Beruflich Dokumente
Kultur Dokumente
Heat recovery 1
SOLAR 4
CALORIFIERS
Energy storage tanks 5
CONTROLS
Control armatures 7
Armatures
Hydraulic switches
Expansion chambers 8
Page
1
2
Hoval Uno-3 (110-360)
Low temperature oil/gas boiler
■■Description
Hoval Uno-3
Low temperature oil/gas boiler
Boiler
• 3-pass steel boiler according to EN 303 part
1 and 2 and EN 304 for firing of diesel oil,
oil L and gas.
• Secondary heating surface
-- Uno-3 (110-280) thermolytic self-cleaning
with flue gas regulators
-- Uno-3 (320-360) with dimpled tubes
• Double joint boiler door swivelled to the right
(modification to left possible on site)
• Insulation 80 mm mineral wool mat and
glass fabric
• Casing made of steel plates, red powder
coated
• Flue gas outlet to the rear
• Heating connections to the rear incl. counter
flanges, screws and seals
• Operating temperature max. 90 °C
and operating pressure 4 bar with Uno-3
(95-160, 320,360). Operating pressure 5 bar
with Uno-3 (190-280)
Optional
• Control panel with boiler control and regula-
tion in different executions
• Free-standing calorifier see Calorifiers
• At operating pressure max. 3 bar with Uno-3
(95-160) and 4 bar with Uno-3 (190-280), Model range
the boiler complies with the Pressure Equip- Uno-3
ment Directive (PED) 97/23/EC, operating Output
type Permission boiler
temperature max. 105 °C. Request for cor- kW
responding boiler plate required. CE product ID No. CE-0085AQ0671
(110) 50-110
(125) 50-125
Delivery (160) 64-160
• Boiler and thermal insulation are separately (190) 76-190
packed (220) 100-220
(250) 120-250
On site (280) 130-280
• Mounting of insulation and casing (320) 140-320
(360) 140-360
• Operating temperature max. 90 °C and • Buttons for • Operating temperature max. 105 °C and
operating pressure 4 bar with Uno-3 -- daytime room temperature operating pressure 3 bar with Uno-3
(110-160,320,360). Operating pressure -- night room temperature (110-160).
5 bar with Uno-3 (190-280) -- hot water temperature Operating pressure 4 bar with Uno-3
-- operating mode selection (holiday, absent, (190-360). The boiler complies with the
• For mounting on top of boiler sideways or on heating operation prolongation, automatic, Pressure Equipment Directive (PED)
top (change on site). summer, heating operation continuous - 97/23/EC. Request for corresponding
• Integrated control function for: reduced - frost protection) boiler plate required.
-- 1 mixing circuit -- adjusting the heating curves
-- 1 heating circuit without mixing operation -- system information • Functions like control panel
-- domestic hot water loading circuit -- emission measurement and manual TopTronic® T/U3.1, but:
• Option to expand the functions by operation • For operating temperature to 105 °C
-- different key modules and/or • Outside sensor AF 200 • Safety temperature limiter 120 °C
-- mounting of an additional heating regula- • Flow sensor with plug
tor TopTronic® T/N (see Accessories) • Calorifier sensor with plug Optional
• Main switch “I/O” • Plug connection for burner • Safety temperature limiter 130 °C
• Safety temperature limiter 110 °C • Connection available for room stations
• Fuse 6.3 A Delivery
• Trouble indication “Burner” Delivery • Control panel separately delivered
• Burner running time meter and pulse counter • Control panel separately delivered
• Boiler sensor On site
• Large LCD display At place • Mounting of the control panel at the boiler
• Rotary push-button • Mounting of control panel • Installation of the control panel for mounting
• Installation of the control panel for mounting sideways
sideways
■■Description
Delivery Delivery
• Control panel separately delivered • Control panel separately delivered
On site On site
• Mounting of the control panel at the boiler • Mounting of the control panel at the boiler
• Conversion of the boiler control for side • Conversion of the boiler control for side
mounting mounting
■■Part No.
Delivery
Boiler, insulation and casing delivered sepa-
rately packed.
■■Part No.
■■Part No.
■■Part No.
Standard functions
already included in TopTronic® T.
-- 1 mixing circuit
-- 1 heating circuit without mixing operation
-- domestic hot water loading circuit
Sensor type
Immersion/calorifier sensor:
type KVT20/5/6 (L = 5 m)
System approaches and applications without immersion sleeve
see Hoval CD flow sensor: type VF204S with plug
collector sensor: type PT1000 (silicone)
■■Part No.
Communication module/
remote connection see Controls
Accessories
■■Part No.
Part No.
Service
Commissioning
■■Technical data
Uno-3
Type (110) (125) (160) (190)
• Nominal output at 80/60 °C kW 110 125 160 190
• Range of output (diesel oil, methane H: variant 1 and 3) kW 70-110 70-125 105-160 123-190
• Range of output (diesel oil, methane H: variant 2) kW 50-110 50-125 64-160 76-190
• Burner input maximum kW 118.3 135.8 173.1 206
• Maximum boiler operation temperature 1 °C 90 90 90 90
• Safety temperature limiter setting (water side) 1 °C 110 110 110 110
• Working/test pressure at max. operating temperature 90 °C 1 bar 4.0/5.2 4.0/5.2 4.0/5.2 5.0/6.5
• Maximum boiler operation temperature 2 °C 105 105 105 105
• Safety temperature limiter setting (water side) 2 °C 120 120 120 120
• Operating pressure at max. operating temperature 105 °C 2 bar 3.0 3.0 3.0 4.0
• Minimum boiler operating temperature °C see table operating conditions (below)
• Minimum boiler return temperature °C see table operating conditions (below)
• Minimum flue gas temperature at boiler °C see table operating conditions (below)
• Flue gas regulators for 170 °C flue gas temperature 3R5+2R3 3R5+2R3 6R5 6R5+6R2
• Boiler efficiency at full load 80/60 °C % 92.7/87.6 92.8/87.6 92.5/87.3 92.2/87.0
(related to net/gross calorific value, diesel oil)
• Boiler efficiency at partial load 30 % at return 37 °C (according to EN 303) % 94.8/89.4 94.9/89.5 94.9/89.5 94.8/89.4
(related to net/gross calorific value, diesel oil)
• Standard efficiency at 75/60 °C (DIN 4702 part 8) % 95.9/90.5 95.8/90.4 96.1/90.7 96.2/90.8
(related to net/gross calorific value, diesel oil)
• Stand-by loss qB at 70 °C Watt 400 400 440 570
• Flue gas resistance at nominal output mbar 0.89 1.10 1.50 1.40
180 °C flue gas temperature, 12.5 % CO2 ,
500 m over sea level (tolerance ± 20 %)
• Flue gas mass flow at nominal output kg/h 188 222 274 324
12.5 % CO2 heat Oil
• Flow resistance boiler 3 z-value 0.2 0.2 0.2 0.1
• Water flow resistance at 10 K mbar 17.90 24.8 37.6 26.5
• Water flow resistance at 20 K mbar 4.47 5.8 9.4 6.6
• Water flow volume at 10 K m³/h 9.46 11.1 13.7 16.3
• Water flow volume at 20 K m³/h 4.73 5.4 6.9 8.1
• Boiler water content litres 250 250 270 362
• Boiler gas volume m³ 0.1848 0.1848 0.236 0.322
• Insulation thickness boiler body mm 80 80 80 80
• Weight (incl. casing) kg 391 391 495 635
• Combustion chamber dimension Ø inside x length mm 440x974 440x974 440x974 490x974
• Combustion chamber volume m³ 0.148 0.148 0.148 0.184
• Dimensions see Dimensions
• Maximum depression in flue gas system (boiler connection) Pa 30 30 30 30
1
Control U3.1 and T2.2
2
Control U3.2 and T0.2
3
Flow resistance boiler in mbar = volume flow (m³/h)2 x z
min. flue gas temperature °C 130 110 130 130 110 130 130 130
min. boiler temperature °C 48 50 52 55 60 62 58 70
min. return flow temperature °C 35 38 no min. limit 45 48 no min. limit 45 60
Return temperature control yes yes no yes yes no yes yes
Boiler start protection 1 no no yes no no yes no no
1
If the boiler temperature is below or goes below the minimum boiler temperature (variant 3)
and no return flow control is present the client system parts must be blocked using a suitable control system.
■■Technical data
Uno-3
Type (220) (250) (280) (320) (360)
• Nominal output at 80/60 °C kW 220 250 280 320 360
• Range of output (diesel oil, methane H: variant 1 and 3) kW 143-220 170-250 190-280 220-320 220-360
• Range of output (methane H: variant 2) kW 100-220 120-250 130-280 140-320 140-360
• Burner input maximum kW 236.6 269.1 302 344 390
• Maximum boiler operation temperature 1 °C 90 90 90 90 90
• Safety temperature limiter setting (water side) 1 °C 110 110 110 110 110
• Working/test pressure at max. operating temperature 90 °C 1 bar 5.0/6.5 5.0/6.5 5.0/6.5 4.0/5.2 4.0/5.2
• Maximum boiler operation temperature 2 °C 105 105 105 105 105
• Safety temperature limiter setting (water side) 2 °C 120 120 120 120 120
• Test pressure at max. operating temperature 105 °C 2 bar 4.0 4.0 4.0 4.0 4.0
• Minimum boiler operating temperature °C see table operating conditions (below)
• Minimum boiler return temperature °C see table operating conditions (below)
• Minimum flue gas temperature at boiler °C see table operating conditions (below)
• Flue gas regulators for 170 °C flue gas temperature 9R5/290 6R5+3R3/290 6R5+6R2/290 - -
• Boiler efficiency at full load at 80/60 °C % 92.6/87.4 92.8/87.6 92.6/87.4 93.5/88.2 92.5/87.3
(related to net/gross calorific value, diesel oil)
• Boiler efficiency at partial load 30 % at return 37 °C % 95.2/89.8 95.4/90.0 95.3/89.9 95.5/90.1 95.0/89.6
(according to EN 303)
(related to net/gross calorific value, diesel oil)
• Standard efficiency at 75/60 °C (DIN 4702 part 8) % 96.0/90.6 96.3/90.9 95.9/90.5 96.6/91.1 95.8/90.4
(related to net/gross calorific value, diesel oil)
• Stand-by loss qB at 70 °C Watt 570 610 610 670 670
• Flue gas resistance at nominal output mbar 1.7 1.6 2.8 2.5 3.4
180 °C flue gas temperature, 12.5% CO2 ,
500 m over sea level (tolerance ± 20 %)
• Flue gas mass flow at nominal output kg/h 375 426 475 542 610
12.5 % CO2 heat oil
• Flow resistance boiler 3 z-value 0.1 0.1 0.1 0.022 0.022
• Water flow resistance at 10 K mbar 35.55 46 57.6 16.51 20.94
• Water flow resistance at 20 K mbar 8.9 11.5 14.4 4.10 5.2
• Water flow volume at 10 K m³/h 18.9 21.4 24 27.43 30.86
• Water flow volume at 20 K m³/h 9.40 10.7 12 13.71 15.43
• Boiler water content litres 362 480 480 625 625
• Boiler gas volume m³ 0.322 0.428 0.428 0.402 0.402
• Insulation thickness boiler body mm 80 80 80 80 80
• Weight (incl. casing) kg 635 880 880 920 920
• Combustion chamber dimension Ø-inside x length mm 490x974 488x1434 488x1434 488x1634 488x1634
• Combustion chamber volume m³ 0.184 0.268 0.268 0.3056 0,3056
• Dimensions see Dimensions
• Maximum depression in flue gas system Pa 30 30 30 30 30
(boiler connection)
1
Control U3.1 and T2.2
2
Control U3.2 and T0.2
3
Flow resistance boiler in mbar = volume flow (m³/h)2 x z
min. flue gas temperature °C 130 110 130 130 110 130 130 130
min. boiler temperature °C 48 50 52 55 60 62 58 70
min. return flow temperature °C 35 38 no min. limit 45 48 no min. limit 45 60
Return temperature control yes yes no yes yes no yes yes
Boiler start protection 1 no no yes no no yes no no
1
If the boiler temperature is below or goes below the minimum boiler temperature (variant 3)
and no return flow control is present the client system parts must be blocked using a suitable control system.
■■Technical data
Flue gas output diagrams
170.0
160.0
(°C) (°C)
gas temperature
150.0
Abgastemperatur
140.0
Flue
130.0
120.0
110.0
100.0
40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380
Kesselleistung
Boiler output (kW) (kW)
kW = Boiler output -- Operated with diesel oil -- A reduction of the boiler water temperature
°C = Flue gas temperature on a clean λ = 1.22 with max. burner output of -10 K causes a reduction of the flue gas
surface, boiler flow temperature 80 °C, (CO2 diesel oil = 12.5%) temperature of approx. 6-8 K.
return temperature 60 °C -- A modification of the CO2 concentration of
(in accordance with DIN 4702). +/-1% causes a modification of the flue gas
temperature of approx. -/+8 K.
■■Dimensions
Uno-3 (110-280)
3 1 4
u 9
205
530 (110-125)
(95-110) 11
5 160-280
800 (130-250)
q 7 t
2 g
8 h 205
n 860
m 12 f
k o
p
6 d
e
i 14
13 s
10
r
a b
l
1
2
Flow
Return }
DN 50, PN6 (110-160) DN 65, PN6 (190-280)
10
11
Socket: width 50 mm
Boiler door right swivelled (optional left swivelled)
3 Safety flow R 1 ¼″ (110-125) R 1 ½″ (160-280) 12 Flue gas collector-cleaning opening R 1″ (110-280)
4 Flow for calorifier R 1 ¼″ 13 Optional vibration damper, width 80 mm, height 50 mm
5 Return for calorifier R 1 ¼″ 14 Burner sound absorbing hood
6 Drain R 1″ (110-125) R 1 ½″ (160-280) -- without rollers (110,125)
7 Flue gas outlet Ø outside, wall thickness 3 mm -- with rollers adjustable up to 170 mm (160-280)
8 Cleaning opening
9 Boiler control panel (110-125): built on top
(160-280): optional on top, right or left
Uno-3 l b h a d e f g i k m n o p q r s t u
Type Ø
(110-125) 1328 780 1050 680 90 400 140 170; 4xM8 140 545 799 980 250 – 179 130 1080 104 192
(160) 1411 910 1198 680 50 450 190 220/270; 4xM10 220 680 863 1072 265 546 179 158 1080 81 137
(190-220) 1431 910 1358 750 50 450 240 270; 4xM10 195 675 950 1218 310 621 199 178 1080 81 134
(250-280) 1916 910 1358 750 50 450 240 270; 4xM10 195 675 950 1218 310 596 249 178 1535 76 134
10 m 860
f
k 4 8 e
i
d
12 12
a s t
b l
Uno-3 l b h a d e f g i k m q s t u v
Type Ø
(320-360) 2070 910 1358 750 50 450 240 270; 4xM10 195 684 1100 249 178 1736 77 123
■■Dimensions
Base size and space requirement
Attention
• Optionally flue gas collector and boiler outlet • Do not manipulate the equipment
will be delivered separately. on the sockets
H
H1
B L2
L1
Length
with socket and without socket and
Uno-3 Width flue gas collector flue gas collector Height Weight Uno-3 Width Length Length Height Weight
Type B L1 L2 H kg Type B L1 L2 H kg
(110,125) 680 1513 1080 1084 350 (320,360) 750 2114 1886 1481 800
(160) 680 1515 1210 1180 430
(190,220) 750 1535 1230 1335 530
(250,280) 750 2015 1685 1335 760
■■Dimensions
Base size and space requirement
b
a b f g e
a c
c
h
d
d
d
Sound absorbing hood
Type a b c d e1 f g h
Uno-3 (110) burner dependent 558 burner dependent 400 burner dependent 1328 600
Uno-3 (125) burner dependent 584 burner dependent 400 burner dependent 1328 600
Uno-3 (160) burner dependent 584 burner dependent 400 burner dependent 1411 600
Uno-3 (190) burner dependent 602 burner dependent 400 burner dependent 1431 600
Uno-3 (220) burner dependent 606 burner dependent 400 burner dependent 1431 600
Uno-3 (250) burner dependent 606 burner dependent 400 burner dependent 1916 600
Uno-3 (280) burner dependent 606 burner dependent 400 burner dependent 2070 600
Uno-3 (320) burner dependent 606 burner dependent 400 burner dependent 2070 600
Uno-3 (360) burner dependent 606 burner dependent 400 burner dependent 2070 600
1
Minimum distance 100 mm
■■Dimensions
Base size and space requirement
Minimum placing dimensions Calculation example for the necessary corridor width
Boiler vertical Door T = 800
Boiler (without calorifier) standing with swivel flange below, 680
Uno-3 (110,125) K= x 1084 = Corridor width ≥ 922
transport on a low lift elevating platform or rollers on site 800
680
Uno-3 (160) K= x 1180 = Corridor width ≥ 1003
800
750
Uno-3 (190,280) K= x 1335 = Corridor width ≥ 1252
800
750
Uno-3 (320,360) K= x 1481 = Corridor width ≥ 1389
800
Uno-3 A B C D F Uno-3 A B C D M
Ø Ø Ø Ø
(110,125) 140 170;4xM8 400 165 248 (160) 190 220/270;4xM10 450 170 320
(190-360) 240 270;4xM10 450 195 340
■■Engineering
• Treated heating water must be tested at Heating system • The burner must be connected to the burner
least once yearly. According to the inhibitor Combustion air connection plug of the boiler.
manufacturer’s instructions, more frequent • The combustion air supply must be warrant-
testing may be necessary. ed. The air opening must not be lockable. • For safety reasons the electric cable of the
burner must be shortened so the plug must
• A refilling is not necessary if the quality of Space requirements be removed when swivelling boiler door.
the heating water in existing installations • The cleaning opening on the flue gas outlet
(e.g. exchange of boiler) conforms to must be easily accessible
Sound absorption
VDI 2035. The Directive VDI 2035 applies
Sound absorption is possible through the fol-
equally to the replacement water. Mounting of insulation
lowing steps:
• Mounting of insulation and casing requires
• New and if applicable existing installations on the left and right side of the boiler a dis-
• Heating room walls, ceiling and floor should
must be adequately cleaned and flushed tance of 40 cm. After assembling of casing
be very solidly built, a sound absorber
before being recharged! The boiler may only it is possible to push the boiler to the wall
should be mounted into the air inlet. Pipe
be filled after the heating system has been without distance.
holders and support should be protected by
flushed.
means of anti-vibration sleeves.
Maximum filling quantity according to VDI 2035 • If living rooms are located above or under
Carbonate hardness of filling water up to... the boiler room, vibration absorbers have to
be mounted to the boiler base. Pipes and
[mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0 flue gas tube must be connected flexibly with
f°H <1 5 10 15 20 25 30 >30 compensators.
d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3 • Pumps have to be connected with compen-
sators to the pipes.
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600 • For damping of flame noise it is possible
Boiler size of the to install a silencer into the flue gas tube
maximum filling quantity without desalination
individual boiler (space should be foreseen for later instal-
50 to 200 kW 50 l/kW 20 l/kW 20 l/kW lation).
200 to 600 kW 50 l/kW 50 l/kW 20 l/kW always desalinate
1
total of alkaline earths
2
If the conductance in µS/cm exceeds the tabular value an analysis of the water is necessary.
■■Engineering
Expansion tank/expansion
• Ideally, the pressure expansion tank should
be connected to the heating system as
described in our example applications, with
a removable or sealable actuation device.
This means that it is not necessary to drain
the entire system in order to carry out work
on the tank.
Safety valve
• A safety valve an automatic air vent must be
installed in the safety flow
■■Examples
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■■Description
Hoval Max-3
Oil/gas boiler
Boiler
• 3-pass steel boiler according to EN 303 part
1 and 2 and EN 304 for firing of Diesel oil,
oil L and gas.
• Max-3 (420-1250) complies with the Pres-
sure Equipment Directive 97/23/EG
• Boiler completely welded
• For LowNOx burner with intern flue gas re
circulation
• Insulation at the boiler body 80 mm mineral
wool mat
• Boiler completely cased with steel plate,
red powder coated
• Flue gas outlet to the rear
• Heating flow connection to the top, heating
return connections to the rear, incl. counter
flanges, screws and seals
Optional
• Control panel with boiler control and regula-
tors in different executions
• Free-standing calorifier see Calorifiers
• Boiler door swivels to the left
• Delivery in single parts and welding on site, Model range
time to delivery approx. 8 weeks Max-3 Output
Type kW Permission Boiler
Delivery CE product ID No. CE-0085BL0015
• Boiler, insulation and casing delivered sepa- (420) 200-500 according to Directive on appliances burning
rately packed (530) 220-610 gaseous fuels 90/396/EG
(620) 240-720
On site (750) 280-870 The boiler complies with the PED Pressure
• Mounting of insulation and casing (1000) 350-1150 Equipment Directive 97/23/EG.
(1250) 480-1450
(1500) 650-1750
(1800) 750-2150
(2200) 920-2500
(2700) 1030-3000
■■Description
■■Part No.
Boiler
3-pass boiler made of steel for oil/gas LowNOx
firing, without control panel
For operating temperature up to 105 °C
Working
Max - 3 Output pressure
Type kW bar
(420) 200 - 500 6 8002 655
(530) 220 - 610 6 8002 656
(620) 240 - 720 6 8002 657
(750) 280 - 870 6 8002 658
(1000) 350 - 1150 6 8002 659
(1250) 480 - 1450 6 8002 660
(1500) 650 - 1750 6 7011 420
(1800) 750 - 2150 6 7011 421
(2200) 920 - 2500 6 7011 422
(2700) 1030 - 3000 6 7011 423
Blind flange
made of steel incl. setscrews and gasket to
Max-3 (420,530) 6002 192
Max-3 (620,750) 6030 026
Max-3 (1000-2700) 6002 156
■■Part No.
■■Part No.
■■Part No.
Communication module/
remote connection see Controls
■■Part No.
Part No.
Delivery
4 vibration elements per boiler,
mounted under the boiler socket
Service
Commissioning
■■Technical data
Max-3
Type (420) (530) (620) (750) (1000) (1250)
• Nominal output at 80/60 °C kW 500 610 720 870 1150 1450
• Range of output (natural gas: variant 2) kW 200-500 220-610 240-720 280-870 350-1150 480-1450
• Range of output kW 320-500 350-610 450-720 520-870 680-1150 850-1450
(diesel oil, variant 1 and natural gas, variant 1)
• Burner input maximum kW 539 662 781 944 1247 1495
• Maximum boiler operation temperature 1 °C 90 90 90 90 90 90
• Minimum boiler operation temperature °C see table operating conditions (below)
• Minimum boiler return flow temperature °C see table operating conditions (below)
• Minimum flue gas temperature at boiler °C see table operating conditions (below)
• Safety temperature limiter setting (water side) 2 °C 110 110 110 110 110 110
• Working/test pressure bar 6/9.6 6/9.6 6/9.6 6/9.6 6/9.6 6/9.6
• Boiler efficiency at full load 80/60 °C % 92.7/87.5 92.4/87.2 92.4/87.2 92.5/87.3 92.5/87.3 92.5/87.3
(related to net/gross calorific value, diesel oil)
• Boiler efficiency at partial load 30 % at return 37 °C % 95.2/89.8 95.3/89.9 94.9/89.5 95.2/89.8 95.3/89.9 95.2/89.8
(according to EN 303)
(related to net/gross calorific value, diesel oil)
• Standard efficiency at 75/60 °C (DIN 4702 part 8) % 94.8/89.5 94.7/89.4 94.3/89.0 94.8/89.4 94.9/89.5 94.8/89.4
(related to net/gross calorific value, diesel oil)
• Stand-by loss qB at 70 °C Watt 1000 1035 1120 1180 1250 1380
• Flue gas resistance at nominal output mbar 4.9 5.7 5.2 6.5 7.4 8.0
180 °C flue gas temperature, 12.5 % CO2 ,
500 m over sea level (tolerance ± 20 %)
• Flue gas mass flow at nominal output kg/h 850 1037 1224 1479 1955 2295
12.5 % CO2 heating Oil
• Flow resistance boiler 3 z-value 0.022 0.022 0.008 0.008 0.003 0.003
• Water flow resistance at 10 K mbar 40.4 60.1 30.5 44.5 29.1 40.2
• Water flow resistance at 20 K mbar 10.1 15.1 7.6 11.1 7.3 10.0
• Water flow volume at 10 K m³/h 42.8 52.2 61.7 74.5 98.5 115.7
• Water flow volume at 20 K m³/h 21.4 26.1 30.8 37.2 49.2 57.8
• Boiler water content litres 552 520 969 938 1528 1478
• Boiler gas volume m³ 0.583 0.602 0.846 0.872 1.350 1.390
• Insulation thickness boiler body mm 80 80 80 80 80 80
• Weight (incl. casing) kg 1093 1150 1770 1800 2500 2600
• Weight (without casing) kg 943 1000 1590 1620 2360 2460
• Combustion chamber dimension Ø inside x length mm 606/1624 606/1624 684/1899 684/1899 782/2182 782/2182
• Combustion chamber volume m³ 0.466 0.466 0.669 0.669 1.047 1.047
• Dimensions see Dimensions
• Maximum depression in flue gas system Pa 50 50 50 50 50 50
(boiler connection)
1
Limited by the boiler control to 90 °C (U3.1 and T2.2) or to 105 °C (U3.2 and T0.2).
2
Maximum safety temperature for boiler control U3.1 and T2.2: 110 °C; for U3.2 and T0.2: 120 °C.
3
Flow resistance boiler in mbar = volume flow (m³/h)2 x z
■■Technical data
Max-3
Type (1500) (1800) (2200) (2700)
• Nominal output at 80/60 °C kW 1750 2150 2500 3000
• Range of output kW 1050-1750 1250-2150 1500-2500 1780-3000
(diesel oil, variant 1 and natural gas, variant 1)
• Range of output (natural gas: variant 2) kW 650-1750 750-2150 920-2500 1030-3000
• Burner input maximum kW 1894 2324 2702 3243
• Maximum boiler operation temperature 1 °C 90 90 90 90
• Minimum boiler operation temperature °C see table operating conditions (below)
• Minimum boiler return flow temperature °C see table operating conditions (below)
• Minimum flue gas temperature at boiler °C see table operating conditions (below)
• Safety temperature limiter setting (water side) 2 °C 110 110 110 110
• Working/test pressure bar 6/9.6 6/9.6 6/9.6 6/9.6
• Boiler efficiency at full load 80/60 °C % 92.4/87.2 92.5/87.3 92.5/87.3 92.5/87.3
(related to net/gross calorific value, diesel oil)
• Boiler efficiency at partial load 30 % at return 37 °C % 95.2/89.8 95.3/89.2 95.2/89.2 95.2/89.2
(according to EN 303)
(related to net/gross calorific value, diesel oil)
• Standard efficiency at 75/60 °C (DIN 4702 part 8) % 94.8/89.4 94.9/89.5 94.9/89.5 95/89.6
(related to net/gross calorific value, diesel oil)
• Stand-by loss qB at 70 °C Watt 1850 1950 2100 2300
• Flue gas resistance at nominal output mbar 7.0 8.8 9.1 8.0
180 °C flue gas temperature, 12.5 % CO2 ,
500 m over sea level (tolerance ± 20 %)
• Flue gas mass flow at nominal output kg/h 3031 3723 4329 5195
12.5 % CO2 heating Oil
• Maximum chimney draught Pa 20 20 20 20
• Flow resistance boiler 3 z-value 0.022 0.022 0.002 0.002
• Water flow resistance at 10 K mbar 45 67.9 91.8 132.2
• Water flow resistance at 20 K mbar 11.3 17.0 23.0 33.1
• Water flow volume at 10 K m³/h 150.0 184.3 214.3 257.1
• Water flow volume at 20 K m³/h 75.0 92.1 107.1 128.6
• Boiler water content litres 2343 2750 3050 3550
• Boiler gas volume m³ 1.956 2.510 2.761 3.037
• Insulation thickness boiler body mm 80 80 80 80
• Weight (incl. casing) kg 3566 4888 5017 5589
• Weight (without casing) kg 3266 4633 4647 5189
• Combustion chamber dimension Ø inside x length mm 880/2417 976/2605 976/2905 976/3233
• Combustion chamber volume m³ 1.58 2.07 2.30 2.41
• Dimensions see Dimensions
• Maximum depression in flue gas system Pa 50 50 50 50
(boiler connection)
1
Limited by the boiler control to 90 °C (U3.1 and T2.2) or to 105 °C (U3.2 and T0.2).
2
Maximum safety temperature for boiler control U3.1 and T2.2: 110 °C; for U3.2 and T0.2: 120 °C.
3
Flow resistance boiler in mbar = volume flow (m³/h)2 x z
■■Technical data
Flue gas output diagrams
170.0
160.0
gas temperature °C
150.0
Abgastemperatur (°C)
140.0
Flue
130.0
120.0
110.0
100.0
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000
11.0
1000 1800
2200
10.0 750 1250 1500
9.0
620
(mbar)
2700
8.0
530
Widerstand
7.0
mbar
420
6.0
gas resistance
Flueheizgasseitiger
5.0
4.0
3.0
2.0
1.0
0.0
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000
Kesselleistung
Boiler output kW (kW)
i
■■Dimensions
c
9
Max-3 (420-1250)
(Dimensions in mm) a
l
b m 10
1 8
8
k
n 7
3
o o 3
4
h h1 v 5
p w
i
2
2 t u
c
6 6 s
9 r
a g
f
q l1
10
8
Max-3 (1500-2700) 7
(Dimensions in mm)
o 3 1
4
v 5 10
3
w
2 8 8
t u
6 s 4 4
r 5
2 2
6
9
6
1 Flow (420,530) DN 100, PN 6 2 Return (420,530) DN 100, PN 6 5 Flue gas collector cleaning opening R 1″
(620,750) DN 125, PN 6 (620,750) DN 125, PN 6 6 Drain R 1½″
(1000,1250) DN 150, PN 6 (1000,1250) DN 150, PN 6 7 Cable routing
(1500-2200) DN 150, PN 16 (1500-2200) DN 150, PN 16 8 Control panel
(2700) DN 200, PN 16 (2700) DN 200, PN 16 9 Electrical connection
3 Flue gas outlet 10 Bushing Rp ¾″ with immersion sleeve
4 Cleaning opening for boiler temperature sensor
Max-3
Type a b c f g h h1 i k l l1 m n Øo p q r
(420,530) 1060 1190 515 1770 181 1435 1230 950 104 2178 2074 641 100 299 54 34 175
(620,750) 1180 1310 550 2045 181 1555 1350 1050 105 2452 2347 666 95 349 55 35 170
(1000,1250) 1370 1500 635 2330 181 1755 1549 1250 107 2739 2632 681 111 349 77 37 175
(1500) 1560 1610 665 2745 205 - 1700 1350 90 3030 2940 710 90 447 70 55 60
(1800) 1720 1770 735 3115 205 - 1860 1480 70 3400 3330 720 90 447 70 50 65
(2200) 1720 1770 735 3415 205 - 1860 1480 70 3700 3630 720 90 447 70 50 65
(2700) 1750 1800 755 3745 205 - 1890 1410 70 4030 3960 720 90 647 70 50 65
Max-3
Type s t u v w x
(420,530) 350 595 660 1330 450 -
(620,750) 550 722 786 1445 475 -
(1000,1250) 415 620 685 1660 590 -
(1500) 310 792 995 1790 665 1850
(1800) 310 845 1046 1950 775 2040
(2200) 310 845 1046 1950 775 2340
(2700) 330 743 946 1980 760 2670
■■Dimensions
Base size
rØ
ne
in
=
w
Max-3
Type a1 b c d e f g h i k l m n o p
(420,530) 1920 150 1770 277 2222 1060 1180 196 120 1060 1376 2077 175 460 1072
(620,750) 2195 150 2045 228 2498 1180 1300 196 120 1180 1496 2353 172 485 1192
(1000,1250) 2480 150 2330 228 2783 1370 1500 187 120 1380 1660 2638 198 500 1392
(1500) 2685 164 2568 260 3078 1560 1680 162 120 1560 1842 2923 240 510 -
(1800) 3055 166 2760 450 3467 1720 1840 162 120 1720 2002 3325 430 510 -
(2200) 3355 166 3060 450 3767 1720 1840 162 120 1720 2002 3625 430 510 -
(2700) 3700 164 3390 430 4075 1750 1870 169 120 1750 2039 3953 430 510 -
Max-3
Type q r s v w x y
(420,530) 175 350 950 475 990 - -
(620,750) 170 550 1050 535 1110 - -
(1000,1250) 175 415 1250 630 1298 - -
(1500) 65 310 1350 725 1494 1790 153
(1800) 65 310 1460 805 1654 1950 153
(2200) 65 310 1460 805 1654 1950 153
(2700) 65 370 1410 820 1684 1980 153
B T Door width
K= xL K Corridor width
T
B Boiler width
L Max. boiler length
B K
T= xL
K L
B
< 150
■■Dimensions
Furnace dimensions
15˚
60˚
45˚
15˚
G H
Dimensions Max-3
(Dimensions in mm) Type a b
■■Engineering
Filling and replacement water: Maximum filling quantity according to VDI 2035
• For a plant using Hoval boilers untreated
drinking water is generally best suited as Carbonate hardness of filling water up to...
filling and replacement water. However, the [mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0
quality of the untreated drinking water must f°H <1 5 10 15 20 25 30 >30
at least fulfil the standard set in VDI 2035 or d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8
be desalinated and/or be treated with inhibi
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3
tors. The stipulations of EN 14868 must be
observed. ~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300
• In order to maintain a high level of boiler Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
efficiency and to avoid overheating of the Boiler size of the
heating surfaces the values given in the maximum filling quantity without desalination
individual boiler
table should not be exceeded (dependent on 200 to 600 kW 50 l/kW 50 l/kW 20 l/kW
boiler performance ratings - for multi-boiler always desalinate
over 600 kW
plants rating of smallest boiler applies - and
on the water content of the plant). 1
Total of alkaline earths
2
If the conductance in µS/cm exceeds the tabular value an analysis of the water is necessary.
■■Engineering
Required chimney diameter Basics: Smooth chimneys Flue gas tube and chimney insulated.
made of stainless steel, Height above sea level ≤ 1000 m,
flue gas tube ≤ 5 m, Σζ = 2.2, outdoor temperature ≤ 30 °C.
■■Mounting on site
Max-3 (420-1500)
If the local situation does not permit bringing in
the whole boiler, the possibility of the place as
sembly exists.
1 2
d 2
a
1
c
d
a d
b
f c
e
d
b
f
e
■■Engineering
Mounting on site
c d
Water mantle - half shell 2
b
Max-3 Weight
d Type d e f kg
1 Fire room cylinder
2 Water mantle (420,530) 500 1000 1665 105
f
e
(620,750) 560 1120 1940 135
(1000,1250) 655 1310 2225 215
Planning hints
■■Examples
1 1
TopTronic T TopTronic T VF1 B1 VF2 B1 VF3 B1 VF4 B1
T T T T T T T T
MK1 MK2 MK3 MK4
Gehen Sie
einen Schritt
zurück oder
löschen Sie
Dies ist ein dieses Shape!
unerlaubter Weg! Sie haben die
Gehen Sie einen Möglichkeit ein
SF neues Shape
Schritt zurück oder
löschen Sie dieses zu nehmen!!!
Shape! hovhovalhoval
Sie haben die hovalhovalhov
Möglichkeit ein alhovalhovalho
. zu
neues Shape valhovalhovalh
nehmen!!! SLP ovalhovalhoval
hovhovalhovalhova hovalhovalhov
lhovalhovalhovalho alhovalhovalho
valhovalhovalhoval valhovalhovalh
hovalhovalhovalho ovalhovalhoval
valhovalhova hovalhovalhov
valhoval alhovalhovalho
hovalhova valh
RLF
ZUP
CW
KW
1 1
TopTronic T TopTronic T VF1 B1 VF2 B1 VF3 B1
T T T T T T
MK1 MK2 MK3
Gehen Sie
einen Schritt
zurück oder
löschen Sie
Dies ist ein dieses Shape!
unerlaubter Weg! Sie haben die
Gehen Sie einen Möglichkeit ein
SF neues Shape
Schritt zurück oder
löschen Sie dieses zu nehmen!!!
Shape! hovhovalhoval
Sie haben die hovalhovalhov
Möglichkeit ein alhovalhovalho
. zu
neues Shape valhovalhovalh
nehmen!!! SLP ovalhovalhoval
hovhovalhovalhova hovalhovalhov
lhovalhovalhovalho alhovalhovalho
valhovalhovalhoval valhovalhovalh
hovalhovalhovalho ovalhovalhoval
valhovalhova hovalhovalhov
valhoval alhovalhovalho
hovalhova valh
RLF
ZUP
Notice: YKR CW
KW
-- This hydraulic schematic is a principle
schematic. It does not contain all de
tails for installation. The installation
must be done according to local con-
ditions, dimensioning and regulations. RS-T Room station B1 Flow temperature guard YK1 Actuator mixer 1
-- For underfloor heating, a flow tempe AF Outdoor sensor (if required) YK2 Actuator mixer 2
rature monitor must be built-in. RLF Return sensor MK1 Pump mixing circuit 1 YK3 Actuator mixer 3
-- Shut-off devices to the safety valve VF1 Flow sensor 1 MK2 Pump mixing circuit 2 YK4 Actuator mixer 4
(pressurised expansion tank, safety VF2 Flow sensor 2 MK3 Pump mixing circuit 3 YKR Actuator return mixer
valve, etc.) are to safe against unin- VF3 Flow sensor 3 MK4 Pump mixing circuit 4 CW Cold Water
tended closing! VF4 Flow sensor 4 SLP Calorifier loading pump DHW Domestic Hot Water
-- Mount bags to prevent single pipe SF Calorifier heater ZUP Feed pump
gravity circulation! sensor
■■Description
Hoval Titan-3
Oil/gas boiler
Boiler
• 3-pass steel tube boiler with plain-ended
pipes completely installed onto steel frame-
work
• For oil/gas firing with internal flue gas recir-
culation
• Boiler door swivels to the right.
• With sight glass on the boiler door
• Thermal insulation at the boiler body
100 mm mineral wool mat
• Boiler completely cased, casing made from
aluminium
• Flue gas outlet to the rear
• Heating flow and return on the top
• Armature pipe for the assembly of the boiler
thermometer and the boiler pressure gauge
Optional
• Operating pressure 10 bar
• Heating connections as desired
• Burner flange according to customer data Model range
Permission Boiler
• Boiler door swivels to the left. Titan-3 Output
On-site conversion possible, but must be Type kW CE 0408 according to
performed by a Hoval specialist. (23/15) 750-2300 Pressure Equipment Directive 97/23/EG
(28/20) 850-2800
On site
• Electrical connection to the burner (35/25) 1200-3500
• Boiler thermometer and pressure gauge (40/30) 1400-4000
(45/35) 1800-4500
Delivery (50/40) 1900-5000
• Boiler fully assembled and cased
(55/45) 2000-5500
• Accessories delivered separately packed
(60/50) 2100-6000
(70/60) 2700-7000
(80/70) 2800-8000
(90/80) 3200-9000
(100/90) 3600-10000
(120/100) 4500-12000
(140/120) 5000-14000
(160/140) 5800-16000
(180/160) 7200-18000
(200/180) 9000-20000
■■Description
Hoval ThermoCondensor VR
Heat recovery unit
• Heat recovery unit for the use of sensitive
and latent heat by cooling down the flue gas
es below the flue gas dew point.
• For connection to the heating system with or
without hot water supply.
• Heat exchanger for oil/gas firing.
Adapted to oil/gas boiler Hoval Uno-3 and
Max-3 (420-1250).
• The hydraulic planning of the heat exchang-
er must be provided for the reutilisation of a
partial amount of water of the return flow.
For maximum exploitation the system tem
perature in the heat exchanger should be as
low as possible.
• Installation between boiler and flue gas line
• Heat exchanger made of plastic tube diffu
sion-proof
• Casing made of stainless steel (1.4571)
• Included for ThermoCondensor VR
(200-1200) in the scope of delivery:
-- flue gas tube between boiler and
ThermoCondensor VR
-- the circulation pump with two shut-off
ThermoCondensor Boiler Nominal output Nominal output
switch ball valves;
VR Uno-3 total total
ThermoCondensor VR type (800-1200)
Pump delivered separately packed RL 30 °C RL 50 °C
-- flue gas safety thermostat at the outlet type type kW kW
socket
(200) (110) 121 117
-- aspirator
-- safety valve (125) 137 132
-- flow switch (160) 176 169
(190) 208 201
• Included for ThermoCondensor VR (220) 241 232
(1500,1800) in the scope of delivery:
(250) 273 263
-- condensate drainage hose
-- the circulation pump with two shut-off (400) (280) 307 296
switch ball valves; (320) 350 338
ThermoCondensor VR type (1500,1800) (360) 394 379
Pump delivered separately packed
-- flue gas safety thermostat at the outlet
socket
-- aspirator
-- safety valve
-- flow switch
-- 7-pin burner adapter cable (8 m) only for
Thermo Condensor VR (200)
ThermoCondensor Boiler Nominal output Nominal output
VR Max-3 total total
Operating over-pressure:
max. 6 bar RL 30 °C RL 50 °C
type type kW kW
Operating temperature:
max. 90 °C (600) (420) 553 533
(530) 670 644
Max. flue gas temperature: (800) (620) 785 760
see technical data (750) 939 914
(1200) (1000) 1245 1213
Delivery
• Hoval ThermoCondensor VR will be packed (1250) 1459 1419
and delivered separately (1500) - 1890 1835
(1800) - 2325 2260
■■Part No.
Delivery:
Hoval ThermoCondensor VR will be packed
and delivered separately
Note:
Boiler Hoval Uno-3 and Hoval Max-3
must be ordered separately.
■■Part No.
Neutralisation box
Condensate derivative into lower situated drain
pipe (without condensate delivery pump).
Plastic condensate collector tank for the con-
densate neutralisation incl. granulate.
Service
Commissioning
■■Technical data
1
Flow resistance ThermoCondensor VR in mbar = volume flow (m3/h)2 x z
2
A certified and noncorrosive exit gas line is to be used for the exhaust system.
During the burner selection it must be considered that by the connection of the exhaust system between the boiler
and the waste-gas heat exchangers an additional pressure loss is given by 0.2 mbar.
3
Flow/return temperature of ThermoCondensor related to a flue gas inlet temperature into the heat exchanger of 160 °C.
4
Values for the fuel heating oil EL
■■Technical data
1
Flow resistance ThermoCondensor VR in mbar = volume flow (m3/h)2 x z
2
A certified and noncorrosive exit gas line is to be used for the exhaust system.
During the burner selection it must be considered that by the connection of the exhaust system between the boiler
and the waste gas heat exchangers an additional pressure loss is given by 0.2 mbar.
3
Related to a flue gas inlet temperature into the heat exchanger of 160 °C.
4
Values for the fuel heating oil EL
■■Dimensions
(Dimensions in mm)
A I
B J
12 K
13 8 11
9
2b 1
7 10
10 7
6
4
7 7
3 2a 3
C
L
5 5 5
D
F M O
G
H P
Thermo-
Condensor VR
Type A B C D E F G H I J K L M N O P Q
(200) 680 175 1) 1) 1) 191 1) 720 608 135 115 1) 318 55 108 388 534
(400) 960 175 1) 1) 1) 241 1) 1000 823 135 135 1) 493 55 108 587 709
(600) 960 175 1) 1) 1) 352 1) 1000 1033 135 135 1) 703 55 108 797 919
(800) 1070 250 1) 1) 1) 2) 1) 1110 1159 185 135 1) 829 55 108 923 1045
(1200) 1070 250 1) 1) 1) 2) 1) 1110 1494 185 135 1) 1164 55 108 1258 1380
(1500) 1250 250 2) 1290 1494 185 135 1164 55 108 1258 1380
(1800) 1250 250 2) 1290 1604 185 135 1274 55 108 1368 1490
■■Dimensions
16 11
8 17
4 18
3 15
14
1
(160-280)
15
7 12 10 10
(110,125)
5
9
2
13
6
20 19
1
2
Flow boiler
Return boiler } (110-160)
(190-280)
DN 50, PN 6
DN 65, PN 6
3 Safety flow (110,125) R 1¼″
(160-280) R 1½″
4
5
Flow for calorifier
Return for calorifier } R 1¼″
6 Drain (110,125) R 1″
(160-280) R 1½″
7 Flue gas outlet (110-160) Ø 179 mm
(190-220) Ø 199 mm
(250-280) Ø 249 mm
8
9
Flow (outlet) TCVR
Return (inlet) TCVR } (200,400) Rp 1″
10 Flue gas outlet (200) Ø 200 mm
(400) Ø 250 mm
11 Cleaning opening
12 Flue gas tube (200) Ø 199/1x 330 mm
(400) Ø 249/1x 330 mm
13 Condensate drain R ¾″
connection
14 Circulation pump
15 Shut-off switch ball valve
16 Safety valve
17 Aspirator
18 Cleaning opening
19 Flow switch
20 Control
Boiler Thermo
Type Condensor VR C D E G H K L M Q R S T U V W X
Uno-3 (110,125) (200) 1281 799 723 419 720 115 1110 453 388 534 1328 104 192 2419 780 166
Uno-3 (160) (200) 1345 863 787 483 720 115 1174 453 388 534 1411 81 137 2479 910 166
Uno-3 (190,220) (200) 1432 950 874 570 720 115 1261 436 388 534 1431 81 134 2482 910 166
Uno-3 (250) (200) 1432 950 874 570 720 115 1261 453 388 534 1916 76 134 2979 910 166
Uno-3 (280) (400) 1576 950 1003 435 1000 135 1390 411 587 709 1916 76 134 3112 910 166
■■Dimensions
14
2 1 15
16 6 9
3 13
12
5 8 8 13
10
7
11
18
1
2
Flow boiler
Return boiler} DN 80
3 Thermostat inversion sleeve Rp ¾″ 17
4 Drain R 1½″
5 Flue gas outlet boiler Ø 249 mm
6
7
Flow (outlet) TCVR
Return (inlet) TCVR } Rp 1¼″
8 Flue gas outlet TCVR Ø 250 mm
9 Cleaning opening
10 Flue gas tube Ø 249/1x330 mm
11 Condensate drain R ¾″
connection
12 Circulation pump
13 Shut-off switch ball valve
14 Safety valve
15 Aspirator
16 Cleaning opening
17 Flow switch
18 Control
Boiler Thermo
Type Condensor VR C D E G H K L M Q R S T U V W X
Uno-3 (320,360) (400) 1726 1100 1153 585 1000 135 1540 411 587 709 2070 77 123 3267 910 166
■■Dimensions
6b 14
13 5 7 12
1
11
15
3 9
12
6a
8
8
2
10
17
1
2
Flow boiler
Return boiler } (420,530)
(620,750)
DN 100
DN 125
16
(1000,1250) DN 150
3 Flue gas outlet (420,530) Ø 299 mm
(620-1250) Ø 349 mm
4 Drain (420-1250) R 1½″
5 Flow (outlet) TCVR (400) Rp 1¼″
(800,1200) Rp 2″
6a Return (inlet) TCVR (600) Rp 1¼″
6b Return (inlet) TCVR (800,1200) Rp 2″
7 Cleaning opening
8 Flue gas outlet TCVR (600) Ø 250 mm
(800,1200) Ø 300 mm
9 Flue gas tube (600) Ø 249/1x 330 mm
(800,1200) Ø 299/1x 330 mm
10 Condensate drain (600-1200) R 1″
connection
11 Circulation pump
12 Shut-off switch ball valve
13 Safety valve
14 Aspirator
15 Cleaning opening
16 Flow switch
17 Control
Boiler Thermo
Type Condensor VR C D E G H K L M Q R S T U V W X
Max-3 (420,530) (600) 1576 950 986 435 1000 135 1388 493 797 919 2074 104 54 3590 1190 289
Max-3 (620,750) (800) 1759 1050 1050 475 1110 135 1546 493 923 1045 2347 105 55 3990 1310 289
Max-3 (1000,1250) (1200) * 1959 1250 1250 675 1110 135 1734 411 1258 1380 2632 107 77 4530 1500 288
* ThermoCondensor VR with two distributors, pump will be packed and delivered separately.
■■Engineering
■■Examples
1 1
TopTronic T TopTronic T VF 1 B1 VF2 B1 VF 3
VF3 B1 VF4 B1
T T T T T T T T
MK1 MK2 MK3 MK4
Gehen Sie
einen Schritt
zurück oder
löschen Sie
Dies ist ein dieses Shape!
unerlaubter Weg! Sie haben die
Gehen Sie einen Möglichkeit ein
SF neues Shape zu
Schritt zurück oder
löschen Sie dieses nehmen!!!
M16
Shape! hovhovalhoval
Sie hovalhovalhova
haben
Uno-3
Möglichkeit
die
ein lhovalhovalhov
neues Shape zu alhovalhovalho
SLP valhovalhovalh
nehmen!!!
hovhovalhovalhova ovalhovalhoval
lhovalhovalhovalho hovalhovalhova
valhovalhovalhoval lhovalhovalhov
hovalhovalhovalho alhovalhovalho
valhovalhova valhovalhovalh
valhoval ovalhovalhoval
hovalhova h
RLF
ZUP
CW
KW
Bezeichnung /Notation /
ZUP RLF
Boiler Uno-3, Max-3 with ThermoCondensor
Denominazione /Désignation VR
Klemme /Terminal /
System with 1 boiler, heat
Morsetti recovery withVA1
/Bornes low-temperature
VE1 heating groups with minimum return temperature control, for oil and gas firing.
Hydraulic schematic BBLT060
Hydr. Verbindungshinweise / »
AF
Notice / Nota / Remarque:
1+ Leg._LB010
1
BBLT020.VSD Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden!
Datum
20.03.12
TopTronic T TopTronic T Attention! This is just a schematic. For installation
VF1 B1
please useVF
VF2
VF 2 B1
the
VF3
3 B1
detail-plan! Version 3.1
Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
1/2 Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détaillé! Datei: BBLT020.vs
RS-T RS-T RS-T DHW
WW
T T T T T T
MK1 MK2 MK3
RLF
ZUP
YKR
CW
KW
Bezeichnung /Notation /
ZUP YKR RLF
Notice : Denominazione /Désignation RS-T Room station MK3 Pump mixing circuit 3
Klemme /Terminal /
-- This hydraulicMorsetti
schematic
/Bornes is a principle
MK2 YK2 VF2 AF Outdoor sensor MK4 Pump mixing circuit 4
schematic. It does not contain all details RLF Return sensor SLP Calorifier loading pump
for installation. The installation mustVerbindungshinweise
Hydr. be /
Notice / Nota / Remarque: VF1» Flow sensor 1 ZUP Feed pump
done according to local conditions, dimen- VF2 Flow sensor 2 M16 Pump for flue gas heat exchanger
sioning and regulations. + Leg._LB010 VF3 Flow sensor 3 YK1 Actuator mixer 1
BBLT060.VSD Datum Na
-- For underfloor heating, a flow temperature SF Achtung
Attention!
