a single longitudinal reinforcing axis location as calculated using Method 1 was consistently
bar; and Dx is the distance between adjacent steel strain located below that calculated using the previous method
gauges. Discontinuities in uave occur at the gauge locations. once first cracking occurred. The consistency of these results
Gauge S12 did not function and could not be used for the suggested that a loss of strain compatibility due to bond loss
calculation of the bond stress distribution along End 2 of within the lap splice length occurred. Similar results were
Bar B. observed at other instrumented locations along the lap splice
Figure 7(a) and (b) shows the bond stress distribution length and for other instrumented specimens.
along the longitudinal reinforcing bars at several load levels: The flexural analysis of the instrumented speci-
P/Pmax = 0.18, which coincides with the cracking load for the mens was calculated using procedures outlined in the
specimen; 0.5; 0.75; 0.9; and 1.0. The bond stress distribu- ISIS-M03-06 Manual.22 The method allows for the selec-
tion for the same end of the two longitudinal reinforcing bars tion of Whitney’s stress block parameters for cases when
should be identical if both shared equally in the resistance. the extreme compressive strain in the section is less than
The bond stress distributions for the opposing ends of the the concrete crushing strain. The concrete compressive
same longitudinal bar should be mirror images of each other force was calculated using the stress block parameters a
if the load was being transferred equally to both supports. and b, which are functions of both the concrete compressive
Figure 7(a) and (b) shows that bond demand is greatest strength and the ratio of the extreme compressive strain to
adjacent to the ends of the splice for P/Pmax ≤ 0.75. the concrete crushing strain. The tensile force in the longi-
Figure 7(a) then shows that bond demand in these regions tudinal reinforcement was calculated from the steel strain
tended to decrease, signifying bond loss, whereas the bond gauge data and the nominal bar diameter. The nominal flex-
stress in the segments adjacent to the splice centerline ural capacity was then determined by summing the forces
continued to increase for P/Pmax < 0.90. The average bond about the plastic centroid of the section. Any resultant axial
distribution then became uniform along the entire splice force at a section was calculated from the horizontal equilib-
length and approached its residual value, signifying a loss rium of forces.
of strain compatibility. In contrast, the average bond stress Figure 8(b) shows the resultant compressive force in
distribution in Fig. 7(b) remained nonuniform throughout the concrete, Cc, and the tension force in the longitudinal
the entire load range. Therefore, bond loss was not global reinforcement, T, versus the normalized applied load at the
along Bar B at the maximum load level. A review of the bond right end of the lap splice length for Specimen 25-510I. The
stress distributions for both bars suggested that Bar A likely compressive force in the concrete was calculated based on
failed first in bond. Bar B then would have failed immedi- the neutral axis location as per the two methods previously
ately after Bar A, as it could not resist the applied load on its described. Figure 8(b) shows that the concrete compressive
own. The load-versus-deflection behavior for this specimen force, as calculated using Method 2, matches reasonably
confirms that a sudden failure occurred. well with the calculated tension force in the longitudinal
reinforcement throughout the loading range. Horizontal
Sectional analysis within splice region equilibrium of forces was therefore achieved. In contrast,
A review of the raw strain gauge data shows that the Cc as calculated using Method 1 was consistently greater
strains recorded by the concrete gauges located at the level than T and resulted in a resultant axial compressive force in
of the longitudinal steel deviated from that recorded by the the section. The difference in these results likely occurred
steel gauges at a load level roughly coinciding with that of due to bond loss between the longitudinal reinforcement
first cracking. Whereas the tensile strain recorded by the and the surrounding concrete. Similar results were obtained
steel gauges continued to increase with increasing applied for other instrumented locations and for Specimens 25-410I
load, that recorded by the concrete gauges became more and 25-610I.
