Beruflich Dokumente
Kultur Dokumente
Operation &
Original™ Series METAL Pumps Maintenance
WIL-10330-E-04
REPLACES WIL-10330-E-03
TA BL E OF CON T EN T S
SECTION 5 PERFORMANCE
A. PX15 Performance
Operating Principal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
How to Use this EMS Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Performance Curves
Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Full Stroke PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
B. Suction Lift Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CAUTION: Do not apply compressed air to the CAUTION: Do not exceed 82°C (180°F) air inlet
exhaust port — pump will not function. temperature for Pro-Flo X™ models.
CAUTION: Do not over-lubricate air supply — CAUTION: Pumps should be thoroughly flushed
excess lubrication will reduce pump performance. before installing into process lines. FDA and
Pump is pre-lubed. USDA approved pumps should be cleaned and/
or sanitized before being used.
TEMPERATURE LIMITS:
Neoprene –17.7°C to 93.3°C 0°F to 200°F CAUTION: Always wear safety glasses when
Buna-N –12.2°C to 82.2°C 10°F to 180°F operating pump. If diaphragm rupture occurs,
EPDM –51.1°C to 137.8°C –60°F to 280°F material being pumped may be forced out air
Viton® –40°C to 176.7°C –40°F to 350°F exhaust.
Saniflex™ –28.9°C to 104.4°C –20°F to 220°F
Polytetrafluoroethylene (PTFE) CAUTION: Before any maintenance or repair is
4.4°C to 104.4°C 40°F to 220°F attempted, the compressed air line to the pump
Polyurethane –12.2°C to 65.6°C 10°F to 150°F should be disconnected and all air pressure
Tetra-Flex™ PTFE w/Neoprene Backed allowed to bleed from pump. Disconnect all
4.4°C to 107.2°C 40°F to 225°F intake, discharge and air lines. Drain the pump
Tetra-Flex™ PTFE w/Nordel® Backed by turning it upside down and allowing any fluid
-10°C to 137°C 14°F to 280°F to flow into a suitable container.
Wil-Flex™ –40.0°C to 107.2°C –40°F to 225°F
CAUTION: Blow out air line for 10 to 20 seconds
NOTE: Not all materials are available for all before attaching to pump to make sure all pipeline
models. Refer to Section 2 for material options debris is clear. Use an in-line air filter. A 5µ (micron)
for your pump. air filter is recommended.
CAUTION: When choosing pump materials, be NOTE: When installing PTFE diaphragms, it is
sure to check the temperature limits for all wetted important to tighten outer pistons simultaneously
components. Example: Viton® has a maximum (turning in opposite directions) to ensure tight fit.
limit of 176.7°C (350°F) but polypropylene has a (See torque specifications in Section 7.)
maximum limit of only 79°C (175°F).
NOTE: Cast Iron PTFE-fitted pumps come
CAUTION: Maximum temperature limits are standard from the factory with expanded PTFE
based upon mechanical stress only. Certain gaskets installed in the diaphragm bead of the
chemicals will significantly reduce maximum liquid chamber. PTFE gaskets cannot be re-used.
safe operating temperatures. Consult Chemical Consult PS-TG for installation instructions during
Resistance Guide (E4) for chemical compatibility reassembly.
and temperature limits.
NOTE: Before starting disassembly, mark a line
WARNING: Prevention of static sparking — If from each liquid chamber to its corresponding air
static sparking occurs, fire or explosion could chamber. This line will assist in proper alignment
result. Pump, valves, and containers must be during reassembly.
grounded to a proper grounding point when
handling flammable fluids and whenever CAUTION: Pro-Flo® pumps cannot be used in
discharge of static electricity is a hazard. submersible applications. Pro-Flo X™ is available
in both submersible and non-submersible options.
CAUTION: Do not exceed 8.6 bar (125 psig) air Do not use non-submersible Pro-Flo X™ models
supply pressure. in submersible applications. Turbo-Flo™ pumps
can also be used in submersible applications.
CAUTION: The process fluid and cleaning fluids
must be chemically compatible with all wetted CAUTION: Tighten all hardware prior to installation.
pump components. Consult Chemical Resistance
Guide (E4).
MATERIAL CODES
MODEL DIAPHRAGMS VALVE BALL
PX15 = 76 MM (3") BNS = BUNA-N (Red Dot) BN = BUNA-N (Red Dot)
XPX15 = 76 MM (3") ATEX XBS = CONDUCTIVE BUNA-N FS = SANIFLEX™
(Two Red Dots) 2 [Hytrel® (Cream)]
WETTED PARTS/OUTER EPS = EPDM (Blue Dot) 2 EP = EPDM (Blue Dot) 2
PISTON1 PUS = POLYURETHANE (Clear) NE = NEOPRENE (Green Dot)
AA = ALUMINUM / NES = NEOPRENE (Green Dot) PU = POLYURETHANE (Brown)
ALUMINUM TEU = PTFE w/EPDM TF = PTFE (White) 2
SS = STAINLESS STEEL / BACK-UP (white) 2 VT = VITON® (Silver or White Dot)
STAINLESS STEEL TNU = PTFE w/NEOPRENE WF = WIL-FLEX™ [Santoprene®
WW = DUCTILE IRON / BACK-UP (White) (Orange Dot)]
DUCTILE IRON FSS = SANIFLEX™ [Hytrel®
(Cream)] VALVE SEAT
AIR CHAMBERS VTS = VITON® (White Dot) A = ALUMINUM
A = ALUMINUM WFS = WIL-FLEX™ [Santoprene® BN = BUNA-N (Red Dot)
S = 316 STAINLESS STEEL (Orange Dot)] EP = EPDM (Blue Dot) 2
TSU = PTFE W/SANIFLEX™ FS = SANIFLEX™ [Hytrel®
CENTER BLOCK BACK-UP (White) (Cream)]
BNU = BUNA-N, ULTRA-FLEX™ NE = NEOPRENE (Green Dot)
A = ALUMINUM
EPU = EPDM, ULTRA-FLEX™ 2 PU = POLYURETHANE (Brown)
S = 316 STAINLESS STEEL
NEU = NEOPRENE, VT = VITON® (Silver or White
P = POLYPROPYLENE
ULTRA-FLEX™ Dot)
VTU = VITON®, ULTRA-FLEX™ WF = WIL-FLEX™ [Santoprene®
AIR VALVE
TSS = FULL STROKE PTFE (Orange Dot)]
A = ALUMINUM W/SANIFLEX™ BACK-UP M = MILD STEEL
S = 316 STAINLESS STEEL TWS = FULL STROKE PTFE S = STAINLESS STEEL
P = POLYPROPYLENE W/WIL-FLEX™ BACK-UP
VALVE SEAT O-RING
TF = PTFE (White) 2
NOTE:
1. PTFE-fitted models require stainless steel outer piston.
2. Meets the requirements of ATEX.
SPECIALTY CODES
0014 BSPT 0118 Stallion balls & seats only, BSPT0120 0341 Single-Point Exhaust center block,
0022 External SS fasteners Saniflo™ FDA, Wil-Gard II™ 110V SaniFlo™ FDA
0044 Stallion balls & seats only 0319 Single-Point Exhaust center block, BSPT
0070 SaniFlo™ FDA 0320 Single-Point Exhaust center block
0079 Tri-clamp™ fittings, wing nuts 0324 Single-Point Exhaust center block,
0080 Tri-clamp™ fittings, ONLY Screen based
0100 Wil-Gard II™ 110V 0327 Single-Point Exhaust center block,
0102 Wil-Gard II™ sensor wires ONLY Stallion externals, balls & seats
0103 Wil-Gard II™ 220V
FIGURE 1 The air valve directs pressurized FIGURE 2 When the pressurized diaphragm, FIGURE 3 At completion of the stroke,
air to the back side of diaphragm A. The diaphragm A, reaches the limit of its discharge the air valve again redirects air to the
compressed air is applied directly to the stroke, the air valve redirects pressurized back side of diaphragm A, which starts
liquid column separated by elastomeric air to the back side of diaphragm B. The diaphragm B on its exhaust stroke. As
diaphragms. The diaphragm acts as pressurized air forces diaphragm B away the pump reaches its original starting
a separation membrane between the from the center while pulling diaphragm A point, each diaphragm has gone through
compressed air and liquid, balancing the to the center. Diaphragm B is now on its one exhaust and one discharge stroke.
load and removing mechanical stress discharge stroke. Diaphragm B forces the This constitutes one complete pumping
from the diaphragm. The compressed inlet valve ball onto its seat due to the cycle. The pump may take several cycles
air moves the diaphragm away from hydraulic forces developed in the liquid to completely prime depending on the
the center of the pump. The opposite chamber and manifold of the pump. These conditions of the application.
diaphragm is pulled in by the shaft same hydraulic forces lift the discharge
connected to the pressurized diaphragm. valve ball off its seat, while the opposite
Diaphragm B is on its suction stroke; air discharge valve ball is forced onto its seat,
behind the diaphragm has been forced forcing fluid to flow through the pump
out to atmosphere through the exhaust discharge. The movement of diaphragm A
port of the pump. The movement of toward the center of the pump creates a
diaphragm B toward the center of the vacuum within liquid chamber A. Atmos-
pump creates a vacuum within chamber B. pheric pressure forces fluid into the inlet
Atmospheric pressure forces fluid into manifold of the pump. The inlet valve ball
the inlet manifold forcing the inlet valve is forced off its seat allowing the fluid being
ball off its seat. Liquid is free to move pumped to fill the liquid chamber.
past the inlet valve ball and fill the liquid
chamber (see shaded area).
PX15 M e t a l Sa n i f l o F DA
DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 521 20.5
B 71 2.8
C 396 15.6
D 767 30.2
E 810 31.9
F 89 3.5
G 406 16.0
H 48 1.9
J 216 8.5
K 424 16.7
L 599 23.6
M 356 14.0
N 305 12.0
P 257 10.1
R 279 11.0
S 15 DIA. .6 DIA.
PX15 PERFORMANCE
WIL-10330-T-02
Section 5A
AIR CONSUMPTION
$ $$
Turning the dial Each dial setting Pro-Flo X™ pumps Moving the dial When the air
changes the represents an are shipped from from setting 4 consumption
relationship entirely different the factory on causes a decrease decreases more
between air inlet flow curve setting 4, which in flow and an even than the flow
and exhaust is the highest greater decrease in rate, efficiency
porting. flow rate setting air consumption. is improved and
possible operating costs
are reduced.
Example 1
SETTING 4 PERFORMANCE CURVE EMS CURVE
Figure 1 Figure 2
0.58 flow multiplier
Example data point = 8.2 GPM Example data point =
0.48 air multiplier
This is an example showing how to determine flow rate and curve, draw vertical lines downward until
air consumption for your Pro-Flo X™ pump using the Efficien- reaching the bottom scale on the chart. This
cy Management System (EMS) curve and the performance
identifies the flow X Factor (in this case, 0.58)
curve. For this example we will be using 4.1 bar (60 psig) inlet
air pressure and 2.8 bar (40 psig) discharge pressure and EMS and air X Factor (in this case, 0.48).
setting 2.