! Für die Installation muss das anlagenbezogene Schema verwendet werden!
Calorifier
This isheater sensor For installation
just a schematic. YK2 please Actuator
use themixer 2
detail-plan!
20.03.12 .
Version 3.1 .
monitor must be built-in. KF Attenzione!
BoilerPer
sensor YK3
la messa in opera, utilizzare le schemaActuator
dettagliato! mixer 3
-- Shut-off devices to the1safety/2 Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détaillé! Datei: BBLT060.vsd
valve (pres- B1 Flow temperature guard YK4 Actuator mixer 4
surised expansion tank, safety valve, etc.) (if required) YKR Actuator return mixer
are to safe against unintended closing! MK1 Pump mixing circuit 1 CW Cold Water
-- Mount bags to prevent single pipe gravity MK2 Pump mixing circuit 2 DHW Domestic Hot Water
circulation!
■■Description
ThermoCondensor AF
• Heat recovery unit for the use of sensitive
and latent heat by cooling down the flue
gases below the flue gas dew point.
• Heat exchanger combinable with boilers
fired with
-- gas
-- low sulphur diesel oil
(sulphur content < 50 ppm)
-- bio heating oil (EN 14213)
• For connection to the heating system with or
without hot water supply.
• Flue gas and condensate tangented devices
made of high-alloyed stainless steel
• Maximal flue gas condensation through
condensation heating surface of aluFer®
composite tubing;
flue gas side: aluminium
water side: stainless steel
• Insulation with mineral wool and glass fabric
• Casing made of steel plate, red powder
coated
• Integrated control for the interruption of the
burner expensive loop on temperature rise
-- Temperature guard (90 °C) and
-- Safety temperature limiter (110 °C)
-- Flue gas safety temperature limiter
(120 °C)
-- Plug connector to the condensate lifting
station
• Upper flue gas collector incl. flue gas outlet,
turnable 90° (executed on site)
• Heat exchanger combinable with gas-heated
boiler
• The employment of oil/gas combination
burner is possible under adherence to of the
following operating conditions and fuel oil
quality:
-- Fuel oil quality: diesel oil with sulphur
content smaller than 500 ppm (0.05%)
-- Short term operation (less than 4 weeks
ThermoCondensor Output Output
per heating season) with diesel oil
AF RL 30 °C RL 50 °C
-- Cleaning of the heat exchanger with com-
bination of diesel oil and gas twice yearly. Type kW kW
• Heating connections incl. counter flanges,
(450) 57 24
screws and seals
(650) 83 33
Operating over-pressure: (950) 117 50
ThermoCondensor AF (450-3200): max. 6 bar (1500) 193 75
(2000) 256 103
Operating temperature: (2600) 329 126
Heating water side: max. 90 °C (3200) 415 161
Delivery
• ThermoCondensor AF, insulation and casing
are delivered separately packed
Optional
ThermoCondensor AF
• Heat exchanger part on the boiler base in
each case around 90° swivelling
• With condensate derivative pump for high-
lying drain
■■Part No.
Accessories
Service
Commissioning
■■Technical data
ThermoCondensor AF
• Operating pressure max./test pressure bar 6/9.6 6/9.6 6/9.6 6/9.6 6/9.6 6/9.6 6/9.6
• Max. permitted operating temperature °C 90 90 90 90 90 90 90
• Max. flue gas inlet temperature °C 300 300 300 300 300 300 300
• Max. flue gas outlet temperature °C 120 120 120 120 120 120 120
• Boiler water capacity litres 99 208 179 239 325 321 436
• Weight without casing kg 279 445 497 939 1140 1217 1520
• Weight incl. casing kg 302 477 527 986 1196 1266 1582
• Insulation thickness mm 80 80 80 80 80 80 80
• Flue gas resistance at nominal output (± 20%) mbar 1.8 1.9 1.8 2.0 4.0 3.0 5.0
• Flow resistance ThermoCondensor AF 1 z-value 0.025 0.016 0.016 0.005 0.005 0.002 0.002
• Max. condensate quantity 3 l/h 48 70 102 161 215 280 345
• pH value of the condensate 5.0 5.0 5.0 5.0 5.0 5.0 5.0
Value for flue calculation at maximum nominal load 2
• Max. flue gas mass flow 3 at 65/60 °C kg/h 731 1055 1542 2435 3247 4221 5195
• Max. flue gas temperature 3 at 65/60 °C °C 75 66 76 77 75 78 75
• Max. flue gas mass flow 3
at 35/30 °C kg/h 731 1055 1542 2435 3247 4221 5195
• Max. flue gas temperature 3 at 35/30 °C °C 56 50 58 58 58 58 57
Neutralisation granulate
Granulate quantity (sufficient for 6-12 months) kg 12 18 24 36 54 54 54
1
Flow resistance ThermoCondensor AF in mbar = volume flow (m3/h)2 x z
2
A certified and noncorrosive exit gas line is to be used for the exhaust system.
During the burner selection it must be considered that by the connection of the exhaust system
between the boiler and the waste-gas heat exchangers an additional pressure loss is given by 0.2 mbar.
3
Related to a flue gas inlet temperature into the heat exchanger of 180 °C and fuel H-series natural gas.
■■Dimensions
ThermoCondensor AF (450-3200)
DN
1 Heating flow: (450) 80 PN 6
(650,950) 100 PN 6
(1500,2000) 125 PN 6
(2600,3200) 150 PN 6
2 Heating return: (450) 80 PN 6
(650,950) 100 PN 6
(1500,2000) 125 PN 6
(2600,3200) 150 PN 6
3 Flue gas inlet (from boiler)
4 Flue gas outlet (to the chimney)
5 Condensate drainage
(450-2000) R ¾″
(2600,3200) R 1″
6 Drain: (450) ¾″
(650-3200) R 1″
7 Thermostat - immersion sleeve ¾″
8 Condensate collector - cleaning cover
9 Condensor - cleaning opening
10 Base (height adjustable 30-800 mm)
11 Electric panel
12 Electrical connections
13 Bushing for poss. ventilation ½″
ThermoCondensor AF
Type A B C D E F G H I J K L M N O P Q R
outer Ø outer Ø
(450) 1682 474 510 703 1433 180 688 638 317 503 205/2 150 970 1140 109 169 250/2 83
(650/950) 1831 474 568 635 1506 180 798 853 317 523 307/2 195 1320 1454 76 160 300/2 83
(1500) 1908 487 582 622 1550 210 978 1000 314 535 367/2 230 1410 1575 69 154 450/2 83
(2000) 2208 487 607 897 1850 210 978 1000 314 535 367/2 230 1410 1575 69 154 450/2 83
(2600) 1970 503 623 584 1591 210 1158 1180 314 714 448/2 188 1596 1761 69 154 498/2 48
(3200) 2270 503 623 884 1891 210 1158 1180 314 714 448/2 188 1596 1761 69 154 498/2 48
■■Dimensions
Dimensions
ThermoCondensor AF
Type A B C D E F G
■■Dimensions
Neutralisation box
Type KB 23 ThermoCondensor AF
Application:
-- Condensate drainage into lower situated drain pipe
-- With condensate neutralisation
-- Placed under or adjacent to ThermoCondensor
Version:
-- Plastic condensate collector tank with neutralisation unit
-- 12 kg neutralisation granulate
On site:
-- If installing adjacent to ThermoCondensor AF, fit connection
lines between the boiler (siphon) and the neutralisation box.
-- Drain pipe from the neutralisation box
Version:
-- Plastic condensate collector tank with delivery pump
and neutralisation unit
-- 12 kg neutralisation granulate
-- Pump delivery height max. 3.5 m (2 dm³/min.)
-- Silicone hose Ø 9/13 mm, length 4 m
On site:
-- Drain pipe if the silicone hose is too short.
If installation adjacent to ThermoCondensor AF:
-- Electrical connection between the delivery pump
and the electrical control panel if the supply cable is too short.
■■Engineering
■■Engineering
■■Engineering
38.3 - 32.9
= 0.114 (11.4 %)
80 - 32.9
■■Examples
Examples neutralisation box
Condensate drainage
1 Condensate drain
2 Siphon for condensate drainage for
plastic tube Ø 25 and hose union Ø 19
3 Condensate box
4 Silicone hose 9 x 13 mm, length = 4 m
■■Examples
AF
1 1
TopTronic T TopTronic T VF1 B1 VF2 B1 VF3 B1 VF4 B1
T T T T T T T T
MK1 MK2 MK3 MK4
CW
KW
AF
1 1 NT NT HT HT
T T T T T T T T
MK1 MK2 MK3
MK3 MK4
Gehen Sie
einen Schritt
zurück oder
löschen Sie
Dies ist ein Thermo - dieses Shape!
unerlaubter Weg! Sie haben die
Condensor Möglichkeit ein
Gehen Sie einen SF
Schritt zurück oder neues Shape
löschen Sie dieses TCAF zu nehmen!!!
hovhovalhoval
Uno-3,
Shape!
hovalhovalhov
Uno-3,
Sie haben
Mega-3, die
alhovalhovalho
Möglichkeit ein
neuesMax-3,
Max-3
Shape zu valhovalhovalh
ovalhovalhoval
Giga-3
nehmen!!! SLP
hovalhovalhov
hovhovalhovalhova
lhovalhovalhovalho M16 alhovalhovalho
valhovalhovalhoval valhovalhovalh
hovalhovalhovalho ovalhovalhoval
valhovalhova hovalhovalhov
valhoval alhovalhovalho
hovalhova valh
RLF
ZUP
CW
KW
■■Examples
AF
1 1 NT NT HT
T T T T T T
MK1 MK2 MK3
MK3
RLF
ZUP
YKR CW
KW
Page
Hoval TopGas® 80 kW
■■ Description 123
■■ Part No. 124
■■ Technical data 129
■■ Dimensions 131
■■ Engineering 132
■■ Examples 134
65
Gas
Page
66
Hoval TopGas® comfort (10,16,22)
Wall-hanging gas condensing boiler with or without water heating
■■Description
Delivery
• Heating regulator set separately packed,
mounting on site
■■Description
On request
• Electrical heating inset
Delivery
• Calorifier completely mounted
■■Part No.
1
kW = modulation range for 40/30 °C
Accessories
Gas filter
with measurement nozzle before and behind
the filter inset (diameter: 9 mm)
Pore width of the filter inset < 50 µm
Max. pressure difference 10 mbar
Max. inlet pressure 100 mbar
Type Connection
70612/6B Rp ¾″ 2007 995
Zuluft
combustion air.
Ø 124
Only in combination with connection set
for ambient air independent operation.
■■Part No.
TopVal Content
type litres
Calorifier CombiVal
ERW (200), white
Calorifier made of steel enamelled inside.
With enamelled smooth pipe heat exchanger
built-in, foil sheath white.
CombiVal Content
type litres
■■Part No.
■■Part No.
Part No.
Mud separator
made of brass
Type øD Op. pres- Temp. kv-value
sure max. °C m3/h
■■Part No.
Standard functions
already included in TopTronic® T.
-- 1 mixing circuit
-- 1 heating circuit without mixing operation
-- domestic hot water loading circuit
1
2
3
4
5
6
7
plugs
■■Part No.
Commissioning
■■Technical data
5HVWI|UGHUK|KH7RS*DV&RPIRUW$;
■■Technical data
250
200
150
100
50
0
0 250 500 750 1000 1250 1500 1750 2000
Throughput (l/h) Throughput (l/h)
TopGas® comfort (22)
Residual overpressures of heating pump AXS15-4
Hoval TopGas comfort (22)
5H
1000
950
Rest-Förderhöhe [ mbar ]
900
850
Residual overpressure (mbar)
800
750
700
650 Durchfluss [ l/ h ]
600
550
500
450
400
350
300
250
200 'XUFKIOXVV>OK@
150
100
50
0 Page 1
0 250 500 750 1000 1250 1500 1750 2000
Throughput (l/h)
Hot water output TopVal, CombiVal with TopGas® comfort, heating flow 80 °C
Stand-by
TopGas® comfort/ Hot water output deficiency qB
calorifier dm3/10 min dm3/h Number (70 °C)
type 45 °C 45 °C of flats Watt
(10)/TopVal (130) 162 215 1 110
(16)/TopVal (130) 173 345 1 130
(22)/TopVal (130) 184 475 1 145
(10)/TopVal (160) 195 215 1 115
(16)/TopVal (160) 206 345 1-2 135
(22)/TopVal (160) 217 475 1-2 150
(10)/CombiVal ERW (200) 239 215 1-2 137
(16)/CombiVal ERW (200) 250 345 1-2 157
(22)/CombiVal ERW (200) 261 475 2 172
■■Dimensions
• Sideways 50 mm
• Space to ceiling dependent
on the flue gas system
• Front 500 mm
Drill a hole ø 10 mm
(Flow/Return heating,
Gas connection)
(Flow/Return calorifier)
■■Dimensions
• Sideways 50 mm
• Space to ceiling dependent
on the flue gas system Drill a hole ø 10 mm
• Front 500 mm
■■Dimensions
(Dimensions in mm)
1 Return G ¾″
2 Flow G ¾″
3 Gas connection G ½″
■■Engineering
■■Engineering
Condensate drainage
• The allowance to lead the flue gas conden-
sate into the canalisation must be obtained
from the responsible authority.
■■Examples
B1
AF
1
RS
- OT
T T RS-T DHW
WW
Dies TopGas
ist ein T T T T T T
comfort
unerlaubter Weg!
Gehen Sie einen
Schritt zurück oder
löschen Sie dieses DKP MK1 MK2
DHW
WW Shape! DiesTopGas
ist ein
Sie haben die unerlaubter Weg!
P
Möglichkeit ein M 2
neues Shape zu
Gehencomfort
Sie einen
Dies ist ein
Schritt zurück oder
nehmen!!!
hovhovalhovalhovalM
Y7
löschen Sie dieses
Shape!
M
YK1 M
YK2
Weg! T
unerlaubter
Gehen Sie
hovalhovalhovalhov
P
Sie haben die
Möglichkeit ein M 2 einen Schritt
zurück oder
neues Shape zu
nehmen!!! löschen Sie
hovhovalhovalhoval dieses Shape!
M
Y7 Sie haben die
hovalhovalhovalhov
Möglichkeit ein
SF neues Shape
zu nehmen!!!
hovhovalhoval
hovalhovalhov
CW
KW
Y alhovalhovalho
valhovalhovalh
Dies ist ein ovalhovalhoval
unerlaubter Weg! hovalhovalhov
Gehen Sie einen alhovalhovalho
Schritt zurück oder valhovalhovalh
löschen Sie dieses BW ovalhovalhoval
Shape! hovalhovalhov
Sie haben die alhovalhovalho
Möglichkeit ein valh
neues Shape zu
nehmen!!!
hovhovalhovalhoval
hovalhovalhovalhov
TopVal
CW
KW
HUELQGXQJVKLQZHLVH ª
RWLFH 1RWD 5HPDUTXH
82 Subject to modifications, 1.4.2014
/HJB/%
Hoval TopGas® classic (12,18,24,30)
Wall-hanging gas condensing boiler with or without water heating
■■Description
■■Part No.
Accessories
Gas filter
with measurement nozzle before and behind
the filter inset (diameter: 9 mm)
Pore width of the filter inset < 50 µm
Max. pressure difference 10 mbar
Max. inlet pressure 100 mbar
Type Connection
70612/6B Rp ¾″ 2007 995
■■Part No.
■■Part No.
TopVal Volume
type litres
Calorifier CombiVal
ERW (200), white
Calorifier made of steel, enamelled inside.
With enamelled plain ended pipe heat
exchanger, built in, foil sheath white.
CombiVal Volume
type litres
■■Part No.
Cannot be installed
in the boiler control panel!
■■Part No.
Mud separator
made of brass
Type øD Op. pres- Temp. kv-value
sure max. °C m3/h
■■Part No.
Standard functions
already included in TopTronic® T.
-- 1 mixing circuit
-- 1 heating circuit without mixing operation
-- domestic hot water loading circuit
1
2
3
4
5
6
7
plugs
■■Part No.
Commissioning
■■Technical data
1
Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings.
2
See also notes at “Engineering”.
3
Data related to Hu. The TopGas® classic can also be operated with propane.
■■Technical data
800 800
750 750
700 700
650 650
600 600
550 550
500 500
450 450
400 400
350
300 350
250 300
200 250
150 200
100 150
50 100
0 50
0 250 500 750 1000 1250 1500 1750 2000 0
0 250 500 750 1000 1250 1500 1750 2000
Throughput (l/h)
Throughput (l/h)
Hoval TopGas® classic (24, 30)
800
750
Residual overpressure (mbar)
700
650
600
550
500
450
400
350
300
250
200
150
100
50
0
0 250 500 750 1000 1250 1500
Throughput (l/h)
Residual overpressures of heating pumps TopGas® classic with connection set 4 or connection set 10
(reversing valve included in the set)
700 700
650 650
600 600
550 550
500 500
450 450
400 400
350 350
300 300
250 250
200 200
150 150
100 100
50
0 50
0
0 250 500 750 1000 1250 1500 1750 2000
0 250 500 750 1000 1250 1500 1750 2000
Throughput (l/h)
Throughput (l/h)
Hoval TopGas® classic (24, 30)
800
750
Residual overpressure (mbar)
700
650
600
550
500
450
400
350
300
250
200
150
100
50
0
0 250 500 750 1000 1250 1500 1750 2000
Throughput (l/h)
■■Technical data
Hot water output TopVal, CombiVal with TopGas® classic, heating flow 80 °C
Stand-by
Hot water output deficiency qB
Boiler Calorifier dm3/10 min 1 dm3/h 2 Number 3 (70 °C)
Type Type 45 °C 45 °C of flats Watt
1
Hot water peak performance in 10 min. according Procal test rules.
2
Hot water output per hour according Procal test rules.
3
Flat (3-4 rooms with 3-4 people,1 bathtub with approx. 150 litres, 1 washbasin, 1 sink)
■■Dimensions
Minimal Spaces
(Dimensions in mm)
• Sideways 50 mm
• Space to ceiling dependent
on the used flue gas system
• Front 500 mm
Hose flexible ø 25 mm
TopGas® classic
type a b1 b2 d e f g h i k l
1 Gas connection D15 4 Concentrical flue gas delivery air connection 8 Mounting frame, 50 mm or 110 mm
(for clamp ring screwing) C80/125 including measuring opening with expansion tank optionally,
2 Return heating D22 4a Single flue gas connection E80, (optional), see Accessories
(for clamp ring screwing) see Accessories 9a Drill hole D10 without mounting frame
3 Flow heating D22 5 External delivery air D80 9b Drill hole D10 with mounting frame
(for clamp ring screwing) 6 Condensate drain Ø 32 mm (hose D25/21)
7 Siphon
■■Dimensions
Hoval TopGas® classic (12,18,24,30) with calorifier TopVal (130, 160) placed below
Hoval CombiVal ERW (200)
Minimal Spaces • Space to ceiling dependent see Calorifiers
(Dimensions in mm) on the flue gas system
• Sideways 50 mm • Front 500 mm
View from the top without TopGas®
6 Condensate drain Ø 32 mm
7 Connection positions sideways heating flow Rp ¾″
8 Connection positions behind heating return Rp ¾″
9 Calorifier TopVal (130,160)
10 Flow heating G ¾″ outer thread
11 Return heating G ¾″ outer thread
12 Hot water R ¾″ outer thread
13 Cold water R ¾″ outer thread
■■Dimensions
Measures for drill holes and visible console for preinstallation without mounting frame
(Dimensions in mm)
■■Engineering
■■Engineering
• During the burner mode the circulation pump Expansion tank • Gas boilers with condensation heat utilisa-
must always be in function and the minimum • An adequately dimensioned expansion tion are to be connected to a flue gas line
heating water circulation must be guaran- tank must be provided. min. temperature class T120.
teed.
• The expansion tank has to be installed at the • A flue gas temperature limiter is integrated
connection of expansion tank at the connec into the boiler.
Pump after-run time tion set 3, 4 or 10 (pump intake side)
• The circulation pump must continue to run (see “Dimensions”).
for at least 2 minutes each time the burner
is switched off (the pump after-run time • Starting from 70 °C a connecting container
is included in the boiler control with the is necessary.
TopTronic® regulation).
■■Examples
BA
B1
RS
- OT
B1
RS
- OT
T T
T T
Dies ist ein
TopGas
unerlaubter Weg!
Gehen Sie einen
Schrittclassic
Dies ist ein
zurück oder
löschen Sie dieses P DHW
WW TopGas
unerlaubter Weg!
Gehen Sie einen
Shape! Schrittclassic
zurück oder P
Sie haben die löschen Sie dieses
Möglichkeit ein Shape!
neues Shape zu Sie haben die
nehmen!!! Möglichkeit ein
hovhovalhovalhoval neues Shape zu
hovalhovalhovalhov nehmen!!!
hovhovalhovalhoval
hovalhovalhovalhov
Gas
Gas
YM
M7
CW
KW
Y Dies ist ein
unerlaubter Weg!
TopVal
Gehen Sie einen
Schritt zurück oder
löschen Sie dieses
BW Shape!
Sie haben die
Möglichkeit ein
neues Shape zu
nehmen!!!
hovhovalhovalhoval
hovalhovalhovalhov
DHW
WW TopTronic T VF1 B1 VF2 B1
WG1
T T DHW
WW
RS-T
Dies ist ein T T T T T T T T
TopGas
unerlaubter Weg!
Gehen Sie einen
Schrittclassic Dies ist ein
zurück oder
löschen Sie dieses P T
unerlaubter DKP MK1 MK2 SLP
Shape! Weg! Dies ist ein
Sie haben die Gehen Sie
einen Schritt
TopGas
unerlaubter Weg!
Gehen Sie einen
Möglichkeit ein
Schrittclassic Dies ist ein
neues Shape zu
nehmen!!!
zurück oder
löschen Sie
zurück oder
löschen Sie dieses P M
YK1 M
YK2 T
unerlaubter
dieses Shape! Shape! Weg!
hovhovalhovalhoval Gehen Sie
hovalhovalhovalhov Sie haben die Sie haben die
Möglichkeit ein Möglichkeit ein einen Schritt
BW neues Shape neues Shape zu zurück oder
zu nehmen!!! nehmen!!! löschen Sie
Gas hovhovalhoval hovhovalhovalhoval dieses Shape!
hovalhovalhov hovalhovalhovalhov Sie haben die
alhovalhovalho Möglichkeit ein
SF neues Shape
valhovalhovalh
ovalhovalhoval zu nehmen!!!
Gas hovhovalhoval
hovalhovalhov
YM
M7
alhovalhovalho hovalhovalhov
valhovalhovalh alhovalhovalho
ovalhovalhoval valhovalhovalh
hovalhovalhov ovalhovalhoval
alhovalhovalho hovalhovalhov
valh alhovalhovalho
valhovalhovalh
ovalhovalhoval
hovalhovalhov
alhovalhovalho
valh
CW
KW
CW
KW
■■Description
■■Part No.
Note:
TopGas® combi may only be operated where
the water hardness is less than
13 d°H (German degrees of hardness).
Accessories
Gas filter
with measurement nozzle before and behind
the filter inset (diameter: 9 mm)
Pore width of the filter inset < 50 µm
Max. pressure difference 10 mbar
Max. inlet pressure 100 mbar
Type Connection
70612/6B Rp ¾″ 2007 995
■■Part No.
Part No.
■■Part No.
Mud separator
made of brass
Type ø D Op. pres- Temp. kv-value
sure max. °C m3/h
DC 20¾″ 10 bar 0-100 16.2 2029 530
DC 251″ 10 bar 0-110 28.1 2029 531
Service
Commissioning
■■Technical data
■■Technical data
750
700
650
600
550
500
450
400
350
300
250
200
150
100
50
0
0 250 500 750 1000 1250 1500
Throughput (l/h)
1
Hot water peak performance in 10 min.
Value can only be attained by addition of cold water to the boiler!
2
Hot water output per hour.
Value can only be attained by addition of cold water to the boiler!
3
Flat (3-4 rooms with 3-4 people,1 bathtub with approx. 150 litres, 1 washbasin, 1 sink)
4
Data indicated for hot water output valid at input pressure (drinking water/sanitary side) of 2 bar!
Note:
TopGas® combi may only be operated where
the water hardness is less than
13 d°H (German degrees of hardness).
■■Dimensions
• Sideways 50 mm
• Space to ceiling dependent
on the flue gas system
• Front 500 mm
(cold/hot water)
(flow, return, gas)
Hose flexible d25
TopGas® combi
type a b1 b2 d e f g h i k l m
■■Engineering
■■Engineering
■■Examples
T T
Gas
Notice:
-- This hydraulic schematic is a principle
schematic. It does not contain all details
for installation. The installation must be
done according to local conditions, dimen
sioning and regulations
RS-OT Room station (OpenTherm) -- For underfloor heating, a flow temperature
monitor must be built in.
BA Outdoor sensor -- Shut-off devices to the safety valve (pres-
CW
KW
B1 Flow temperature switch surised expansion tank, safety valve, etc.)
(on demand) are to safe against unintended closing!
CW Cold Water -- Anti-thermal siphon dip has to be installed.
DHW Domestic Hot Water
■■Description
Hoval TopGas®
Wall-hanging gas condensing boiler
• With condensing boiler technology
• Heat exchanger made of corrosion resistant
aluminium-silicone cast alloy integrated into
stainless steel heating water tank
• Built-in:
-- pressure gauge
-- water pressure guard for water shortage
protection
-- flue gas temperature sensor with flue gas
limiter function
-- automatic quick aspirator
• Pre-mixing surface burner made of stainless
steel
-- Modulating with gas/air group control
-- Automatic ignition
-- Ionisation guard
-- Gas pressure guard
• Minimum water flow necessary
(see technical data)
• Wall-hanging gas condensing boiler fully
cased with coated white steel plates, with
red decorative strips
Optional
• For propane
• Free-standing calorifier
• Boiler burner control in different designs
Delivery
• Heating regulator set separately packed,
mounting on site
■■Part No.
Accessories
Gas filter
with measurement nozzle before and behind
the filter inset (diameter: 9 mm)
Pore width of the filter inset < 50 µm
Max. pressure difference 10 mbar
Max. inlet pressure 100 mbar
Type Connection
70612/6B Rp ¾″ 2007 995
70602/6B Rp 1″ 2007 996
■■Part No.
50
110
D1
Zuluft
combustion air.
Ø 124
Only in combination with connection set
for ambient air independent operation.
E 100
Separating piece C100/150 -> 2xE100PP 2015 244
for UltraOil® (35,50), TopGas® (35-100),
UltraGas® (50-100)
240
Ø 100
C 100/150 Recommendation:
If the air inlet at the facade is near a
noise sensitive place (window of
bedroom, terrace etc.), we recommend
to use a sound absorber at the
direct combustion air inlet.
■■Part No.
Accessories
To heating regulator TopTronic® T/N
■■Part No.
Standard functions
already included in TopTronic® T.
-- 1 mixing circuit
-- 1 heating circuit without mixing operation
-- domestic hot water loading circuit
1
2
3
4
5
6
7
Key module 1 6012 154
1
M for 2nd mixing circuit
Function 1, 1 flow sensor, 2 loose plugs
plugs
■■Part No.
Mud separator
made of brass
Type ø D Op. pres- Temperature kv-value
sure max. °C m3/h
Service
Commissioning
■■Technical data
TopGas® (30-60)
Type (35) (45) (60)
• Nominal output 80/60 °C with natural gas 1
kW 6.0-31.8 10.0-41.0 11.7-55.3
• Nominal output 40/30 °C with natural gas 1 kW 6.8-35.0 11.1-45.0 12.8-60.7
• Nominal output 80/60 °C with propane 3 kW 6.6-31.9 10.8-41.0 13.1-54.9
• Nominal output 40/30 °C with propane 3 kW 7.3-35.2 11.9-45.0 14.1-60.3
• Nominal load with natural gas 1 kW 6.4-33.0 10.6-42.5 12.2-57.3
• Nominal load with propane 3 kW 7.0-33.2 11.4-42.5 13.6-56.9
• Working pressure heating maximum/minimum bar 3.0/1.0 3.0/1.0 3.0/1.0
• Working temperature maximum °C 85 85 85
• Boiler water content l 4.5 4.5 6.0
• Minimum water flow l/h 300 350 470
• Boiler weight (without water content, incl. casing) kg 83 83 89
• Boiler efficiency at partial load 30% (according to EN 303)
% 107.1/96.5 106.9/96.3 106.9/96.3
(related to net/gross calorific value)
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.1/98.3 109.0/98.2 109.0/98.2
(related to net/gross calorific value) 75/60 °C % 106.1/95.6 106.0/95.5 106.0/95.5
• Stand-by loss at 70 °C Watt 95 95 120
• Standard emission rate Nitrogen oxides NOx mg/kWh 30.0 30.0 35.0
Carbon monoxides CO mg/kWh 9.0 11.0 13.0
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8
• Dimensions See table of dimensions
• Connections Flow/return Inches Rp 1 ¼″ Rp 1 ¼″ Rp 1 ¼″
Gas Inches R ¾″ R ¾″ R ¾″
Flue gas/ combustion
mm C80/125 C80/125 C80/125
air Ø
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 18-50 18-50 18-50
Propane mbar 37-50 37-50 37-50
• Gas connection value at 0 °C/1013 mbar:
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 3.3 4.3 5.8
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 kWh/m3 m3/h 3.9 5.0 6.7
Propane 3 (Hu = 25.9 kWh/m3) m3/h 1.27 1.64 2.21
• Operation voltage V/Hz 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 29/62 29/66 30/102
• Stand-by Watt 13 13 13
• IP rating (integral protection) IP 40 40 40
• Sound power level
-- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 61 63 63
-- Exhaust noise is radiated from the mouth
dB(A) 63 66 66
(DIN 45635 part 47) (room air dependent/room air independent
• Sound pressure level (depending on installation conditions) 2 dB(A) 49 51 51
• Condensate quantity (natural gas) at 40/30 °C l/h 3.1 4.0 5.4
• pH value of the condensate approx. 4.2 approx. 4.2 approx. 4.2
• Flue gas system: requirements, values T120 T120 T120
Type of connection B23, C13(x), C33(x), C53(x), C63(x)
Flue gas mass flow kg/h 54.8 70.6 95.1
Flue gas temperature at nominal output and operation 80/60 °C °C 69 75 79
Flue gas temperature at nominal output and operation 40/30 °C °C 47 52 49
Volume flow rate combustion air Nm3/h 41.3 53.1 71.6
Feed pressure total at the combustion air/flue gas pipe Pa 95 115 140
Maximum draught/depression at flue gas outlet Pa -50 -50 -50
1
Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings.
2
See also notes at “Engineering”.
3
Data related to Hu. TopGas® can also be operated with propane.
■■Technical data
500
500
450
450
400
400
350
350 Boiler incl.
300
300 connection set
m3/h = Volume flow rate
mbar
250
250
mbar = Flow resistance
200
200
150
150 only boiler
100
100
50
50
0
0
0.0 0.5
0,0 0,5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5
1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 m3/h
500
500
450
450
400
400
350
350
(mbar)
300
300
250
250
200
200
150
150
100
100
5050
00
0.5
0.5 1.0 1.5
1.0 1.5 2.0 2.5
2.0 2.5 3.0 3.5
3.0 3.5 m3/h
600
600
500
500
400
400
(mbar)
300
300
200
200
100
100
00
0.0 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 m3/h
Seite 4 / 6
800
900
700
800
700
600
600
500
500
(mbar)
400
400
300
300
200
200
100
100
00
0.0 1.0 1.5 2.0 2.5 3.0 3.5 4.0
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
4.5 5.0 m3/h
■■Dimensions
TopGas® (35-60)
Minimum spaces
(Dimensions in mm)
• Sideways 50 mm
• Space to ceiling dependent
on the used flue gas system
• Front 500 mm
■■Engineering
Standards and guidelines The following systems must be equipped Filling and replacement water:
The following standards and guidelines must with separate circuits: • For a plant using Hoval boilers untreated
be complied with: • Systems with a specific water content of drinking water is generally best suited as
over 50 l/kW for the boiler filling and replacement water. However, the
• Hoval technical information and installation (in cascades, for the smallest boiler) quality of the untreated drinking water must
instructions at least fulfil the standard set in VDI 2035 or
• Plants with be desalinated and/or be treated with inhibi
• hydraulic and technical control regulations -- continuous oxygen intake (e.g. under- tors. The stipulations of EN 14868 must be
of Hoval floor heating systems without diffusion observed.
proof plastic piping or open expansion
• local building law tank) or • In order to maintain a high level of boiler
-- intermittent oxygen intake (e.g. where efficiency and to avoid overheating of the
• fire protection regulations frequent refilling is necessary) heating surfaces the values given in the
table should not be exceeded (dependent on
• DVGW regulations • Older systems with formation of sludge in boiler performance ratings - for multi-boiler
which increased concentrations of the met- plants rating of smallest boiler applies - and
• DIN EN 12828 als which come into contact with the water on the water content of the plant).
Safety-relevant requirements are found in the existing heating water.
• Systems operated with softened water. • The total amount of filling and replacement
• DIN EN 12831 Heaters water which is used throughout the total ser
Rules for the calculation of the heat require- • Treated heating water must be tested at vice life of the boiler must not exceed three
ments of buildings least once yearly, according to the inhibitor times the water capacity of the plant.
manufacturer’s instructions, more frequent
• VDI 2035 Protection against damage by testing may be necessary. • Boilers with aluminium: generally inhibitors
corrosion and boiler scale formation in hot may be filled in only by a specialised com
water installations • A refilling is not necessary if the quality of pany.
the heating water in existing installations
• VDE 0100 (e.g. exchange of boiler) conforms to • If a reduction in water hardness is neces-
VDI 2035. The Directive VDI 2035 applies sary we recommend a complete desalination
• Local fire brigade regulations equally to the replacement water. (softening is not appropriate). Residual tap
water might remain in the plant as a result of
• New and if applicable existing installations the preceding flushing process, entailing an
Water quality must be adequately cleaned and flushed increase in the sum of alkaline-earths to ap-
before being recharged! The boiler may only prox. 0.5 mol/m3. During the filling procedure
Heating water: be filled after the heating system has been the conductance of the filling water should
• The European Standard EN 14868 and the flushed. be supervised. This should be to approx.
Directive VDI 2035 must be observed. 100 µS/cm.
• Parts of the boiler which have contact with
• Hoval boilers and calorifiers are designed water are made of aluminium. • After filling the conductance of the plant
for heating plants without significant oxygen water should be between 50 and 200 µS/
intake (plant type I according to EN 14868). • On account of the danger of spot corrosion cm. The pH value will adjust itself thereby
the chloride, nitrate and sulfate contents of from initially 6.5-7.5 after some weeks
the heating water must not exceed 200 mg/l been in use on 8.0-8.5. If this should not
in total. be the case, then specialised company for
the water treatment is to be assigned. This
• The pH value of the heating water should lie company must as soon as the adjustment of
between 8.0 and 8.5 after 6 to 12 weeks of the correct pH value has been completed by
heating operation. inhibitors, which are suitable for aluminium
materials also regularly check the inhibitor
concentration and the pH value.
Table 1: Maximum filling capacity based on VDI 2035 Frost protection agent
Available for boiler with < 0.3 l/kW water capacity The boiler must not be operated with frost
protection agent in the heating water. Separate
Total hardness of the filling water up to...
circuits are required in frost-protected systems.
[mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0
f°H <1 5 10 15 20 25 30 >30
d°H <0.56 2.8 5.6 8,4 11.2 14.0 16.8 >16.8 Space requirements
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3 see “Dimensions”.
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
Heating room
boiler size of the Gas boilers cannot be positioned in rooms in
maximum filling quantity without desalination
individual boiler which halogen compounds can occur and into
30 to 50 kW 50 l/kW 50 l/kW 20 l/kW 20 l/kW 20 l/kW which combustion air can enter (e.g. wash-,
NO DEMAND
50 to 200 kW 50 l/kW 20 l/kW 20 l/kW always desalinate dryer-, work room, hairdressers).
Halogen compounds can be caused by clean-
1
Total of alkaline earths ing and degreasing solutions, dissolvents, glue
2
If the conductance in µS/cm exceeds the tabular value an analysis of the water is necessary. and bleaching lyes.
■■Engineering
■■Examples
TopGas® (35-60) BA
Gas boiler with
-- main pump,
-- free-standing calorifier 2 x SB-R1K
B1
-- wall distributors RS
- OT
-- a direct heating circuit
Hydraulic schematic BCOT030 WW
DHW
T T T T
DKP SLP
Dies ist ein
unerlaubter Weg!
GehenTopGas
Sie einen
Dies ist ein
Schritt zurück
>30 oder
löschen Sie dieses
Shape! Weg! T
unerlaubter
Gehen Sie
P
Sie haben die
Möglichkeit ein einen Schritt
neues Shape zu zurück oder
nehmen!!! löschen Sie
hovhovalhovalhoval dieses Shape!
hovalhovalhovalhov Sie haben die
Möglichkeit ein
BW neues Shape
zu nehmen!!!
Gas hovhovalhoval
M5 hovalhovalhov
alhovalhovalho
valhovalhovalh
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hovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
hovalhovalhov
alhovalhovalho
valh
CW
KW
P
Option /
Opzione
TopGas® (35-60) AF
1
Gas boiler with
-- main pump,
-- free-standing calorifier TopTronic T VF1 B1 VF2 B1
-- wall distributors
-- a direct heating circuit and WW
DHW
-- 1-2 mixed heating circuits
RS-T
Gehen Sie
P
Sie haben die
Möglichkeit ein einen Schritt
neues Shape zu zurück oder
Notice: nehmen!!! löschen Sie
dieses Shape!
hovhovalhovalhoval
-- This hydraulic schematic is a principle hovalhovalhovalhov Sie haben die
Möglichkeit ein
schematic. It does not contain all details SF neues Shape
zu nehmen!!!
for installation. The installation must be
Gas hovhovalhoval
M5
hovalhovalhov
done according to local conditions, dimen alhovalhovalho
valhovalhovalh
ovalhovalhoval
sioning and regulations hovalhovalhov
alhovalhovalho
-- For underfloor heating, a flow temperature valhovalhovalh
ovalhovalhoval
monitor must be built in. hovalhovalhov
alhovalhovalho
-- Shut-off devices to the safety valve (pres- valh
Option /
Opzione
RS-T Room station DKP Pump for heating circuit
AF, BA Outdoor sensor without mixing operation
VF1 Flow sensor 1 SLP Calorifier loading pump
VF2 Flow sensor 2 M5 Boiler circuit pump
SF, BW Calorifier heater sensor YK1 Actuator mixer 1
B1 Flow temperature guard YK2 Actuator mixer 2
(if required) CW Cold Water
MK1 Pump mixing circuit 1 DHW Domestic Hot Water
MK2 Pump mixing circuit 2
■■Description
Hoval TopGas®
Wall-hanging gas condensing boiler
• With condensing boiler technology
• Heat exchanger made of corrosion resistant
aluminium alloy
• Built in:
-- pressure gauge
-- water pressure guard for water shortage
protection
-- flue gas temperature sensor with flue gas
temperature limiting function
-- automatic quick aspirator
• Pre-mixing surface burner made of stainless
steel
-- Modulating with gas/air group control
-- Automatic ignition
-- Ionisation guard
-- Gas pressure monitor
• Minimal water circulation necessary
(see technical data)
• Wall-hanging gas condensing boiler fully
cased with coated white steel plates
Optional
• For propane
• Free-standing calorifier
• Different designs of control panels
Delivery
• Heating regulator set separately packed,
mounting on site
■■Part No.
Accessories
Gas filter
with measurement nozzle before and behind
the filter inset (diameter: 9 mm)
Pore width of the filter inset < 50 µm
Max. pressure difference 10 mbar
Max. inlet pressure 100 mbar
Type Connection
70612/6B Rp ¾″ 2007 995
70602/6B Rp 1″ 2007 996
■■Part No.
Part No.
E 100
Separating piece C100/150 -> 2xE100PP 2015 244
for UltraOil® (35,50), TopGas® (35-100),
UltraGas® (50-100)
240
Ø 100
C 100/150 Recommendation:
If the air inlet at the facade is near a
noise sensitive place (window of
bedroom, terrace etc.), we recommend
to use a sound absorber at the
direct combustion air inlet.
■■Part No.
Accessories
To heating regulator TopTronic® T/N
Communication modules/remote
connection see Accessories
■■Part No.
Standard functions
already included in TopTronic® T.
-- 1 mixing circuit
-- 1 heating circuit without mixing operation
-- domestic hot water loading circuit
1
2
3
4
5
6
7
Key module 1 6012 154
1
M for 2nd mixing circuit
Function 1, 1 flow sensor, 2 loose plugs
plugs
■■Part No.
Service
Commissioning
■■Technical data
TopGas® (80)
Type (80)
• Nominal output 80/60 °C with natural gas 1
kW 15.8-72.4
• Nominal output 40/30 °C with natural gas 1 kW 17.3-80.0
• Nominal output 80/60 °C with propane 3 kW 19.5-72.4
• Nominal output 40/30 °C with propane 3 kW 21.6-80.0
• Nominal load with natural gas 1 kW 16.5-75.0
• Nominal load with propane 3 kW 20.0-75.0
• Working pressure heating maximum/minimum bar 4.0/1.5
• Working temperature maximum °C 85
• Boiler water content l 10
• Minimum water flow l/h 800
• Boiler weight (without water content) kg 107
• Boiler efficiency at partial load 30% (according to EN 303)
% 107.0/96.4
(related to net/gross calorific value)
• Standard efficiency (according to DIN 4702, part 8) 40/30 °C % 109.4/98.6
(related to net/gross calorific value) 75/60 °C % 106.1/95.6
• Stand-by loss at 70 °C Watt 95
• Standard emission rate
Nitrogen oxides mg/kWh 18
Carbon monoxide mg/kWh 27
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8
• Dimensions: see table of dimensions
• Connections
Flow/return Inches Rp 1¼″
Gas Inches R ¾″
Air/flue gas Ø mm C100/150
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 18-50
Propane mbar 37-50
• Gas connection value at 0 °C/1013 mbar:
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 1.65-7.5
Propane 3 (Hu = 25.9 kWh/m3) m3/h 0.77-2.90
• Operation voltage V/Hz 230/50
• Control voltage V/Hz 24/50
• Minimum/maximum electrical power consumption Watt 23/130
• Stand-by Watt 7
• IP rating (integral protection) IP 20
• Sound power level dB(A) 63
• Sound pressure level (depending on installation conditions) 2 dB(A) 53
• Condensate quantity (natural gas) at 40/30 °C l/h 7.1
• pH value of the condensate approx. 4.2
• Value for chimney calculation
Requirement flue gas system, temperature class T 120
Flue gas mass flow kg/h 124.5
Flue gas temperature at nominal output and operation 80/60 °C °C 79
Flue gas temperature at nominal output and operation 40/30 °C °C 49
Feed pressure total at the combustion air/flue gas pipe Pa 140
Maximum draught/depression at flue gas outlet Pa -50
1
Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings.
2
See also notes at “Engineering”.
3
Data related to Hu.
■■Technical data
Boiler-flow resistance
300
250
200
mbar
150
Boiler incl.
connection set
100
Boiler only
50
0
0.0 1.0 2.0 3.0 4.0 5.0 6.0
m3/h
700
600
Stage 3
Stage 2
500
mbar
400
Stage 1
300
200
100
0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
m3m
/h3/h
800
Stage 3
700
Stage 2
600
500
mbar
400
Stage 1
300
200
100
0
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
m3/h
■■Dimensions
TopGas® (80)
Minimum spaces
(Dimensions in mm)
• Sideways 50 mm
• Space to ceiling dependent on the flue gas
system View from bottom
• Front 500 mm
1 Gas connection Rp ¾″
2 Heating flow Rp 1¼″
3 Heating return Rp 1¼″
4 Condensate drain DN 40
5 LAS flue gas/combustion air connection C 100/150
6 Cover control panel
7 Safety valve
8 Ball valve
■■Engineering
■■Engineering
• A gas pressure controller to reduce the • The expansion tank has to be installed in
boiler inlet pressure must be installed on site principle at the boiler return.
for propane.
• At the heating flow a safety valve must be
• Version for propane type TopGas® (80). installed. An automatic exhauster is built in
the boiler.
Gas pressure natural gas
Necessary flow pressure at the boiler inlet:
For TopGas® (80) Noise level
• min. 18 mbar, max. 50 mbar • The sound power level value is independent
on local and spacial circumstances.
Gas pressure propane
Necessary flow pressure at the boiler inlet: • The sound pressure level is dependent on
For TopGas® (80) the installation conditions and can e.g. be
• min. 37 mbar, max. 50 mbar 5 to 10 dB(A) lower than the sound power le-
vel at a distance of 1 m.
Space requirements
See “Dimensions” Recommendation:
If the air inlet at the facade is near a noise sen-
sitive place (window of bedroom, terrace etc.),
Heating pump we recommend to use a sound absorber at the
• The heating pump must be installed in the
direct combustion air inlet.
flow so that the pump works in a state of
overpressure (prevention of cavitation).
■■Examples
TopGas® (80) BA
Gas boiler with
-- main pump,
-- free-standing calorifier, 2 x SB-R1K
B1
-- wall distributors and RS
- OT
-- a direct heating circuit
Hydraulic schematic BCOT030 WW
DHW
T T T T
DKP SLP
Dies ist ein
unerlaubter Weg!
GehenTopGas
Sie einen
Dies ist ein
Schritt zurück
>30 oder
löschen Sie dieses
Shape! Weg! T
unerlaubter
Gehen Sie
P
Sie haben die
Möglichkeit ein einen Schritt
neues Shape zu zurück oder
nehmen!!! löschen Sie
hovhovalhovalhoval dieses Shape!
hovalhovalhovalhov Sie haben die
Möglichkeit ein
BW neues Shape
zu nehmen!!!
Gas hovhovalhoval
M5 hovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
hovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
hovalhovalhov
alhovalhovalho
valh
CW
KW
P
Option /
Opzione
TopGas® (80) AF
1
Gas boiler with
-- main pump,
-- free-standing calorifier, TopTronic T VF1 B1 VF2 B1
-- wall distributors,
-- a direct heating circuit and WW
DHW
-- 1-2 mixed heating circuits
RS-T
Gehen Sie
P
Sie haben die
Möglichkeit ein einen Schritt
neues Shape zu zurück oder
Notice : nehmen!!! löschen Sie
dieses Shape!
hovhovalhovalhoval
-- This hydraulic schematic is a principle hovalhovalhovalhov Sie haben die
Möglichkeit ein
SF
schematic. It does not contain all details neues Shape
zu nehmen!!!
Gas hovhovalhoval
for installation. The installation must be M5
hovalhovalhov
alhovalhovalho
done according to local conditions, dimen- valhovalhovalh
ovalhovalhoval
sioning and regulations. hovalhovalhov
alhovalhovalho
-- For underfloor heating, a flow temperature valhovalhovalh
ovalhovalhoval
monitor must be built in. hovalhovalhov
alhovalhovalho
-- Shut-off devices to the safety valve (pres- valh
Option /
Opzione
■■Description
Hoval TopGas®
Wall-hanging gas condensing boiler
• With condensing boiler technology
• Heat exchanger made of corrosion resistant
aluminium alloy
• Built in:
-- pressure gauge
-- water pressure guard for water shortage
protection
-- flue gas temperature sensor with flue gas
temperature limiting function
-- automatic quick aspirator
• Pre-mixing surface burner made of stainless
steel
-- Modulating with gas/air group control
-- Automatic ignition
-- Ionisation guard
-- Gas pressure monitor
• Minimal water circulation necessary
(see technical data)
• Wall-hanging gas condensing boiler fully
cased with coated white steel plates
Optional
• For propane
• Free-standing calorifier
• Different designs of control panels
Delivery
• Wall-hanging gas condensing boiler full BMS module 0-10 V/OT Heating regulator set ZN3
cased (OpenTherm) As supplement for basic boiler control panel
(building management system) N4.1. Consisting of:
Heating regulator set RS-OT For boiler control as part of a building manage- • Heating regulator Hoval TopTronic® T/N for
• For 1 heating circuit without mixing operation ment system. -- 1 heating circuit without mixing operation
Weather-controlled regulation for continu- External temperature control 0-10 V. -- 1 mixer circuit
ously adjustable decreased boiler water 0-1.0 V no requirement -- domestic hot water loading circuit
temperature 1.0-9.5 V ...... 0-100 °C • Function extension possibility via different
• RS-OT with overplugable room temperature Can be installed in the boiler control panel! key modules
sensor, located in boiler room or living room • Large LCD display
• Outdoor sensor AF120 • Rotary push-button
• Calorifier heater sensor TF 25 / 12K • Buttons for
BMS module 0-10 V -- daytime room temperature
(building management system)
-- night room temperature
For boiler control as part of a building manage-
-- hot water temperature
ment system.
-- operating mode selection (holiday, absent,
External temperature control 0-10 V.
heating operation prolongation, automatic,
0-1.0 V Desired value
summer, continuous - reduced - frost
1.0-10.0 V ...... 11.5-115 °C
protection)
External temperature control with 0-10 V
-- adjusting the heating curves
0-0.4 V without temperature control
-- system information
(automatic)
-- emission measurement and manual
0.5-0.9 V ...... Boiler off 0%
operation
1.0-10.0 V ...... 10-100%
• Outdoor sensor AF200
Can be installed in the boiler control panel!
• Flow clamp on sensor VF204
• Calorifier heater sensor KVT20/5/6
• Cable set ZN3 for connecting the heating
regulator TopTronic® T/N with the boiler
control.
• Connection available for room station
Delivery
• Heating regulator set separately packed,
mounting on site
■■Part No.
