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Model Selection
Please provide a brief description of your process including specific applications
(i.e.... welding/material handling/fixturing/combo) and frequency of tool changes
Robot Information
Robot Brand Acceleration (G's) Enter 1, 2, or 3
Model 1 = robot running at 25-50% max
Robot Capacity 2= robot running at 50-75% of max
3= robot running at >75% of max
Tool Information
For each tool, determine Center of Gravity (CG) of your tool & part assembly
and the distance (D) from the CG to the bottom of your tool plate as indicated in the
drawing below. For each tool, also enter the tool and part weight. For more then six tools,
complete a 2nd sheet. The static moment will be automatically calculated.
Tool #
D1(mm)=
D2(mm)=
D3(mm)=
Tool Weight(kg)=
Part Weight(kg)=
Mx= 0 0 0 0 0 0
My= 0 0 0 0 0 0
Mz= 0 0 0 0 0 0
Module/Accessory Selection
For each robot, or docking station, please indicate the number and type of tool used.
Please see the instruction sheet for an example of a completed sheet.
For each tool, answer the module questions to determine your module requirements.
Robot/Station #:
Tool #:
Application/Tool
Type
DeviceNet
Is this a DeviceNet
application (Y/N)?
-If yes, please skip to the Pneumatic section. If no, please complete the electric module section below
Electric Modules
Number of electrical
contacts
Voltage Requirement
(v):
Amperage
Requirement (A):
Pneumatic Modules
Number of pneumatic
ports (supply/rtrn)
Pass through(pt) or
self-seal(ss)
Size
Thread type(NPT/G)
Are vacuum cups
being used?
Fluid Modules
Number of fluid ports
(supply/rtrn)
Size
Thread type (NPT/G)
Servo Modules
Type of servo
Servo voltage/amp
requirements (V/A)
Number of servo
contacts
Encoder
voltage/amperage
requirements (V/A)
Number of encoder
contacts
**If possible, please supply print of servo motor and encoder connections so we can ensure our servo module
matches with your current servo/encoder cables
For a detailed description of tool stand options, please click on one of the following links
ATI Modular Tool Stand for use with ATI Large Tool Changers
ATI Modular Tool Stand for use with ATI Small Tool Changers
This form is an Excel file. All fields will expand to fit the text that you type. Please save
the sheet with a new file name, including the date and your company name
(example: 5-5-04ATI), and attach the completed form to an email addressed to
applications@ati-ia.com or fax to 919-772-8259.
1) Customer Info -
Fill in all fields with your customer info so we can get back to you
2) Model Selection -
Please complete a brief process description indicating what you want
to do with the tool changer (i.e.. Adding back-up weld gun, changing
between weld gun and end-effector, or change out fixtures on a turntable)
3) Robot Information -
Please fill-in the robot brand, model, and capacity.
Please select from one of the choices for robot acceleration.
Robot information is very important because it is used to assist in sizing
the QC and to determine what type of Interface Plate is needed
4) Tool Information -
For each tool, please fill in tool/part weight and the distance between
robot and center of gravity of tool/part.
This information will be used to automatically calculate the static
moment so the correct size of QC can be chosen.
5) Module/Accessory Selection
For each robot used, please indicate what tool numbers are used on
that robot and the type of tool/application being performed.
Example: Customer has a two robot system. Robot 1 is using three
tools: Tool #1 (end-effector), Tool #2 (flexdeburr), & Tool #3 (servo gun).
Robot 2 is using two tools: Tool #4 (end-effector) & Tool #5 (transgun)
Robot/Station #: 1 1 1 2 2
Tool #: 1 2 3 4 5
Application/T
ool Type End-effector Flexdeburr Servo End-effector Transgun
6) Module Questions -
For each tool, please answer the module questions for the DeviceNet,
Electrical, Pneumatic, Fluid, and Servo categories.
If you have a specific module requirement not listed, please indicate that
in the section provided at the bottom.
7) Accessory Questions -
Please indicate if you are interested in a complete tool stand assembly
or any specific tool stand components.