Step 3: Calculating performance for specific EMS
Step 1: Identifying performance at setting 4. Locate setting. Multiply the flow rate (8.2 gpm)
the curve that represents the flow rate of the obtained in Step 1 by the flow X Factor multi-
pump with 4.1 bar (60 psig) air inlet pressure. plier (0.58) in Step 2 to determine the flow rate
Mark the point where this curve crosses the at EMS setting 2. Multiply the air consump-
horizontal line representing 2.8 bar (40 psig) tion (9.8 scfm) obtained in Step 1 by the air
discharge pressure. (Figure 1). After locating X Factor multiplier (0.48) in Step 2 to deter-
your performance point on the flow curve, mine the air consumption at EMS setting 2
draw a vertical line downward until reaching (Figure 3).
the bottom scale on the chart. Identify the flow
rate (in this case, 8.2 gpm). Observe location 8.2 gpm (flow rate for Setting 4)
of performance point relative to air consump-
tion curves and approximate air consumption
.58 (Flow X Factor setting 2)
value (in this case, 9.8 scfm). 4.8 gpm (Flow rate for setting 2)
Step 2: Determining flow and air X Factors. Locate 9.8 scfm (air consumption for setting 4)
your discharge pressure (40 psig) on the verti-
cal axis of the EMS curve (Figure 2). Follow
.48 (Air X Factor setting 2)
along the 2.8 bar (40 psig) horizontal line until 4.7 scfm (air consumption for setting 2)
intersecting both flow and air curves for your
Figure 3
desired EMS setting (in this case, setting 2).
Mark the points where the EMS curves inter- The flow rate and air consumption at Setting
sect the horizontal discharge pressure line. 2 are found to be 18.2 lpm (4.8 gpm) and 7.9
After locating your EMS points on the EMS Nm3/h (4.7 scfm) respectively.
Example 2.1
SETTING 4 PERFORMANCE CURVE EMS CURVE
EMS Flow
Settings 1 & 2
Figure 4 Figure 5
Example data point = 10.2 gpm 0.49 flow multiplier
This is an example showing how to determine the inlet air In our example it is 38.6 lpm (10.2 gpm). This
pressure and the EMS setting for your Pro-Flo X™ pump to is the setting 4 flow rate. Observe the loca-
optimize the pump for a specific application. For this exam- tion of the performance point relative to air
ple we will be using an application requirement of 18.9 lpm
consumption curves and approximate air
(5 gpm) flow rate against 2.8 bar (40 psig) discharge pressure.
This example will illustrate how to calculate the air consump- consumption value. In our example setting
tion that could be expected at this operational point. 4 air consumption is 24 Nm3/h (14 scfm).
See figure 4.
DETERMINE EMS SETTING
Step 3: Determine flow X Factor. Divide the required
Step 1: Establish inlet air pressure. Higher air pres-
flow rate 18.9 lpm (5 gpm) by the setting 4 flow
sures will typically allow the pump to run
rate 38.6 lpm (10.2 gpm) to determine the flow
more efficiently, however, available plant air
X Factor for the application.
pressure can vary greatly. If an operating
pressure of 6.9 bar (100 psig) is chosen when 5 gpm / 10.2 gpm = 0.49 (flow X Factor)
plant air frequently dips to 6.2 bar (90 psig)
pump performance will vary. Choose an oper- Step 4: Determine EMS setting from the flow
ating pressure that is within your compressed X Factor. Plot the point representing the flow
air system's capabilities. For this example we X Factor (0.49) and the application discharge
will choose 4.1 bar (60 psig). pressure 2.8 bar (40 psig) on the EMS curve.
This is done by following the horizontal 2.8
Step 2: Determine performance point at setting 4. For bar (40 psig) psig discharge pressure line until
this example an inlet air pressure of 4.1 bar it crosses the vertical 0.49 X Factor line. Typi-
(60 psig) inlet air pressure has been chosen. cally, this point lies between two flow EMS
Locate the curve that represents the perfor- setting curves (in this case, the point lies be-
mance of the pump with 4.1 bar (60 psig) inlet tween the flow curves for EMS setting 1 and
air pressure. Mark the point where this curve 2). Observe the location of the point relative
crosses the horizontal line representing 2.8 to the two curves it lies between and approxi-
bar (40 psig) discharge pressure. After locat- mate the EMS setting (figure 5). For more pre-
ing this point on the flow curve, draw a verti- cise results you can mathematically interpo-
cal line downward until reaching the bottom late between the two curves to determine the
scale on the chart and identify the flow rate. optimal EMS setting.
For this example the EMS setting is 1.8.