Accessories
Gas filter
with measurement nozzle before and behind
the filter inset (diameter: 9 mm)
Pore width of the filter inset < 50 µm
Max. pressure difference 10 mbar
Max. inlet pressure 100 mbar
Type Connection
70612/6B Rp ¾″ 2007 995
70602/6B Rp 1″ 2007 996
E 100
Separating piece C100/150 -> 2xE100PP 2015 244
for UltraOil® (35,50), TopGas® (35-100),
UltraGas® (50-100)
240
Ø 100
C 100/150 Recommendation:
If the air inlet at the facade is near a
noise sensitive place (window of
bedroom, terrace etc.), we recommend
to use a sound absorber at the
direct combustion air inlet.
■■Part No.
■■Part No.
Communication modules/remote
connection see Accessories
■■Part No.
Standard functions
already included in TopTronic® T.
-- 1 mixing circuit
-- 1 heating circuit without mixing operation
-- domestic hot water loading circuit
1
2
3
4
5
6
7
■■Part No.
Service
Commissioning
■■Technical data
TopGas® (100)
Type (100)
• Nominal output 80/60 °C with natural gas 1
kW 19.1-89.7
• Nominal output 40/30 °C with natural gas 1 kW 21.3-100.0
• Nominal output 80/60 °C with propane 3 kW 22.9-89.9
• Nominal output 40/30 °C with propane 3 kW 25.3-100.0
• Nominal load with natural gas 1 kW 19.8-92.5
• Nominal load with propane 3 kW 23.7-92.5
• Working pressure heating maximum/minimum bar 4.0/1.5
• Working temperature maximum °C 85
• Boiler water content l 7.0
• Minimum water flow l/h 800
• Boiler weight (without water content) kg 110
• Boiler efficiency at full load 80/ 60 °C % 97.0/87.4
(related to net/gross calorific value)
• Boiler efficiency at partial load 30% (according to EN 303) % 107.0/96.4
(related to net/gross calorific value)
• Standard efficiency (according to DIN 4702, part 8) 40/ 30 °C % 109.4/98.6
(related to net/gross calorific value) 75/ 60 °C % 106.1/95.6
• Stand-by loss at 70 °C Watt 115
• Standard emission rate
Nitrogen oxides mg/kWh 35
Carbon monoxide mg/kWh 25
• Content of CO2 in the exhaust gas maximum/minimum output % 8.8/8.8
• Dimensions: see table of dimensions
• Connections
Flow/return Inches Rp 1½″
Gas Inches R ¾″
Air/flue gas Ø mm C100/150
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 18-50
Propane mbar 37-50
• Gas connection value at 0 °C/1013 mbar:
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 1.98-9.32
Propane 3 (Hu = 25.9 kWh/m3) m3/h 0.91-3.59
• Operation voltage V/Hz 230/50
• Control voltage V/Hz 24/50
• Minimum/maximum electrical power consumption Watt 24/171
• Stand-by Watt 7
• IP rating (integral protection) IP 20
• Sound power level dB(A) 63
• Sound pressure level (depending on installation conditions) 2 dB(A) 45-55
• Condensate quantity (natural gas) at 40/30 °C l/h 8.9
• pH value of the condensate 4-6
• Value for chimney calculation
Requirement flue gas system, temperature class T 120
Flue gas mass flow kg/h 155
Flue gas temperature at nominal output and operation 80/60 °C °C 71
Flue gas temperature at nominal output and operation 40/30 °C °C 49
Feed pressure total at the combustion air/flue gas pipe Pa 140
Maximum draught/depression at flue gas outlet Pa -50
1
Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings.
2
See also notes at “Engineering”.
3
Data related to Hu.
■■Technical data
Boiler-flow resistance
300
1.26 8.82
2.53 32.35
250
3.87 70.59
5.13 120.59
200
6.47 185.29
7.8 261.76
mbar
150
100
50
0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0
m3/h
■■Dimensions
TopGas® (100)
Minimum spaces
(Dimensions in mm)
• Sideways 50 mm
• Space to ceiling dependent on the flue gas
system
• Front 500 mm
7 611
5
( 50 )
904
854
4 2
90
48
7
900
1
803
233 588
145
168
197
306
1 Heating flow R1 ½″
2 Heating return R1 ½″
3 Gas connection R ¾″
4 Condensate drain DN 32
5 Air vent
6 Controller
7 LAS flue gas/combustion air connection
C100/150
■■Engineering
■■Engineering
• The condensate must be openly lead into • The flue gas system must be connected with
Legend: the canalisation (funnel). an angle, so that the resulting condensate
gas ball valve of the exhaust system can flow back to the
boiler and can be neutralised there before
gas hose/compensator Expansion tank discharging into the canalisation.
• An adequately dimensioned pressure expan-
gas filter • Gas boilers with condensation heat utilisa-
sion tank must be provided.
tion are to be connected to a flue gas line
pressure gauge with test burner and
P push-button valve • The expansion tank has to be installed in min. temperature class T120.
principle at the boiler return.
• A flue gas temperature limiter is integrated
• At the heating flow a safety valve must be into the boiler.
Type of gas
• The boiler is only to be operated with the type installed. An automatic exhauster is built in
of gas stated on the rating plate. the boiler.
Heating pump
• The heating pump must be installed in the
flow so that the pump works in a state of
overpressure (prevention of cavitation).
■■Examples
TopGas® (100) BA
Gas boiler with
-- main pump,
-- free-standing calorifier, 2 x SB-R1K
B1
-- wall distributors and RS
- OT
-- a direct heating circuit
Hydraulic schematic BCOT030 DHW
WW
T T T T
DKP SLP
Dies ist ein
unerlaubter Weg!
GehenTopGas
Sie einen
Dies ist ein
Schritt zurück
>30 oder
löschen Sie dieses
Shape! Weg! T
unerlaubter
Gehen Sie
P
Sie haben die
Möglichkeit ein einen Schritt
neues Shape zu zurück oder
nehmen!!! löschen Sie
hovhovalhovalhoval dieses Shape!
hovalhovalhovalhov Sie haben die
Möglichkeit ein
BW neues Shape
zu nehmen!!!
Gas hovhovalhoval
M5 hovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
hovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
hovalhovalhov
alhovalhovalho
valh
CW
KW
P
Option /
Opzione
AF
1
TopGas® (100)
Gas boiler with
-- main pump, TopTronic T VF1 B1 VF2 B1
-- free-standing calorifier,
-- wall distributors, DHW
WW
RS-T
-- a direct heating circuit and
-- 1-2 mixed heating circuits T T T T T T T T
Hydraulic schematic BCOT040
DKP MK1 MK2 SLP
Dies ist ein
unerlaubter Weg!
Notice : GehenTopGas
Sie einen
Dies ist ein
Schritt zurück
>30 oder
-- This hydraulic schematic is a principle löschen Sie dieses
Shape!
M
YK1 M
YK2
Weg! T
unerlaubter
stalled.
CW
KW
P
Option /
Opzione
RS-OT Room station (OpenTherm) B1 Flow temperature guard M5 Boiler circuit pump
RS-T Room station (if required) YK1 Actuator mixer 1
MK1 Pump mixing circuit 1 YK2 Actuator mixer 2
AF, BA Outdoor sensor MK2 Pump mixing circuit 2
VF1 Flow sensor 1 DKP Pump for heating circuit CW Cold water
VF2 Flow sensor 2 without mixing operation DHW Domestic hot water
SF, BW Calorifier heater sensor SLP Calorifier loading pump
■■Description
■■Part No.
Delivery
Boiler fully cased.
Accessories
Gas filter
with measurement nozzle before and behind
the filter inset (diameter: 9 mm)
Pore width of the filter inset < 50 µm
Max. pressure difference 10 mbar
Max. inlet pressure 100 mbar
Type Connection
70612/6B Rp ¾″ 2007 995
70602/6B Rp 1″ 2007 996
■■Part No.
E 100
Separating piece C100/150 -> 2xE100PP 2015 244
for UltraOil® (35,50), TopGas® (35-100),
UltraGas® (50-100)
240
Ø 100
C 100/150 Recommendation:
If the air inlet at the facade is near a
noise sensitive place (window of
bedroom, terrace etc.), we recommend
to use a sound absorber at the
direct combustion air inlet.
■■Part No.
Communication modules/remote
connection see Controls
■■Part No.
Standard functions
already included in TopTronic® T.
-- 1 mixing circuit
-- 1 heating circuit without mixing operation
-- domestic hot water loading circuit
1
2
3
4
5
6
7
Key module 1 6012 154
1
M for 2nd mixing circuit
Function 1, 1 flow sensor, 2 loose plugs
plugs
■■Part No.
■■Part No.
■■Part No.
■■Part No.
DN20 (¾″)
Pump with stepless rotation speed control
HA20-3BM-R/AX 12-4 AX12-4 6020 519
HA20-3BM-R/AX 13-4 AX13-4 6020 659
DN25 (1″)
Pump with stepless rotation speed control
HA25-3BM-R/AX 12-1 AX12-1 6020 520
HA25-3BM-R/AX 13-1 AX13-1 6020 521
HA25-3BM-R without pump 6023 300
DN32 (1¼″)
Pump with stepless rotation speed control
HA32-3BM-R/AX 13-2 AX13-2 6020 522
HA32-3BM-R/A15-2 A15-2 6023 297
HA32-3BM-R without pump 6023 301
DN40 (1½″)
HA40-3M-R without pump 6014 867
Pumps for HA40-3M
for heating armature group HA40-3M without
pump. Transition pieces and threaded flanges
can be ordered separately if necessary.
■■Part No.
DN20 (¾″)
Pump with stepless rotation speed control
HA20-3BM-L/AX 12-4 AX12-4 6020 523
HA20-3BM-L/AX 13-4 AX13-4 6025 429
DN25 (1″)
Pump with stepless rotation speed control
HA25-3BM-L/AX 12-1 AX12-1 6020 524
HA25-3BM-L/AX 13-1 AX13-1 6020 525
DN32 (1¼″)
Pump with stepless rotation speed control
HA32-3BM-L/AX 13-2 AX13-2 6020 526
HA32-3BM-L/A 15-2 A15-2 6023 298
■■Part No.
Part No.
DN20 (¾″)
Pump with stepless rotation speed control
LG/HA20-2/AX12-4 AX12-4 6020 527
DN25 (1″)
Pump with stepless rotation speed control
LG/HA25-2/AX 12-1 AX12-1 6020 528
LG/HA25-2/AX 13-1 AX13-1 6020 529
DN32 (1¼″)
Pump with stepless rotation speed control
LG/HA32-2/AX 13-2 AX13-2 6020 530
Wall brackets
for mounting a Hoval
armature group on the wall.
Service
Commissioning
■■Technical data
UltraGas® (15-27)
Type (15) (20) (27)
• Nominal output 80/60 °C with natural gas 1 kW 3.0-14.3 3.8-18.7 4.5-25.0
• Nominal output 40/30 °C with natural gas 1 kW 3.3-15.5 4.3-20.3 5.0-27.2
• Nominal output 80/60 °C with propane 2 kW 4.5-13.8 4.9-18.6 6.6-24.3
• Nominal output 40/30 °C with propane 2 kW 5.0-15.3 5.5-20.7 7.3-27.0
• Nominal load with natural gas 1 kW 3.1-14.5 4.0-19.0 4.7-25.4
• Nominal load with propane 2 kW 4.7-14.3 5.1-19.3 6.8-25.2
• Working pressure heating maximum/minimum bar 3.0/1.0 3.0/1.0 3.0/1.0
• Working temperature maximum °C 85 85 85
• Boiler water content l 57 55 51
Flow resistance boiler 3 z value 3.5 3.5 3.5
• Minimum water flow l/h 0 0 0
• Boiler weight (without water content, incl. casing) kg 131 135 143
Boiler efficiency at partial load 30% (according to EN 303)
• % 107.9/97.2 108.0/97.3 108.0/97.3
(related to net/gross calorific value)
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.5/98.6 109.5/98.6 109.5/98.6
(related to net/gross calorific value) 75/60 °C % 107/96.4 107/96.4 107/96.4
• Stand-by loss at 70 °C Watt 160 160 160
• Standard emission rate Nitrogen oxides mg/kWh 25 26 28
Carbon monoxide mg/kWh 11 11 10
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8
• Dimensions See table of dimensions
• Connections Flow/return Inches R 1″ R 1″ R 1″
Gas Inches R ¾″ R ¾″ R ¾″
Flue gas/
mm E80 E80 E80
combustion air Ø
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 18-50 18-50 18-50
Propane mbar 37-50 37-50 37-50
• Gas connection value at 0 °C/1013 mbar:
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 1.5 1.9 2.6
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 kWh/m3 m3/h 1.7 2.2 3.0
Propane (Hu = 25.9 kWh/m3) m3/h 0.6 0.8 1.0
• Operation voltage V/Hz 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 24/46 24/64 24/58
• Stand-by Watt 12 12 12
• IP rating (integral protection) IP 20 20 20
• Sound power level
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 57 61 66
- Exhaust noise is radiated from the mouth
dB(A) 43 49 55
(DIN 45635 part 47) (room air dependent/room air independent
• Sound pressure level (depending on installation conditions) 4
dB(A) 50 56 59
• Condensate quantity (natural gas ) at 40/30 °C l/h 1.3 1.8 2.4
• pH value of the condensate pH approx. 4.2 approx. 4.2 approx. 4.2
• Flue gas system: requirements, values
Temperature class T120 T120 T120
Flue gas mass flow kg/h 23 31 42
Flue gas temperature at nominal output and operation 80/60 °C °C 62 63 64
Flue gas temperature at nominal output and operation 40/30 °C °C 45 45 45
Volume flow rate combustion air Nm3/h 17 23 31
Feed pressure total at the combustion air/flue gas pipe Pa 100 100 100
Maximum draught/depression at flue gas outlet Pa -50 -50 -50
1 Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings (readjustment might be necessary).
2
Data related to Hu.
3
Flow resistance boiler in mbar = Volume flow (m3/h)2 x z factor; or see diagram
4
See also notes at “Engineering”.
■■Technical data
UltraGas® (35-90)
Type (35) (50) (70) (100)
• Nominal output 80/60 °C with natural gas 1 kW 5.2-32.8 7.5-46.1 12.2-64.0 19.0-92.0
• Nominal output 40/30 °C with natural gas 1 kW 5.8-35.7 8.3-49.9 13.6-69.9 20.9-100.0
• Nominal output 80/60 °C with propane 2 kW 6.9-32.2 9.9-45.5 15.4-63.3 23.0-92.0
• Nominal output 40/30 °C with propane 2 kW 7.7-35.7 10.9-49.9 17.1-69.9 25.3-100.0
• Nominal load with natural gas 1 kW 5.4-33.3 7.7-46.9 12.5-65.7 19.6-94.1
• Nominal load with propane 2 kW 7.2-33.4 10.2-47.2 16.0-65.7 23.8-94.1
• Working pressure heating maximum/minimum bar 3.0/1.0 3.0/1.0 4.0/1.0 4.0/1.0
• Working temperature maximum °C 85 85 85 85
• Boiler water content l 81 75 157 144
• Flow resistance boiler 3 z value 1.1 1.1 1.5 1.5
• Minimum water flow l/h 0 0 0 0
• Boiler weight (without water content, incl. casing) kg 161 174 249 280
Boiler efficiency at partial load 30% (according to EN 303)
• % 108.1/97.4 108.1/97.4 108.1/97.4 108.1/97.4
(related to net/gross calorific value)
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.5/98.6 109.5/98.6 109.6/98.7 109.1/98.3
(related to net/gross calorific value) 75/60 °C % 107.0/96.4 107.0/96.4 107.1/96.5 107.1/96.5
• Stand-by loss at 70 °C Watt 220 220 290 290
• Standard emission rate Nitrogen oxides mg/kWh 31 29 32 39
Carbon monoxide mg/kWh 11 4 3 3
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8 9.0 / 8.8
• Dimensions See table of dimensions
• Connections Flow/return Inches R 1 ¼″ R 1 ¼″ R 1 ½″ R 1 ½″
Gas Inches Rp ¾″ Rp ¾″ R ¾″ R ¾″
Flue gas/
mm E80 E80 C100/150 C100/150
combustion air Ø
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 18-50 18-50 18-50 18-50
Propane mbar 37-50 37-50 37-50 37-50
• Gas connection value at 0 °C/1013 mbar:
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 3.3 4.7 6.6 9.4
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 kWh/m3 m3/h 3.9 5.5 7.6 11.0
Propane (Hu = 25.9 kWh/m3) m3/h 1.3 1.8 2.5 3.6
• Operation voltage V/Hz 230/50 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 26/59 26/64 27/93 27/158
• Stand-by Watt 12 12 12 12
• IP rating (integral protection) IP 20 20 20 20
• Sound power level
-- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 62 60 64 67
-- Exhaust noise is radiated from the mouth
dB(A) 55 58 55 59
(DIN 45635 part 47) (room air dependent/room air independent
• Sound pressure level (depending on installation conditions) 4 dB(A) 55 53 57 59
• Condensate quantity (natural gas ) at 40/30 °C l/h 3.1 4.4 6.2 8.9
• pH value of the condensate approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2
• Flue gas system: requirements, values
Temperature class T120 T120 T120 T120
Flue gas mass flow kg/h 55.0 78.0 109.0 157.0
Flue gas temperature at nominal output and operation 80/60 °C °C 65 64 63 65
Flue gas temperature at nominal output and operation 40/30 °C °C 42 43 43 44
Volume flow rate combustion air Nm3/h 41 58 81 117
Feed pressure total at the combustion air/flue gas pipe Pa 120 120 130 130
Maximum draught/depression at flue gas outlet Pa -50 -50 -50 - 50
1 Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings (readjustment might be necessary).
2
Data related to Hu.
3
Flow resistance boiler in mbar = Volume flow (m3/h)2 x z factor; or see diagrams
4
See also notes at “Engineering”.
■■Technical data
UltraGas® (15-27)
35
30
loss [mbar]
25
20
[mbar]
15
Pressure
10
0
0 1 2 3
Volume flow [m3/h]
[m3/h]
UltraGas® (35,50)
30
25
loss [mbar]
20
Pressure[mbar]
15
10
0
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5
3
Volume [m /h]
flow[m /h]
3
UltraGas® (70,100)
100
90
80
70
[mbar]
60
[mbar]
Pressure loss
50
40
30
20
10
0
0 1 2 3 4 5 6 7 8
Volume[m3/h]
flow [m3/h]
■■Dimensions
Hoval UltraGas® (15-27) with connection set AS25-S/NT/HT and armature group HA25
Hoval UltraGas® (35,50) with connection set AS32-S/NT/HT and armature group HA32
(Dimensions in mm)
■■Dimensions
Hoval UltraGas® (70,100) with connection set AS40-S/NT/HT and armature group HA40
(Dimensions in mm)
■■Dimensions
Door of the boiler inclusive burner swivelling to the top and to the left or to the front. * without armature group,
A = minimal 150 mm * 500 mm with armature group
Burner service position in the front - boiler cleaning from the right
A = optimal 300 mm * -- The cleaning opening must be well accessible.
Burner service position left - boiler cleaning from the front -- Boiler rear side must be accessible.
Door of the boiler inclusive burner swivelling to the top and to the left or to the front. * without armature group,
A = minimal 150 mm * 500 mm with armature group
Burner service position in the front - boiler cleaning from the right
A = optimal 300 mm *
Burner service position left - boiler cleaning from the front
■■Engineering
• local building law • Treated heating water must be tested at • The total amount of filling and replacement
least once yearly, according to the inhibitor water which is used throughout the total ser
• fire protection regulations manufacturer’s instructions, more frequent vice life of the boiler must not exceed three
testing may be necessary. times the water capacity of the plant.
• DVGW regulations
• A refilling is not necessary if the quality Frost protection agent
• DIN EN 12828 of the heating water in existing installa- • see separate engineering sheet
Safety-relevant requirements tions (e.g. exchange of boiler) conforms to “Use of frost protection agent”.
VDI 2035. The Directive VDI 2035 applies
• DIN EN 12831 Heaters equally to the replacement water.
Rules for the calculation of the heat require- Heating room
ments of buildings • New and if applicable existing installations • Gas boilers cannot be positioned in rooms
must be adequately cleaned and flushed in which halogen compounds can occur and
• VDI 2035 Protection against damage by cor- before being recharged! The boiler may only into which combustion air can enter (e.g.
rosion and boiler scale formation in heating be filled after the heating system has been wash-, dryer-, work room, hairdressers and
and service water installations flushed. so on).
• VDE 0100 • Parts of the boiler/the calorifier which have • Halogen compounds can be caused by
contact with water are made of ferrous mate- cleaning and degreasing solutions, dissol-
• local fire brigade regulations rials and stainless steel. vents, glue and bleaching lyes.
■■Engineering
Chimney dimensions
Basic rules:
• Height over sea level max. 1000 m.
• Combustion air:
In the case of room air-independent oper
ation (accessories optional) the air pipe
should be of the same dimension as the flue
gas pipe.
■■Examples
AF
UltraGas® (15-100)
Gas boiler with
-a direct heating circuit from the boiler TopTronic T B1
Hydraulic schematic BCRT010
RS-T
T T
DKP
UltraGas® (15-100)
Gas boiler with
AF
1
-free-standing calorifier heating supply from boiler,
Hydr.from wall distributors,Verbindungshinweise
-a direct heating circuit / »
Notice / Nota / Remarque: TopTronic T
-1-2 mixed heating circuits from wall distributors
VF 1 B1 VF2 B1
P
YK1
M YK2
M Weg! T
unerlaubter
Gehen Sie
einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
Dies ist ein Möglichkeit ein
unerlaubter Weg! neues Shape zu
Gehen Sie einen nehmen!!!
Schritt zurück oder SF hovhovalhoval
SLP
löschen Sie dieses hovalhovalhova
UltraGas
Shape! lhovalhovalhov
Sie haben die alhovalhovalho
Möglichkeit ein valhovalhovalh
neues Shape zu ovalhovalhoval
HT nehmen!!! HT hovalhovalhova
hovhovalh lhovalhovalhov
NT hovalhova NT alhovalhovalho
alhovalho valhovalhovalh
ovalhovalhoval
h
KW
Notice:
-- This hydraulic schematic is a principle RS-T Room station DKP Pump for heating circuit
schematic. It does not contain all details without mixing operation
for installation. The installation must be AF Outdoor sensor SLP Calorifier loading pump
done according to local conditions, dimen VF1 Flow sensor 1 YK1 Actuator mixer 1
sioning and regulations VF2/ Flow
Hydr.
-- For underfloor heating, a flow temperature
Verbindungshinweise » sensor 2 YK2 Actuator mixer 2
SF
Notice / Nota / Remarque: Calorifier heater sensor
monitor must be built in. B1 Flow temperature guard HT High temperature
-- Shut-off devices to the safety valve (pres-
+ Leg._LB010 (if required) NT Low temperature
BCRT030.VSD
surised expansion tank, safety valve, etc.) MK1 Achtung
Pump ! Für
mixing die Installation
circuit 1 muss das anlagenbezogene Schema verwendet werden!
are to safe against unintended closing! MK2 Attention!
Pump mixing This is just
circuit 2 a schematic.
CW For installation
Cold Water please use the detail-plan!
-- Anti-thermal siphon dip has to be installed. Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
1/3 DHW
Attention! Pour la réalisation Domestic
pratique Hot Water
de l'installation, il faut utiliser le schéma détaillé!
■■Examples
UltraGas® (15-100)
Gas boiler with AF
5
3
KVLF
S1
-solar free-standing calorifier,
-a direct heating circuit
from wall distributors, TopTronic T VF 1 B1 VF
V F2
2 B1
T T T T T T
P
DKP MK1 MK2
W
hovalhovalhova
hovhovalh lhovalhovalhov
hovalhova NT alhovalhovalho KRLF
alhovalho valhovalhovalh
ovalhovalhoval
h
KW
Bezeichnung /Notation /
Denominazione /Désignation SOP KRLF
Klemme /Terminal /
Morsetti /Bornes VA1 VE2
UltraGas (15-100)
® AF
HT NT
Gas boiler with 1
Hydr. Verbindungshinweise /
-free-standing calorifier Notice / Nota / Remarque:
»
heating supply from boiler, TopTronic T VF1 VF2
VF 2 B1
+ Leg._LB010
-wall distributors with return flow separation,
BCRT070.VSD
-1 mixed heating circuit and water heating Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet WW werden!
RS-T RS-T
to the high temperature return, Attention! This is just a schematic. For installation please use the detail-plan! Versio
Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
-1 mixed1 heating
/3 circuit and water heating Attention! Pour la réalisation pratique de Datei:
to the low temperature return Tl'installation,
T T il faut
T utiliser le schéma détaillé!
Hydraulic schematic BCRT050 MK1 MK2
Gehen Sie
einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
Notice: Dies ist ein
SF
Möglichkeit ein
unerlaubter Weg! neues Shape zu
-This hydraulic schematic is a principle Gehen Sie einen nehmen!!!
Schritt zurück oder hovhovalhoval
schematic. It does not contain all details SLP
löschen Sie dieses hovalhovalhova
UltraGas
Shape! lhovalhovalhov
for installation. The installation must Sie haben die alhovalhovalho
Möglichkeit ein SLP valhovalhovalh
be done according to local conditions, neues Shape zu
HT nehmen!!! HT
ovalhovalhoval
hovalhovalhova
dimensioning and regulations hovhovalh lhovalhovalhov
NT hovalhova NT alhovalhovalho
-For underfloor heating, a flow tempera- alhovalho valhovalhovalh
ovalhovalhoval
ture monitor must be built in. h
-Shut-off devices to the safety valve
(pressurised expansion tank, safety
valve, etc.) are to safe against unin-
KW
tended closing!
-Anti-thermal siphon dip has to be
installed.
RS-T Room station MK1 Pump mixing circuit 1 KVLF Solar panel flow sensor CW Cold Water
AF Outdoor sensor MK2 Pump mixing circuit 2 (PT1000) DHW Domestic Hot Water
VF1 Flow sensor 1 DKP Pump for heating circuit KRLF Solar panel (return)
VF2 Flow sensor 2 without mixing operation YK1 Actuator mixer 1
SF Calorifier heater sensor
Hydr. SLP CalorifierVerbindungshinweise
loading pump /
YK2 » mixer 2
Actuator
B1 Flow temperature guard Notice / Nota
SOP Solar circulation pump/ Remarque:
(if required) KSPF Solar tank sensor
+ Leg._LB010 HT High temperature
BCRT050.VSD(calorifier/buffer) NT Low temperature
Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet wer
Attention! This is just a schematic. For installation please use the detail-plan!
Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
Subject to modifications, 1.4.2014
1/3 167
Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma déta
168
Hoval UltraGas® (125-1000)
Floor-standing gas condensing boiler
■■Description
■■Part No.
Delivery
Boiler, burner and absorber hood
are separately packed
■■Part No.
Part No.
Gas filter
with measurement nozzle before and behind
the filter inset (diameter: 9 mm)
Pore width of the filter inset < 50 µm
Max. pressure difference 10 mbar
Max. inlet pressure 100 mbar
Type Connection
70612/6B Rp ¾″ 2007 995
70602/6B Rp 1″ 2007 996
70604/6B Rp 1¼″ 2054 495
70603/6B Rp 1½″ 2007 997
70631/6B Rp 2″ 2007 998
■■Part No.
Communication modules/remote
connection see Accessories
■■Part No.
Standard functions
already included in TopTronic® T.
-- 1 mixing circuit
-- 1 heating circuit without mixing operation
-- domestic hot water loading circuit
1
2
3
4
5
6
7
Key module 1 6012 154
1
M for 2nd mixing circuit
Function 1, 1 flow sensor, 2 loose plugs
plugs
■■Part No.
Part No.
Safety set
Complete with safety valve (3 bar),
Pressure gauge and autom. aspirator with
shut-off valve. Connection inner thread
For UltraGas® (125-200) 6018 709
DN 25 - Rp 1″ to 200 kW
For UltraGas® (250-350) 6018 710
DN32 - Rp 1¼″ to 350 kW
■■Part No.
Recommendation:
If the air inlet at the facade is near a noise sen-
sitive place (window of bedroom, terrace etc.),
we recommend to use a sound absorber at the
direct combustion air inlet.
■■Part No.
■■Part No.
Commissioning
■■Technical data
UltraGas® (125-300)
Type (125) (150) (200) (250) (300)
• Nominal output 80/60 °C with natural gas 1
kW 25-114 25-139 39-185 44-231 51-278
• Nominal output 40/30 °C with natural gas 1 kW 28-125 28-150 44-200 49-250 57-300
• Nominal output 80/60 °C with propane 2 kW 31-113 35-138 63-185 78-230 80-278
• Nominal output 40/30 °C with propane 2 kW 34-125 39-150 70-200 87-250 91-300
• Nominal load with natural gas 1 kW 26-116 26-141 40-188 45-235 52-283
• Nominal load with propane 2 kW 32-116 36-141 65-190 80-235 84-283
• Working pressure heating maximum/minimum bar 5.0/1.0 5.0/1.0 5.0/1.0 5.0/1.0 5.0/1.0
• Working temperature maximum °C 90 90 90 90 90
• Boiler water content l 206 194 359 341 318
• Minimum water flow l/h 0 0 0 0 0
• Boiler weight (without water content, incl. casing) kg 383 409 634 672 724
• Boiler efficiency at partial load 30% (according to EN 303)
% 108.1/97.4 108.0/97.3 108.1/97.4 108.1/97.4 108.0/97.3
(related to net/gross calorific value)
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.6/98.7 109.6/98.7 109.7/98.8 109.7/98.8 109.7/98.8
(related to net/gross calorific value) 75/60 °C % 107.1/96.5 107.1/96.5 107.2/96.6 107.2/96.6 107.2/96.6
• Heat loss rate at 70 °C Watt 480 480 530 530 530
• Standard emission rate Nitrogen oxides mg/kWh 26 29 39 38 38
Carbon monoxide mg/kWh 3 4 4 4 9
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8
• Dimensions see table of dimensions
• Connections Flow/return DN DN 65/PN 6 DN 65/PN 6 DN 65/PN 6 DN 65/PN 6 DN 65/PN 6
Gas inches Rp 1″ Rp 1″ Rp 1½″ Rp 1½″ Rp 1½″
Flue gas Ø inside mm 155 155 252 252 252
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 18-80 18-80 18-80 18-80 18-80
Propane mbar 37-57 37-57 37-57 37-57 37-57
• Gas connection value at 0 °C/1013 mbar:
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 h/m3 m3/h 11.6 14.1 18.8 23.5 28.3
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 h/m3 m3/h 13.5 16.5 21.9 27.4 33.0
Propane 3 (Hu = 25.9 kWh/m3) m3/h 4.5 5.4 7.3 9.1 10.9
• Operation voltage V/Hz 230/50 230/50 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 44/168 44/247 44/143 44/224 46/345
• Stand-by Watt 12 12 12 12 12
• IP rating (integral protection) IP 20 20 20 20 20
• Sound power level
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 69 72 65 68 72
- Exhaust noise is radiated from the mouth
dB(A) 65 67 61 64 66
(DIN 45635 part 47)
• Sound pressure level heating noise -
dB(A) 59 62 55 58 62
depending on installation conditions 3
• Condensate quantity (natural gas) at 40/30 °C l/h 10.9 13.3 17.7 22.1 26.6
• pH value of the condensate approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2
• Flue gas system: requirements, values
Temperature class T120 T120 T120 T120 T120
Flue gas mass flow kg/h 192 234 312 330 470
Flue gas temperature at nominal output and operation 80/60 °C °C 69 71 69 70 71
Flue gas temperature at nominal output and operation 40/30 °C °C 48 49 48 49 49
Volume flow rate combustion air Nm3/h 143 175 233 291 350
Feed pressure total at the combustion air/flue gas pipe 4 Pa 100 120 120 130 130
Maximum draught/depression at flue gas outlet Pa -50 -50 -50 -50 -50
1
Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings.
2
Data related to Hu.
3
See also notes at “Engineering”.
4
Details for multi-boiler plants (cascade) with common flue gas line: see Hoval UltraGas® (250D-2000D).
• Boiler flow resistance see diagrams.
■■Technical data
UltraGas® (350-575)
Type (350) (400) (450) (500) (575)
• Nominal output 80/60 °C with natural gas 1
kW 51-324 87-371 87-417 87-463 122-533
• Nominal output 40/30 °C with natural gas 1 kW 58-350 97-400 97-450 97-500 136-575
• Nominal output 80/60 °C with propane 2 kW 95-320 139-370 139-410 139-455 169-524
• Nominal output 40/30 °C with propane 2 kW 109-350 154-400 154-450 154-500 185-575
• Nominal load with natural gas 1 kW 53-330 89-377 89-424 89-471 125-542
• Nominal load with propane 2 kW 100-330 144-377 144-424 144-471 175-542
• Working pressure heating maximum/minimum bar 6.0/1.0 6.0/1.0 6.0/1.0 6.0/1.0 6.0/1.0
• Working temperature maximum °C 90 90 90 90 90
• Boiler water content l 428 411 387 375 549
• Minimum water flow l/h 0 0 0 0 0
• Boiler weight (without water content, incl. casing) kg 865 903 955 981 1283
• Boiler efficiency at partial load 30% (according to EN 303)
% 108.0/97.3 108.1/97.4 108.0/97.3 108.0/97.3 108.1/97.4
(related to net/gross calorific value)
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.8/98.9 109.8/98.9 109.8/98.9 109.8/98.9 109.9/99.0
(related to net/gross calorific value) 75/60 °C % 107.3/96.7 107.3/96.7 107.3/96.7 107.3/96.7 107.4/96.8
• Heat loss rate at 70 °C Watt 750 750 750 750 1000
• Standard emission rate Nitrogen oxides mg/kWh 41 43 42 41 48
Carbon monoxide mg/kWh 10 11 12 13 5
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9,0/8.8 9.0/8.8 9.0/8.8
• Dimensions see table of dimensions
• Connections Flow/return DN DN 100/PN 6DN 100/PN 6 DN 100/PN 6 DN 100/PN 6 DN 125/PN 6
Gas inches Rp 1½″ Rp 2″ Rp 2″ Rp 2″ Rp 2″
Flue gas Ø inside mm 302 302 302 302 302
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 18-80 18-80 18-80 18-80 18-80
Propane mbar 37-57 37-57 37-57 37-57 37-57
• Gas connection value at 0 °C/1013 mbar:
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 h/m3 m3/h 32.6 37.7 42.4 47.1 54.2
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 h/m3 m3/h 38.0 44 49.5 55.0 63.2
Propane 3 (Hu = 25.9 kWh/m3) m3/h 12.6 14.6 16.4 18.2 20.9
• Operation voltage V/Hz 230/50 230/50 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 49/330 60/445 60/582 60/745 62/720
• Stand-by Watt 12 12 12 12 12
• IP rating (integral protection) IP 20 20 20 20 20
• Sound power level
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 74 71 73 75 72
- Exhaust noise is radiated from the mouth
dB(A) 71 72 73 74 69
(DIN 45635 part 47)
• Sound pressure level heating noise
dB(A) 64 61 63 65 62
(depending on installation conditions) 3
• Condensate quantity (natural gas) at 40/30 °C l/h 30.6 35.4 39.9 44.3 50.9
• pH value of the condensate approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2
• Flue gas system: requirements, values
Temperature class T120 T120 T120 T120 T120
Flue gas mass flow kg/h 541 626 704 782 900
Flue gas temperature at nominal output and operation 80/60 °C °C 69 71 71 72 71
Flue gas temperature at nominal output and operation 40/30 °C °C 46 48 47 49 47
Volume flow rate combustion air Nm3/h 404 467 525 583 671
Feed pressure total at the combustion air/flue gas pipe 4 Pa 130 130 130 130 130
Maximum draught/depression at flue gas outlet Pa -50 -50 -50 -50 -50
1
Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings.
2
Data related to Hu.
3
See also notes at “Engineering”.
4
Details for multi-boiler plants (cascade) with common flue gas line: see Hoval UltraGas® (250D-2000D).
• Boiler flow resistance see diagrams.
■■Technical data
UltraGas® (650-1000)
Type (650) (720) (850) (1000)
• Nominal output 80/60 °C with natural gas 1
kW 122-603 127-665 148-788 199-927
• Nominal output 40/30 °C with natural gas 1 kW 136-650 142-720 166-850 224-1000
• Nominal output 80/60 °C with propane 2 kW 169-592 169-655 235-789 269-927
• Nominal output 40/30 °C with propane 2 kW 185-650 185-720 257-851 293-1000
• Nominal load with natural gas 1 kW 125-613 130-677 152-802 205-943
• Nominal load with propane 2 kW 175-613 175-677 238-803 272-943
• Working pressure heating maximum/minimum bar 6.0/1.0 6.0/1.0 6.0/1.0 6.0/1.0
• Working temperature maximum °C 90 90 90 90
• Boiler water content l 529 478 860 793
• Minimum water flow l/h 0 0 0 0
• Boiler weight (without water content, incl. casing) kg 1328 1438 1743 1893
• Boiler efficiency at partial load 30% (according to EN 303)
% 108.0/97.3 108.0/97.3 108.1/97.4 108.1/97.4
(related to net/gross calorific value)
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.9/99.0 109.9/99.0 109.9/99.0 109.9/99.0
(related to net/gross calorific value) 75/60 °C % 107.4/96.8 107.4/96.8 107.4/96.8 107.4/96.8
• Heat loss rate at 70 °C Watt 1000 1000 1200 1200
• Standard emission rate Nitrogen oxides mg/kWh 48 48 35 35
Carbon monoxide mg/kWh 5 5 15 15
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8
• Dimensions see table of dimensions
• Connections Flow/return DN DN 125/PN 6 DN 125/PN 6 DN 125/PN 6 DN 125/PN 6
Gas inches Rp 2″ Rp 2″ Rp 2″ Rp 2″
Flue gas Ø inside mm 302 302 402 402
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 18-80 18-80 18-60 18-60
Propane mbar 37-57 37-57 37-57 37-57
• Gas connection value at 0 °C/1013 mbar:
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 h/m3 m3/h 61.3 67.7 80.2 94.3
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 h/m3 m3/h 71.5 79.0 93.6 110.0
Propane 3 (Hu = 25.9 kWh/m3) m3/h 23.7 26.1 31.0 36.4
1x230/50
• Operation voltage V/Hz 230/50 230/50 230/50 3x400/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 62/1030 65/1050 52/1010 106/2730
• Stand-by Watt 12 12 12 12
• IP rating (integral protection) IP 20 20 20 20
• Sound power level
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 75 77 77 82
- Exhaust noise is radiated from the mouth (DIN 45635 part 47) dB(A) 72 74 70 74
• Sound pressure level heating noise
dB(A) 65 67 67 72
(depending on installation conditions) 3
• Condensate quantity (natural gas ) at 40/30 °C l/h 57.6 63.6 75.4 88.9
• pH value of the condensate approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2
• Flue gas system: requirements, values
Temperature class T120 T120 T120 T120
Flue gas mass flow kg/h 1018 1124 1331 1565
Flue gas temperature at nominal output and operation 80/60 °C °C 72 71 69 69
Flue gas temperature at nominal output and operation 40/30 °C °C 49 46 49 49
Volume flow rate combustion air Nm3/h 759 838 992 1167
Feed pressure total at the combustion air/flue gas pipe 4 Pa 130 130 130 130
Maximum draught/depression at flue gas outlet Pa -50 -50 -50 -50
1
Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings.
2
Data related to Hu.
3
See also notes at “Engineering”.
4
Details for multi-boiler plants (cascade) with common flue gas line: see Hoval UltraGas® (250D-2000D).
■■Technical data
25 60
mbar [mbar]
mbar [mbar]
20 50
40
15
Druckverlust
Druckverlust
30
10
20
5 10
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 5 10 15 20 25 30
Volumenstrom
m3/h [m3/h] m3/h
Volumenstrom [m3/h]
30 mbar [mbar]
25
mba [mbar]
25 20
20 15
Druckverlust
Druckverlust
15 10
10 5
5 0
0 0 5 10 15 20 25 30 35 40 45 50 55 60 65
0 5 10 15 20 25 30 35 40 45 Volumenstrom
m3/h [m3/h]
m /h 3
Volumenstrom [m3/h]
40
mba
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
m3/h
■■Dimensions
UltraGas® (125-1000)
(Dimensions in mm)
Note:
Minimal space see separate page
Type A B C D D1 D2 E F G H I J K L M N O Q R
(125,150) 1823 633 1336 981 854 324 820 1565 1378 701 677 143 491 287 199 199 200 242 1633
(200-300) 1923 743 1684 1247 1204 321 930 1667 1428 718 710 155 498 287 280 200 186 368 1696
(350) 2070 923 1775 1268 1294 326 1110 1800 1438 808 630 160 528 284 345 205 205 345 1720
(400-500) 2070 923 1775 1268 1294 326 1110 1800 1438 808 630 160 528 284 345 205 205 -12 1829
(575-720) 2086 1103 1928 1438 1480 316 1290 1800 1442 834 608 202 554 284 367 367 110 86 1847
(850,1000) 2139 1363 2243 1703 1790 313 1550 1854 1494 858 636 204 578 294 417 417 218 198 1888
Type S T U V W X Y Z 1,2,5 3 4 8 10 11
(125,150) 351 90 1632 107 207 473 195 138 DN 65/PN 6/4 holes Rp 1″ R 1½″ Ø 155/159 DN 25 Ø 122/125
(200-300) 371 100 1702 108 207 472 217 183 DN 65/PN 6/4 holes Rp 1½″ R 1½″ Ø 252/256 DN 25 Ø 197/200
(350) 435 100 1730 100 204 484 267 210 DN 100/PN 6/4 holes Rp 1½″ R 1½″ Ø 302/306 DN 25 Ø 197/200
(400-500) 447 100 1812 176 204 484 267 210 DN 100/PN 6/4 holes Rp 2″ R 1½″ Ø 302/306 DN 25 Ø 247/250
(575-720) 513 100 1818 176 204 530 357 218 DN 125/PN 6/8 holes Rp 2″ R 2″ Ø 302/306 DN 40 Ø 247/250
(850,1000) 624 100 1880 176 214 554 455 243 DN 125/PN 6/8 holes Rp 2″ R 2″ Ø 402/406 DN 40 Ø 247/250
■■Dimensions
(125,150) 1520 680 1072 980 1295 1380 1191 1040 140 680 236
(200-300) 1585 790 1422 1330 1355 1445 1260 1390 140 950 316
(350) 1610 970 1530 1420 1380 1450 1272 1480 160 970 377
(400-500) 1810 970 1530 1420 1380 1650 1272 1480 160 970 377
(575-720) 1810 1150 1720 1605 1400 1635 1316 1690 175 1150 408
(850,1000) 1885 1410 2027 1916 1483 1686 1375 2000 199 1410 458
B Boiler width
B L Max. length of boile
K= xL T Door width
T K Corridor width
K
B Calculation example for the necessary corridor width
L T= xL Door width T = 1000
K
B 970
< 150 UltraGas® (400-500) K = x 1531 = corridor width ≥ 1486
1000
■■Dimensions
UltraGas®
type A A minimal B C D H H minimal
(125,150) 180 1
802
820 1237 981 1823 1711 3
(200-300) 360 1 160 2 930 1584 1247 1923 1811 3
(350-500) 200 1 100 2 1110 1679 1268 2070 1958 3
(575-720) 200 1 100 2 1290 1843 1438 2086 1984 3
(850,1000) 420 1 230 2 1550 2154 1703 2139 2037 3
1
If room height is too small: reduction of dimension possible. See A minimal.
2
Attention! With A minimal the burner can not be swung out completely anymore! This makes
cleaning more difficult!
3
Feet can be shortened, no base cladding possible. For details, see next page.
* The cleaning aperture must be easily accessible. As a result, a minimum distance of 500 mm must
be maintained on the cleaning opening side.
■■Dimensions
UltraGas®
type A
(125,150) 1723-1783
(200-300) 1823-1883
Cut off
(350-500) 1970-2030
(575-720) 1986-2046
(850,1000) 2039-2099
1 Neutralisation box
2 Condensate pump
3 Masonry base
4 Feet adjustable up to 20-80 mm
UltraGas®
type A
(125,150) 1711-1771
UltraGas® (575-1000)
(200-300) 1811-1871
(350-500) 1958-2018
(575-720) 1984-2044
(850,1000) 2037-2097
UltraGas®
type A
UltraGas® (575-1000)
(125,150) 1721
(200-300) 1821
(350-500) 1968
(575-720) 1994
(850,1000) 2047
■■Dimensions
Execution
– Plastic condensate collector box with neutralisation unit
– 12 kg neutralisation granulate
– When installing under to boiler:
Fit boiler connection line to neutralisation box.
On site
– In case of installation adjacent to the boiler, fit connection pipes
between the boiler (siphon) and the neutralisation box.
– Drain pipe from the neutralisation box
Execution
– Collector box with delivery pump and neutralisation unit
– 12 kg neutralisation granulate
– Pump delivery height max. 3.5 m (2 dm³/min)
– Silicone hose Ø 9/13 mm, length 4 m
– Electric cable length 1.5 m with plug for connection to the boiler
control panel if the installation is located under the boiler
– Plastic connection pipe Ø 25, boiler (siphon) to neutralisation
box if the installation is located under the boiler.
On site
– Drain pipe if the silicone hose is too short.
In the case of installation adjacent to boiler:
– Connection pipe between the boiler (siphon)
and the neutralisation box
– Electrical connection between the delivery pump and the
electrical control panel if the supply cable is too short.
■■Engineering
■■Engineering
Allocation of gas filters for UltraGas® • The flue gas system must be connected with
Type Gas throughput Gas filter type Dimension Pressure loss an angle, so that the resulting condensate
UltraGas m3/h gas filter of the exhaust system can flow back to the
(with clean filter) boiler and can be neutralised there before
mbar discharging into the canalisation.
(125) 11.6 70612/6B Rp ¾″ 1.1 • Gas boilers with condensation heat utilisa-
(150) 14.1 70612/6B Rp 1″ 0.2 tion are to be connected to a flue gas line
(200) 18.8 70612/6B Rp 1″ 0.6 min. Temperature class T120.
(250) 23.5 70602/6B Rp 1″ 0.8
• A flue gas temperature limiter is built in in
(300) 28.3 70602/6B Rp 1″ 1.3 the boiler.
(350) 32.6 70602/6B Rp 1″ 1.4
(400) 1 37.7 70602/6B Rp 1½″ 0.5
(450) 1 42.4 70602/6B Rp 1½″ 0.6
(500) 1 47.1 70604/6B Rp 1½″ 0.8
(575) 1 54.2 70604/6B Rp 2″ 0.5
(650) 1 61.3 70604/6B Rp 2″ 0.6
(720) 1 67.7 70603/6B Rp 2″ 0.7
(850) 1 80.2 70631/6B Rp 2″ 1.0
(1000) 1 94.3 70631/6B Rp 2″ 1.4
1
On the UltraGas® (400, 450, 500, 575, 650, 720, 850, 1000) installation of a gas filter in front
of the gas burner is mandatory!
It is essential to set the dimensions of the gas line!
■■Engineering
Notice: The data contained in the table “Dimensions flue gas systems” represent guide values.
An exact calculation for the flue gas duct must be made on-site.
* With 5 bends or more the feed pressure total at the combustion air/flue gas pipe is to be reduced by 30% for the calculation.
■■Examples
UltraGas® (125-1000) AF
Gas boiler with
-- a direct heating circuit from the boiler
Hydraulic schematic BCRT010
TopTronic T B1
RS-T
T T
DKP
UltraGas® (125-1000) AF
T T
MK1
P Gehen Sie
einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
Dies ist ein Möglichkeit ein
unerlaubter Weg! neues Shape
Gehen Sie einen zu nehmen!!!
Schritt zurück oder SF hovhovalhoval
SLP löschen Sie dieses hovalhovalhov
UltraGas
Shape! alhovalhovalho
Sie haben die valhovalhovalh
Möglichkeit ein ovalhovalhoval
neues Shape zu hovalhovalhov
HT nehmen!!! HT alhovalhovalho
hovhovalh valhovalhovalh
NT hovalhova NT ovalhovalhoval
alhovalho hovalhovalhov
alhovalhovalho
valh
CW
KW
Notice:
-- This hydraulic schematic is a principle
schematic. It does not contain all details
for installation. The installation must
be done according to local conditions, RS-T Room station SLP Calorifier loading pump
dimensioning and regulations YK1 Actuator mixer 1
-- For underfloor heating, a flow tempera- AF Outdoor sensor 1
ture monitor must be built in. VF1 Flow sensor 1 HT High temperature
-- Shut-off devices to the safety valve SF Calorifier heater sensor NT Low temperature
(pressurised expansion tank, safety B1 Flow temperature guard
valve, etc.) are to safe against unin- (if required) CW Cold Water
tended closing! MK1 Pump mixing circuit 1 DHW Domestic Hot Water
-- Anti thermal siphon dip has to be DKP Pump for heating circuit without
installed. mixing operation
■■Examples
UltraGas® (125-1000)
Gas boiler with
AF
1
-- water heating,
heating supply from boiler,
TopTronic T VF1 B1 VF2 B1
-- a direct heating circuit from wall distributors,
-- 1-2 mixed heating circuits from wall distributors
Hydraulic schematic BCRT030 WW
DHW
RS-T
T T T T T T
DKP MK1 MK2
P Gehen Sie
einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
Dies ist ein Möglichkeit ein
unerlaubter Weg! neues Shape
Gehen Sie einen zu nehmen!!!
Schritt zurück oder SF hovhovalhoval
SLP löschen Sie dieses hovalhovalhov
UltraGas
Shape! alhovalhovalho
Sie haben die valhovalhovalh
Möglichkeit ein ovalhovalhoval
neues Shape zu hovalhovalhov
HT nehmen!!! HT alhovalhovalho
hovhovalh valhovalhovalh
NT hovalhova NT ovalhovalhoval
alhovalho hovalhovalhov
alhovalhovalho
valh
CW
KW
UltraGas® (125-1000) $)
Notice: CW
.:
-- This hydraulic schematic is a principle
schematic. It does not contain all details
for installation. The installation must RS-T Room station
be done according to local conditions, DKP Pump for heating circuit
dimensioning and regulations AF Outdoor sensor without mixing operation
-- For underfloor heating, a flow tempera- VF1 Flow sensor 1 YK1 Actuator mixer 1
ture monitor must be built in. VF2 Flow sensor 2 YK2 Actuator mixer 2
-- Shut-off devices to the safety valve SF Calorifier heater sensor
(pressurised expansion tank, safety B1 Flow temperature guard HT High temperature
valve, etc.) are to safe against unin- (if required) NT Low temperature
tended closing! MK1 Pump mixing circuit 1
-- Anti thermal siphon dip has to be MK2 Pump mixing circuit 2 CW Cold Water
installed. SLP Calorifier loading pump DHW Domestic Hot Water
■■Description
■■Part No.
