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IS 1343 : 2012

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Indian Standard
PRESTRESSED CONCRETE — CODE OF PRACTICE
( Second Revision )

ICS 91.080.40; 91.100.30

© BIS 2012
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

November 2012 Price Group 14


IS 1343 : 2012

Cement and Concrete Sectional Committee, CED 2

FOREWORD
This Indian Standard (Second Revision) was adopted by the Bureau of Indian Standards, after the draft finalized
by the Cement and Concrete Sectional Committee had been approved by the Civil Engineering Division Council.
This standard was first published in 1960. The standard was subsequently revised in 1980 with a view to keeping
abreast with the rapid development in the field of concrete technology and also to bring in further clarifications
and modifications in the light of experience gained while applying the provisions of the earlier version of the
Code to practical situations.
The format and arrangement of clauses in the Code was then changed from the earlier version and the matter was
divided into four sections as follows:
Section 1 General
Section 2 Materials, workmanship, inspection and testing
Section 3 General design requirements
Section 4 Structural design: Limit state method
During the revision in 1980, an attempt was made to unify the codal provisions between prestressed concrete
structures and reinforced concrete structures, as was necessary. Many of the provisions in Section 2 Materials,
workmanship, inspection and testing, and Section 3 General design requirements of IS 456 were applicable to
prestressed concrete structures also and, therefore, only reference was made to such provisions in this Code.
In some clauses, the Code recommended reference to specialist literature, since the current knowledge on some
aspects of design had not yet crystallized. This had also been done in order to avoid burdening the Code with a lot
of details which may not be required for the design of great majority of structures.
While deciding on the symbols used in the Code, the recommendations of ISO 3898 : 1976 ‘Bases for design of
structures — Notations — General symbols’ had been taken into consideration. However, considering the
convenience of the users of the Code, the familiar symbols of the old version were retained to the extent possible.
The first revision incorporated a number of important changes. The major changes in the revision were on the
following lines:
a) The concept of limit state which provides a rational approach, taking into account variations in material
strengths and loads on semi-probabilistic basis, had been introduced. This, in fact, was a rationalization
of the ultimate load method, covered in the earlier version.
b) Provision for intermediate degrees of prestress (partial prestress) had been included. Consequently, the
Code covered 3 types of structures, the types being associated with the permissible tensile stress in
concrete.
c) The method of design for shear and torsion had been completely revised, incorporating the results of the
latest research on the subject.
d) Recommendations regarding transmission length of prestressing tendons had been elaborated.
e) Recommendations for ensuring lateral stability during handling and erection had been modified.
f) Considerations regarding durability had been detailed with guidance concerning minimum cement content
and maximum water-cement ratio for different environmental conditions, including types of cement to
be used for resisting sulphate attack. Limitations on total chloride and sulphate content of concrete had
also been given.
IS 456 has since been revised as IS 456 : 2000 ‘Code of practice for plain and reinforced concrete (fourth
revision)’. In IS 456, major changes have been incorporated in provisions relating to materials, workmanship,
inspection and testing, and general design requirements. In view of the attempt at unification between provisions

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IS 1343 : 2012

of reinforced concrete and prestressed concrete codes, these changes are relevant to prestressed concrete code
also. Considering this aspect as also the need for a complete review of the provisions of the Code in light of the
latest international developments and the improved practices being followed now, a full scale revision of the
Code has been brought out. In this revision, the following major changes have been incorporated:
a) As mentioned, the provisions have been aligned with the revised IS 456.
b) It has been clarified in this Code that the Code does not cover the specific requirements for bridges.
c) The clause on terminology has been reviewed and some new definitions such as anchorage device,
cable, relaxation and sheathing have been added apart from modifications in other definitions such as
on tendon.
d) Section 2 has been completely modified in line with IS 456 as applicable to prestressing and other
changes have been incorporated as follows:
1) All the references to materials for making prestressed concrete have been updated.
2) Uncoated stress relieved low relaxation seven ply strand has also been covered as prestressing
steel.
3) Provisions on modulus of elasticity have been modified.
4) The grades of concrete have been specified up to M 80 from the existing M 30 to M 60.
5) Provisions on creep and shrinkage of concrete have been revised.
6) Durability requirements have been covered exhaustively in line with IS 456 as applicable to
prestressed concrete; the maximum cement content has been specified as 450 kg/m3.
7) The assumed standard deviation has been specified as 5.0 N/mm2 for concrete mix proportioning.
8) Provisions on assembly of prestressing and reinforcing steel and on prestressing have been thoroughly
revised in line with the present improved practices, and details on protection of prestressing steel,
sheathing and anchorages have been incorporated.
9) Sampling and strength test of designed concrete mix has been modified in line with IS 456.
e) Section 3 and Section 4 have been modified as follows:
1) The provisions have been brought in line with IS 456 as applicable.
2) The design provisions have been updated in line with the latest practices.
In the Code, it has been assumed that the design of prestressed concrete structures is entrusted to a qualified
engineer, and that the execution of the work is carried out under the direction of an experienced supervisor.
The Committee, responsible for the formulation of this Code, has taken into consideration the views of stakeholders
and has related the standard to the manufacturing and trade practices followed in this country in this field.
Cognizance has been taken of provisions of the publications of Indian Roads Congress, New Delhi, wherever
required.
The composition of the technical Committee responsible for the formulation of this standard is given in Annex E.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2 : 1960
‘Rules for rounding off numerical values (revised)’. The number of significant places retained in the rounded off
value should be the same as that of the specified value in this standard.

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IS 1343 : 2012

CONTENTS

SECTION 1 GENERAL
PAGE
1 SCOPE 1
2 REFERENCES 1
3 TERMINOLOGY 1
4 SYMBOLS 2

SECTION 2 MATERIALS, WORKMANSHIP, INSPECTION AND TESTING

5 MATERIALS 3
5.1 Cement 3
5.2 Mineral Admixtures 3
5.3 Aggregates 3
5.4 Water 3
5.5 Chemical Admixtures 3
5.6 Prestressing and Untensioned Steel 3
5.7 Storage of Materials 4
6 CONCRETE 4
6.1 Grades 4
6.2 Properties of Concrete 4
7 WORKABILITY OF CONCRETE 7
8 DURABILITY OF CONCRETE 7
8.1 General 7
8.2 Requirements for Durability 7
9 CONCRETE MIX PROPORTIONING 11
9.1 Mix Proportion 11
9.2 Design Mix Concrete 11
10 PRODUCTION OF CONCRETE 12
10.1 Quality Assurance Measures 12
10.2 Batching 12
10.3 Mixing 13
11 FORMWORK 13
12 ASSEMBLY OF PRESTRESSING AND REINFORCING STEEL 13
12.1 Prestressing Steel 13
12.2 Sheathing Ducts 15
12.3 Untensioned Steel 15
13 PRESTRESSING 15
13.1 Prestressing Equipment 15
13.2 Procedure for Tensioning and Transfer 16
13.3 Grouting 18
13.4 Grouting Operations 19
14 TRANSPORTING, PLACING, COMPACTING AND CURING 23
15 CONCRETING UNDER SPECIAL CONDITIONS 23
15.1 Work in Extreme Weather Conditions 23

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IS 1343 : 2012

PAGE
16 SAMPLING AND STRENGTH TEST OF CONCRETE MIX 23
17 ACCEPTANCE CRITERIA 23
18 INSPECTION AND TESTING OF STRUCTURES 23

SECTION 3 GENERAL DESIGN REQUIREMENTS


19 GENERAL DESIGN REQUIREMENTS 24
19.1 General 24
19.2 Effects of Prestress 24
19.3 Deductions for Prestressing Tendons 24
19.4 Instability During Erection 24
19.5 Prestressing Requirements 24
19.6 Considerations Affecting Design Details 26

SECTION 4 STRUCTURAL DESIGN: LIMIT STATE METHOD


20 SAFETY AND SERVICEABILITY REQUIREMENTS 29
20.1 Limit State Design 29
20.2 Limit State of Collapse 29
20.3 Limit States of Serviceability 29
21 CHARACTERISTIC AND DESIGN VALUES AND PARTIAL SAFETY FACTORS 30
21.1 Characteristic Strength of Materials 30
21.2 Characteristic Loads 30
21.3 Design Values 30
21.4 Partial Safety Factors 30
22 ANALYSIS 30
22.1 Analysis of Structure 30
23 LIMIT STATE OF COLLAPSE 31
23.1 Limit State of Collapse: Flexure 31
23.2 Limit State of Collapse: Compression 32
23.3 Limit State of Collapse: Tension 32
23.4 Limit State of Collapse: Shear 32
23.5 Limit State of Collapse: Torsion 34
24 LIMIT STATE OF SERVICEABILITY 35
24.1 Limit State of Serviceability: Deflection 35
24.2 Limit State of Serviceability: Cracking 36
24.3 Limit State of Serviceability: Maximum Compression 36
ANNEX A LIST OF REFERRED INDIAN STANDARDS 38
ANNEX B SHEATHING DUCTS FOR PRESTRESSING 39
B-1 MILD STEEL SHEATHING DUCTS 39
B-2 CORRUGATED HDPE SHEATHING DUCTS 39
B-3 TESTS ON SHEATHING DUCTS 40
B-3.1 Workability Test 40
B-3.2 Transverse Load Rating Test 40
B-3.3 Tension Load Test 40
B-3.4 Water Loss Test 40
B-4 TESTS ON CORRUGATED HDPE SHEATHING DUCTS 41
B-4.1 Bond Test 41
B-4.2 Compression Test for the Loss of Wall Thickness 43
B-5 SPECIFICATION FOR SHEATHING DUCT JOINTS 44
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IS 1343 : 2012

PAGE

ANNEX C TESTING OF SYSTEMS WITH MECHANICAL ANCHORAGES 46


C-1 STATIC LOAD TEST WITH TENDON-ANCHORAGE ASSEMBLY 46
C-1.1 Test Specimen 46
C-1.2 Test Procedure 46
C-1.3 Measurements and Observations 47
C-1.4 Test Requirements 47
C-2 DYNAMIC LOAD TEST WITH TENDON-ANCHORAGE ASSEMBLY 48
C-2.1 Test Specimen 48
C-2.2 Test Procedure 48
C-2.3 Measurements and Observations 48
C-2.4 Steel Requirements 48
C-3 LOAD TRANSFER TEST 48
C-3.1 Test Specimen 48
C-3.2 Test Procedure 49
C-3.3 Measurements and Observations 50
C-3.4 Requirements 50

ANNEX D MOMENTS OF RESISTANCE FOR RECTANGULAR AND T-SECTIONS 51

ANNEX E COMMITTEE COMPOSITION 52

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IS 1343 : 2012

Indian Standard
PRESTRESSED CONCRETE — CODE OF PRACTICE
( Second Revision )
SECTION 1 GENERAL

1 SCOPE 3.7 Column or Strut — A compression member, the


effective length of which exceeds three times the least
1.1 This standard deals with the general structural use
lateral dimension.
of prestressed concrete. It covers both work carried
out on site and the manufacture of precast prestressed 3.8 Creep — Time dependent deformation due to
concrete units. sustained load.
1.2 Special requirements of structures such as pipes 3.9 Creep Coefficient — The ratio of creep strain to
and poles covered in respective standards have not been elastic strain in concrete.
covered in this standard; these standards shall be used
3.10 Final Prestress — The stress which exists after
in conjunction with this standard. This standard does
substantially all losses have occurred.
not cover specific provisions regarding bridges.
3.11 Final Tension — The tension in the prestressing
2 REFERENCES tendon corresponding to the state of the final prestress.
The standards given in Annex A contain provisions 3.12 Initial Prestress — The prestress in the concrete
which through reference in this text, constitute at transfer.
provisions of this standard. At the time of publication,
the editions indicated were valid. All the standards are 3.13 Initial Tension — The maximum stress induced
subject to revision and parties to agreements based on in the prestressing tendon at the time of the stressing
this standard are encouraged to investigate the operation.
possibility of applying the most recent edition of the 3.14 Post-tensioning — A method of prestressing
standards indicated in Annex A. concrete in which prestressing steel is tensioned against
the hardened concrete.
3 TERMINOLOGY
3.15 Prestressed Concrete — Concrete in which
For the purpose of this standard, the definitions given
permanent internal stresses are deliberately introduced,
in IS 4845, IS 6461 (Parts 1 to 12) and the following
usually by tensioned steel, to counteract to the desired
shall apply.
degree the stresses caused in the member in service.
3.1 Anchorage Device — In post-tensioning, the
3.16 Pre-tensioning — A method of prestressing
hardware used for transferring the post-tensioning force
concrete in which the tendons are tensioned before
from the tendon to the concrete in anchorage zone.
concreting.
3.2 Bonded Member — A prestressed concrete in
3.17 Relaxation — Time dependent increase in steel
which tendons are bonded to the concrete either directly
strain at constant stress.
or through grouting.
3.18 Sheathing — A material encasing a prestressing
3.3 Bonded Post-tensioning — Post-tensioned
tendon to prevent bonding the tendon with the
construction in which the annular spaces around the
surrounding concrete during concrete placement to
tendons are grouted after stressing, thereby bonding
provide corrosion protection.
the tendon to the concrete section.
3.19 Short Column — A column, the effective length
3.4 Cable — A group of wires or bars or strands or rods.
of which does not exceed 12 times the least lateral
3.5 Characteristic Load — Load which has 95 percent dimension.
probability of not being exceeded during the life of
3.20 Slender Column — A column, the effective
the structure (see 21.2).
length of which exceeds 12 times the least lateral
3.6 Characteristic Strength — Strength of material dimension.
below which not more than 5 percent of the test results
3.21 Shrinkage Loss — The loss of stress in the
are expected to fall (see 21.1).

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IS 1343 : 2012

prestressing steel resulting from the shrinkage of the Fd = design load


concrete. f = characteristic strength of material
3.22 Stress at Transfer — The stress in both the fci = cube strength of concrete at transfer
prestressing tendon and the concrete at the stage when fck = characteristic compressive strength of
the prestressing tendon is released from the prestressing concrete
mechanism. fcp = compressive stress at centroidal axis due to
3.23 Tendon — A steel element, such as a wire, cable, prestress or average intensity of effective
bar, rod or strand, or a bundle of such elements used prestress in concrete
to impart prestress to concrete when the element is fcr = modulus of rupture of concrete (flexural
tensioned. tensile strength)
fd = design strength
3.24 Transfer — The act of transferring the stress in
prestressing tendons from the jacks or pre-tensioning fp = characteristic strength of prestressing steel
bed to the concrete member. fpe = maximum prestress after losses
fpi = maximum initial prestress
3.25 Transmission Length — The distance required
at the end of a pre-tensioned tendon for developing fpu = ultimate tensile stress in the tendons
the maximum tendon stress by bond. ft = maximum principal tensile stress
fy = characteristic strength of reinforcement
4 SYMBOLS IL = imposed load
For the purpose of this standard, the following letter M = bending moment
symbols shall have the meaning indicated against each; m = modular ratio
where other symbols are used, they are explained at P = load due to prestressing effect
the appropriate place:
s = spacing of stirrups
A = area T = torsional moment
B = breadth of beam V = shear force
bw = breadth of web or rib Vc = ultimate shear resistance of concrete
D = overall depth of beam Vco = ultimate shear resistance of a section
DL = dead load uncracked in flexure
d = effective depth of beam Vcr = ultimate shear resistance of a section cracked
dt = effective depth of beam in shear in flexure
Ec = short term modulus of elasticity of concrete WL = wind load
EL = earthquake load χu = depth of neutral axis
Es = modulus of elasticity of steel γf = partial safety factor for load
e = eccentricity γm = partial safety factor for material
F = characteristic load δm = percentage reduction in moment
Fbst = bursting tensile force τc = shear stress in concrete
φ = diameter of tendon or bar

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IS 1343 : 2012

SECTION 2 MATERIALS, WORKMANSHIP, INSPECTION AND TESTING

5 MATERIALS have no relation whatsoever with the characteristic


guaranteed by the ‘Statutory Quality Marking’ as
5.1 Cement relevant to that cement. Consumers are, therefore,
The cement used shall be any of the following, and the advised to go by the characteristics as given in the
type selected should be appropriate for the intended corresponding Indian Standard Specification or seek
use: specialist advice to avoid any problem in concrete
making and construction.
a) 33 grade ordinary Portland cement
conforming to IS 269, 5.2 Mineral Admixtures
b) 43 grade ordinary Portland cement Mineral admixtures used shall conform to 5.2 of IS 456.
conforming to IS 8112,
c) 53 grade ordinary Portland cement 5.3 Aggregates
conforming to IS 12269,
All aggregates shall comply with the requirements of
d) Rapid-hardening Portland cement conforming IS 383.
to IS 8041,
e) Portland slag cement conforming to IS 455, 5.3.1 Heavy weight aggregates may also be used
provided the engineer-in-charge is satisfied with the
f) Portland pozzolana cement (fly ash based)
data on the properties of concrete made with them.
conforming to IS 1489 (Part 1),
NOTE — Some of the provisions of the standard would require
g) Portland pozzolana cement (calcined clay modification when these aggregates are used. Specialist
based) conforming to IS 1489 (Part 2), literature may be consulted for guidance.
h) Hydrophobic cement conforming to IS 8043,
5.3.2 Size of Aggregates
j) Low heat Portland cement conforming to
IS 12600, and The nominal maximum size of coarse aggregate should
k) Sulphate resisting Portland cement be as large as possible within the limits specified but
conforming to IS 12330. in no case greater than one-fourth of the minimum
thickness of the member, provided that the concrete
Other combinations of Portland cement with mineral can be placed without difficulty so as to surround all
admixtures (see 5.2) of quality conforming to relevant prestressing tendons and reinforcements thoroughly
Indian Standards laid down may also be used in the and fill the corners of the form. For most work, 20 mm
manufacture of concrete provided that there are aggregate is suitable.
satisfactory data on their suitability, such as
performance test on concrete containing them. The nominal maximum size of the aggregate shall be
5 mm less than the spacing between the tendons,
5.1.1 Low heat Portland cement conforming to sheathings, ducts or untensioned steel, where provided.
IS 12600 shall be used with adequate precautions with
regard to removal of formwork, etc. 5.4 Water
5.1.2 High alumina cement conforming to IS 6452 or The requirements of water used for mixing and curing
supersulphated cement conforming to IS 6909 may be shall conform to the requirements given in 5.4 of
used only under special circumstances with the prior IS 456. However, use of sea water is prohibited.
approval of the engineer-in-charge. Specialist literature
may be consulted for guidance regarding the use of 5.5 Chemical Admixtures
these types of cements.
Chemical admixtures shall be used according to 5.5 of
5.1.3 The attention of the engineer-in-charge and users IS 456.
of cement is drawn to the fact that quality of various
cements mentioned in 5.1 is to be determined on the 5.6 Prestressing and Untensioned Steel
basis of its conformity to the performance
characteristics given in the respective Indian Standard 5.6.1 Prestressing Steel
Specification for that cement. Any trade-mark or any 5.6.1.1 The prestressing steel shall be any one of the
trade name indicating any special features not covered following:
in the standard or any qualification or other special
performance characteristics sometimes claimed/ a) Plain hard-drawn steel wire (cold-drawn stress
indicated on the bags or containers or in advertisement relieved wire) conforming to IS 1785 (Part 1),
alongside the ‘Statutory Quality Marking’ or otherwise b) Indented wire conforming to IS 6003,

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IS 1343 : 2012

c) High tensile steel bar conforming to IS 2090, 6 CONCRETE


d) Uncoated stress relieved strand conforming
to IS 6006, and 6.1 Grades
e) Uncoated stress relieved low relaxation seven The concrete shall be in grades designated as per
ply strand conforming to IS 14268. Table 1.
5.6.1.1.1 All prestressing steel shall be free from
Table 1 Grade of Concrete
welded joints and splits, harmful scratches, surface
(Clauses 6.1, 9.2.2 and 21.1)
flaws; rough, jagged and imperfect edges and other
defects likely to impair its use in prestressed concrete. Sl Grade Designation Specified Characteristic
No. Compressive Strength of 150 mm
5.6.1.2 Mechanical properties Size Cube at 28 Days in N/mm2
(1) (2) (3)
Data in respect of modulus of elasticity, relaxation loss
i) M 30 30
at 1 000 h at mean temperature of 20 °C, minimum ii) M 35 35
ultimate tensile strength, stress strain curve, etc shall iii) M 40 40
necessarily be obtained from manufacturer. Prestressing iv) M 45 45
v) M 50 50
steel shall be subjected to acceptance tests prior to actual vi) M 55 55
use on the works. The modulus of elasticity value, as vii) M 60 60
per acceptance tests, shall conform to the design values viii) M 65 65
ix) M 70 70
which shall be within a range not more than 2.5 percent x) M 75 75
between the maximum and the minimum. xi) M 80 80

5.6.1.2.1 For design purposes, the minimum NOTES


requirements given in the relevant Indian Standards 1 In the designation of concrete mix M refers to the mix and
may be adopted. the number to the specified compressive strength of 150 mm
size cube at 28 days, expressed in N/mm2.
5.6.2 Untensioned Steel 2 For pre-tensioned prestressed concrete, the grade of concrete
shall be not less than M 40.
5.6.2.1 The reinforcement used as untensioned steel
3 Except where specifically mentioned otherwise, for concrete
shall be any of the following: grade greater than M 60, design parameters given in the standard
may not be applicable and the values may be obtained from
a) Mild steel and medium tensile steel bars specialized literatures and experimental results.
conforming to IS 432 (Part 1).
b) High strength deformed steel bars conforming 6.1.1 The characteristic strength of concrete is defined
to IS 1786. as the strength of the concrete below which not more
than 5 percent of the test results are expected to fall.
c) Hard-drawn steel wire fabric conforming to
IS 1566. 6.2 Properties of Concrete
5.6.2.2 All reinforcement shall be free from loose mill 6.2.1 Increase in Strength with Age
scales, loose rust and coats of paints, oil, mud or any
other substances which may destroy or reduce bond. There is normally a gain of strength beyond 28 days.
Sand blasting or other treatment is recommended to The quantum of increase depends upon the grade and
clean reinforcement. type of cement, curing, environmental conditions, etc.
The design should be based on 28 days characteristic
Special precautions like coating of reinforcement may strength of concrete unless there is an evidence to
be required for reinforced concrete elements in justify a higher strength for a particular structure due
exceptional cases and for rehabilitation of structures. to age.
Specialist literature may be referred to in such cases.
Reduction in design bond strength of coated bars shall 6.2.1.1 The rate of increase of compressive strength
be looked into. with age shall be based on actual investigations.

5.6.2.3 The modulus of elasticity of steel shall be taken 6.2.2 Tensile Strength of Concrete
as 200 kN/mm2. The characteristic yield strength of The flexural and splitting tensile strength shall be
different steels shall be assumed as the minimum yield obtained as per IS 516 and IS 5816 respectively. When
stress/0.2 percent proof stress specified in the relevant the designer wishes to use an estimate of the flexural
Indian Standard. strength from the compressive strength, the following
formula may be used:
5.7 Storage of Materials
Storage of materials shall be as per IS 4082. fcr = 0.7 fck

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IS 1343 : 2012

where Grade of Concrete Autogenous Shrinkage


(εca × 10 )
6
fcr = flexural strength, in N/mm2; and
fck = characteristic compressive strength of M 30 35
concrete, in N/mm2. M 35 45
6.2.3 Elastic Deformation M 45 65
M 50 75
The modulus of elasticity is primarily influenced by M 60 95
the elastic properties of the aggregate and to a lesser
extent by the conditions of curing and age of the
6.2.4.3 The drying shrinkage strain develops slowly,
concrete, the mix proportions and the type of cement.
as it is a function of migration of the water through the
The modulus of elasticity is normally related to the
hardened concrete.
compressive strength of concrete.
The final value of the drying shrinkage strain, εcd,∞
6.2.3.1 The modulus of elasticity for concrete may be
may be taken equal to kh.εcd Values of εcd may be taken
assumed as follows:
from the table given below for guidance. These values
Ec = 5 000 fck are expected mean values, with a coefficient of
where variation of about 30 percent.

Ec = short-term static modulus of elasticity, in fck Unrestrained Drying Shrinkage Values


N/mm2; and (εcd × 106) for Concrete with Portland
fck = characteristic compressive strength of MPa Cement, for Relative Humidity
concrete, in N/mm2.
50 Percent 80 Percent
Actual measured values may differ by ±20 percent (1) (2) (3)
from the values obtained from the above expression.
25 535 300
6.2.4 Shrinkage 50 420 240
The total shrinkage of concrete depends upon the 75 330 190
constituents of concrete, size of the member and NOTE — The values for the other designated grades may be
obtained by interpolation.
environmental conditions. For a given humidity and
temperature, the total shrinkage of concrete is most
influenced by the total amount of water present in the kh is a coefficient depending on the notional size h0, as
concrete at the time of mixing and, to a lesser extent, given below:
by the cement content.
h0 kh
6.2.4.1 The total shrinkage strain is composed of two mm
components, the autogenous shrinkage strain and the
drying shrinkage strain. 100 1.0
200 0.85
The value of the total shrinkage strain, εcs is given by: 300 0.75
ε cs = ε cd + ε ca ≥500 0.70

where
6.2.4.4 The development of autogenous shrinkage with
εcs = total shrinkage strain; time may be taken as:
εcd = drying shrinkage strain; and εca (t) = βas (t).εca
εca = autogenous shrinkage strain. where
6.2.4.2 The autogenous shrinkage strain develops
during hardening of concrete; the major part develops ( )
βas (t) = 1 – exp –0.2 t , where t is in days.
in the early days after casting. Autogenous shrinkage
is a linear function of concrete strength. It should be 6.2.4.5 The development of the drying shrinkage strain
considered specifically when new concrete is cast in time may be taken as:
against hardened concrete. εcd (t) = βds (t, ts). kh.εcd
In the absence of accurate field/laboratory data, the (t − t s )
following values may be considered in design: βds (t , ts ) =
(t − ts ) + 0.04 h30

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IS 1343 : 2012

where h0 = notional size of the member, in mm =


2Ac/u,
t = age of the concrete at the moment
considered, in days; Ac = cross-sectional area, and
ts = age of the concrete at the beginning of u = perimeter of the member in contact
drying shrinkage, in days; normally this is with the atmosphere.)
at the end of curing; and β(fcm) = a factor to allow for the effect of
h0 = notional size of the cross-section, in mm concrete strength on the notional creep
= 2Ac/u, where Ac is the concrete cross- coefficient
sectional area and u is the perimeter of that 16.8
part of the cross-section which is exposed = f +8 ck
to drying.
β(t0) = a factor to allow for the effect of
6.2.5 Creep concrete age at loading on the notional
Creep of concrete depends, in addition to the factors creep coefficient
listed in 6.2.4 on the stress in the concrete, age at 1
loading and the duration of loading. As long as the = (0.1 + t00.20 )
stress in concrete does not exceed one-third of
characteristic compressive strength, creep may be Where end results are not sensitive to precise values
assumed to be proportional to the stress. calculated as given above, the values given in table
below can be considered as final creep co-efficient for
e cc (t ) design for normal weight concrete of grades between
6.2.5.1 The creep co-efficient f t, t0 = M 30 and M 60, subject to condition that the
e ci (t0 )
compressive stress does not exceed 0.36 fck at the age
where of loading, and mean temperature of concrete is
between 10°C and 20°C with seasonal variation
εcc(t) = creep strain at time t > t0,
between –20°C to 40°C. For temperature greater than
εci(t0) = initial strain at loading, and 40°C the co-efficient given may be increased by
t0 = initial time of loading. 10 percent, in the absence of accurate data.
The creep coefficient φ (t, t0) is given by: Age at Creep Co-efficient φ0(70 yr,t0) of an
Loading Ordinary Structural Concrete After 70 years
φ (t, t0) = φ0.β(t, t0), t0 of Loading
where (days)
Under Dry Under humid
φo = notional creep co-efficient to which the Atmospheric Atmospheric
creep co-efficient reaches asymptotically Conditions Conditions (Outdoor)
with time (this can be taken as value (RH 50%) (RH 80%)
reached in 70 years), and Notional Size (2Ac/u) Notional Size (2Ac/u)
β (t, t0)= co-efficient describing development of
creep with time (see 6.2.5.2). 50 150 600 50 150 600
mm mm mm mm mm mm
The notional creep co-efficient φ0 is given by: (1) (2) (3) (4) (5) (6) (7)
φ0 = φRH.β(fcm).β(t0) 1 5.8 4.8 3.9 3.8 3.4 3.0
7 4.1 3.3 2.7 2.7 2.4 2.1
where
28 3.1 2.6 2.1 2.0 1.8 1.6
φRH = a factor to allow for the effect of relative 90 2.5 2.1 1.7 1.6 1.5 1.3
humidity on the notional creep coefficient 365 1.9 1.6 1.3 1.2 1.1 1.0

1 − RH /100
= 1+ for fck ≤ 45 MPa 6.2.5.2 The development of creep with time may be
0.1. 3 h0
taken as φ (t, t0) = β(t, t0)φ 0,
 1 − RH /100 
= 1 + .α1  .α 2 for fck > 45 MPa È t - t0 ˘
0.3