WILDEN PUMP & ENGINEERING, LLC 8 PX15 Performance
HOW TO USE THIS EMS CURVE
Example 2.2
SETTING 4 PERFORMANCE CURVE EMS CURVE
EMS Air
Settings 1 & 2
Figure 6 Figure 7
Example data point = 10.2 gpm Example data point = 0.40 air multiplier
Determine air consumption at a specific Step 2: Determine air consumption. Multiply your
EMS setting. setting 4 air consumption (14 scfm) value by
the air X Factor obtained above (0.40) to deter-
Step 1: Determine air X Factor. In order to determine mine your actual air consumption.
the air X Factor, identify the two air EMS set-
ting curves closest to the EMS setting estab- 14 scfm x 0.40 = 5.6 SCFM
lished in example 2.1 (in this case, the point lies
In summary, for an application requiring 18.9 lpm
between the air curves for EMS setting 1 and
(5 gpm) against 2.8 bar (40 psig) discharge pressure,
2). The point representing your EMS setting
the pump inlet air pressure should be set to 4.1 bar
(1.8) must be approximated and plotted on the
(60 psig) and the EMS dial should be set to 1.8. The
EMS curve along the horizontal line represent-
pump would then consume 9.5 Nm3/h (5.6 scfm) of
ing your discharge pressure (in this case, 40
compressed air.
psig). This air point is different than the flow
point plotted in example 2.1. After estimating
(or interpolating) this point on the curve, draw
a vertical line downward until reaching the
bottom scale on the chart and identify the air
X Factor (figure 7).
10
TECHNICAL DATA EXAMPLE
The Efficiency Management System (EMS)
Height . . . . . . . . . . . . . . . . . . . . . . . . . .823 mm (32.4”) can be used to optimize the performance of A PX15 aluminum, Rubber-fitted pump operating at EMS setting 4,
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .505 mm (19.9”) your Wilden pump for specific applications. achieved a flow rate of 591 lpm (156 gpm) using 153 Nm3/h (90 scfm)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .406 mm (16.0”) The pump is delivered with the EMS adjusted of air when run at 4.1 bar (60 psig) air inlet pressure and 1.4 bar (20
Ship Weight . . . . . . . . . . . Aluminum 60 kg (132 lbs.) to setting 4, which allows maximum flow. psig) discharge pressure (See dot on performance curve).
316 Stainless Steel 90 kg (198 lbs)
Cast Iron 98 kg (216 lbs) The EMS curve allows the pump user to deter- The end user did not require that much flow and wanted to reduce
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”) mine flow and air consumption at each EMS air consumption at his facility. He determined that EMS setting 2
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”) setting. For any EMS setting and discharge would meet his needs. At 1.4 bar (20 psig) discharge pressure and
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”) pressure, the “X factor” is used as a multi- EMS setting 2, the flow “X factor” is 0.72 and the air “X factor” is
Suction Lift . . . . . . . . . . . . . . . . . . . . .6.7 m Dry (22.1’) plier with the original values from the setting 0.53 (see dots on EMS curve).
9.5 m Wet (31.2’) 4 performance curve to calculate the actual Multiplying the original setting 4 values by the “X factors” provides
Disp. Per Stroke. . . . . . . . . . . . . . . . 5.03 l (1.33 gal.)1 flow and air consumption values for that spe- the setting 2 flow rate of 425 lpm (112 gpm) and an air consumption
Max. Flow Rate . . . . . . . . . . . . . . .918 lpm (243 gpm) cific EMS setting. Note: you can interpolate
Max. Size Solids . . . . . . . . . . . . . . . . . . 9.5 mm (3/8”) of 72 Nm3/h (42 scfm). The flow rate was reduced by 28% while
between the setting curves for operation at the air consumption was reduced by 53%, thus providing increased
intermediate EMS settings. efficiency.
1
Displacement per stroke was calculated at 4.8 bar (70 psig)
air inlet pressure against a 2 bar (30 psig) head pressure. For a detailed example for how to set your EMS, see beginning of
performance curve section.
The Efficiency Management System (EMS) can be used to optimize the performance of your Wilden pump for
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
PX15 Performance
specific applications. The pump is delivered with the EMS adjusted to setting 4, which allows maximum flow.
PX15 METAL TPE-FITTED
SETTING 4 PERFORMANCE CURVE EMS CURVE
PX15 Performance
PERFORMANCE
11
TECHNICAL DATA EXAMPLE
The Efficiency Management System (EMS)
Height . . . . . . . . . . . . . . . . . . . . . . . . . .823 mm (32.4”) can be used to optimize the performance of A PX15 aluminum, TPE-fitted pump operating at EMS setting 4,
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .505 mm (19.9”) your Wilden pump for specific applications. achieved a flow rate of 503 lpm (133 gpm) using 175 Nm3/h (103 scfm)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .406 mm (16.0”) The pump is delivered with the EMS adjusted of air when run at 5.5 bar (80 psig) air inlet pressure and 2.8 bar (40
Ship Weight . . . . . . . . . . . Aluminum 60 kg (132 lbs.) to setting 4, which allows maximum flow. psig) discharge pressure (See dot on performance curve).
316 Stainless Steel 90 kg (198 lbs)
Cast Iron 98 kg (216 lbs) The EMS curve allows the pump user to deter- The end user did not require that much flow and wanted to reduce
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”) mine flow and air consumption at each EMS air consumption at his facility. He determined that EMS setting 2
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”) setting. For any EMS setting and discharge would meet his needs. At 2.8 bar (40 psig) discharge pressure and
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”) pressure, the “X factor” is used as a multi- EMS setting 2, the flow “X factor” is 0.67 and the air “X factor” is
Suction Lift . . . . . . . . . . . . . . . . . . . . .6.2 m Dry (20.4’) plier with the original values from the setting 0.54 (see dots on EMS curve).