compressive. Put simply, strains measured by the concrete Figure 8(c) shows the nominal bending moment versus
and steel gauges diverged once first cracking was achieved. the normalized applied load at the right end of the lap splice
These findings suggest that strain compatibility and, hence, length for Specimen 25-510I. The bending moment calculated
perfect bond between the longitudinal reinforcement and the from statics based on the magnitude of the applied load is also

ACI Structural Journal/March-April 2012 241


Fig. 8—Flexural section analysis at right end of lap splice length (Specimen 25-510I): (a) neutral axis; (b) internal forces; and
(c) resulting moment.
shown for comparison. The figure shows that the moment 1. All but two specimens failed in bond at loads well
calculated based on Method 2 matched the theoretically calcu- below those predicted, assuming yielding of the longitu-
lated value of the bending moment quite well. In contrast, dinal reinforcement.
the bending moment calculated based on Method 1 tended to 2. Based on a limited comparison with the results of two
overestimate the internal moment in the section. This is due to specimens reinforced with deformed bars, it appears that
splice specimens reinforced with plain bars are capable
the increased neutral axis depth with respect to the top of the
of resisting maximum loads that are approximately 60%
section, as calculated using this method. of those recorded for identical specimens reinforced with
deformed bars with the same nominal diameter.
SUMMARY AND CONCLUSIONS 3. The results of the 11 specimens without instrumen-
This study provides an indication of the development of tation showed that CEB-FIP Model Code provisions for
plain steel reinforcement and highlights the complicated average bond stress generally underestimated the predic-
interaction between flexural and shear behavior, cracking, tion of the maximum load by 16% on average. Individual
and bond loss. Fifteen 4.87 m (16.0 ft) long splice speci- maximum loads attained ranged from 89.7 to 168% of the
mens with an a/d of approximately 3.94 were tested in four- load predicted using this method.
point loading. The reinforcement ratios were equal to 0.53, 4. A regression analysis of the specimens without internal
0.95, and 1.51% for specimens longitudinally reinforced instrumentation shows that a linear and proportional rela-
tionship for maximum load as a function of development
with 19, 25, and 32 mm (0.75, 1, and 1.25 in.) diameter
length and bar diameter provides a best fit for the test data.
bars, respectively. Lap splice lengths ranged from 12.8 to 5. The calculated average bond stress distribution along
32.4 times the diameter of the longitudinal reinforcement. the spliced longitudinal bars shows that bond demand is at
Three of the specimens were instrumented with both steel first greatest in the regions adjacent to the ends of the splice
and concrete strain gauges. From the analysis of the test length. Bond loss then occurred in these regions as the
data, the following conclusions appear to be warranted: demand adjacent to the splice centerline increased.

242 ACI Structural Journal/March-April 2012


6. A review of the strain gauge data and a flexural analysis 5. AASHTO, “AASHTO LRFD Bridge Design Specifications,” Wash-
conducted for the instrumented specimens suggested that ington, DC, 2009, 1612 pp.
6. ACI Committee 318, “Building Code Requirements for Structural
bond loss occurred between the longitudinal reinforcement Concrete (ACI 318-08) and Commentary,” American Concrete Institute,
and the surrounding concrete within the lap splice length. Farmington Hills, MI, 2008, 473 pp.
7. Feldman, L. R., and Bartlett, F. M., “Bond Strength Variability in
ACKNOWLEDGMENTS Pullout Specimens with Plain Reinforcement,” ACI Structural Journal,
The authors gratefully acknowledge the assistance of B. Pokoyoway and V. 102, No. 6, Nov.-Dec. 2005, pp. 860-867.
D. Pavier, University of Saskatchewan Laboratory Technicians and Graduate 8. Feldman, L. R., and Bartlett, F. M., “Bond Stresses Along Plain Steel
and Undergraduate Research Assistants in Civil & Geological Engineering, Reinforcing Bars in Pullout Specimens,” ACI Structural Journal, V. 104,
for assistance with the preparation and testing of all specimens. Financial No. 6, Nov.-Dec. 2007, pp. 685-692.
support was provided by the University of Saskatchewan and a Natural 9. Feldman, L. R., and Bartlett, F. M., “Bond in Flexural Members with
Plain Steel Reinforcement,” ACI Structural Journal, V. 105, No. 5, Sept.-
Science and Engineering Research Council of Canada Discovery Grant.