 0.1. 3 h0  b (t , t 0 ) = Í ˙
b
Î H + ( t − t )
0 ˚
(RH = relative humidity of the ambient
environment in percent,

6
IS 1343 : 2012

where 8 DURABILITY OF CONCRETE


t = age of concrete in days at the moment 8.1 General
considered,
A durable concrete is one that performs satisfactorily
t0 = age of concrete at loading in days, in the working environment during its anticipated
(t–t0) = duration of loading in days, exposure conditions during service life. The materials
βH = a coefficient depending on the relative and mix proportions specified and used should be such
humidity (RH in percent) and the notional as to maintain its integrity and, if applicable, to protect
member size (h0 in mm). embedded metal from corrosion.
8.1.1 One of the main characteristics influencing the
18
È Ê RH ˆ ˘ durability of concrete is its permeability to the ingress
= 1.5 Í1+Á 1.2 ˜ ˙ h0 + 250 £ 1 500 of water, oxygen, carbon dioxide, chloride, sulphate
ÍÎ Ë RH 0 ¯ ˙˚
for fck ≤ 45 MPa and other potentially deleterious substances.
Impermeability is governed by the constituents and
18 workmanship used in making the concrete. With
È Ê RH ˆ ˘
= 1.5 Í1 + Á1.2 normal-weight aggregates a suitably low permeability
˜ ˙ h0 + 250á3 ≤ 1 500á3
ÍÎ Ë RH 0 ¯ ˙˚ is achieved by having an adequate cement content,
for fck > 45 MPa sufficiently low free water-cement ratio, by ensuring
RH = relative humidity expressed as complete compaction of the concrete, and by adequate
percent curing.
RH0 = 100 (that is, 100 percent relative The factors influencing durability include,
humidity) a) the environment;
α1, α2, α3 = coefficients to consider the influence b) the cover to embedded steel;
of the concrete strength, c) the type and quality of constituent materials;
0.7 0.2
 45   45  d) the cement content and water-cement ratio of
α1 =   , α2 =   , the concrete;
 fck + 8   fck + 8 
e) workmanship, to obtain full compaction and
0.5
 45  efficient curing; and
α3 =   f) the shape and size of the member.
 fck + 8 
The degree of exposure anticipated for the concrete
6.2.6 Thermal Expansion during its service life together with other relevant
The coefficient of thermal expansion depends on nature factors relating to mix composition, workmanship,
of cement, the aggregate, the cement content, the design and detailing should be considered. The
relative humidity and the size of sections. The values concrete mix to provide adequate durability under these
of coefficient of thermal expansion for concrete with conditions should be chosen taking account the
different aggregates may be taken as below: accuracy of current testing regimes for control and
compliance as described in this standard.
Type of Aggregate Coefficient of Thermal
Expansion for Concrete/°C 8.2 Requirements for Durability

Quartzite 1.2 to 1.3 × 10


-5
8.2.1 Shape and Size of Member
-5
Sandstone 0.9 to 1.2 × 10 The shape or design details of exposed structures should
-5
Granite 0.7 to 0.95 × 10
-5 be such as to promote good drainage of water and to
Basalt 0.8 to 0.95 × 10
-5 avoid standing pools and rundown of water. Care should
Limestone 0.6 to 0.9 × 10
also be taken to minimize any cracks that may collect
or transmit water. Adequate curing is essential to avoid
7 WORKABILITY OF CONCRETE the harmful effects of early loss of moisture. Member
profiles and their intersections with other members shall
The concrete mix proportions chosen should be such be designed and detailed in a way to ensure easy flow
that the concrete is of adequate workability for the of concrete and proper compaction during concreting.
placing conditions of the concrete and can properly
be compacted with the means available. Suggested Concrete is more vulnerable to deterioration due to
ranges of values of workability of concrete are given chemical or climatic attack when it is in thin sections,
in IS 456. in sections under hydrostatic pressure from one side
7
IS 1343 : 2012

only, in partially immersed sections and at corners and corrosion depends upon an adequate thickness of good
edges of elements. The life of the structure can be quality concrete.
lengthened by providing extra cover to steel, by
8.2.3.2 The nominal cover to the reinforcement shall
chamfering the corners or by using circular cross-
be provided as per 26.4 of IS 456.
sections or by using surface coatings which prevent or
reduce the ingress of water, carbon dioxide or 8.2.4 Concrete Mix Proportions
aggressive chemicals.
8.2.4.1 General
8.2.2 Exposure Conditions
The free water-cement ratio is an important factor in
8.2.2.1 General environment governing the durability of concrete and should always
be the lowest value. Appropriate value for minimum
The general environment to which the concrete will cement content and the maximum free water-cement
be exposed during its working life is classified into ratio are given in Table 4 for different exposure
five levels of severity, that is, mild, moderate, severe, conditions. The minimum cement content and
very severe and extreme as described in Table 2. maximum water-cement ratio apply to 20 mm nominal
8.2.2.2 Abrasive maximum size aggregate. For other sizes of aggregate
they should be changed as given in Table 5.
Specialist literatures may be referred to for durability
requirements of concrete surfaces exposed to abrasive 8.2.4.2 Maximum cement content
action, for example, in case of machinery and metal Cement content in excess of 450 kg/m3 should not be
types. used unless special consideration has been given in
8.2.2.3 Freezing and thawing design to the increased risk of cracking due to drying
shrinkage in thin sections, or to thermal stresses in
Where freezing and thawing actions under wet thicker sections.
conditions exist, enhanced durability can be obtained
by the use of suitable air entraining admixtures. When 8.2.5 Mix Constituents
concrete lower than grade M 50 is used under these 8.2.5.1 General
conditions, the mean total air content by volume of
the fresh concrete at the time of delivery into the For concrete to be durable, careful selection of the mix
construction should be: and materials is necessary, so that deleterious
constituents do not exceed the limits.
Nominal Maximum Size Entrained Air 8.2.5.2 Chlorides in concrete
Aggregate Percentage
mm Whenever there is chloride in concrete there is an
increased risk of corrosion of embedded steel. The higher
20 5±1 the chloride content, or if subsequently exposed to warm
40 4±1 moist conditions, the greater the risk of corrosion. All
constituents may contain chlorides and concrete may
Since air entrainment reduces the strength, suitable be contaminated by chlorides from the external
adjustments may be made in the mix design for environment. To minimize the chances of deterioration
achieving required strength. of concrete from harmful chemical salts, the levels of
8.2.2.4 Exposure to sulphate attack such harmful salts in concrete coming from concrete
materials, that is, cement, aggregates, water and
Table 3 gives recommendations for the type of cement, admixtures, as well as by diffusion from the environment
maximum free water-cement ratio and minimum should be limited. The total amount of acid soluble
cement content, which are required at different sulphate chloride content (as Cl) in the concrete at the time of
concentrations in near actual ground water having pH placing shall be not more than 0.4 kg/m3 of concrete.
of 6 to 9.
The total acid soluble chloride content should be
For the very high sulphate concentrations in Class 5
calculated from the mix proportions and the measured
conditions, some form of lining such as polyethylene
chloride contents of each of the constituents. Wherever
or polychloroprene sheet; or surface coating based on
possible, the total chloride content of the concrete
asphalt, chlorinated rubber, epoxy, or polyurethane
should be determined.
materials should also be used to prevent access by the
sulphate solution. 8.2.5.3 Sulphates in concrete
8.2.3 Requirement of Concrete Cover Sulphates are present in most cements and in some
8.2.3.1 The protection of the steel in concrete against aggregates; excessive amounts of water-soluble

8
IS 1343 : 2012

Table 2 Environmental Exposure Conditions


(Clause 8.2.2.1)
Sl No. Environment Exposure Conditions
(1) (2) (3)
i) Mild Concrete surfaces protected against weather or aggressive conditions, except those situated in coastal areas.
ii) Moderate Concrete surfaces sheltered from severe rain or freezing whilst wet.
Concrete exposed to condensation and rain.
Concrete continuously under water.
Concrete in contact or buried under non-aggressive soil/ground water.
Concrete surfaces sheltered from saturated salt air in coastal area.
iii) Severe Concrete surfaces exposed to severe rain, alternate wetting and drying or occasional freezing whilst wet or severe
condensation.
Concrete completely immersed in sea water.
Concrete exposed to coastal environment.
iv) Very severe Concrete surfaces exposed to sea water spray, corrosive fumes or severe freezing conditions whilst wet.
Concrete in contact with or buried under aggressive sub-soil/ground water.
v) Extreme Surface of members in tidal zone and splash zone.
Members in direct contact with liquid/solid aggressive chemicals.

Table 3 Requirements for Prestressed Concrete Exposed to Sulphate Attack


(Clauses 8.2.2.4 and 9.1.2)

Sl Class Concentration of Sulphates, Expressed as SO3 Type of Cement Dense, Fully Compacted
No. Concrete, Made with 20 mm
In Soil In Ground Water Nominal Maximum Size
Aggregates Complying
Total SO3 SO3 in 2:1 Water: with IS 383
Soil Extract
Percent g/l g/l Minimum Maximum Free
Cement Content Water-Cement
kg/m3 Ratio
(1) (2) (3) (4) (5) (6) (7) (8)
i) 1 Traces (<0.2) Less than 1.0 Less than 0.3 Ordinary Portland cement or 280 0.55
Portland slag cement or
Portland pozzolana cement
ii) 2 0.2-0.5 1.0-1.9 0.3-1.2 Ordinary Portland cement or 330 0.50
Portland slag cement or
Portland pozzolana cement
Super sulphated cement or 310 0.50
sulphate resisting Portland
cement
iii) 3 0.5-1.0 1.9-3.1 1.2-2.5 Super sulphated cement or 330 0.50
sulphate resisting Portland
cement
Portland pozzolana cement or 350 0.45
Portland slag cement
iv) 4 1.0-2.0 3.1-5.0 2.5-5.0 Super sulphated or sulphate 370 0.45
resisting Portland cement
v) 5 More than 2.0 More than 5.0 More than 5.0 Sulphate resisting Portland 400 0.40
cement or supersulphated
cement with protective coatings

NOTES
1 Cement content given in this table is irrespective of grades of cement. Suitable adjustment may be made in the minimum cement
content specified in case of use of aggregate other than 20 mm nominal maximum size.
2 Use of supersulphated cement is generally restricted where the prevailing temperature is above 40°C.
3 Supersulphated cement gives an acceptable life provided that the concrete is dense and prepared with a water-cement ratio of 0.4 or
less, in mineral acids, down to pH 3.5.
4 The cement contents given in col 6 of this table are the minimum recommended. For SO3 contents near the upper limit of any class,
cement contents above these minimum are advised.
5 For severe conditions, such as thin sections under hydrostatic pressure on one side only and sections partly immersed,
considerations should be given to a further reduction of water-cement ratio.
6 Where chloride is encountered along with sulphates in soil or ground water, ordinary Portland cement with C3A content from 5
to 8 percent shall be desirable to be used in concrete, instead of sulphate resisting cement.

9
IS 1343 : 2012

Table 4 Minimum Cement Content, Maximum a) A high moisture level, within the concrete;
Water-Cement Ratio and Minimum Grade of b) A cement with high alkali content, or another
Concrete for Different Exposures with source of alkali; and
Normal Weight Aggregates of 20 mm c) Aggregate containing an alkali reactive
Nominal Maximum Size constituent.
(Clauses 8.2.4.1 and 9.1.2)
Where the service records of particular cement/
Sl Exposure Prestressed Concrete aggregate combination are well established, and do not
No.
include any instances of cracking due to alkali-aggregate
Minimum Maximum Minimum
Cement Content Free Water Grade of reaction, no further precautions should be necessary.
kg/m 3
Cement Ratio Concrete When the materials are unfamiliar, precautions should
(1) (2) (3) (4) (5) take one or more of the following forms:
i) Mild 300 0.55 M 30 a) Use of non-reactive aggregate from alternate
ii) Moderate 300 0.50 M 30
iii) Severe 320 0.45 M 30 sources.
iv) Very severe 340 0.45 M 35 b) Use of low alkali ordinary Portland cement
v) Extreme 360 0.40 M 40
having total alkali content not more than
NOTES 0.6 percent (as Na2O equivalent).
1 Cement content prescribed in this table is irrespective of the
grades and types of cement and it is inclusive of additions Further advantage can be obtained by use of
mentioned in 5.2. The additions such as fly ash or ground fly ash conforming to IS 3812 (Part 1) or
granulated blast furnace slag may be taken into account in the granulated blast furnace slag conforming
concrete composition with respect to the cement content and
water-cement ratio if the suitability is established and as long
IS 12089 as part replacement of ordinary
as the maximum amounts taken into account do not exceed Portland cement (having total alkali content
the limit of pozzolana and slag specified in IS 1489 (Part 1) as Na2O equivalent not more than 0.6 percent),
and IS 455 respectively. provided fly ash content is at least 20 percent
2 The minimum cement content, maximum free water-cement
or slag content is at least 50 percent.
ratio and minimum grade of concrete are individually related
to exposure. c) Measures to reduce the degree of saturation
of the concrete during service such as use of
Table 5 Adjustments to Minimum Cement impermeable membranes.
Contents for Aggregates Other Than 20 mm d) Limiting the cement content in the concrete
Nominal Maximum Size mix and thereby limiting total alkali content
(Clause 8.2.4.1) in the concrete mix. For more guidance
specialist literatures may be referred.
Sl Nominal Maximum Adjustments to Minimum
No. Aggregate Size Cement Contents in Table 4 8.2.6 Concrete in Aggressive Soils and Water
mm kg/m3
(1) (2) (3) 8.2.6.1 General
i) 10 + 40
ii) 20 0
The destructive action of aggressive waters on concrete
iii) 40 – 30 is progressive. The rate of deterioration decreases as
the concrete is made stronger and more impermeable,
and increases as the salt content of the water increases.
sulphate from these or other mix constituents can cause Where structures are only partially immersed or are in
expansion and disruption of concrete. To prevent this, contact with aggressive soils or waters on one side only,
the total water-soluble sulphate content of the concrete evaporation may cause serious concentrations of salts
mix, expressed as SO3 should not exceed 4 percent by with subsequent deterioration, even where the original
mass of the cement in the mix. The sulphate content salt content of the soil or water is not high.
should be calculated as the total from the various
constituents of the mix. NOTE — Guidance regarding requirements for concrete
exposed to sulphate attack is given in 8.2.2.4.
8.2.5.4 Alkali-aggregate reaction
8.2.6.2 Drainage
Some aggregates containing particular varieties of silica
At sites where alkali concentrations are high or may
may be susceptible to attack by alkalis (Na2O and K2O)
become very high, the ground water should be lowered
originating from cement or other sources, producing
by drainage so that it will not come into direct contact
an expansive reaction which can cause cracking and
with the concrete.
disruption of concrete. Damage to concrete from this
reaction will normally only occur when all the following Additional protection may be obtained by the use of
are present together: impermeable barriers.

10
IS 1343 : 2012

8.2.7 Compaction, Finishing and Curing a) Type of aggregate,


Adequate compaction without segregation should be b) Maximum cement content, and
ensured by providing suitable workability and by c) Whether an admixture shall or shall not be
employing appropriate placing and compacting used and the type of admixture and the
equipment and procedures. Full compaction is conditions of use.
particularly important in the vicinity of construction
9.2 Design Mix Concrete
and movement joints and of embedded water bars and
reinforcement. 9.2.1 As the guarantor of quality of concrete used in
the construction, the constructor shall carry out the mix
Good finishing practices are essential for durable
design and the mix so designed (not the method of
concrete.
design) shall be approved by the employer within the
Overworking the surface and the addition of water/ limitations of parameters and other stipulations laid
cement to aid in finishing should be avoided; the down by this standard.
resulting laitance will have impaired strength and
9.2.2 The mix shall be designed to produce the grade
durability and will be particularly vulnerable to
of concrete having the required workability and a
freezing and thawing under wet conditions.
characteristic strength not less than the appropriate
It is essential to use proper and adequate curing values given in Table 1. The target mean strength of
techniques to reduce the permeability of the concrete concrete mix should be equal to the characteristic
and enhance its durability by extending the hydration strength plus 1.65 times the standard deviation.
of the cement, particularly in its surface zone (see also
9.2.3 Mix design done earlier not prior to one year
provisions on curing under 14.
may be considered adequate for later work provided
9 CONCRETE MIX PROPORTIONING there is no change in source and the quality of the
materials.
9.1 Mix Proportion
9.2.4 Standard Deviation
The mix proportions shall be selected to ensure the
The standard deviation for each grade of concrete shall
workability of the fresh concrete and when concrete is
be calculated separately.
hardened, it shall have the required strength, durability
and surface finish. 9.2.4.1 Standard deviation based on test strength of
sample
9.1.1 The determination of the proportions of cement,
aggregates and water to attain the required strengths a) Number of test results of samples — The total
shall be made by designing the concrete mix; such number of test strength of samples required
concrete shall be called ‘Design mix concrete’. to constitute an acceptable record for
calculation of standard deviation shall be not
9.1.2 Information Required
less than 30. Attempts should be made to
In specifying a particular grade of concrete, the obtain the 30 samples, as early as possible,
following information shall be included: when a mix is used for the first time.
b) In case of significant changes in concrete —
a) Grade designation,
When significant changes are made in the
b) Type of cement, production of concrete batches (for example,
c) Maximum nominal size of aggregates, changes in the materials used, mix design,
d) Minimum cement content (for design mix equipment or technical control), the standard
concrete), deviation value shall be separately calculated
e) Maximum water-cement ratio, for such batches of concrete.
f) Workability, c) Standard deviation to be brought up to date
g) Exposure conditions as per Tables 3 and 4, — The calculation of the standard deviation
shall be brought up to date after every change
h) Maximum temperature of concrete at the time
of mix design.
of placing,
j) Method of placing, and 9.2.4.2 Assumed standard deviation
k) Degree of supervision. Where sufficient test results for a particular grade of
concrete are not available, the value of standard
9.1.2.1 In appropriate circumstances, the following
deviation shall be assumed to be 5.0 N/mm2 for design
additional information may be specified:
of mix in the first instance. As soon as the results of

11
IS 1343 : 2012

samples are available, actual calculated standard c) record of site inspection of workmanship, field
deviation shall be used and the mix designed properly. tests;
d) non-conformance reports, change orders;
10 PRODUCTION OF CONCRETE
e) quality control charts; and
10.1 Quality Assurance Measures f) statistical analysis.
10.1.1 In order that the properties of the completed NOTE — Quality control charts are recommended wherever
the concrete is in continuous production over considerable
structure be consistent with the requirements and the
period.
assumptions made during the planning and the design,
adequate quality assurance measures shall be taken. 10.2 Batching
The construction should result in satisfactory strength,
serviceability and long-term durability so as to lower To avoid confusion and error in batching, consideration
the overall life-cycle cost. Quality assurance in should be given to using the smallest practical number
construction activity relates to proper design, use of of different concrete mixes on any site or in any one
adequate materials and components to be supplied by plant. In batching concrete, the quantity of both cement
the producers, proper workmanship in the execution and aggregate shall be determined by mass; admixture,
of works by the contractor and ultimately proper care if solid, by mass; liquid admixture may however be
during the use of structure including timely measured in volume or mass; water shall be weighed
maintenance and repair by the owner. or measured by volume in a calibrated tank (see
also IS 4925).
10.1.2 Quality assurance measures are both technical
and organizational. Some common cases should be For large and medium project sites the concrete shall
specified in a general Quality Assurance Plan which be sourced from readymixed concrete plants or from
shall identify the key elements necessary to provide on site or off site batching and mixing plants
fitness of the structure and the means by which they (see IS 4926).
are to be provided and measured with the overall 10.2.1 The grading of aggregate should be controlled
purpose to provide confidence that the realized project by obtaining the coarse aggregate in different sizes and
will work satisfactorily in service fulfilling intended blending them in the right proportions, the different
needs. The job of quality control and quality assurance sizes being stocked in separate stock-piles. The material
would involve quality audit of both the inputs as well should be stock-piled for several hours preferably a
as the outputs. Inputs are in the form of materials for day before use. The grading of coarse and fine
concrete; workmanship in all stages of batching, aggregate should be checked as frequently as possible,
mixing, transportation, placing, compaction and the frequency for a given job being determined by the
curing; and the related plant, machinery and engineer-in-charge to ensure that the specified grading
equipments; resulting in the output in the form of is maintained.
concrete in place. To ensure proper performance, it is
necessary that each step in concreting which will be 10.2.2 The accuracy of the measuring equipment shall
covered by the next step is inspected as the work be within ±2 percent of the quantity of cement being
proceeds (see also 18). measured and within ±3 percent of the quantity of
aggregate, admixtures and water being measured.
10.1.3 Each party involved in the realization of a project
should establish and implement a Quality Assurance 10.2.3 Proportion/type and grading of aggregates shall
Plan, for its participation in the project. Supplier’s and be made by trial in such a way so as to obtain densest
sub-contractor’s activities shall be covered in the plan. possible concrete.
The individual Quality Assurance Plans shall fit into 10.2.4 It is important to maintain the water-cement ratio
the general Quality Assurance Plan. A Quality constant at its correct value. To this end, determination
Assurance Plan shall define the tasks and of moisture content in both fine and coarse aggregates
responsibilities of all persons involved, adequate shall be made as frequently as possible, the frequency
control and checking procedures, and the organization for a given job being determined by the engineer-in-
and maintaining adequate documentation of the charge according to weather conditions. The amount
building process and its results. Such documentation of the added water shall be adjusted to compensate for
should generally include, any observed variations in the moisture contents. For
a) test reports and manufacturer’s certificate for the determination of moisture content in the aggregates,
materials, concrete mix design details; IS 2386 (Part 3) may be referred to. To allow for the
variation in mass of aggregate due to variation in their
b) pour cards for site organization and clearance
moisture content, suitable adjustments in the masses
for concrete placement;
of aggregates shall also be made.

12
IS 1343 : 2012

10.2.5 No substitutions in materials used on the work 12.1.2 Arrangement and Positioning
or alterations in the established proportions, except as
12.1.2.1 All prestressing steel shall be carefully and
permitted in 10.2.4 shall be made without additional
accurately located in the exact positions shown in the
tests to show that the quality and strength of concrete
design drawings. The permissible tolerance in the
are satisfactory.
location of the prestressing tendon shall be ±5 mm.
10.3 Mixing Curves or bends in prestressing tendon required by the
designer shall be gradual and the prestressing tendon
Concrete shall be mixed in a mechanical mixer (see shall not be forced around sharp bends exceeding 1 in
also IS 1791 and IS 12119). The mixers shall be fitted 6 both in plan and elevation or be formed in any manner
with water measuring (metering) devices. The mixing which is likely to set up undesirable secondary stresses.
shall be continued until there is a uniform distribution The minimum radius of curvature for curved cables
of the materials and the mass is uniform in colour and shall be specified to ensure that bursting of side cover
consistency. If there is segregation after unloading from both perpendicular to the plane of curvature and in the
the mixer, the concrete should be remixed. plane of the ducts do not take place.
10.3.1 As a guidance, the mixing time shall be at least 12.1.2.2 The relative position of prestressing steel in a
2 min for conventional free fall mixers. For other types cable shall be maintained by suitable means such as
of more efficient mixers, manufacturers’ sufficiently rigid and adequately distributed spacers.
recommendations shall be followed.
12.1.2.3 The internal cross-sectional area of duct shall
10.3.2 Workability should be checked at frequent generally be 2.5 to 3 times the nominal area of
intervals (see IS 1199). prestressing tendons to ensure free flow of grout.

10.3.3 Dosages of retarders, plasticizers and 12.1.2.4 The method of fixing and supporting the steel
superplasticizers shall be restricted to 0.5, 1.0 and 2.0 in the mould or the formwork shall be such that it is
percent respectively by mass of cementitious materials not displaced during the placing or compaction of the
unless a higher value is agreed upon between the concrete or during tensioning of the steel.
manufacturer and the constructor based on 12.1.2.5 The type of fixtures used for positioning the
performance test. steel shall be such that it does not give rise to friction
greater than that assumed in the design.
11 FORMWORK
12.1.3 Jointing
11.1 The provisions of 11 of IS 456 shall generally
apply. In addition, 11.1.1 shall also apply. 12.1.3.1 Coupling units and other similar fixtures used
in conjunction with the prestressing steel shall have an
11.1.1 Moulds for pre-tension work shall be sufficiently ultimate tensile strength of not less than the individual
strong and rigid to withstand, without distortion, the strengths of the wires or bars being joined.
effects of placing and compacting concrete as well as
those of prestressing in the case of manufacture by the 12.1.3.2 High tensile wire other than hard-drawn wire
individual mould process where the prestressing tendon may be joined together by suitable means provided
is supported by the mould before transfer. the strength of such joints is not less than the individual
strengths of the wires being joined. Hard-drawn wire
12 ASSEMBLY OF PRESTRESSING AND used in prestressed concrete work shall be continuous
REINFORCING STEEL over the entire length of the tendon.

12.1 Prestressing Steel 12.1.3.3 High tensile steel bars may be joined together
by means of couplings, provided the strength of the
12.1.1 Straightness coupling is such that in a test of destruction, the bar
shall fail before the coupling.
12.1.1.1 The wire or strand, as supplied, shall be self-
straightening when uncoiled. 12.1.3.4 Welding shall not be permitted in prestressing
steel.
12.1.1.2 In the case of high tensile alloy steel bars,
any straightening shall be carried out by mechanical 12.1.4 Cutting
means. Bars shall not be bent when their temperature
is less than 10°C. 12.1.4.1 All cutting to length and trimming of the ends
of wires or strands shall be done by suitable mechanical
12.1.1.3 In no case heat shall be applied to facilitate cutters. Under factory conditions flame cutting may
straightening or bending of prestressing steel. be permitted.

13
IS 1343 : 2012

12.1.4.2 Bars shall preferably be ordered to the exact 12.1.5.2 Construction with unbonded steel and
length required. Any trimming required shall be done anchorages not embedded in concrete (external
only after the bar has been tensioned and the grout prestressing elements)
has set; it shall then be carried out in accordance
The methods given in 12.1.5.1 shall be applicable for
with 12.1.4.1.
this type of construction also. In addition, the material,
12.1.5 Protection of Prestressing Steel, Sheathing and strength and environmental resistance of the ducts
Anchorages forming external enclosure shall provide adequate
In all constructions of the post-tensioned type whether mechanical strength and stability against environmental
prestressing is subsequently bonded or not bonded with attack, including solar radiation. The ducts should be
concrete, the anchorages, prestressing steel sheathing strong enough to resist pressure from the grouting
operations.
material forming ducts in concrete and anchorages shall
be given adequate protection against corrosion at all 12.1.5.3 Construction with post-tensioned bonded
stages of construction and during service life. prestressing steel
12.1.5.1 Construction with unbonded steel embedded Internal prestressing sheathing material as well as
in concrete prestressing steel is protected by dense alkaline
For protection of sheathing material forming ducts, the concrete cover, which shall be of quality and thickness
durability requirements shall be followed. Furthermore, as specified. The steel inside ducts is best protected in
the internal surface of duct, prestressing steel and long terms by cement grouts which are properly
anchorage shall be protected by following methods in executed following recommendations given in 13. The
suitable combination depending upon severity of protection by grouting can be further augmented by
environment and extent of layers of protection use of methods given below:
considered desirable: a) Use of coated steel using Zn, Zn + Al or epoxy.
a) Coating of steel and duct by reactive metals b) Use of non-corroding impervious sheathing
like zinc (Zn) or zinc plus aluminium (Zn + material like HDPE is beneficial. However,
Al) preferably applied by hot dipping method. bond between sheathing and concrete and
b) Use of non-corroding sheath material like sheathing and grout shall be adequate as
high density polyethylene and fibre reinforced needed by design. This method is particularly
plastic. suitable in presence of migrating water or
c) Coating of steel by non-reactive materials like variable drying/wetting condition of concrete
epoxy (factory applied). of severe external penetration of corrosive
agents.
d) Covering individual uncoated steel or coated
steel strands/wires in sheaths formed by External parts of anchorages and projecting cables
extrusion process in factory using non- should be covered by suitable casing and protected by
corroding material like HDPE or similar. The suitable material and method.
space between sheathing and duct can be filled
12.1.5.4 Protection during construction period
with corrosion inhibiting materials like grease
and wax. a) The prestressing steel, sheathing and
e) In case of large size prestressing units use of anchorages shall be manufactured, transported
protective and replaceable corrosion and stored at site in such a way as to provide
inhibition material for grouting the ducts such them with adequate corrosion protection. Use
as grease, wax polyurethane foam, wherein of proper packaging and provision of
any corrosive trace elements are controlled externally applied passivating agents, oil
to remain within acceptable limits. Systems films, etc, which is carried over in factory itself
for checking the efficacy of the method during is recommended.
service life and provisions for replacing/ b) If prestressing steel/metallic sheathing
making up loss of filler material shall be material is left unprotected at site or
incorporated. embedded in concrete during construction
f) External parts of anchorages and projecting period longer than two weeks, it shall be
cables should be covered by suitable casing protected by flushing with oil-water mixture
and protected by suitable material and method. (for example, cutting oil) with periodic re-
flushing at not more than three months
For selection of appropriate method, material
interval.
specifications, installation process, etc, specialist
literature should be referred to. c) After stressing, the sheaths/steel shall be

14
IS 1343 : 2012

provided with permanent protection as soon 12.1.8.2 The minimum clear horizontal spacing
as possible, preferably within one week. While between groups of cables or ducts of grouped cables
providing protection by pressure grouting of shall be greater of the following:
cement, care should be taken that the
a) 40 mm, and
neighbouring cables are not penetrated by
grout. In case of doubt such cables shall be b) Nominal maximum size of aggregate plus
grouted in immediate sequence before the 5 mm.
earlier grout could have set. If the earlier The vertical distance between groups shall not be less
stressed cables are not grouted to avoid this than 50 mm. In case there is possibility of obstruction
problem, they should be protected by periodic of flow of concrete or in case of severe exposure
flushing by oil-water mixture as given in (b). condition, horizontal grouping should be avoided.