9.3 m Wet (30.6’) 4 performance curve to calculate the actual Multiplying the original setting 4 values by the “X factors” provides
Disp. Per Stroke. . . . . . . . . . . . . . . . 4.47 l (1.18 gal.)1 flow and air consumption values for that spe- the setting 2 flow rate of 337 lpm (89 gpm) and an air consumption
Max. Flow Rate . . . . . . . . . . . . . . .913 lpm (241 gpm) cific EMS setting. Note: you can interpolate
Max. Size Solids . . . . . . . . . . . . . . . . . . 9.5 mm (3/8”) of 94 Nm3/h (56 scfm). The flow rate was reduced by 33% while
between the setting curves for operation at the air consumption was reduced by 46%, thus providing increased
intermediate EMS settings. efficiency.
1Displacement per stroke was calculated at 4.8 bar (70 psig)
air inlet pressure against a 2 bar (30 psig) head pressure. For a detailed example for how to set your EMS, see beginning of
performance curve section.
The Efficiency Management System (EMS) can be used to optimize the performance of your Wilden pump for
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
12
TECHNICAL DATA EXAMPLE
The Efficiency Management System (EMS)
Height . . . . . . . . . . . . . . . . . . . . . . . . . .823 mm (32.4”) can be used to optimize the performance of A PX15 aluminum, PTFE-fitted pump operating at EMS setting 4,
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .505 mm (19.9”) your Wilden pump for specific applications. achieved a flow rate of 545 lpm (144 gpm) using 253 Nm3/h (149 scfm)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .406 mm (16.0”) The pump is delivered with the EMS adjusted of air when run at 6.9 bar (100 psig) air inlet pressure and 1.4 bar (20
Ship Weight . . . . . . . . . . . Aluminum 60 kg (132 lbs.) to setting 4, which allows maximum flow. psig) discharge pressure (See dot on performance curve).
316 Stainless Steel 90 kg (198 lbs)
Cast Iron 98 kg (216 lbs) The EMS curve allows the pump user to deter- The end user did not require that much flow and wanted to reduce
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”) mine flow and air consumption at each EMS air consumption at his facility. He determined that EMS setting 3
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”) setting. For any EMS setting and discharge would meet his needs. At 1.4 bar (20 psig) discharge pressure and
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”) pressure, the “X factor” is used as a multi- EMS setting 3, the flow “X factor” is 0.89 and the air “X factor” is
Suction Lift . . . . . . . . . . . . . . . . . . . . .4.8 m Dry (15.9’) plier with the original values from the setting 0.81 (see dots on EMS curve).
9.5 m Wet (31.2’) 4 performance curve to calculate the actual Multiplying the original setting 4 values by the “X factors” provides
Disp. Per Stroke. . . . . . . . . . . . . . . . 3.14 l (0.83 gal.)1 flow and air consumption values for that spe- the setting 3 flow rate of 485 lpm (128 gpm) and an air consumption
Max. Flow Rate . . . . . . . . . . . . . . .727 lpm (192 gpm) cific EMS setting. Note: you can interpolate
Max. Size Solids . . . . . . . . . . . . . . . . . . 9.5 mm (3/8”) of 205 Nm3/h (121 scfm). The flow rate was reduced by 11% while
between the setting curves for operation at the air consumption was reduced by 19%, thus providing increased
intermediate EMS settings. efficiency.
1
Displacement per stroke was calculated at 4.8 bar (70 psig)
air inlet pressure against a 2 bar (30 psig) head pressure. For a detailed example for how to set your EMS, see beginning of
performance curve section.
The Efficiency Management System (EMS) can be used to optimize the performance of your Wilden pump for
specific applications. The pump is delivered with the EMS adjusted to setting 4, which allows maximum flow. Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
PX15 Performance
PX15 METAL FULL STROKE PTFE-FITTED
SETTING 4 PERFORMANCE CURVE EMS CURVE
PX15 Performance
PERFORMANCE
13
TECHNICAL DATA EXAMPLE
The Efficiency Management System (EMS)
Height . . . . . . . . . . . . . . . . . . . . . . . . . .823 mm (32.4”) can be used to optimize the performance of A PX15 aluminum, Full Flow PTFE fitted pump operating at EMS set-
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .505 mm (19.9”) your Wilden pump for specific applications. ting 4, achieved a flow rate of 681 lpm (180 gpm) using 209 Nm3/h (123
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .406 mm (16.0”) The pump is delivered with the EMS adjusted scfm) of air when run at 5.5 bar (80 psig) air inlet pressure and 1.4 bar
Ship Weight . . . . . . . . . . . Aluminum 60 kg (132 lbs.) to setting 4, which allows maximum flow. (20 psig) discharge pressure (See dot on performance curve).
316 Stainless Steel 90 kg (198 lbs.)
. . . . . . . . . . . . . . . . . . . . . . . Cast Iron 98 kg (216 lbs.) The EMS curve allows the pump user to deter- The end user did not require that much flow and wanted to reduce
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”) mine flow and air consumption at each EMS air consumption at his facility. He determined that EMS setting 2
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”) setting. For any EMS setting and discharge would meet his needs. At 1.4 bar (20 psig) discharge pressure and
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”) pressure, the “X factor” is used as a multi- EMS setting 2, the flow “X factor” is 0.73 and the air “X factor” is
Suction Lift . . . . . . . . . . . . . . . . . . . . . 6.6m Dry (21.6’) plier with the original values from the setting 0.59 (see dots on EMS curve).