Oct. 2008, pp. 552-560.
Scholarships for the first author from the American Concrete Institute and
10. Joint ACI-ASCE Committee 408, “Bond and Development of Straight
the University of Saskatchewan are also gratefully acknowledged.
Reinforcing Bars in Tension (ACI 408R-03),” American Concrete Institute,
Farmington Hills, MI, 2003, 49 pp.
NOTATION 11. CEB-FIP, “CEB-FIP Model Code (1993),” Comité Euro-Internatio-
As = cross-sectional area of reinforcing bar or bars nale du Béton (CEB), Thomas Telford Ltd., London, UK, 1993, 437 pp.
a = shear span 12. Idun, E. K., and Darwin, D., “Improving the Development Character-
b = specimen width istics of Steel Reinforcing Bars,” SM Report No. 41, University of Kansas
Cc = concrete compressive force Center for Research, Lawrence, KS, 1995, 267 pp.
d = effective depth of reinforced splice specimen 13. CAN/CSA-A23.1/A23.2-09, “Concrete Materials and Concrete
db = bar diameter Construction/Test Methods and Standard Practices for Concrete,” Canadian
Es = modulus of elasticity of reinforcing steel Standards Association, Mississauga, ON, Canada, 2009, 582 pp.
fc′ = concrete compressive strength 14. ASTM A370-97a, “Standard Test Methods and Definitions for
fctd = design value of concrete tensile strength Mechanical Testing of Steel Products,” ASTM International, West
fu = ultimate strength of reinforcing steel Conshohocken, PA, 1997, 52 pp.
fyd = dynamic yield strength of reinforcing bar 15. Rao, N. R. M.; Lohrmann, M.; and Tall, L., “Effects of Strain Rate
fys = static yield strength of reinforcing bar on the Yield Stress of Structural Steels,” Journal of Materials, V. 1, No. 1,
Ls = spliced length of longitudinal reinforcing bars May 1966, pp. 241-262.
P = applied load 16. Mitutoyo, “SJ-201 Surface Roughness Tester User’s Manual
Pcr = load corresponding to first cracking No. 99MBB0796A,” Mitutoyo Corporation, Kanagawa, Japan, 2006, 190 pp.
Pmax = maximum applied load 17. Barnes, R. W.; Burns, N. H.; and Kreger, M. E., “Development
Ry = bar surface roughness Length of 0.6-Inch Prestressing Strands in Standard I-Shaped Pretensioned
T = tension force in reinforcing bar Concrete Beams,” Research Report 1388-1, Center for Transportation
uave = average bond stress Research, University of Texas at Austin, Austin, TX, 2000, 338 pp.
ubd = design bond stress 18. Bischoff, P. H., and Johnson, R. D., “Effect of Bond and Cracking on
x = distance along specimen or reinforcing bar Serviceability Related Behavior of Concrete Beams Reinforced with Plain
a, b = stress block parameters (Undeformed) Reinforcing Bars,” 2008 Annual Conference of the Canadian
ex = recorded strain Society for Civil Engineering, Quebec City, QC, Canada, 2008, 8 pp.
h1 = factor to describe reinforcing type 19. Leonhardt, F., and Walther, R., The Stuttgart Shear Tests, 1961:
h2 = factor to account for bond conditions Contributions to the Treatment of the Problem of Shear in Reinforced
h3 = factor to account for bar size Concrete Construction, Cement and Concrete Association, London, UK,
1962, 134 pp.
20. Bentz, E., User Manual: Response-2000, Shell-2000, Triax-2000,
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Urbana, IL, 1913, 240 pp. and M. A. Chiorino, eds., American Concrete Institute, Farmington Hills,
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