12.1.6 Nominal Cover to Prestressing Steel 12.2 Sheathing Ducts


12.1.6.1 Nominal cover The sheathing ducts shall be either of mild steel as
per B-1 or HDPE as per B-2. They shall be in as long
Nominal cover is the design depth of concrete cover. It is
lengths as practical from handling and transportation
the dimension used in design and indicated in drawings.
considerations without getting damaged. They shall
12.1.6.2 Nominal cover to meet the durability conform to the requirements specified in B-3 and B-4
requirements and a test certificate shall be furnished by the
manufacturer. The tests specified in B-4 are to be
12.1.6.2.1 Minimum values of the nominal cover which
performed as part of additional acceptance tests for
should be provided in post-tensioned work shall be
prestressing systems employing corrugated HDPE
the minimum clear cover from sheathing/duct at least
sheathing ducts and are not meant for routine site
equal to the diameter of sheathing/duct.
testing purposes.
12.1.6.2.2 In pre-tensioned work, the cover of concrete
measured from the outside of the prestressing tendon 12.3 Untensioned Steel
shall be as per Table 16 of IS 456. 12.3.1 Provisions for assembly of reinforcement given
12.1.6.3 Nominal cover to meet specified period of fire in IS 456 shall apply.
resistance 12.3.2 The requirements of cover and spacing between
Minimum values of nominal cover of normal-weight bars shall conform to IS 456.
aggregate concrete to be provided to all reinforcement
including links to meet specified period of fire 13 PRESTRESSING
resistance shall be as given in Table 16A of IS 456. 13.1 Prestressing Equipment
12.1.7 Spacing 13.1.1 Tensioning Apparatus
12.1.7.1 In the case of single wires used in pre-tension 13.1.1.1 The requirements of 13.1.1 shall apply to both
system, the minimum clear spacing shall not be less the pre-tensioned and the post-tensioned methods of
than the greater of the following: prestressing concrete except where specifically
a) 3 times diameter of wire, and mentioned otherwise.
b) Nominal maximum size of aggregate plus 13.1.1.2 Prestressing steel may be tensioned by means
5 mm. of hydraulic or mechanical jacks.
12.1.7.2 In the case of cables or large bars, the The tension apparatus shall be such that it facilitates
minimum clear spacing (measured between sheathings/ measurement and control of application of force.
ducts, wherever used) shall not be less than the largest
of the following: The tensioning apparatus should be independently
supported so that it does not induce any undesirable
a) 40 mm, secondary stresses.
b) Maximum size of cable or bar, and
13.1.1.3 The anchorage provided for the temporary
c) Nominal maximum size of aggregate plus gripping of tendons on the tensioning apparatus shall
5 mm. be secure and such as not to damage the tendon.
12.1.8 Grouped Cables 13.1.1.4 Devices attached to the tensioning apparatus
12.1.8.1 Cables or ducts may be grouped together for measuring the applied force shall be such that they
vertically in groups of not more than two. do not introduce errors exceeding 5 percent.

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IS 1343 : 2012

13.1.2 Temporary Gripping Device stages, re-stressing for adjustment of force or


for monitoring of force, if required, etc.
Prestressing tendons may be gripped by wedges, yokes,
double cones or any other approved type of gripping b) Calculated amount of tensile force and
devices. The prestressing wires may be gripped singly corresponding expected elongation of each
or in groups. Gripping devices shall be such that in a tendon when methods described in (a) are
tensile test, the wire or wires fixed by them would break followed.
before failure of the grip itself. c) Minimum requirements of strength of
concrete at transfer (see also 16.2), stressing
13.1.3 Releasing Device sequence with respect to age of concrete or
The releasing device shall be so designed that during stage of construction, requirements with
the period between the tensioning and release, the respect to grouting operations of neighbouring
tension in the prestressing elements is fully maintained tendons.
by positive means, such as external anchorages. The d) Method(s) of measuring force and elongation.
device shall enable the transfer of prestress to be carried e) Tolerances/limits of variation from design
out gradually so as to avoid large difference of tension requirements stated in (a) and (b) beyond
between wires in a tendon, severe eccentricities of which reference should be made to the
prestress or the sudden application of stress to the designer (In the absence of any specified
concrete. provision provided by the designer, method
13.1.4 Anchorage Device described in 13.2.1.3 may be adopted for
acceptance).
13.1.4.1 The anchorage device may be patented or f) Assumptions made in calculation of force-
otherwise, which complies with the requirements laid elongation relationship should be given. These
down under 13.1.4.2 to 13.1.4.5. include effective ‘E’ value of tendon, cross-
13.1.4.2 The anchoring device shall be strong enough sectional area of tendon, co-efficient of
to resist in all respects a force equal to at least the friction and wobble factor between tendon and
breaking strength of the prestressing tendon it anchors. duct, assumed slip in anchoring devices, if
any, efficiency of prestressing jacks where
13.1.4.3 The anchorage shall transfer effectively and force is measured indirectly by pressure
distribute, as evenly as possible, the entire force from gauges on jacks, corrections to elongation due
the prestressing tendon to the concrete without to changes in gripping length beyond
inducing undesirable secondary or local stresses. anchorages during stressing and any other
13.1.4.4 The anchorage shall be safe and secure against relevant information.
both dynamic and static loads as well as against impact
13.2.1.2 Any slack in the prestressing tendon shall first
(see Annex C).
be taken up by applying a small initial tension. The
13.1.4.5 The anchorage shall have provision for the initial tension required to remove slackness shall be
introduction of a suitable protective medium, such as taken as the starting point for measuring elongation.
cement grout, for the protection of the prestressing steel Further increase of tension shall be carried out in
unless alternative arrangements are made. suitable steps and corresponding elongations noted. The
‘force-elongation’ relationship shall be recorded in
13.2 Procedure for Tensioning and Transfer tabular and/or graphical form. The magnitude of initial
13.2.1 Stressing effective elongation corresponding to initial tension
applied to remove slackness shall be obtained from the
13.2.1.1 The tensioning of prestressing tendons shall
recorded and linearized portion of measured tension-
be carried out in a manner that will induce a smooth
elongation relationship and added to the measured
and even rate of increase of stress in the tendons. The
elongation to give the total elongation. Alternatively,
prestressing shall be controlled by measuring both the
the same correction can be carried out graphically as
force applied to the tendon and the elongation of the
shown in Fig. 1.
tendon.
13.2.1.3 In practice, the force and elongation of tendon
Stressing schedule shall be incorporated in the design,
may not exactly match with the expected values given
which may include the following:
in stressing schedule. In such cases either the force (or
a) Details of equipment and procedure for the elongation) will be achieved first and the other value
applying prestress, specification of one end lag behind. In such cases the force (or elongation) shall
or simultaneous stressing from both ends of be further increased, but not exceeding 5 percent of
tendons, stressing in single stage or multiple the design value till the elongation (or force), which

16
IS 1343 : 2012

FIG. 1 DETERMINATION OF ACTUAL ELONGATION

had lagged behind reaches the design value. If, even determined from the calibration curve. Further,
after reaching 5 percent extra value of the force (or whenever there is a breakage of tendons, the calibration
elongation), the other lagged quantity does not reach shall be carried out before reuse of the gauges. The
the design value, reference should be made to the pressure gauges shall be accurate within 2 percent of
designer for review and corrective action. their full capacity.
13.2.1.4 When two or more prestressing wires or 13.2.2.3 In measuring the extension of prestressing
strands are to be tensioned simultaneously by the same steel, any slip which may occur in the gripping device
tensioning apparatus, care shall be taken to ensure that shall be taken into consideration.
all such tendons are of the same length from grip to
grip. 13.2.3 Breakage of Wires

13.2.1.5 The placement of tendons and the order of The breakage of wires in any one prestressed concrete
stressing and grouting shall be so arranged that the member shall not exceed 2.5 percent during tensioning.
prestressing steel, when tensioned and grouted, does If the breakages are more than 2.5 percent, it shall be
not adversely affect the adjoining ducts. examined and corrective actions taken. Wire breakages
after anchorage, irrespective of percentage, shall not
13.2.2 Measurement of Prestressing Force be condoned without special investigations.
13.2.2.1 The force induced in the prestressing tendon 13.2.4 Transfer of Prestressing Force
shall be determined by means of gauges attached to
the tensioning apparatus as well as by measuring the 13.2.4.1 The transfer of the prestress shall be carried
extension of the steel. It is essential that both methods out gradually so as to avoid large differences of tension
are used jointly so that the inaccuracies to which each between wires in a tendon, severe eccentricities of
is singly susceptible are minimized. Due allowance prestressing force and the sudden application of stress
shall be made for the frictional losses in the tensioning to the concrete.
apparatus. 13.2.4.2 Where the total prestressing force in a member
13.2.2.2 All dynamometers and pressure gauges is built up by successive transfers to the force of a
including master gauge shall be calibrated by an number of individual tendons on to the concrete,
approved laboratory immediately prior to use and then account shall be taken of the effect of the successive
at intervals not exceeding 3 months and true force prestressing.

17
IS 1343 : 2012

13.2.4.3 In the long line and similar methods of be provided where such openings are not
prestressing, when the transfer is made on several available at end anchorages. For draped
moulds at a time, care shall be taken to ensure that the (curved) cables, crown points should have a
prestressing force is evenly applied on all the moulds, grout vent. For draped cables longer than
and that the transfer of prestress to the concrete is 50 m grout vents or drain holes may be
uniform along the entire length of the tension line. provided at or near the lowest points. It is a
good practice to provide additional air vents
13.3 Grouting at suitable intervals. All grout openings or
The purpose of grouting is to provide permanent vents should include provisions for preventing
protection to the post-tensioned steel against corrosion grout leakage.
and to develop bond between the prestressing steel and b) Standard details of fixing couplers, inlets,
the surrounding structural concrete. The grout ensures outlets and air vents to the duct/anchorage
encasement of steel in an alkaline environment for shall be followed as recommended by the
corrosion protection and by filling the duct space, it supplier of the system of prestressing.
prevents water collection and freezing. Ducts should be securely fastened at close intervals.
13.3.1 Materials All unintended holes or openings in the duct shall be
repaired prior to concrete placing. The joints of the
13.3.1.1 Water couplers and the sheathing should be made water proof
Only clean potable water free from impurities by use of tape or similar suitable system capable of
conforming to 5.4 shall be permitted. No sea or creek giving leak proof joints. Grout openings and vents shall
water is to be permitted. be securely anchored to the duct and to either the forms
or to reinforcing steel to prevent displacement during
13.3.1.2 Cement concreting operations due to weight, buoyancy and
Cement used for preparation of grout shall be in vibrations.
accordance with 5.1. Ducts require very careful handling as, being of thin
13.3.1.3 Sand metal, they are susceptible to leakage due to corrosion
in transit or storage, or due to tearing/ripping in
It is not recommended to use sand for grouting of
handling particularly when placed adjoining to
prestressing tendons. In case the internal diameter of
reinforcing steel, by pulling apart of joints while
the ducts exceeds 150 mm, use of sand may be
inserting tendons prior to concreting, or by accidental
considered. Sand, if used, shall conform to IS 383 and
puncturing while drilling for form ties/inserts or by
shall pass through IS Sieve No. 150. The mass of sand
sparks from welding being done close by. Care shall
in the grout shall not be more than 10 percent of the
be taken to avoid any damage by rough use of internal
mass of cement, unless proper workability can be
vibrator. Such local damage shall be repaired using
ensured by addition of suitable plasticizers.
tape to make it water tight to prevent ingress of slurry
13.3.1.4 Chemical admixtures from the fresh concrete.
Chemical admixtures conforming to IS 9103 may be 13.3.2 Equipment
used if tests have shown that their use improves the
13.3.2.1 Grout colloidal mixer
properties of grout that is, increasing fluidity, reducing
bleeding, entraining air or expanding the grout. It is essential that the grout is maintained in a
Admixtures shall not contain chlorides, nitrates, homogenous state and of uniform consistency by use
sulphides, sulphites or any other products which are of suitable agitator so that there is no separation of
likely to damage the steel or grout. When an expanding cement during entire grouting process. It is, therefore
agent is used, the total unrestrained expansion shall necessary that the grout be continuously mixed in a
not exceed 10 percent. Aluminium powder as an colloidal mixer with a minimum speed of 1 000 rpm
expanding agent is not recommended for grouting and travel of discharge not exceeding 15 m/s.
because its long-term effects are not free from doubt.
13.3.2.2 Grout pump
13.3.1.5 Sheathing
The pump should be positive displacement type and
For requirements of sheathing, 12.2 shall be referred. should be capable of injecting the grout in a continuous
operation and not by way of pulses. The grout pump
13.3.1.6 Grout openings or vents
shall be fitted with a pressure gauge to enable pressure
a) All ducts should have grout opening at both of injection to be controlled. The minimum pressure
ends. For this purpose special openings should at which grout should be pumped shall be 0.3 MPa

18
IS 1343 : 2012

and the grout pump shall have a relief arrangement for be cured in a moist atmosphere for the first 24 h and
bypass of the grout in case of built up of pressure subsequently in water. These tests shall be conducted
beyond 1.0 MPa. The capacity of the grout pump in advance to ascertain the suitability of the grout mix.
should be such as to achieve a forward speed of grout
Chlorides from all sources, that is, cement, water, sand,
of around 5 to 10 m/min. The slower rates are
fillers and admixture should not exceed 0.1 percent by
preferable as they reduce the possibility of occurrence
mass of the cement.
of voids. If the capacity of the pump is large, it is usual
to grout two or more cables simultaneously through a 13.3.4 Mixing of Grout
common manifold.
Proportions of materials should be based on field trials
Use of hand pumps for grouting is not recommended. made on the grout before commencement of grouting,
Use of compressed air operated equipment for injection but subject to the limits specified above. The materials
is prohibited as it is likely that there will be some air should be measured by mass.
entrapped in grout.
Water should be added to the mixer first, following by
13.3.2.3 Water pump cement, and sand, if used. Admixture, if any, may be
added as recommended by the manufacturer.
Before commencement of grouting, a stand-by direct
feed high pressure water pump should be available at Mixing time depends upon the type of the mixer but
site for an emergency. will normally be between 2 and 3 min. However,
mixing should be for such a duration as to obtain
In case of any problem in grouting the ducts, such pump
uniform and thoroughly blended grout, without
shall immediately be connected to the duct and all grout
excessive temperature increase or loss of expansive
flushed by use of high pressure water flushing. It is,
properties of the admixtures. The grout should be
therefore, necessary to have adequate storage of clean
continuously agitated until it is injected. Once mixed,
potable water for operation of the water pump for such
no water shall be added to the grout to increase its
emergencies.
fluidity. Hand mixing is not permitted.
13.3.2.4 Grout screen
13.4 Grouting Operations
The grouting equipment should contain a screen having
a mesh size of IS Sieve No. 106 (IS Sieve No. 150, if 13.4.1 General
sand is used). Prior to introduction into the grout pump,
a) Grouting shall be carried out as early as
the grout should be passed through such screen. This
possible but not later than 2 weeks of stressing
screen should be easily accessible for inspection and
a tendon. Whenever this stipulation cannot be
cleaning.
complied with for unavoidable reasons,
13.3.2.5 Connections and air vents adequate temporary protection of the steel
against corrosion by methods or products
Standard details of fixing inlets, outlets, and air vents
which will not impair the ultimate adherence
to the sheathing and/or anchorage should be followed
of the injected grout should be ensured till
as recommended by specialist supplier of the system
grouting. The sealing of the anchorage ends
of prestressing. In general, all connections are to be of
after concreting is considered to be a good
the ‘Quick couple’ type and at change of diameters
practice to prevent ingress of water. For
suitable reducers are to be provided.
structures in aggressive environment, sealing
13.3.3 Properties of the Grout of the anchorage ends is mandatory.
Water-cement ratio should be as low as possible, b) Any traces of oil if applied to steel for
consistent with workability. This ratio should not preventing corrosion should be removed
normally exceed 0.45. before grouting operation.
c) Ducts shall be flushed with water for cleaning
The temperature of the grout after accounting for the
as well as for wetting the surfaces of the duct
ambient temperature of the structure shall not exceed
walls. Water used for flushing should be of
25 °C.
same quality as used for grouting. It may,
Before grouting, the properties of the grout mix should however, contain about 1 percent of slaked
be tested in a laboratory depending on the facilities lime or quick lime. All water should be
available. Tests should be conducted for each job drained through the lowest drain pipe or by
periodically. The recommended test is described below. blowing compressed air through the duct.
The compressive strength of 100 mm cubes of the grout d) The water in the duct should be blown out
shall be not less than 27 MPa at 28 days. Cubes shall with oil free compressed air.

19
IS 1343 : 2012

As blowing out water from duct for cables other end. The grout may be allowed to flow
longer than 50 m draped up at both ends by freely from the other end until the consistency
compressed air is not effective, outlet/vent of the grout at this end is the same as that of
provided at or near the lowest point shall be the grout at the injection end. When the grout
used to drain out water from duct. flows at the other end, it should be closed off
e) The connection between the nozzle of the and build up of pressure commenced. Full
injection pipe and duct should be such that injection pressure at about 0.5 MPa shall be
air cannot be sucked in. maintained for at least 1 min before closing
f) All outlet points including vent openings the injection pipe. It is a recommended practice
should be kept open prior to commencement to provide a stand pipe at the highest point of
of injection grout. the tendon profile to hold all water displaced
by sedimentation or bleeding. If there is a build
g) Before grouting, all air in the pump and hose
up of pressure much in excess of 1.0 MPa
should be expelled. The suction circuit of the
without flow of grout coming at the other end,
pump should be air-tight.
the grouting operation shall be discontinued
13.4.2 Injection of Grout and the entire duct flushed with high pressure
water. Also, the bypass system indicated
a) After mixing, the grout shall be kept in in 13.3.2.2 is essential for further safety.
continuous movement.
f) In the case of cables draped downwards for
b) Injection of grout be continuous and should example, in cantilever construction
not be interrupted. simultaneous injection from both ends may
c) For vertical cable or cables inclined more than be adopted (see Fig. 2).
60° to the horizontal, injection shall be effected g) Grout not used within 30 min of mixing
from the lowest anchorage or vent of the duct. should be rejected.
d) The method of injection shall ensure complete h) Disconnection is facilitated if a short length
filling of the ducts. To verify this, it is of flexible tube connects the duct and injection
advisable to compare the volume of the space pipe. This may be squeezed and cut off after
to be filled by the injected grout with the the grout has hardened.
quantity or grout actually injected.
13.4.3 Precautions and Recommendations for Effective
e) Grouting should be commenced initially with
Grouting
a low pressure of injection of up to 0.3 MPa
increasing it until the grout comes out at the a) In cold and frosty weather, injection should be

Stage 1—Blow Through with Compressed Air.


2A

Stage 2—Fill Duct with Water


2B

FIG. 2 PROCEDURE FOR G ROUTING OF CABLES DRAPED DOWNWARDS (Continued)

20
IS 1343 : 2012

Stage 3—Commence Grouting Simultaneously from Both Ends.


Remove Intermediate Plugs at Intervals to Check Flow.
2C

Stage 4—Plug Intermediate Vents After Grout Flows.


2D

Stage 5—When Water Flowing Out of Top Vent Takes on Colour of Cement, Stop Pumping.
Grout from One End Continue Grounting from the Other End.
2E

Stage 6—If Grout Begins to Flow from Top Vent, Stop Pumping and Restart from Other End.
If Clear Water Flows from Top Vent Continue Grouting.
2F

F IG. 2 PROCEDURE FOR G ROUTING OF CABLES DRAPED D OWNWARDS (Continued)

21
IS 1343 : 2012

Stage 7—When Pumping from Both Ends in Turn Causes Grout to Flow from Top Vent.
2G

Stage 8—Plug All Vents and Increase Pump Pressure at Both Ends to 0.5 MPa.
Hold this Pressure for Atleast One Minute.
2H
FIG. 2 P ROCEDURE FOR GROUTING OF CABLES DRAPED DOWNWARDS

postponed unless special precautions are taken. the ends of the wires/strands during
If frost is likely to occur within 48 h after concreting. It is also advisable that 3 h to 4 h
injection, heat shall be applied to the member after concreting, the cable should be moved
and maintained for at least 48 h after injection both ways through a distance of about
so that the temperature of the grout does not 200 mm. With such movement, any leakage
fall below 5°C. Prior to commencement of of mortar which has taken place in spite of all
grout, care shall be taken to ensure that the duct precautions loses bond with the cables, thus
is completely free of frost/ice by flushing with reducing the chance of blockages. This
warm water but not with steam. operation can also be done by fixing
b) When the ambient temperature during the day prestressing jacks at one end pulling the entire
is likely to exceed 40°C, grouting should be cable and then repeating the operation by
done in the early morning or late evening fixing the jack at the other end.
hours. f) The cables to be grouted should be separated
c) When the cables are threaded after concreting, by as much distance as possible.
the duct shall be temporarily protected during g) In case of stage prestressing, cables tensioned
concreting by inserting a stiff rod or a rigid in the first stage should not remain ungrouted
PVC pipe or any other suitable method. till all cables are stressed. It is a good practice,
d) During concreting, care shall be taken to while grouting any duct in stage prestressing,
ensure that the sheathing is not damaged. to keep all the remaining ducts filled up with
Needle vibrators shall be used with extreme water containing 1 percent lime or by running
care by well experienced staff only, to ensure water through such ducts till the grout has set.
the above requirements. After grouting the particular cable, the water
e) It is a good practice to move the cables in both in the other cables should be drained and
directions during the concreting operations. removed with compressed air to prevent
This can easily be done by light hammering corrosion.

22
IS 1343 : 2012

h) Care should be taken to avoid leaks from one 15 CONCRETING UNDER SPECIAL CONDITIONS
duct to another at joints of precast members.
j) End faces where anchorages are located are 15.1 Work in Extreme Weather Conditions
vulnerable points of entry of water. They have During hot or cold weather, the concreting should be
to be necessarily protected with an effective done as per the procedure set out in IS 7861 (Parts 1
barrier. Recesses should be packed with and 2).
mortar concrete and should preferably be
painted with water proof paint. 16 SAMPLING AND STRENGTH TEST OF
k) After grouting is completed, the projecting CONCRETE MIX
portion of the vents should be cut off and the 16.1 The provisions given in 15.1 to 15.4 of IS 456
face protected to prevent corrosion. shall apply.
14 TRANSPORTING, PLACING, COMPACTING Samples from fresh concrete shall be taken as
AND CURING per IS 1199 and cubes shall be made, cured and tested
at 28 days in accordance with IS 516.
14.1 Provisions given in IS 456 shall apply. In addition,
the provisions given in 14.1.1 and 14.1.2 shall also 16.2 In addition to the tests required as per IS 456,
apply. additional cube tests should be conducted at
appropriate intervals to ensure that the concrete
14.1.1 Jointing of Butted Assemblies strength in the member at transfer conforms to the
14.1.2 The joints of butted assemblies shall be made design requirements.
of either cement grout or cement mortar or concrete. 17 ACCEPTANCE CRITERIA
Cement grouting shall be used for joints up to 12 mm
thick. For joints thicker than 12 mm and up to 75 mm, The provisions of IS 456 shall apply.
cement mortar shall be used. The mortar which may
be made of one part cement and one-and-a-half parts 18 INSPECTION AND TESTING OF STRUCTURES
sand shall be of a dry consistency and shall be packed The provision of IS 456 shall apply, except for the
hard in layers so that it rings true. Where joints following:
exceeding 75 mm are encountered, the joint shall be
made up of concrete. Use of epoxy may be permitted a) The test load specified in 17.6.2 of IS 456
with the approval of engineer-in-charge. shall be limited to full dead load of the
structure plus design imposed load.
14.1.2.1 The stressing operations may be carried out b) For Type 1 and Type 2 structures (see 20.3.2),
in case of mortar joints immediately after placing the if within 24 h of removal of the imposed load,
mortar but the stress in the mortar shall not exceed the structure does not recover at least
7.0 N/mm2. In the case of grouted joints and concrete 85 percent of the deflection under
joints, the allowable stress in the first 24 h after placing superimposed load, the test may be repeated
of the grout or concrete in the joint shall approximate after a lapse of 72 h. If the recovery is less
as closely as possible to the strength of the grout or than 90 percent, the structure shall be deemed
concrete used. to be unacceptable.
14.1.2.3 The holes for the prestressing tendons shall c) For Type 3 structures (see 20.3.2), if within
be accurately located and shall be in true alignment 24 h of the imposed load, the structure does
when the units are put together. not recover at least 75 percent of the deflection
under superimposed load, the test may be
14.1.2.4 Full tensioning shall not be carried out until repeated after a lapse of 72 h. If the recovery
the strength of the concrete or mortar in the joint has is less than 80 percent, the structure shall be
reached twice the stress at transfer. deemed to be unacceptable.

23
IS 1343 : 2012

SECTION 3 GENERAL DESIGN REQUIREMENTS

19 GENERAL DESIGN REQUIREMENTS such ducts placed at an angle have been


grouted prior to stressing of tendons,
19.1 General 50 percent of area of such ducts can be
The general design requirements for design of considered as effectively available.
prestressed concrete structures shall be as per 18 to 24 19.4 Instability During Erection
of Section 3 of IS 456 except as modified and
supplemented in 19.2 to 19.6.5. In evaluating the slenderness effects during lifting of
slender members, the following factors require
19.2 Effects of Prestress consideration:
The effects of prestress shall also be taken into account a) Member geometry,
in assessing loads and forces. b) Location of lifting points,
c) Method of lifting, and
19.3 Deductions for Prestressing Tendons
d) Tolerances in construction.
The deductions for prestressing tendons as in 19.3.1
shall be considered for the determination of area, All beams, which are lifted on vertical or inclined
centroid and moment of inertia of the cross-section. slings, shall be checked for lateral stability and lateral
moment on account of tilting of beam due to
19.3.1 In calculating area, centroid and moment of inaccuracies in location of lifting points, and due to
inertia of a cross-section, deduction (or addition in case the lateral bow.
of transformed area of tendons) for prestressing
tendons shall be made as follows: For calculating the factor of safety against lateral
instability (γi) references may be made to specialist
a) In the case of pre-tensioned members, where literature; the factor shall not be less than two.
the prestressing tendons are single wires
distributed on the cross-section or strands of For determining the lateral moment due to tilting,
wires of relatively small cross-sectional area, realistic values which are not likely to be exceeded in
allowance for the prestressing tendons need practice shall be assumed for the eccentricity of lifting
not be made. Where allowance is made, it points and the lateral bow. The maximum tensile stress
shall be on the basis of (m – 1) times the area for γi/(γi – 1) times the lateral moment due to tilting
of the prestressing tendons, m being the shall not exceed 1.5 N/mm2.
modular ratio. 19.5 Prestressing Requirements
b) In the case of post-tensioned members,
deductions shall invariably be made for 19.5.1 Maximum Initial Prestress
prestressing tendons, cable ducts or sheaths At the time of initial tensioning, the maximum tensile
and such other openings whether they are stress, fpi immediately behind the anchorages shall not
formed longitudinally or transversally. These exceed 76 percent of the ultimate tensile strength, fpu
deductions need not, however, be made for of the wire or bar or strand.
determining the effect of loads applied after
the ducts, sheaths or openings have been 19.5.2 Losses in Prestress
grouted or filled with concrete. Where such While assessing the stresses in concrete and steel during
deductions are not made, a transformed area tensioning operations and later in service, due regard
equivalent to (m – 1) times the area of the shall be paid to all losses and variations in stress from
prestressing tendon shall be taken in creep of concrete, shrinkage of concrete, relaxation of
calculation, m being the modular ratio. steel, the shortening (elastic deformation) of concrete
NOTE — m shall be calculated as Es/Ec; for values of at transfer, and friction and slip of anchorage. Unless
E s and E c, see 5.6.1.2.1 and 6.2.3.1 respectively. otherwise determined by actual tests, allowance for
Wherever necessary, creep effects shall also be taken these losses shall be made in accordance with the values
into consideration.
specified under 19.5.2.1 to 19.5.2.6.
c) In case of multi-directional prestressing, loss
19.5.2.1 Loss of prestress due to creep of concrete
of area due to presence of ungrouted ducts/
sheaths placed at an angle to the prestressing The loss of prestress due to creep of concrete under
tendons under consideration may be made at load shall be determined for all the permanently applied
full area (100 percent) of such ducts. In case, loads including the prestress.