9.0 m Wet (29.5’) 4 performance curve to calculate the actual Multiplying the original setting 4 values by the “X factors” provides
Disp. Per Stroke. . . . . . . . . . . . . . . . . 5.1 l (1.34 gal.)1 flow and air consumption values for that spe- the setting 2 flow rate of 497 lpm (131 gpm) and an air consumption
Max. Flow Rate . . . . . . . . . . . . . 902 lpm (238.4 gpm) cific EMS setting. Note: you can interpolate
Max. Size Solids . . . . . . . . . . . . . . . . . . 9.5 mm (3/8”) of 123 Nm3/h (73 scfm). The flow rate was reduced by 27% while
between the setting curves for operation at the air consumption was reduced by 41%, thus providing increased
intermediate EMS settings. efficiency.
1Displacement per stroke was calculated at 4.8 bar (70 psig)
air inlet pressure against a 2.1 bar (30 psig)head pressure. For a detailed example for how to set your EMS, see beginning of
performance curve section.
The Efficiency Management System (EMS) can be used to optimize the performance of your Wilden pump for
specific applications. The pump is delivered with the EMS adjusted to setting 4, which allows maximum flow. Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
14
TECHNICAL DATA EXAMPLE
The Efficiency Management System (EMS)
Height . . . . . . . . . . . . . . . . . . . . . . . . . .823 mm (32.4”) can be used to optimize the performance of A PX15 aluminum, Ultra-Flex-fitted pump operating at EMS setting 4,
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .505 mm (19.9”) your Wilden pump for specific applications. achieved a flow rate of 719 lpm (190 gpm) using 255 Nm3/h (150 scfm)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .406 mm (16.0”) The pump is delivered with the EMS adjusted of air when run at 6.9 bar (100 psig) air inlet pressure and 0.7 bar (10
Ship Weight . . . . . . . . . . . Aluminum 60 kg (132 lbs.) to setting 4, which allows maximum flow. psig) discharge pressure (See dot on performance curve).
316 Stainless Steel 90 kg (198 lbs)
Cast Iron 98 kg (216 lbs) The EMS curve allows the pump user to deter- The end user did not require that much flow and wanted to reduce
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”) mine flow and air consumption at each EMS air consumption at his facility. He determined that EMS setting 1
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”) setting. For any EMS setting and discharge would meet his needs. At 0.7 bar (10 psig) discharge pressure and
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”) pressure, the “X factor” is used as a multi- EMS setting 1, the flow “X factor” is 0.48 and the air “X factor” is
Suction Lift . . . . . . . . . . . . . . . . . . . . .6.2 m Dry (20.4’) plier with the original values from the setting 0.22 (see dots on EMS curve).
9.5 m Wet (31.2’) 4 performance curve to calculate the actual Multiplying the original setting 4 values by the “X factors” provides
Disp. Per Stroke. . . . . . . . . . . . . . . . 4.43 l (1.17 gal.)1 flow and air consumption values for that spe- the setting 1 flow rate of 345 lpm (91 gpm) and an air consumption
Max. Flow Rate . . . . . . . . . . . . . . .840 lpm (222 gpm) cific EMS setting. Note: you can interpolate
Max. Size Solids . . . . . . . . . . . . . . . . . . 9.5 mm (3/8”) of 56 Nm3/h (33 scfm). The flow rate was reduced by 52% while the
between the setting curves for operation at air consumption was reduced by 78%, thus providing increased ef-
intermediate EMS settings. ficiency.
1
Displacement per stroke was calculated at 4.8 bar (70 psig)
air inlet pressure against a 2 bar (30 psig) head pressure. For a detailed example for how to set your EMS, see beginning of
performance curve section.
The Efficiency Management System (EMS) can be used to optimize the performance of your Wilden pump for
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
PX15 Performance
specific applications. The pump is delivered with the EMS adjusted to setting 4, which allows maximum flow.
Section 5B
SUCTION LIFT CURVES
UltraFlex Diaphragms
TPE Diaphragms
Traditional PTFE Diaphragms
Suction lift curves are calibrated for pumps operating number of intake and discharge elbows, viscosity of
at 305 m (1,000') above sea level. This chart is meant pumping fluid, elevation (atmospheric pressure) and
to be a guide only. There are many variables which pipe friction loss all affect the amount of suction lift
can affect your pump’s operating characteristics. The your pump will attain.
Wilden pumps are designed to meet the performance MUFFLER: Sound levels are reduced below OSHA
requirements of even the most demanding pumping specifications using the standard Wilden muffler. Other
applications. They have been designed and manufactured mufflers can be used to further reduce sound levels, but
to the highest standards and are available in a variety of they usually reduce pump performance.
liquid path materials to meet your chemical resistance
ELEVATION: Selecting a site that is well within the pump’s
needs. Refer to the performance section of this manual for
dynamic lift capability will assure that loss-of-prime issues will
an in-depth analysis of the performance characteristics of
be eliminated. In addition, pump efficiency can be adversely
your pump. Wilden offers the widest variety of elastomer
affected if proper attention is not given to site location.
options in the industry to satisfy temperature, chemical
compatibility, abrasion resistance and flex concerns. PIPING: Final determination of the pump site should not be
made until the piping challenges of each possible location
The suction pipe size should be at least the equivalent or
have been evaluated. The impact of current and future
larger than the diameter size of the suction inlet on your
installations should be considered ahead of time to make
Wilden pump. The suction hose must be non-collapsible,
sure that inadvertent restrictions are not created for any
reinforced type as these pumps are capable of pulling a high
remaining sites.
vacuum. Discharge piping should also be the equivalent
or larger than the diameter of the pump discharge which The best choice possible will be a site involving the shortest
will help reduce friction losses. It is critical that all fittings and straightest hook-up of suction and discharge piping.
and connections are airtight or a reduction or loss of pump Unnecessary elbows, bends, and fittings should be avoided.
suction capability will result. Pipe sizes should be selected to keep friction losses within
practical limits. All piping should be supported independently
INSTALLATION: Months of careful planning, study,
of the pump. In addition, the piping should be aligned to
and selection efforts can result in unsatisfactory pump
avoid placing stress on the pump fittings.
performance if installation details are left to chance.