Delivery
2 boilers, casing with insulation, 2 control pan
els, combustion air connection and flue gas
collector separately packed and delivered.
Gas filter
with measurement nozzle before and behind
the filter inset (diameter: 9 mm)
Pore width of the filter inset < 50 µm
Max. pressure difference 10 mbar
Max. inlet pressure 100 mbar
Type Connection
70612/6B Rp ¾″ 2007 995
70602/6B Rp 1″ 2007 996
70604/6B Rp 1¼″ 2054 495
70603/6B Rp 1½″ 2007 997
70631/6B Rp 2″ 2007 998
■■Part No.
Communication modules/remote
connection see Controls
■■Part No.
Standard functions
already included in TopTronic® T.
-- 1 mixing circuit
-- 1 heating circuit without mixing operation
-- domestic hot water loading circuit
1
2
3
4
5
6
7
plugs
■■Part No.
Part No.
Safety set
Complete with safety valve (3 bar),
Pressure gauge and autom. aspirator
with shut-off valve. Connection inner thread
For UltraGas® (125-200) 6018 709
DN 25 - Rp 1″ to 200 kW
For UltraGas® (250-350) 6018 710
DN 32 - Rp 1¼″ to 350 kW
■■Part No.
■■Part No.
High-temperature return
High-temperature return
Pipe connection set for double boiler
(e.g. for return calorifier charge)
■■Part No.
Part No.
2 pieces necessary
Services
Commissioning
■■Technical data
UltraGas® (250D-700D)
Type (250D) (300D) (400D) (500D) (600D) (700D)
• Nominal output 80/60 °C with natural gas 1
kW 25-228 25-278 39-370 44-462 51-556 51-648
• Nominal output 40/30 °C with natural gas 1 kW 28-250 28-300 44-400 49-500 57-600 58-700
• Nominal output 80/60 °C with propane 3 kW 31-226 35-276 63-370 78-454 80-546 95-636
• Nominal output 40/30 °C with propane 3 kW 34-250 39-300 70-400 87-500 91-600 109-700
• Nominal load with natural gas 1 kW 26-232 26-282 40-376 45-470 52-566 53-660
• Nominal load with propane 3 kW 32-232 36-282 65-376 80-470 84-566 100-660
• Working pressure heating maximum/minimum bar 5.0/1.0 5.0/1.0 5.0/1.0 5.0/1.0 5.0/1.0 6.0/1.0
• Working temperature maximum °C 90 90 90 90 90 90
• Boiler water content l 412 388 719 682 636 857
• Minimum water flow l/h 0 0 0 0 0 0
• Boiler weight (without water content, incl. casing) kg 766 818 1268 1344 1448 1730
• Boiler efficiency at partial load 30% (according to EN 303)
% 108.1/97.4 108.0/97.3 108.1/97.4 108.1/97.4 108.0/97.3 108.0/97.3
(related to net/gross calorific value)
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.6/98.7 109.6/98.7 109.7/98.8 109.7/98.8 109.7/98.8 109.8/98.9
(related to net/gross calorific value) 75/60 °C % 107.1/96.5 107.1/96.5 107.2/96.6 107.2/96.6 107.2/96.6 107.3/96.7
• Stand-by loss at 70 °C Watt 960 960 1060 1060 1060 1500
• Standard emission rate Nitrogen oxides mg/kWh 26 29 39 38 38 41
Carbon monoxide mg/kWh 3 4 4 4 9 10
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8
• Dimensions see table of dimensions
DN 80/ DN 80/ DN 80/ DN 80/ DN 80/ DN 125/
• Connections Flow/return DN
PN 6 PN 6 PN 6 PN 6 PN 6 PN 6
Gas inches 1″ 1″ 1½″ 1½″ 1½″ 1½″
Flue gas Ø inside mm 254 254 306 306 306 356
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 18-80 18-80 18-80 18-80 18-80 18-80
Propane mbar 37-57 37-57 37-57 37-57 37-57 37-57
• Gas connection value at 0 °C/1013 mbar:
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 23.1 28.2 37.6 47.0 56.6 65.2
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 kWh/m3 m3/h 27.0 32.9 43.9 54.8 66 76.1
Propane (Hu = 32.7 kWh/m3) m3/h 8.9 10.9 14.5 18.1 21.9 25.2
• Operation voltage V/Hz 230/50 230/50 230/50 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 44/336 44/494 44/286 44/448 46/690 49/660
• Stand-by Watt 24 24 24 24 24 24
• IP rating (integral protection) IP 20 20 20 20 20 20
• Sound power level
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 72 75 69 72 75 77
- Exhaust noise is radiated from the mouth (DIN 45635 part 47)
dB(A) 68 70 65 68 69 74
(room air dependent/room air independent
• Sound pressure level heating noise
dB(A) 62 65 59 62 65 67
(depending on installation conditions) 2
• Condensate quantity (natural gas ) at 40/30 °C l/h 21.7 26.5 35.3 44.2 53.2 61.3
• pH value of the condensate pH approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2
• Flue gas system: requirements, values
Temperature class T120 T120 T120 T120 T120 T120
Flue gas mass flow kg/h 383 468 624 780 940 1082
Flue gas temperature at nominal output and operation 80/60
°C 69 71 69 70 71 69
°C
Flue gas temperature at nominal output and operation 40/30
°C 48 49 48 49 49 46
°C
Volume flow rate combustion air Nm /h 3
286 349 465 582 701 807
Feed pressure total at the combustion air/flue gas pipe Pa 60 60 60 60 60 60
Maximum draught/depression at flue gas outlet Pa -50 -50 -50 -50 -50 -50
1 Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3
operation at a Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings.
2
See also notes at “Engineering”.
3
Data related to Hu. UltraGas® (250D-700D) can also be operated with propane.
• Boiler flow resistance see diagrams.
■■Technical data
UltraGas® (800D-1300D)
Type (800D) (900D) (1000D) (1150D) (1300D)
• Nominal output 80/60 °C with natural gas 1
kW 87-754 87-848 87-942 122-1084 122-1226
• Nominal output 40/30 °C with natural gas 1 kW 97-800 97-900 97-1000 136-1150 136-1300
• Nominal output 80/60 °C with propane 3 kW 139-728 139-820 139-910 169-1048 169-1184
• Nominal output 40/30 °C with propane 3 kW 154-800 154-900 154-1000 185-1150 185-1300
• Nominal load with natural gas 1 kW 89-754 89-848 89-942 125-1084 125-1226
• Nominal load with propane 3 kW 144-754 144-848 144-942 175-1084 175-1228
• Working pressure heating maximum/minimum bar 6.0/1.0 6.0/1.0 6.0/1.0 6.0/1.0 6.0/1.0
• Working temperature maximum °C 90 90 90 90 90
• Boiler water content l 822 774 751 1098 1058
• Minimum water flow l/h 0 0 0 0 0
• Boiler weight (without water content, incl. casing) kg 1806 1910 1962 2566 2656
• Boiler efficiency at partial load 30% (according to EN 303)
% 108,1/97.4 108.0/97.3 108.0/97.3 108,1/97.4 108.0/97.3
(related to net/gross calorific value)
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.8/98.9 109.8/98.9 109.8/98.9 109.9/99.0 109.9/99.0
(related to net/gross calorific value) 75/60 °C % 107.3/96.7 107.3/96.7 107.3/96.7 107.4/96.8 107.4/96.8
• Stand-by loss at 70 °C Watt 1500 1500 1500 2000 2000
• Standard emission rate Nitrogen oxides mg/kWh 43 42 41 48 48
Carbon monoxide mg/kWh 11 12 13 5 5
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8
• Dimensions see table of dimensions
DN 125/ DN 125/ DN 125/ DN 150/ DN 150/
• Connections Flow/return DN
PN 6 PN 6 PN 6 PN 6 PN 6
Gas inches 2″ 2″ 2″ 2″ 2″
Flue gas Ø inside mm 356 356 356 356 356
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 18-80 18-80 18-80 18-80 18-80
Propane mbar 37-57 37-57 37-57 37-57 37-57
• Gas connection value at 0 °C/1013 mbar:
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 75.4 84.9 94.3 108.5 122.7
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 kWh/m3 m3/h 88 98.9 109.9 126.5 143,1
Propane (Hu = 32.7 kWh/m3) m3/h 29.1 32.7 36.4 41.9 47.3
• Operation voltage V/Hz 230/50 230/50 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 60/890 60/1164 60/1490 62/1440 62/2060
• Stand-by Watt 24 24 24 24 24
• IP rating (integral protection) IP 20 20 20 20 20
• Sound power level
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 74 76 78 75 78
- Exhaust noise is radiated from the mouth (DIN 45635 part 47) dB(A) 74 75 76 72 75
• Sound pressure level heating noise
dB(A) 64 66 68 65 68
(depending on installation conditions)2
• Condensate quantity (natural gas ) at 40/30 °C l/h 70.9 79.7 88.5 101.9 115.2
• pH value of the condensate pH approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2
• Flue gas system: requirements, values
Temperature class T120 T120 T120 T120 T120
Flue gas mass flow kg/h 1252 1408 1564 1799 2035
Flue gas temperature at nominal output and operation 80/60 °C °C 71 71 72 71 72
Flue gas temperature at nominal output and operation 40/30 °C °C 48 47 49 47 49
Volume flow rate combustion air Nm3/h 933 1050 1166 1342 1518
Feed pressure total at the combustion air/flue gas pipe Pa 60 60 60 60 60
Maximum draught/depression at flue gas outlet Pa -50 -50 -50 -50 -50
1 Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings.
2
See also notes at “Engineering”.
3
Data related to Hu. UltraGas® (250D-700D) can also be operated with propane.
■■Technical data
UltraGas® (1440D-2000D)
Type (1440D) (1700D) (2000D)
• Nominal output 80/60 °C with natural gas 1
kW 127-1354 148-1604 199-1886
• Nominal output 40/30 °C with natural gas 1 kW 142-1440 166-1700 224-2000
• Nominal output 80/60 °C with propane 3 kW 169-1310 235-1578 269-1854
• Nominal output 40/30 °C with propane 3 kW 185-1440 257-1702 293-2000
• Nominal load with natural gas 1 kW 130-1354 152-1604 205-1886
• Nominal load with propane 3 kW 175-1354 238-1606 272-1886
• Working pressure heating maximum/minimum bar 6.0/1.0 6.0/1.0 6.0/1.0
• Working temperature maximum °C 90 90 90
• Boiler water content l 956 1720 1586
• Minimum water flow l/h 0 0 0
• Boiler weight (without water content, incl. casing) kg 2876 3486 3786
• Boiler efficiency at partial load 30% (according to EN 303)
% 108.0/97.3 108.1/97.4 108.1/97.4
(related to net/gross calorific value)
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.9/99.0 109.9/99.0 109.9/99.0
(related to net/gross calorific value) 75/60 °C % 107.4/96.8 107.4/96.8 107.4/96.8
• Stand-by loss at 70 °C Watt 2000 2400 2400
• Standard emission rate Nitrogen oxides mg/kWh 48 32 35
Carbon monoxide mg/kWh 5 15 15
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8
• Dimensions see table of dimensions
• Connections Flow/return DN DN 150/PN 6 DN 150/PN 6 DN 150/PN 6
Gas inches 2″ 2″ 2″
Flue gas Ø inside mm 356 502 502
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 18-80 18-60 18-60
Propane mbar 37-57 37-57 37-57
• Gas connection value at 0 °C/1013 mbar:
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 135.5 160.5 188.6
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 kWh/m3 m3/h 158.0 187.2 220.0
Propane (Hu = 32.7 kWh/m3) m3/h 52.3 62.0 72.8
1x230/50
• Operation voltage V/Hz 230/50 230/50
3x400/50
• Control voltage V/Hz 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 65/2300 52/2020 212/5460
• Stand-by Watt 24 24 24
• IP rating (integral protection) IP 20 20 20
• Sound power level
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 80 80 85
- Exhaust noise is radiated from the mouth
dB(A) 77 73 78
(DIN 45635 part 47)
• Sound pressure level heating noise (depending on installation conditions) 2 dB(A) 70 70 75
• Condensate quantity (natural gas) at 40/30 °C l/h 127.3 150.8 177.8
• pH value of the condensate pH approx. 4.2 approx. 4.2 approx. 4.2
• Flue gas system: requirements, values
Temperature class T120 T120 T120
Volume flow rate combustion air Nm3/h 1676 1984 2334
Flue gas mass flow kg/h 2248 2663 3130
Flue gas temperature at nominal output and operation 80/60 °C °C 71 69 69
Flue gas temperature at nominal output and operation 40/30 °C °C 46 49 49
Feed pressure total at the combustion air/flue gas pipe Pa 60 60 60
Maximum draught/ depression at flue gas outlet Pa -50 -50 -50
1 Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings.
2
See also notes at “Engineering”.
3
Data related to Hu. UltraGas® (250D-700D) can also be operated with propane.
■■Technical data
60 120
110
50 100
90
40 80
one boiler flowing 70
30 60 one boiler flowing
50
20 40
both boiler flowing 30 both boiler flowing
10 20
10
0 0
0 5 10 15 20 25 30 0 10 20 30 40 50
[m3/h]
[m3/h]
60 60
50 50
Druckverlust [mbar]
30 30
one boiler flowing
20 both boiler flowing 20
both boiler flowing
10 10
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90 100
Volumenstrom
[m3/h] [m3/h] [m3/h]
UltraGas® (2000D)
[mbar]
40
both boiler flowing
20
0
0 20 40 60 80 100 120 140
[m3/h]
■■Dimensions
UltraGas® (250D-2000D)
(Dimensions in mm)
UltraGas®
type A B C C1 D E F G H I J K L M N O P Q
(250D,300D) 1823 1770 1443 1491 981 1633 1378 944 701 491 645 950 130 902 462 143 510 -
(400D-600D) 1923 1880 1790 1758 1247 1696 1428 1023 718 498 702 950 20 930 543 173 511 -
(700D) 2070 2240 1969 1887 1268 1720 1438 1078 808 528 904 1130 20 1019 701 205 619 -
(800D-1000D) 2070 2240 1969 1887 1268 1829 1438 1078 808 528 904 1130 20 1019 701 205 619 -
(1150D-1440D) 2086 2600 2223 2283 1438 1847 1442 1093 834 554 1054 1310 20 1019 785 195 845 -
(1700D,2000D) 2139 3120 2538 2598 1703 1888 1494 1140 858 578 1184 1570 20 1322 835 240 895 360
■■Dimensions
UltraGas®
type A A minimal B C D H H minimal
(250D,300D) 180 1
80 2
1770 1237 981 1823 1711 3
(400D-600D) 360 1 160 2 1880 1584 1247 1923 1811 3
(700D-1000D) 200 1 100 2 2240 1679 1268 2070 1958 3
(1150D-1440D) 200 1 100 2 2600 1843 1438 2086 1984 3
(1700D,2000D) 420 1 230 2 3120 2154 1703 2139 2037 3
1
If room height is too small: Reduction of dimension possible. See A minimal.
2
Attention! With A minimal the burner can not be swung out completely anymore! This makes cleaning
more difficult!
3
Feet can be shortened, no base cladding possible. For details, see next page.
■■Dimensions
UltraGas®
type A
(250D,300D) 1723-1783
(400D-600D) 1823-1883
Cut off
(700D-1000D) 1970-2030
(1150D-1440D) 1986-2046
(1700D,2000D) 2039-2099
1 Neutralisation box
2 Condensate pump
3 Masonry base
4 Feet adjustable up to 20-80 mm
UltraGas®
type A
UltraGas® (1150D-2000D)
(250D,300D) 1711-1771
(400D -600D) 1811-1871
(700D -1000D) 1958-2018
(1150D-1440D) 1984-2044
(1700D,2000D) 2037-2097
UltraGas®
type A
UltraGas® (1150D-2000D)
(250D,300D) 1721
(400D-600D) 1821
(700D-1000D) 1968
(1150D-1440D) 1994
(1700D,2000D) 2047
■■Dimensions
Version
-- Plastic condensate collector tank with neutralisation unit
-- 12 kg neutralisation granulate
-- When installing under to boiler:
Fit boiler connection line to neutralisation box.
On-site:
-- In case of installation adjacent to the boiler, fit connection pipes
between the boiler (siphon) and the neutralisation box.
-- Drain line from the neutralisation box
Execution
-- Collector tank with delivery pump and neutralisation unit
-- 12 kg neutralisation granulate
-- Pump delivery height max. 3.5 m (2 dm³/min)
at boiler performance above 1200 kW
two neutralisation boxes/pumps are necessary
-- Silicone hose Ø 9/13 mm, length 4 m
-- Electrical cable length 1.5 m with plug for connection to the boiler
control panel if the installation is located under the boiler
-- Plastic connection pipe Ø 25, boiler (siphon) to neutralisation
box if the installation location is under the boiler.
On site
-- Drain pipe if the silicone hose is to short.
In the case of installation adjacent to boiler:
-- Connection pipe between boiler (siphon)
and the neutralisation box
-- Electrical connection between the delivery pump
and the electrical control panel if the supply cable is too short.
Execution
Type characteristics as KB 24, but without neutralisation granulate.
■■Engineering
■■Engineering
1
On the UltraGas® (400, 450, 500, 575, 650, 720, 850, 1000) installation of a gas filter in front
of the gas burner is mandatory!
It is essential to set the dimensions of the gas line!
■■Engineering
Boiler Flue gas line (smooth walled) Number of bow 90° (flue gas + air supply)
Type Flue gas dim. Dimension Total pipe length in m (flue gas + air supply)
UltraGas® internal DN 1 2 3 4 5*
Notice: The data contained in the table “Dimensions flue gas systems” represent guide values.
An exact calculation for the flue gas duct must be made on site.
* With 5 bends or more the feed pressure total at the combustion air/flue gas pipe is to be reduced by 30% for the calculation.
■■Examples
UltraGas® (250D-2000D) AF 1 1
Gas boiler with
-- water heating,
-- 4 mixed heating circuits from TopTronic T TopTronic T VF1 B1 VF2 B1 VF2
VF3 B1 VF4 B1
wall distributors
Hydraulic schematic BCTT010 DHW
WW
T T T T T T T T
MK1 MK2 MK2
MK3 MK4
Gehen Sie
einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
Dies ist ein Dies ist ein Möglichkeit ein
unerlaubter Weg! unerlaubter Weg! SF neues Shape
Gehen Sie einen Gehen Sie einen zu nehmen!!!
Schritt zurück oder Schritt zurück oder hovhovalhoval
löschen Sie dieses löschen Sie dieses hovalhovalhov
UltraGas
Shape! UltraGas
Shape! alhovalhovalho
Sie haben die Sie haben die valhovalhovalh
Möglichkeit ein Möglichkeit ein SLP ovalhovalhoval
neues Shape zu neues Shape zu hovalhovalhov
nehmen!!! nehmen!!! alhovalhovalho
hovhovalh hovhovalh valhovalhovalh
hovalhova hovalhova ovalhovalhoval
alhovalho alhovalho hovalhovalhov
alhovalhovalho
valh
CW
KW
UltraGas® (250D-2000D) AF 1 1
Gas boiler with
-- water heating,
-- main pump, TopTronic T TopTronic T VF1 B1 VF2 B1 VF2
VF3 B1 VF4 B1
-- hydraulic switches,
-- 4 mixed heating circuits DHW
WW
from wall distributors
Hydraulic schematic BCTT020 T T T T T T T T
MK1 MK2 MK2
MK3 MK4
CW
KW
Notes
Primary pump on site
■■Examples
UltraGas® (250D-2000D) AF 1 1
Gas boiler with
-- water heating,
-- main pump, TopTronic T TopTronic T VF1 B1 VF2 B1 VF2
VF3 B1 VF4 B1
-- bypass distributor,
-- 4 mixed heating circuits from DHW
WW
wall distributors
Hydraulic schematic BCTT030 T T T T T T T T
MK1 MK2 MK2
MK3 MK4
Gehen Sie
M5.1 M5.2 SVLF einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
Dies ist ein Dies ist ein Möglichkeit ein
unerlaubter Weg! unerlaubter Weg! SF neues Shape
Gehen Sie einen Gehen Sie einen zu nehmen!!!
Schritt zurück oder Schritt zurück oder hovhovalhoval
löschen Sie dieses löschen Sie dieses hovalhovalhov
Shape! Shape! alhovalhovalho
Sie UltraGas
haben die Sie UltraGas
haben die valhovalhovalh
Möglichkeit ein Möglichkeit ein SLP ovalhovalhoval
neues Shape zu neues Shape zu hovalhovalhov
nehmen!!! nehmen!!! alhovalhovalho
hovhovalh hovhovalh valhovalhovalh
hovalhova hovalhova ovalhovalhoval
alhovalho alhovalho hovalhovalhov
alhovalhovalho
valh
CW
KW
Notes
Primary pump on site
■■Description
Hoval CompactGas
Gas boiler
Boiler
• High-efficiency boiler to EN 14394 for firing
of gas
• Downstream heating surface made of
aluFer® bounded pipe
• Boiler completely welded
• Also suitable for LowNOx burner with ex-
tremely low pollutant emissions
• Insulation at the boiler body 80 mm mineral
wool mat and special fabric
• Boiler completely cased with steel plate, red
powder coated
• Accessible cover from checkered sheet.
• Flue gas outlet, heating flow and heating
return connections to the top incl. counter
flanges, screws and seals
• Condensate trap
Optional
• Control panel with boiler control and regula-
tors in different designs
• Free-standing calorifier see Calorifiers Model series
• Boiler door swivels to the left CompactGas Output Permissions boilers
type kW CE product ID No.: CE 0085 BT0376
Delivery
(700) 250-700 according to Directive on appliances burning
• Gas boiler, insulation and casing are delive
(1000) 300-1000 gaseous fuels 90/396/EG
red separately packed
(1400) 420-1400
(1800) 540-1800 The boiler complies with the PED Pressure
On site
(2200) 660-2200 Equipment Directive 97/23/EG.
• Installation of the casing and insulation,
boiler control and condensate trap (2800) 840-2800
■■Part No.
Boiler
High-efficiency boiler made of steel
for gas firing, without control panel
Working
CompactGas Output pressure
type kW bar
(700) 250-700 6 7012 515
(1000) 300-1000 6 7006 279
(1400) 420-1400 6 7006 280
(1800) 540-1800 6 7006 281
(2200) 660-2200 6 7006 282
(2800) 840-2800 10 7012 485
■■Part No.
■■Part No.
■■Part No.
Part No.
Communication modules/remote
connection see Controls
■■Part No.
Part No.
Delivery
Set of 4 vibration elements per boiler,
mounted under the boiler socket
To CompactGas Length
type Size mm
Service
Commissioning
■■Technical data
CompactGas (700-2800)
1
Limited by the boiler control T2.2 to 90 °C resp. U3.2 and T0.2 to 105 °C.
2
Maximum safety temperature for boiler control T2.2: 110 °C resp. U3.2 and T0.2: 120 °C.
3
Flow resistance boiler in mbar = volume flow (m3/h)2 x z
■■Technical data
1400
1000 1800 2200
100
2800
95
700
(°C)
gas temperature(°C)
Abgastemperatur
90
85
Flue
80
75
70
200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800
Nennleistung (kW) (kW)
Nominal output
kW = Boiler output • Operated with natural gas H, λ = 1.15 with max. burner output
°C = Flue gas temperature on clean surface, (CO2 natural gas H = 10.5%)
boiler flow temperature 80 °C, • A reduction of the boiler water temperature to -10K
return temperature 60 °C causes a reduction of the flue gas temperature of approx. 6-8 K.
(in accordance with DIN 4702). • A modification of the lambda λ (CO2 concentration) of ± 0.09
causes a modification of the flue gas temperature of approx. ± 8 K.
8.0
2200 2800
7.0
6.0
1800
(mbar)
(mbar)
700 1000
Widerstand
5.0
1400
Flue gas resistance
4.0
Heizgasseitiger
3.0
2.0
1.0
0.0
200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800
■■Dimensions
(Dimensions in mm)
Type a b c d e f g h i k (inside)
(700) 1100 1150 1175 590 250 290 330 6xM12 15˚ 303
(1000) 1280 1330 1384 710 310 350 400 6xM12 15˚ 353
(1400) 1480 1530 1584 810 330 400 450 6xM16 15˚ 403
(1800) 1580 1630 1684 860 330 400 450 6xM16 15˚ 453
(2200) 1580 1630 1684 860 330 400 450 6xM16 15˚ 453
(2800) 1680 1730 1784 910 330 400 450 6xM16 15˚ 503
Type l* m n o p q r s t u v w
(700) 1436 2229 240 1930 389 1110 170 1271 96 1406 420 31
(1000) 1646 2430 240 2130 438 1210 170 1487 103 1564 500 31
(1400) 1886 2600 240 2300 438 1350 170 1708 124 1780 550 31
(1800) 2038 2790 257 2438 438 1350 187 1808 124 1884 600 48
(2200) 2038 3529 257 3213 438 2125 187 1808 124 2659 600 48
(2800) 2188 3745 257 3430 638 2100 187 1908 124 2799 600 48
■■Dimensions
Base size
Type a b* c d e f g h i k (inside)
(700) 1100 1436 1153 590 250 290 330 6xM12 15˚ 303
(1000) 1280 1646 1363 710 310 350 400 6xM12 15˚ 353
(1400) 1480 1886 1563 810 330 400 450 6xM16 15˚ 403
(1800) 1580 2038 1663 860 330 400 450 6xM16 15˚ 453
(2200) 1580 2038 1663 860 330 400 450 6xM16 15˚ 453
(2800) 1680 2188 1763 910 330 400 450 6xM16 15˚ 503
Type l m n o p q r s t DN
(700) 80 2212 209 1930 389 1110 84,5 1271 180 125
(1000) 80 2423 209 2130 438 1210 96 1487 180 125
(1400) 80 2593 209 2300 438 1350 112 1708 200 150
(1800) 80 2731 209 2438 438 1350 112 1808 200 150
(2200) 80 3506 209 3213 438 2125 112 1808 200 150
(2800) 80 3723 209 3430 638 2100 112 1908 200 200
■■Engineering
Standards and guidelines • The total amount of filling and replacement be mounted to the boiler base. Pipes and
Following standards and guidelines must be water which is used throughout the total ser flue gas tube must be connected flexibly with
respected: vice life of the boiler must not exceed three compensators.
• technical information and installation manual times the water capacity of the plant. • Pumps have to be connected with compen-
of the Hoval company sators to the pipes.
• hydraulic and control technical control regu- • For damping of flame noise it is possible
Heating room to install a silencer into the flue gas tube
lations of the Hoval company Combustion air
• local building law (Space should be foreseen for later installa
• The combustion air supply must be warrant
• fire protection standards tion).
ed. The air opening must not be lockable.
• DVGW guidelines • Minimal free cross-section for air opening
• DIN EN 12828 6.5 cm2 per 1 kW boiler output. Chimney/flue gas system
Heating systems in building plans of hot Flue gas pipe
water heating plants • The flue gas tube between boiler and
• DIN EN 12831 heating plants in buildings Burner mounting chimney must be connected with an angle of
-- procedure for computing the normed heat- • For mounting of the burner an adapter
30-45° to the chimney.
ing capacity flange may be required depending on the < 2D
• VDE 0100 size of the burner flange. The adaptor flange
including screws must be delivered by the D
burner company.
Water quality • Length and diameter of the burner pipe 2xD 1D
Heating water: should be possible to swivel the boiler door
• The European Standard EN 14868 and the incl. burner by 90°.
Directive VDI 2035 must be observed. In • So that the boiler door can be swung out
particular, attention must be paid to the fol- around 90° to the left or right, the connecti
lowing stipulations: ons must be flexible and lead in a sufficient D
• Hoval boilers and calorifiers are designed large loop to the burner.
for heating plants without significant oxygen • The flue gas tube must be designed that no
intake (plant type I according to EN 14868). condensate can get into the boiler. A con
• Plants with The space between burner pipe and swivel densate trap must imperatively be mounted
-- continuous oxygen intake (e.g. under- flange must be isolated. A line must be on the flue gas outlet of the boiler.
floor heating systems without diffusion routed from the burner to the sight glass to • A closeable flue gas measuring socket with
proof plastic piping) or carry cooling air, in order to cool the boiler an inner diameter of 10-21 mm must be
-- intermittent oxygen intake (e.g. where sight glass and keep it clean. (Delivery by foreseen.
frequent refilling is necessary) the burner company)
must be equipped with separate circuits. Chimney
• Treated filling and replacement water must • The flue gas system must be humidity-insen
Electrical connection of the burner sitive and acid proof and admitted up to
be tested at least once yearly. According • Control voltage 1 x 230 V
to the inhibitor manufacturer’s instructions, 160 °C.
• Burner motor 1 x 230 V / 3 x 400 V. • For existing chimney installation the restora
more frequent testing may be necessary. • The burner must be connected to the burner
• A refilling is not necessary if the quality tion must be carried out according to the
connection plug of the boiler. instructions of the chimney constructor.
of the heating water in existing installa- • For safety reasons the electrical cable of the
tions (e.g. exchange of boiler) conforms to • Calculation of the profile of the chimney ac-
burner must be that short that the plug must cording to EN 13384-1 and 2.
VDI 2035. The Directive VDI 2035 applies be removed when swivelling boiler door.
equally to the replacement water. • It is recommended to use a secondary air
• New and if applicable existing installations valve for chimney draft limiting. The air valve
must be adequately cleaned and flushed Sound absorbing must be mounted after the flue gas sound
before being recharged! The boiler may only Sound absorption is possible through the fol absorber (if fitted).
be filled after the heating system has been lowing steps:
flushed. • Heating room walls, ceiling and floor should Sanitary installation
• Parts of the boiler which have contact with be very solidly built, a sound absorber • The service water temperature must cor-
water are made of ferrous materials. should be mounted into the air inlet. Pipe respond to the local regulations.
• On account of the danger of stress cracking holders and support should be protected by • The safety valve may be adjusted on max.
corrosion the chloride, nitrate and sulfate means of anti-vibration sleeves. 8 bar.
contents of the heating water must not ex • Install sound absorber hood for burner.
ceed 200 mg/l in total. • If living rooms are located above or under Regulations of the calorifier
• The pH value of the heating water should lie the boiler room, vibration absorbers have to • See Calorifiers
between 8.3 and 9.5 after 6 to 12 weeks of
Maximum filling quantity according to VDI 2035
heating operation.
Carbonate hardness of filling water up to...
Filling and replacement water:
[mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0
• For a plant using Hoval boilers untreated
drinking water is generally best suited as f°H <1 5 10 15 20 25 30 >30
filling and replacement water. However, the d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8
quality of the untreated drinking water must e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3
at least fulfil the standard set in VDI 2035 or ~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300
be desalinated and/or be treated with inhibi
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
tors. The stipulations of EN 14868 must be
observed. Boiler size of the
maximum filling quantity without desalination
• In order to maintain a high level of boiler individual boiler
efficiency and to avoid overheating of the 200 to 600 kW 50 l/kW 50 l/kW 20 l/kW
always desalinate
heating surfaces the values given in the over 600 kW
table should not be exceeded (dependent on
boiler performance ratings - for multi-boiler 1
Total of alkaline earths
plants rating of smallest boiler applies - 2
If the conductance in µS/cm exceeds the tabular value an analysis of the water is necessary.
and on the water content of the plant).
■■Examples
CompactGas (700-2800)
Hydraulic schematic BCWT070
AF
1 1
TopTronic T TopTronic T VF1 B1 VF2 B1 VF3 B1
DHW
RS-T RS-T RS-T WW
T T T T T T
MK1 MK2 MK3
Gehen Sie
einen Schritt
zurück oder
löschen Sie
Dies ist ein dieses Shape!
unerlaubter Weg! Sie haben die
Gehen Sie einen Möglichkeit ein
SF neues Shape
Schritt zurück oder
löschen Sie dieses zu nehmen!!!
Shape! hovhovalhoval
Sie haben die hovalhovalhov
Möglichkeit ein alhovalhovalho
CompactGas
neues Shape zu valhovalhovalh
nehmen!!! SLP ovalhovalhoval
hovhovalhovalhova hovalhovalhov
lhovalhovalhovalho alhovalhovalho
valhovalhovalhoval valhovalhovalh
hovalhovalhovalho ovalhovalhoval
valhovalhova hovalhovalhov
valhoval alhovalhovalho
hovalhova valh
RLF
ZUP
YKR KW
CW
P Pressure switch
CW Cold Water
DHW Domestic Hot Water
Page
227
228
Hoval BioLyt (50-160)
Pellet boiler
■■Description
Hoval BioLyt
Heating boiler
• Steel heating boiler for the burning of Ø 6-8
mm pellets with a maximum length of 30 mm
according to EN 14961-2 and EN plus A1
• Including pellets storage tank capacity
183 litres, can be filled automatically or by
hand (emergency operation)
• Higher pellet screw for fuel regulation
• BioLyt (50,70): single wheel-feeder lock
BioLyt (110-160): double wheel-feeder lock
• Lower pellet screw for inserting fuel into fuel
pipe
• Hot air cartridge for automatic ignition
• Fully automatic pneumatic burner pipe
cleaning BioLyt (50,70)
• Burner pipe made of highly heat resistant
high grade steel BioLyt (110-160)
• Micro processor controlled burning control
with combustion chamber temperature sen- Model series
sor and lambda probe BioLyt heat output Boiler approval
• Continuously variable regulated pressure type kW BioLyt (50,70)
blower (primary air) for modular matching for Inspected according to EN 303-5.
power transfer (50) 49
VKF No. 16019
• Continuously variable regulated induced (70) 69
VHe No./HeS No. 0022/6
draught fan for lambda control (110) 105
• Electronic low pressure monitoring in the (130) 130
combustion chamber (160) 156
• Fully automatic heating surface cleaning and
ash removal
• Safety heat exchanger for overheating security • Return sensor (cable sensor KVT 20/5/6) Return temperature control group
• Heating connections and exhaust gas diffu- • Calorifier sensor with plug Type 7-RH 32-18-M (electromotive)
sors to rear • Boiler sensor installed
• Insulation on boiler body with 80 mm mineral • Connection available for room station Only for Hoval BioLyt (50,70)
wool mat and woven glass fabric consisting of:
• Sheet steel lagging red powder coating Operating test • connecting cable with plug for Hoval boiler
• Cleaning set consisting of Ash shovel, brush • Operating test and demonstration of installa- control N5.4/0.
and ash scrapers with wall console and tion (obligatory) • 1 3-way motor valve for the boiler return
mounting material as well as power cable for maintenance.
Optional • 3 shut-off switch ball valves:
the manual operation of the extraction fan
• Fully automatic pellet supply consisting of: -- storage tank-return
-- supply unit with suction turbine and sound -- boiler flow and
Basic boiler control TopTronic® T/U5.1
absorbing hood (can be mounted on the -- boiler return with thermometer
• Firing machine with microcomputer engi
boiler) • piping and flexible corrugated tube insulated.
neering
-- horizontal screw for emptying silo on an • buffer charging pump (separately enclosed)
• Regulating function integrated for:
annual basis; includes transfer element • Immersion sensor for return increase func-
-- 1 mixer circuit
with integrated fire protection sleeves for tion
-- 1 heating circuit without mixer
connection of conveying air tube and air
-- hot water loading
return tube. Delivery
• Option to expand the functions by
-- automatic control • return temperature control group delivered
-- different key modules and/or
• The pellet supply fills the BioLyt pellet completely packed.
-- mounting of an additional heating regula-
storage tank automatically from the pellet • Biral pump separately.
tor TopTronic® T/N (see accessories)
store by means of maintenance free suction
• Micro fuse 6.3 A
turbine. The filling is controlled by means On-site
• Sensor and safety temperature limiter for
of a level control switch and a time switch. • installation of the prepared return flow con-
burn back control
Extraction from the store takes place via a trol group on boiler
• Safety temperature limiter 100 °C
screw mounted horizontally to the ground so • Installing the Biral pump
• Automatic operating system with indication
that the store can be practically completely
of current operating condition
emptied. The system contains 2 fire pro Return temperature control kit DN 50 RH
• Indicator field for following temperatures:
tection sleeves for the required F90 seal 50-40 (electromotive)
boiler, boiler return, exhaust gases, combus-
between store and heating chamber. for Hoval BioLyt (110-160)
tion chamber, insertion screw
The specified positions can be implemented consisting of:
• Function for maintaining return
by Hoval service. buffer charging pump Biral and 3-way motor
• Connection for primary pump
• Prepares for connection of the fully automa valve with drive
Delivery
tic pellet supply • Heating boiler, casing with insulation, burner
• E connection 230 V, 50 Hz with pellet storage tank, ash box and boiler
• Possibility of extending functions by install- control panel with firing mechanism supplied
ing TopTronic® T/N heating control in separate packaging.
(see accessories)
• Error indication “Burner” On site
• Operating hour and pulse counter • Installation of burner with pellet storage tank
• Outside sensor AF200 on heating boiler
• Flow sensor (clamp on VF204) • Installation of casing on heating boiler
• Installation of control panel on heating boiler
■■Part No.
Supply
Heating boiler, casing with insulation, burner
with pellet storage tank, ash box and boiler
control panel with firing mechanism including
cleaning set supplied in separate packaging.
■■Part No.
■■Part No.
Standard functions
already included in TopTronic® T.
-- 1 mixing circuit
-- 1 heating circuit without mixing operation
-- domestic hot water loading circuit
1
2
3
4
5
6
7
plugs
Sensor type
Immersion-/calorifier sensor :
Type KVT20/5/6 (L = 5 m)
System Solutions and Applications without immersion sleeve
see Hoval CD flow sensor Type VF204S with plug
Collector sensor Type PT1000 (Silicone)
■■Part No.
■■Part No.
■■Part No.
Part No.
Damper
including explosion door and 90°
T-piece of stainless steel
Internal diameter
Type [mm] Suitable for
Expansion chamber
Reflex NG
Type Colour øD H h A
mm mm mm
■■Technical data
Hoval BioLyt
Type (50) (70) (110) (130) (160)
• Daily heat output 3
kW 45 62 105 130 144
• Nominal output kW 49 69 105 130 156
• Heat input at nominal output kW 54 74 114 141 170
• Heat output area kW 14-49 20-69 31-105 39-130 43-156
• Wood pellets acc. to EN 14961-2 and EN plus A1 Ø mm 6-8 6-8 6-8 6-8 6-8
Length mm 5-30 5-30 5-30 5-30 5-30
Ash content % < 0.7 < 0.7 < 0.7 < 0.7 < 0.7
Fine content % <1 <1 <1 <1 <1
• Maximum boiler operating temperature °C 85 85 85 85 85
• Minimum boiler operating temperature °C 60 60 60 60 60
• Minimum boiler back flow temperature °C 45 45 45 45 45
• Exhaust temperature 1 with nominal output °C 170 170 160 170 185
• Exhaust temperature 1 with lowest nominal output °C 90 90 80 90 100
• Carbon dioxide CO2 % 12 12 12 12 12
Exhaust plant 1
• Electrical intake capacity in operation Watt 170 170 350 380 400
• Electrical intake capacity during ignition Watt 1800 1800 1950 1950 1950
• Electrical intake capacity during introduction of pellets Watt 1900 1900 1900 1900 1900
1
The installation of a damper is generally recommended.
2
Min. 16 A protection because of operating current.
3
For configuration of the boiler in accordance with the off-periods of the suction turbine, filling times (BioLyt 50,70)
and the cleaning times of the boiler.
■■Dimensions
BioLyt (50,70)
(Dimensions in mm)
BioLyt type L H1 H2 H3 B1 B2 B3 B4 B5 E1 E2 E3
(50) 1660 2000 1705 1545 740 640 105 175 906 1310 490 1290
(70) 1685 2090 1800 1635 800 740 200 190 966 1410 590 1385
■■Dimensions
BioLyt (110-160)
(Dimensions in mm)
2120
■■Dimensions
BioLyt Type H L B
250
1
Minimum distance to wall on
the control side 700 mm, on
the opposite side 150 mm.
2
2
with pellet box extension
according to tall
1
Minimum distance to wall on
the control side 700 mm, on
the opposite side 150 mm.
2
with pellet box extension
according to tall
2120 2
BioLyt type H1 H2 B1 B2 L1 L2
(50) 1790 1650 740 640 1430 1255
(70) 1880 1740 840 740 1430 1255
(110-160) 1940 1775 950 860 1880 1810
H2
H1
B1 L1
■■Engineering
Flue gas system Thermal safety drain Filling and replacement water:
A moisture-resistant duct is required. Draught- Use drain funnels, as drainage must be visible • For a plant using Hoval boilers untreated
ing requirement 5 Pa. Route the connecting for inspection purposes. Required minimum drinking water is generally best suited as
line (flue gas pipe) with an upward slope, connection pressure 2 bar. heating medium, i.e. as filling and replace
maximum length 3 m. Provide heat insulation ment water. However, the water quality of
of at least 30 mm for the flue gas pipe. Where the untreated drinking water must fulfil the
possible, flue connection 45°. Do not wall in
Water quality standard set in VDI 2035. Should the mains
The European Standard EN 14868 and the
the flue gas pipe directly, but integrate it flexi water available not be suited for use then it
Directive VDI 2035 must be observed.
bly to avoid noise transmission. The flue gas must be desalinated and/or be treated with
pipe must be integrated in the flue gas duct in inhibitors. The stipulations of EN 14868 must
• Hoval boilers and calorifiers are designed
such a way that condensation cannot flow into be observed.
for heating plants without significant oxygen
the boiler.
intake (plant type I according to EN 14868)
• In order to maintain a high level of boiler
• Plants with
efficiency and to avoid overheating of the
Space requirements -- continuous oxygen intake
heating surfaces the values given in the
see separate dimensioned drawing. (e.g. underfloor heating systems without
table should not be exceeded (dependent on
diffusion proof plastic piping) or
boiler performance ratings - for multi-boiler
-- intermittent oxygen intake
Boiler selection (e.g. where frequent refilling is necessary)
plants rating of smallest boiler applies - and
• The boiler performance must at least cover on the water content of the plant).
must be equipped with separate circuits.
the hourly heating capacity demand of the
building. • The total amount of filling and replacement
• Treated heating water must be tested at
• The boiler must be selected taking account water which is used throughout the total ser
least once yearly. According to the inhibitor
of the filling periods (see technical data). vice life of the boiler must not exceed three
manufacturer’s instructions, more frequent
times the water capacity of the plant.
testing may be necessary.
Energy storage device
The installation of an energy storage is gener- • A refilling is not necessary if the quality Combustion air supply
ally recommended. For oversized boilers of the heating water in existing installa- An adequate combustion air supply is a pre-
(≥ 20 %) or if parts of the heat diffusion system tions (e.g. exchange of boiler) conforms to requisite for safe and economical operation. It
are often disconnected, a storage tank is im VDI 2035. The Directive VDI 2035 applies is very important to ensure that the combustion
perative. equally to the replacement water. air is clean and free of halogen compounds.
For hot water generation a storage tank is nec These are present, for example, in spray
essary in most cases. Standard size: • New and if applicable existing installations cans, varnishes, glues, solvents and cleansing
10-30 l/kW boiler output. need to be adequately cleaned and flushed agents.
An accurate determination of the plant dimen- before being filled. The boiler may only be
sioning is necessary. filled after the heating system has been
flushed!
Electrical connection
The boiler is only suitable for installation in dry
In the case of the buffer storage tank, it is
rooms. Installation must be performed by an
important to ensure correct dimensioning of • Parts of the boiler which have contact with
authorised electrician and in accordance with
the connection nozzles (they should not be water are made of ferrous materials.
local regulations!
too small).
Electrical connection: 230 V, 50 Hz,
• On account of the danger of stress cracking
13 A slow-blow.
corrosion the chloride, nitrate and sulphate
Return temperature control contents of the heating water must not ex
If a ZN6 set is being mounted a second supply
A return temperature control must be installed line (230 V/10 A) must be provided.
ceed 200 mg/l in total.
to ensure a minimum boiler return flow tempe Warning: Connect phases correctly!
rature of 45 °C. Observe the hydraulic example An omnipolar main switch with a minimum con
• The pH value of the heating water should lie
applications. tact spacing of 3 mm must be installed on site,
between 8.3 and 9.5 after 6 to 12 weeks of
outside the boiler room.
heating operation.
Installation instructions
Please take note of the advice contained in
the installation instructions supplied with every
Table 1: Maximal filling quantity based on VDI 2035 boiler.
Total hardness of filling water up to...
[mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0 Heating installation
Return maintenance
f°H <1 5 10 15 20 25 30 >30
• A boiler return maintenance must be provi
d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8 ded to safeguard a minimum boiler return
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3 temperature of 45 °C. Take note of the hy
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300 draulic application examples.
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
Hydraulic operation
Boiler size of
maximum filling quantity without demineralisation • Take note of the application examples
individual boiler
NO Heat distribution
50 to 200 kW 50 l/kW 20 l/kW 20 l/kW ALWAYS DESALINATE
REQUIREMENT • For room heating an automatic temperature
control with one or several mixer circuits
1
Sum of alkaline earths must be supplied.
2
If the conductance in µS/cm exceeds the tabular value an analysis of the water is necessary.
■■Engineering
Plant with open expansion tank Connecting pipe Non-binding standard values
• The height of the apparatus must ensure • The exhaust connecting pipe between the for flue diameter
that the required minimum pressure in the heating boiler and the flue must be connec The following are standard values:
intake connection of the pump for the avoid ted to the flue either horizontally or with an A precise calculation of the output capacity
ance of cavitation is reached incline of up to max. 60 °C. must take place.
System with pressure expansion tank • If the length is greater than 1 m insulation is Fundamentals: Smooth wall flues made of
Hoval BioLyt (50-160) required. chrome steel pipe connecting pipe ≤ 2.5 m
• with built-in thermal safety drain. with 0.5 m taper, 1 curve 90° and 1 angle 45°,
• Inspected according to EN 303-5. The fitting of the connecting pipe to the flue Σζ = 0.8. Connecting pipe of same Ø as ex-
The expansion and safety-engineering equip- must be carried out in such a way that no haust connections of heating boiler, connecting
ment required for the heating system must be condensation water can flow into the heating pipe and flue with insulation 40 mm. Height
dimensioned and installed outside the boiler boiler. Do not directly wall in exhaust pipe but above sea level up to maximum 1000 m,
in accordance with recognised engineering connect it flexibly so that transmission of noise external temperature -15 °C.
practices. can be avoided.
BioLyt (50) (70) (110) (130) (160)
Safety valve Position: m Ø Ø Ø Ø Ø
A safety valve and an automatic air bleeder 2D
must be installed on the flow. 2xD 6-25 180 200 220 240 250
■■Examples
Hoval BioLyt with permanent return flow control, energy buffer storage tank (>20 l/kW),
one or two heating groups and calorifier starting from distributor
Hydraulic plan BDET040
AF
4
2
TopTronic T VF 1 B1 VF2 B1
RS-T DHW
WW
T T T T
MK1 MK2
BRU
RLF
M5
Y9
YKR
CW
KW
Bezeichnung /Notation /
Denominazione /Désignation YKR BRU M5 PLP Y9/TH PF1 SF2 PF2 BP
M5 Boiler circuit pump AF Outdoor sensor Notice:
Klemme /Terminal /
MK1 Pump mixer circuit 1 BRU Return sensor Morsetti /Bornes -- ThisFA hydraulicFA FA
schematicVA1is aVA2 VE1
principle VE2 VE3 FFA
MK2 Pump mixer circuit 2 VF 1 Flow sensor 1 schematic. It does not contain all details
Hydr. SLP CalorifierVerbindungshinweise
loading pump / VF 2 » Flow sensor 2 for installation. The installation must
Notice / Nota / Remarque:
PLP Buffer loading pump SF 1 Water heater sensor 1 be done according to local conditions,
YK1 Actuator+mixer 1
Leg._LB010 SF 2 Water heater sensor 2 dimensioning and regulations
BDET040.VSD
YK2 Actuator mixer 2 PF 1 Achtung
Buffer!sensor
Für die1Installation muss das anlagenbezogene
-- For underfloor heating,
Schema verwendet a flow tempera
werden!
Datum Name
08.01.13 .
YKR Actuator return mixer PF 2 Attention!
Buffer This is 2
sensor just a schematic. For installation please
tu r e use the detail-plan!
monitor
Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
must be built in. Version 3.2 .
B11 / 3 Flow temperature guard RS-T Attention!
Room station -- Shut-off
Pour la réalisation pratique de l'installation, devices
il faut utiliser to the
le schéma safety valve Datei: BDET040.vsd
détaillé!
(if required) DCW Cold Water (pressurised expansion tank, safety
BP Buffer sensor DHW Domestic Hot Water valve, etc.) are to safe against uninten
ded closing!
-- Mount bags to prevent single pipe grav-
ity circulation.
■■Description
Extraction system:
different options for the storage room
■■Part No.
■■Part No.
■■Part No.
■■Part No.
Important
The mole must be winched up and fixed in
raised position before filling the storage room.
Lower mole onto the pellets again after filling!
With the comfort module, the mole can be
moved to its parking position at the press of
a button.
■■Part No.
67
5 Automatic switchover unit RAS 43 6019 577
for BioLyt (50-160)
For connecting 2 conveyor screws resp.
two mole systems or two fabric silos
305
to a BioLyt (50-160).
0 For connecting 2 BioLyt (50-160) to a
33
conveyor screw resp. to a mole
system or a fabric silo.
Complete control box included
■■Engineering
The requirements of the VKF, VDI 3464 and Transport distance Max. possible Forwarding and return air pipes
the local building code must be met. [m] transport height * [m] • Only materials supplied by Hoval may be
used.
Pellets box (reservoir) 15 to 25 1.8 • Lay pipes as level as possible, without any
• There is a reservoir integrated into the boiler. 10 to 15 2.8 dead ends, minimum bend radius 30 cm.
• The conveyor screw installed in the boiler 5 to 10 4.5 If the minimum bending radius cannot be
transports the pellets from the reservoir to complied with, a corresponding pipe elbow
the burner. * The transport distance means the distance must be used.
from the suction outlet/suction screw to the • Do not lay the pipes outside. The pipes are
Extraction system top edge of the boiler resp. from the bottom of not UV resistant and should not be exposed
(automatic pellets supply) the silo or earth tank to the upper edge of the to temperatures above 60 °C.
• An automatic supply system is mounted on boiler. • Protect pipes from damage, e.g. from being
the reservoir. trodden on.