24
IS 1343 : 2012

The creep loss due to live load stresses, erection stresses 19.5.2.4 Loss of prestress due to elastic shortening of
and other stresses of short duration may be ignored. concrete
The loss of prestress due to creep of concrete is
This type of loss occurs when the prestressing tendons
obtained as the product of the modulus of elasticity of
upon release from tensioning devices cause the
the prestressing steel and the ultimate creep strain of
concrete to be compressed. This loss is proportional to
the concrete fibre integrated along the line of centre of
the modular ratio and initial stress in the concrete and
gravity of the prestressing tendon at the section at which
shall be calculated as below, assuming that the tendons
creep loss is being calculated for bonded tendons. In
are located at their centroid:
case of unbonded tendons, the creep loss is a product
of modulus of elasticity of prestressing steel and creep a) For pretensioning, the loss of prestress in the
strain calculated by integrating and averaging creep tendons at transfer shall be calculated on a
stress along the line of centre of gravity between the modular ratio basis using the stress in the
anchorage points. adjacent concrete.
b) For members with post-tensioned tendons
The total creep strain during any specific period shall
which are not stressed simultaneously, there
be assumed for all practical purposes, to be the creep
is a progressive loss of prestress during
strain due to sustained stress equal to the average of
transfer due to the gradual application of the
the stresses at the beginning and end of the period.
prestressing forces. This loss of prestress
19.5.2.2 Loss of prestress due to shrinkage of concrete should be calculated on the basis of half the
product of the stress in the concrete adjacent
The loss of prestress due to shrinkage of concrete shall to the tendons averaged along their lengths
be the product of the modulus of elasticity of and the modular ratio. Alternatively, the loss
prestressing steel and the shrinkage strain of concrete of prestress may be exactly computed based
calculated as per 6.2.4. on the sequence of tensioning.
19.5.2.3 Loss of prestress due to relaxation of steel 19.5.2.5 Loss of prestress due to slip in anchorage
The relaxation losses in prestressing steels vary with Any loss of prestress which may occur due to slip of
type of steel, initial prestress, age and temperature and, wires during anchoring or due to the strain of anchorage
therefore, shall be determined from experiments. When shall be allowed for in the design.
experimental values are not available, the relaxation
losses may be assumed as given in Table 6. 19.5.2.6 Loss of prestress due to friction
The design shall take into consideration all losses in
Table 6 Relaxation Losses for Prestressing Steel prestress that may occur during tensioning due to friction
at 1 000 h at 20 ± 2°C between the prestressing tendons and the surrounding
Sl Initial Stress Relaxation Loss, Percent
concrete or any fixture attached to the steel or concrete.
No.
For straight or moderately curved structures, with
Normal Relaxation Low Relaxation
(1) (2) (3) (4) curved or straight cables, the value of prestressing force
Px at a distance x metres from tensioning end and
i) 0.5 fp 0 0
ii) 0.6 fp 3.0 1.0 acting in the direction of the tangent to the curve of
iii) 0.7 fp 5.0 2.5 the cable, shall be calculated as below:
iv) 0.8 fp 8.0 4.5
Px = P0 e(µα + kx)
NOTE — fp is the characteristic strength of prestressing steel.
where
P0 = prestressing force in the prestressed steel at
For long-term relaxation losses, the values of relaxation
the tensioning end acting in the direction of
losses given in Table 6 may be multiplied by 3.
the tangent to the force of the cable,
For tendons at higher temperatures or subjected to α = cumulative angle in radians through which
large lateral loads, greater relaxation losses as the tangent to the cable profile has turned
specified by the engineer-in-charge shall be allowed between any two points under consideration,
for. No reduction in the value of the relaxation losses µ = coefficient of friction in curve, and
should be made for a tendon with a load equal to or k = coefficient for wave effect.
greater than the relevant jacking force that has been
applied for a short time prior to the anchoring of the The value of µ and k given below may be adopted for
tendon. calculating the friction losses:

25
IS 1343 : 2012

Type of High Type of Duct or Values 19.6.2 End Zone in Post-tensioned Members
Tensile Steel Sheath Recommended 19.6.2.1 Bearing stress
to be Used in
Design a) On the areas immediately behind external
anchorages, the permissible unit bearing stress
k per µ on the concrete, after accounting for losses
metre due to relaxation of steel, elastic shortening
(1) (2) (3) (4) and seating of anchorages, shall not exceed
Bright metals 0.009 1 0.25
Abr
Wire cables Galvanized 0.004 6 0.20 0.48 fci
Lead coated 0.004 6 0.18 Apun

Bright metals 0.004 6 0.25


or 0.8 fck whichever is smaller, where fci is the
Uncoated stress Galvanized 0.003 0 0.20
cube strength at transfer, Abr is the bearing
relieved strand Lead coated 0.003 0 0.18
area and Apun is the punching area.
Corrugated HDPE 0.002 0 0.17
b) During tensioning, the allowable bearing
stress specified in (a) may be increased by
19.6 Considerations Affecting Design Details
25 percent, provided that this temporary value
19.6.1 Transmission Zone in Pre-tensioned Members not exceed fci .
c) The effective punching area shall generally
19.6.1.1 Transmission length
be the contact area of the anchorage devices
The considerations affecting the transmission length which, if circular in shape, shall be replaced
shall be the following: by a square of equivalent area. The bearing
area shall be the maximum area of that portion
a) The transmission length depends on a number of the member which is geometrically similar
of variables, the most important being the and concentric to the effective punching area.
strength of concrete at transfer, the size and
d) Where a number of anchorages are used, the
type of tendon, the surface deformations of
bearing area Abr shall not overlap. Where there
the tendon. The transmission length of the
is already a compressive stress prevailing over
tendon towards the top of a unit is usually
the bearing area, as in the case of anchorage
greater than that at the bottom.
placed in the body of a structure, the total
b) The following values may be used, provided stress shall not exceed the limiting values
the concrete is well-compacted and detailing specified in (a), (b) and (e). For stage stressing
is as per the relevant provisions of this of cables, the adjacent unstressed anchorages
standard, and its strength at transfer is not less shall be neglected when determining the
than 35 N/mm2 and the tendon is released bearing area.
gradually:
e) The bearing stress specified in (a) and (b) for
1) For plain and indented wire 100 × φ permanent and temporary bearing stress may
2) For crimped wires 65 × φ be increased suitably if adequate hoop
3) Strands 30 × φ reinforcement complying with manufacturer’s
c) The development of stress in the tendon may recommendations is provided at the
be assumed to vary parabolically along the anchorages.
length of the member. f) When the anchorages are embedded in
d) For general guidance, it is recommended that concrete, the bearing stress shall be
one-half of the transmission length shall investigated after accounting for the surface
overhang the support in a simply supported friction between the anchorage and the
beam. Where there is end-fixing, the whole concrete. The reinforcement details, concrete
of the transmission length shall overhang. strength, cover and other dimensions shall
conform to manufacturer’s specifications/
NOTES
specialist literature.
1 φ is the diameter of the tendon.
2 The transmission length may vary depending on the 19.6.2.2 Bursting tensile forces
site conditions and therefore should be determined
from tests carried out under the most unfavourable a) The bursting tensile forces in the end blocks,
conditions. or regions of bonded post-tensioned members,
should be assessed on the basis of the tendon

26
IS 1343 : 2012

jacking load. For unbonded members, the blocks where the anchorage or bearing plates
bursting tensile forces should be assessed on are highly eccentric; these reach a maximum
the basis of the tendon jacking load or the load at the loaded face.
in the tendon at the limit state of collapse,
19.6.3 Detailing of Reinforcement (Untensioned) in
whichever is greater (see Annex D).
Prestressed Concrete
The bursting tensile force, Fbst existing in an
individual square end block loaded by a 19.6.3.1 The detailing of reinforcement in prestressed
symmetrically placed square anchorage or concrete shall generally conform to the requirements
bearing plate, may be derived from the given in relevant clauses of IS 456. In addition, the
equation below: requirements of 19.6.3.2 and 19.6.3.3 shall be
satisfied.
Fbst y p0
= 0.32 − 0.3 19.6.3.2 Transverse reinforcement
P0 y0
a) The amount and spacing of transverse
where reinforcement shall be governed by shear and
Fbst = bursting tensile force, torsion considerations. It is, however,
desirable to provide transverse reinforcement
P0 = load in the tendon assessed as
in the web when the web is thin and cables
above,
are located in the web.
yp0 = side of loaded area, and
b) In the case of all members subjected to
y0 = side of end block. dynamic loading, webs shall be provided with
b) The force Fbst will be distributed in a region transverse reinforcement, not less than
extending from 0.1 y0 to y0 from the loaded 0.3 percent of the sectional area of the web in
face of the end block. Reinforcement provided plan. This percentage of reinforcement may be
to sustain the bursting tensile force may be reduced to 0.2 percent in members where the
depth of the web is not more than four times
assumed to be acting at its design strength
the thickness of the web. These values may be
(0.87 times characteristic strength of
reduced to 0.2 and 0.15 percent respectively
reinforcement) except that the stress should
when high strength reinforcement is used.
be limited to a value corresponding to a strain
c) In case of members not subjected to dynamic
of 0.001 when the concrete cover to the
loading, reinforcement shall be provided
reinforcement is less than 50 mm.
when the depth of the web is more than
c) In rectangular end blocks, the bursting tensile 4 times the thickness. Such reinforcement
forces in the two principal directions should shall not be less than 0.1 percent of the
be assessed on the basis of 19.6.2.2. When sectional area of the web in plan. The
circular anchorage or bearing plates are used, reinforcement shall be spaced at a distance
the side of the equivalent square area should not greater than the clear depth of the web
be used. Where groups of anchorages or and the size of such reinforcement shall be as
bearing plates occur, the end blocks should small as possible.
be divided into a series of symmetrically
d) Reinforcement in the form of links or helix
loaded prisms and each prism treated in the
shall be provided perpendicular to the line of
above manner. For designing end blocks
heavy compression or shock loading to resist
having a cross-section different in shape from
the induced tensile stresses.
that of the general cross-section of the beam,
reference should be made to specialist 19.6.3.3 Longitudinal reinforcement
literature.
a) A minimum longitudinal reinforcement of
d) Compliance with the requirements of (a), (b) 0.2 percent of the total concrete area shall be
and (c) will generally ensure that bursting provided in all cases except in the case of
tensile forces along the load axis are provided pretensioned units of small sections. This
for. Alternative methods of design which reinforcement may be reduced to 0.15 percent
make allowance for the tensile strength of the in the case of high yield strength deformed
concrete may be used, in which case reference reinforcement. The percentage of steel
should be made to specialist literature. provided, both tensioned and untensioned
e) Consideration should also be given to the taken together, should be sufficient so that
spalling tensile stresses that occur in end when the concrete in the precompressed

27
IS 1343 : 2012

tensile zone cracks, the steel is in a position 19.6.4 Continuity


to take up the additional tensile stress
In the design of continuous prestressed concrete
transferred on to it by the cracking of the
structures, due consideration shall be given to the
adjacent fibres of concrete and a sudden
effects of the support restraints on both the external
failure is avoided.
moment and the moment due to prestressing.
b) When the depth of the web exceeds 500 mm,
longitudinal distribution reinforcement not 19.6.5 Butted Assembly
less than 0.05 percent of the area of the web Where a butted assembly is used, or where like
shall be provided on each face. The spacing conditions of abuttal are employed, proper provision
of the individual bars of such reinforcement shall be made to transfer all shear stresses. Wherever
shall not exceed 200 mm. the shear stresses exceed the limits specified
c) All untensioned longitudinal reinforcement under 23.4, this provision shall include keying of all
shall be restrained in the lateral direction. abutting faces.

28
IS 1343 : 2012

SECTION 4 STRUCTURAL DESIGN: LIMIT STATE METHOD

20 SAFETY AND SERVICEABILITY requirements of the structure or finishes or partitions.


REQUIREMENTS The deflection shall generally be limited to the
following:
20.1 Limit State Design
a) The final deflection, due to all loads including
The structural design shall be based on limit state
the effects of temperature, creep and
concepts. In this method of design, the structure shall
shrinkage and measured from the as-cast level
be designed to withstand safely all loads liable to act
of the supports of floors, roofs and all other
on it throughout its life; it shall also satisfy the
horizontal members, should not normally
serviceability requirements, such as limitations on
exceed span/250.
deflection, cracking and maximum compression. The
acceptable limit for the safety and serviceability b) The deflection including the effects of
requirements before failure occurs is called a ‘Limit temperature, creep and shrinkage occurring
State’. The aim of design is to achieve acceptable after erection of partitions and the application
probabilities that the structure will not become unfit of finishes should not normally exceed span/
for the use for which it is intended, that is, it will not 350 or 20 mm whichever is less.
reach a limit state. c) If finishes are to be applied to prestressed
concrete members, the total upward deflection
20.1.1 All relevant limit states shall be considered in
should not exceed span/300, unless
design to ensure an adequate degree of safety and
uniformity of camber between adjacent units
serviceability. In general, the structure shall be
can be ensured.
designed on the basis of the most critical limit state
and shall be checked for other limit states. 20.3.2 Limit State of Serviceability: Cracking
20.1.2 For ensuring the specified objective, the design Cracking of concrete shall not affect the appearance
should be based on characteristic values for material or durability of the structure. The criteria of limit state
strengths and applied loads, which take into account of cracking for the three types of prestressed concrete
the variations in the material strengths and in the loads members shall be as follows:
to be supported. The characteristic values should be
a) For Type 1, no tensile stress.
based on statistical data if available; where such data
are not available, they should be based on experience. b) For Type 2, tensile stresses are allowed but
The ‘design values’ are derived from the characteristic no visible cracking.
value through the use of partial safety factors, one for c) For Type 3, cracking is allowed, but should
material strengths and the other for loads. In the not affect the appearance or durability of the
absence of special considerations, these factors should structure; the acceptable limits of cracking
have the values given in 21.4 according to the material, would vary with the type of structure and
the type of loading and the limit state being considered. environment and will vary between wide
limits and the prediction of absolute
20.2 Limit State of Collapse maximum width is not possible.
The limit state of collapse of the structure or part of NOTE — For design of type 3 members, as a guide, the
the structure could be assessed from rupture of one or following may be regarded as reasonable limits. The
surface width of cracks should not, in general, exceed
more critical sections and from buckling due to elastic 0.1 mm for members exposed to a particularly
or plastic instability (including the effects of sway aggressive environment such as the ‘severe’ category
where appropriate) or overturning. The resistance to and not exceeding 0.2 mm for all other members.
bending, shear, torsion and axial loads at every section
20.3.3 The flexural tensile stress at any section of the
shall not be less than appropriate value at that section
structure, both at transfer and under the most
produced by the probable most unfavourable
unfavourable combination of design loads, shall satisfy
combination of loads on the structure using the
the criteria for the corresponding type of structure.
appropriate partial safety factors.
20.3.4 Limit State of Serviceability; Maximum
20.3 Limit States of Serviceability Compression
20.3.1 Limit State of Serviceability Deflection
The compressive stresses both at transfer and under
The deflection of a structure or part thereof shall not design loads shall be limited to the values given in 24.3
adversely affect the appearance or functional for all types of structures.

29
IS 1343 : 2012

20.3.5 Other Limit States state are of a serious nature such as huge loss of life
and disruption of the economy, higher values for γm
Additional limit states such as limiting vibrations for
and γf than those given under 21.4.1 and 21.4.2 may
human comforts shall be complied with to meet the
be applied.
functional requirements of such structures as may be
applicable. 21.4 Partial Safety Factors
21 CHARACTERISTIC AND DESIGN VALUES 21.4.1 Partial Safety Factor γm for Material Strength
AND PARTIAL SAFETY FACTORS
21.4.1.1 When assessing the strength of a structure or
21.1 Characteristic Strength of Materials structural member for the limit state of collapse, the
values of partial safety factor γm should be taken as 1.5
The term ‘characteristic strength’ means that value of
for concrete and 1.15 for steel.
the strength of the material below which not more than
5 percent of the test results are expected to fall. The NOTE — γm values are already incorporated in the equations
and tables given in this standard.
characteristic strength for concrete shall be in
accordance with Table 1. The characteristic strength 21.4.1.2 When assessing the deflection, the material
shall be assumed for prestressing steel and the properties such as modulus of elasticity of concrete
characteristic strength for reinforcing steel shall be should be taken as those associated with the
assumed as minimum yield/0.2 percent proof stress. characteristic strength of the material and safety factor
shall not be applied.
21.2 Characteristic Loads
21.4.2 Partial Safety Factor γf for Loads
The term ‘characteristic load’ means that value of load
which has a 95 percent probability of not being The value of γf is given in Table 7 shall normally be
exceeded during the life of the structure. Since data used.
are not available to express loads in statistical terms,
for the purpose of this standard, the dead load given in 22 ANALYSIS
IS 875 (Part 1), imposed load given in IS 875 (Part 2),
22.1 Analysis of Structure
wind load given in IS 875 (Part 3) and snow load given
in IS 875 (Part 4) and seismic forces given in IS 1893 Methods of analysis as in IS 456 shall be used. The
shall be assumed as the characteristic loads. material strength to be assumed shall be characteristic
values in the determination of elastic properties of
21.3 Design Values members, irrespective of the limit state being
21.3.1 Materials considered. Redistribution of the calculated moments
may be made as given in 22.1.1.
The design strength of the materials, fd is given by
22.1.1 Redistribution of Moments in Continuous Beams
f and Frames
fd = m
γm
The redistribution of moments may be carried out
where
satisfying the following conditions:
fm = characteristic strength of the material (see
a) Equilibrium between the internal forces and
21.1), and
the external loads is maintained.
γm = partial safety factor appropriate to the b) The ultimate moment of resistance provided
material and the limit state being considered at any section of a member is not less than
(see 21.4). 80 percent of the moment at that section
21.3.2 Loads obtained from an elastic maximum moment
The design load, Fd is given by diagram covering all appropriate combinations
of loads.
Fd = F γ f c) The elastic moment at any section in a
where member due to a particular combination of
F = characteristic load (see 21.2), and loads shall not be reduced by more than
γf = partial safety factor appropriate to the nature 20 percent of numerically largest moment
of loading and the limit state being given anywhere by the elastic maximum
considered (see 21.4). moment diagram for the particular member,
covering all appropriate combination of loads.
21.3.3 Consequences of Attaining Limit State
d) At sections where the moment capacity after
Where the consequences of a structure attaining a limit redistribution is less than that from the elastic
30
IS 1343 : 2012

Table 7 Values of Partial Safety Factor γ f for Loads


(Clause 21.4.2)
Sl No. Load Combination Limit State of Collapse Limit State of Serviceability

DL IL WL P DL IL WL P
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

i) DL + IL + P 1.5 — 1.0 1.0 1.0 — 1.1 or 0.92)


1.1 or 0.92)
ii) DL + WL + P 1.5 or 0.91) — 1.5 1.0 1.0 — 1.0
1.1 or 0.92)
iii) DL + IL + WL + P 1.2 1.0 1.0 0.8 0.8
NOTES
1 While considering earthquake effects, substitute EL for WL.
2 While assessing the long-term effects due to creep, the dead load and that part of the imposed load likely to be permanent may only
be considered.
3 While verifying the limit state for stability, with external prestress where an increase of the value of prestress can be unfavourable,
partial safety factor of 1.3 shall be used.
1)
This value is to be considered when stability against overturning or stress reversal is critical.
2)
The structure shall be checked both for upper characteristics values and lower characteristics value shown. The values are for post tensioning
with bonded tendons. In case of pretensioning or unbonded tendons, it shall be taken as 1.05 or 0.95 instead of the above value.

maximum moment diagram, the following d) The relationship between the compressive
relationship shall be satisfied: stress distribution in concrete and the strain
xu δ M in concrete may be assumed to be rectangle,
+ ≤ 0.6 trapezoid, parabola or any other shape which
d 100
where results in prediction of strength in substantial
agreement with the results of tests. An
xu = depth of neutral axis, acceptable stress-strain curve is given in
d = effective depth, and Fig. 3. For design purposes, the compressive
δM = percentage reduction in moment. strength of concrete in the structure shall be
assumed to be 0.67 times the characteristic
e) In structures in which the structural frame strength. The partial safety factor γm = 1.5 shall
provides the lateral stability, the reduction in be applied in addition to this.
moment allowed by condition given NOTE — For the stress-strain curve in Fig. 3, the design
in 22.1.1 (c) shall be restricted to 10 percent stress block parameters for rectangular section are as
for structures over 4 storeys in height. follows (see Fig. 4):
Area of stress block = 0.36 fck xu
22.1.2 Analysis of Slabs Spanning in Two Directions
Depth of centre of compressive force = 0.42 xu
at Right Angles
from the extreme fibre in compression
In general, the provisions of IS 456 shall apply. where
fck = characteristic compressive strength of concrete,
23 LIMIT STATE OF COLLAPSE and
xu = depth of neutral axis.
23.1 Limit State of Collapse: Flexure
e) The tensile strength of the concrete is ignored.
23.1.1 Assumptions f) The stresses in bonded prestressing tendons,
whether initially tensioned or untensioned, and
Design for the limit state of collapse in flexure shall in additional reinforcement are derived from
be based on the assumptions given below: the representative stress-strain curve for the
a) Plane sections normal to the axis remain plane type of steel used given by the manufacturer
after bending. or typical curves given in Fig. 5 for
b) The strain in the bonded reinforcement or prestressing tendons and in IS 456 for
bonded prestressing steel whether in tension reinforcement. For design purposes, the partial
or in compression is the same as that in the safety factor γm equal to 1.15 shall be applied.
surrounding concrete. In addition, the tendon will have an initial
prestrain due to prestress after all losses.
c) The maximum strain in concrete at the
outermost compression fibre is taken as For members with permanently unbonded internal or
0.003 5 in bending. externally prestressed tendons, the deformation of the

31
IS 1343 : 2012

whole member shall be taken into account for 23.1.2 Design Formulae
calculating strain and stress in the tendon at ultimate
In the absence of an analysis based on the assumptions
condition. In the absence of rigorous analysis, the strain
given in 23.1.1, the moment of resistance of rectangular
in unbonded tendon shall be assumed not to increase
sections and flanged sections in which the neutral axis
above the initial value due to prestress after all losses.
lies within the flange may be obtained by the procedure
given in Annex D.
For flanged sections in which the neutral axis lies
outside the flange, the moment of resistance shall be
determined using assumptions given in 23.1.1.

23.2 Limit State of Collapse: Compression


Prestressed concrete compression members in framed
structures, where the mean stress in the concrete section
imposed by tendons is less than 2.5 N/mm2, may be
analysed as reinforced concrete compression members
in accordance with IS 456; in other cases specialist
literature may be referred to.

23.3 Limit State of Collapse: Tension


Tensile strength of the tension members shall be used
on the design strength (0.87 times characteristic
strength of prestressing tendons) and the strength
F IG. 3 STRESS-S TRAIN CURVE FOR CONCRETE developed by any additional reinforcement. The
additional reinforcement may usually be assumed to
be acting at its design stress (0.87 times characteristic
strength of reinforcement); in special cases it may be
necessary to check the stress in the reinforcement using
strain compatibility.

23.4 Limit State of Collapse: Shear


The ultimate shear resistance of the concrete alone, Vc,
should be considered at both conditions, uncracked and
cracked in flexure, the lesser value taken and, if
necessary, shear reinforcement provided.
23.4.1 Section Uncracked in Flexure
FIG. 4 STRESS BLOCK PARAMETERS
The ultimate shear resistance of a section uncracked in
flexure, Vc = Vco, is given by:

Vco = 0.67 bD ( f t 2 + 0.8 f cp f t )

where
b = breadth of the member which for T, I and L
beams should be replaced by breadth of the
rib bw,
D = overall depth of the member,
ft = maximum principal tensile stress given by
0.24 f ck taken as positive where fck is the
characteristic compressive strength of
concrete, and
FIG. 5 REPRESENTATIVE STRESS-S TRAIN C URVE FOR
PRESTRESSING STEEL WIRES (S TRESS R ELIEVED fcp = compressive stress at centroidal axis due to
STRANDS AND BARS ) prestress taken as positive.

32
IS 1343 : 2012

In flanged members where the centroidal axis occurs in 23.4.3 Shear Reinforcement
the flange, the principal tensile stress should be limited
23.4.3.1 When V, the shear force due to the ultimate
to 0.24 f ck at the intersection of the flanged web; in
this calculation, 0.8 times of the stress due to prestress Table 8 Design Shear Strength of Concrete,
at this intersection may be used, in calculating Vco. ζ c, N/mm2
For a section uncracked in flexure and with inclined (Clause 23.4.2)
tendons or vertical prestress, the component of Sl Concrete Grade
Ap
prestressing force normal to the longitudinal axis of No. 100
bd
the member may be added to Vco. M 30 M 35 M 40 and
Above
23.4.2 Sections Cracked in Flexure (1) (2) (3) (4) (5)

The ultimate shear resistance of a section cracked in i) ≤ 0.15 0.29 0.29 0.30
ii) 0.25 0.37 0.37 0.38
flexure, Vc = Vcr is given by: iii) 0.50 0.50 0.50 0.51
iv) 0.75 0.59 0.59 0.60
Ê fpe ˆ V v) 1.00 0.66 0.67 0.68
Vcr = Á1-0.55 ˜ æ c bd + M 0 vi) 1.25 0.71 0.73 0.74
Ë f p ¯ M vii) 1.50 0.76 0.78 0.79
viii) 1.75 0.80 0.82 0.84
ix) 2.00 0.84 0.86 0.88
where x) 2.25 0.88 0.90 0.92
xi) 2.50 0.91 0.93 0.95
fpe = effective prestress after all losses have xii) 2.75 0.94 0.96 0.98
occurred, which shall not be taken as greater xiii) 3.00 0.96 0.99 1.01
than 0.6 fp,
NOTE — Ap is the area of prestressing tendon.
fp = characteristic strength of prestressing steel,
ζc = ultimate shear stress capacity of concrete
obtained from Table 8, loads, is less than Vc, the shear force which can be
carried by the concrete, minimum shear reinforcement
b = breadth of the member, which, for flanged should be provided in the form of stirrups such that:
sections, shall be taken as the breadth of the
web bw, Asv 0.4
=
d = distance from the extreme compression-fibre bsv 0.87 fy
to the centroid of the tendons at the section
considered, where
M0 = moment necessary to produce zero stress in Asv = total cross-sectional area of stirrup legs
the concrete at the depth, given by: effective in shear;
I b = breadth of the member which for T, I and L
M 0 = 0.8 f pt
y beams should be taken as the breadth of the
rib, bw;
where fpt is the stress due to prestress only
at depth of d and distance y from the sv = stirrup spacing along the length of the
centroid of the concrete section which has member; and
second moment of area I, and fy = characteristic strength of the stirrup
reinforcement which shall not be taken
V and M = shear force and bending moment
greater than 415 N/mm2.
respectively, at the section considered due
to ultimate loads. However, shear reinforcement need not be provided in
the following cases:
Vcr should be taken as not less than 0.1 bd f ck .
a) where V is less than 0.5 Vc , and
The value of Vcr calculated at a particular section may
be assumed to be constant for a distance equal to d/2, b) in members of minor importance.
measured in the direction of increasing moment, from 23.4.3.2 When V exceeds Vc , shear reinforcement shall
that particular section. be provided such that:
For a section cracked in flexure and with inclined Asv V − Vc
tendons, the component of prestressing forces normal =
sv 0.87 f y dt
to the longitudinal axis of the member should be
ignored. In rectangular beams, at both corners in the tensile zone,

33
IS 1343 : 2012

a stirrup should pass around a longitudinal bar, a tendon where


or a group of tendons having a diameter not less than
M = applied ultimate bending moment at the
the diameter of the stirrup. The depth dt is then taken
cross-section acting in combination with T;
as the depth from the extreme compression fibre either
to the longitudinal bars or to the centroid of the tendons 2D
whichever is greater. Mt = T 1 + , the sign of Mt being the same
b
The spacing of stirrups along a member should not as that of M;
exceed 0.75 dt nor 4 times the web thickness for flanged
D = overall depth of the beam; and
members. When V exceeds 1.8 Vc, the maximum
spacing should be reduced to 0.5 dt. The lateral spacing b = breadth of the member which for T and I
of the individual legs of the stirrups provided at a cross beams shall be taken as the breadth of the
section should not exceed 0.75 dt. web, bw.