Flexible hose can be installed to aid in absorbing the forces
Premature failure and long term dissatisfaction can be
created by the natural reciprocating action of the pump. If the
avoided if reasonable care is exercised throughout the
pump is to be bolted down to a solid location, a mounting
installation process.
pad placed between the pump and the foundation will assist
LOCATION: Noise, safety, and other logistical factors usually in minimizing pump vibration. Flexible connections between
dictate where equipment will be situated on the production the pump and rigid piping will also assist in minimizing
floor. Multiple installations with conflicting requirements pump vibration. If quick-closing valves are installed at any
can result in congestion of utility areas, leaving few choices point in the discharge system, or if pulsation within a system
for additional pumps. becomes a problem, a surge suppressor (SD Equalizer®)
should be installed to protect the pump, piping and gauges
Within the framework of these and other existing conditions,
from surges and water hammer.
every pump should be located in such a way that six key
factors are balanced against each other to maximum If the pump is to be used in a self-priming application, make
advantage. sure that all connections are airtight and that the suction lift is
within the model’s ability. Note: Materials of construction and
ACCESS: First of all, the location should be accessible. If
elastomer material have an effect on suction lift parameters.
it’s easy to reach the pump, maintenance personnel will
Please refer to the performance section for specifics.
have an easier time carrying out routine inspections and
adjustments. Should major repairs become necessary, ease When pumps are installed in applications involving flooded
of access can play a key role in speeding the repair process suction or suction head pressures, a gate valve should be
and reducing total downtime. installed in the suction line to permit closing of the line for
pump service.
AIR SUPPLY: Every pump location should have an air line
large enough to supply the volume of air necessary to Pumps in service with a positive suction head are most efficient
achieve the desired pumping rate. Use air pressure up to when inlet pressure is limited to 0.5–0.7 bar (7–10 psig).
a maximum of 8.6 bar (125 psig) depending on pumping Premature diaphragm failure may occur if positive suction
requirements. is 0.7 bar (10 psig) and higher.
For best results, the pumps should use a 5µ (micron) air SUBMERSIBLE APPLICATIONS: Pro-Flo X™ pumps can be
filter, needle valve and regulator. The use of an air filter used for submersible applications, when using the Pro-Flo
before the pump will ensure that the majority of any pipeline X™ submersible option. Turbo-Flo™ pumps can also be
contaminants will be eliminated. used for submersible applications.
SOLENOID OPERATION: When operation is controlled by a NOTE: Pro-Flo® and Accu-Flo™ pumps are not submersible.
solenoid valve in the air line, three-way valves should be
ALL WILDEN PUMPS ARE CAPABLE OF PASSING SOLIDS.
used. This valve allows trapped air between the valve and
A STRAINER SHOULD BE USED ON THE PUMP INTAKE TO
the pump to bleed off which improves pump performance.
ENSURE THAT THE PUMP'S RATED SOLIDS CAPACITY IS
Pumping volume can be estimated by counting the number
NOT EXCEEDED.
of strokes per minute and then multiplying the figure by the
displacement per stroke. CAUTION: DO NOT EXCEED 8.6 BAR (125 PSIG) AIR
SUPPLY PRESSURE.
NOTE: In the event of a power failure, the shut off valve shut off valve (user supplied) installed in the air supply
should be closed, if the restarting of the pump is not line. A properly functioning valve will stop the air supply
desirable once power is regained. to the pump, therefore stopping output. This shut off
valve should be located far enough away from the
AIR OPERATED PUMPS: To stop the pump from pumping equipment such that it can be reached safely
operating in an emergency situation, simply close the in an emergency situation.
TROUBLESHOOTING
Pump will not run or runs slowly. 2. Verify that vacuum required to lift liquid is not
1. Ensure that the air inlet pressure is at least 0.4 bar greater than the vapor pressure of the material
(5 psig) above startup pressure and that the differential being pumped (cavitation).
pressure (the difference between air inlet and liquid 3. Check for sticking ball check valves. If material being
discharge pressures) is not less than 0.7 bar (10 psig). pumped is not compatible with pump elastomers,
2. Check air inlet filter for debris (see recommended swelling may occur. Replace ball check valves and
installation). seats with proper elastomers. Also, as the check
3. Check for extreme air leakage (blow by) which valve balls wear out, they become smaller and can
would indicate worn seals/bores in the air valve, become stuck in the seats. In this case, replace balls
pilot spool, main shaft. and seats.
4. Disassemble pump and check for obstructions Pump air valve freezes.
in the air passageways or objects which would
obstruct the movement of internal parts. 1. Check for excessive moisture in compressed
5. Check for sticking ball check valves. If material air. Either install a dryer or hot air generator for
being pumped is not compatible with pump compressed air. Alternatively, a coalescing filter may
elastomers, swelling may occur. Replace ball be used to remove the water from the compressed
check valves and seals with proper elastomers. air in some applications.
Also, as the check valve balls wear out, they Air bubbles in pump discharge.
become smaller and can become stuck in the
1. Check for ruptured diaphragm.
seats. In this case, replace balls and seats.