• distance of supply unit (boiler) • The inlet pipe must consist of one piece,
unit to furthest suction inlet. whereas the return air pipe can consist of
• maximum transport distance: more than one section. Exception:
pipe bend in the inlet pipe (connectors
should be metal and electrically earthed).
• The hoses at the switchover unit must be
moveable. The switchover unit rotates
through 180° or moves in a linear direction
(depending on design).
■■Engineering
min. 200
• The storage room size is related to the build
ing heating demand and should be dimen- usable volume
sioned so that a year’s supply of fuel can be return air (metal pipe) = approx. 3/4 of
room space
stored (recommended).
lateral inclination
Determination of the approximate yearly (35°- 45°)
pellet consumption (rule of thumb)
35°
empty space
pro kW heating demand = 1 m3 storage room
-45
°
(incl. empty space 100%)
The effective usable volume is, however, inlet/screw 300
only about 75% of the total room space.
Example:
Detached house, heating demand 10 kW Yearly consumption Storage room floor area
usable volume [m3] 7,5 m3 storage volume (gross) [m3] 10 m3
10 kW heating demand x 1 m3/kW = = 5 tonnes = = 4 m2
= 10 m3 storage room (100 %) loose volume/tonne [Sm /t]
3
1.5 Sm /t 3
room height [m] 2.4 m
= 7.5 m3 usable room space (75 %)
fire door
fire door
return air
outlet filling inlet
min. 35 cm
18 cm
baffle
max. 4 m max. 4 m
at least 30 cm
return air at least 50 cm
filling inlet at least 20 cm at least 20 cm
outlet
■■Engineering
Z profile
at least 20 cm
wooden boards (3 cm thick
baffle mat with tongue and groove)
at least 30 cm
peripheral seal
min. 60 cm
connector ceiling
ceiling filling inlet
min. 200 attach connector to
potential equalisation
45° bend
min. (earthing)
attach connector to potential
50 cm
equalisation (earthing)
return air connector
wall opening at least flush to wall
∅ 150 mm
for walling in
■■Engineering
holes for
screw fastenings
wall duct for wall left wall duct for wall right
view from front view from front
■■Engineering
> 20 cm
Wooden boards The maximum length
Baffle of the room is variable.
Suction inlets * Observe the maximum
> 30 cm
pipe length and the
max. blow-in length of
Boiler room 4 m. The suction inlets
must be divided evenly,
for the best possible
emptying of the storage
Automatic room.
switchover unit
Pellets storage room
> 20 cm
Wooden boards Baffle The maximum room size
is variable. Observe the
> 30 cm maximum pipe length.
The suction inlets must
be divided evenly, for the
Boiler room best possible emptying
Suction inlets *
of the storage room.
Pellets
storage
Automatic
room
switchover unit
■■Engineering
Extraction system
conveyor screw
Förderschnecke
screw motor
Schneckenmotor
Conveyor screw
(Dimensions in mm)
max. wall thickness
Room
length
RAS A B C A+B+C L min.
42-1 1300 – – 1300 1550
42-2 1800 – – 1800 2050
42-3 1300 1000 – 2300 2550
42-4 1300 1300 – 2600 2850
42-5 1800 1000 – 2800 3050
42-6 1800 1300 – 3100 3350
42-7 1800 1800 – 3600 3850
42-8 1800 1800 1000 4600 4850
42-9 1800 1800 1300 4900 5150
42-10 1800 1800 1800 5400 5650
View A
clearance bunker side
protrusion
clearance
■■Engineering
> 200
1 Pellets entry aperture
2 Suction inlet
3 Smooth panels at least 27 mm thick
or 24 mm raw form work faced with
hardboard
4 Conveyor screw
5 Square timber 80 x 80 mm
6 Metal plates
max. 3 m
7 Wooden board for adjustment
5
7 3 7
6
With thicker square timbers 5
larger heights are possible.
45°
4
35°-
< 700 < 700 < 300 < 300 < 700 < 700
Wall opening
Wall opening
min. 200 x 200 mm
or ∅ 300 mm
5°
4
35°-
Centre of
storage
room
Important
All pellet storage rooms, fabric containers,
fabric silos, spherical tanks and concrete
tanks may be filled with pellets only after
putting into operation.
Please keep five to ten 15 kg sacks avail-
able for the first operation!
■■Engineering
Safety notes
■■Description
Delivery
• Fabric silo, steel frame and bracing, spiral Type Storage quantity Storage contents
conveyor, screws, nuts and accessories on max. t max. m3
wooden pallet in individual pieces supplied
separately packed. HP 15x15/1800/SFA 1.9 2.9
HP 15x15/2100/SFA 2.3 3.5
On site HP 15x15/2400/SFA 2.7 4.2
• Bringing in, setting up and installation of the HP 15x15/2700/SFA 3.2 4.9
steel frame and fabric silo. HP 18x18/1800/SFA 2.5 3.8
HP 18x18/2100/SFA 3.1 4.8
These silos have no return air connection. The HP 18x18/2400/SFA 3.7 5.7
air escapes via the fabric (dust-proof) through HP 18x18/2700/SFA 4.4 6.7
an air exhaust opening in the installation room
(minimum opening 170 cm2). HP 21x21/1800/SFA 3.1 4.7
HP 21x21/2100/SFA 3.9 6.0
HP 21x21/2400/SFA 4.8 7.4
HP 21x21/2700/SFA 5.6 8.7
HP 24x24/1800/SFA 3.6 5.6
HP 24x24/2100/SFA 4.8 7.3
HP 24x24/2400/SFA 5.9 9.0
HP 24x24/2700/SFA 7.0 10.8
HP 28x28/2000/SFA 5.3 8.1
HP 28x28/2400/SFA 7.3 11.3
HP 28x28/2700/SFA 8.8 13.6
HP 30x30/2300/SFA 7.4 11.4
HP 30x30/2700/SFA 9.8 15.0
HP 21x28/2000/SFA 4.0 6.1
HP 21x28/2400/SFA 5.5 8.5
HP 21x28/2700/SFA 6.7 10.2
■■Part No.
1)
Minimum distance to wall: Width/depth + 100 mm
Filling side + 800 mm
■■Part No.
■■Part No.
■■Technical data
1
SFA = Spiral conveyor system
2
Minimum space requirements:
Wall clearances: frame dimension + at least 100 mm, at least 800 mm
Minimum room height = frame height + 200 mm
■■Technical data
1
SFA = Spiral conveyor system
2
Minimum space requirements:
Wall clearances: frame dimension + at least 100 mm, at least 800 mm
Ceiling clearance: minimum room height = frame height + 200 mm
Extraction unit
Motor spiral conveyor: 250 W
Speed: 57 rpm
Electrical connection: 230 V/1.75 A/IP54
Maximum delivery rate: 290 kg/h
■■Dimensions
Space requirements
Fabric silo for pellets Attachment of the silo Attachment of the silo
cover via pertaining cover via pertaining
loops and pipe loops and pipe
Ceiling Ceiling
min. 50 cm
outer wall
Outer wall
10-15 cm
10-15 cm
outer wall
■■Engineering
Room ventilation
A ventilation opening of min. 200 cm2, non-
lockable, is required to prevent a dangerous
CO concentration in the installation room, and
to allow the transport air to escape into the at
mosphere during the filling procedure.
The blown-in air escapes through the cover
fabric of the silo. Thus, no extraction of the
blown-in air is necessary during filling of the
silo.
Page
265
266
Hoval UltraSol, UltraSol eco
Solar collectors
■■Description
Hoval UltraSol
Flat collector
Delivery
Solar cables completely packed.
■■Part No.
UltraSol
-- High-performance flat collector for
solar systems with water/glycol mixture
as heat transfer medium
-- Selectively coated absorber
-- Optical efficiency η0 = 85.1 %
UltraSol eco
-- Flat collector for solar systems with water/
glycol mixture as heat transfer medium
-- Selectively coated absorber
-- Optical efficiency η0 = 79.7 %
■■Part No.
Comprising:
-- Roof bar
-- Complete fitting accessories
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- Roof bar
-- Complete fitting accessories
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
-- Pipes for elevated mounting up to 30°
in relation to the roof surface
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- Roof bar
-- Complete fitting accessories
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
-- Pipes for elevated mounting up to 45°
in relation to the roof surface
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- complete fitting accessories
(roof bar, screws)
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- complete fitting accessories
(roof bar, screws)
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
-- Pipes for elevated mounting up to 30°
in relation to the roof surface
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- Roof bar
-- Complete fitting accessories
-- Hydraulic collector connections
-- Hydraulic connection elbows 90°
-- Dummy plug
-- Man. air vent
-- Pipes for elevated mounting up to 45°
in relation to the roof surface.
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- Hanger bolts
-- Complete fitting accessories
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
■■Part No.
Comprising:
-- Hanger bolts
-- Complete fitting accessories
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
-- Pipes for elevated mounting up to 30°
in relation to the roof surface
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- Hanger bolts
-- Complete fitting accessories
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
-- Pipes for elevated mounting up to 45°
in relation to the roof surface
■■Part No.
Comprising:
-- Hanger bolts
-- Complete fitting accessories
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- Hanger bolts
-- Complete fitting accessories
-- Hydraulic collector connections and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
-- Pipes for elevated mounting up to 30°
in relation to the roof surface
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- Hanger bolts
-- Complete fitting accessories
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
-- Pipes for elevated mounting up to 45°
in relation to the roof surface
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- Two-part concrete base
-- Weight: 92 kg
-- Protective mat
-- Complete fitting accessories
(retaining bars, screws..)
-- Hydraulic collector connections
and connections:
-- 3-layer sealed, elastic
connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- Complete fitting accessories
for attachment on cross battens
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
-- Complete sheet-metal flashing
made from coated aluminium, RAL 7016
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- Complete fitting accessories
for attachment on cross battens
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
-- Complete sheet-metal flashing
made from coated aluminium, RAL 7016
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- Complete fitting accessories
for attachment on cross battens
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Connection pipe between upper
and lower row
-- Dummy plug, man. air vent
-- Complete sheet-metal flashing
made from coated aluminium, RAL 7016
for number
of collectors
per collector
field units Fastening set
Further variants
see individual sets «in-roof» IDUV - 2U 6032 159
■■Part No.
Comprising:
-- Complete fitting accessories
for attachment on cross battens
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Connection pipe between upper
and lower row
-- Dummy plug, man. air vent
-- Complete sheet-metal flashing
made from coated aluminium, RAL 7016
for number
of collectors
per collector
field units Fastening set
Further variants
see individual sets «in-roof» IDNH - 3U 6032 163
■■Part No.
Comprising:
-- Complete fitting accessories
for attachment on cross battens
-- Hydraulic collector connections and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- Complete fitting accessories
for attachment on cross battens
-- Hydraulic collector connections and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- Complete fitting accessories
for attachment on cross battens
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Connection pipe between upper
and lower row
-- Dummy plug, man. air vent
for number
of collectors
per collector
field units Fastening set
■■Part No.
Comprising:
-- Complete fitting accessories
for attachment on cross battens
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
for number
of collectors
per collector
field units Fastening set
■■Part No.
■■Part No.
Size Connection
solar cable fitting
DN 15 Rp ¾″ 6026 408
DN 20 Rp ¾″ 6026 409
DN 25 Rp ¾″ 6026 410
Size Connection
solar cable fitting
DN 15 R ¾″ 6026 411
DN 20 R ¾″ 6026 412
DN 25 R ¾″ 6026 413
Connection coupling
for extending the solar cable
Type
■■Part No.
Part No.
Accessories
■■Part No.
■■Part No.
■■Part No.
■■Part No.
Part No.
■■Part No.
Part No.
Information for arranging the variants can be found in the section following the individual sets.
■■Part No.
Part No.
■■Part No.
Part No.
■■Order example
Examples for individually arranged in-roof sets for different collector surfaces
3 6 4 5 6
to be ordered:
1 x 6031 630 basic set in-roof BLGS 1V to be ordered:
1 x 6031 635 expansion set in-roof BLES 1WU 1 x 6031 631 basic set in-roof BLGS 1V
1 x 6031 633 expansion set in-roof BLES 2VU
to be ordered:
1 x 6031 631 basic set in-roof BLGS 1V
2 B 3 3
1 x 6031 632 expansion set in-roof BLES 1 VN
4 5
2 4 5
C
1 2 3 4
to be ordered:
1 x 6031 631 basic set in-roof BLGS 1V
D to be ordered:
1 x 6031 631 basic set in-roof BLGS 1V
2 x 6031 633 expansion set in-roof BLES 2VU 1 x 6031 632 expansion set in-roof BLES 1 VN
2 x 6031 633 expansion set in-roof BLES 2VU
2 x 6031 634 expansion set in-roof BLES 1 VU
■■Part No.
Part No.
■■Technical data
Reference surfaces
• Total surface area m2 2.522 2.522 2.522 2.522
• Aperture surface m2 2.4 2.4 2.4 2.4
• Absorber surface m2 2.36 2.36 2.36 2.36
Collector/casing
• Design Die-case frame
• Length, width, height see dimensional drawing
• Material Aluminium
• Weight kg 39 39 39 39
Absorber
• Surface treatment Metal/ceramic connection (CERMET)
• Absorption level % 95 95 95 95
• Emissions level % 5 5 5 5
• Heat transfer medium content l 2.53 2.92 2.08 2.67
• Flow shape Meander
• Number of connections 4
• Configuration of connections Plug connection
Thermal insulation
• Material Mineral wool
• Heat conductivity W/(mK) 0.04 0.04 0.04 0.04
• Thermal capacity kJ (kgK) 840 840 840 840
• Thickness mm 20 20 10 10
Application limits
• Max. operating temperature °C 190 190 190 190
• Max. perm. operating pressure bar 10 10 10 10
• Permitted heat transfer medium Glycol/water mixture
• Specific flow rate approx. l/(h m2) 15-50 15-50 15-50 15-50
• Nominal flow per collector approx. l/h 40-100 40-100 40-100 40-100
• Min. collector pitch 20°
• Max. collector pitch 80°
■■Technical data
0.90
0.85
0.80
0.75
0.70
0.65
Efficiency
0.60
0.55
0.50
0.45
0.40
0.35
UltraSol
0.30 UltraSol eco
0 10 20 30 40 50 60
Temperature difference (Tm-Ta) in K
■■Technical data
Connection: Tichelmann
400
12
350
300
drop [mbar]
Druckverlust [mbar]
250
200
Pressure
150 1
100
50
0
15 20 25 30 35 40
Volume flow [l/m
Volumenstrom [l/m22h]
h]
collector
11 Kollektor 2 Kollektoren
2 collectors 33 Kollektoren
collectors 44 collectors
Kollektoren 5 Kollektoren
5 collectors 6 collectors
6 Kollektoren
77 Kollektoren
collectors 8 Kollektoren
8 collectors 99 Kollektoren
collectors 10 collectors
10 Kollektoren 11 Kollektoren
11 collectors 12 collectors
12 Kollektoren
250 8
225
200
175
[mbar]
drop [mbar]
150
1
Druckverlust
125
Pressure
100
75
50
25
0
15 20 25 30 35 40
Volume flow [l/m
Volumenstrom [l/m2h]
2
h]
11 Kollektor
collector 2 Kollektoren
2 collectors 33 Kollektoren
collectors 4 collectors
4 Kollektoren
55 Kollektoren
collectors 6
6 Kollektoren
collectors 7collectors
7 Kollektoren 8 collectors
8 Kollektoren
■■Technical data
Connection: Tichelmann
325 12
300
275
250
Pressure drop [mbar]
Druckverlust [mbar]
225
200
175
150
125
1
100
75
50
25
0
15 20 25 30 35 40
11 co llector
Kollektor 22 Kollektoren
collectors 33 collectors
Kollektoren 44 collectors
Kollektoren 5 Kollektoren
collectors 66 Kollektoren
collectors
77 Kollektoren
collectors 88 Kollektoren
collectors 99 collectors
Kollektoren 10 Kollektoren
10 collectors 11 Kollektoren
11 collectors 12 Kollektoren
12 collectors
225
8
200
175
150
[mbar]
drop [mbar]
125
1
Druckverlust
100
Pressure
75
50
25
0
15 20 25 30 35 40
11Kollektor
collector 2 Kollektoren
2 collectors 33 Kollektoren
collectors 4 Kollektoren
4 collectors
5 Kollektoren 6 Kollektoren 7 Kollektoren 8 Kollektoren
5 collectors 6 collectors 7collectors 8 collectors
■■Technical data
Connection: Tichelmann
300
12
250
[mbar]
drop[mbar]
200
Druckverlust
150
Pressure
100
1
50
0
15 20 25 30 35 40
Volume flow [l/m
Volumenstrom [l/m22h]
h]
collector
11 Kollektor 22 Kollektoren
collectors 33 collectors
Kollektoren 44 collectors
Kollektoren 5 collectors
5 Kollektoren 66 Kollektoren
collectors
77 Kollektoren
collectors 88 Kollektoren
collectors 99 collectors
Kollektoren 10 Kollektoren
10 collectors 11 Kollektoren
11 collectors 12 Kollektoren
12 collectors
150
[mbar]
[mbar]
125
drop
1
Druckverlust
100
Pressure
75
50
25
0
15 20 25 30 35 40
Volume flow [l/m
Volumenstrom [l/m2h]
2
h]
1 Kollektor
1 collector 2 collectors
2 Kollektoren 3 Kollektoren
3 collectors 4 Kollektoren
4 collectors
5
5 Kollektoren
collectors 6 Kollektoren
6 collectors 7 Kollektoren
7collectors 8
8 Kollektoren
collectors
■■Technical data
Connection: Tichelmann
250
12
225
200
[mbar]
175
drop[mbar]
150
Druckverlust
Pressure
125
100
1
75
50
25
0
15 20 25 30 35 40
Volume flow [l/m2h]
Volumenstrom [l/m2h]
collector
11 Kollektor 22 Kollektoren
collectors 3 collectors
3 Kollektoren 44 Kollektoren
collectors 55Kollektoren
collectors 66Kollektoren
collectors
77 Kollektoren
collectors 88 Kollektoren
collectors 9 Kollektoren
9 collectors 10 Kollektoren
10 collectors 11
11Kollektoren
collectors 12
12Kollektoren
collectors
8
150
125
[mbar]
[mbar]
100
drop
Druckverlust
1
Pressure
75
50
25
0
15 20 25 30 35 40
Volume flow
Volumenstrom [l/m
[l/m 2h] h]
2
11Kollektor
collector 22 Kollektoren
collectors 33 Kollektoren
collectors 44 Kollektoren
collectors
55Kollektoren
collectors 66 Kollektoren
collectors 77collectors
Kollektoren 88 Kollektoren
collectors
■■Technical data
Solar cable SL
• Flexible stainless steel corrugated tube,
material 1.4404.
• Max. pressure at 200 °C: 10 bar
• Operating temperature for stainless steel
100 °C to 600 °C
Type Nominal pipe width Internal External Bending radius Burst Weight Wall thickness Contents
diameter diameter Min. pressure
mm mm mm bar g/metre mm l/m
SL 15 DN 15 R ½″ 16.6 21.4 25 44 140 0.18 0.28
SL 20 DN 20 R ¾″ 20.6 26.2 30 36 195 0.18 0.42
SL 25 DN 25 R 1″ 25.6 31.6 35 28 235 0.20 0.65
DN 15
25
Pressure drop [mbar/m]
20
Druckverlust [mbar/m]
15
10
0
0 50 100 150 200 250 300 350 400 450 500 550 600
Volume flow [l/h][l/h]
Volumenstrom
DN 20
25
20
[mbar/m]
drop[mbar/m]
15
1 mbar = 100 Pa = 0.1 kPa
Druckverlust
10
Pressure
0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200
Volumenstrom
Volume flow [l/h] [l/h]
DN 25
25
20
[mbar/m]
[mbar/m]
15
Pressure drop
Druckverlust
10
0
0 200 400 600 800 1000 1200 1400 1600 1800
Volumenstrom
Volume flow [l/h] [l/h]
■■Dimensions
■■Dimensions
Space requirements
4 3
2050
1230
1230 1230
1230
15
15
1 2
250 *
250 250 *
250
* *
■■Dimensions
Space requirements
1-row
b1
Number of Height h Height h1 Width b Width b1
b collectors in cm Outer dim. in cm Outer dim.
sheet metal in collectors sheet metal
cm cm
2 412 448
h1
3 618 654
h
4 825 861
5 1031 1067
6 1238 1274
7 123 192 1444 1480
8 1651 1687
9 1857 1893
10 2064 2100
11 2270 2306
12 2477 2513
2-row
b1
Number of Height h Height h1 Width b Width b1
b collectors in cm Outer dim. in cm Outer dim.
Total per row sheet metal in collectors sheet metal
cm cm
2 1 205 241
4 2 412 448
6 3 618 654
h1
8 4 825 861
h
10 5 1031 1067
12 6 1238 1274
253 322
14 7 1444 1480
16 8 1651 1687
18 9 1857 1893
20 10 2064 2100
22 11 2270 2306
24 12 2477 2513
3-row
b1
Number of Height h Height h1 Width b Width b1
b collectors in cm Outer dim. in cm Outer dim.
Total per row sheet metal in collectors sheet metal
cm cm
3 1 205 241
6 2 412 448
9 3 618 654
12 4 825 861
15 5 1031 1067
h1
18 6 1238 1274
h
383 452
21 7 1444 1480
24 8 1651 1687
27 9 1857 1893
30 10 2064 2100
33 11 2270 2306
36 12 2477 2513
■■Dimensions
Space requirements
1-row
b1
Number of Height h Height h1 Width b Width b1
b collectors in cm Outer dim. in cm Outer dim.
sheet metal in collectors sheet metal
cm cm
2 248 284
3 372 408
4 497 533
h1
h
5 621 657
6 746 782
7 205 274 870 906
8 995 1031
9 1119 1155
10 1244 1280
11 1368 1404
12 1493 1529
2-row
b1
Number of Height h Height h1 Width b Width b1
b collectors in cm Outer dim. in cm Outer dim.
Total per row sheet metal in collectors sheet metal
cm cm
2 1 123 159
4 2 248 284
6 3 372 408
8 4 497 533
10 5 621 657
12 6 746 782
h1
417 486
h
14 7 870 906
16 8 995 1031
18 9 1119 1155
20 10 1244 1280
22 11 1368 1404
24 12 1493 1529
3-row
b1
Number of Height h Height h1 Width b Width b1
b collectors in cm Outer dim. in cm Outer dim.
Total per row sheet metal in collectors sheet metal
cm cm
3 1 123 159
6 2 248 284
9 3 372 408
12 4 497 533
15 5 621 657
18 6 746 782
629 698
21 7 870 906
24 8 995 1031
27 9 1119 1155
h1
h
30 10 1244 1280
33 11 1368 1404
36 12 1493 1529
■■Dimensions
b
h
a
Type Installation angle h a b
Solar cable SL
(Dimensions in mm)
Type DN b H Insulation
thickness
mm
H
SL 15 15 (½″) 105 53 17
SL 20 20 (¾″) 135 68 19
B SL 25 25 (1″) 155 80 14
■■Examples
3 S1 or KVLF
1
up to max. 12 collectors
6 2
1
up to max. 8 collectors
6 2
Connection: Tichelmann
3 S1 or KVLF
5
1
up to max. 12 collectors
6 2
6 2
■■Examples
2 6
Connection example for several collector series: Not Tichelmann with equalising valves
3 S1 or KVLF
4
6
5
1 4
2 6
4 Control valve
■■Examples
DN 10 DN 12 DN 15 DN 20 DN 25 DN 32 DN 40
Volume flow
12 x 1 mm 15 x 1 mm 18 x 1 mm 22 x 1 mm 28 x 1.5 mm 35 x 1.5 mm 42 x 1.5 mm
v ∆p v ∆p v ∆p v ∆p v ∆p v ∆p v ∆p
[l / h] [l/min]
[m/s] [mbar/m] [m/s] [mbar/m] [m/s] [mbar/m] [m/s] [mbar/m] [m/s] [mbar/m] [m/s] [mbar/m] [m/s] [mbar/m]
125 2.08 0.44 3.10 0.26 1.10 0.17 0.50 0.11 0.20 0.07 0.10 0.04 0.00 0.03 0.00
150 2.50 0.53 6.70 0.31 1.30 0.21 0.60 0.13 0.20 0.08 0.10 0.05 0.00 0.03 0.00
175 2.92 0.62 8.70 0.37 1.50 0.24 0.70 0.15 0.30 0.10 0.10 0.06 0.00 0.04 0.00
200 3.33 0.71 10.90 0.42 3.20 0.28 0.80 0.18 0.30 0.11 0.10 0.07 0.00 0.05 0.00
250 4.17 0.88 15.90 0.52 4.60 0.35 1.70 0.22 0.40 0.14 0.20 0.09 0.10 0.06 0.00
300 5.00 1.06 21.70 0.63 6.30 0.41 2.40 0.27 0.80 0.17 0.20 0.10 0.10 0.07 0.00
350 5.83 1.24 28.30 0.73 8.20 0.48 3.10 0.31 1.10 0.20 0.20 0.12 0.10 0.08 0.00
400 6.67 1.41 35.60 0.84 10.30 0.55 3.90 0.35 1.40 0.23 0.50 0.14 0.10 0.09 0.00
450 7.50 1.59 43.60 0.94 12.60 0.62 4.70 0.40 1.70 0.25 0.60 0.16 0.10 0.10 0.00
500 8.33 1.77 52.40 1.05 15.10 0.69 5.70 0.44 2.00 0.28 0.70 0.17 0.20 0.12 0.10
600 10.00 2.12 71.90 1.26 20.70 0.83 7.80 0.53 2.70 0.34 0.90 0.21 0.30 0.14 0.10
700 11.67 2.48 94.10 1.46 27.10 0.97 10.10 0.62 3.50 0.40 1.20 0.24 0.40 0.16 0.20
800 13.33 2.83 118.90 1.67 34.10 1.11 12.70 0.71 4.40 0.45 1.50 0.28 0.50 0.19 0.20
900 15.00 3.18 146.20 1.88 41.90 1.24 15.60 0.80 5.40 0.51 1.90 0.31 0.60 0.21 0.20
1000 16.67 3.54 175.90 2.09 50.40 1.38 18.80 0.88 6.50 0.57 2.30 0.35 0.70 0.23 0.30
1200 20.00 4.24 242.60 2.51 69.30 1.66 25.80 1.06 8.90 0.68 3.10 0.41 1.00 0.28 0.40
1500 25.00 5.31 360.20 3.14 102.70 2.07 38.10 1.33 13.20 0.85 4.60 0.52 1.40 0.35 0.60
1750 29.17 6.19 473.70 3.66 134.80 2.42 50.00 1.55 17.30 0.99 6.00 0.60 1.90 0.41 0.70
2000 33.33 7.07 601.00 4.19 170.70 2.76 63.30 1.77 21.80 1.13 7.60 0.69 2.30 0.47 0.90
2250 37.50 7.96 741.90 4.71 210.40 3.11 77.90 1.99 26.90 1.27 9.30 0.78 2.90 0.52 1.10
2500 41.67 8.84 896.00 5.23 253.70 3.45 93.90 2.21 32.30 1.41 11.20 0.86 3.50 0.58 1.40
2750 45.83 9.73 1063.00 5.76 300.70 3.80 111.10 2.43 38.20 1.56 13.20 0.95 4.10 0.64 4.10
3000 50.00 10.61 1243.00 6.28 351.20 4.14 129.70 2.65 44.60 1.70 15.40 1.04 4.70 0.70 1.90
We recommend using commercially available copper and stainless steel pipe as the pipe raw material,
Heat insulation - depending on installation orientation:
-- In the outdoor area, UV radiation resistant and robust (temperature, small animals)
-- In the indoor area, depending on requirement, provide with fire and/or with touch protection
■■Description
f te qua
rü l
itä
ge p
t
tie
Ver
Hoval
an
2015
lä
ng r
e rt e g a
■■Part No.
Large-area collector
with integrated collecting tubes,
ready-to-connect with collector connection set
A crane is required on the building site
for installation of the large-area collector!
Accessories
Collector connection set AS-GFK 2036 470
Set of plugs for closing off the
collector connections which are not
required
Consisting of:
- flat seals: 4 x 1¼″
- blind stoppers: 2 x 1¼″
Number required depends on the wiring
of the collectors
■■Part No.
Part No.
Installation sets
Hanger bolts
Parallel to the roof pitch:
45° raised:
For GFK 10 m2 FD 45 N3 - GFK-2GT (10) 6021 770
contains 3 connections per collector
60° raised:
For GFK 10 m2 FD 60 N3 - GFK-2GT (10) 6021 772
contains 3 connections per collector
■■Technical data
■■Technical data
0.85
0.80
0.75
0.70
0.65
Efficiency
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0 10 20 30 40 50 60 70 80
Temperature difference (Tm-Ta) in K
■■Dimensions
Δp [mbar]
1000
300
800
600 200
400
100
200
0 0
0 100 200 300 400 500 600 0 100 200 300 400 500 600
m [kg/h] m [kg/h]
Pressure loss per collector for frost protection (FS) / water - mixture (40 % / 60 %) at a heat accumulator temperature of 50 °C
parallel in series
High Flow Low Flow High Flow Low Flow
Non-Tichelmann max.70 m² max. 80 m² not recommended max. 100 m²
(flow distribution)
Tichelmann max.70 m² max. 110 m² not recommended max. 100 m²
(flow distribution)
4
3
2
1
0
0 10 20 30 40 50 60 70 80 90 100 110 120
Collector surface m
Kollektorfläche m²
2
0
0 10 20 30 40 50 60 70 80 90 100 110 120
Collector surfacem²
Kollektorfläche m2
■■Dimensions
GFK-2GT 5 m²
(Dimensions in mm)
GFK-2GT 10 m²
(Dimensions in mm)
■■Dimensions
■■Examples
Pipework diagram
Collector wiring Hoval large-area collector GFK-2GT (5) / GFK-2GT (10)
Parallel collector connection without Tichelmann connection:
max. collector surface high-flow (30-50 kg/m2/h) mode: 70 m2
max. collector surface low-flow (10-20 kg/m2/h) mode: 80 m2
Collector connection set
Blank plug
Blank plug
Collector junction set
Flow Return
Flow Return
Blank plug
Flow Return
Examples
Solar system for hot water
Solar system
Solar system Solar system
with SAG20 and SAR20
with SAG20 with SAG25/32
combined for parallel
pump operation
Example
Solar system for heating and hot water
Storage stratified charge top or centre
with reversing valve
Lieferumfang
Scope of
delivery
■■Description
Delivery
• Solar armature group packed
• Pump delivered separately packed Solar return armature Continuous Pump
group flow measure-
ment range
Type l/min Type
■■Part No.
Accessories
Permanent air vent AirStop
for permanent degassing.
Manual exhaust valve.
Installation in the collector flow.
Connections: top R ¾″, bottom Rp ¾″ 6413 11
Connections: top R 1″, bottom Rp 1″ 6414 63
■■Part No.
Part No.
Calibration valve TN
As regulate and lock valve with direct display
of the flow rate on by-pass
Max. working temperature: 185 °C
Measuring Connection
DN range [l/min] Rp x Rp kvs 1
20 2-12 ¾″ x ¾″ 2.2 2038 034
20 8-30 ¾″ x ¾″ 5.0 2038 035
25 10-40 1″ x 1″ 8.1 2038 036
32 20-70 1¼″ x 1¼″ 17.0 2038 037
1
Throughflow quantity in m3/h at 100 %
opening and with a pressure loss of 1 bar.
■■Part No.
Part No.
ØD Reflex S
Especially for solar installations and also
for heating and cooling water systems.
For anti-freeze additive up to 50 %.
Permitted operating pressure 10 bar.
Permitted operating temperature
H of vessel/diaphragm 120 °C/70 °C.
Type S 8-25 for wall installation with clamping
band (clamping band see accessories)
Type S 33 for wall installation with lugs.
Type S 50-600 with feet.
A
Reflex ØD H h A
type mm mm mm
ØD S8 206 325 - G ¾″ 2006 634
S 12 280 300 - G ¾″ 2006 635
S 18 280 380 - G ¾″ 2006 636
S 25 280 500 - G ¾″ 2006 637
S 33 354 450 - G ¾″ 2006 638
S 50 409 469 168 R ¾″ 2006 639
S 80 480 538 166 R 1″ 2006 640
H S 100 480 644 166 R 1″ 2006 641
S 140 480 886 166 R 1″ 2017 376
S 200 634 760 205 R 1″ 2006 642
S 250 634 890 205 R 1″ 2017 384
A
S 300 634 1060 235 R 1″ 2006 643
h S 400 740 1070 245 R 1″ 2017 385
S 500 740 1290 245 R 1″ 2006 644
S 600 740 1530 245 R 1″ 2017 386
■■Part No.
Part No.
ØD Reflex V
In-line vessel made of sheet steel,
from Reflex V 40 on feet.
Designed for operating pressures up to 10 bar.
Type V 6-20 for wall installation with clamping
H band (clamping band see accessories).
Reflex ØD H h A
type mm mm mm
A V6 206 245 - R ¾″ 2032 084
V 12 280 285 - R ¾″ 2032 085
ØD V 20 280 360 - R ¾″ 2032 086
V 40 409 562 113 R 1″ 2057 249
V 60 409 730 170 R 1″ 2006 864
V 200 634 900 142 DN 40/PN 16 2428 24
A
V 300 634 1200 142 DN 40/PN 16 2428 25
V 350 634 1340 142 DN 40/PN 16 2428 27
A
h
Accessories
■■Technical data
Pump characteristic curves SAG20 and SAR20 Pump characteristic curves SAG25 and SAG32
900 1200
1100
800
1000
Delivery pressure [mbar]
700
SAG20 900
A16-2
600 AX13-4 AXS15-4 800
500 700
600
400
500 A15-1
AX13-4
300 SAR20 400 A14-1 A15-2
200 300
200
100
100
0
0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500
Volume flow [l/h] Volume flow [l/h]
10
AXS15-4
8 A15-1/2
A14-1
6 Residual overpressure
AX13-4 1 SAG20/AX13-4
4 2 SAG20/AXS15-4
7 6 5 4 3 2 1 3 SAG25/A14-1
SAG20
SAR20 4 SAG25/A15-1
2
SAG25 5 SAG32/A15-2
6 SAG32/A16-2
0 SAG32 7 SAR20/AX13-4
0 250 500 750 1000 1250 1500 1750 2000 2250
Volume flow [l/h]
■■Dimensions
Sheet-metal holder
drillings ∅ 7
Type A A1 B C D D1 E H
DN 20 G 3/4 100 205 320 300 7 66 371
DN 25 G1 125 250 415 345 - - 570
DN 32 G 11/4 125 250 448 385 - - 603
1 Insulation
2 Thermometer blue
3 Thermometer red
4 Safety valve
5 Pressure gauge ¼″ 0-6 bar
6 Ball valve with lock nut
7 Container connection coupling
8 AirStop
9 Solar circulation pump
10 Flow rate controller (flowmeter)
11 Ball valve with flange
■■Dimensions
Schematic diagram
WW
P
T
T T T
SOP1 SOP2
KW
Schematic diagram
WW
T
P
T
T T T
T
SOP1 SOP2
KW
Wärmeerzeuger
Rücklauf
■■Technical data
Reflex S ØD
• For solar, heating and cooling water systems
• Vessel nominal volume 8-600 L
• For anti-freeze additive up to 50 %
• Permissible operating overpressure 10 bar
• Permissible operating temperature
container/diaphragm 120 °C/70 °C
H
• Type S8-S33 for wall installation
• Type S50-S80 with feet
■■Technical data
Reflex V
• In-line vessel made of sheet steel from Reflex V 40 on feet
• Necessary for plants with return flow temperatures > 70 °C
• Can also be used as buffer chamber
• Permissible operating temperature 120 °C
and for operating overpressure up to 10 bar
Type Weight ØD H h A
10 bar/120 °C kg mm mm mm
V6 2.0 206 244 - R ¾″
V 12 3.0 280 287 - R ¾″
V 20 4.0 280 360 - R ¾″
V 60 23.0 409 730 170 R 1″
V 200 43.0 634 900 142 DN 40/PN 16
V 300 48.0 634 1200 142 DN 40/PN 16
V 350 51.0 634 1341 142 DN 40/PN 16
■■Technical data
Type Design Nominal flow rate Max. flow rate Pulse output DN D1 D2 L L1 L2 H H1 B
[m3/h] [m3/h]
VSG 1,5 ETW 1.5 3.0 0.5 l / impulse 20 R ½″ G¾ 185 110 37.5 70 17 70
VSG 2,5 ETW 2.5 5.0 0.5 l / impulse 25 R ¾″ G1 225 130 47.5 75 21 85
VSG 6,0 MTW 6.0 12.0 1.0 l / impulse 32 R 1¼″ G 1½ 378 260 59.0 120 43 105
Druckverlustkurve
Pressure loss curve
1 ___ DN 15
----- DN 20
0,9 ...... DN 32
0,8
0,7
0,6
Druckverlust
DN 32
loss
0,5 DN 15
bar
Pressure
bar
DIN 20
0,4
0,3
0,2
0,1
0
0 1 2 3 4 5 6 7 8 9 10 11 12
Flow rate m3/h
Durchfluss
m³/h
■■Description
Delivery
• Solar charging module packed
■■Part No.
Accessories
Calibration valve TN
As regulate and lock valve with direct
display of the flow rate on by-pass.
Max. working temperature 185 °C
Measuring Connection
DN range [l/min] Rp x Rp kvs 1
20 2-12 ¾″ x ¾″ 2.2 2038 034
20 8-30 ¾″ x ¾″ 5.0 2038 035
25 10-40 1″ x 1″ 8.1 2038 036
32 20-70 1¼″ x 1¼″ 17.0 2038 037
■■Technical data
1
Optional accessory: calibration valve (recommended)
8 78.4
7 S 15-80
68.6
1
6 58.8
5 49.0
1-3: Residual overpressure of solar pump
ST 15/6 2
4 39.2 (primary circuit)
2-4: Residual overpressure of circulating pump
3 29.4
(secondary circuit)
Prim. 3
2 19.6
Sek.
Sec. 4 1 Total overpressure of solar pump
1 9.8 primary circuit S 15-80
2 Total overpressure of circulating pump
0 0.0
secondary circuit ST 15/6
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2
3 Pressure loss primary circuit
Volume flow (m /h) 3 4 Pressure loss secondary circuit
Volumenstrom [l/h]
■■Technical data
■■Dimensions
1 Solar flow
2 Solar return
3 Heating flow (priority)
4 Heating return
■■Dimensions
470
410 710
1650
1585
1400
1345
6 5
1230
960
920
1 Solar flow
( 560 ) 160 200 2 Solar return
3 Heating flow
4 Heating return
5 Solar pump
216
6 Heating pump
2 1 7 Safety valve/pressure gauge
( 278 )
4 3
216
1 Solarvorlauf
2 Solarrücklauf
3 Heizungsvorlauf
4 Heizungsrücklauf
5 Pumpe Solar
6 Pumpe Heizung
7 Sicherheitsventil/Manometer
■■Description
■■Part No.
Accessories
Sheath tube
SB100 immersion sleeve ½″, PN 10 - 100 mm, 2018 835
brass nickel-plated
Sheath tube
SB150 immersion sleeve ½″, PN 10 - 150 mm, 2018 836
brass nickel-plated
■■Part No.
Part No.
■■Technical data
Exits Pieces 1 3
• Exit 1 Relay two-way contac Triac Triac
• Exit 2 - Relay two-way contact Triac
• Exit 3 - Relay two-way contact Relay two-way contact
• Exit 4 - Relay two-way contact Relay two-way contact
Switching capacity
• Exit 1 V/A 250/2.5 1 250/1.5 1 250/1.5 1
• Exit 2 V/A - 250/1.5 1 250/1.5 1
• Exit 3 V/A - 250/1.5 1 250/2.5 1
• Exit 4 V/A - - 250/2.5 1
Electrical connection
• Voltage V 230 230 230
• Max. tolerance (+/-) % 10 10 10
• Frequency Hz 50-60 50-60 50-60
• Maximum capacity W 3 3 3
Ranges of adjustment
• Temperature difference function K 0-99 0-99 0-99
• Threshold values, logarithmically °C -20 °C to +150 °C -20 °C to +150 °C 0 °C to +150 °C
Hysteresis per 64 ° C K 1-9 1-9 1-9
Speed regulation
• Speed steps - 30 30
Dimensions
• Width x height x depth mm 150 x 100 x 50 150 x 100 x 50 170 x 100 x 75
Sensor resistor
Temperature °C 0 10 20 25 30 40 50 60 70 80 90 100
Resistor (R)
PT1000 Ω 1000 1039 1078 1097 1117 1155 1194 1232 1271 1309 1347 1385
1
ohmic inductive cos φ 0.6
■■Examples
KVLF
S1
WW
P
SOP Solar circulation pump
Dies ist ein
Weg! T
unerlaubter
S3 T T S1 Differential control sensor 1
Gehen Sie
SF
einen Schritt S2 Differential control sensor 2
zurück oder
löschen Sie S3 Differential control sensor 3
dieses Shape!
Sie haben die
Möglichkeit ein SOP
neues Shape zu
nehmen!!!
hovhovalhoval
hovalhovalhova
Parameters and wiring diagrams
lhovalhovalhov
alhovalhovalho see system engineering CD
SLP valhovalhovalh S2
ovalhovalhoval
hovalhovalhova
lhovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
h
KW
WW
P
SOP Solar circulation pump
Dies ist ein
T
unerlaubter
Weg!
T T SLV Water deflector solar circle
SF
Gehen
einen
Sie
Schritt
S4
(single wire system)
zurück oder
löschen Sie
dieses Shape!
Sie haben die
SOP
S1 Differential control sensor 1
Möglichkeit ein
neues Shape zu S2 Differential control sensor 2
nehmen!!!
hovhovalhoval
hovalhovalhova
S3 Differential control sensor 3
lhovalhovalhov
alhovalhovalho
S4 Differential control sensor 4
SLP valhovalhovalh S2
W
ovalhovalhoval S5
hovalhovalhova
lhovalhovalhov
alhovalhovalho
valhovalhovalh Parameters and wiring diagrams
ovalhovalhoval
h
SLV see system engineering CD
WT
KW S3
Schwimmbecken,
piscine, piscina, pool
Verbindungshinweise / »
Notice / Nota / Remarque:
Subject to modifications, 1.4.2014
+ Leg._LB010 351
Datum Name
Hoval automatic solar control ESR/UVR
■■Examples
KVLF
S1
W
ovalhovalhoval ovalhovalhoval
hovalhovalhova hovalhovalhova
S4 Differential control sensor 4 lhovalhovalhov
alhovalhovalho
lhovalhovalhov
alhovalhovalho
S5
Hydr. Verbindungshinweise / »
Notice / Nota / Remarque:
+ Leg._LB010
BFB020.VSD Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden!
Datum
20.01.10
Attention! This is just a schematic. For installation please use the detail-plan! Version 2.8
Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
1/2 Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détaillé! Datei: BFB020.vs
Type UVR 61-3 UVR 61-3
KVLF
S1
hovalhovalhova hovalhovalhova
lhovalhovalhov lhovalhovalhov
alhovalhovalho alhovalhovalho S5
valhovalhovalh valhovalhovalh
ovalhovalhoval ovalhovalhoval
h h
Hydr. Verbindungshinweise / »
Notice / Nota / Remarque:
+ Leg._LB010
BFB010.VSD Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden!
Attention! This is just a schematic. For installation please use the detail-plan!
Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
1/2 Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détaillé!
■■Engineering
General information
1 Use of solar energy 2 Planning and dimensioning 5. The water heating takes place separately
The use of the solar energy reduces the references for solar plants from the boiler for example in the solar water
pollutant emissions with the production of low- heater. The boiler can be warmed up both
temperature heat and preserves thereby the Information for new buildings by the solar plant and with the conventional
environment. Solar plants can be integrated in many cases heating. During correct planning of the solar
With the use of solar energy no fossil sources optimally in the roof. Certain difficulties with plant the heating system for water heating
are being burned, thus valuable raw materials the accommodation of the collectors due to can remain out of operation in the summer
are being preserved at negligible annual ope the prescribed roof pitch resp. the roof ridge half-year.
rating cost. direction can occur. Therefore it is already ad 6. For the part-solar room heating different
Per year up to 1200 kW/h of sun exposure en visable, when planning of the new building to combinations are possible.
ergy is available for water heating, swimming keep certain guidelines which favour the solar
pool heating and low-temperature heating per energy use: 7. Warm water connections for washing ma-
square metre of collector surface. chine, dishwasher etc. are recommended.
Professionally dimensioned and implemented 1. During the building of the house it is to be
solar plants prepare for many decades a large respected unimpaired exposition to sun of 8. To increase the utilisation of the valuable
part of the yearly warm water with a tempera- the roof area within the range of southeast heating energy generally applies:
ture of 60 °C and beyond. to southwest. The chimney and the roof -- Very well thermally insulated buildings
By the use of high-quality materials the life systems should be accommodated in the -- Energy-fair architecture for passive use
expectancy of a solar plant amounts to several northern part of the house if possible. of solar energy
decades. -- Design of the hot water heating on a low
2. For the in-roof installation of the collectors flow temperature
The use of solar energy is today a highly deve in a south lateral roof area (or a part of -- Modern heating regulation and system
loped technology, which: the same), the angle of inclination should engineering
-- is absolutely safe and causes no damage amount > 20° for sheet metal frames on site
-- does not decrease the dependence on or > 25° for sheet metal frames from Hoval. 9. The angle of inclination of the collectors is
valuable and regenerable, fossil sources of Otherwise the collectors must be raised freely selectable between 20° and 88°.
energy against the roof pitch.
-- can be used without impairment of the envi The most important components of a solar
ronment 3. If an installation of the collector plant on the plant are an efficient long-term collector, the
-- is available free of charge, without the dan- roof should prove as technically unfavour- solar armature group, the solar regulation and
ger of economic price influence or manipula- able, it can be installed also on the ground. the solar storage tank with the integrated heat
tion exchanger, which is co-ordinated with the size
-- can be used decentralised, whereby expen- 4. For the solar connection pipes either a of the collector surface and the water heater
sive distribution and control devices can be shaft is to be planned, or the tubes can be volume. With larger plants an external plate-
cancelled installed first between the assembly place of type heat exchanger should be used.
-- is available continuously for all time the collectors up to the storage tank.
A professional assembly is a requirement for
the full efficiency of the solar plant.
■■Engineering
Components of the solar plant
■■Engineering
Collector data
For the description of the quality of solar 3 Collector characteristic 4 Collector testing
collectors and for the comparison of their The collector characteristic shows the de The quality and energy efficiency of solar
efficiency some collector characteristic pendence of the collector efficiency on the collectors is determined by standardised test
data worked satisfactorily. These charac temperature difference between collector work procedures of independent institutions, e.g. ac
teristic data is determined after standard temperature and ambient temperature and the cording to EN 12 975. Based upon this testing
ised testing methods by independent sun exposure. The process of the collector the European quality label for solar collectors
testing institutes. characteristic is determined by the building “Solar KEYMARK” is being issued.
method of the collector and the operating con Hoval solar collectors are quality and perfor-
1 Conversion factor ditions. mance-tested by different inspecting authorities
(eta 0, unit %) Thus affect the light permeability of the collec- and are labelled with Solar KEYMARK. As a
is the maximum collector efficiency in per cent. tor vitrification, the kind of the absorber coat- result, they meet the highest quality standards.
It is reached if the average collector temperatu ing, the thermal insulation and the radiation
re is equal to the ambient temperature. and convection losses the process.
A collector with a high conversion factor, small
2 Heat loss coefficient heat loss coefficient and flat characteristic is
(U-value, unit W/m2K) considered as energetically particularly favour-
describes the average heat loss of the collector ably.
related to the entrance surface and the tem
perature difference between collector work For the comparison of collectors the effective
temperature (= average collector temperature) absorber surface (collector effective area) of a
and ambient temperature. collector is in addition, just as important, since
by it the total quantity of the irradiation energy
taken up by the collector is determined.
0.90
0.85 ∆
0.80 ∆ η0
0.75 η0
0.70
η30 ∆
0.65
Efficiency η0 (-)
0.60 η30 ∆
0.55 UltraSol
η50 ∆
0.50 UltraSol eco
0.45 η50 ∆
0.40
0.35
0.30
0.25
0.20
0 10 20 30 40 50 60 70 80
Temperature difference (Tm-Ta) in K
■■Engineering
Dimensioning guidelines
1 Water heating:
For the water heating with standard solar
plants (flat collector HighFlow) approx. 1.5 m2
collector surface and 50 to 85 litres storage
volume are necessary per person.
Interpretation diagram
Solar collector surface for water heating
Hi
gh
N
w
or
ar
m
al
m
w
ter
w
co
at
er
ns
co
u
ns
mp
um
tio
pt
n
io
n
n(
op
t. s
ou
th
N
inc
or
lin
m
ati
al
on
po
)
si
tio
n
Interpretation diagram for the solar collector surface with standard solar plants for water heating.
■■Engineering
Dimensioning guidelines
0%
H
He
ea
%
As approximate value 1.5-2 m2 collector sur
x. 2
to
0
to
3
ut
face are to be planned additionally for water
x.
utp
pro
pu
ro
ta
ut
heating per 10 m2 living space, respectively
pp
ap
pp
ap
sa
r
es
ox
15-20 % of the surface which has to be heated.
pr
ee
.
gre
ox
50
gr
.7
de
de
W
0W
/m
ing
In progressive low-energy buildings, the heat-
ng
2
/m
er
eri
ing system can be supported even with smaller
ov
cov
rc
collector surfaces (from 10 % of the heated
la
la r
So
So
area).