23.4.4 Maximum Shear Forces 23.5.3.2 Where the numerical value of M is less than
that of M t, the member shall also be designed to
In no circumstances should the shear force V, due to withstand a moment Me2 given by:
ultimate loads, exceed the appropriate values given in
Table 9 multiplied by bd. Me2 = Mt –M
the moment Me2 being taken as acting in the opposite
Table 9 Maximum Shear Stress sense to the moment M.
Concrete Grade M 30 M 35 M 40 M 45 M 50 M 55 and 23.5.3.3 Where the numerical value of M is less than
Over
or equal to that of Mt, the beam shall be designed to
Maximum shear 3.5 3.7 4.0 4.3 4.6 4.8 withstand an equivalent transverse bending moment
stress, N/mm2
Me3 (not acting simultaneously with Me1 ), given by

23.5 Limit State of Collapse: Torsion Ê 2b ˆ


+
x1 ˆ Á 1 D ˜
2
Ê
23.5.1 General Me3 = M t Á1 + ˜
Ë 2e ¯ ÁÁ + 2 D ˜˜
1
In general, where the torsional resistance or stiffness Ë b ¯
of members has not been taken into account in the
analysis of the structure, no specific calculations for and acting about an axis at right angles to the axis of
torsion will be necessary, adequate control in torsional M, where x1 is the smaller dimension of a closed hoop
cracking being provided by the required nominal shear used as torsional shear reinforcement and e is as defined
reinforcement. Where the torsional resistance or in 23.5.4.1.
stiffness of members is taken into account in the
analysis, the members shall be designed for torsion. 23.5.4 Transverse Reinforcement

23.5.2 Application of Design Rules for Torsion 23.5.4.1 Torsional moment and shear carried by
concrete
The design rules laid down in 23.5.3 to 23.5.5 apply
to, The reduced torsional moment carried by the concrete
Tc1 is given by:
a) beams of solid rectangular cross-section
(D > b),  e 
Tc1 = Tc  
b) hollow rectangular beams with D > b and with  e + ec 
a wall thickness t ≥ b/4, and
c) T-beam and I-beams. where
In all these cases the average intensity of prestress in
 b 
the concrete shall be less than 0.3 fck. Tc = Σ 0.15 b2D  1 − λv f ck
 3 D 
23.5.3 Longitudinal Reinforcement
23.5.3.1 The longitudinal reinforcement shall be T
e =
designed to resist an equivalent ultimate bending V
moment Me1 given by:
Tc
Me1 = M + Mt ec =
Vc

34
IS 1343 : 2012

d1 = centre to centre distance between corner bars


12 f cp
λv = 1+ in the direction of the depth,
f ck
fy = characteristic strength of shear
In the above expressions, reinforcement,
Tc = torsional moment carried by concrete; V = as defined in 23.5.4.1,
b = breadth of the member, which for T and I Vc1 = as defined in 23.5.4.2, and
beams shall be taken as the breadth of the T and Tc1 = as defined in 23.5.4.1.
web, bw. 23.5.4.4 Minimum reinforcement
D = overall depth of beam;
The value of Asv shall not be taken lesser than that given
fck = characteristic compressive strength of by:
concrete;
T = torsional moment applied to a cross-section Asv 0.4
=
under ultimate load conditions; bsv 0.87 f y
V = shearing force at a cross-section calculated
for the specified ultimate loads; There shall be at least one longitudinal bar not less
Vc = theoretical shear strength at a cross-section, than 12 mm in diameter in each corner of the stirrups.
assuming the most unfavourable conditions 23.5.5 Distribution of Torsion Reinforcement
for inclined cracking, that is, smaller of Vco
and Vcr (see 23.4.1 and 23.4.2); and When a member is designed for torsion, torsion
reinforcement shall be provided as below:
fcp = average intensity of effective prestress in
concrete at this section. a) All transverse reinforcement provided for
23.5.4.2 The shear force carried by the concrete Vc1 is torsion shall be in the form of closed stirrups
given by: perpendicular to the axis of the members;
b) The spacing, sv, of the stirrups shall not exceed
e (x1 + y1)/4 or 200 mm whichever is smaller,
Vc1 = Vc e + e where x1 and y1 are respectively short and long
c
dimensions of the stirrup;
where c) Each end of the bar forming the stirrup shall
Vc = smaller of Vco and Vcr obtained as in 23.4.1 be anchored in accordance with IS 456; and
and 23.4.2. d) Torsional reinforcement shall be continued to
23.5.4.3 Design of transverse reinforcement a distance not less than (D + bw) beyond the
point at which it is no longer than theoretically
The area of cross-section, Asv of the closed stirrup required, where D is the overall depth and bw
enclosing the corner longitudinal bars shall be taken is the effective width of the web of a flanged
as the larger of the following two values: member.

M t sv 24 LIMIT STATE OF SERVICEABILITY


Asv = , and
1.5 b1d1 f y 24.1 Limit State of Serviceability: Deflection
Asv = Av + 2 AT 24.1.1 Type 1 and Type 2 Members
where
24.1.1.1 Short-term deflection
(V − Vc1 ) sv The instantaneous deflection due to design loads may
Av =
0.87 f y d1 be calculated using elastic analysis based on the
uncracked section and the modulus of elasticity of
(T − Tc1 ) sv concrete as given in 6.2.3.
AT =
0.87 b1 d1 f y
24.1.1.2 Long-term deflection
In the above expressions,
The total long-term deflection due to the prestressing
Mt = as defined in 23.5.3.1, force, dead load and any sustained imposed load may
sv = spacing of the stirrup reinforcement, be calculated using elastic analysis, taking into account
the effects of cracking and of creep and shrinkage
b1 = centre to centre distance between corner bars
(see 6.2.4 and 6.2.5). Due allowance shall be made for
in the direction of the width,

35
IS 1343 : 2012

the loss of prestress (see 19.5.2) after the period the stress remains compressive.
considered. The deflections should comply with the
c) Type 3 — For Type 3 members in which
limits given in 20.3.1.
cracking is permitted, it may be assumed that
24.1.2 Type 3 Members the concrete section is uncracked, and that
hypothetical tensile stresses exist at the
Where the permanent load is less than or equal to maximum size of cracks. The hypothetical
25 percent of the design imposed load, the deflection tensile stresses for use in these calculations
may be calculated as in 24.1.1.1. When the permanent for members with either pre-tensioned or post-
load is more than 25 percent of the design imposed tensioned tendons are given in Table 10,
load, the vertical deflection limits for beams and slabs modified by coefficients given in Fig. 6.
may generally be assumed to be satisfied provided that
the span to effective depth ratios are not greater than
the values obtained as below:
a) Basic values of span to effective depth ratios
for spans up to 10 m:
Cantilever 7
Simply supported 20
Continuous 26
b) For spans above 10 m, the values in (a) may
be multiplied by 10/span in metres, except for
cantilever in which case deflection
calculations should be made.

24.2 Limit State of Serviceability: Cracking


24.2.1 In members made up of precast units, no tension F IG. 6 DEPTH F ACTORS FOR TENSILE STRESSES FOR
shall be allowed at any stage at mortar or concrete TYPE 3 M EMBERS
joints. For a member which is free of joints, the tensile 24.3 Limit State of Serviceability: Maximum
stress shall not exceed the values specified below for Compression
the 3 types of members:
24.3.1 Maximum Stress Under Service Conditions
a) Type 1 — No tensile stress.
24.3.1.1 Compressive stress in flexure
b) Type 2 — The tensile stress shall not exceed
3 N/mm2. However, where part of the service The maximum permissible compressive stress, prestress
loads is temporary in nature, this value may and service loads after deduction of the full losses in
be exceeded by 1.5 N/mm2, provided under the specified prestress shall be determined by a straight
the permanent component of the service load line relation as in Fig. 7; but different stress limits shall

Table 10 Hypothetical Flexural Tensile Stresses for Type 3 Members


[Clause 24.2.1(c)]
Sl Type of Tendons Limiting Stress of Concrete for Grade
No. Crack
Width M 30 M 35 M 40 M 45 M 50 and
mm Above
(1) (2) (3) (4) (5) (6) (7) (8)
i) Pre-tensioned tendons 0.1 — — 4.1 4.4 4.8
0.2 — — 5.0 5.4 5.8
ii) Grouted post-tensioned tendons 0.1 3.2 3.6 4.1 4.4 4.8
0.2 3.8 4.4 5.0 5.4 5.8
iii) Pre-tensioned tendons distributed in the tensile zone 0.1 — — 5.3 5.8 6.3
and positioned close to the tension faces of concrete 0.2 — — 6.3 6.8 7.3

NOTE — When additional reinforcement is distributed within the tension zone and positioned close to the tension face of concrete,
the hypothetical tensile stresses may be increased by an amount which is proportional to the cross-sectional areas of the additional
reinforcement expressed as a percentage of the cross-sectional area of the concrete. For 1 percent of additional reinforcement, the
stress may be increased by 4 N/mm2 for members with pre-tensioned and grouted post-tensioned tendons and by 3 N/mm2 for other
members. For other percentages of additional reinforcement the stresses may be increased in proportion excepting that the total
hypothetical tensile stress shall not exceed 0.25 times the characteristic compressive strength of concrete.

36
IS 1343 : 2012

apply to the concrete of the structure depending on bending and direct force at the time of transfer of
whether it falls in a part of the of the section where the prestress shall be determined from a graph in which a
compressive stresses are not likely to increase in service straight line joins a point given by 0.54 fci for a concrete
(Zone I) or in part of the section where the compressive of Grade M 30 to a second point giving a permissible
stresses are likely to increase in service (Zone II) (see stress of 0.37 fci for concrete of Grade M 60 (see
Fig. 7). Fig. 8A); fci being cube strength of concrete at transfer
which in no case shall be less than half the
For Zone I, the straight line relation of permissible stress
corresponding characteristic compressive strength of
shall be determined by the straight line joining a point
concrete. These values apply to post-tensioned work;
given by a permissible stress of 0.41 fck for concrete of
for pre-tensioned work the variation represented by
Grade M 30 to another point given by a permissible
Fig. 8B will apply.
stress of 0.35 fck for concrete of Grade M 60.
NOTE — The strength of concrete at the time of transfer fc1
For Zone II, the determining points of the graph shall shall be established by tests carried out on cubes at the age of
be reduced to 0.34 fck and 0.27 fck respectively. the concrete at transfer for bridges and such other major
structures and in other cases, if more convenient, from the
24.3.1.2 Stress in direct compression straight line graph, joining the characteristic compressive
strength of concrete and cube strength at 7 days. The transfer
Except in the parts immediately behind the anchorage, of prestress shall be made only after the concrete has attained a
the maximum stress in direct compression shall be strength of at least half the characteristic compressive strength
limited to 0.8 times the permissible stress obtained of concrete.
from 24.3.1.1. 24.3.2.2 Stress in direct compression

24.3.2 Maximum Stress at Transfer Except in the parts immediately behind the anchorages,
the maximum stress in direct compression shall be
24.3.2.1 Compressive stress in flexure
limited to 0.8 times the permissible stress obtained
The maximum permissible compressive stress due to from 24.3.2.1.

FIG. 7 C OMPUTATION OF MAXIMUM PERMISSIBLE C OMPRESSIVE STRESS IN FLEXURE DUE TO FINAL PRESTRESS

8A Post-tensioned Work 8B Pre-tensioned Work

FIG. 8 COMPUTATION OF MAXIMUM PERMISSIBLE COMPRESSIVE S TRESS IN FLEXURE AT TRANSFER

37
1.1 What is the finite element method

The finite element method (FEM) is a numerical technique for solving problems which are described
by partial differential equations or can be formulated as functional minimization. A domain of interest
is represented as an assembly of finite elements. Approximating functions in finite elements are deter-
mined in terms of nodal values of a physical field which is sought. A continuous physical problem is
transformed into a discretized finite element problem with unknown nodal values. For a linear problem
a system of linear algebraic equations should be solved. Values inside finite elements can be recovered
using nodal values.

Two features of the FEM are worth to be mentioned:

simple approximating functions (increasing the number of elements we can achieve any precision).

1)

Piece-wise approximation of physical fields on finite elements provides good precision even with

2) Locality of approximation leads to sparse equation systems for a discretized problem. This helps to
solve problems with very large number of nodal unknowns.

1.2 How the FEM works

To summarize in general terms how the finite element method works we list main steps of the finite
element solution procedure below.
1. Discretize the continuum. The first step is to divide a solution region into finite elements. The
finite element mesh is typically generated by a preprocessor program. The description of mesh consists
of several arrays main of which are nodal coordinates and element connectivities.
2. Select interpolation functions. Interpolation functions are used to interpolate the field vari-
ables over the element. Often, polynomials are selected as interpolation functions. The degree of the
polynomial depends on the number of nodes assigned to the element.
3. Find the element properties. The matrix equation for the finite element should be established
which relates the nodal values of the unknown function to other parameters. For this task different
approaches can be used; the most convenient are: the variational approach and the Galerkin method.
4. Assemble the element equations. To find the global equation system for the whole solution
region we must assemble all the element equations. In other words we must combine local element
equations for all elements used for discretization. Element connectivities are used for the assembly
process. Before solution, boundary conditions (which are not accounted in element equations) should
be imposed.

5
6 CHAPTER 1. INTRODUCTION

u1 u2
1 2 3
x
x
0 L 2L x1 x2

Figure 1.1: Two one-dimensional linear elements and function interpolation inside element.

5. Solve the global equation system. The finite element global equation sytem is typically sparse,
symmetric and positive definite. Direct and iterative methods can be used for solution. The nodal values
of the sought function are produced as a result of the solution.
6. Compute additional results. In many cases we need to calculate additional parameters. For
example, in mechanical problems strains and stresses are of interest in addition to displacements, which
are obtained after solution of the global equation system.

1.3 Formulation of finite element equations

Several approaches can be used to transform the physical formulation of the problem to its finite element
discrete analogue. If the physical formulation of the problem is known as a differential equation then the
most popular method of its finite element formulation is the Galerkin method. If the physical problem
can be formulated as minimization of a functional then variational formulation of the finite element
equations is usually used.

1.3.1 Galerkin method

Let us use simple one-dimensional example for the explanation of finite element formulation using the
Galerkin method. Suppose that we need to solve numerically the following differential equation:

d2 u
a + b = 0, 0 ≤ x ≤ 2L (1.1)
dx2

with boundary conditions

u|x=0 = 0
du (1.2)
a |x=2L = R
dx

where u is an unknown solution. We are going to solve the problem using two linear one-dimensional
finite elements as shown in Fig. 1.1.
Fist, consider a finite element presented on the right of Figure. The element has two nodes and
approximation of the function u(x) can be done as follows:

u = N1 u1 + N2 u2 = [N ]{u}
[N ] = [N1 N2 ] (1.3)
{u} = {u1 u2 }
1.3. FORMULATION OF FINITE ELEMENT EQUATIONS 7

where Ni are the so called shape functions

x − x1
N1 = 1 −
x2 − x1 (1.4)
x − x1
N2 =
x2 − x1

which are used for interpolation of u(x) using its nodal values. Nodal values u1 and u2 are unknowns
which should be determined from the discrete global equation system.
After substituting u expressed through its nodal values and shape functions, in the differential
equation, it has the following approximate form:

d2
a [N ]{u} + b = ψ (1.5)
dx2
where ψ is a nonzero residual because of approximate representation of a function inside a finite ele-
ment. The Galerkin method provides residual minimization by multiplying terms of the above equation
by shape functions, integrating over the element and equating to zero:
Z x2 Z x2
d2
[N ]T a [N ]{u}dx+ [N ]T bdx = 0 (1.6)
x1 dx2 x1

Use of integration by parts leads to the following discrete form of the differential equation for the finite
element:
Z x2 · ¸ · ¸ Z x2 ( ) ( )
dN T dN T 0 du 1 du
a dx{u}− [N ] bdx − a |x=x2 + a |x=x1 = 0 (1.7)
x1 dx dx x1 1 dx 0 dx

Usually such relation for a finite element is presented as:

[k]{u} = {f }
Z x2 · ¸ · ¸
dN T dN
[k] = a dx
x1 dx dx( ) ( ) (1.8)
Z x2
T 0 du 1 du
{f } = [N ] bdx + a |x=x2 − a |x=x1
x1 1 dx 0 dx

In solid mechanics [k] is called stiffness matrix and {f } is called load vector. In the considered simple
case for two finite elements of length L stiffness matrices and the load vectors can be easily calculated:
" #
a 1 −1
[k1 ] = [k2 ] = L −1 1
( ) ( ) ( ) (1.9)
bL 1 bL 1 0
{f1 } = 2 , {f2 } = 2 +
1 1 R

The above relations provide finite element equations for the two separate finite elements. A global
equation system for the domain with 2 elements and 3 nodes can be obtained by an assembly of element
equations. In our simple case it is clear that elements interact with each other at the node with global
number 2. The assembled global equation system is:
      
1 −1 0  u1 
  1  
 0 
a  bL   
 −1 2 −1  u2 = 2 + 0 (1.10)
L   2   
 R 
0 −1 1  u3   1  
8 CHAPTER 1. INTRODUCTION

4
u
3
Exact
2
1
FEM x
0
0.0 0.5 1.0 1.5 2.0

Figure 1.2: Comparison of finite element solution and exact solution.

After application of the boundary condition u(x = 0) = 0 the final appearance of the global equation
system is:

      
1 0 0  u1 
  0  
 0 
a  bL   
 0 2 −1  u2 = 2 + 0 (1.11)
L   2   
 R 
0 −1 1  u3   1  

Nodal values ui are obtained as results of solution of linear algebraic equation system. The value of
u at any point inside a finite element can be calculated using the shape functions. The finite element
solution of the differential equation is shown in Fig. 1.2 for a = 1, b = 1, L = 1 and R = 1.

Exact solution is a quadratic function. The finite element solution with the use of the simplest element is
piece-wise linear. More precise finite element solution can be obtained increasing the number of simple
elements or with the use of elements with more complicated shape functions. It is worth noting that
at nodes the finite element method provides exact values of u (just for this particular problem). Finite
elements with linear shape functions produce exact nodal values if the sought solution is quadratic.
Quadratic elements give exact nodal values for the cubic solution etc.

1.3.2 Variational formulation

The differential equation

d2 u
a + b = 0, 0 ≤ x ≤ 2L
dx2
u|x=0 = 0 (1.12)
du
a |x=2L = R
dx

with a = EA has the following physical meaning in solid mechanics. It describes tension of the
one dimensional bar with cross-sectional area A made of material with the elasticity modulus E and
subjected to a distributed load b and a concentrated load R at its right end as shown in Fig 1.3.
Such problem can be formulated in terms of minimizing the potential energy functional Π:

Z µ ¶2 Z
1 du
Π= a dx − budx − Ru|x=2L
L 2 dx L (1.13)
u|x=0 =0
1.3. FORMULATION OF FINITE ELEMENT EQUATIONS 9

b R

1 2 3
x
0 L 2L

Figure 1.3: Tension of the one dimensional bar subjected to a distributed load and a concentrated load.

Using representation of {u} with shape functions (1.3)-(1.4) we can write the value of potential energy
for the second finite element as:
Z x2 · ¸T · ¸
1 T dN dN
Πe = a{u} {u}dx
x 2 dx
dx ( )
Z x21 (1.14)
T T T 0
− {u} [N ] bdx − {u}
x1 R

The condition for the minimum of Π is:


∂Π ∂Π
δΠ = δu1 + ... + δun = 0 (1.15)
∂u1 ∂un
which is equivalent to

∂Π
=0, i = 1...n (1.16)
∂ui
It is easy to check that differentiation of Π in respect to ui gives the finite element equilibrium equation
which is coincide with equation obtained by the Galerkin method:
Z x2 · ¸ · ¸ Z x2 ( )
dN T dN 0
EA dx{u}− [N ]T bdx − =0 (1.17)
x1 dx dx x1 R

Example. Obtain shape functions for the one-dimensional quadratic element with three nodes. Use
local coordinate system −1 ≤ ξ ≤ 1.

1 2 3

x
-1 0 1

Solution. With shape functions, any field inside element is presented as:
X
u(ξ) = Ni ui , i = 1, 2, 3

At nodes the approximated function should be equal to its nodal value:

u(−1) = u1
u(0) = u2
u(1) = u3
10 CHAPTER 1. INTRODUCTION

Since the element has three nodes the shape functions can be quadratic polynomials (with three coeffi-
cients). The shape function N1 can be written as:

N1 = α1 + α2 ξ + α3 ξ 2

Unknown coefficients αi are defined from the following system of equations:

N1 (−1) = α1 − α2 + α3 = 1
N1 (0) = α1 = 0
N1 (1) = α1 + α2 + α3 = 0

The solution is: α1 = 0, α2 = −1/2, α3 = 1/2. Thus the shape function N1 is equal to:

1
N1 = − ξ(1 − ξ)
2

Similarly it is possible to obtain that the shape functions N2 and N3 are equal to:

N2 = 1 − ξ 2
1
N3 = ξ(1 + ξ)
2
Chapter 2

Finite Element Equations for Heat


Transfer

2.1 Problem Statement


Let us consider an isotropic body with temperature dependent heat transfer. A basic equation of heat
transfer has the following appearance:
µ ¶
∂qx ∂qy ∂qz ∂T
− + + + Q = ρc (2.1)
∂x ∂y ∂z ∂t

Here qx , qy and qz are components of heat flow through the unit area; Q = Q(x, y, z, t) is the inner
heat generation rate per unit volume; ρ is material density; c is heat capacity; T is temperature and t is
time. According to the Fourier’s law the components of heat flow can be expressed as follows:

∂T
qx = −k
∂x
∂T
qy = −k (2.2)
∂y
∂T
qz = −k
∂z

where k is the thermal conductivity coefficient of the media. Substitution of Fourier’s relations gives
the following basic heat transfer equation:
µ ¶ µ ¶ µ ¶
∂ ∂T ∂ ∂T ∂ ∂T ∂T
k + k + k + Q = ρc (2.3)
∂x ∂x ∂y ∂y ∂z ∂z ∂t

It is assumed that boundary conditions can be of the following types:

1. Specified temperature

Ts = T (x, y, z, t) on S1

2. Specified heat flow

qx nx + qy ny + qz nz = −qs on S2

3. Convection boundary conditions

11
12 CHAPTER 2. FINITE ELEMENT EQUATIONS FOR HEAT TRANSFER

qx nx + qy ny + qz nz = h(Ts − Te ) on S3

where h is the convection coefficient, Ts is an unknown surface temperature and Te is a known envi-
ronmental temperature.

4. Radiation

qx nx + qy ny + qz nz = σεTs4 − αqr on S4

where σ is the Stefan-Boltzmann constant; ε is the surface emission coefficient; α is the surface absorp-
tion coefficient and qr is incoming heat flow per unit surface area.
For transient problems it is necessary to specify a temperature field for a body at the time t = 0:

T (x, y, z, 0) = T0 (x, y, z) (2.4)

2.2 Finite element discretization of heat transfer equations


A domain V is divided into finite elements connected at nodes. We are going to write all relations for a
finite element. Global equations for the domain can be assembled from finite element equations using
connectivity information.
Shape functions Ni are used for interpolation of temperature inside a finite element:

T = [N ]{T }
[N ] = [ N1 N2 ... ] (2.5)
{T } = { T1 T2 ... }

Differentiation of the temperature interpolation equation gives the following interpolation relation for
temperature gradients:
   

 ∂T /∂x 
 ∂N1 /∂x ∂N2 /∂x ...
 
∂T /∂y =  ∂N1 /∂y ∂N2 /∂y ... {T } = [B]{T } (2.6)
 
 ∂T /∂z  ∂N1 /∂z ∂N2 /∂z ...

Here {T } is a vector of temperatures at nodes; [N ] is a matrix of shape functions and [B] is a matrix
for temperature gradients interpolation.
Using Galerkin method, we can rewrite the basic heat transfer equation in the following form:
Z µ ¶
∂qx ∂qy ∂qz ∂T
+ + − Q + ρc Ni dV = 0 (2.7)
∂x ∂y ∂z ∂t
V

Applying the divergence theorem to the first three terms, we arrive to the relations:
Z Z · ¸
∂T ∂Ni ∂Ni ∂Ni
ρc Ni dV − {q}dV
∂t ∂x ∂y ∂z
V Z ZV
= QNi dV − {q}T {n}Ni dS (2.8)
V S
{q}T = [ qx qy qz ]
{n}T = [ nx ny nz ]
2.3. DIFFERENT TYPE PROBLEMS 13

where {n} is an outer normal to the surface of the body. After insertion of boundary conditions into the
above equation, the discretized equations are as follows:
Z Z · ¸
∂T ∂Ni ∂Ni ∂Ni
ρc Ni dV − {q}dV
∂t ∂x ∂y ∂z
V Z ZV
= QNi dV − {q}T {n}Ni dS (2.9)
ZV ZS1 Z
+ qs Ni dS − h(T − Te )Ni dS − (σεT 4 − αqr )Ni dS
S2 S3 S4

It is worth noting that

{q} = −k[B]{T } (2.10)

The discretized finite element equations for heat transfer problems have the following finite form:

[C]{Ṫ } + ([Kc ] + [Kh ] + [Kr ]){T }


(2.11)
= {RT } + {RQ } + {Rq } + {Rh } + {Rr }
Z
[C] = ρc[N ]T [N ]dV
VZ
[Kc ] = k[B]T [B]dV
VZ
[Kh ] = h[N ]T [N ]dS
S3 Z
[Kr ]{T } = σεT 4 [N ]dS
Z S4
[RT ] = − {q}T {n}[N ]T dS (2.12)
Z S1
[RQ ] = Q[N ]T dV
VZ
[Rq ] = − qs [N ]T dS
SZ2
[Rh ] = − hTe [N ]T dS
S
Z3
[Rr ] = − αqr [N ]T dS
S4

2.3 Different Type Problems


Equations for different type problems can be deducted from the above general equation :

Stationary linear problem

([Kc ] + [Kh ]){T } = {RQ } + {Rq } + {Rh } (2.13)


14 CHAPTER 2. FINITE ELEMENT EQUATIONS FOR HEAT TRANSFER

Stationary nonlinear problem

([Kc ] + [Kh ] + [Kr ]){T }


(2.14)
= {RQ (T )} + {Rq (T )} + {Rh (T )} + {Rr (T )}

Transient linear problem

[C]{Ṫ (t)} + ([Kc ] + [Kh (t)]){T (t)}


(2.15)
= {RQ (t)} + {Rq (t)} + {Rh (t)}

Transient nonlinear problem

[C(T )]{Ṫ } + ([Kc (T )] + [Kh (T, t)] + [Kr (T )]){T }


(2.16)
= {RQ (T, t)} + {Rq (T, t)} + {Rh (T, t)} + {Rr (T, t)}
Chapter 3

FEM for Solid Mechanics Problems

3.1 Problem statement


Let us consider a three-dimensional elastic body subjected to surface and body forces and temperature
field. In addition, displacements are specified on some surface area. For given geometry of the body,
applied loads, displacement boundary conditions, temperature field and material stress-strain law, it is
necessary to determine the displacement field for the body. The corresponding strains and stresses are
also of interest.
The displacements along coordinate axes x, y and z are defined by the displacement vector {u}:

{u} = {u v w} (3.1)

Six different strain components can be placed in the strain vector {ε}:

{ε} = {εx εy εz γxy γyz γzx } (3.2)

For small strains the relationship between strains and displacements is:

{ε} = [D]{u} (3.3)

where [D] is the matrix differentiation operator:


 
∂/∂x 0 0
 0 ∂/∂y 0 
 
 0 0 ∂/∂z 
 
[D] =   (3.4)
 ∂/∂y ∂/∂x 0 
 
 0 ∂/∂z ∂/∂y 
∂/∂z 0 ∂/∂x

Six different stress components are formed the stress vector {σ}:

{σ} = {σx σy σz τxy τyz τzx } (3.5)

which are related to strains for elastic body by the Hook’s law:

{σ} = [E]{εe } = [E]({ε} − {εt })


(3.6)
{εt } = {αT αT αT 0 0 0}

15
16 CHAPTER 3. FEM FOR SOLID MECHANICS PROBLEMS

Here {εe } is the elastic part of strains; {εt } is the thermal part of strains; α is the coefficient of thermal
expansion; T is temperature. The elasticity matrix [E] has the following appearance:
 
λ + 2µ λ λ 0 0 0
 λ λ + 2µ λ 0 0 0 
 
 λ λ λ + 2µ 0 0 0 
 
[E] =   (3.7)
 0 0 0 µ 0 0 
 
 0 0 0 0 µ 0 
0 0 0 0 0 µ

where λ and µ are elastic Lame constants which can be expressed through the elasticity modulus E and
Poisson’s ratio ν:

νE
λ=
(1 + ν)(1 − 2ν) (3.8)
E
µ=
2(1 + ν)

The purpose of finite element solution of elastic problem is to find such displacement field which
provides minimum to the functional of total potential energy Π:
Z Z Z
1 e T
Π= {ε } {σ}dv − {u}T {pV }dV − {u}T {pS }dS (3.9)
V 2 V S

Here {pV } = {pVx pVy pVz } is the vector of body force and {pS } = {pSx pSy pSz } is the vector of
surface force. Prescribed displacements are specified on the part of body surface where surface forces
are absent.
Displacement boundary conditions are not present in the functional of Π. Because of these, dis-
placement boundary conditions should be implemented after assembly of finite element equations.