2. Check tightness of outer pistons (refer to Section 7).
6. Check for broken inner piston which will cause the
3. Check tightness of fasteners and integrity of
air valve spool to be unable to shift.
o-rings and seals, especially at intake manifold.
7. Remove plug from pilot spool exhaust.
4. Ensure pipe connections are airtight.
Pump runs but little or no product flows.
Product comes out air exhaust.
1. Check for pump cavitation; slow pump speed
1. Check for diaphragm rupture.
down to allow thick material to flow into liquid
2. Check tightness of outer pistons to shaft.
chambers.
To o l s R e q u i r e d : CAUTION: Before any maintenance or repair is attempted, the compressed air line
to the pump should be disconnected and all air pressure allowed to bleed from the
• 11/16" Wrench pump. Disconnect all intake, discharge, and air lines. Drain the pump by turning it
• 3/4" Wrench upside down and allowing any fluid to flow into a suitable container. Be aware of
any hazardous effects of contact with your process fluid.
• Adjustable Wrench
NOTE: The model photographed for these instructions incorporates rubber
• Vise equipped w/ diaphragms, balls, and seats. Models with PTFE diaphragms, balls and seats are
soft jaws (such as the same except where noted.
plywood, plastic
or other suitable
material)
To o l s R e q u i r e d : CAUTION: Before any maintenance or repair is attempted, the compressed air line
to the pump should be disconnected and all air pressure allowed to bleed from the
Pro-Flo X™ pump. Disconnect all intake, discharge, and air lines. Drain the pump by turning it
• 3/16" Hex Head Wrench upside down and allowing any fluid to flow into a suitable container. Be aware of
hazardous effects of contact with your process fluid.
• 1/4" Hex Head Wrench
• Snap Ring Pliers The Wilden PX15 metal pump utilizes a revolutionary Pro-Flo® air distribution
system. Proprietary composite seals reduce the coefficient of friction and allow
• O-Ring Pick
lube-free operation. The Pro-Flo® air distribution system is designed to perform in
on/off, non-freezing, non-stalling, tough duty applications.
Step 9
With o-ring pick, gently remove the
o-ring from the opposite side of the
notched end of the spool. Gently
remove the pilot spool from sleeve
Step 7 Step 8 and inspect for nicks or gouges and
other signs of wear. replace pilot sleeve
Remove air chamber bolts with Remove pilot spool bushing from assembly or outer sleeve o-rings if
1/4" hex head wrench. center block. necessary. During re-assembly never
insert the pilot spool into the sleeve
with the “notched" end side first, this
end incorporates the urethane o-ring
and will be damaged as it slides over
the ports cut in the sleeve.
NOTE: Seals should not be
removed from pilot spool. Seals
are not sold separately.
WIL-10330-E-04 23 WILDEN PUMP & ENGINEERING, LLC
A I R VA LV E / C E N T E R SEC T ION DIS A S SE M BLY
Step 10
Check center block seals for signs
of wear. If necessary, remove shaft
seals with o-ring pick and replace.
SUBMERSIBLE PRO-FLO X™
Non-Submersible Submersible
Step 1 Step 2
Install a 6 mm (1/4”) NPT pipe plug Next, install an optional submersible air valve gasket
(00-7010-08) into the pilot spool (04-2621-52). The submersible air valve gasket can
bleed port located at the front of the be purchased as a spare part or included with the
center block. purchase of a new Pro-Flo X™ pump.
Figure A
SHAFT SEAL
SHAFT SEAL
TAPE
TAPE
WIL-10330-E-04 25 WILDEN PUMP & ENGINEERING, LLC
Section 8
E X P L O D E D V I E W & PA R T S L I S T I N G
ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see section 9).
WILDEN PUMP & ENGINEERING, LLC 26 WIL-10330-E-04
E XPLODED VIE W & PARTS LISTING
ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see section 9).
PX15 METAL
ULTRA-FLEX™ BACK UP VALVE SEAT
MATERIAL DIAPHRAGMS (2) DIAPHRAGMS (2) DIAPHRAGM (2) VALVE BALLS (4) VALVE SEATS (4) O-RINGS (4)
Polyurethane 1 5-1010-50 N/A N/A 15-1080-50 15-1120-50 N/A
Neoprene 15-1010-51 15-1020-51* 15-1060-51 15-1080-51 15-1120-51 N/A
Buna-N 15-1010-52 15-1020-52* N/A 15-1080-52 15-1120-52 N/A
EPDM 15-1010-54 15-1020-54* 15-1060-54 15-1080-54 15-1120-54 N/A
Viton ® 15-1010-53 15-1020-53* N/A 15-1080-53 15-1120-53 N/A
Saniflex™ 15-1010-56 N/A 15-1060-56 15-1080-56 15-1120-56 N/A
PTFE 15-1010-55 N/A N/A 15-1080-55 N/A 15-1200-551
Full Stroke PTFE 15-1040-55 N/A N/A N/A N/A N/A
Wil-Flex™ 15-1010-58 N/A 15-1065-57 2 15-1080-58 15-1120-58 N/A
Aluminum N/A N/A N/A N/A 15-1121-01 N/A
Stainless Steel N/A N/A N/A N/A 15-1121-03 N/A
Mild Steel N/A N/A N/A N/A 15-1121-08 N/A
Item # Serial #
Y O U R I N F O R M AT I O N
Company Name
Industry
Name Title
Street Address
Types of pumps in facility (check all that apply): Diaphragm Centrifugal Gear Submersible Lobe
Other
How did you hear of Wilden Pump? Trade Journal Trade Show Internet/E-mail Distributor
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