■■Engineering
Dimensioning recommendations for the components
Solar collectors Allowances for the collector surface Approximate values for collector yields
Solar collectors are used to generate heat Annual yield per m2 useful collector surface,
and utilise the total momentary radiation. The Hot water dependent on location, system design and
orientation and slope of the solar collectors user characteristics.
have a significant influence on the effectivity of Slope Flat
the solar plant and must be checked for each Orientation Degrees % Hot water
individual system. 0-20° not permissible Utilisation standard kWh/m2a
South 20-25° approx. 10
Location High degree of coverage 300-450
South-west 25-60° 0
• Sloping roof Average degree of coverage 400-550
South-east 60-75° approx. 10
A good solution. Orientation, angle of inclina- Preheating 450-650
75-90° 30-50
tion and shade must be checked. Collector
array designs are available for on-roof and 0-20° not permissible
in-roof assembly. West 20-30° 15-20 Hot water and heating support
East 30-50° 0
Design kWh/m2a
• Flat roof 50-75° 30-50
Very good solution allowing optimum selec- 75-90° 50-80 Generous dimensions 150-250
tion of orientation and angle of inclination for Average dimensions 200-300
the solar collectors. Shade must be check Tight dimensions 250-500
ed. Solar collectors can often be erected in Hot water and heating support
two or more rows. In mountain regions, the solar collectors
Slope Flat
should not remain covered with snow for
• Building facade/balcony Orientation degrees %
long periods of time. They should be posi-
Poor results. An angle of inclination of 0-20° not permissible tioned in such a way that the snow slides
15-20° for the collectors already ensures South 20-25° 20-30 off (min. slope 45º, no snow fence at the
much better utilisation. Some wall installa- South-west 25-60° 10 bottom).
tion sets with several angles of inclination South-east 60-75° 0
are available. We highly recommend an 75-90° 20-40
on-site supporting structure for the collec- Heating outdoor swimming pools
tor assembly with corresponding angles of 0-20° not permissible
inclination. West 20-30° 25-35
Flat collector Yield
East 30-50° 35-45
Type kWh/m2a
Approximate values 50-75° 45-60
Standard values for collector surfaces 75-90° 60-100 unglazed, SP absorber 280-330
glazed 260-320
Single- and two-family homes
Collector surface Heating outdoor swimming pools Heat exchangers
per person per MWh/a * Collector type The solar circuit heat exchangers should be
m2 designed for an average temperature differ-
Slope Flat collector
ence (∆Tm) of approx. 5-15 K at max. collector
Hot water 1.25 - Orientation Degrees %
output (700 Watt/m2). Up to approx. 30 m2
Hot water+ - 0.6-1 South 0-20° 5 collector surface, internal heat exchanger sur
Heating support 20-40° 0 faces are usually used. Above this, an external
40-60° 15 heat exchanger (plate exchanger) is recom-
mended. Calorifiers should be designed for
Multiple dwelling units South-west 0-20° 15
700 Watt/m2 collector output and an average
Collector surface South-east 20-40° 0
temperature difference of 5-10 K. Note that
per person 40-60° 20
there is a danger of calcification. For this rea-
m2 West 0-20° 10 son, the plate exchanger should rather be used
East 20-40° 25 for heating the swimming pool or for charging
Hot water 0.8 40-60° 40 heating water tanks.
Preheating 0.5
Shade Approximate values
* Annual heat demand for hot water for internal heat exchangers
and heating (proportion of shade max. 25 %)
• Plain-tube exchangers:
Period Allowance 0.15-0.25 m2 per m2 collector surface
• Finned-tube exchangers
All-year 20 % 0.3-0.5 m2 per m2 collector surface
Winter and between seasons 10 % Influence of ∆Tm selection:
November to January 0 Effect on the efficiency of the system
■■Engineering
Dimensioning recommendations for the components
Check the max. permissible operating tempe Example: approx. -20 °C outside temperature Necessary space
rature and operating pressure of the solar (glycol content 40 %). The water and glycol • The inspection opening has to be well ac
storage tank. must be mixed before introducing the mixture cessible.
into the system. • Distance to the wall for the installation and
Approximate values removal of the electrical heating inset (a):
Standard values for the tank size
Circulating pumps,
Hot water
Volume
instruments, armatures
Check the max. permissible operating tempe
dm3
rature for the selected products.
Single- and 85/person
a
two-family houses
Overheating protection
Volumetric content acc. to daily demand
High temperatures and possible formation of
for additional heating
vapour in the solar circuit can never be com-
(electric) Calorifier dm3 a
pletely ruled out. (The sun supplies heat even
Multi-family houses 80/person when this heat cannot be used directly.) MultiVal ERR 300 - 500 ≥ 600
Volumetric content for Causes: MultiVal ERR 800 - 1000 ≥ 950
solar heating * 40/m2 collector surface -- Systems with widely fluctuating consumption MultiVal CRR 300 - 540 ≥ 600
-- Power failure or defective system compo- MultiVal CRR 800 - 2000 ≥ 950
additional heating nents EnerVal 500 - 1500 ≥ 950
electric acc. to daily demand
boiler 15-60/person CombiSol 900, 1200 ≥ 950
For this reason, we recommend the inclusion
(laterally left or right
of an overheating concept before realisation of
distance to wall for
the system. The minimum requirements here
Hot water and heating support mounting of casing) ≥ 700
are:
for single- and two-family houses • regulatory measures
• thermal discharge safety device
Volume per m2 collector surface • selection of an appropriate expansion tank Plumbing
Solar heating * 40-60 • selection of the appropriate frost protection • For electrical heating a hot water distribution
Additional heating 40-60 agent system without circulation must be planned
if possible.
* Free “solar volume” for the storage • The hot water pipe must be insulated and
of solar energy Flushing, filling and venting installed with a siphon (minimum ≥ 200 mm).
• Maximum safety adjustment: 1 bar less than
Expansion tank The system may only be filled and pres-
the maximum operating pressure
The dimensions of the expansion tank must be sure testing carried out when the sun is
• Caution! When only small amounts of hot
selected taking into account the total content of not shining on the collector array.
water are tapped, higher hot water tempera
the collectors (in the event of evaporation). tures can occur. (Depending on comfort
Observe the following during selection: Flushing of the system is extremely IMPOR- requirements, provide suitable measures,
• Max. operating temperature TANT and must be carried out with due care, e.g. thermomixer etc.)
(provide pre-tank where necessary) for preference with the prepared heat transfer
• Check the pretension of the selected liquid.
expansion tank against system-specific data. Dirt particles in the system cause malfunctions.
Use filters!
Solar circuit pipes The system may only be filled if it can be put
Copper, iron or stainless steel pipes can be into operation at the same time. A pump should
<
used for the solar circuit. The pipe runs should be used to fill the system, the system should
be kept short, in particular the flow pipe for the
'LHV LVW HLQ
be fully installed, filled and connected on-site XQHUODXEWHU
:HJ
*HKHQ 6LH
=.3
collector array (line from the collector array to and the heat transfer medium mixed and pre HLQHQ
]XUFN
6FKULWW
RGHU
7
O|VFKHQ 6LH
insulated professionally.
QHXHV6KDSH]X
QHKPHQ
KRYKRYDOKRYDO
KRYDOKRYDOKRYD
■■Engineering
Dimensioning recommendations for the components
Maintenance
The following inspections must be planned
for maintenance of the system:
Inspection Type
User
Condition of system Visual inspection
Circulating pump periodical
Pressure
Technician
Heat transfer medium every
Safety components 2-4
Regulator functions years
■■Engineering
Dimensioning recommendations for the components
The reference height H [m] is the height of the upper collector edge above the terrain.
Terrain categories
in accordance with EN 1991-1-4:
GK 0 Lakes, coastal areas exposed to
open seas
GK I Lakes or areas with low vegetation
and without obstacles
GK II Areas with low vegetation such as
grass and sporadic obstacles (trees,
buildings) at intervals of at least 20
times the obstacle height
GK III Areas with even vegetation or
buildings or with sporadic objects at
intervals of less than 20 times the
obstacle height (e.g.: villages, subur-
ban development, areas of forest)
GK IV Areas in which at least 15 % of the
surface is occupied by buildings with
an average height exceeding 15 m
■■Engineering
Static requirements
for fastening systems
• Fastening sets in chapter Solar collectors
are configured for standard load (SL).
• Additional fastening sets/support pipes
(see table 2) are configured for elevated
static requirements (see table 1).
Table 1
Fastening system Standard load (SL) Elevated static requirements (HL)
Characteristic Wind load Characteristic Wind load
snow load snow load
[kN/m2] [kN/m2] [kN/m2] [kN/m2]
Roof bar, vertical
ADDB00V 2 0.8 3.7 1.1
ADDB30V 2 0.8 3.5 1.1
ADDB45V 2 0.8 3.2 1.1
Roof bar, horizontal
ADDB00H 2.2 0.8 3.7 1.1
ADDB30H 2.2 0.8 3.5 1.1
ADDB45H 2.2 0.8 3.2 1.1
Hanger bolts, vertical
ADSS00V 0.85 0.8 1.3 1.1
ADSS30V 0.85 0.8 1.3 1.1
ADSS45V 0.85 0.8 1.3 1.1
Hanger bolts, horizontal
ADSS00H 1 0.8 1.5 1.1
ADSS30H 1 0.8 1.5 1.1
ADSS45H 1 0.8 1.5 1.1
Additional fastening sets/support pipes - surface-mounted installation with roof bar, hanger bolts
for elevated static requirements
Page
Heat exchanger:
363
Calorifiers
Energy storage tanks
Page
364
Hoval CombiVal ER (200-1000)
Calorifier for combined heating
■■Description
Hoval calorifier
CombiVal ER (200-500)
• Calorifier made of steel enamelled inside
• Smooth pipe heat exchanger enamelled,
built in
• Magnesium protection anode built in
• Flange for electrical heating inset
• Thermal insulation made of polyurethane
hard foam foamed on the calorifier
• Dismountable foil casing, red coloured,
ERW (200) white coloured
• Pocket welded in including thermometer
On request
• Flange electrical heating inset
Delivery
• Calorifier with foil casing installed
Hoval calorifier
CombiVal ER (800,1000)
• Calorifier made of steel, enamelled inside
• Smooth pipe heat exchanger enamelled,
built in
• Magnesium protection anode built in
• Flange below as cleaning flange or for the
installation as flange electrical heating inset
or as immersion sleeve
• Flange above as additional cleaning flange
(SVGW regulation) ER (200-500) ER (800,1000)
• Flange for electrical heating inset or immer-
sion sleeve
• Thermal insulation made of polyurethane
soft foam with polystyrene hard shell, red
coloured Range
• Including immersion sleeve including reduc- Certifications
CombiVal
ing elbow fitting
• Including thermometer CombiVal ER Test number of SVGW *
ER (200)
(200-1000) 0503 - 4950
ERW (200)
On request
ER (300) * Swiss Association for Gas and Water Supply
• Flange electrical heating inset
• Flange including immersion sleeve ER (400)
ER (500)
Delivery ER (800)
• Calorifier, thermal insulation as well as im- ER (1000)
mersion sleeve and thermometer delivered
separately packed
On site
• Mounting of thermal insulation
Delivery
• Delivered separately packed
On site
• Installation of the heating inset
■■Part No.
Heating
CombiVal Content surface
type litres m2
ER (200) 200 0.95 7002 610
ERW (200) white 200 0.95 7002 614
ER (300) 300 1.45 7002 611
ER (400) 400 1.80 7002 612
ER (500) 500 1.90 7002 613
Accessories
■■Part No.
Part No.
Further types/sizes
see Solar/Solar armature groups
■■Technical data
■■Technical data
1
Biral loading pump = The charging pump is to be understood as a guideline and must be recalculated for the specific design.
2
m3/h = Volume flow of the loading pump (70 °C)
3
mbar = Heating-side flow resistance in the heating battery
4
dm3/10 min. = Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C.
5
dm3/h = Continuous output per hour. Cold water temperature 10 °C.
6
kW = Power input at 45/10 °C
7
Flats = Power characteristic number in accordance with DIN 4708 = number of flats, which can be supplied with hot water if the
water heater is heated with the boiler and is permanently after-heated
(Standard flat: 1 bath - 4 rooms - 3.5 persons)
The value can differ according to the output of the electrical heating inset and the release time.
■■Technical data
1
Biral loading pump = The charging pump is to be understood as a guideline and must be recalculated for the specific design.
2
m3/h = Volume flow of the loading pump (80 °C)
3
mbar = Heating-side flow resistance in the heating battery
4
dm3/10 min. = Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C.
5
dm3/h = Continuous output per hour. Cold water temperature 10 °C.
6
kW = Power input at 45/10 °C
7
Flats = Power characteristic number in accordance with DIN 4708 = number of flats, which can be supplied with hot water if the
water heater is heated with the boiler and is permanently after-heated
(Standard flat: 1 bath - 4 rooms - 3.5 persons)
The value can differ according to the output of the electrical heating inset and the release time.
■■Dimensions
ER (200-500) ER (800,1000)
9
2 2
6
6
9
10 7
9 3
7
5
3
8
8 4
4
1
1
10
1 Cold water type (200) R ¾″, type (300-500) R 1″
2 Hot water type (200) R ¾″, type (300-500) R 1″
3 Flow heating type (200-500) R 1″
4 Return heating type (200-500) R 1″ 1 Cold water R 1¼″
5 Connection for capillar thermostat, cable sensor 2 Hot water R 1¼″
6 Thermometer 3 Flow heating R 1¼″
7 Circulation R ¾″ 4 Return heating R 1¼″
8 Hand-hole flange (flange electrical heating inset) Ø 180/120 mm, 5 Sleeve Rp 1½″ incl. reducing elbow fitting
pitch circle 150 mm, 8 x M10 down to Rp ½″ for sensor, thermostat
9 Anode sleeve Rp 1″ 6 Sleeve Rp ½″ for thermometer
type (200-500), screw connection uninsulated 7 Circulation R ¾″
8 Hand-hole flange (electrical heating inset)
Ø 257/180, pitch circle Ø 225 mm, 10 x M10
9 Anode sleeve Rp 1¼″
CombiVal ER d D g1 g2 * l1 l2 * type (800,1000), screw connection insulated
type 10 Hand-hole flange Ø 180/110 mm, pitch circle
Ø 150 mm, 8 x M10
(200) 450 540 180 - 585 625 (The installation of a flange electrical heat-
(300) 597 700 180 - 745 785 ing inset is not possible.)
(400) 597 700 180 - 745 785
(500) 597 700 180 - 745 785
Variation because of the production toler-
(800) 750 950 180 280 975 1020 ance possible
(1000) 850 1050 180 280 1075 1120 Dimension +/- 10 mm
(200) 55 193 508 688 901 1464 - 1370 248 - - 1226 - 1530
(300) 55 221 549 721 921 1326 - 1229 276 - - 1067 - 1472
(400) 55 221 684 908 1112 1623 - 1526 276 - - 1355 - 1738
(500) 55 221 696 966 1264 1953 - 1856 276 - - 1683 - 2044
(800) 99 287 1079 1314 1417 2040 1937 1885 377 1342 1472 1642 1408 1962
(1000) 103 295 1086 1323 1488 2063 1964 1901 387 1380 1510 1652 1446 1991
■■Description
Hoval calorifier
CombiVal ESR (200-500)
• Calorifier made of steel enamelled inside
• Large smooth pipe heat exchanger enam-
elled, built in
• Magnesium protection anode built in
• Flange for electrical heating inset
• Thermal insulation made of polyurethane
hard foam foamed on the calorifier
• Dismantable foil casing, red coloured
• Pocket welded in
• Including thermometer
On request
• Flange electrical heating inset
• ESR (500) screw-in electrical heating
inset 1½″
Delivery
• Calorifier with foil casing installed
Delivery
• Delivered separately packed
On site
• Installation of the heating inset
■■Part No.
Accessories
Installation
Type Heat input Voltage length
kW [V] mm
■■Part No.
Part No.
Further types/sizes
see Solar/Solar armature groups
■■Technical data
Type CombiVal ESR (200) ESR (300) ESR (400) ESR (500)
Calorifier
• Content litres 200 300 370 470
• Max. working pressure/test pressure bar 10/13 10/13 10/13 10/13
• Working temperature maximal °C 95 95 95 95
• Thermal insulation PU-foam, foamed onto
mm 45 50 50 50
calorifier
• Thermal conductance λ Watt/mK 0.034 0.034 0.034 0.034
• Stand still loss qb at 60 °C W 77 89 97 121
• Weight kg 68 100 118 167
Dimensions see table of dimensions
Heating battery (built in)
• Heating surface m2 1.80 2.60 3.80 4.00
• Heating water content litres 12.7 18.0 34.8 36.6
• Max. working pressure/test pressure bar 10/13 10/13 10/13 10/13
• Working temperature maximal °C 110 110 110 110
• Flow resistance 1 z value 13 17 6 7
1
Flow resistance boiler in mbar = volume flow (m³/h)2 x z
May deviate depending on the power of the electric heater insert and release time.
■■Technical data
1
The charging pump is to be understood as a guideline and must be recalculated for the specific design.
2
Volume flow of the loading pump
3
Heating-side flow resistance in the heating battery
4
Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C
5
Continuous output per hour. Cold water temperature 10 °C
6
Power input at 45/10 °C
7
Power characteristic number in accordance with DIN 4708 = number of flats
which can be supplied with hot water if the water heater is heated with the boiler and is permanently after-heated
(standard flat: 1 bath - 4 rooms - 3.5 persons)
*
h
i
o
e
f
k b
l1/ l2
D
■■Description
Hoval calorifier
CombiVal ESSR (400,500)
• Calorifier made of steel enamelled inside
• Pipe register with extra large heating surface
as heat exchanger, enamelled, built in
• Magnesium protection anode built in
• Flange for electrical heating inset
• Thermal insulation made of polyurethane
hard foam foamed on the calorifier
• Dismantable foil casing, red coloured
• Sensor channel
• Including thermometer
On request
• Flange electrical heating inset
• Screw-in electrical heating inset 1½″
Delivery
• Calorifier with foil casing installed
Hoval calorifier
CombiVal ESSR (800,1000)
• Calorifier made of steel, enamelled inside
• Pipe register with large heating surface as
heat exchanger, enamelled, built in
• Correx external current anode built in
• Flange below as cleaning flange or for the
installation of a flange electrical heating
inset. ESSR (400,500) ESSR (800,1000)
• Flange above as additional cleaning flange
(Swiss SVGW regulation) or for the installa-
tion of a flange electrical heating inset
• Thermal insulation made of polyurethane
soft foam with polystyrene hard shell, red
coloured
• Sensor channel Range
• Including thermometer CombiVal Certifications
On site
• Mounting of thermal insulation
Delivery Delivery
• Delivered separately packed • Delivered separately packed
On site On site
• Installation of the heating inset • Installation of the heating inset
■■Part No.
Accessories
■■Part No.
Part No.
Further types/sizes
see Solar/Solar armature groups
■■Technical data
1
Flow resistance in mbar = volume flow (m³/h)2 x z
1
Number of people that can be supplied with hot water, for plants
without warm water circulation (standard value without reloading)
2
Electrical heating inset integrated in lower flange
3
Electrical heating inset integrated in upper flange
The value can differ according to the output of the electrical heating inset and the release time.
■■Technical data
■■Dimensions
9
2
2
6 6
5b 9 5b
11 11
3
3
10
10
7
7
5a
5a 8
8 4
4
1 1
8
5
5
11
1 Cold water R 1″
2 Hot water R 1″ 1 Cold water R 1½″
3 Flow heating Rp 1 ¾″ 2 Hot water R 1½″
4 Return heating Rp 1 ¾″ 3 Flow heating R 1½″
5 Sensor channel 4 Return heating R 1½″
5a Head of the sensor channel 5 Sensor channel
5b Bottom of the sensor channel 5a Head of the sensor channel
6 Thermometer 5b Bottom of the sensor channel
7 Circulation Rp ¾″ 6 Thermometer
8 Hand-hole flange (flange electrical heating inset) 7 Circulation R ¾″
Ø 180/120 mm, pitch circle 150 mm, 8 x M10 8 Hand-hole flange (flange electrical heating inset)
9 Anode sleeve Rp 1¼″ Ø 257/180, pitch circle Ø 225 mm, 10 x M10
type (400,500), screw connection uninsulated 9 Anode sleeve Rp ¾″ (external current anode)
10 Removable cap for positioning the sensor in the sensor channel type (800,1000), screw connection insulated
11 Connection for screw-in electrical heating inset Rp 1½″ 10 Removable cap for positioning the sensor in the
sensor channel
11 Hand-hole flange (flange electrical heating inset)
CombiVal ESSR Ø 180/110 mm, pitch circle Ø 150 mm, 8 x M10
type d D Ø g1 Ø g2 l1 l2 *
(400) 55 221 784 1054 1526 1621 - 275 - 1352 1139 313 954 1738
(500) 55 221 919 1234 1856 1953 - 275 - 1683 1319 500 933 2044
(800) 99 287 990 1260 1885 2033 1937 377 1408 1385 1642 535 954 1962
(1000) 103 297 1045 1360 1902 2063 1963 387 1446 1485 1652 528 954 1991
■■Description
Hoval calorifier
CombiVal CR (200-1000)
• Calorifier made of stainless steel
• Smooth pipe flat-tube heating battery made
of stainless steel, built in
• Thermal insulation made of 80 mm polyester
fleece with patented aluminium sealing
bracket. Outer casing made of polypropyl-
ene, red coloured
(200) 1-part
(300-800) 2-part
(1000) 3-part
• CombiVal CR (200-500)
1½″ sleeve for the mounting of a screw-in
electrical heating inset
• CombiVal CR (630-1000)
Flange above as additional cleaning flange
(SVGW regulation) or for the installation of
an electrical heating flange inset.
• Flange below as cleaning flange or for the
installation of an electrical screw-in heating
inset through flange cover with 1½″ sleeve
• Thermometer (enclosed separately)
with immersion pocket
• For drinking water up to max. 70 mg/l chlori
de content CombiVal CR (200)
Range
Delivery CombiVal
• Calorifier fully cased (can be disassembled
CR (200) Certifications
for introduction)
CR (300)
CombiVal CR Test number of SVGW *
On request CR (500)
(200-2000) 0009 - 4304
• Electrical heating inset CR (630)
• Electrical heating inset for flange above CR (800)
* Swiss Association for Gas and Water Supply
• Flange cover with sleeve for flange below CR (1000)
for the installation of a screw-in electrical CR (1250)
heating inset CR (1500)
CR (2000)
On site On site
• Mounting of thermal insulation • Installation of the electrical heating inset
■■Part No.
CombiVal Volumen
type litres
CR (200) 220 7007 940
CR (300) 320 7007 941
CR (500) 500 7010 200
CR (630) 630 7010 201
CR (800) 800 7010 202
CR (1000) 1020 7010 203
CR (1250) 1160 7010 204
CR (1500) 1590 7010 205
CR (2000) 2090 7010 206
Accessories
■■Part No.
Further types/sizes
see Solar/Solar armature groups
■■Technical data
■■Technical data
■■Technical data
1
Biral loading pump The charging pump is to be understood as a guideline and must be recalculated for the specific design.
2
m3/h Volume flow of the loading pump (70 °C)
3
mbar Heating-side flow resistance in the heating battery
4
dm3/10 min. Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C
5
dm3/h Continuous output per hour. Cold water temperature 10 °C
6
kW Power input at 45/10 °C
7
flats Power characteristic number in accordance with DIN 4708 = number of flats
which can be supplied with hot water if the water heater is heated with the boiler and is permanently after-heated
(standard flat: 1 bath - 4 rooms - 3.5 persons)
■■Technical data
1
Biral loading pump The charging pump is to be understood as a guideline and must be recalculated for the specific design.
2
m3/h Volume flow of the loading pump (80 °C)
3
mbar Heating-side flow resistance in the heating battery
4
dm3/10 min. Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C
5
dm3/h Continuous output per hour. Cold water temperature 10 °C
6
kW Power input at 45/10 °C
7
flats Power characteristic number in accordance with DIN 4708 = number of flats
which can be supplied with hot water if the water heater is heated with the boiler and is permanently after-heated
(standard flat: 1 bath - 4 rooms - 3.5 persons)
■■Dimensions
(Dimensions in mm)
CombiVal CR Tilting
type bØ b1 Ø h h1 a c d e f g i k m measure
(200) 680 500 1430 1390 100 310 390 465 570 700 845 – 1210 1430
(300) 680 500 1930 1890 100 310 390 465 570 770 1060 1320 1710 1920
(500) 830 650 1960 1915 90 310 390 465 570 770 1060 1320 1710 1950
(630) 880 700 1970 1923 90 310 390 465 570 770 1060 1320 1710 1980
(800) 970 790 1980 1923 80 310 390 465 570 770 1060 1320 1710 1990
(1000) 1070 890 2000 1923 80 310 390 465 570 770 1160 1420 1710 2000
(1250) 1170 950 2020 1928 90 310 895 – 570 995 1060 1320 1710 2050
(1500) 1320 1100 2050 1943 70 310 895 – 570 995 1060 1320 1710 2150
(2000) 1420 1200 2070 1978 70 310 895 – 570 995 1060 1320 1710 2260
■■Description
Hoval Calorifier
CombiVal CSR (300-1000)
• Calorifier made of stainless steel
• Thermal insulation made of 80 mm polyester
fleece with patented aluminium sealing
bracket. Outer casing made of polypropyl-
ene, red coloured
(300-800) 2-part
(1000) 3-part
• CSR (300-500): patented smooth pipe/
plain tube heat exchanger system with large
heating surface made of stainless steel, built
in for use with heat pumps or condensing
boilers
• CSR (200-500)
1½″ sleeve for the installation of a screw-in
electrical heating inset
• CSR (800-1000)
with special plain tube heat exchanger system
with large heating surface of stainless steel,
built in for use with heat pumps or condens-
ing boilers
• Flange above as additional cleaning flange
(Swiss SVGW regulation) or for the installa-
tion of a flange electrical heating inset
• Flange below as cleaning flange or for the
installation of a screw-in electrical heating
inset by means of a flange cover with 1½″ CombiVal CSR (800)
sleeve (pre-mounted and included in the
delivery)
Range
• Thermometer separate (enclosed)
• For drinking water up to max. 70 mg/l chlo- CombiVal Heating surface
ride content m2
Delivery Delivery
Hoval Calorifier • Calorifier and thermal insulation set • Delivered separately packed
delivered separately packed
CombiVal CSR (1250-2000)
• Flange cover for lower flange with 1½″ On site
• Calorifier made of stainless steel
sleeve for the installation of the electrical • Installation of the electrical heating inset
• Thermal insulation made of 100 mm polyes-
heating inset (pre-mounted)
ter fleece with patented aluminium sealing
bracket. Outer casing made of polypropyl-
ene, red coloured
On request Flange electrical heating inset
• Screw-in electrical heating inset for CombiVal CSR (800-2000)
(1250-2000) 3-part
• Flange electrical heating inset for flange Type EFHRC 4 to EFHRC 9
• Flange below as cleaning flange or for the
above • Made of Incoloy® alloy 825
installation of a screw-in electrical heating
inset by means of a flange cover with 1½″ • Heat output 4.3 to 8.5 kW, according to the
On site
sleeve (pre-mounted and included in the regulation of the current supplier
• Mounting of thermal insulation
delivery) • With temperature regulation and overheating
• Flange above as additional cleaning flange protection
(Swiss SVGW regulation) or for the installa- • Connection 3 x 400 V
Screw-in electrical heating inset
tion of a flange electrical heating inset
• With special plain tube heat exchanger for CombiVal CSR (300-2000) Delivery
system with large heating surface of stain- Type EP-2 to EP-9 • Delivered separately packed
less steel, built in for use with heat pumps or • Made of Incoloy® alloy 825
condensing boilers • Heat input 2.0 to 9.0 kW On site
• Thermometer separate (enclosed) • Incl. temperature control and overheating • Mounting of thermal insulation
• For drinking water up to max. 70 mg/l chlo- protection
ride content • Connection: EP-2 with 1 x 230 V, EP-3 to
EP-9 with 3 x 400 V
• No use for exclusively electrical heating
■■Part No.
■■Part No.
Further types/sizes
see Solar/Solar armature groups
■■Technical data
Screw-in electrical heating inset Heat input Voltage Installation For CombiVal
Incoloy® alloy 825, incl. temperature control length CSR
and overheating protection. Type kW [V] mm
Delivered separately, installation on site,
Heat input (kW) according to rules of the power EP-2 2.0 1 x 230 500 (400-2000)
works. EP-3 3.0 3 x 400 390 (300-2000)
No use for exclusive electrical heating. EP-4,5 4.5 3 x 400 500 (400-2000)
EP-6 6.0 3 x 400 620 (500-2000)
EP-9 9.0 3 x 400 850 (1500-2000)
■■Technical data
1
m3/h = Volume flow of the loading pump (60 °C)
2
mbar = Heating-side flow resistance in the heating battery
3
Loading pump Biral = The charging pump is to be understood as a guideline and must be recalculated for the specific design.
4
kW = Power input at 45/10 °C
5
dm3/10 min. = Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C
6
dm3/h = Continuous output per hour. Cold water temperature 10 °C
The number of flats with heat pumps depends on many factors and has to be calculated correspondingly!
■■Technical data
■■Dimensions
(Dimensions in mm)
10
(300) 2.9 680 500 1930 1890 90 310 465 570 770 1300 1410 1510 1710 - 1920
(400) 3.5 780 600 1875 1830 80 310 465 570 770 1300 1410 1510 1630 - 1865
(500) 4.9 830 650 1960 1915 90 310 465 570 770 1120 1210 1320 1710 - 1950
(800) 6.7 970 790 2000 1923 80 310 465 570 950 1190 1255 1370 1710 25° 1990
(1000) 6.7 1070 890 2000 1923 80 310 465 570 950 1190 1255 1420 1710 20° 2000
(1000) 10 1070 890 2000 1923 80 310 465 570 950 1190 1255 1420 1710 20° 2000
(1250) 10 1170 950 2020 1928 90 310 650 570 895 1110 1310 1210 1710 20° 2050
(1500) 12 1320 1100 2050 1943 70 310 650 570 895 1110 1310 1210 1710 15° 2150
(2000) 13 1420 1200 2070 1978 70 310 650 570 895 1045 1245 1145 1710 15° 2260
■■Engineering
Notice
• Planning notes
• Heat source usage
• Application examples
with functional diagrams and functional
description
• Energy requirements
• Installation notes
see Engineering
■■Description
Hoval calorifier
MultiVal ERR (300,400,500)
• Calorifier made of steel enamelled inside
• 2 smooth pipe heat exchangers enamelled,
built in
-- for alternative use at the bottom
-- for additional heating with an oil, gas or
wood boiler at the top
• Magnesium protection anode built in
• Flange for electrical heating inset
• Thermal insulation made of polyurethane
hard foam hulls, foamed on the calorifier
• Dismantable foil casing, red coloured
• Sensor channel
• Including thermometer
• 1½″ sleeve for a screw-in electrical heating
inset
Delivery
• Calorifier with foil casing installed
On request
• Screw-in electrical heating inset
• Flange electrical heating inset
Hoval calorifier
MultiVal ERR (800,1000)
• Calorifier made of steel enamelled inside
• 2 smooth pipe heat exchangers enamelled,
built in MultiVal ERR (300,400,500) MultiVal ERR (800,1000)
-- for alternative use at the bottom
-- for additional heating with an oil, gas or
wood boiler at the top
• Thermal insulation made of polyurethane
soft foam with polystyrene hard shell, red Range
coloured Certifications
• Sensor channel MultiVal MultiVal ERR Test number of SVGW *
• Including thermometer (300-1000) 0503 - 4950
ERR (300)
• Flange below as cleaning flange or for the ERR (400)
installation of a flange electrical heating inset * Swiss Association for Gas
• Flange above as additional cleaning flange ERR (500) and Water Supply
(Swiss SVGW regulation) or for the installa- ERR (800)
tion of a flange electrical heating inset ERR (1000)
Delivery
• Calorifier and thermal insulation kit delivered
separately packed
On request
• Flange electrical heating inset
On site
• Mounting of thermal insulation
Delivery Delivery
• Delivered separately packed • Delivered separately packed
On site On site
• Installation of the heating inset • Installation of the electrical heating inset
■■Part No.
Calorifier
MultiVal ERR (300,400,500)
Made of steel enamelled inside, with 2 heat
exchangers. Calorifier fully cased.
MultiVal Volume
type litres
ERR (300) 300 7004 089
ERR (400) 390 7005 469
ERR (500) 480 7004 090
Calorifier
MultiVal ERR (800,1000)
Made of steel enamelled inside, with 2 heat
exchangers. Calorifier and thermal insulation
set delivered separately packed.
MultiVal Volume
type litres
ERR (800) 750 7010 171
ERR (1000) 950 7010 172
Accessories
Flange electrical heating inset for
MultiVal ERR (300-1000)
Heat input [kW]
according to rules of the power station
Type Heat input Changeable Install. MultiVal
3 x 400 V to depth ERR
EFHR [kW] mm
■■Part No.
Part No.
Further types/sizes
see Solar/Solar armature groups
■■Technical data
Calorifier
1
Flow resistance battery in mbar = volume flow (m³/h)2 x z
■■Technical data
Heating-up with the boiler, upper heating battery – heating flow 70 °C
1
Loading pump The charging pump is to be understood as a guideline and must be recalculated for the specific design.
2
m3/h Volume flow of the loading pump (70 °C/ 80 °C)
3
mbar Heating-side flow resistance in the heating battery
4
dm3/10 min. Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C
5
dm3/h Continuous output per hour. Cold water temperature 10 °C
6
kW Power input at 45/10 °C
7
flats Power characteristic number in accordance with DIN 4708 = number of flats
which can be supplied with hot water if the water heater is heated with the boiler and is permanently after-heated
(standard flat: 1 bath - 4 rooms - 3.5 persons)
■■Technical data
1
Loading pump The charging pump is to be understood as a guideline and must be recalculated for the specific design.
2
m3/h Volume flow of the loading pump (70 °C/ 80 °C)
3
mbar Heating-side flow resistance in the heating battery
4
dm3/10 min. Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C
5
dm3/h Continuous output per hour. Cold water temperature 10 °C
6
kW Power input at 45/10 °C
7
Flats Power characteristic number in accordance with DIN 4708 = number of flats
which can be supplied with hot water if the water heater is heated with the boiler and is permanently after-heated
(standard flat: 1 bath - 4 rooms - 3.5 persons)
■■Dimensions
(Dimensions in mm)
ERR (300-500) ERR (800,1000)
12
12
2 2
9
5 9
5
7
7
10 10
6 8 6
8 3
3
11 13
13
11 4
1
1
11
8
Typ (300)
Typ (400,500)
1 Cold water R 1″
2 Hot water R 1″
3 Flow solar circuit R 1″
1 Cold water R 1¼″
4 Return solar circuit R 1″
2 Hot water R 1¼″
5 Flow re-heating R 1″
3 Flow solar circuit R 1¼″
6 Return re-heating R 1″
4 Return solar circuit R 1¼″
7 Connection for capillar-thermostat, cable sensor
5 Flow re-heating R 1″
8 Connection for screw-in electrical heating inset Rp 1½″
6 Return re-heating R 1″
9 Thermometer
7 Connection for sensor, thermostat, thermometer
10 Circulation R ¾″
8 Hand-hole flange (flange electrical heating inset)
11 Hand-hole flange (flange electrical heating inset) ∅ 180/120 mm,
Ø 180/110 mm, pitch circle Ø 150 mm, 8 x M10
pitch circle 150 mm, 8 x M10
9 Thermometer
12 Anode sleeve Rp 1″
10 Circulation R ¾″
type (300,500) screw connection uninsulated
11 Hand-hole flange (flange electrical heating inset)
13 Removable cap for positioning the sensor in the sensor channel
Ø 257/180, pitch circle Ø 225 mm, 10 x M10
MultiVal ERR 12 Anode sleeve Rp 1¼″
type d D Ø g1 Ø g2 l1 l2 * type (800,1000), screw connection insulated
13 Removable cap for positioning the sensor in the sensor
(300) 500 600 180 - 645 685
channel
(400) 597 700 180 - 745 785
(500) 597 700 180 - 745 785
(800) 750 950 180 280 975 1020 Variation because of the production toler-
(1000) 850 1050 180 280 1075 1120 ance possible
Dimension +/- 10 mm
* Using a flange electrical immersion heater
(300) 90 255 335 965 1065 1835 - 1180 1290 1425 1729 325 1015 1505 1892
(400) 55 221 336 909 1007 1621 - 1125 1224 1355 1526 276 958 1355 1710
(500) 55 221 336 966 1115 1951 - 1265 1410 1605 1856 276 1040 1683 2044
(800) 99 287 401 1019 1150 2033 1931 1240 1330 1465 1885 377 1085 1642 1973
(1000) 103 298 412 1030 1154 2063 1962 1244 1334 1424 1902 387 1085 1653 2003
■■Description
Hoval calorifier
MultiVal ESRR (500)
• Calorifier made of steel enamelled inside
• 2 smooth pipe heat exchangers enamelled,
built in
-- at the bottom: for solar use
-- for heating with heat pumps
• Magnesium protection anode or external
current anode built in
• Flange for electrical heating inset
• Thermal insulation made of polyurethane
hard foam hulls, foamed on the calorifier,
dismantable foil casing, colour red
• Sensor channel
• With thermometer
• 1½″ sleeve for a screw-in electrical heating
inset
Delivery
• Calorifier fully cased
On request
• Flange electrical heating inset
Hoval calorifier
MultiVal ESRR (800-1000)
• Calorifier made of steel enamelled inside
• 2 smooth pipe heat exchangers enamelled, MultiVal ESRR (500) MultiVal ESRR (800,1000)
built in
-- at the bottom: for solar use
-- for heating with heat pumps
• External current protection anode built in Range
• Flange below as cleaning flange or for the Certifications
MultiVal MultiVal ESRR Test number of SVGW *
installation of a flange electrical heating
inset (500-1000) 0503-4950
ESRR (500)
• Flange above as additional cleaning flange ESRR (800)
(Swiss SVGW regulation) or for the installa- *Swiss Association for Gas and Water Supply
ESRR (1000)
tion of a flange electrical heating inset
• Thermal insulation made of polyurethane
hard foam hulls, colour red
• Sensor channel
• With thermometer
Delivery
• Calorifier and thermal insulation delivered
separately packed
On request
• Flange electrical heating inset
On site
• Mounting of thermal insulation
Delivery Delivery
• Delivered separately packed • Delivered separately packed
On site On site
• Installation of the electrical heating inset • Installation of the heating inset
■■Part No.
Accessories
■■Part No.
Part No.
Further types/sizes
see Solar/Solar armature groups
■■Technical data
Heating battery low (built in) Plain tube heat exchanger for solar use
• Heating surface m2 1.85 2.6 3.4
• Heating water content litres 13 17.8 24.1
• Flow resistance water 1 z value 3.5 4.5 7.5
Flow resistance water/glycol 50% z value 4.6 5.8 10
• Max. working pressure/test pressure bar 8/13 8/13 8/13
• Max. working temperature °C 110 110 110
• For flat collectors up to 2 m2 11 15 20
Heating battery up (built in) Plain tube heat exchanger for heat pumps
• Heating surface m2 4.3 5.2 6.1
• Heating water content litres 30.1 36.1 42.6
• Flow resistance 1 z value 8 8 10
• Working pressure/test pressure bar 8/13 8/13 8/13
• Max. working temperature °C 110 110 110
1
Flow resistance battery in mbar = volume flow (m³/h)2 x z
2
Collector surface, related to the heat exchanger heating surface only
■■Technical data
■■Technical data
MultiVal A B C
ESRR Electrical heating-up Electrical heating-up Electrical heating-up
type dm³ persons 1 dm³ persons 1 dm³ persons 1
(500) 100 1-2 - - 380 5-6
(800) - - 170 2-3 609 10-12
(1000) - - 200 3-4 780 13-15
1
Number of people that can be supplied with hot water, for plants without warm
water circulation (standard value without reloading)
The value can differ according to the output of the electrical heating inset and the
release time.
A B
A Screw-in electrical heating inset, mounted in separate connection piece
for the type MultiVal ESRR (500)
B Flange electrical heating inset, mounted in flange
for the type MultiVal ESRR (800,1000)
C Flange electrical heating inset, mounted in the flange
for the type MultiVal ESRR (500-1000)
C C
■■Dimensions
(Dimensions in mm)
2 2
8 8
5 5
7b
9 9
6
6
3
3
10 7a
10 4
4
1 1
7 7
10
3,4 3,4
MultiVal Tilting
ESRR a b c d D e f Ø g1 Ø g2 h h1 i k l1 l2 m n o p x y measure
(500) 55 221 561 597 700 701 1080 180 - 1921 - 1421 1859 745 785 275 1438 - 1683 320 960 1990
(800) 99 287 645 750 950 795 1116 180 280 2033 1937 1426 1885 975 1020 377 1490 1471 1642 511 1000 1962
(1000) 103 297 701 850 1050 851 1171 180 280 2063 1963 1481 1902 1075 1120 387 1545 1526 1652 504 1000 1991
■■Description
Hoval Calorifier
MultiVal CRR (300-1000)
• Calorifier made of stainless steel
• Thermal insulation made of 80 mm polyester
fleece with patented aluminium sealing
bracket. Outer casing made of polypropyl-
ene, red coloured
(300-800) 2-part
(1000) 3-part
• MultiVal CRR (300-500)
1½″ sleeve for the installation of a screw-in
electrical heating inset
• MultiVal CRR (630-1000)
Flange above as additional cleaning flange
(Swiss SVGW regulation) or for the installa-
tion of a flange electrical heating inset
• Flange below as cleaning flange or for the
installation of a screw-in electrical heating
inset by means of flange cover with 1½″
sleeve
• Thermometer separate (enclosed)
• 2 smooth pipe heat exchangers made of
steel, integrated
-- below for the alternative use as flat regis-
ter at (800,1000)
-- above for supplemental heating with oil,
gas or wood boiler
• For drinking water up to max. 70 mg/l chlo-
ride content MultiVal CRR (800)
■■Part No.
MultiVal Volume
type litres
■■Part No.
Further types/sizes
see Solar/Solar armature groups
■■Technical data
Screw-in electrical heating inset Heat input Voltage Installation For MultiVal
Incoloy® alloy 825, with temperature control depth
and overheating protection. Type kW [V] mm CRR
Delivered separately, installation on site.
Heat input (kW) according to rules of the power
works. EP-2 2.0 1 x 230 500 (300-2000)
Not only suitable for electrical heating. EP-3 3.0 3 x 400 390 (300-2000)
EP-4,5 4.5 3 x 400 500 (300-2000)
EP-6 6.0 3 x 400 620 (500-2000)
EP-9 9.0 3 x 400 850 (800-2000)
■■Technical data
■■Technical data
1
Loading pump The charging pump is to be understood as a guideline and must be recalculated for the specific design.
2
m3/h Volume flow of the loading pump (70 °C)
3
mbar Heating-side flow resistance in the heating battery
4
dm3/10 min. Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C
5
dm3/h Continuous output per hour. Cold water temperature 10 °C
6
kW Power input at 45/10 °C
7
Flats Power characteristic number in accordance with DIN 4708 = number of flats
which can be supplied with hot water if the water heater is heated with the boiler and is permanently after-heated
(standard flat: 1 bath - 4 rooms - 3.5 persons)
The value can differ according to the output of the electrical heating inset and the release time.
■■Technical data
1
Loading pump The charging pump is to be understood as a guideline and must be recalculated for the specific design.
2
m3/h Volume flow of the loading pump (80 °C)
3
mbar Heating-side flow resistance in the heating battery
4
dm3/10 min. Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C
5
dm3/h Continuous output per hour. Cold water temperature 10 °C
6
kW Power input at 45/10 °C
7
Flats Power characteristic number in accordance with DIN 4708 = number of flats
which can be supplied with hot water if the water heater is heated with the boiler and is permanently after-heated
(standard flat: 1 bath - 4 rooms - 3.5 persons)
The value can differ according to the output of the electrical heating inset and the release time.
■■Dimensions
(Dimensions in mm)
Heating battery
at the bottom: { MultiVal CRR (800,1000): smooth pipe-flat register
MultiVal CRR (1250-2000): smooth pipe heat exchanger
MultiVal Tilting
type bØ b1 Ø h a c d e f g i k m n p h1 s measure
CRR (300) 680 500 1930 100 310 390 465 570 1060 1220 1320 1410 1610 1710 1890 - 1920
CRR (500) 830 650 1960 90 310 390 465 570 1060 1160 1320 1410 1610 1710 1915 - 1950
CRR (630) 880 700 1970 90 310 390 465 570 1060 1160 1320 1410 1610 1710 1923 25° 1980
CRR (800) 970 790 1980 80 310 390 465 570 995 1095 1320 1410 1610 1710 1923 25° 1990
CRR (1000) 1070 890 2000 80 310 390 465 570 995 1095 1320 1410 1610 1710 1923 20° 2000
CRR (1250) 1170 950 2020 90 310 895 995 570 995 1095 1320 1410 1610 1710 1928 20° 2050
CRR (1500) 1320 1100 2050 70 310 895 995 570 995 1095 1320 1410 1610 1710 1943 15° 2150
CRR (2000) 1420 1200 2070 70 310 895 995 570 995 1095 1320 1410 1610 1710 1978 15° 2260
■■Description
Hoval Calorifier
MultiVal CSRR (500-2000)
• Calorifier made of stainless steel
• Thermal insulation made of 80 mm polyester
fleece with patented aluminium sealing
bracket. Outer casing made of polypropyl-
ene, red coloured
(500-800) 2-part
(1000) 3-part
• Thermal insulation made of 100 mm polyes-
ter fleece with patented aluminium sealing
bracket. Outer casing made of polypropyl-
ene, red coloured
(1250-2000) 3-part
• MultiVal CSRR (500)
1½″ sleeve for the installation of a screw-in
electrical heating inset
• MultiVal CSRR (630-2000)
Flange above as additional cleaning flange
(Swiss SVGW regulation)
• Flange below as cleaning flange or for the
installation of a flange electrical heating inset
or of a screw-in electrical heating inset by
means of flange cover with 1½″ sleeve
• Thermometer separately enclosed
• With flange NW 200 for cleaning
• 2 heat exchangers made of stainless steel,
built in
-- at the bottom: plain tube heat exchanger MultiVal CSRR (800)
for solar use
-- at the top: large smooth pipe heat ex-
changer for heating with heat pumps Range
• For drinking water up to max. 70 mg/l chlo- Certifications
MultiVal MultiVal CSRR Test number of SVGW *
ride content
(500-2000) 0009-4304
CSRR (500)
Delivery CSRR (630)
• MultiVal CSRR (500-1000) * Swiss Association for Gas and Water Supply
CSRR (800)
Calorifier fully cased (can be disassembled
for introduction) CSRR (1000)
• MultiVal CSRR (1250-2000) CSRR (1250)
Calorifier and thermal insulation delivered CSRR (1500)
separately packed CSRR (2000)
On request
• Screw-in electrical heating inset
• Flange cover with sleeve for flange below
with sleeve to flange below for the installa-
tion of a screw-in electrical heating inset
On site
• Mounting of thermal insulation for
MultiVal CSRR (1250-2000)
■■Part No.
■■Part No.
■■Technical data
Calorifier MultiVal
Heating battery low (built in) Stainless steel plain tube heat exchanger for solar use
• Heating surface m2 1.6
• Heating water litres 7.6
• Flow resistance water 1 z value 18
Flow resistance water/glycol 50% z value 26
• Max. working pressure/test pressure bar 10/15
• Max. working temperature °C 95
• For flat collectors up to 2 m2 12
Heating battery up (built in) Stainless steel smooth pipe heat exchanger for heat pumps
• Heating surface m2 3.5 4.9 3.5 4.9 6.9
• Heating water litres 25 35 25 35 52
• Flow resistance 1 z value 8 10 8 10 9
• Working pressure/test pressure bar 10/15 10/15 10/15 10/15 10/15
• Max. working temperature °C 95 95 95 95 95
Hoval MultiVal CSRR (800) (800) (1000) (1000) (1250) (1500) (2000)
• Content (lower battery) litres 750 740 940 930 1080 1460 1960
• Content (upper battery) litres 530 530 650 650 833 1000 1333
• Working pressure/test pressure bar 10/13 10/13 10/13 10/13 10/13 10/13 10/13
• Max. working temperature °C 95 95 95 95 95 95 95
• Thermal insulation bonded fabric mm 80 80 80 80 100 100 100
• Thermal conductance λ Watt/mK 0.035 0.035 0.035 0.035 0.035 0.035 0.035
• Stand still loss qB at 60 °C W 150 150 154 154 163 175 200
• Weight kg 202 221 234 238 245 280 390
Heating battery low (built in) Stainless steel plain tube heat exchanger for solar use
• Heating surface m2 2.4 2.4 2.4 2.4 4.8 4.8 4.8
• Heating water litres 12.5 12.5 12.5 12.5 25 25 25
• Flow resistance water 1 z value 35 35 35 35 35 35 35
Flow resistance water/glycol 50% z value 47 47 47 47 47 47 47
• Max. working pressure/test pressure bar 10/15 10/15 10/15 10/15 10/15 10/15 10/15
• Max. working temperature °C 95 95 95 95 95 95 95
• For flat collectors up to 2 m2 18 18 18 18 36 36 36
Heating battery up (built in) Stainless steel smooth pipe heat exchanger for heat pumps
• Heating surface m2 4.9 7.2 7.2 10.0 10.0 12.0 12.0
• Heating water litres 35 71 71 107 107 130 130
• Flow resistance 1 z value 10 9 9 12 12 5 5
• Working pressure/test pressure bar 10/15 10/15 10/15 10/15 10/15 10/15 10/15
• Max. working temperature °C 95 95 95 95 95 95 95
1
Flow resistance battery in mbar = volume flow (m³/h)2 x z
2
Collector surface, related to the heat exchanger heating surface only
■■Technical data
■■Technical data
3 x 400 V
Type Factory set-up For MultiVal
Flange electrical heating inset for lower flange
EFHRC heat input [kW] CSRR
for MultiVal CSRR (500-2000)
With temperature regulation and overheating protection 4-270 4.3 (500-2000)
Factory set-up: 3 x 400 V 6-270 6.0 (630-2000)
Heat output (kW) according to the rules of the power works 9-270 8.5 (1000-2000)
■■Dimensions
1 Cold water R 1″
2 Hot water Rp 1″
3 Flow solar circuit R 1″
4 Return solar circuit R 1″
5 Heating flow 3.5/4.9 m2 Rp 1¼″
6 Heating return 3.5/4.9 m2 Rp 1¼″
7 Sleeves for sensor, thermostats and Rp ½″
thermometers including immersion sleeve
8 Connection for screw-in electrical heating inset Rp 1½″
9 Circulation Rp 1″
10 Hand-hole flange Ø 270/200 mm,
pitch circle Ø 240 mm, 12 x M10
(500) 3.5 1.6 830 650 1963 1905 90 310 390 465 570 700 800 1170 1250 1350 1710 1930
(500) 4.9 1.6 830 650 1963 1905 90 310 390 465 570 700 800 1300 1250 1550 1710 1930
■■Dimensions
10
11
CSRR m2 m2 Ø Ø
(630) 3.5 1.6 880 700 1973 1923 90 310 390 465 570 800 700 1170 1250 1350 1450 1710 25° 1940
(630) 4.9 1.6 880 700 1973 1923 90 310 390 465 570 800 700 1300 1250 1550 1650 1710 25° 1940
(630) 6.9 1.6 880 700 1973 1923 90 310 390 465 570 800 700 1300 1250 1550 1650 1710 25° 1940
(800) 4.9 2.4 970 790 1984 1934 90 310 390 465 570 800 700 1230 1250 1450 1550 1710 25° 1950
(800) 7.2 2.4 970 790 1984 1934 90 310 390 465 570 800 700 1230 1250 1450 1550 1710 25° 1950
(1000) 7.2 2.4 1070 890 1989 1939 90 310 390 465 570 800 700 1230 1250 1450 1550 1710 20° 1960
(1000) 10.0 2.4 1070 890 1989 1939 90 310 390 465 570 800 700 1230 1250 1550 1650 1710 20° 1960
(1250) 10.0 4.8 1170 950 1980 1928 90 310 390 465 570 800 900 1300 1250 1550 1650 1710 20° 1980
(1500) 12.0 4.8 1320 1100 1994 1943 90 310 390 465 570 800 900 1300 1250 1550 1650 1710 15° 2070
(2000) 12.0 4.8 1420 1200 2034 1978 90 310 390 465 570 800 900 1300 1250 1550 1650 1710 15° 2130
■■Description
Hoval Calorifier
Modul-plus
• Calorifier made of stainless steel
• Heating water casing made of steel
• Heat exchanger made of modular elements
made of steel for hot water output up to
10’000 l/h at 60 °C and heating output from
60 - 720 kW
• Thermal insulation
-- made of mineral wool mats (50 mm) at the
calorifier
-- made of polyurethane foam at the front
-- made of mineral wool mats (50 mm) at the
casing incl. bottom
• Casing made of sheet steel, red/dark red
powder-coated
• Counter flanges, seals and screws on site
• Normal model: opening for cleaning at the
front side
Special model:
openings for cleaning at the front and back
side
On request
• Loading pump
Delivery
• Calorifier and casing are delivered separa
tely
■■Part No.