3.2 Finite element equations


Let us consider some abstract three-dimensional finite element having the vector of nodal displacements
{q}:

{q} = {u1 v1 w1 u2 v2 w2 ...} (3.10)

Displacements at some point inside a finite element {u} can be determined with the use of nodal dis-
placements {q} and shape functions Ni :
P
u = Ni ui
P
v = Ni vi (3.11)
P
w = Ni wi

These relations can be rewritten in a matrix form as follows:

{u} = [N ]{q} 


N1 0 0 N2 ...
  (3.12)
[N ] =  0 N1 0 0 ... 
0 0 N1 0 ...
3.2. FINITE ELEMENT EQUATIONS 17

Strains can also be determined through displacements at nodal points:

{ε} = [B]{q}
(3.13)
[B] = [D][N ] = [B1 B2 B3 ...]

Matrix [B] is called the displacement differentiation matrix. It can be obtained by differentiation of
displacements expressed through shape functions and nodal displacements:

 
∂Ni /∂x 0 0
 0 ∂Ni /∂y 0 
 
 0 0 ∂Ni /∂z 
 
[Bi ] =   (3.14)
 ∂Ni /∂y ∂Ni /∂x 0 
 
 0 ∂Ni /∂z ∂Ni /∂y 
∂Ni /∂z 0 ∂Ni /∂x

Now using relations for stresses and strains we are able to express the total potential energy through
nodal displacements:
Z
1
Π= ([B]{q} − {εt })T [E]([B]{q} − {εt })dV
Z V 2 Z (3.15)
− ([N ]{q})T {pV }dV − ([N ]{q})T {pS }dS
V S

Nodal displacements {q} which correspond to the minimum of the functional Π are determined by the
conditions:
½ ¾
∂Π
=0 (3.16)
∂q

Differentiation of Π in respect to nodal displacements {q} produces the following equilibrium equations
for a finite element:
Z Z
T
[B] [E][B]dV {q} − [B]T [E]{εt }dV
VZ Z V (3.17)
− [N ]T {pV }dV − [N ]T {pS }dS = 0
V S

which is usually presented in the following form:

[k]{q} = {f }
{f } = {p} + {h}
Z
[k] = [B]T [E][B]dV (3.18)
ZV Z
{p} = [N ]T {pV }dV + [N ]T {pS }dS
ZV S
{h} = [B]T [E]{εt }dV
V

Here [k] is the element stiffness matrix; {f } is the load vector; {p} is the vector of actual forces and
{h} is the thermal vector which represents fictitious forces for modeling thermal expansion.
18 CHAPTER 3. FEM FOR SOLID MECHANICS PROBLEMS

3.3 Assembly of the global equation system


The aim of assembly is to form the global equation system

[K]{Q} = {F } (3.19)

using element equations

[ki ]{qi } = {fi } (3.20)

Here [ki ], [qi ] and [fi ] are the stiffness matrix, the displacement vector and the load vector of the ith
finite element; [K], {Q} and {F } are global stiffness matrix, displacement vector and load vector.
In order to derive an assembly algorithm let us present the total potential energy for the body as a
sum of element potential energies πi :
X X1 X X
Π= πi = {qi }T [ki ]{qi } − {qi }T {fi } + Ei0 (3.21)
2

where Ei0 is the fraction of potential energy related to free thermal expansion:
Z
1 t T
Ei0 = {ε } [E]{εt }dV (3.22)
Vi 2

Let us introduce the following vectors and a matrix where element vectors and matrices are simply
placed:

{Qd } = {{q1 } {q2 }


(3.23)
{Fd } = {{f1 } {f2 } ...}
 
[k1 ] 0 0
 
[Kd ] =  0 [k2 ] 0  (3.24)
0 0 ...

It is evident that it is easy to find matrix [A] such that

{Qd } = [A]{Q}
(3.25)
{Fd } = [A]{F }

The total potential energy for the body can be rewritten in the following form:

1 X
Π = {Qd }T [Kd ]{Qd } − {Qd }T {Fd } + Ei0
2 X (3.26)
1
= {Q}T [A]T [Kd ][A]{Q} − {Q}T [A]T {Fd } + Ei0
2
Using the condition of minimum of the total potential energy
½ ¾
∂Π
=0 (3.27)
∂Q

we arrive at the following global equation system:

[A]T [Kd ][A]{Q} − [A]T {Fd } = 0 (3.28)


3.3. ASSEMBLY OF THE GLOBAL EQUATION SYSTEM 19

The last equation shows that algorithms of assembly the global stiffness matrix and the global load
vector are:

[K] = [A]T [Kd ][A]


(3.29)
{F } = [A]T {Fd }

Here [A] is the matrix providing transformation from global to local enumeration. Fraction of nonzero
(unit) entries in the matrix [A] is very small. Because of this the matrix [A] is never used explicitly in
actual computer codes.

Example. Write down a matrix [A], which relates local (element) and global (domain) node numbers
for the following finite element mesh:

7 8
Node order
3 for an element
4 5 6 4 3

1 2
1 2 3 1 2

Solution. To make the matrix representation compact let us assume that each node has one degree of
freedom (note that in three-dimensional solid mechanics problem there are three degrees of freedom at
each node). The matrix [A] relates element and global nodal values in the following way:

{Qd } = [A]{Q}

where {Q} is a global vector of nodal values and {Qd } is vector containing element vectors. The
explicit rewriting of the above relation looks as follows:
     

 
 Q1 
 
 1 0 0 0 0 0 0 0

 
 Q  
 

 2 
 0 1 0 0 0 0 0 0 

 
  

  Q5  
 0 0 0 0 1 0 0 0  Q1 

 
 
   

   











 Q
 4   0 0 0 1 0 0 0 0 
 Q2 


 
 
 


 
 Q 
2  
 0 1 0 0 0 0 0 0 
 Q3 


  
 Q   
 

3  0 0 1 0 0 0 0 0  Q4
= 

 
 Q 
6  
  0 0 0 0 0 1 0 0  Q5 

 
 
 
  
 

   
 



  Q5  

  0 0 0 0 1 0 0 0 
 Q6 


 Q5  
  0 0 0 0 1 0 0 0 
 Q7





  
  
 




 
 
  
 


 Q6 
  0 0 0 0 0 1 0 0  Q8

 
  

 
 Q8 
 
  0 0 0 0 0 0 0 1 
 
   
 
Q7 0 0 0 0 0 0 1 0
20 CHAPTER 3. FEM FOR SOLID MECHANICS PROBLEMS
Chapter 4

Finite Elements

4.1 Two-dimensional triangular element


Triangular finite element was the first finite element proposed for continuous problems. Because of
simplicity it can be used as an introduction to other elements. A triangular finite element in the co-
ordinate system xy is shown in Fig. 4.1. Since the element has three nodes, linear approximation of
displacements u and v is selected:

u(x, y) = N1 u1 + N2 u2 + N3 u3
v(x, y) = N1 v1 + N2 v2 + N3 v3 (4.1)
Ni = αi + βi x + γi y

Shape functions Ni (x, y) can be determined from the following equation system:

u(xi , yi ) = ui , i = 1, 2, 3 (4.2)

Shape functions for the triangular element can be presented as:

1
Ni = (ai + bi x + ci y)
2∆
ai = xi+1 yi+2 − xi+2 yi+1
bi = yi+1 − yi+2 (4.3)
ci = xi+2 − xi+1
1
∆ = (x2 y3 + x3 y1 + x1 y2 − x2 y1 − x3 y2 − x1 y3 )
2

y 3
v2
1 2
u2
x

Figure 4.1: Triangular finite element is the simplest two-dimensional element.

21
22 CHAPTER 4. FINITE ELEMENTS

where ∆ is the element area. The matrix [B] for interpolating strains using nodal displacements is equal
to:
 
b 0 b2 0 b3 0
1  1 
[B] =  0 c1 0 c2 0 c3  (4.4)
2∆
c1 b1 c2 b2 c3 b3

The elasticity matrix [E] has the following appearance for plane problems:
 
λ + 2µ λ 0
 
[E] =  λ λ + 2µ 0  (4.5)
0 0 µ

where λ and µ are Lame constants:


νE
λ= for plane strain
(1 + ν)(1 − 2ν)
νE
λ= for plane stress (4.6)
1 − ν2
E
µ=
2(1 + ν)
Here E is the elasticity modulus and ν is the Poisson’s ratio.
The stiffness matrix for the three-node triangular element can be calculated as:
Z
[k] = [B]T [E][B]dV = [B]T [E][B]∆ (4.7)
V

Here it was taken into account that both matrices [B] and [E] do not depend on coordinates. It was
assumed that the element has unit thickness. Since the matrix [B] is constant inside the element the
strains and stresses are also constant inside the triangular element.

4.2 Two-dimensional isoparametric elements


Isoparametric finite elements are based on the parametric definition of both coordinate and displacement
functions. The same shape functions are used for specification of the element shape and for interpolation
of the displacement field.

4.2.1 Shape functions


Linear and quadratic two-dimensional isoparametric finite elements are presented in Figure 4.2. Shape
functions Ni are defined in local coordinates ξ, η (−1 ≤ ξ, η ≤ 1). The same shape functions are
used for interpolations of displacements and coordinates:
P P
u = Ni ui , v = Ni vi
P P (4.8)
x = Ni xi , y = Ni yi

where u, v are displacement components at point with local coordinates (ξ, η); ui , vi are displacement
values at the nodes of the finite element; x, y are point coordinates and xi , yi are coordinates of element
nodes. Matrix form of the above relations is as follows:
{u} = [N ]{q}
{u} = {u v} (4.9)
{q} = {u1 v1 u2 v2 ...}
4.2. TWO-DIMENSIONAL ISOPARAMETRIC ELEMENTS 23

6 h
4 7 5 1
3
h h
8 x 4 -1 1 x
x
2
1 3
1 2
-1
Linear element Quadratic element

Figure 4.2: Linear and quadratic finite elements and their representation in the local coordinate system.

{x} = [N ]{xe }
{x} = {x y} (4.10)
{xe } = {x1 y1 x2 y2 ...}

where the interpolation matrix for nodal values is:

" #
N1 0 N2 0 ...
[N ] = (4.11)
0 N1 0 N2 ...

Shape functions for linear and quadratic two-dimensional isoparametric elements are given by:
linear element (4 nodes):

1
Ni = (1 + ξ0 )(1 + η0 ) (4.12)
4

quadratic element (8 nodes):

1 1
Ni = (1 + ξ0 )(1 + η0 ) − (1 − ξ 2 )(1 + η0 )
4 4
1 2
− (1 + ξ0 )(1 − η ) i = 1, 3, 5, 7
4 (4.13)
1
Ni = (1 − ξ 2 )(1 + η0 ) , i = 2, 6
2
1
Ni = (1 + ξ0 )(1 − η 2 ) , i = 4, 8
2

In the above equations the following notation is used: ξ0 = ξξi , η0 = ηηi where ξi , ηi are values of
local coordinates ξ, η at nodes.

4.2.2 Strain-displacement matrix

For plane problem the strain vector contains three components:

½ ¾
∂u ∂v ∂v ∂u
{ε} = {εx εy γxy } = + (4.14)
∂x ∂y ∂x ∂y
24 CHAPTER 4. FINITE ELEMENTS

The strain-displacement matrix which is employed to compute strains at any point inside the element
using nodal displacements is:

[B] = [B 1 B2 ...] 


∂Ni
 ∂x 0 
 
 ∂Ni  (4.15)
[Bi ] = 
 0


 ∂y 
 ∂Ni ∂Ni 
∂y ∂x

While shape functions are expressed through the local coordinates ξ, η the strain-displacement matrix
contains derivatives in respect to the global coordinates x, y. Derivatives can be easily converted from
one coordinate system to the other by means of the chain rule of partial differentiation:
      


∂Ni 
 

∂x ∂y  ∂Ni 
  
 ∂Ni 

      
∂ξ = ∂ξ ∂ξ ∂x ∂x
= [J] ∂N (4.16)

 ∂N i 
   ∂x ∂y 
 ∂N i   i 
   
 
 
 

∂η ∂η ∂η ∂y ∂y

where [J] is the Jacobian matrix. The derivatives in respect to the global coordinates are computed with
the use of inverse of the Jacobian matrix:
   

 ∂Ni 
 

∂Ni 

   
∂x ∂ξ
= [J]−1 ∂N (4.17)


∂Ni 
 
 i 

   
∂y ∂η

The components of the Jacobian matrix are calculated using derivatives of shape functions Ni in respect
to the local coordinates ξ, η and global coordinates of element nodes xi , yi :

∂x X ∂Ni ∂x X ∂Ni
= xi , = xi
∂ξ ∂ξ ∂η ∂η (4.18)
∂y X ∂Ni ∂y X ∂Ni
= yi , = yi
∂ξ ∂ξ ∂η ∂η

The determinant of the Jacobian matrix |J| is used for the transformation of integrals from the global
coordinate system to the local coordinate system:

dV = dxdy = |J|dξdη (4.19)

4.2.3 Element properties


Element matrices and vectors are calculated as follows:

stiffness matrix
Z
[k] = [B]T [E][B]dV (4.20)
V

force vector (volume and surface loads)


Z Z
{p} = [N ]T {pV }dV + [N ]T {pS }dS (4.21)
V S
4.2. TWO-DIMENSIONAL ISOPARAMETRIC ELEMENTS 25

thermal vector (fictitious forces to simulate thermal expansion)


Z
{h} = [B]T [E]{εt }dV (4.22)
V

The elasticity matrix [E] is given by relation (4.5).

4.2.4 Integration in quadrilateral elements

Integration of expressions for stiffness matrices and load vectors can not be performed analytically for
general case of isoparametric elements. Instead, stiffness matrices and load vectors are typically evalu-
ated numerically using Gauss quadrature over quadrilateral regions. The Gauss quadrature formula for
the volume integral in two-dimensional case is of the form:

Z 1 Z 1 n X
X n
I= f (ξ, η)dξdη = f (ξi , ηj )wi wj (4.23)
−1 −1 i=1 j=1

where ξi , ηj are abscissae and wi are weighting coefficients of the Gauss integration rule. Abscissae
and weights of Gauss quadrature for n = 1,2,3 are given in Table:

Abscissae and weights of Gauss quadrature


n ξi wi
1 0√ 2
2 ∓1/ 3 1
3 p0 8/9
∓ 3/5 5/9

To compute the nodal equivalent of the surface load, the surface integral is replaced by line integration
along element side. The fraction of the surface load is evaluated as:

Z Z 1
ds
{p} = [N ]T {pS }dS = [N ]T {pS } dξ (4.24)
S −1 dξ

sµ ¶2 µ ¶2
ds dx dy
= + (4.25)
dξ dξ dξ

Here s is a global coordinate along the element side and ξ is a local coordinate along the element side.
If the distributed load load is applied along the normal to the element side as shown in Fig. 4.3 then the
nodal equivalent of such load is:

   
dy   

dy 

R 
 ds R  
{p} = S [N ]T p ds 1
dξ = −1 [N ]T p dξ dξ (4.26)
 dx 
  dξ 
 dx 

−  − 
ds dξ

Example. Calculate nodal equivalents of a distributed load with constant intensity applied to the side
of a two-dimensional quadratic element:
26 CHAPTER 4. FINITE ELEMENTS

dx
ds
Px
Py P
Figure 4.3: Distributed normal load on a side of a quadratic element.

p=1

1 2 3
x
-1 0 1
l=1 x

Solution. The nodal equivalent of the distributed load is calculated as:


Z 1
dx
{p} = [N ]T p dξ
−1 dξ
or
   

 p1 
 Z 1 
 N1 
 dx dx 1
{p} = p2 = N2 p dξ, =

    dξ dξ 2
p  3
−1 
N  3

The shape functions for the one-dimensional quadratic element are:


1 1
N1 = − ξ(1 − ξ), N2 = 1 − ξ 2 , N3 = ξ(1 + ξ)
2 2
The values of nodal forces at nodes 1, 2 and 3 are defined by integration:
Z 1
1 1 1
p1 = − ξ(1 − ξ) dξ =
Z 1−1 2 2 6
2 1 2
p2 = (1 − ξ ) dξ =
Z−1 2 3
1 1 1 1
p3 = ξ(1 + ξ) dξ =
−1 2 2 6
The example shows that physical approach cannot be used for the estimation of nodal equivalents
of a distributed load. It works for linear elements; however, it does not work for more complicated
elements.

4.2.5 Calculation of strains and stresses


Strains at any point an element are determined using Cauchy relations (4.14) with the use of the dis-
placement differentiation matrix (4.15):

{ε} = [B]{q} (4.27)


4.2. TWO-DIMENSIONAL ISOPARAMETRIC ELEMENTS 27

4 h 3

(4) (3)
x

(1) (2)

1 2

Figure 4.4: Numbering of integration points and vertices for the 8-node isoparametric element.

Stresses are calculated with the Hook’s law:

{σ} = [E]{εe } = [E]({ε} − {εt }) (4.28)

where {εt } is the vector of free thermal expansion:

{εt } = {αT αT 0} (4.29)

Precision of strains and stresses is significantly dependent on the point location where they are com-
puted. The highest precision for displacement gradients are at the geometric center for the linear ele-
ment and at reduced integration points 2 × 2 for the quadratic quadrilateral element.
For quadratic elements with 8 nodes, strains
√ and stresses have best precision at 2 × 2 integration
points with local coordinates ξ, η = ±1/ 3. A possible way to create continuous stress field with
reasonable accuracy consists of: 1) extrapolation of stresses from reduced integration points to nodes;
2) averaging contributions from finite elements at all nodes of the finite element model. Later stresses
can be interpolated from nodes using quadratic shape functions.
Let us consider quadratic element in the local coordinate system ξ, η as shown in Fig. 4.4 where
integration points are numbered as (1)...(4); corner nodes have numbers 1...4. For extrapolation (inside
quadratic element) we are going to employ linear shape functions. In matrix form the extrapolation
relation can be presented as follows:

fi = Li(m) f(m) (4.30)

where f(m) are known function values at reduces integration points; fi are function values at vertex
nodes and Li(m) is the symmetric extrapolation matrix:

 
A B C B
 A B C 
 
Li(m) =  
 A B 
√ A
3 (4.31)
A=1+
2
1
B=−
2 √
3
C =1+
2
28 CHAPTER 4. FINITE ELEMENTS

8 19 18
7 20 17
5
6 13 14 15 16 z h
12 11
9 10 x
4 8 7 6
3
5
1 1 2 4
2 3
Linear element Quadratic element

Figure 4.5: Linear and quadratic three-dimensional finite elements and their representation in the local
coordinate system.

4.3 Three-dimensional isoparametric elements

4.3.1 Shape functions

Hexahedral (or brick-type) linear 8-node and quadratic 20-node three-dimensional isoparametric ele-
ments are depicted in Fig. 4.5. The term ”isoparametric” means that geometry and displacement field
are specified in parametric form and are interpolated with the same functions. Shape functions used for
interpolation are polynomials of the local coordinates ξ, η and ζ (−1 ≤ ξ, η, ζ ≤ 1). Both coordinates
and displacements are interpolated with the same shape functions:

{u} = [N ]{q}
{u} = {u v w} (4.32)
{q} = {u1 v1 w1 u2 v2 w2 ...}

{x} = [N ]{xe }
{x} = {x y z} (4.33)
{xe } = {x1 y1 z1 x2 y2 z2 ...}

Here u, v, w are displacements at point with local coordinates ξ, η, ζ; ui , vi , wi are displacement values
at nodes; x, y, z are point coordinates and xi , yi , zi are coordinates of nodes. The matrix of shape
functions is:

 
N1 0 0 N2 0 0 ...
 
[N ] =  0 N1 0 0 N2 0 ...  (4.34)
0 0 N1 0 0 N2 ...

Shape functions of the linear element are equal to:

1
Ni = (1 + ξ0 )(1 + η0 )(1 + ς0 )
8 (4.35)
ξ0 = ξξi , η0 = ηηi , ς0 = ςςi
4.3. THREE-DIMENSIONAL ISOPARAMETRIC ELEMENTS 29

For the quadratic element with 20 nodes the shape functions can be written in the following form:
1
Ni = (1 + ξ0 )(1 + η0 )(1 + ς0 )(ξ0 + η0 + ς0 − 2) vertices
8
1
Ni = (1 − ξ 2 )(1 + η0 )(1 + ς0 ) , i = 2, 6, 14, 18
4 (4.36)
1
Ni = (1 − η 2 )(1 + ξ0 )(1 + ς0 ) , i = 4, 8, 16, 20
4
1
Ni = (1 − ς 2 )(1 + ξ0 )(1 + η0 ) , i = 9, 10, 11, 12
4
In the above relations ξi , ηi , ζi are values of local coordinates ξ, η, ζ at nodes.

4.3.2 Strain-displacement matrix


The strain vector {ε} contains six different components of the strain tensor:

{ε} = {εx εy εz γxy γyz γzx } (4.37)

The strain-displacement matrix for three-dimensional elements has the following appearance:

[B] = [D][N ] = [B1 B2 B3 ...] (4.38)


 
∂Ni /∂x 0 0
 0 ∂Ni /∂y 0 
 
 0 0 ∂Ni /∂z 
 
[Bi ] =   (4.39)
 ∂Ni /∂y ∂Ni /∂x 0 
 
 0 ∂Ni /∂z ∂Ni /∂y 
∂Ni /∂z 0 ∂Ni /∂x

Derivatives of shape functions in respect to global coordinates are obtained as follows:


   

 ∂Ni /∂x 
 
 ∂Ni /∂ξ 

∂N /∂y
i = [J]−1 ∂N /∂η
i (4.40)

 ∂N /∂z 
 
 ∂N /∂ς 

i i

where the Jacobian matrix has the appearance:


 
∂x/∂ξ ∂y/∂ξ ∂z/∂ξ
 
[J] =  ∂x/∂η ∂y/∂η ∂z/∂η  (4.41)
∂x/∂ς ∂y/∂ς ∂z/∂ς

The partial derivatives of x, y, z in respect to ξ, η,ζ are found by differentiation of displacements


expressed through shape functions and nodal displacement values:
∂x X ∂Ni ∂x X ∂Ni ∂x X ∂Ni
= xi , = xi , = xi
∂ξ ∂ξ ∂η ∂η ∂ζ ∂ζ
∂y X ∂Ni ∂y X ∂Ni ∂y X ∂Ni
= yi , = yi , = yi (4.42)
∂ξ ∂ξ ∂η ∂η ∂ζ ∂ζ
∂z X ∂Ni ∂z X ∂Ni ∂z X ∂Ni
= zi , = zi , = zi
∂ξ ∂ξ ∂η ∂η ∂ζ ∂ζ
The transformation of integrals from the global coordinate system to the local coordinate system is
performed with the use of determinant of the Jacobian matrix:

dV = dxdydz = |J|dξdηdς (4.43)


30 CHAPTER 4. FINITE ELEMENTS

4.3.3 Element properties


Element equilibrium equation has the following form:

[k]{q} = {f }
(4.44)
{f } = {p} + {h}

Element matrices and vectors are:

stiffness matrix
Z
[k] = [B]T [E][B]dV (4.45)
V

force vector (volume and surface loads)


Z Z
{p} = [N ]T {pV }dV + [N ]T {pS }dS (4.46)
V S

thermal vector (fictitious forces to simulate thermal expansion)


Z
{h} = [B]T [E]{εt }dV (4.47)
V

The elasticity matrix [E] is:


 
λ + 2µ λ λ 0 0 0
 λ λ + 2µ λ 0 0 0 
 
 λ λ λ + 2µ 0 0 0 
 
[E] =   (4.48)


0 0 0 µ 0 0 

 0 0 0 0 µ 0 
0 0 0 0 0 µ

where λ and µ are elastic Lame constants which can be expressed through the elasticity modulus E and
Poisson’s ratio ν:
νE
λ=
(1 + ν)(1 − 2ν) (4.49)
E
µ=
2(1 + ν)

4.3.4 Efficient computation of the stiffness matrix


Calculation of the element stiffness matrix by multiplication of three matrices involves many arithmetic
operations with zeros. After performing multiplications in closed form, coefficients of the element
stiffness matrix [k] can be expressed as follows:
Z · µ ¶¸
∂Nm ∂Nn ∂Nm ∂Nm ∂Nm ∂Nm
kiimn = β +µ + dV
∂xi ∂xi ∂xi+1 ∂xi+1 ∂xi+2 ∂xi+2
Z Ã
V !
mn ∂Nm ∂Nn ∂Nm ∂Nn (4.50)
kij = λ +µ dV
∂xi ∂xj ∂xj ∂xi
V
β = λ + 2µ

Here m, n are local node numbers; i, j are indices related to coordinate axes (x1 , x2 , x3 ). Cyclic rule
is employed in the above equation if coordinate indices become greater than 3.
4.3. THREE-DIMENSIONAL ISOPARAMETRIC ELEMENTS 31

4.3.5 Integration of the stiffness matrix


Integration of the stiffness matrix for three-dimensional isoparametric elements is carried out in the
local coordinate system ξ, η, ζ:
Z 1 Z 1 Z 1
[k] = [B(ξ, η, ς)]T [E][B(ξ, η, ς)]|J|dξdηdς (4.51)
−1 −1 −1

Three-time application of the one-dimensional Gauss quadrature rule leads to the following numerical
integration procedure:
Z 1 Z 1 Z 1
I= f (ξ, η, ς)dξdηdς
−1 −1 −1
n X
X n X
n (4.52)
= f (ξi , ηj , ςk )wi wj wk
i=1 j=1 k=1

Usually 2 × 2 × 2 integration is used for linear elements and integration 3 × 3 × 3 is applied to the
evaluation of the stiffness matrix for quadratic elements. Fore more efficient integration, a special 14-
point Gauss-type rule exists, which provides sufficient precision of integration for three-dimensional
quadratic elements.

4.3.6 Calculation of strains and stresses


After computing element matrices and vectors, the assembly process is used to compose the global
equation system. Solution of the global equation system provides displacements at nodes of the finite
element model. Using disassembly, nodal displacement for each element can be obtained.
Strains inside an element are determined with the use of the displacement differentiation matrix:

{ε} = [B]{q} (4.53)

Stresses are calculated with the Hook’s law:

{σ} = [E]{εe } = [E]({ε} − {εt }) (4.54)

where {εt } is the vector of free thermal expansion:

{εt } = {αT αT αT 0 0 0} (4.55)

It should be noted that displacement gradients (and hence strains and stresses) have quite difference
precision at different point inside finite elements. The highest precision for displacement gradients are
at the geometric center for the linear element and at reduced integration points 2×2×2 for the quadratic
hexagonal element.

4.3.7 Extrapolation of strains and stresses


For quadratic elements, displacement√ derivatives have best precision at 2 × 2 × 2 integration points with
local coordinates ξ, η, ζ = ±1/ 3. In order to build a continuous field of strains or stresses, it is
necessary to extrapolate result values from 2 × 2 × 2 integration points to vertices of 20-node element
(numbering of integration points and vertices is shown in Fig. 4.6).
32 CHAPTER 4. FINITE ELEMENTS

8 7
5 6
(8) (7)
(5) (6)

(4) (3)
(1) (2)
4 3

1 2
Created using UNREGISTERED Top Draw 7/13/101 11:17:01 PM

Figure 4.6: Numbering of integration points and vertices for the 20-node isoparametric element.

Results are calculated at 8 integration points, and a trilinear extrapolation in the local coordinate
system ξ, η, ζ is used:

fi = Li(m) f(m) (4.56)

where f(m) are known function values at reduces integration points; fi are function values at vertex
nodes and Li(m) is the symmetric extrapolation matrix:
 
A B C B B C D C
 A B C C B C D 
 
 
 A B D C B C 
 
 A C D C B 
Li(m) =



 A B C B 
 
 A B C  (4.57)
 
 A B 
√ √ A
5+ 3 3+1
A= , B=−
√ 4 √4
3−1 5− 3
C= , D=
4 4

Stresses are extrapolated from integration points to all nodes of elements. Values for midside nodes can
be calculated as an average between values for two vertex nodal values. Then averaging of contributions
from the neighboring finite elements is performed for all nodes of the finite element model. Averaging
produces a continuous field of secondary results specified at nodes of the model with quadratic variation
inside finite elements. Later, the results can be interpolated to any point inside element or on its surface
using quadratic shape functions.
Chapter 5

Discretization

5.1 Discrete model of the problem


In order to apply finite element procedures a discrete model of the problem should be presented in
numerical form. A typical description of the problem can contain:

Scalar parameters (number of nodes, number of elements etc.);


Material properties;
Coordinates of nodal points;
Connectivity array for finite elements;
Arrays of element types and element materials;
Arrays for description of displacement boundary conditions;
Arrays for description of surface and concentrated loads;
Temperature field.

Let us write down numerical information for a simple problem depicted in Fig. 5.1.
The finite element model can be described as follows:

1. Scalar parameters
Number of nodes = 6
Number of elements = 2
Number of constraints = 5

y 2 4 6 0.5
1

1 2
1 3 5 0.5
0
x
0 1 2

Figure 5.1: Discrete model composed of two finite elements.