Delivery
Calorifier and casing delivered separately
packed.
Type:
Working pressure hot water 6 bar.
Heating 5 bar.
For drinking water up to max. 30 mg/l chlo-
ride content. Opening for cleaning in front.
Modul-plus Height
type mm kW 1 NL index 2
F (21) Ι 1615 76,5 10 7004 789
115,5 18
F (31) Ι 1615 113,9 18 7004 790
148,5 25
187,2 35
F (41) Ι 1800 136,3 24 7004 791
213,6 43
250,2 53
F(51) Ι 2160 199,4 40 7004 792
268,6 59
321,5 74
F (32) Ι 1615 227,9 49 7004 793
297,0 69
329,6 79
374,4 93
F (42) Ι 1800 272,6 64 7004 794
354,0 89
427,3 114
F (52) Ι 2160 398,8 107 7004 795
537,2 157
634,8 195
1
kW = power input at 45/10 °C,
flow temperature at 80 °C
2
See technical data for more specific informa-
tion.
Welding on site
■■Part No.
Special edition:
Working pressure hot water 6 bar.
Heating 5 bar.
For drinking water up to max. 100 mg/l
chloride content. Opening for cleaning in
front and at the back.
Modul-plus Height
type mm kW 1 Flats 2
F (21) ΙΙ 1615 76,5 10 7004 796
115,5 18
F (31) ΙΙ 1615 113,9 18 7004 797
148,5 25
187,2 35
F (41) ΙΙ 1800 136,3 24 7004 798
213,6 43
250,2 43
F(51) ΙΙ 2160 199,4 40 7004 799
268,6 59
321,5 74
F (32) ΙΙ 1615 227,9 49 7004 800
297,0 69
329,6 79
374,4 93
F (42) ΙΙ 1800 272,6 64 7004 801
354,0 89
427,3 114
F (52) ΙΙ 2160 398,8 107 7004 802
537,2 157
634,8 195
1
kW = power input at 45/10 °C,
flow temperature 80 °C
2
See technical data for more specific informa-
tion
Modul-plus Height
type mm
■■Part No.
Special edition:
Working pressure hot water 6 bar.
Heating 5 bar.
For drinking water up to max. 200 mg/l
chloride content. Opening for cleaning in
front and at the back. Butt-welded with
magnesium anode.
Modul-plus Height
type mm kW 1 NL index2
F (21) ΙΙΙ 1615 76,5 10 7004 810
115,5 18
F (31) ΙΙΙ 1615 113,9 18 7004 811
148,5 25
187,2 35
F (41) ΙΙΙ 1800 136,3 24 7004 812
213,6 43
250,2 43
F(51) ΙΙΙ 2160 199,4 40 7004 813
268,6 59
321,5 74
F (32) ΙΙΙ 1615 227,9 49 7004 814
297,0 69
329,6 79
374,4 93
F (42) ΙΙΙ 1800 272,6 64 7004 815
354,0 89
427,3 114
F (52) ΙΙΙ 2160 398,8 107 7004 816
537,2 157
634,8 195
1
kW = power input at 45/10 °C,
flow temperature 80 °C
2
See technical data for more specific informa-
tion
Modul-plus Height
type mm
■■Part No.
Special edition:
Working pressure hot water 10 bar.
Heating 8 bar.
For drinking water up to max. 300 mg/l chloride
content. Opening for cleaning in front and at
the back. Butt-welded with correx anode.
Modul-plus Height
type mm kW 1 NL index2
F (21) ΙΙΙ 1615 76,5 10 7007 059
115,5 18
F (31) ΙΙΙ 1615 113,9 18 7007 060
148,5 25
187,2 35
F (41) ΙΙΙ 1800 136,3 24 7007 061
213,6 43
250,2 43
F(51) ΙΙΙ 2160 199,4 40 7007 062
268,6 59
321,5 74
F (32) ΙΙΙ 1615 227,9 49 7007 063
297,0 69
329,6 79
374,4 93
F (42) ΙΙΙ 1800 272,6 64 7007 064
354,0 89
427,3 114
F (52) ΙΙΙ 2160 398,8 107 7007 065
537,2 157
634,8 195
1
kW = power input at 45/10 °C,
flow temperature 80 °C
2
See technical data for more specific informa-
tion
■■Part No.
Electrical box
For installation into the Modul-plus. Incl.
thermometer and temperature control
40‑80 °C. Model 110 °C incl. thermostat 95 °C.
Working temperature
Type heating
EK 105-90 90 °C 686 677
EK 106-110 110 °C 686 678
■■Technical data
Modul-plus
Type F (21) F (31) F (41) F (51) F (32) F (42) F (52)
• Module numbers 2 3 4 5 6 8 10
Calorifier
• Content litres 230 345 460 575 690 920 1150
• Heating surface m2 2,84 4,26 5,68 7,1 8,52 11,36 14,2
• Max. hot water temperature °C 80 80 80 80 80 80 80
• Flow resistance 1 z value 1,4 2,4 3 3,6 0,74 0,9 1,1
• Stand still loss 2 W 495 495 540 698 712 775 1000
• Working pressure - normal type bar 6 6 6 6 6 6 6
- type high-rise building bar 10 10 10 10 10 10 10
• Test pressure - normal type bar 12 12 12 12 12 12 12
- type high-rise building bar 15 15 15 15 15 15 15
• Weight without casing
- normal type kg 165 215 265 315 370 470 570
- type high-rise building kg 205 275 345 415 490 630 770
• Weight casing kg 104 104 115 140 121 135 160
Heating
• Heating water content litres 30 45 60 75 90 120 150
• Maximal heating water temperature °C 110 110 110 110 110 110 110
• Flow resistance 1 z value 2 2,8 3,6 4,7 0,78 1 1,4
• Working pressure - normal type bar 5 5 5 5 5 5 5
- type high-rise building bar 8 8 8 8 8 8 8
• Test pressure - normal type bar 7,5 7,5 7,5 7,5 7,5 7,5 7,5
- type high-rise building bar 12 12 12 12 12 12 12
1
Flow resistance (mbar) = volume flow (m³/h)2 x z
2
At calorifier temperature 60 °C
■■Technical data
■■Technical data
1
mbar = flow resistance in the calorifier
1
Litres/10 min. calorifier heated up to 60 °C
3
Litres/h = continual output per hour, cold water temperature 10 °C.
4
kW = power input at 45 °C/ 10 °C
5
Flats = number of flats with 1 bath each which can be supplied with hot water (1 bath, 3-4 rooms, 4 persons per flat)
6
mWC = residual overpressure
■■Dimensions
Type F (31), F (51), F (32), F (52) Type F (31), F (51) Type F (32), F (52)
Type B H Type B H
■■Engineering
Installation on site
1 Modular elements
2 Base rail with saddles
Modul-plus A B C D E F
type
F31 395
330 877 738 1905 1766
F32 790
F41 395
330 877 923 1905 1766
F42 790
F51 395
330 877 1283 1905 1766
F52 790
■■Engineering
Installation on site
Planning information
Schedule
Installation on site ½ day
Welding incl. pressure test ½ day
Casing on site ¼ day
■■Examples
CW
C
280
240 250
220
Hoval
230
190
80 70
60
Hoval
100
160
170
180
130
90
10
T0.2/2.2
110
120
40
140
150
0.5%
50
270
■■Examples
40 U3.1/3.2 40 U3.1/3.2
Hoval Modul-plus
0.5% 90 0.5% 90
60 60 260 260
100 100
50 50
SF SF
10 10
190 190
CW
110 110
C
P&I diagram Modul-plus double boiler system
230 230
160 160
170 170
180 180
130 130
140 140
150 150
■■Description
Calorifier
• Calorifier made of steel with double enamel
coating
• Volume 270 dm3
• WPER with enamelled plain tube heat
exchanger for heating boiler operation
(integral)
• Magnesium protective anode
• Electric heating 2.0 kW
• Thermal insulation from polyurethane, not
removable
• Attractive red casing;
upper cover and front panel black
Design
• Recirculated air/outside air mode
• Microprocessor comfort control. Different
possibilities of combination of heat genera-
tors (heat pump, electrical immersion heater
and boiler). Independent fan functions for
ventilation. Automatic legionella program,
alarm with error display
• Defrosting operation
• Can be used in conjunction with photovoltaic
(Smart Grid)
• Air temperature range -10 °C to +35 °C
WPER (300):
available with integrated heater battery
■■Part No.
1
Persons = number of persons who can be
supplied with domestic hot water (approximate
values)
for recharge
Service
Commissioning
■■Technical data
1
According to the following standards: EN 16147:2011, EHPA Testing Regulation V1.5
2
Number of persons who can be supplied with hot water at the plants without hot water circulation (approximate values without recharge).
■■Dimensions
2 3
20
19
18
5 18
19
6
17
17
1768 *
8
1468
16
16 9
1340
15
15
7
1020
14
781
681
13
12
11 11
93
25
ø 707
10
ø 707
124
22 21
24
4
■■Engineering
Electric connection
• VSE (Association of Swiss Engineers) rec-
ommendations for connection of heat pump
plants for heating and water heating to the
network of electric power stations (2.29d,
September 1983).
• Regulations of local electric power stations
Air connection
Intake on top at front
Outlet on top at the back
(see Dimensions)
■■Examples
• Air ducting
Air drawn from and blown into the room
Hoval • Recovery of unusable waste heat
• Air ducting
Air drawn from and blown into the neigh-
Hoval
bouring room
• Min. room volume 25 m3
• Cooling, dehumidification (wine cellar,
storeroom)
• Air ducting
Air drawn from and blown into the room
Hoval
• Min. room volume 20 m3
• Dehumidification, use of heat from con-
densed water (laundry)
• Air ducting
Air drawn from and blown either into the
room or externally
• When the air is circulating, the window can
Hoval
be closed.
■■Description
Delivery
• The storage tank required is not included in
the scope of supply Integrated electronic controller for the hot wa- Delivery
ter charging system, incl. sensor, with thermal • Incl. thermometer, non-return valves, cut-off
On site disinfection of the DHW storage tank (anti- ball valves on the drinking water side
• Installation of a circulation unit; the neces- legionella circuit) • All armatures required for operation, such as
sary connection is provided. strainers, flow balancing and cut-off valves,
• Electrical connection of the controller Control functions (TopTronic® com) backflow preventer, air-bleeding and drain
• Demand for hot water charging via switch-on valve are fitted.
Suitable calorifier charging tanks and switch-off sensor in the charging tank
see next page and time program Caution
• Maintenance of the desired hot water tem- As a result of thermal disinfection of the
perature in the storage tank and at the heat domestic hot water for legionella protection,
exchanger outlet; regulation of the DHW increased water temperatures (at least 65-
charging temperature to set value or to the 70 °C) occur. Depending on the water quality,
disinfection temperature via mixer control in this may result in increased calcification at the
the primary circuit installed armatures and heat exchangers and
• Demand for heating and process water also brings the risk of scalding at the tapping
charging pump points. Corresponding protective measures
• Boiler demand must be implemented on site.
• Circulation pump switched on and off in ac-
cordance with time program
• Legionella protection via heating of the
storage tank to an adjustable disinfection
temperature at the preset starting time once
per day or once per week
■■Description
On site
• Installation of the thermometer
Flange-mounted electric heating ele- • Attachment of the glue-on protection roset-
ments for CombiVal C (200-2000) tes to the thermal insulation
On site
• Installation of the electrical heating element
Water quality
see end of this rubric
■■Part No.
■■Part No.
CombiVal Content
type l
C (200) 200 6035 193
C (300) 300 6035 194
C (500) 500 6035 195
C (800) 800 6035 196
C (1000) 1000 6035 197
C (1250) 1250 6035 198
C (1500) 1500 6035 199
C (2000) 2000 6035 200
■■Part No.
■■Part No.
Part No.
■■Technical data
Performance data
■■Technical data
Performance data
■■Technical data
Performance data
■■Technical data
Performance data
■■Dimensions
TWW TWZ
800
1060
RL VL TW
125 315 60 64 73 64
550 224
850
175 315 60
38
124
38
■■Dimensions
315 60 76 260
TWW TWZ
800
1060
RL VL TW
125 315 60 76 73
850 336
175 315 60
50
124
38
124
■■Dimensions
(Dimensions in mm)
CombiVal E (300-500) CombiVal E (800-2000)
min. 160 8 2
3
2 3 6
6 p 7 8
5
5
6 y 8*
h
f
h n
e 9*
i
g m
c r 7
f k
e
6 i
4 9
1 4 9
c b g
b a 1 x
a
8
Dd 6,9 6,8*,8,9*,9
3.4 Dd
2,5,6,1 35°
7 45°
1,2.3.4,5
1 Cold water Type (300,500) R 1¼″ 6 Sleeve for sensor, Type (300,500) Rp ½″
Type (800-1000) R 2″ thermostat, thermometer
2 Hot water Type (300,500) R 1¼″ 7 Terminal bar for contact sensorType (800-2000)
Type (800-1000) R 2″ 8 Mg anode sleeve Type (300,500) Rp 1″
3 Charging flow - hot Type (300,500) R 1¼″ Type (800-2000) Rp 1¼″
Type (800-1000) R 2″ (screw connection - not insulated)
4 Charging return - cold Type (300,500) R 1¼″ 9 Hand-hole flange (flange electrical heating inset)
Type (800-1000) R 2″ Ø 180/120 mm, pitch circle 150 mm, 8 x M10
5 Circulation Type (300,500) R ¾″
* Attention:
Type (800-1000) R 1¼″
type (800,1000) does not have a second flange nor a second Mg anode
CombiVal E Tilting
type a b c d D e f g h i k m n p r s t measure
(300) 235 325 435 500 600 1060 1160 1505 1850 1584 - - - - - - - 1875
(500) 238 276 438 597 700 1125 1225 1500 1960 1674 - - - - - - - 2000
(800) 88 342 1145 750 950 1642 1908 347 2030 - - 1331 1500 500 100 800 292 1960
(1000) 100 355 1158 850 1050 1655 1911 360 2060 - - 1331 1500 500 100 800 305 1990
(1500) 105 375 1357 1000 1200 1782 2049 390 2220 890 1167 1521 1657 640 120 760 300 2370
(2000) 118 406 1388 1200 1400 1648 1933 421 2130 921 1118 1248 1498 520 100 760 330 2350
■■Dimensions
(Dimensions in mm)
CombiVal C (200-1000) CombiVal C (1250-2000)
2
2
3 7 3 7
8 8
5 5
10
h 8 h
8
k k
i g i g
f
e 9 e 9
A 8 A 8
c c
b b
a a
m
n
7,8,9
7,8,9,10
CombiVal C Tilting
type a b c d D e f g h i k m n p measure
(200) 130 310 510 500 680 760 - 910 1430 960 1210 130 190 230 1515
(300) 130 310 510 500 680 960 - 1260 1930 1310 1710 130 190 230 1994
(500) 100 310 510 650 830 960 - 1260 1950 1310 1710 130 190 205 2056
(800) 100 310 510 790 970 960 - 1260 2000 1310 1710 135 205 210 2151
(1000) 100 310 510 890 1070 960 - 1260 2000 1310 1710 135 205 210 2190
(1250) 80 310 510 950 1170 960 1135 1260 2005 1310 1710 160 230 190 2219
(1500) 80 310 510 1100 1320 960 1135 1260 2020 1310 1710 160 230 185 2301
(2000) 80 310 510 1200 1420 960 1135 1260 2060 1310 1710 160 230 185 2410
■■Examples
+ Leg._LB010
BGET010.VSD Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werd
Attention! This is just a schematic. For installation please use the detail-plan!
Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
1/2 Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma déta
■■Description
Delivery
• Energy buffer storage with foil casing
completely mounted and packed (can be
disassembled for introduction)
■■Part No.
Nominal
EnerVal content Ø raw Ø insulated Height
type l mm mm mm
Accessories
■■Part No.
■■Technical data
EnerVal (200-2000)
Type (200) (300) (500) (800) (1000) (1500 (2000)
• Nominal content litres 222 278 474 765 956 1365 2039
• Working pressure/test pressure bar 3/4 3/4 3/4 3/4 3/4 3/4 3/4
• Working temperature maximum °C 95 95 95 95 95 95 95
• Thermal insulation PU soft foam mm 50 50 50 120 120 120 120
• Thermal conductance λ W/mK 0.034 0.034 0.034 0.041 0.041 0.041 0.041
• Stand still loss qB at 60 °C W 67 98 142 126 133 154 175
• Weight with insulation kg 55 60 73 110 127 190 271
• Weight without insulation kg – – – 98 115 175 255
• Dimensions see table of dimensions
■■Dimensions
(Dimensions in mm)
L1
K
H
O
N
M
J
L2
F
E
I
D
5
'
G
EnerVal Tilting
type L1 L2 a b c d D e f g h j k l m measure
(200) 350 450 152 300 720 480 600 1140 - - 1440 - - - - 1460
(300) 550 600 152 300 890 480 600 1479 - - 1780 - - - - 1795
(500) - - 127 220 945 597 700 1670 250 971 1900 1400 1571 1671 1771 1923
■■Dimensions
EnerVal (800-2000)
(Dimensions in mm)
K
Q
P
H
O
N
F
F
M
J
I
E
D
'
G
1 Heating connection
type (800,1000) Rp 1½″
type (1500,2000) Rp 2″
2 Sleeve for electric screw-in boiler nozzle Rp 1½″
3 Sleeve for immersion sleeve, thermostat or thermometer Rp ½″ Variation because of the production toler-
ance possible
Length of all connecting pieces: 120 mm Dimension +/- 10 mm
EnerVal Tilting
type a b c c1 d D e f g h j k l m n measure
(800) 108 235 932 1135 790 1030 1497 410 657 1845 932 1230 1377 1497 1612 1888
(1000) 108 309 1006 1209 790 1030 1699 500 710 2132 1006 1300 1454 1699 1882 2172
(1500) 220 358 1006 1209 1000 1240 1699 500 800 2142 1006 1337 1487 1699 1839 2200
(2000) 220 382 1030 1230 1200 1440 1692 500 800 2142 1030 1230 1478 1692 1839 2200
■■Dimensions
EnerVal type A B D D1 R
(500) 70 270 597 697 180
(800-1000) 10 250 790 1030 210
EnerVal type A B D D1 R Q
(1500) 60 300 1000 1240 266 5°
(2000) 10 250 1200 1440 250 8°
Q
Q
Flow
Vorlauf Flow
Vorlauf
from boiler
vom Kessel to Heizung
zur heating Flow Flow
from boiler to heating
■■Description
Delivery
• Fully insulated buffer storage tank
Delivery
• Buffer storage tank, packed, without thermal
insulation
• Thermal insulation to be provided on site
■■Part No.
Thermal insulation
Made from polyurethane soft foam with
foil casing, colour red.
Delivered separately packed.
EnerVal G Insulation thickness
type mm
(2500) 120 6032 233
Accessories
■■Technical data
EnerVal G (1000-6000)
Type (1000) (1500) (2500) (4000) (6000)
• Nominal content l 904 1420 2361 4021 5897
• Operating/test pressure bar 3/4 3/4 3/4 3/4 3/4
• Maximum operating temperature °C 95 95 95 95 95
• Thermal insulation PU soft foam mm 120 120 180 – –
• Thermal conductance λ W/mK 0.0341 0.0341 0.0341 – –
• Standby losses qB at 60 °C W 151 169 187 – –
• Weight without insulation kg 110 190 300 655 890
• Dimensions see dimensional drawing
■■Dimensions
(Dimensions in mm)
EnerVal G
type a b c d D e f g h k m L1 L2 Tilted measure
(1000) 309 1006 1679 790 1030 - 116 500 2135 1209 2015 600 700 2177
(1500) 377 807 1247 1000 1240 1677 200 702 2149 1027 1352 - - 2212
(2500) 435 900 1538 1200 1440 2003 250 827 2512 1219 1611 - - 2560
■■Dimensions
(Dimensions in mm)
EnerVal G
type a b c d e f g h k m Tilted measure
(4000) 516 1090 1577 1500 2151 325 925 2716 1333 1742 2854
(6000) 528 1435 2342 1500 3249 315 1209 3886 1889 2569 3945
■■Engineering
General information
-- technical data and mounting instructions of -- There should be installed an automatic de -- Distance to the wall for the installation and
Hoval aerator in the hot flow. removal of the electrical heating inset (a)
-- hydraulic instructions
■■Engineering
Selection of the calorifier
Water calorifying system A -- The hot water output in 10 mi Water calorifying system D -- At a bigger volume V1, the hot
Calorifier with relatively small con nutes and the continual output Hot water layer storage with peri water output can be reduced
tent (often built onto the boiler), per hour have to correspond odical reheating depending on (regulation according DIN
which are permanently additionally to the hot water need peak per the temperature. 4708/sheet 3).
heated. The content has to roughly 10 minutes and per hour.
correspond to the warm water -- The storage volume V1 must
need per 10 minutes. -- The boiler output has to cor correspond to the warm water
respond to the hot water need need peak per 10 minutes in
D ies ist ei n
peak per hour in minimum. minimum, in which the hot wa-
unerlaubter Weg!
Gehen Sie eine n ter output has to correspond to
Schritt zurück oder
löschen Sie dieses
Shape!
-- For determining the calorifi the hot water need peak per
Sie haben d ie
Möglichkeit ein er a hot water temperature hour.
neues Sh ap e z u
n e Micro-3
h m e n ! ! !
hovhovalhovalhova
of 80 °C has to be chosen,
lhovalhovalhovalho
valhovalho
ovalhoval
whereas this temperature has
lhovalhov
to be achieved only during the
heating-up of the calorifier, Water calorifying system E -- The heating-up time for the to
M 33
M after that it will be reduced au Storage calorifier with big content tal usable volume should take
tomatically. and periodical reheating. about 1 hour.
■■Engineering
Water quality
Enamelled calorifiers
• If the conductance 1 is < 200 µS/cm, enam- • Enamelled calorifiers must not be used • Damage may result if the copper content is
elled calorifiers are no longer adequately where the water is completely softened. If above 0.05 mg/l. The copper content must
protected by a magnesium anode. If the the residual hardness 3 is > 1 mmol/l or comply with the limit value specified in the
conductance is < 100 µS/cm, a Correx im- higher than 50% of the total hardness of the current drinking water ordinance.
pressed current anode also no longer offers crude water, a Correx impressed current
adequate protection. anode can help.
• If the total hardness 2 is < 1 mmol/l, enam- • If the pH value 4 is more than 0.3 below
elled calorifiers are not adequately protected the balance pH value, enamelled calorifiers
by a magnesium anode. If the total hardness should no longer be used. If the pH value is
is < 0.5 mmol/l, a Correx impressed cur- 0.1-0.3 below the balance pH value, a Cor-
rent anode also no longer offers adequate rex impressed current anode can help.
protection.
CombiVal ER (200-500) S 1 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
CombiVal ER (800,1000) S 2 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
CombiVal ER (200-1000) W Correx impressed current anode > 100 > 0.5 > 1.0 > 50 0.1-0.3
CombiVal ESR (200-500) S 1 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
W Correx impressed current anode > 100 > 0.5 > 1.0 > 50 0.1-0.3
CombiVal ESSR (400,500) S 1 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
W Correx impressed current anode > 100 > 0.5 > 1.0 > 50 0.1-0.3
CombiVal ESSR (800,1000) S Correx impressed current anode > 100 > 0.5 > 1.0 > 50 0.1-0.3
MultiVal ERR (300-1000) S 1 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
W Correx impressed current anode > 100 > 0.5 > 1.0 > 50 0.1-0.3
MultiVal ESRR (500) S 1 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
W Correx impressed current anode > 100 > 0.5 > 1.0 > 50 0.1-0.3
MultiVal ESRR (800-1000) S Correx impressed current anode > 100 > 0.5 > 1.0 > 50 0.1-0.3
CombiVal E (300-1000) S 1 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
W Correx impressed current anode > 100 > 0.5 > 1.0 > 50 0.1-0.3
CombiVal E (1500-2000) S 2 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
W Correx impressed current anode > 100 > 0.5 > 1.0 > 50 0.1-0.3
■■Engineering
Water quality
Limit values:
Type De- Corrosion Max. chloride
sign protection content
mg/l
Page
Flue gas line systems DN80 to TopGas® classic, comfort, combi and TopGas® (35,45)
Gas hot water boiler ■■ Description 489
■■ Part N° 490
■■ Dimensions 502
■■ Engineering 505
487
Flue gas line systems
Page
Individual parts
■■ E 80 mm 569
■■ C 80/125 mm 574
■■ E 100 mm 580
■■ C 100/150 mm 584
■■ E 130 mm 589
■■ E 150 mm 592
■■ E 200 mm 595
488
Hoval flue gas system DN 80
to Hoval TopGas® classic, comfort, combi and TopGas® (35,45)
■■Description
Flue gas system Concentric supply air / Flexible flue gas system
Type E80 PP flue gas system LAS Type E80 Flex PP
Type C80/125 PP
• Air supply and flue gas system in precast • Air supply and flue gas system in precast • Flexible flue gas system in precast construc
construction method for quick installation. construction method for quick installation. tion method for quick installation.
• Specially suited to oil and gas fired condens • Specially suited to oil and gas fired condens • Specially suited to oil and gas fired condens
ing systems. ing systems. ing systems.
• 80 mm diameter PP pipe for flue gas with • 80 mm diameter PP pipe for flue gas • The system can be installed in existing
practical plug-in sleeve connection with concentrically mounted in the supply pipe angled shafts without the need for extra
Viton sealing ring for joining the individual with practical plug-in sleeve connection with masonry work.
system components. Viton sealing ring for joining the individual • Flexible PP flue pipe with internal diameter
• PP: permanent temperature resistancy up system components. D = 80 mm with double walls to prevent
to 120 °C. • PP: permanent temperature resistancy up damage during installation and to reduce the
• All long elements can be shortened. The cut to 120 °C. flow resistence on the flue gas side.
edges must be smoothed to avoid damage • Concentrically mounted supply air pipe • PP: permanent temperature resistancy up
to sealing. with 125 mm diameter made of steel, white to 120 °C.
lacquer (RAL 9016).
• System components to be joined using plug-
in connectors with sealing ring and clamp
tape.
Assembly kits
• For ambient air independent operation.
The installation kits contain all the components
shown in the drawings. All other components
such as length elements, formpieces and fixing
components must be ordered separately.
Individual parts
A detailed list of all the parts used in the flue
pipe systems and construction sets can be
found in the section following the assembly
kits.
■■Part N°
Part N°
2 Duct E80
Wall plate 220 x 220 mm
with seal ring and casing tube
Ø 150 mm, L = 300 mm 2001 466
Additional parts to be ordered if
necessary:
Length element E80 L = 450 mm 2001 447
7RS*DV
E80 L = 950 mm
E80 L = 1950 mm
2001 448
2001 449
■■Part N°
Part N°
2 Duct E80
Wall plate 220 x 220 mm
with seal rin gand casing tube
Ø 150 mm, L = 300 mm 2001 466
4 Bearing rail E
Flue gas tube support in shaft 619 303
If necessary, an inspection
)DOOV HUIRUGHUOLFK LVW 8 Mouth connection piece
T-piece HLQ
has,QVSHNWLRQV
to be inserted E80 Flex PP 2008 124
76WFN HLQ]XVHW]HQ
9 Assembly cross E80 Flex PP,
High grade steel 2008 125
Approval sticker
must be ordered separately, see individual parts
■■Part N°
Part N°
The connection situation and the measurements are shown on Further components see section
chapter „Dimensions“. following the assembly kits.
■■Part N°
Part N°
8
7 Connection piece below E80 Flex
PP 2008 126
IfFalls
necessary, an inspection
erforderlich ist 8 Distant holder E80 Flex PP
T-piece has to be inserted
ein Inspektions-T- 3 Piece 2008 138
Stück einzusetzen
7 9 Mouth connection piece E80 Flex
PP 2008 124
Clamp tape D=125mm with integrated
seal ring 618 758
■■Part N°
Part N°
Combustion
9HUEUHQQXQJV 4 Wall socket D =150 mm, L = 300
mm
airOXIW
to wall duct 2001 419
5 Bearing rail E
Flue gas tube support in shaft 619 303
6 Support arche C80/125 - 90° PP 2018 526
Additional parts to be ordered if
necessary:
7RS*DV Length element C80/125 L = 200
mm 2010 154
C80/125 L = 450
mm 2010 155
C80/125 L = 950
mm 2010 156
Grid ]XU
*LWWHU to shaft
6FKDFKW C80/125 L = 1950
mm 2010 157
backKLQWHUOIWXQJ
ventilation
Inspection-T-Piece C80/125 PP 2010 164
■■Part N°
Part N°
5 Bearing rail E
If necessary, an inspection Flue gas tube support in shaft 619 303
T-piece has to be inserted
6 Support arche C80/125 - 90° PP
2018 526
■■Part N°
Part N°
6 Support arche C80/125 - 90° PP 2018 526
■■Part N°
Part N°
2
1 Additional parts to be ordered if
necessary:
Viton-seal ring Ø 80 mm
to Flue gas tube PP 2018 530
This flue gas lead is a construction example. The precise Further components see section
requirements conform with the local conditions and regulations. following the assembly kits.
■■Part N°
Part N°
2
1 Additional parts to be ordered if
necessary:
Viton-seal ring Ø 80 mm
to Flue gas tube PP 2018 530
This flue gas lead is a construction example. The precise Further components see section
requirements conform with the local conditions and regulations. following the assembly kits.
■■Part N°
Part N°
Length element mm
C80/125 L = 200 2010 154
mm
C80/125 L = 450 2010 155
mm
C80/125 L = 950 2010 156
mm
C80/125 L = 1950 2010 157
Viton-seal ring Ø 80 mm
to Flue gas tube PP 2018 530
This flue gas lead is a construction example. The precise
requirements conform with the local conditions and regulations. Clamp tape Ø 125 mm
with integrated seal ring 618 758
The Hoval engineering and installation regulations have to be
met strictly!
The connection situation and the measurements are shown on Further components see section
chapter „Dimensions“. following the assembly kits.
■■Part N°
Part N°
Length element mm
C80/125 L = 200 2010 154
5 mm
C80/125 L = 450 2010 155
mm
C80/125 L = 950 2010 156
4 mm
C80/125 L = 1950 2010 157
TopGas Inspection-T-Piece C80/125 PP 2010 164
3 Pipe clip for wall mounting C125 618 736
This flue gas lead is a construction example. The precise Clamp tape Ø 125 mm
requirements conform with the local conditions and regulations. with integrated seal ring 618 758
The Hoval engineering and installation regulations have to be Further components see section
met strictly! following the assembly kits.
■■Part N°
Part N°
Length element mm
C80/125 L = 200 2010 154
mm
C80/125 L = 450 2010 155
mm
C80/125 L = 950 2010 156
5 mm
C80/125 L = 1950 2010 157
The Hoval engineering and installation regulations have to be Further components see section
met strictly! following the assembly kits.
■■Dimensions
A
H
H
TopGas® TopGas® TopGas® TopGas®
classic comfort classic comfort
Lv (mm) H (mm) H (mm) Lv (mm) H (mm) H (mm)
170 245 190 400 255 200
500 260 205 500 260 205
TopGas 1000 285 230 1000 285 230
1500 310 255 TopGas 1500 310 255
2000 335 280 2000 335 280
Längenaus-
Length compen Minimum dimensions: Lv Minimum dimensions:
Lv
gleichsstück
sation piece A = 115 mm A = 115 mm
Lv = 385 mm Lv = 500 mm
A
H
H
Lv Lv
A
H
H
Notice
Dimensions für TopGas® (comfort+classic)
and placed below TopVal (130,160)
see chapter „gas condensing boiler.“
■■Dimensions
Lv
Minimum Dimensions: Lv
Minimum Dimensions:
A = 115 mm A = 115 mm
Lv = 385 mm Lv = 500 mm
A
H
H
550
Lv (mm) H (mm) 550
Lv (mm) H (mm)
385 300 500 305
500 305 1000 330
1000 330 1500 355
1500 355 2000 385
TopGas 2000 385 TopGas
Length compen
Längenaus- Length compen
Längenaus-
sation piece
gleichsstück sation piece
gleichsstück
Assembly kit TG AW1 C80/125 PP Grey Assembly kit TG AW1 C80/125 PP Grey
Assembly kit TG AW1 C80/125 PP Red Assembly kit TG AW1 C80/125 PP Red
H
H
Minimum Dimensions:
H = 615 - 730 mm
700
270
H
Length compen
Längenaus-
sation piece
gleichsstück
Notice
Dimensions für TopGas® (comfort+classic)
and placed below TopVal (130,160)
see chapter „gas condensing boiler.“
TopGas
■■Dimensions
H = 290 mm H = 330 mm
A
H
H
Lv (mm) H (mm) Lv (mm) H (mm)
370 290 385 330
500 300 500 336
1000 325 1000 361
TopGas 1500 350 TopGas 1500 386
2000 375 2000 411
(35,45)
(35) (35,45)
(35)
A
H
Minimum Dimensions:
H = 785-795 mm
700
270
H
Length compen
Längenaus-
sation piece
gleichsstück
TopGas
(35,45)
(35-45)
(35)
■■Engineering
40
comfort (10-22) / classic(12 ,18)
20
36 classic (24) 18
32 16
combi (21/18, 26/23)
28 14
classic (30) classic(24)
24 12 comfort(22)
heigh[m]
20 combi (32/28) 10
Maximum effective Höhe
classic(18,30)
16 8 comfort(16)
12 6
8 4 classic(12)
4 2 comfort(10)
0 0
0 1 2 3 4 5 0 1 2 3 4 5 6
Maximum horizontal length connecting pipe (m) Maximum horizontal length connecting pipe (m)
Anbindeleitung [m]
flue gas pipe (m)
25
35
30 20
25 combi(21/18,26/23)
TopGas® (35) 15
Maximum effectiveHöheheigh
heigh
20 combi(32/28)
TopGas® (35)
[m]
[m]
Maximum effectiveHöhe
15 TopGas® (45) 10
TopGas® (45)
10
5
5
0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Maximum horizontal length
Anbindeleitung [m] connecting pipe (m) Maximum horizontal length
Anbindeleitung [m] connecting pipe (m)
The following formpieces have already been taken Form piece in the PP-pipes
into account: connecting duct flexible pipes
1 T-piece 90° for connection to the boiler and 1 sup
port arch 90° for supporting the flue pipe in the shaft, 1 Arch 90° E80 2,0 m
1 component for the end of the chimney. 1 Arch 45° E80 1,0 m
1 T-piece 90° E80 2,5 m
For all other formpieces in the connecting sections to 1 Arch 90° C80/125 2,5 m
the chimney the following lengths must be deducted 1 Arch 45° C80/125 1,5 m
from the maximum chimney heights: 1 T-piece 90° C80/125 3,0 m
■■Engineering
Separate ducting of flue gas and combusti- Maximum flue gas pipe length No formpieces taken into account
on air for heating control on roof/wall duct
By fitting the separator C80/125 PP -> 2 x E80 TopGas® (35): 9 m 7m For all other formpieces the following lengths
PP the flue gas and the combustion air can be TopGas® (45): 6 m 4,5 m must be deducted from the flue pipe lengths:
ducted separately.
classic (12,30): 7 m 12 m
1 Arch 90° C80/125 3,0 m
classic (18): 11 m 10 m
To determine the total length of PP flue gas 1 Arch 45° C80/125 2,0 m
classic (24): 11,5 m 10 m
tube and combustion air duct the total lengths 1 T-piece 90° C80/125 3,5 m
can be obtained from the diagrams and calcu comfort (10): 5 m 12 m
lated for the simple chimney installation. comfort (16): 9 m 12 m Note:
For the remaining formpieces which have to comfort (22): 12,5 m 10 m The data contained in the following dia
be installed the lengths to be removed must be combi (21/18): 11 m 8m grams represent guide values calculated at
read off from the table. combi (26/23): 11 m 8m maximum output. An exact calculation for
combi (32/28): 6 m 5m the flue gas duct must be made on-site.
The connecting pipe and the vertical flue pipe in the shaft are also to
[m] flue gas pipe (m)
10
This results in the following maximum permitted lengths for flue pipes:
comfort(22)
Maximum effective heigh flue gas pipe (m)
8
TopGas®(35)
12
heigh
6
Höhe
10
Maximum effective
comfort(10)
4
8 comfort(22)
2
6
comfort(16)
0
0 1 2 3 4 5 6 4 comfort(10)
Maximum horizontal length connecting pipe (m) classic (30)
Anbindeleitung [m]
flue gas pipe (m)
2 TopGas®(35)
12
0
10 0 1 2 3 4 5 6
Maximum horizontal length connecting pipe (m)
8
classic (24)
flue gas pipe (m)
heigh
combi (26,32) 14
[m]
6
Maximum effective Höhe
12
4
classic (12,30) classic (24)
10
2
heigh
8
classic (18)
Maximum effectiveHöhe [m]
0 classic (12)
6
0 1 2 3 4 5 6 combi (26/23)
Maximum horizontal length
Anbindeleitung [m] connecting pipe (m) 4
Maximum effective heigh flue gas pipe (m)
8
2
7
0
6 0 1 2 3 4 5 6
classic (18)
5 Maximum horizontal length connecting pipe (m)
Anbindeleitung [m]
Höhe [m]
4 comfort (16)
3
1 T-piece and 1 90° support arch C80/125 as well as the
2 chimney cowl are included as formpieces.
1
For all other formpieces in the connecting sections to the
0 chimney the following lengths must be removed from the
0 1 2 3 4 5 6 maximum chimney heights:
Maximum horizontal length[m] connecting pipe (m)
Anbindeleitung
■■Description
Flue gas system Concentric supply air / Flexible flue gas system
Type E100 PP flue gas system LAS Type E100 Flex PP
Type C100/150 PP
• Air supply and flue gas system in precast • Air supply and flue gas system in precast • Flexible flue gas system in precast
construction method for quick installation. construction method for quick installation. construction method for quick installation.
• Specially suited to oil and gas fired conden • Specially suited to oil and gas fired conden • Specially suited to oil and gas fired conden
sing systems. sing systems. sing systems.
• 100 mm diameter PP pipe for flue gas with • 100 mm diameter PP pipe for flue gas • The system can be installed in existing
practical plug-in sleeve connection with concentrically mounted in the supply pipe angled shafts without the need for extra
Viton sealing ring for joining the individual with practical plug-in sleeve connection with masonry work.
system components. Viton sealing ring for joining the individual • Flexible PP flue pipe with internal diameter
• PP: permanent temperature resistancy up system components. D = 100 mm with double walls to prevent
to 120 °C. • PP: permanent temperature resistancy up damage during installation and to reduce
• All long elements can be shortened. The cut to 120 °C. the flow resistence on the flue gas side.
edges must be smoothed to avoid damage • Concentrically mounted supply air pipe • PP: permanent temperature resistancy up
to sealing. with 150 mm diameter made of steel, white to 120 °C.
lacquer (RAL 9016).
• System components to be joined using
plug-in connectors with sealing ring and Assembly kits
clamp tape.
• For ambient air independent operation. The installation kits contain all the components
shown in the drawings. All other components
such as length elements, formpieces and fixing
components must be ordered separately.
Individual parts
A detailed list of all the parts used in the flue
pipe systems and construction sets can be
found in the section following the assembly
kits.
■■Part N°
Part N°
6 Bearing rail E
Flue gas tube support in shaft 619 303
Additional parts to be ordered if
necessary
7RS*DV
Length element E100 L = 450 mm
2001 480
E100 L = 950 mm
2001 481
E100 L = 1950 mm 2001 482
Inspection-T-piece E100-90° 2001 497
■■Part N°
Part N°
4 Duct E100
Wall plate 220 x 220 mm with seal ring
and casing tube Ø 150 mm,
L = 300 mm 2001 507
5 Length element E100 L = 450 mm
PP 2001 480
6 Bearing rail E
Flue gas tube support in shaft 619 303
If necessary, an inspection
7 Support arche E100 – 90° PP 2001 493
)DOOV HUIRUGHUOLFK LVW
T-pieceHLQhas to be inserted
,QVSHNWLRQV 8 Connection piece below E100 Flex PP 2008 135
76WFN HLQ]XVHW]HQ
9 Distant holder E100 Flex PP (1 piece)
a distant holder must be used at least
every 2 metres 2008 138
The Hoval engineering and installation regulations have to be Pipe clip for wall mounting E100 2001 502
met strictly!
Viton-seal ring Ø 100 mm
The connection situation and the measurements are shown on to Flue gas tube PP PP 2018 531
chapter „Dimensions“.
Wave tube E100 Flex PP
Price per meter 2008 140
If an inspection T-piece with measure opening is not im
mediately installed to the boiler connecting piece, a length
Distant holder E100 Flex PP, 1 piece 2008 138
element with measure opening must be planned directly at
the boiler connecting piece. Viton-seal ring E100 Flex PP 2008 139
■■Part N°
Part N°
4 Duct C100/150
Wall plate with splice
9 220x220 mm and casing tube
Ø 180 mm, L = 300 mm 2001 434
Falls erforderlich ist
ein Inspektions-T- 5 Length element E100
If necessary, an inspection
Stück einzusetzen L = 450 mm PP 2001 480
T-piece has to be inserted
6 Bearing rail E
Flue gas tube support in shaft 619 303
4
Additional parts to be ordered if
necessary:
3
Length element C100/150 L = 200
mm 2015 246
TopGas C100/150 L = 450
mm 2015 247
2
C100/150 L = 950
mm
C100/150 L = 1950
mm
2015 248
2015 249
■■Part N°
Part N°
4 Duct C100/150
10 Wall plate with splice
220x220 mm and scabbard tube
Ø 180 mm, L = 300 mm 2001 434
9 6 Bearing rail E
If Falls
necessary, an inspection
erforderlich ist Flue gas tube support in shaft 619 303
T-piece has to be inserted
ein Inspektions-T-
Stück einzusetzen 7 Support arche E100 – 90°
8 PP 2001 493
2
Additional parts to be ordered if
necessary:
1 Length element mm
C100/150 L = 200 2015 246
mm
C100/150 L = 450 2015 247
mm
C100/150 L = 950 2015 248
This flue gas lead is a construction example. The precise
C100/150 L = 1950 mm 2015 249
requirements conform with the local conditions and regulations.
Inspection-T-piece E100 Flex-PP 2008 136
The Hoval engineering and installation regulations have to be
met strictly!
Pipe clip for wall mounting C150 2001 433
The connection situation and the measurements are shown on
Clamp tape D=150 mm with integrated
chapter „Dimensions“.
seal ring 2001 444
■■Part N°
Part N°
Approval sticker
This flue gas lead is a construction example. The precise must be ordered separately, see individual parts
requirements conform with the local conditions and regulations.
■■Part N°
Part N°
Length element mm
C100/150 L = 200 2015 246
mm
C100/150 L = 450 2015 247
mm
C100/150 L = 950 2015 248
mm
C100/150 L = 1950 2015 249
■■Part N°
Part N°
1 Adapter piece
4 C80/125 -> C100/150PP 2018 533
2 Inspection-T-piece with measure
opening C100/150 PP 2015 257
3 Length adjustment piece C100/150
L = 315-440 mm 2015 251
4 Wall socket to wall duct
D=180 mm L=300 mm 2001 437
5 Supply air/flue gas-roof execution
C100/150 L=600 mm
Incl. wall plates 220x220 mm PP 2001 436
5
TopGas
3
■■Part N°
Part N°
This flue gas lead is a construction example. The precise Outside wall-distant holder
requirements conform with the local conditions and regulations. Ø = 150 mm High grade steel 2025 707
The Hoval engineering and installation regulations have to be Viton-seal ring Ø100 mm
met strictly! to Flue gas tube PP 2018 531
■■Dimensions
A
H
H
Lv (mm) H (mm) Lv (mm) H (mm)
370 390 395 355
500 396 500 360
1000 421 1000 385
1500 446 1500 410
2000 471
TopGas TopGas
TopGas
740
165
Minimum Dimensions:
Lv
A = 115 mm
Lv = 385-500 mm
H = 330 mm
H
Lv (mm) H (mm)
H
385 330
500 336
1000 361
1500 386
2000 411
Length adjust
Längenaus-
TopGas TopGas ment piece
gleichsstück
■■Engineering
33 25
32
31 20
30
29
28 15
Höhe [m]
27
26 10
25
24
5
23
22
21 0
0 1 2 3 4 0 1 2 3 4 5 6
Maximum horizontal length connecting pipe (m) Maximum horizontal length connecting pipe (m)
Anbindeleitung [m]
24 25
Maximum effective heigh flue gas pipe (m)
23
22
20
21
20
19 15
Höhe [m]
18
17 10
16
15
5
14
13
12 0
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 0 1 2 3 4 5 6
Maximum horizontalAnbindeleitung
length[m]connecting pipe (m)
Maximum horizontal length connecting pipe (m)
■■Engineering
The following formpieces have already been Form piece in the PP-pipes
taken into account: connecting duct flexible pipes
1 T-piece 90° for connection to the boiler and
1 support arch 90° for supporting the flue pipe 1 Arch 90° E100 2,5 m
in the shaft, 1 component for the end of the 1 Arch 45° E100 1,5 m
chimney. 1 T-piece 90° E100 4,0 m
1 Arch 90° C100/150 2,5 m
For all other formpieces in the connecting 1 Arch 45° C100/150 1,5 m
sections to the chimney the following lengths 1 T-piece 90° C100/150 4,0 m
must be deducted from the maximum chimney
heights for TopGas® (35-60):
Note:
The data contained in the following dia 1 T-piece and 1 90° support arch C100/150
grams represent guide values calculated at as well as the chimney cowl are included as
maximum output. An exact calculation for formpieces.
the flue gas duct must be made on-site.
TopGas® (35-60)
18
Höhe [m]flue gas pipe (m)
16 TopGas®(45)
14
12 TopGas®(35)
10
Maximum effective heigh
8 TopGas®(60)
6
4
2
0
0 1 2 3 4 5 6
Maximum horizontal length connecting pipe (m)
Anbindeleitung [m]
■■Description
Flue gas system Concentric supply air/ Flexible flue gas system
Type E100 PP Flue gas system LAS Type E100 Flex PP
Type C100/150 PP
• Air supply and flue gas system in precast • Air supply and flue gas system in precast • Flexible flue gas system in precast construc
construction method for quick installation. construction method for quick installation. tion method for quick installation.
• Specially suited to oil and gas fired conden • Specially suited to oil and gas fired conden • Specially suited to oil and gas fired conden
sing systems sing systems sing systems
• 100 mm diameter PP pipe for flue gas with • 100 mm diameter PP pipe for flue gas • The system can be installed in existing
practical plug-in sleeve connection with concentrically mounted in the supply pipe angled shafts without the need for extra
Viton sealing ring for joining the individual with practical plug-in sleeve connection with masonry work.
system components. Viton sealing ring for joining the individual • Flexible PP flue pipe with internal diameter
• PP: permanent temperature resistancy up system components. D = 100 mm with double walls to prevent
to 120 °C. • PP: permanent temperature resistancy up damage during installation and to reduce the
• All long elements can be shortened. The cut to 120 °C. flow resistence on the flue gas side.
edges must be smoothed to avoid damage • Concentrically mounted supply air pipe • PP: permanent temperature resistancy up
to sealing. with 150 mm diameter made of steel, white to 120 °C.
coated (RAL 9016).
• System components to be joined using plug-
in connectors with sealing ring and clamp
tape.
Individual parts
• For ambient air independent operation.
A detailed list of all the parts used in the flue
pipe systems can be found in the section
following the assembly kits.