33
34 CHAPTER 5. DISCRETIZATION

Number of loads = 2

2. Material properties

Elasticity modulus = 2.0e+8 MPa


Poisson’s ratio = 0.3

3. Node coordinates (x1 , y1 , x2 , y2 etc.)

1) 0 0 2) 0 1 3) 1 0 4) 1 1 5) 2 0 6) 2 1

4. Element connectivity array (counterclockwise direction)

1) 1 3 4 2 2) 3 5 6 4

5. Constraints (node, direction: x = 1; y = 2)

1 1 2 1 1 2 3 2 5 2

6. Nodal forces (node, direction, value)

5 1 0.5 6 1 0.5

While for simple example like the demonstrated above the finite element model can be coded by hand,
it is not practical for real-life models. Various automatic mesh generators are used for creating finite
element models for complex shapes.

5.2 Mesh generation


5.2.1 Mesh generators
The finite element models for practical analysis can contain tens of thousands or even hundreds of
thousands degrees of freedom. It is not possible to create such meshes manually. Mesh generator is
a software tool, which divides the solution domain into many subdomains – finite elements. Mesh
generators can be of different types.
For two-dimensional problems, we want to mention two types: block mesh generators and trian-
gulators.
Block mesh generators require some initial form of gross partitioning. The solution domain is
partitioned in some relatively small number of blocks. Each block should have some standard form.
The mesh inside block is usually generated by mapping technique.
Triangulators are typically generate irregular mesh inside arbitrary domains. Voronoi polygons
and Delaunay triangulation are widely used to generate mesh. Later triangular mesh can be transformed
to the mesh consisting of quadrilateral elements. Delaunay triangulation can be generalized for three-
dimensional domains.

5.2.2 Mapping technique


Suppose we want to generate quadrilateral mesh inside a domain that has the shape of curvilinear
quadrilateral. Mapping technique shown in Fig. 5.2 can be used for this purpose.
If each side of the curvilinear quadrilateral domain can be approximated by parabola then the do-
main looks like 8-node isoparametric element. The domain is mapped to a square in the local coordinate
5.2. MESH GENERATION 35

y
h

E1 6 7
8 h
1 2 9
3 10
4 Dh
E2 5
x Dx

Figure 5.2: Mesh generation with mapping technique.

system ξ, η. The square in coordinates ξ, η is divided into rectangular elements then nodal coordinates
are transformed back to the global coordinate system x, y.

Algorithm of coordinate calculation for node i

nξ = number of elements in ξ direction


nη = number of elements in η direction

Row: R = (i − 1)/(nξ + 1) + 1
Column: C = mod((i − 1), (nξ + 1)) + 1

∆ξ = 2/nξ ∆η = 2/nη

ξ = −1 + ∆ξ(C − 1)
η = −1 + ∆η(R − 1)
P
x = Nk (ξ, η)xk
P
y = Nk (ξ, η)yk

Connectivities for element e

Element row: R = (e − 1)/nξ + 1


Element column: C = mod((e − 1), nξ ) + 1
Connectivities (global node numbers):

i1 = (R − 1)(nξ + 1) + C
i2 = i1 + 1
i3 = R(nξ + 1) + C + 1
i4 = i3 − 1

Shifting of midside nodes closer to some corner of the domain helps to refine (make smaller elements)
mesh near this corner. If refinement is done on the element side which is parallel to the local axis ξ and
the size of the smallest element near the corner node is ∆l then the midside node should be moved to
36 CHAPTER 5. DISCRETIZATION

Figure 5.3: Voronoi polygons and Delaunay triangulation.

the position:

lm 1 + ∆l
l nξ − nξ
2
α= = ³ ´
l 4 1 − n1ξ

Here nξ is the number of elements in ξ direction; lm is a distance from the corner node to the midside
node and l is the element side length.

5.2.3 Delaunay triangulation


Consider two-dimensional domain of an arbitrary shape. Let p1 , p2 , ..., pn be distinct points inside the
domain and at its boundary. Voronoi poligon Vi represents a region in the plane whose points are nearer
to node pi than to any other node. Thus, Vi is an open convex polygon whose boundaries are portions
of the perpendicular bisectors of the lines joining node pi to node pj when Vi and Vj are contiguous.
Voronoi polygons are shown in Fig. 5.3 by dashed lines.
A vertex of a Voronoi polygon is shared by three adjacent polygons. Connecting of three points
associated with such adjacent three polygons form a truangle, say Tk . The set of triangles Tk is called
the Delaunay triangulation.
Generated triangular mesh can be used for creation of a mesh consisting of quadrilateral elements.
Usually joining triangles with subsequent quality improvement is employed for this purpose.
Chapter 6

Assembly and Solution

6.1 Disassembly and assembly

Disassembly is a creation of element vectors from a given global vector. The disassembly operation is
given by the relation:

{Qd } = [A]{Q} (6.1)

Here [A] is the matrix providing correspondence between global and local numbers of nodes (or degrees
of freedom), {Q} is the global vector and {Qd } is the vector composed of the element vectors

{Qd } = {{q1 } {q2 } ...} (6.2)

For matrices the disassembly operation is not necessary for the finite element procedure implementa-
tion.
Assembly is the operation of joining element vectors (matrices) in a global vector (matrix). For
vectors the assembly operation is given by the relation:

{F } = [A]T {Fd } (6.3)

and for matrices the assembly operation is given by the relation:

[K] = [A]T [Kd ][A] (6.4)

Here [K] is the global matrix and [Kd ] is the following matrix consisting of the element matrices:

 
[k1 ] 0 0
 
[Kd ] =  0 [k 2 ] 0  (6.5)
0 0 ...

Fraction of nonzero (unit) entries in the matrix [A] is very small. Because of this the matrix [A] is never
used explicitly in actual computer codes.

37
38 CHAPTER 6. ASSEMBLY AND SOLUTION

6.2 Disassembly algorithm

Disassembly operation include matrix multiplication with the use of large matrix [A], which gives
correspondence between local and global enumerations. Matrix [A] is almost completely composed of
zeros. It has only one nonzero entry (= 1) in each row. Nonzero entries in [A] provide information
on global addresses where local entries should be taken. Instead of matrix multiplication it is possible
just to take vector elements from their global positions and to put to correspondent positions in element
vector.
Disassembly for one element vector
n = number of degrees of freedom per element
N = total number of degrees of freedom
E = number of elements
C[E, n] = connectivity array
f [n] = element load vector
F [N ] = global load vector
e = element number for which we need local vector
do i = 1, n
f [i] = F [C[e, i]]
end do

In the above algorithm we used connectivity information related to degrees of freedom. If connectivity
array contains global node numbers and each node has more than one degrees of freedom then instead
of one number the block related to the node should be selected. For example, in three-dimensional
elasticity problem each node is associated with three displacements (three degrees of freedom).

6.3 Assembly

6.3.1 Assembly algorithm for vectors

Instead of matrix [A], assembly procedures are usually based on direct summation with the use of the
element connectivity array.
Suppose that we need to assemble global load vector F using element load vectors f and connec-
tivity array C. A pseudocode of assembly algorithm is as follows:
Assembly of the global vector
n = number of degrees of freedom per element
N = total number of degrees of freedom
E = number of elements
C[E, n] = connectivity array
f [n] = element load vector
F [N ] = global load vector
do i = 1, N
F [i] = 0
end do
do e = 1, E
generate f
do i = 1, n
6.4. DISPLACEMENT BOUNDARY CONDITIONS 39

F [C[e, i]] = F [C[e, i]] + f [i]


end do
end do

Element load vectors are generated when they are necessary for assembly. It can be seen that connec-
tivity entry C[e, i] simply provides address in the global vector where the ith entry of the load vector for
element e goes. We assume that connectivity array is written in terms of degrees of freedom. In actual
codes the connectivity array contains node numbers which are transformed to degrees of freedom for
the current assembled element.

6.3.2 Assembly algorithm for matrices


An algorithm of assembly of the global stiffness matrix K from contributions of element stiffness
matrices k can be expressed by the following pseudo-code:
Assembly of the global matrix
n = number of degrees of freedom per element
N = total number of degrees of freedom in the domain
E = number of elements
C[E, n] = connectivity array
k[n, n] = element stiffness matrix
K[N, N ] = global stiffness matrix
do i = 1, N
do j = 1, N
K[i, j] = 0
end do
end do
do e = 1, E
generate k
do i = 1, n
do j = 1, n
K[C[e, i], C[e, j]] = K[C[e, i], C[e, j]] + k[i, j]
end do
end do
end do
Here for simplicity, element matrices are assembled fully in the full square global matrix. Since the
global stiffness matrix is symmetric and sparse, these facts are used to economize space and time in
actual finite element codes.

6.4 Displacement boundary conditions


Displacement boundary conditions were not accounted in the functional of the total potential energy.
They can be applied to the global equation system after its assembly.
Let us consider application of the displacement boundary condition

Qm = d (6.6)

to the global equation system. Two methods can be used for the specification of the displacement
boundary condition.
40 CHAPTER 6. ASSEMBLY AND SOLUTION

6.4.1 Explicit specification of displacement BC

In the explicit method, we substitute the known value of the displacement Qm = d in the mth column
and move this column to the right-hand side. Then we put zeros to the mth column and mth row of the
matrix except the main diagonal element, which is replaced by 1.

Explicit method:
Fi = Fi − Kim d, i = 1...N, i 6= m
Fm = d
Kmj = 0, j = 1...N
Kim = 0, i = 1...N
Kmm = 1

6.4.2 Method of large number

Method of large number uses the fact that computer computations have limited precision. Results of
double precision computations contain about 15-16 digits. So, addition 1.0 + 1e−17 produces 1.0 as the
result.

Method of large number ( M >> Kij ):


Kmm = M
Fm = M d

The method of large number is simpler than the explicit method of displacement boundary condition
specification. The solution of the finite element problem is the same for both methods.

6.5 Solution of Finite Element Equations

6.5.1 Solution methods

Practical applications of the finite element method lead to large systems of simultaneous linear algebraic
equations.
Fortunately, finite element equation systems possess some properties which allows to reduce stor-
age and computing time. The finite element equation systems are: symmetric, positive definite and
sparse. Symmetry allows to store only half of the matrix including diagonal entries. Positive definite
matrices are characterized by large positive entries on the main diagonal. Solution can be carried out
without pivoting. A sparse matrix contains more zero entries than nonzero entries. Sparsity can be used
to economize storage and computations.
Solution methods for linear equation systems can be divided into two large groups: direct methods
and iterative methods. Direct solution methods are usually used for problems of moderate size. For large
problems iterative methods require less computing time and hence they are preferable.
Matrix storage formats are closely related to the solution methods. Below we consider two solution
methods which are widely used in finite element computer codes. The first method is the direct LDU
solution with profile global stiffness matrix. The second one is the preconditioned conjugate gradient
method with sparse row-wise format of matrix storage.
6.5. SOLUTION OF FINITE ELEMENT EQUATIONS 41

j
1 2 4

3 5 9

6 7 10

i 8 11 13 16

12 14 17

15 18 20

19 21

22 23

24

Figure 6.1: Symmetric profile storage of the global matrix.

6.5.2 Direct LDU method with profile matrix


Using symmetric profile format, the global stiffness matrix [A] = Aij of the order N is stored by
columns as shown in Fig. 6.1. Each column starts from the first top nonzero element and ends at the
diagonal element. The matrix is represented by two arrays:
a[pcol[N + 1]] array of doubles containing matrix elements
pcol[N + 1] integer pointer array for columns.

The ith element of pcol contains the address of the first column element minus one. The length of the
ith column is given by pcol[i + 1] − pcol[i]. The length of the array a is equal to pcol[N + 1] (assuming
that array indices begin from 1).
For example, for the matrix shown above, array pcol has the following contents:

pcol = {0, 1, 3, 6, 8, 12, 15, 19, 22, 24}

It should be noted that proper node ordering can decrease the matrix profile significantly. Usually node
ordering algorithms are based on some heuristic methods because full ordering problem with seeking
global minimum is too time consuming.
We are going to present algorithms in full matrix notation aij . Then, it is necessary to have
relations between two-index notation for the global stiffness matrix aij and array a used in FORTRAN
or C codes. The location of the first nonzero element in the ith column of the matrix a is given by the
following function:

F N (i) = i − (pcol[i + 1] − pcol[i]) + 1). (6.7)

The following correspondence relations can be easily obtained for a transition from two-index notation
to FORTRAN/C notation for a one-dimensional array a:

Aij → a[i + pcol[j + 1] − j] (6.8)

Solution of symmetric linear algebraic system consists of three stages:

Factorization: [A] = [U ]T [D][U ]


Forward solution: {y} = [U ]−T {b}
Back substitution: {x} = [U ]−1 [D]−1 {y}
42 CHAPTER 6. ASSEMBLY AND SOLUTION

The right-looking algorithm of factorization of a symmetric profile matrix is as follows:

LDU factorization (right-looking)


do j = 2, N
Cdivt(j)
do i = j, N
Cmod(j, i)
end do
end do
do j = 2, N
Cdiv(j)
end do

Cdivt(j) =
do i = F N (j)), j − 1
ti = Aij /Aii
end do

Cmod(j, i) =
do k = max(F N (i), F N (j)), i − 1
Aji = Aji − tk Aki
end do

Cdiv(j) =
do i = F N (j)), j − 1
Aij / = Aii
end do

Forward solution with triangular matrix and back substitution are given by the pseudo-code:

Forward reduction and back substitution


do j = 2, N
do i = F N (j), j − 1
bj = bj − Aij ∗ bi
end do
end do
do j = 1, N
bj = bj /Ajj
end do
do i = N, 1, −1
do i = F N (j), j − 1
bi = bi − Aij ∗ bj
end do
end do
6.5. SOLUTION OF FINITE ELEMENT EQUATIONS 43

6.5.3 Tuning of the LDU factorization

Do loop, which takes most time of LDU decomposition is contained in the procedure Cmod(j, i). One
column of the matrix is used to modify another column inside inner do loop. Two operands should
be loaded from memory in order to perform one Floating-point Multiply-Add (FMA) operation. Data
loads can be economized by tuning with the use of blocking technique. After unrolling two outer loops,
the tuned version of the LDU decomposition is as follows:
do j = 1, N, d
Bdivt(j, d)
do i = j + d, N, d
BBmod(j, i)
end do
end do
do j = 2, N
Cdiv(j)
end do

Bdivt(k, d) =
do j = k, k + d − 1
do i = F N (k)), j − 1
tij = Aij /Aii
end do
do i = j, k + d − 1
do l = max(F N (j), F N (i)), j − 1
Aji = Aji − tlj Ali
end do
end do
end do

BBmod(j, i, d = 2) =
do k = max(F N (j), F N (i)), j − 1
Aji = Aji − tkj Aki
Aj+1i = Aj+1i − tkj+1 Aki
Aji+1 = Aji+1 − tkj Aki+1
Aj+1i+1 = Aj+1i+1 − tkj+1 Aki+1
end do
if j >= F N (j)then
Aj+1i = Aj+1i − tjj+1 Aji
Aj+1i+1 = Aj+1i+1 − tjj+1 Aji+1
end if

Procedure BBmod(j, i, d) performs modification of a column block, which starts from column i by a
column block, which starts from column j and contains d columns. The pseudo-code above is given
for the block size d = 2 for brevity. Such block size is suitable for the solution of two-dimensional
problems. In three-dimensional problems, where each node contains tree degrees of freedom, the block
size d = 3 should be used. In the algorithm above, it is assumed that columns in the block start at the
same row of the matrix A. This is fulfilled automatically if the column block contains columns, which
are related to one node of the finite element model.
44 CHAPTER 6. ASSEMBLY AND SOLUTION

Tuning of the LDU decomposition significantly affects the solution speed. For C codes the solution
time can be decreased by about two times. For Java code, tuned solution can take four times less time
than untuned algorithm.

6.5.4 Preconditioned conjugate gradient method

A simple and efficient iterative method widely used for the solution of sparse systems is the conjugate
gradient (CG) method. In many cases the convergence rate of CG method can be too slow for practical
purposes. The convergence rate can be considerably improved by using preconditioning of the equation
system:

[M ]−1 [A]x = [M ]−1 {b} (6.9)

where [M ]−1 is the preconditioning matrix which in some sense approximates [A]−1 . The simplest
preconditioning is diagonal preconditioning, in which [M ] contains only diagonal entries of the matrix
[A]. Typical algorithm of PCG method can be presented as the following sequence of computations:

PCG algorithm
Compute [M ]
{x0 } = 0
{r0 } = {b}
do i = 0, 1...
{wi = [M ]−1 {ri }
γi = {ri }T {wi }
if i = 0 {pi } = {wi }
else {pi } = {wi } + (γi /γi−1 ){pi−1 }
{wi } = [A]{pi }
βi = {pi }T {wi }
{xi } = {xi−1 } + (γi /βi ){pi }
{ri } = {ri−1 } − (γi /βi ){pi }
if γi /γ0 < ε exit
end do

In the above PCG algorithm, matrix [A] is not changed during computations. This means that no
additional fill arise in the solution process. Because of this, the sparse row-wise format is an efficient
storage scheme for PCG iterative method. In this scheme, the values of nonzero entries of matrix [A] are
stored by rows along with their corresponding column indices; additional array points to the beginning
of each row. Thus the matrix in the sparse row-wise format is represented by the following three arrays:
A[pcol[N + 1]] = array containing nonzero entries of the matrix;
col[pcol[N + 1]] = column numbers for nonzero entries;
pcol[N + 1] = pointers to the beginning of each row.
The following pseudocode explains matrix-vector multiplication {w} = [A]{p} when matrix [A] is
stored in the sparse row-wise format:

Matrix-vector multiplication in sparse-row format


do j = 1, N
w[j] = 0
do i = pcol[j], pcol[j + 1] − 1
6.5. SOLUTION OF FINITE ELEMENT EQUATIONS 45

w[j] = w[j] + A[i] ∗ p[coln[i]]


end do
end do
IS 1343 : 2012

ANNEX A
(Clause 2)
LIST OF REFERRED INDIAN STANDARDS

IS No. Title IS No. Title


269 : 1989 Specification for ordinary 1893 : 1984 Criteria for earthquake resistance
Portland cement, 33 grade (fourth design of structures (fourth
revision) revision)
383 : 1970 Specification for coarse and fine 1893 (Part 1) : 2002 Criteria for earthquake resistance
aggregates from natural sources design of structures: Part 1
for concrete (second revision) General provisions and buildings
432 (Part 1) : 1982 Specification for mild steel and (fifth revision)
medium tensile steel bars and 2090 : 1983 Specification for high tensile steel
hard-drawn steel wire for concrete bars used in prestressed concrete
reinforcement: Part 1 Mild steel (first revision)
and medium tensile steel bars 2386 (Part 3) : 1963 Methods of test for aggregates for
(third revision) concrete: Part 3 Specific gravity,
455 : 1989 Specification for Portland slag density, voids, absorption and
cement ((fourth revision) bulking
456 : 2000 Code of practice for plain and 3812 (Part 1) : 2003 Specification for pulverized fuel
reinforced concrete (fourth ash: Part 1 For use as pozzolana
revision)
in cement, cement mortar and
516 : 1959 Method of test for strength of
concrete (second revision)
concrete
4082 : 1996 Recommendations on stacking
875 Code of practice for design loads
and storage of construction
(other than earthquake) for
materials and components at site
buildings and structures:
(second revision)
(Part 1) : 1987 Dead loads — Unit weights of
building materials and stored 4845 : 1968 Definitions and terminology
materials (second revision) relating to hydraulic cement
(Part 2) : 1987 Imposed loads (second revision) 4925 : 2004 Specification for concrete
(Part 3) : 1987 Wind loads (second revision) batching and mixing plant (first
(Part 4) : 1987 Snow loads (second revision) revision)
(Part 5) : 1987 Special loads and load 4926 : 2003 Code of practice for ready-mixed
combinations (second revision) concrete (second revision)
1199 : 1959 Methods of sampling and analysis 5816 : 1999 Method of test for splitting tensile
of concrete strength of concrete (first
1489 Specification for Portland revision)
pozzolana cement: 6003 : 2010 Specification for indented wire for
(Part 1) : 1991 Fly ash based (third revision) prestressed concrete (second
(Part 2) : 1991 Calcined clay based (third revision)
revision) 6006 : 1983 Specification for uncoated stress
1566 : 1982 Specification for hard-drawn steel relieved strand for prestressed
wire fabric for concrete rein- concrete (first revision)
forcement (second revision) 6452 : 1989 Specification for high alumina
1785 (Part 1) : 1983 Specification for plain hard- cement for structural use (first
drawn steel wire for prestressed revision)
concrete: Part 1 Cold drawn stress 6461 Glossary of terms relating to
relieved wire (second revision) cement concrete:
1786 : 2008 Specification for high strength (Part 1) : 1972 Concrete aggregates
deformed steel bars and wire for (Part 2) : 1972 Materials (other than cement and
concrete reinforcement (fourth aggregate)
revision) (Part 3) : 1972 Concrete reinforcement
1791 : 1985 General requirements for batch (Part 4) : 1972 Types of concrete
type concrete mixers (second (Part 5) : 1972 Formwork for concrete
revision) (Part 6) : 1972 Equipment, tools and plant

38
IS 1343 : 2012

IS No. Title IS No. Title


(Part 7) : 1973 Mixing, laying, compaction, 8112 : 1989 Specification for 43 grade
curing and other construction ordinary Portland cement (first
aspects revision)
(Part 8) : 1973 Properties of concrete 9103 : 1999 Specification for admixtures for
(Part 9) : 1973 Structural aspects concrete (first revision)
(Part 10) : 1973 Tests and testing apparatus 12089 : 1987 Specification for granulated slag
(Part 11) : 1973 Prestressed concrete for manufacture of Portland slag
(Part 12) : 1973 Miscellaneous cement
6909 : 1990 Specification for supersulphated 12119 : 1987 General requirements for pan
cement (first revision) mixers for concrete
7861 Code of practice for extreme 12269 : 1987 Specification for 53 grade
weather concreting: ordinary Portland cement
(Part 1) : 1975 Recommended practice for hot 12330 : 1988 Specification for sulphate resisting
weather concreting Portland cement
(Part 2) : 1981 Recommended practice for cold 12600 : 1989 Specification for low heat
weather concreting Portland cement
8041 : 1990 Specification for rapid hardening 14268 : 1995 Specification for uncoated stress
Portland cement (second revision) relieved low relaxation seven ply
8043 : 1991 Specification for hydrophobic strand for prestressed concrete
Portland cement (second revision)

ANNEX B
(Clause 12.2)
SHEATHING DUCTS FOR PRESTRESSING

B-1 MILD STEEL SHEATHING DUCTS B-2 CORRUGATED HDPE SHEATHING DUCTS
Unless otherwise specified, the material shall be Cold Unless otherwise specified, the material for the ducts
Rolled Cold Annealed (CRCA) Mild Steel intended for shall be high-density polyethylene with more than
mechanical treatment and surface refining but not for 2 percent carbon black to provide resistance to
quench hardening or tempering. ultraviolet degradation and shall have the following
properties:
The material shall be clean and free from rust and
normally of bright metal finish. However, in case of Specific density : 0.954 g/cm3 at 23 °C
use in aggressive environment, galvanized or lead Yield stress : 18.0 N/mm2
coated mild steel strips shall be adopted. Tensile strength : 21.0 N/mm2
The thickness of metal sheathing shall not be less than Shore hardness D
0.3 mm, 0.4 mm and 0.5 mm for sheathing ducts having a) 3 s : 60
internal diameter up to 50 mm, 75 mm and 90 mm b) 15 s : 58
respectively. For bigger diameter of ducts, thickness Notch impact strength at
of sheathing shall be based on recommendations of a) 23°C : 10 kJ/m2
prestressing system supplier. b) 40 °C : 4 kJ/m2
The sheathing shall conform to the requirements Coefficient of : 1.50 × 10–4
specified in B-3 and a test certificate shall be furnished thermal expansion
by the manufacturer. for 20°C-80°C
The joints of all sheathing shall be watertight and The thickness of the wall shall be 2.3 ± 0.3 mm as
conform to the provisions specified in B-5. manufactured and 1.5 mm after loss in the compression

39
IS 1343 : 2012

test, for duct size up to 160 mm outer diameter. Couplers shall be placed so that the load is applied
approximately at the centre of two corrugations
The ducts shall be corrugated on both sides. The ducts
(see Fig. 10). The load as specified below is applied
shall transmit full tendon strength from the tendon to
in increments.
the surrounding concrete over a length not greater than
40 duct diameters. The sample is considered acceptable if the permanent
deformation is less than 5 percent.
These ducts shall be joined by adopting any one or
more of the following methods, as convenient to suit B-3.3 Tension Load Test
the individual requirements of the location, subject to
The test specimen is subjected to a tensile load. The
the satisfactory pressure tests, before adoption:
hollow core is filled with a wooden circular piece
a) Screwing together with male and female having a diameter of 95 percent of the inner dia of the
threads. sample to ensure circular profile during test loading
b) Joining with thick walled HDPE shrink (see Fig. 11).
couplers with glue. This can also be used for A coupler is screwed on and the sample loaded in
connection with trumpet, etc. increments, till specified load. If no deformation of
c) Welding with electro fusion couplers. the joints nor slippage of couplers is noticed, the test
The joints shall be able to withstand an internal pressure shall be considered satisfactory:
of 0.5 kg/cm2 for 5 min as per test procedure given in
B-3. Diameter of Sheath Load
mm N
B-3 TESTS ON SHEATHING DUCTS 25 to 35 300
a) All tests specified below shall be carried out More than 35 up to 45 500
on the same sample in the order given below. More than 45 up to 55 800
More than 55 up to 65 1 100
b) At least 3 samples for one lot of supply (not
More than 65 up to 75 1 400
exceeding 7 000 m length) shall be tested.
More than 75 up to 85 1 600
B-3.1 Workability Test More than 85 up to 90 1 800

A test sample 1 100 mm long is soldered to a fixed B-3.4 Water Loss Test
base plate with a soft solder (see Fig. 9). The sample is
The sample is sealed at one end. The sample is filled
then bent to a radius of 1 800 mm alternately on either
with water and after sealing, the end is connected to a
side to complete 3 cycles. Thereafter, the sealing joints
system capable of applying a pressure of 0.05 MPa
will be visually inspected to verify that no failure or
(see Fig. 12) and kept constant for 5 min; hand pump
opening has taken place.
and pressure gauge or stand pipe system can be used.
B-3.2 Transverse Load Rating Test The sample is accepted if the water loss does not exceed
The test ensures that stiffness of the sheathing is sufficient 1.5 percent of the volume. The volume is worked out
to prevent permanent distortion during site handling. as follows:

The sample is placed on a horizontal support 500 mm Another sample 500 mm long is sealed at one end and
long so that the sample is supported at all points of the volume of hollow space arrived at by pouring water
outward corrugations. from a measuring cylinder.

A load as specified in the table below is applied The computation of relative profile volume is worked
gradually at the centre of the supported portion through out as follows:
ð f 2l
a circular contact surface of 12 mm diameter:
Relative profile volume = Vp - 4 cm3/cm2
Diameter of Sheath Load ð fl
where
mm N
25 to 35 250 Vp = actual volume = Va – Vb;
More than 35 up to 45 400 Va = premeasured quantity of water in a
More than 45 up to 55 500 measuring cylinder;
More than 55 up to 65 600 Vb = balance quantity of water left in the cylinder
More than 65 up to 75 700 after completely filling of the test sample;
More than 75 up to 85 800 l = length of specimen; and
More than 85 up to 90 1 000 φ = internal diameter of sheathing.

40
IS 1343 : 2012

All dimensions in millimetres.

FIG. 9 WORKABILITY TEST

B-4 TESTS ON CORRUGATED HDPE a) Three similarly reinforced concrete beams


SHEATHING DUCTS with a HDPE duct of length equal to 40 times
the duct diameter,
The additional acceptance tests for the prestressing
systems employing corrugated HDPE ducts shall cover b) Prestressing tendon of adequate length for
the following two tests: stressing and for embedding in the beam,
c) Tendon anchorage system,
B-4.1 Bond Test d) Load cells and meters, and
B-4.1.1 The test is carried out to establish satisfactory e) Grout constituents.
bond characteristics between the tendon and concrete, B-4.1.2 Method
in the ultimate condition. The test requires the
following equipment: Cast an adequately reinforced beam to withstand the

41
IS 1343 : 2012

All dimensions in millimetres.

F IG. 10 TRANSVERSE L OAD R ATING TEST

42
IS 1343 : 2012

prestressing operation and of length to embed 40 times


the diameter of duct to suit the tendon to be adopted.
Introduce the strands of the tendon by spacing them
parallel by means of ply-spacers as shown in Fig. 13
and fill the duct with grout of strength not less than
27 N/mm2. When the grout has attained the necessary
strength, stress the tendon slowly increasing the load
to the failure capacity. The failure capacity of the bond
shall be at least equal to the anchorage efficiency or
0.95 of failure capacity of the tendon. At least three
tests shall be carried out to ascertain the adequacy of
the duct.

B-4.2 Compression Test for the Loss of Wall


Thickness
B-4.2.1 The test is carried out to establish the wear
and tear of the sheathing material and the rigidity of
the duct surface against indentation and abrasion under
concentrated line loading from the tendon constituents.
The test requires the following equipment:
a) Three concrete blocks,
b) One 1 000 mm long strand forming the
tendon,
c) A 3 MN press,
d) A loading beam of 300 mm length to transmit
5 kN load,
e) A rubber pad for placing between the press
and the beam for uniform and constant load
transfer,
f) A bearing plate with a monostrand jack to pull
the strand under loaded condition, and
All dimensions in millimetres. g) A digital caliper.
FIG. 11 TENSION LOAD TEST

FIG. 12 TEST FOR WATER LOSS STUDY

43
IS 1343 : 2012

FIG. 13 BOND TEST ARRANGEMENT

B-4.2.2 Method of digital calliper. The residual thickness of the duct


shall not be less than 1.5 mm.
Cast three concrete cubes of 300 mm size, of the same
strength as the main structure, with half cut HDPE B-5 SPECIFICATION FOR SHEATHING DUCT
sheathing ducts embedded in it at the top as shown in JOINTS
Fig. 14. Care shall be exercised to ensure that the duct
surface has uniform contact with concrete all around. The sheathing ducts shall be of the spiral corrugated
Place the concrete block over the press with a 1 000 mm type. For major projects, the sheathing ducts should
length of strand forming the tendon placed in the duct preferably be manufactured at the project site utilising
and apply the 5 kN uniform load gradually as shown. appropriate machines. With such an arrangement, long
Pull the strand under the stressed condition by 200 mm lengths of sheathing ducts may be used with consequent
across the duct. Repeat the test on all the three ducts reduction in the number of joints and couplers.
so embedded. Measure the indentations formed in all Where sheathing duct joints are unavoidable, such
the three ducts along the length of the strand, by means joints shall be made cement slurry tight by the use of

44
IS 1343 : 2012

corrugated threaded sleeve couplers which can be Typical details of a sleeve coupler is shown in Fig. 15.
tightly screwed on to the outer side of the sheathing The length of the coupler should not be less than
ducts. A heat-shrink coupler could also be used if 150 mm but should be increased upto 200 mm
suitable.

DIGITAL CALIPER

FIG. 14 COMPRESSION TEST A RRANGEMENT

FIG. 15 TYPICAL DETAILS OF A SLEEVE C OUPLER

45
IS 1343 : 2012

wherever practicable. The joints between the ends of The heat-shrink coupler (see Fig. 16) is supplied in the
the coupler and the duct shall be sealed with adhesive form of bandage rolls which can be used for all
sealing tape to prevent penetration of cement slurry diameters of sheathing ducts. The bandage is coated
during concreting. The couplers of adjacent ducts on the underside with a heat sensitive adhesive so that
should be staggered wherever practicable. As far as after heating the bandage material shrinks on to the
possible, couplers should not be located in curved sheathing duct and ensures formation of a leak proof
zones. The corrugated sleeve couplers are being joint, without the need for extra taping or support in
conveniently manufactured using the sheath making the form of corrugated sleeve couplers. The heating is
machine with the next higher size of die set. effected by means of a soft gas flame.

FIG. 16 TYPICAL DETAILS OF HEAT-SHRINK COUPLER

ANNEX C
(Clause 13.1.4.4)
TESTING OF SYSTEMS WITH MECHANICAL ANCHORAGES

C-1 STATIC LOAD TEST WITH TENDON- e) Surface characteristics, etc; and
ANCHORAGE ASSEMBLY f) Minimum of three single unit tensile tests.
The aim of the test is to assess the performance of the Relevant geometrical and mechanical properties of
tendon-anchorage assembly and to determine any anchorage components should also be determined. The
decrease of the breaking load of the prestressing steel free length of the individual wires, strands or bars in
due to the influence of the anchorage. The test is also the specimen to be tested should be not less than 3.0 m.
relevant for couplings.
If one grade of prestressing steel of the same type is to
C-1.1 Test Specimen be used with the same type of anchorage, the tests
The tendon and anchorage to be tested should be should be performed using the grade with the highest
assembled according to the envisaged application, characteristic tensile strength.
using all the components necessary for anchoring the
C-1.2 Test Procedure
tendon. The geometrical configuration of the individual
wires, strands or bars in the specimen should be The tendon specimen is mounted in a calibrated test
identical to that of the actual tendon-anchorage rig or testing machine and should be stressed in
assembly and so the following properties should be increments of force corresponding to 20 percent,
established: 40 percent, 60 percent and 80 percent of the
characteristic tensile strength of the prestressing steel,
a) Main geometrical and mechanical properties
fp. In each increment the force is increased at a constant
of the prestressing steel used in the test;
force rate corresponding to about 100 MPa/min. At
b) Actual mean breaking load; the 80 percent level, the force is held constant for one
c) Mean total elongation at maximum load; hour. Subsequently, the force is increased gradually to
d) Mean cross-section; total failure.

46
IS 1343 : 2012

The described test procedure is normally applicable to a) Relative force and time dependent
systems where the prestressing steel is connected to displacement ∆a of the prestressing steel with
the anchorage before applying the stressing force. In respect to the anchorage (see Fig. 17),
systems where the prestressing level is locked in the b) Relative force and time dependent
anchorage after the stressing force has been applied, displacement ∆b between the individual
the above test procedure should be adapted as follows: components of the anchorage (see Fig. 17),
a) The tendon should be mounted in the test rig c) Deformation of the anchorage components,
or testing machine, using an identical d) Elongation of the tendon on free length up to
geometrical configuration of the individual failure,
wires, strands or bars in the specimen to that e) Measured ultimate force FTu, and
in the actual tendon-anchorage assembly. f) Location and mode of failure.
b) The tendon should be stressed at one end with
the equipment used on the construction site, C-1.4 Test Requirements
in steps as described, to 80 percent of the
The test result should meet the following requirements:
characteristic tensile strength of prestressing
steel, fp. a) Residual deformations of anchorage
c) After the tendon has been locked at this force, components after the test should confirm the
the further testing procedure should be as reliability of the anchorage.
previously described. b) The increase in the displacements between the
anchorage components as well as between the
The test can be carried out in the manner described in
prestressing steel and anchorage components
the first instance if it can be proved that locking the
should not be disproportionate to the increase
prestressing steel in anchorage after the stressing force
in tendon force.
has been applied has no significant influence on the
c) The above relative displacements during the
behaviour of the tendon-anchorage assembly.
0.8 fp load stage should stabilize within the
C-1.3 Measurements and Observations first 30 min of the load duration of 1 h.
d) The mode of failure of tendon should be by
The following measurements and observations should
the fracture of the prestressing steel. Failure
be made and recorded:

17A Before Locking 17B After Locking

FIG. 17 DISPLACEMENTS D URING TESTING

47
IS 1343 : 2012

of the tendon should not be induced by the a) Relative displacement between prestressing
failure of anchorage components. steel and individual anchorage components
e) The measured anchorage efficiency is: as well as between the anchorage components
F themselves, depending on load and on number
ç A = Tu ≥ 0.95 of load cycles (see Fig. 17).
Fpm
b) Examination of anchorage components and
prestressing steel after test with respect to
Fpm = actual mean breaking load fatigue damage and deformation.
The total elongation in free length of the tendon under
the load FTu should be not less than 2 percent. C-2.4 Steel Requirements
Each test result should meet the following
C-2 DYNAMIC LOAD TEST WITH TENDON- requirements:
ANCHORAGE ASSEMBLY
a) Fatigue failure of anchorage components
The aim of the test is to determine the capacity of the should not occur.
tendon-anchorage assembly under load fluctuations as
b) The minimum fatigue strength of a post-
an indication of the reliability and durability of the
tensioning system should be
assembly.
∆σp Min = 80 MPa
C-2.1 Test Specimen
The fatigue strength is defined as the stress range
The type of specimen should correspond to the ∆σ p which is endured for 2 million cycles without
requirements of C-1.1. If one grade of prestressing steel failure of 5 percent of the initial cross-section of the
of the same type is to be used with the same type of tested tendon at beginning of the test.
anchorage, the tests should be performed with
prestressing steel using the grade with the highest C-3 LOAD TRANSFER TEST
characteristic tensile strength. With the load transfer test, the transfer of the
Where the capacity of the testing machine to be used prestressing force from the mechanical anchorage and
could be exceeded, the number of wires, strands or its components to the concrete should be verified.
bars in the tendon-anchorage assembly to be tested may
C-3.1 Test Specimen
be reduced, provided that the prestressing steel units
with the most severe angular deviation of tendon axis The test specimen is schematically depicted in Fig. 18.
from the prescribed are included and that the test results The specimen should contain those anchorage
are representative for the complete tendon. components which will also be embedded in the
structural concrete. Their arrangement should comply
C-2.2 Test Procedure with the practical application and with the prestressing
The test should be performed in a tensile testing machine contractor’s specification.
with a pulsator at a constant force frequency of not more The test specimen should be a concrete prism tested in
than 500 load cycles per min, and with a constant upper axial compression.
force of 65 percent of the characteristic strength of the
prestressing steel. The range of forces, ∆f = FMax – FMin The part of the specimen containing the anchorage
should be maintained at a constant level throughout should be provided with bursting reinforcement of the
testing. same size and configuration as specified for the
particular system and tendon respectively.
The specimen should be tested in such a way that Reinforcement may be used for the assembly of the
secondary oscillations are precluded. When assembling bursting reinforcement. It should not be considered part
the specimen and fitting it in the testing machine, of the technical approval if the following conditions
special care should be taken to ensure that the force is are not complied with:
evenly distributed to all the tensile elements of the
tendon. In the case of grouted tendons special devices a) Longitudinal bars have a total cross-section
may be used to avoid premature fretting failure of the more than 200 mm2.
prestressing steel remote from the anchorage. b) Stirrups, that is, the secondary reinforcement,
uniformly distributed along the height of
C-2.3 Measurements and Observations specimen, should constitute more than
The following measurements and observations should 0.05 t steel/m3 concrete.
be made and recorded: The concrete of the test specimen should correspond

48
IS 1343 : 2012

FIG. 18 TEST SPECIMEN FOR LOAD TRANSFER TEST

to the actual concrete used for prestressed concrete rig or testing machine. The load should be applied
structures with respect to materials, composition, corresponding to actual loading conditions in the
compaction and its characteristic strength fck. After structure either by loading the tendon or by applying
casting the specimen should be demoulded after one the force directly to the anchorage. The force is
day and then moist-cured until testing. The cubes cast increased in increments of 20 percent from 0 percent
for the determination of compressive strength should up to 80 percent of the characteristic strength of the
be treated similarly. prestressing steel, fp (see Fig. 19).

C-3.2 Test Procedure After reaching the load 0.8 fp at least ten slow load cycles
should be performed, with at least 0.8 fp and 0.12 fp
The specimen should be mounted in a calibrated test being the upper and lower load limits respectively.

49
IS 1343 : 2012

The necessary number of load cycles depends upon the of maximum bursting effect under the upper
stabilization of strain readings and crack widths as and lower load at different times for increasing
described below. Following cyclic loading, the numbers of load cycles.
specimen should be loaded incrementally to failure. b) Formation, width and propagation of cracks
During cyclic loading measurements should be taken on the side faces of the specimen, as
at the upper and lower loads of several cycles in order mentioned above.
to decide whether a satisfactory stabilization of strains c) Visual inspection and/or measurement of
and crack widths is being attained. Cyclic loading deformation of anchorage components in
should be continued until stabilization is satisfactory contact with the concrete.
(see C-3.4). Figure 19 shows the sequence of loading d) Location and mode of failure.
and measurements.
C-3.4 Requirements
At the final test to failure the mean compressive strength
of concrete of specimen should be: Each specimen should meet the following requirements
(see Fig. 20):
fcm.e < fck.o and fcm.e < 0.85 fck
a) Crack width upon first attainment of upper
F
force 0.8 (load point 4) should be ≤ 0.10 mm.
Fp b) Crack width upon last attainment of lower
force 0.12 (load point n–1) should be
≤ 0.10 mm.
c) Crack width upon final attainment of upper
force 0.8 (load point n) should be ≤ 0.25 mm.
d) Readings of longitudinal and transverse
strains should have stabilized during cyclic
loading. The strains can be assumed to have
stabilized if the increase of strain in last two
load cycles is less than 5 percent.
e) Readings of crack widths should have
stabilized during cyclic loading. The crack
widths can be assumed to have stabilized if
F IG. 19 PROCEDURE FOR THE LOAD TRANSFER TEST the crack width does not increase by 0.02 mm
C-3.3 Measurements and Observations in the last two load cycles.
f) The measured failure load Fu shall meet each
The following measurements and observations should
of the following requirements:
be taken and recorded:
fcm.e
a) Longitudinal and transverse concrete strains Fu ≥ Fp and Fu ≥ 1.1 Fp
on the side faces of the specimen in the region fck.o

WMax (mm)

F IG. 20 R EQUIREMENTS FOR CRACK WIDTHS

50
IS 1343 : 2012

ANNEX D
(Clauses 19.6.2.2 and 23.1.2)
MOMENTS OF RESISTANCE FOR RECTANGULAR AND T-SECTIONS

D-1 The moment of resistance of rectangular sections d = effective depth to the centroid of the steel
or T-sections in which neutral axis lies within the flange area, and
may be obtained as follows: xu = neutral axis depth.
Mu = fpb Aps (d – 0.42 xu) For pretensioned members and for post-tensioned
where members with effective bond between the concrete and
tendons, values of fpb and xu are given in Table 11. It
Mu = moment of resistance of the section, shall be ensured that the effective prestress, fpe after all
fpb = tensile stress in the tendon at failure, losses is not less than 0.45 f pu , where f pu is the
fpe = effective prestress in tendon, characteristic tensile strength of tendon. Prestressing
tendons in the compression zone should be ignored in
Aps = area of pretensioning tendons in the tension
the strength calculations when using this method.
zone,

Table 11 Conditions at the Ultimate Limit State for Rectangular Beams with Pre-tensioned Tendons
or with Post-tensioned Tendons having Effective Bond
(Clause D-1)

Sl Aps . fpu Stress in Tendon as Proportion Ratio of the Depth of Neutral Axis to that of
No. bd.fck of the Design Strength the Centroid of the Tendon in the Tension Zone
fpb
0.87 fpu xu/d

Pre-tensioning Post-tensioning Pre-tensioning Post-tensioning


with Effective Bond with Effective bond
(1) (2) (3) (4) (5) (6)

i) 0.025 1.0 1.0 0.054 0.054


ii) 0.05 1.0 1.0 0.109 0.109
iii) 0.10 1.0 1.0 0.217 0.217
iv) 0.15 1.0 1.0 0.326 0.316
v) 0.20 1.0 0.95 0.435 0.4141)
vi) 0.25 1.0 0.90 0.542 0.4881)
vii) 0.30 1.0 0.85 0.655 0.5581)
viii) 0.40 0.9 0.75 0.783 0.6531)
1)
The neutral axis depth in these cases is too low to provide the necessary elongation for developing 0.87 fpu stress level. Hence, it is
essential that the strength provided exceeds the required strength by 15 percent for these cases.

51
IS 1343 : 2012

ANNEX E
(Foreword)
COMMITTEE COMPOSITION
Cement and Concrete Sectional Committee, CED 2

Organization Representative(s)
Delhi Tourism and Transportation Development Corporation Ltd, SHRI JOSE KURIAN (Chairman)
New Delhi
ACC Ltd, Mumbai SHRI NAVEEN CHADHA
SHRI P. SRINIVASAN (Alternate)
Ambuja Cements Limited, Ahmedabad SHRI C. M. DORDI
DR A. N. VYASA RAO (Alternate)
Association of Consulting Civil Engineers (India), Bangalore SHRI AVINASH D. SHIRODE
SHRI K. K. MEGHASHYAM (Alternate)
Atomic Energy Regulatory Board, Mumbai DR PRABIR C. BASU
SHRI L. R. BISHNOI (Alternate)
Builders’ Association of India, Mumbai REPRESENTATIVE
Building Materials & Technology Promotion Council, New Delhi SHRI J. K. PRASAD
SHRI C. N. JHA (Alternate)
Cement Corporation of India Limited, New Delhi SHRI R. R. DESHPANDE
SHRI M. K. AGARWAL (Alternate)
Cement Manufacturers’ Association, Noida SHRI N. A. VISWANATHAN
DR S. P. GHOSH (Alternate)
Central Board of Irrigation and Power, New Delhi MEMBER SECRETARY
DIRECTOR (CIVIL) (Alternate)
Central Building Research Institute (CSIR), Roorkee DR B. K. RAO
DR S. K. AGARWAL (Alternate)
Central Public Works Department, New Delhi CHIEF ENGINEER (DESIGN)
SUPERINTENDING ENGINEER (S&S) (Alternate)
Central Road Research Institute (CSIR), New Delhi DR RAKESH KUMAR
DR RENU MATHUR (Alternate)
Central Soil and Materials Research Station, New Delhi SHRI MURARI RATNAM
SHRI N. CHANDRASEKHRAN (Alternate)
Central Water Commission, New Delhi DIRECTOR (CMDD) (N&W)
DEPUTY DIRECTOR (CMDD) (NW&S) (Alternate)
Conmat Technolgies Pvt Ltd, Kolkata DR A. K. CHATTERJEE
Construction Industry Development Council, New Delhi SHRI P. R. SWARUP
SHRI RAVI JAIN (Alternate)
Delhi Development Authority, New Delhi CHIEF ENGINEER (QAC)
DIRECTOR (MATERIAL MANAGEMENT) (Alternate)
Directorate General of Supplies & Disposals, New Delhi SHRI P. K. LAHIRI
ASSISTANT DIRECTOR (QA) (Alternate)
Engineers India Limited, New Delhi SHRI VINAY KUMAR
SHRI A. K. MISHRA (Alternate)
Fly Ash Unit, Department of Science & Technology, New Delhi DR VIMAL KUMAR
Gammon India Limited, Mumbai SHRI V. N. HEGGADE
Grasim Industries Limited, Mumbai SHRI A. K. JAIN
DR S. P. PANDEY (Alternate)
Housing and Urban Development Corporation Limited, New Delhi SHRI DEEPAK BANSAL
Indian Bureau of Mines, Nagpur SHRI S. S. DAS
SHRI MEERUL HASAN (Alternate)
Indian Concrete Institute, Chennai SHRI VIVEK NAIK
SECRETARY GENERAL (Alternate)

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IS 1343 : 2012

Organization Representative(s)
Indian Institute of Technology Roorkee, Roorkee PROF V. K. GUPTA
DR BHUPINDER SINGH (Alternate)
Indian Roads Congress, New Delhi SECRETARY GENERAL
DIRECTOR (Alternate)
Institute for Solid Waste Research & Ecological Balance, DR N. BHANUMATHIDAS
Visakhapatnam SHRI N. KALIDAS (Alternate)
Jai Prakash Associates Ltd, New Delhi SHRI M. K. GHOSH
Lafarge India Pvt Ltd, Mumbai SHRI RAMAKRISHNA MAGANTI
SHRI SANJAY JAIN (Alternate)
Madras Cements Ltd, Chennai SHRI V. JAGANATHAN
SHRI BALAJI K. MOORTHY (Alternate)
Military Engineer Services, Engineer-in-Chief's Branch, Army HQ, SHRI B. D. PANDEY
New Delhi SHRI RAJENDRA SHARMA (Alternate)
Ministry of Road Transport & Highways, New Delhi SHRI A. N. DHODAPKAR
SHRI S. K. PURI (Alternate)
National Council for Cement and Building Materials, Ballabgarh SHRI V. V. ARORA
DR M. M. ALI (Alternate)
National Test House, Kolkata SHRI B. R. MEENA
SHRIMATI S. A. KAUSHIL (Alternate)
Nuclear Power Corporation of India Ltd, Mumbai SHRI U. S. P. VERMA
SHRI ARVIND SHRIVASTAVA (Alternate)
OCL India Limited, New Delhi DR S. C. AHLUWALIA
Public Works Department, Government of Tamil Nadu, Chennai SUPERINTENDING ENGINEER (DESIGN)
EXECUTIVE ENGINEER (Alternate)
Research, Design & Standards Organization (Ministry of Railways), SHRI R. M. SHARMA
Lucknow SHRI V. K. YADAVA (Alternate)
Sanghi Industries Limited, Sanghi Nagar SHRI D. B. N. RAO
DR H. K. PATNAIK (Alternate)
Sardar Sarovar Narmada Nigam Limited, Gujarat SHRI K. J. TRIVEDI
SHRI S. B. VASAVA (Alternate)
Structural Engineering Research Centre (CSIR), Chennai DR M. NEELAMEGAM
SHRI J. PRABHAKAR (Alternate)
The India Cements Limited, Chennai DR D. VENKATESWARAN
SHRI S. GOPINATH (Alternate)
The Indian Hume Pipe Company Limited, Mumbai SHRI P. D. KELKAR
SHRI S. J. SHAH (Alternate)
The Institution of Engineers (India), Kolkata DR H. C. VISVESVARAYA
SHRI BALBIR SINGH (Alternate)
Ultra Tech Cement Ltd, Mumbai SHRI SUBRATO CHOWDHURY
SHRI BISWAJIT DHAR (Alternate)
Voluntary Organization in Interest of Consumer Education, New Delhi SHRI HEMANT KUMAR
In personal capacity (36, Old Sneh Nagar, Wardha Road, Nagpur) SHRI L. K. JAIN
In personal capacity (E-1, 402, White House Apartments, R.T. Nagar, SHRI S. A. REDDI
Bangalore)
BIS Directorate General SHRI A. K. SAINI, Scientist ‘F’ & Head (Civ Engg)
[Representing Director General (Ex-officio)]
Member Secretaries
SHRI SANJAY PANT
Scientist ‘E’ & Director (Civ Engg), BIS
SHRI S. ARUN KUMAR
Scientist ‘C’ (Civ Engg), BIS

53
IS 1343 : 2012

Concrete Subcommittee, CED 2:2


Organization Representative(s)
Delhi Tourism & Transportation Development Corporation Ltd, SHRI JOSE KURIAN (Convener)
New Delhi
ACC Concrete Ltd, Mumbai SHRI ANIL K. BANCHHOR
SR MANAGER (RCD) (Alternate)
Ambuja Cements Limited, Ahmedabad SHRI C. M. DORDI
DR A. N. VYASA RAO (Alternate)
Association of Consulting Civil Engineers (India), Bangalore SHRI AVINASH D. SHIRODE
SHRI K. K. MEGHASHYAM (Alternate)
Atomic Energy Regulatory Board, Mumbai DR PRABIR C. BASU
SHRI L. R. BISHNOI (Alternate)
Building Materials and Technology Promotion Council, New Delhi SHRI J. K. PRASAD
SHRI PANKAJ GUPTA (Alternate)
Central Building Research Institute (CSIR), Roorkee DR B. K. RAO
DR S. K. AGARWAL (Alternate)
Central Public Works Department, New Delhi SUPERINTENDING ENGINEER (DESIGN)
EXECUTIVE ENGINEER (DESIGN III) (Alternate)
Central Road Research Institute (CSIR), New Delhi DR RENU MATHUR
DR A. K. MISRA (Alternate)
Central Soil & Materials Research Station, New Delhi SHRI MURARI RATNAM
SHRI N. CHANDRASEKHARAN (Alternate)
Central Water Commission, New Delhi DIRECTOR (C&MDD)
DEPUTY DIRECTOR (C&MDD) (Alternate)
Civil-Aid Technoclinic Pvt Ltd, Bangalore SHRI M. S. SUDARSHAN
SHRI R. NAGENDRA (Alternate)
Engineers India Limited, New Delhi SHRI VINAY KUMAR
SHRI T. BALRAJ (Alternate)
Fly Ash Unit, Department of Science & Technology, New Delhi DR VIMAL KUMAR
Gammon India Limited, Mumbai DR N. K. NAYAK
Grasim Industries Ltd, Mumbai SHRI A. K. JAIN
DR S. P. PANDEY (Alternate)
Indian Concrete Institute, Chennai SHRI K. C. TAYADE
SECRETARY GENERAL (Alternate)
Indian Institute of Technology Delhi, New Delhi DR B. BHATTACHARJEE
Indian Institute of Technology Kanpur, Kanpur DR SUDHIR MISHRA
Indian Institute of Technology Roorkee, Roorkee DR ASHOK KUMAR JAIN
Larsen and Toubro Limited, Chennai DR B. SIVARAMA SARMA
SHRI KINGSLEY J. D. ERNEST (Alternate)
Military Engineer Services, Engineer-in-Chief’s Branch, Army HQ, BRIG N. P. PADHI
New Delhi COL V. P. SINGH (Alternate)
Ministry of Road Transport & Highways, New Delhi SHRI A. K. SHARMA
SHRI KAMLESH KUMAR (Alternate)
National Buildings Construction Corporation Limited, New Delhi SHRI L. P. SINGH
SHRI DARSHAN SINGH (Alternate)
National Council for Cement & Building Materials, Ballabgarh SHRI V. V. ARORA
SHRI S. SHARMA (Alternate)
National Institute of Technology, Warangal DR C. B. KAMESWARA RAO
DR D. RAMA SESHU (Alternate)
Nuclear Power Corporation of India Limited, Mumbai SHRI U. S. P. VERMA
SHRI ARVIND SHRIVASTAVA (Alternate)
Pidilite Industries Limited, Mumbai SHRI P. K. PATRY
SHRI K. PADMAKAR (Alternate)
Ready Mixed Concrete Manufacturers’ Association, Mumbai SHRI VIJAYKUMAR R. KULKARNI
SHRI ANUJ MAHESHWARI (Alternate)

54
IS 1343 : 2012

Organization Representative(s)
Research, Design & Standards Organization (Ministry of Railways), JOINT DIRECTOR STANDARDS (B&S)/CB-I
Lucknow JOINT DIRECTOR STANDARDS (B&S)/CB-II (Alternate)
Structural Engineering Research Centre (CSIR), Chennai SHRI T. S. KRISHNAMOORTHY
DR B. H. BHARATH KUMAR (Alternate)
Tandon Consultants Pvt Limited, New Delhi SHRI MAHESH TANDON
SHRI VINAY GUPTA (Alternate)
TCE Consulting Engineers Limited, Mumbai SHRI J. P. HARAN
SHRI S. M. PALEKAR (Alternate)
In personal capacity (35, Park Avenue, Annamma, Naicker Street, DR C. RAJKUMAR
Kuniamuthur, Coimbatore)
In personal capacity (36, Old Sneh Nagar, Wardha Road, Nagpur) SHRI L. K. JAIN
In personal capacity (EA-92, Maya Enclave, Hari Nagar, New Delhi) SHRI R. C. WASON
In personal capacity (E-1, 402, White House Apartments, R.T. Nagar, SHRI S. A. REDDI
Bangalore)

Panel for IS 456 and Revision of IS 1343, CED 2:2/P5

In personal capacity (35, Park Avenue, Annamma, Naicker Street, DR C. RAJKUMAR (Convener)
Kuniamuthur, Coimbatore)
Aarvee Associates Architects, Engineers and Consultants Private SHRI T. VISWANATHAN
Limited, New Delhi
BBR (India) P Ltd, Bangalore SHRI P. JAYACHANDRAN
SHRI J. GOPINATH (Alternate)
Central Public Works Department, New Delhi SHRI S. S. MONDAL
SHRI R. K. DUGGAL (Alternate)
Delhi Metro Rail Corporation Ltd, New Delhi DR H. R. YADAV
Delhi Tourism & Transportation Development Corporation Ltd, SHRI JOSE KURIAN
New Delhi SHRI SHAILENDRA SHARMA (Alternate)
Engineers India Limited, New Delhi SHRI V. K. GUPTA
SHRI M. B. LAL (Alternate)
Gammon India Ltd, Mumbai REPRESENTATIVE
Indian Roads Congress, New Delhi SHRI A. K. BANERJEE
SHRI S. VARSHNEY (Alternate)
Ministry of Road Transport & Highways, New Delhi SHRI A. K. SHARMA
SHRI D. K. SHARMA (Alternate)
National Council for Cement and Building Materials, Ballabgarh SHRI V. V. ARORA
SHRI S. SHARMA (Alternate)
Nuclear Power Corporation of India Limited, Mumbai SHRI U. S. P. VERMA
SHRI ARVIND SHRIVASTAVA (Alternate)
Scott Wilson Kirkpatrick India Pvt Ltd, New Delhi SHRI VIJAY KUMAR
Structural Engineering Research Centre, Chennai DR K. RAMANJANEYULU
DR B. H. BHARATH KUMAR (Alternate)
Stup Consultants Ltd, Navi Mumbai SHRI S. G. JOGLEKAR
Tandon Consultants Pvt Ltd, New Delhi SHRI MAHESH TANDON
The Freyssinet-Prestressed Concrete Co Ltd, Mumbai SHRI P. Y. MANJURE
In personal capacity (K-L/2, Kavi Nagar, Ghaziabad 201 002) DR A. K. MITTAL
In personal capacity (House No. 2103, Sector 7D, Faridabad) SHRI H. K. JULKA
In personal capacity (36, Old Sneh Nagar, Wardha Road, Nagpur) SHRI L. K. JAIN
In personal capacity (EA-92, Maya Enclave, Hari Nagar, New Delhi) SHRI R. C. WASON
In personal capacity (E-1, 402, White House Apartments, R.T. Nagar, SHRI S. A. REDDI
Bangalore)

55
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