■■Part N°
Part N°
3
Additional parts to be ordered
if necessary:
TopGas 2
Length element E100 L = 450 mm
2001 480
E100 L = 950 mm
2001 481
1 E100 L = 1950 mm 2001 482
■■Part N°
Part N°
IfFalls
necessary, an ist
8 9 Mouth connection piece
E100 Flex PP 2008 133
erforderlich
inspection-T-piece
ein Inspektions-T-has
toStück
be inserted 10 Assembly cross E100 Flex PP, High
einzusetzen grade steel 2008 134
14 13 11 Top part E100 for chimney end for back
7 ventilation with shaft cover 400x400 mm,
seal ring 2001 504
Approval sticker
must be ordered separately, see individual parts
■■Part N°
Part N°
4
3 Additional parts to be ordered
if necessary:
This flue gas lead is a construction example. The precise require Length element E100 L = 450 mm 2001 480
ments conform with the local conditions and regulations. E100 L = 950 mm 2001 481
E100 L = 1950 mm 2001 482
The connection situation and the measurements are shown on
chapter „Dimensions“. Set (2 pieces) distant holder E100 of poly
propylene for centring tube in shaft 2001 501
The Hoval engineering and installation regulations have to be
met strictly! Viton-seal ring E100 Flex PP 2018 531
Approval sticker
must be ordered separately, see individual parts
■■Part N°
Part N°
Approval sticker
must be ordered separately, see individual parts
■■Part N°
Part N°
If Falls
necessary, an
erforderlich
inspection-T-piece has
ist 3 Additional parts to be ordered
if necessary:
ein Inspektions-T-
to be inserted
Stück einzusetzen
Flange for flat roofs C100/150 for roof
heating centre 2001 442
Approval sticker
must be ordered separately, see individual parts
■■Part N°
Part N°
If necessary, an
Falls erforderlich ist
inspection-T-piece has 3 Additional parts to be ordered
if necessary:
ein Inspektions-T-
to be inserted
Stück einzusetzen
Flange for flat roofs C100/150 for roof
heating centre 2001 442
■■Part N°
Part N°
3
TopGas 2
1 Additional parts to be
ordered if necessary:
Approval sticker
must be ordered separately, see individual parts
■■Part N°
Part N°
4
Additional parts to be ordered
TopGas 3 if necessary:
This flue gas lead is a construction example. The precise require Clamp tape D=150mm with integrated
ments conform with the local conditions and regulations. seal ring 2001 444
The connection situation and the measurements are shown on Outside wall-distant holder
chapter „Dimensions“. Ø = 150 mm high grade steel 2025 707
The Hoval engineering and installation regulations have to be Viton seal ring Ø 100 mm
met strictly! to Flue gas tube 2018 531
Approval sticker
must be ordered separately, see individual parts
■■Dimensions
Example Example
TG K2 E100 PP TG K2 C100/150 PP-A
TG K2 E100 Flex PP TG K2 C100/150 Flex PP-A
Lv Lv
Minimum Minimum
Dimensions: Dimensions:
A = 115 mm A = 115 mm
A
A
Lv = 380 mm Lv = 550 mm
H
H
H = 390 mm H = 303 mm
Example Example
TG DHZ1 C100/150 PP Grey TG MD2 C100/150 PP
TG DHZ1 C100/150 PP Red
Lv
Minimum
Dimensions:
A = 115 mm
A
Lv = 300 mm
H
300 295
500 300
1000 325
1500 350
TopGas 2000 375
420
Length
Längenaus-
adjustment
gleichsstück
piece
H
Längenaus-
Length adjust
gleichsstück
ment piece
Lv (mm) H (mm)
400 295
500 300
1000 325
1500 350
2000 375
All dimensions apply to both left hand and
right hand connection. TopGas
■■Dimensions
Example Example
TG K2 E100 PP TG K2 C100/150 PP-A
TG K2 E100 Flex PP TG K2 C100/150 Flex PP-A
Length
Längenaus-
Lv adjustment
gleichsstück
piece
Lv
Minimum Minimum
Dimensions: Dimensions:
A
A = 115 mm A = 115 mm
Lv = 800 mm Lv = 720 mm
H
A
H = 410 mm H = 312 mm
H
Lv (mm) H (mm) Lv (mm) H (mm)
800 410 720 312
1000 420 1000 325
1500 445 1500 350
TopGas 2000 470 2000 375
2500 495
TopGas
Example
TG MD2 C100/150 PP
Length
Längenaus-
adjustment
gleichsstück
piece
Lv
Minimum
Dimensions:
A = 115 mm
Lv = 620 mm
A
H = 307 mm
H
Lv (mm) H (mm)
550
620 307
1000 325
1500 350
2000 375
TopGas
Length element
Längenelement
C100/1500 PP
L=200mm
165
Lv
Minimum
Dimensions:
A
A = 115 mm
H
Lv = 720 mm
H = 312 mm
Lv (mm) H (mm)
720 312
1000 325
1500 350
TopGas 2000 375
■■Engineering
Note:
The data contained in the following dia
grams represent guide values calculated at
maximum output. An exact calculation for
the flue gas duct must be made on-site.
30 10
Maximal height in the pipe (m)
9
Maximal height in the pipe (m)
29
28 8
7
27
6
26
5
25
4
24
3
23 2
22 1
21 0
0 1 2 3 4 5 6 0 0.5 1 1.5 2 2.5 3 3.5
Horizontal flue gas pipe length (m) Horizontal flue gas pipe length (m)
■■Engineering
The following formpieces have already been Form piece in the PP-pipes
taken into account: connecting duct flexible pipes
1 T-piece 90° for connection to the boiler and
1 support arch 90° for supporting the flue pipe 1 Arch 90° E100 2,5 m
in the shaft, 1 component for the end of the 1 Arch 45° E100 1,5 m
chimney. 1 T-piece 90° E100 4,0 m
1 Arch 90° C100/150 2,5 m
For all other formpieces in the connecting 1 Arch 45° C100/150 1,5 m
sections to the chimney the following lengths 1 T-piece 90° C100/150 4,0 m
must be deducted from the maximum chimney
heights for TopGas® (80):
Note:
The data contained in the following dia
grams represent guide values calculated at
maximum output. An exact calculation for
the flue gas duct must be made on-site.
TopGas® (80)
30
Maximal height in the pipe (m)
25
20
15
10
0
0 1 2 3 4 5 6
Horizontal flue gas pipe length (m)
■■Description
Flue gas system Concentric supply air / Flexible flue gas system
Type E80 PP flue gas system LAS Type E80 Flex PP
Type C80/125 PP
• Air supply and flue gas system in precast • Air supply and flue gas system in precast • Flexible flue gas system in precast construc
construction method for quick installation. construction method for quick installation. tion method for quick installation.
• Specially suited to oil and gas fired conden • Specially suited to oil and gas fired conden • Specially suited to oil and gas fired conden
sing systems. sing systems. sing systems.
• 80 mm diameter PP pipe for flue gas with • 80 mm diameter PP pipe for flue gas • The system can be installed in existing
practical plug-in sleeve connection with concentrically mounted in the supply pipe angled shafts without the need for extra
Viton sealing ring for joining the individual with practical plug-in sleeve connection with masonry work.
system components. Viton sealing ring for joining the individual • Flexible PP flue pipe with internal diameter
• PP: permanent temperature resistancy up system components. D = 80 mm with double walls to prevent
to 120 °C. • PP: permanent temperature resistancy up damage during installation and to reduce the
• All long elements can be shortened. The cut to 120 °C. flow resistence on the flue gas side.
edges must be smoothed to avoid damage • Concentrically mounted supply air pipe • PP: permanent temperature resistancy up
to sealing. with 125 mm diameter made of steel, white to 120 °C.
lacquer (RAL 9016).
• System components to be joined using plug-
in connectors with sealing ring and clamp Assembly kits
tape.
• For ambient air independent operation. The installation kits contain all the components
shown in the drawings. All other components
such as length elements, formpieces and fixing
components must be ordered separately.
Individual parts
A detailed list of all the parts used in the flue
pipe systems and construction sets can be
found in the section following the assembly
kits.
■■Part N°
Part N°
UltraGas
(15-50)
Additional parts to be ordered if
necessary:
Length element E80 L = 450 mm PP 2001 447
Length element E80 L = 950 mm PP
2001 448
Length element E80 L = 1950 mm PP 2001 449
Inspection-T-piece E80-90° 2001 458
Pipe clip for wall mounting E80 618 749
Set (2 pieces) distant holder E80 of poly
propylene for tube centering in shaft
2001 462
Viton-seal ring D = 80 mm to flue gas tube
Gridzur
Gitter to Schacht
shaft back PP 2018 530
ventilation
hinterlüftung
Grid, aluminium
to shaft back ventilation 619 304
■■Part N°
Part N°
UltraGas 6
(15-50)
Additional parts to be ordered if
5 necessary:
4
Length element E80 L = 450 mm PP 2001 447
Length element E80 L = 950 mm PP 2001 448
3 Length element E80 L = 1950 mm PP 2001 449
2 Inspection-T-piece E80 Flex-PP 2008 127
1 Pipe clip for wall mounting E80 618 749
Viton-seal ring D = 80 mm to flue gas tube
PP 2018 530
Gridzur
Gitter toSchacht-
shaft back
hinterlüftung Wave tube E80 Flex-PP;
ventilation
Price per meter 2008 131
Distant holder E80 Flex-PP, 1 piece 2008 138
Viton-seal ring E80 Flex-PP 2008 130
Grid, aluminium
to shaft back ventilation 619 304
■■Part N°
Part N°
■■Part N°
Part N°
5
Length element C80/125 PP L = 200 2010 154
Length element C80/125 PP L = 450 2010 155
4 Length element C80/125 PP L = 950
2010 156
3 Length element C80/125 PP L = 1950
2010 157
2 Length adjustment piece C80/125
L = 315-440 mm 2010 159
1
Length element, can be shortened
C80/125 PP L = 100-1000 mm 2010 158
Inspection-T-piece E80 Flex-PP 2008 127
This flue gas lead is a construction example. The precise
requirements conform with the local conditions and regulations. Pipe clip for wall mounting C125 618 736
Clamp tape D = 125 mm with integrated
The Hoval engineering and installation regulations have to be 618 758
seal ring
met strictly!
Wave tube E80 Flex-PP
The connection situation and the measurements are shown on 2008 131
Price per meter
chapter „Dimensions”.
Distant holder E80 Flex-PP, 1 piece 2008 138
If an inspection T-piece with measure opening is not im Viton-seal ring E80 Flex PP 2008 130
mediately installed to the boiler connecting piece, a length
element with measure opening must be planned directly at Further components see page
the boiler connecting piece. at the end of this section.
■■Part N°
Part N°
Length element C80/125 PP L = 450 2010 155
Length element C80/125 PP L = 950 2010 156
6
Length element C80/125 PP L = 1950 2010 157
5
Length adjustment piece C80/125
L = 315-440 mm 2010 159
4
Length element, can be shortened
3 C80/125 PP L = 100-1000 mm 2010 158
2 Inspection-T-piece C80/125 PP 2010 164
1 Pipe clip for wall mounting C125 618 736
This flue gas lead is a construction example. The precise Set (2 pieces) distant holder E 130
requirements conform with the local conditions and regulations. of spring steel 2010 495
The Hoval engineering and installation regulations have to be Viton-seal ring D = 80 mm to flue gas tube
met strictly! PP 2018 530
■■Part N°
Part N°
10
.1
2 Inspection-T-piece C80/125 PP
Min
Length element C80/125 PP L = 450 2010 155
Length element C80/125 PP L = 950 2010 156
6
Length element C80/125 PP L = 1950 2010 157
5
Length adjustment piece C80/125
4 L = 315-440 mm 2010 159
The Hoval engineering and installation regulations have to be Viton-seal ring D = 80 mm to flue gas tube
met strictly! PP 2018 530
■■Part N°
Part N°
2 Inspection-T-piece C80/125 PP
10
.1
Min
Length element C80/125 PP L = 200 2010 154
Length element C80/125 PP L = 450 2010 155
6
Length element C80/125 PP L = 950 2010 156
5
Length element C80/125 PP L = 1950 2010 157
This flue gas lead is a construction example. The precise Set (2 pieces) distant holder E 130
requirements conform with the local conditions and regulations. of spring steel 2010 495
The Hoval engineering and installation regulations have to be Viton-seal ring D = 80 mm to flue gas tube
met strictly! PP 2018 530
■■Part N°
Part N°
3 Wall plate to wall duct C80/125;
Combustion air
Verbrennungs-
10 220 x 220 mm 2029 322
luft
The Hoval engineering and installation regulations have to be Clamp tape D = 125 mm with integrated
met strictly! seal ring 618 758
■■Part N°
Part N°
3 Wall plate to wall duct C80/125;
Combustion air
Verbrennungs-
10 220 x 220 mm 2029 322
luft
■■Dimensions
Minimum Minimum
Dimensions: Dimensions:
A = 520 mm A = 750 mm
Lv = 410 mm Lv = 410 mm
B = 540 mm B = 760 mm
A
installation. installation.
B
Lv
Minimum Minimum
Dimensions: Dimensions:
A = 750 mm A = 750 mm
Lv = 410 mm Lv = 410 mm
B = 770 mm B = 770 mm
Lv
Lv
■■Engineering
40 26
36 UltraGas® (15-27) 24
22
UltraGas® (35)
32
UltraGas® (35) 20
UltraGas® (27)
28 18
24 16
14
20
12
16 UltraGas® (20)
10
12 UltraGas (50)
®
8
UltraGas® (15)
6
8
4 UltraGas® (50)
4 2
0 0
0 1 2 3 4 5 0 1 2 3 4 5 6
Maximum horizontal length connecting pipe (m) Maximum horizontal length connecting pipe (m)
The following formpieces have already been Form piece in the PP-pipes
taken into account: connecting duct flexible pipes
1 T-piece 90° for connection to the boiler and
1 support arch 90° for supporting the flue pipe 1 Arch 90° E80 2,0 m
in the shaft, 1 component for the end of the 1 Arch 45° E80 1,0 m
chimney. 1 T-piece 90° E80 2,5 m
1 Arch 90° C80/125 2,5 m
For all other formpieces in the connecting 1 Arch 45° C80/125 1,5 m
sections to the chimney the following lengths 1 T-piece 90° C80/125 3,0 m
must be deducted from the maximum chimney
heights:
■■Engineering
Note: The connecting pipe and the vertical flue pipe in the shaft are
The data contained in the following dia to be installed concentrically in C 80/125.
grams represent guide values calculated at
maximum output. An exact calculation for This results in the following maximum permitted lengths for
the flue gas duct must be made on-site. flue pipes:
Maximum effective heigh flue gas pipe (m)
12 24
22
10 20 UltraGas® (35)
UltraGas® (35) 18
UltraGas® (27)
8 16
14 UltraGas® (27)
6 UltraGas® (20) 12
10
4 8
UltraGas® (20)
6
2
UltraGas (15)
®
4
2 UltraGas® (15)
0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Maximum horizontal length connecting pipe (m) Maximum horizontal length connecting pipe (m)
1 T-piece and 1 90° support arch C80/125 1 T-piece and 1 90° support arch C80/125
as well as the chimney cowl are included as as well as the chimney cowl are included as
formpieces. formpieces.
■■Description
Flue gas system Concentric supply air / Flexible flue gas system
Type E100 PP flue gas system LAS Type E100 Flex PP
Type C100/150 PP
• Air supply and flue gas system in precast • Air supply and flue gas system in precast • Flexible flue gas system in precast con
construction method for quick installation. construction method for quick installation. struction method for quick installation.
• Specially suited to oil and gas fired conden • Specially suited to oil and gas fired conden • Specially suited to oil and gas fired con
sing systems. sing systems. densing systems.
• 100 mm diameter PP pipe for flue gas with • 100 mm diameter PP pipe for flue gas • The system can be installed in existing
practical plug-in sleeve connection with concentrically mounted in the supply pipe angled shafts without the need for extra
Viton sealing ring for joining the individual with practical plug-in sleeve connection with masonry work.
system components. Viton sealing ring for joining the individual • Flexible PP flue pipe with internal diameter
• PP: permanent temperature resistancy up system components. D = 100 mm with double walls to prevent
to 120 °C. • PP: permanent temperature resistancy up damage during installation and to reduce
• All long elements can be shortened. The cut to 120 °C. the flow resistence on the flue gas side.
edges must be smoothed to avoid damage • Concentrically mounted supply air pipe • PP: permanent temperature resistancy up
to sealing. with 150 mm diameter made of steel, white to 120 °C.
lacquer (RAL 9016).
• System components to be joined using
plug-in connectors with sealing ring and
clamp tape.
Assembly kits
• For ambient air independent operation.
The installation kits contain all the components
shown in the drawings. All other components
such as length elements, formpieces and fixing
components must be ordered separately.
Individual parts
A detailed list of all the parts used in the flue
pipe systems and construction sets can be
found in the section following the assembly
kits.
■■Part N°
Part N°
3 T-piece with measure opening
10 E100 - 90° PP 2004 169
4 Duct E100
Wall plate 220 x 220 mm with seal ring
9 and casing tube D = 150 mm,
Falls erforderlich
If necessary, ist
an inspection
ein Inspektions- L = 300 mm 2001 507
T-piece has to be inserted
T-Stück einzusetzen
5 Length element E100 L = 450 mm
PP 2001 480
6 Bearing rail E
Flue gas tube support in shaft 619 303
UltraGas 7
(35,50)
The connection situation and the measurements are shown on Approval sticker
chapter „Dimensions“. must be ordered separately, see individual parts
■■Part N°
Part N°
3 T-piece with measure opening
12
E100 - 90° PP 2004 169
11 4 Duct E100
Wall plate 220 x 220 mm with seal ring
and Durchführungsrohr D = 150 mm,
10 L = 300 mm 2001 507
5 Length element E100 L = 450 mm
PP 2001 480
6 Bearing rail E
Falls erforderlich ist
If necessary, an inspection Flue gas tube support in shaft 619 303
ein Inspektions-
T-piece
T-Stück has to be inserted
einzusetzen
7 Support arch E100 - 90°
PP 2001 493
This flue gas lead is a construction example. The precise Wave tube E100 Flex PP
requirements conform with the local conditions and regulations. Price per meter 2008 140
The Hoval engineering and installation regulations have to be Distant holder E100 Flex PP, 1 piece 2008 138
met strictly!
Viton-seal ring E100 Flex PP 2008 139
The connection situation and the measurements are shown on
chapter „Dimensions“. Further components see page
at the end of this section.
Approval sticker
must be ordered separately, see individual parts
■■Part N°
Part N°
9
3 Inspection-T-piece with measure
opening C100/ 150 PP 2015 257
Falls erforderlich ist ein
If necessary, an inspection
Inspektions-
T-piece haseinzusetzen
T-Stück to be inserted 4 Duct C100/150
Wall plate with splice
220x220 mm and scabbard tube
Ø 180 mm, L = 300 mm 2001 434
6 Bearing rail E
Flue gas tube support in shaft 619 303
The Hoval engineering and installation regulations have to be Clamp tape D=150 mm with integrated
met strictly! seal ring 2001 444
The connection situation and the measurements are shown on Length element E100 L = 450 mm 2001 480
chapter „Dimensions“. E100 L = 950
mm 2001 481
E100 L = 1950
mm 2001 482
If an inspection T-piece with measure opening is not im Set (2 pieces) E100 of
mediately installed to the boiler connecting piece, a length polypropylene for tube centering
in shaft 2001 501
element with measure opening must be planned directly at
the boiler connecting piece. Viton-seal ring Ø 100 mm
to flue gas tube 2018 531
Approval sticker
Further components see page
must be ordered separately, see individual parts
at the end of this section.
■■Part N°
Part N°
10 4 Duct C100/150
Wall plate with splice
220x220 mm and casing tube
Ø 180 mm, L = 300 mm 2001 434
5 Length element E100 L = 450 mm, PP 2001 480
6 Bearing rail E
Falls erforderlich ist Flue gas tube support in shaft
If necessary, an inspection 619 303
ein Inspektions-
T-piece has to be inserted
T-Stück einzusetzen 7 Support arche E100 – 90°, PP 2001 493
8 Connection piece below E100 Flex PP 2008 135
9 Distant holder E10 Flex PP (1 piece)
a distant holder must be used at least
every 2 metres 2008 138
10 Mouth connection piece
E100 Flex PP 2008 133
If an inspection T-piece with measure opening is not im Wave tube E100 Flex PP
mediately installed to the boiler connecting piece, a length Price per meter 2008 140
element with measure opening must be planned directly at
the boiler connecting piece. Distant holder E100 Flex PP (1 piece) 2008 138
■■Part N°
Part N°
3 Zuluft/Abgas-Mauerdurchführung
C100/150 L=600 mm
Inkl. Mauerplatten 220x220 mm
PP 2001 436
UltraGas
UltraGas
(35-100)
(35-90)
This flue gas lead is a construction example. The precise Clamp tape Ø 150 mm
requirements conform with the local conditions and regulati with integrated seal ring 2001 444
ons.
Viton-seal ring Ø 100 mm
The connection situation and the measurements are shown on to Flue gas tube 2018 531
chapter „Dimensions“.
The Hoval engineering and installation regulations have to be Further components see section
met strictly! following the assembly kits.
Approval sticker
must be ordered separately, see individual parts
■■Part N°
Part N°
4
Additional parts to be ordered if
necessary:
UltraGas
Length element C100/150 L = 200 mm 2015 246
(70) 3 C100/150 L = 450 mm 2015 247
C100/150 L = 950 mm 2015 248
2 C100/150 L = 1950 mm 2015 249
This flue gas lead is a construction example. The precise Clamp tape D=150 mm with integrated
requirements conform with the local conditions and regulations. seal ring 2001 444
The connection situation and the measurements are shown on Viton-seal ring Ø 100 mm
chapter „Dimensions“. to flue gas tube 2018 531
Approval sticker
must be ordered separately, see individual parts
■■Part N°
Part N°
3 Duct E100
Wall plate 220 x 220 mm
with seal ring and scabbard tube
Ø 150 mm, L = 300 mm 2001 507
UltraGas
(70,100) Additional parts to be ordered if
necessary:
Grid to
Gitter zurshaft
Schacht
back ventilation
hinterlüftung
Length element E100 L = 450 mm 2001 480
E100 L = 950 mm 2001 481
E100 L = 1950 mm 2001 482
This flue gas lead is a construction example. The precise Further components see section
requirements conform with the local conditions and regulations. following the assembly kits.
■■Part N°
Part N°
3 Duct E100
Wall plate 220 x 220 mm
with seal ring and scabbard tube
Ø 150 mm, L = 300 mm 2001 507
5 Bearing rail E
Flue gas tube support in shaft 619 303
9 Mouth-connection piece
E100 Flex PP 2008 133
Combustion
Verbrennungs 10 Assembly cross E100 Flex PP,
airluft high grade steel 2008 134
Grid
Gitterto
zurshaft back
Schacht Additional parts to be ordered if
ventilation
hinterlüftung necessary:
The Hoval engineering and installation regulations have to be Further components see section
met strictly! following the assembly kits.
■■Part N°
Part N°
5 Bearing reail E
8 Flue gas tube support in shaft 619 303
Falls erforderlich ist
ein Inspektions- 6 Support arch E100 – 90° PP 2001 493
If necessary, an inspection
T-Stück einzusetzen
T-piece has to be inserted
7 7 Set (2 pieces) distant holder E100
of polypropylen for centering tube in
shaft; 3 sets 2001 501
6
8 End tube E100 L = 500 mm
5 to top part E100
High grade steel 2001 505
3
Additional parts to be ordered if
necessary:
UltraGas
(70) Length element C100/150 L = 200
mm 2015 246
C100/150 L = 450
mm 2015 247
2 C100/150 L = 950
mm 2015 248
C100/150 L = 1950 mm 2015 249
The Hoval engineering and installation regulations have to be Viton-seal ring Ø 100 mm
met strictly! for flue gas tube 2018 531
The connection situation and the measurements are shown on Further components see section
chapter „Dimensions“. following the assembly kits.
■■Part N°
Part N°
5 Bearing rail E
Flue gas tube support in shaft 619 303
8
If necessary, an inspection
Falls erforderlich ist 6 Support arch E100 – 90°
T-piece has to be inserted
ein Inspektions- PP 2001 493
T-Stück einzusetzen
7 7 Connection piece below E100 Flex PP 2008 135
8 Distant holder E100 Flex PP (1 piece)
6 a distant holder must be used at least
every 2 metres 2008 138
■■Part N°
Part N°
UltraGas
(70,100)
This flue gas lead is a construction example. The precise Viton seal ring Ø 100 mm
requirements conform with the local conditions and regulations. to Flue gas tube PP Aluminium 2018 531
The connection situation and the measurements are shown on Further components see section
chapter „Dimensions“. following the assembly kits.
■■Part N°
Part N°
Clamp tape D=150 mm with integrated 2001 444
seal ring
■■Dimensions
UltraGas® (35,50)
Minimum measurements:
A = 520 mm
Lv = 410 mm
H = 540 mm
Dimensions apply
to both left-hand
A
and right-hand
installation.
installation. installation.
Lv Lv
■■Dimensions
A
A
A = 115 mm A = 115 mm
Lv = 280 mm Lv = 700 mm
H = 1940 mm H = 1960 mm
(70,100) (70,100)
B
supply grill lessened by
115 mm
A = 115 mm A = 115 mm
Lv = 320 mm Lv = 700 mm
H = 1840 mm H = 1860 mm
■■Dimensions
A
A = 115 mm A = 115 mm
Lv = 320 mm Lv = 700 mm
Length compen
H = 1840 mm Längenaus-
sation piece
gleichsstück
H = 1860 mm
H
H
■■Engineering
Note:
The data contained in the following dia
grams represent guide values calculated at
maximum output. An exact calculation for
the flue gas duct must be made on-site.
40 24
UltraGas(50)
35 UltraGas(35) /
UltraGas(50) 20
UltraGas(35)
30
UltraGas(70) 16
25
Höhe [m]
Höhe [m]
12
Maximum effective heigh
20 UltraGas(70)
UltraGas(100)
15 8
10
4
5
0
0 0 1 2 3 4 5 6
0 1 2 3 4 5 6
Maximum horizontal length connecting pipe (m)
Anbindeleitung [m]
The following formpieces have already been Form piece in the PP-pipes
taken into account: connecting duct flexible pipes
1 T-piece 90° for connection to the boiler and
1 support arch 90° for supporting the flue pipe 1 Arch 90° E100 2,5 m
in the shaft, 1 component for the end of the 1 Arch 45° E100 1,5 m
chimney. 1 T-piece 90° E100 4,0 m
1 Arch 90° C100/150 2,5 m
For all other formpieces in the connecting 1 Arch 45° C100/150 1,5 m
sections to the chimney the following lengths 1 T-piece 90° C100/150 4,0 m
must be deducted from the maximum chimney
heights for UltraGas® (35-100)
■■Engineering
Note:
The data contained in the following dia
grams represent guide values calculated at
maximum output. An exact calculation for
the flue gas duct must be made on-site.
UltraGas® (35-70)
Maximum effective heigh flue gas pipe (m)
16
14
UltraGas® (50)
12
10
UltraGas® (35)
Höhe [m]
6
UltraGas® (70)
4
0
0 1 2 3 4 5 6
Maximum horizontal length connecting pipe (m)
Anbindeleitung [m]
■■Description
■■Part N°
Part N°
4 Inspection T-piece
with measure opening E130 PP 2025 758
Length element
E130 L = 450 mm 2025 720
UltraGas E130 L = 950 mm 2025 721
E130 L = 1950 mm 2025 722
(125,150)
Pipe clip E130 for wall mounting 2010 496
■■Part N°
Part N°
3 Inspection T-piece
with measure opening E150 PP 2025 759
10
4 Length element E150 PP as required
9
5 Duct E150 PP
Falls erforderlich ist Wall plate with splice
If necessary, an inspection
ein Inspektions-T- 220 x 220 mm, duct tube
Stückhas
T-piece einzusetzen
to be inserted D = 200 mm, L = 300 mm 2010 512
This flue gas lead is a construction example. The precise Approval sticker
requirements conform with the local conditions and regulati must be ordered separately, see individual parts
ons.
■■Part N°
Part N°
3 Inspection T-piece
10 with measure opening E200 PP 2035 944
Verbrennungs-
Combustion air
luft 6
Additional parts to be ordered if
5 necessary:
4 Length element
3
E200 L = 430 mm
E200 L = 930 mm
2035 937
2035 938
UltraGas 2 Pipe clip E200 for wall mounting 2035 948
(200-300)
Distant holder E200 2035 945
This flue gas lead is a construction example. The precise Approval sticker
requirements conform with the local conditions and regulati must be ordered separately, see individual parts
ons.
■■Engineering
Chimney Dimensions
Boiler Smooth flue gas line Number of Bows 90° (flue gas + air supply)
Type Flue gas-Dim. Dimension Pipe diameter mm Total pipe lenght in m (flue gas + air supply)
UltraGas® innen DN outside inside 1 2 3 4 5 2
1
Scpecial flue gas connection D200, see example.
The first 1,5 m of the flue gas pipe must lead straight upward (without bend).
2
With 5 bends or more the feed pressure total at the combustion air/flue gas pipe is to be reduced by 30 % and calculation
and individual planning of the flue gas ducting is necessary.
Notes
• The data contained in the table represent
guide values calculated at maximum out
put. An exact calculation for the flue gas
duct must be made on-site.
■■Part N°
Part N°
DN80
■■Part N°
Part N°
Bearing rail E
Flue gas tube support in shaft 619 303
253
DN 80
202
87-90°
Inspection-T-piece E80 - 90° PP 2001 458
DN 80
■■Part N°
Part N°
DN80
87-90°
T-piece E80 - 90° PP
250
as condensate drain
(incl. condensate pan) 2001 460
DN32
250
Grid, aluminium
to shaft back ventilation 619 304
300
Set (2 pieces)
Distant holder E80
for tube centering 2001 462
DN 80
Fuse wire
Sicherungsdraht
Top part 80 PP for chimney end black
for back ventilation with shaft cover
(385 x 385 mm); clamp tape and seal ring 2001 464
DN 80
60
Duct E80
consisting of wall plate
(220 x 220 mm) with seal ring and duct tube
(Ø 150 mm,L = 300 mm) 2001 466
■■Part N°
Part N°
Wall socket
Ø 150 mm, L = 300 mm
for wall duct 2001 419
Approval stickers
consisting of the following approval stickers
(contained in a pouch):
- Flue gas tube PP Switzerland
- Flue gas tube PP Germany
- Flue gas tube PP Austria
- Approval notice and installation instructions 6009 755
■■Part N°
Part N°
Inspection-T-piece
E80 Flex-PP 2008 127
Approval stickers
consisting of the following approval stickers
(contained in a pouch):
- Flue gas tube PP Switzerland
- Flue gas tube PP Germany
- Flue gas tube PP Austria
- Approval notice and installation instructions 6009 755
■■Part N°
Part N°
DN125
DN80
2,2
and supply air
to MultiJet® (12, 16) 2009 694
5 20
DN80
DN110
Ø 81
50
50
220
Ø 82
Ø 80
10
Ø 124
■■Part N°
Part N°
Ø 80
Ø 110
Adapter piece
C80/125 -> C100/150 PP 2018 533
■■Part N°
Ø 125,5
Ø 81
Part N°
Ø 100
10
Ø 148,5
DN125
DN80
DN100
DN150
Ø 80
Ø 110
DN 125
DN 81
30,5
Ø 10
93
110
56
31
DN 125
1,5
2
DN 80
10
DN 125
■■Part N°
Part N°
Inspection-T-piece
C80/125 PP 2010 164
290
100
50 +/-2
T-piece C80/125 PP
with measure opening 2010 165
100
10
Duct C80/125
consisting of one wall plate with splice
(220 x 220 mm) and one duct tube
(Ø 150 mm, L = 300 mm) 618 737
Wall socket
Ø 150 mm, L = 300 mm
for wall duct 2001 419
C80/125 PP
1354
Ø 80
Ø 125
■■Part N°
Part N°
Set (2 pieces)
Distant holder E130
of spring steel to MultiJet® 2010 495
Ø 139
2
0
50
LAS-mouth piece
425
Ø 124
Clamp tape
Ø 125 mm, with integrated seal ring 618 758
Approval stickers
consisting of the following approval stickers
(contained in a pouch):
- Flue gas tube concentric PP Switzerland
- Flue gas tube concentric PP Germany
- Flue gas tube concentric PP Austria
- Approval notice and installation instructions 6009 756
■■Part N°
Part N°
air
luft
3
The height H of the flue stack above the
roof depends on the local situation and the
relevant national regulations.
■■Part N°
Part N°
Separating piece
C100/150 -> 2 x E100 PP
for separate conduction of flue gas
and combustion air 2015 244
■■Part N°
Part N°
Bearing rail E
Flue gas tube support in shaft 619 303
87-90°
T-Piece E100 - 90° PP
with measure opening 2004 169
DN100
DN100
250
Grid, aluminium
to shaft back ventilation 619 304
300
Set (2 pieces)
Distant holder E100 PP
of polypropylen for tube centering, black 2001 501
■■Part N°
Ø Part N°
Dn. 100
DN 100
of aluminium
for back ventilation with shaft cover
225
Ø 400
End tube E100
to top part E 100, L = 500 mm
High grade steel 2001 505
Duct E100
Consisting of wall plate
(220 x 220 mm) with seal ring and one duct
tube ( Ø 150 mm,L = 300 mm) 2001 507
Wall socket
Ø 150 mm, L = 300 mm
for wall duct 2001 419
Approval stickers
consisting of the following approval stickers
(contained in a pouch):
- Flue gas tube PP Switzerland
- Flue gas tube PP Germany
- Flue gas tube PP Austria
- Approval notice and installation instructions 6009 755
■■Part N°
Part N°
DN 80
55 ±5
Inspection-T-piece
220 ±5
DN 80
Approval stickers
consisting of the following approval stickers
(contained in a pouch):
- Flue gas tube PP Switzerland
- Flue gas tube PP Germany
- Flue gas tube PP Austria
- Approval notice and installation instructions 6009 755
■■Part N°
Part N°
Room air independent operation 100 mm diameter PP pipe for flue gas concen
trically mounted in the supply pipe including
handy sleeve coupling with double sealing ring
for joining the individual system components.
Long term temperature resistent PP to 120° C.
Ø 100
Ø 150
Ø 100
Ø 150
DN 150
DN 100
supply air.
L = 115 mm, PP 2015 252
(10)
DN125
DN80
DN100
DN150
■■Part N°
Part N°
Ø 32
°
horizontal/vertical 2004 171
87
Ø 100
Ø 150
Inspection-T-piece
C100/150 PP - 90° 2015 256
( 300 )
( 265 )
( 108 )
T-piece C100/150 PP
with measure opening
Aluminium
Connection piece 2015 257
155
( 10 )
Duct C100/150
consisting of a wall plate with splice
(220 x 220 mm) and a duct tube
(Ø 180 mm, L = 300 mm) 2001 434
■■Part N°
Part N°
Wall socket
Ø 180 mm, L = 300 mm
for wall duct 2001 437
Ø 100
Ø 150
150
101
135
10 Arch-T-piece C100/150
50
175
0,6
Ø 100
15
Ø 148,5
■■Part N°
Part N°
Clamp tape
Ø 150 mm, with integrated seal ring 2001 444
Approval stickers
consisting of the following
approval stickers (contained in a pouch):
- Flue gas tube concentric PP Switzerland
- Flue gas tube concentric PP Germany
- Flue gas tube concentric PP Austria
- Approval notice and installation instructions 6009 756
■■Part N°
Part N°
2
H
3
The height H of the flue stack above the
roof depends on the local situation and the
relevant national regulations.
■■Part N°
Part N°
Ø 132
Connection adapter
52
Ø 100 -
■■Part N°
Part N°
(140)
Set (2 piece)
Distant holder E130
for tube centering 2010 495
Dn.130
Top part 130 for chimney end
aluminium
for back ventilation with shaft cover
2025 747
251 ±3
137 ±2
Mouth tube
High grade steel ∅130 L = 500 2025 756
400 ±10
Duct E130
consisting of wall plate
(220 x 220 mm) with seal ring and
a duct tube (Ø 180 mm, L = 300 mm) 2010 494
■■Part N°
Part N°
Bearing rail E
Flue gas tube support in shaft 619 303
250
Approval stickers
consisting of the following
approval stickers (contained in a pouch):
- Flue gas tube PP Switzerland
- Flue gas tube PP Germany
- Flue gas tube PP Austria
- Approval notice and installation instructions 6009 755
■■Part N°
Part N°
Connection seal
to UltraGas® (125,150)
clamping flanges D150 2029 956
DN 130
Reducing part
( 196 )
DN 150
DN 150
■■Part N°
Part N°
(140)
Set (2 piece)
Distant holder E150
for tube centering 2010 506
Dn.150
Mouth tube
High grade steel ∅150 L = 500 2025 757
400 ±10
■■Part N°
Ø Part N°
Duct E150
consisting of wall plate
(220 x 220 mm) with seal ring
and a duct tube (Ø 200 mm, L = 300 mm) 2010 512
Bearing rail E
Flue gas tube support in shaft 619 303
250
Approval stickers
consisting of the following
approval stickers (contained in a pouch):
- Flue gas tube PP Switzerland
- Flue gas tube PP Germany
- Flue gas tube PP Austria
- Approval notice and installation instructions 6009 755
■■Part N°
Part N°
Reducing part
(170)
Ø 200
DN 200
■■Part N°
Part N°
DN 200
Mouth tube
High grade steel ∅ 200 L = 500 2035 947
□500 ±10
■■Part N°
Ø Part N°
Duct E200
consisting of wall plate
(300 x 300 mm) with seal ring
and duct tube (Ø 250 mm, L = 300 mm) 2035 949
Bearing rail E
Flue gas tube support in shaft 619 303
250
Approval stickers
consisting of the following
approval stickers (contained in a pouch):
- Flue gas tube PP Switzerland
- Flue gas tube PP Germany
- Flue gas tube PP Austria
- Approval notice and installation instructions 6009 755
Page
599
Controls
Control armatures
Page
600
Hoval TopTronic® T/N, TopTronic® T/NWP
Weather controlled flow temperature control
■■Description
■■Part No.
■■Part No.
■■Part No.
Part No.
■■Part No.
■■Part No.
1
2
3
4
5
6
7
plugs
■■Part No.
Part No.
■■Part No.
■■Technical data
Installation
The TopTronic® T control unit is designed to be built in and is in
stalled in the front part of the switching panel after the electrical (2)
connections have been completed.
The unit is fastened with the two lateral fixing screws (1).
If the device is installed in a closed switching cabinet, separate
installation panels with the cut-out shown on the page “technical
(1) (1)
data” should be provided.
Electrical connection
230V 230V
1 2
MK1 MK2
230V/50Hz 230V/50Hz
Terminal configuration
Steckbelegung TopTronic
TopTronic-T / N ®T
230V/50Hz
WE-BUS A
WE-BUS B
X X
WF/KF
BUS A
BUS B
KSPF
KVLF
GND
BZ 2
BZ 1
VE1
VE2
VE3
VF1
VF2
IMP
2 1
AF
SF
L1
N
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
■■Technical data
■■Technical data
Mains voltage: 230 V + 6%/– 10% Data reserve: plant data and switching timer power
reserve at least 5 years from delivery
Nominal frequency: 50...60 Hz
Display: LCD with alphanumeric display and
Pre-fuse: max. 6.3 A/slow
symbols
Max. contact load
Device dimensions: 144 x 96 x 75 mm (WxHxD)
for output relay: 2 A (cos.ϕ ≤ 0,8)
Type protection: IP 30
Bus interfaces: T2B bus for connection with room devic
es, DSL gateway and further TopTronic® Ambient temperature: 0°C...50°C
T control units.
Storage temperature: –25°C...60°C
OpenTherm bus for connection of heat
generators with OpenTherm interface Colour: anthracite (similar to RAL 7021)
Operation mode switch: 9 heating programmes including three Fastening: version for installation with side screw
standard time switching programmes fittings
Prescribed reference heating curve gradient: out.....3.5 Accessories: plug-in screw connectors
values radiator exponent 1.0-10.0 X 1 = 16-pin
projected value –20 °C.....0 °C X 2 = 4-pin
hot water temperature X 3 = 9-pin (coded)
10 °C.....max. boiler temperature X 4 = 9-pin
Switching timer For each heating circuit as well as for the Additional devices: room unit RS-T
minimum interval: DHW circuit there are three switching cir- remote control RFF-T
cuits available per day (21 per week) 10 DSL gateway
minutes. Accuracy of the internal clock: ± further devices
50 sec./month
Coding
9-pin 9-pin
View from rear Switching panel section
4-pin 16-pin
■■Description
Communication modules
BMS module 0-10 V - TopTronic® T
(building management system)
• BMS module for
-- connection to the TopTronic® T bus by
transmission the control voltage (0-10 V)
resp. demand the output voltage (0-10 V)
Functions:
• Gives a temperature reference value to the
boiler resp. to a cascading boiler system
(input 1)
• Gives a performance reference value to a
sole boiler (input 2)
BMS module 0-10 V - TopTronic® T
• Measure of the actual performance of a
boiler (output 1)
Optional
• Set consisting of module and transformer for
external power supply
Attention:
The specification of the “MOD-bus
connection” is not changeable.
Functions:
• The interface transforms the 0-10 V signal BMS module 0-10 V/OT - OpenTherm
into a temperature reference value or into a
performance reference value for the control
of a TopGas® with BIC 335 or BIC 300.
• Gives a temperature reference value to the
gas condensing boiler Hoval TopGas®
• Gives a performance reference value to the
gas condensing boiler Hoval TopGas®
• The way of control of the Hoval TopGas® is
configurable by the DIP switches.
■■Description
Functions:
• Operation of the heating control via a PC, CAUTION:
i.e. integration of the heating regulator in the Integration of the Ethernet module in the
home network for access via a PC in that customer’s network must be carried out
network. on site. Installation by Hoval customer
• To change the set temperatures for hot service is not possible.
water or various mixer circuits or view infor-
mation values
• Access to all controllers in the T2B bus line
possible
• IP address can be set via TopTronic® T
controller
Remote connection
SMS remote control unit
• SMS remote control unit as simple telecontrol
and detection system for the heating instal-
lation
• To be mounted in a switching cabinet
• Connection to all Hoval boilers possible
• 6 inputs (digital)
• 4 outputs
• Dimensions:
L x W x H: 90 x 88 x 66 mm
• Appliance programming by Hoval according SMS remote control unit
to the customers request
• Consisting of:
-- basis unit with aerial small
-- magnet aerial base with 2.5 m aerial cable
-- cable for programming
-- interface converter USB-RS232
-- CD with programming software and manual
■■Part No.
■■Part No.
■■Technical data
4,35
transmitted.
0
-- The input value is processed as a additional V
1,0 5,0 10
heat demand value to heat generator(s).
This value is considered additionally to the
heat demand value ascertained by the
TopTronic® T regulation.
■■Technical data
• Dimensions: LxWxH
50
68x45x23 mm
• Voltage supply: by the OT bus
Temperature control
10
Performance max.
Performance control 100
• DIP switch 1 = ON
• The module converts an input signal at input
into a performance reference value.
• Limiting to the maximum flow temperature
reference value
0 0,5 1,0
■■Technical data
■■Part No.
Part No.
■■Description
■■Part No.
Accessories
Protective pipe immersion sleeve 2018 835
SB100 ½″
brass nickel-plated
PN10 - 100 mm
■■Part No.
■■Technical data
Outputs pcs 1 3 4
• Output 1 Relay changeover contact Triac Triac
• Output 2 - Relay changeover contact Triac
• Output 3 - Relay changeover contact Relay changeover contact
• Output 4 - - Relay changeover contact
Switching capacity
• Output 1 V/A 250/2.51 250/1.51 250/1.5
• Output 2 V/A - 250/1.51 250/1.5
• Output 3 V/A - 250/1.51 250/2.5
• Output 4 V/A - - 250/2.5
Electrical connection
• Voltage V 230 230 230
• Max. tolerance (+/-) % 10 10 10
• Frequency Hz 50-60 50-60 50-60
• Maximum power consumption W 3 3 3
Setting ranges
• Temperature difference function K 0-99 0-99 0-99
• Threshold values, logarithmic °C -20 to +150 -20 to +150 0 to +150
Dimensions
• W x H x D mm 150 x 100 x 50 150 x 100 x 50 170 x 100 x 75
Sensor resistance
• Temperature °C 0 10 20 25 30 40 50 60 70 80 90 100
• Resistance (R) Ω 1630 1772 1922 2000 2080 2245 2417 2597 2785 2980 3182 3392
• PT1000 Ω 1000 1039 1078 1097 1117 1155 1194 1232 1271 1309 1347 1385
1
ohmic inductive cos phi 0.6
■■Examples
ESR21
KVLF
S1
WW
P
SOP Solar circuit pump
Dies ist ein
Weg! T
unerlaubter
S3 T T S1 Differential control sensor 1
SF
Gehen Sie
einen
zurück
Schritt
oder S2 Differential control sensor 2
löschen Sie
dieses Shape! S3 Differential control sensor 3
Sie haben die
Möglichkeit ein SOP
neues Shape zu
nehmen!!!
hovhovalhoval
hovalhovalhova
lhovalhovalhov
alhovalhovalho
SLP valhovalhovalh S2
ovalhovalhoval
hovalhovalhova
lhovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
h
Parameter settings and electrical
diagrams
see System Technology CD
KW
WW
P
SOP Solar circuit pump
Dies ist ein
T
unerlaubter T T
Weg!
Gehen Sie S4 SLV Water diverter solar circuit
SF
einen
zurück
Schritt
oder
(single-wire control)
löschen Sie
dieses Shape! SOP
Sie haben die
Möglichkeit ein S1 Differential control sensor 1
neues Shape zu
nehmen!!! S2 Differential control sensor 2
hovhovalhoval
hovalhovalhova S3 Differential control sensor 3
lhovalhovalhov
SLP
alhovalhovalho
S2
S4 Differential control sensor 4
valhovalhovalh
W
ovalhovalhoval S5
hovalhovalhova
lhovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval SLV
h
WT
KW S3
Parameter settings and electrical
diagrams
Schwimmbecken, see System Technology CD
piscine, piscina, pool
Subject to /modifications,
Verbindungshinweise » 1.4.2014 627
Notice / Nota / Remarque:
628
Hoval TopTronic® com
District heating controller
■■Description
■■Part No.
■■Technical data
Supply voltage: 230 V AC/50 Hz EMC tests: Interference emission requirement EN 61000-
6-3:2007
Heat meter output: 230 V AC/50 Hz
Interference voltage 230 V AC EN 55022 CL B
Switch power of motors 5 A/230 V AC Interference voltage LON bus, across differ-
and pumps ence buildings EN 55022 TA, CL B
Operating temperature: 0 °C/45 °C Electromagnetic field intensity EN 55022 CL B
Storage temperature: -10 °C/70 °C
Immunity requirement EN 61000-6-2:2005
Protection rating of the IP 44 acc. to DIN 40050 installed in the Electromagnetic field EN 61000-4-3
controller: control panel Electrostatic discharge (ESD) EN 61000-4-2
Real-time clock with bat- 96 hours Rapid transients (BURST) EN 61000-4-4
tery backup: Conducted disturbances immunity EN 61000-4-6
Surge voltages on AC supply and signal cables EN 61000-4-5
Pump outputs: 8 relay outputs not separate, Voltage dips/voltage interruption EN 61000-4-11
230 V AC, 5 A fused
Fault signalling relay 1 relay, volt-free Other standards: Low-Voltage Directive: Directive 2006/95/EC
output
Dimensions 245 x 125 x 95 (L x W x H)
Connection technology Pluggable screw terminals, some in
coded RAST5 design
■■Technical data
■■Dimensions
Assembly
TopTronic® com
The TopTronic® com control unit is designed as a built-in unit for DIN rail mounting
in a metal or plastic housing.
(Dimensions in mm)
95
24
5
5
12
Rear view
103
115
80
122
148
160
■■Description
Applications
• Flow temperature control
• Lower limit monitoring of the return
Flow temperature
• Heat exchanger control
■■Part No.
■■Technical data
110
Auflagefläche
Contact
PG11 20.8
67.8 66.8
96.0
Terminals
■■Description
Three-way valves
Type B3G460
• Three-way valve, brass PN 10, 110 °C.
• Connections with inner thread.
Motor drives
■■Part No.
Operating
Screw pressure
Type DN c onnection kvs1 bar
■■Technical data
Screw
DN connection kvs1 A B C G H J K L M X Y kg
1
= volume flow m3/h at a flow resistance of 1 bar
■■Technical data
Installation
• Observe the installation instructions ws bl bn
when assembling drive and mixing ws bn bl
valve.
• The black adapter sleeve must be used 3 N 1 s1 3 N 1 3 1 2
for the three-way valve. 1
s2
2
s3 N
3 M
M M
Note:
Numbers correspond to numbers on the valve
daPa
bar kPa mm H2O
Kv 6 Kv 12 Kv 18 Kv 40
Kv 2.5
Kv 26
l/h
m /h
3
mc/h
■■Description
■■Part No.
Screw
DN connection kvs 1 ∆po 2
15 R ½″ 2.5 4 6010 074
20 Rp ½″ 4 4 6010 075
20 Rp ¾″ 6.3 2 6010 076
25 Rp 1″ 10 3 6010 077
32 Rp 1¼″ 16 1.5 6010 078
40 Rp 1½″ 25 0.7 6010 079
R = External thread
Rp = Internal thread
1
Flow rate in m3/h with a pressure loss of
1 bar.
2
Max. permitted differential pressure
(closing pressure)
H7.. R/NV230A-TPC,
PN 6, 120 °C
Three-way valve made from cast iron, with
flange connection.
Motor drive with quick coupling, 230 V
(3-point), actuator force 1000 N.
Valve and motor drive are supplied packaged
separately.
DN kvs 1 ∆po 2
65 58 2.0 6021 198
80 90 1.35 6021 199
1
Flow rate in m3/h with a
differential pressure of 1 bar.
2
Closing pressure in bar
H7100R/EV230A-TPC
PN 6, 120 °C
Three-way valve made from cast iron, with
flange connection.
Motor drive 230 V, (3-point)
Actuator force 2500 N.
DN kvs 1 ∆po 2
100 145 1.6 6021 200
1
Flow rate in m3/h with a
differential pressure of 1 bar.
2
Closing pressure in bar
■■Part No.
Part No.
Zone valve
Type VC4613
Straight form with internal thread made from
gunmetal, operating voltage 230 V/50 Hz,
1 built-in volt-free limit switch with
1 change‑over contact max. 6 A. Max. operat-
ing pressure 4 bar, opens in 7.2 s single-wire
control.
Screw
connection kvs 1
VC 4613 Rp ½″ 3 2012 049
VC 4613 Rp ¾″ 5 2012 050
VC 4613 Rp 1″ 6 2012 051
Rp = Internal thread
1
Flow rate in m3/h with a pressure loss of
1 bar.
H7..R/NV230A-TPC
PN 6, 120 °C
Three-way as through valve made from
gunmetal, with flange connection (middle con-
nection “B” closed).
Motor drive with quick coupling, 230 V
(3-point)
Actuator force 1000 N.
DN kvs 1 ∆po 2
65 58 2.0 6021 214
80 90 1.35 6021 215
H7100R/EV230A-TPC
PN 6, 120 °C
Three-way as through valve made from
gunmetal, with flange connection (middle con-
nection “B” closed).
Motor drive 230 V, (3-point).
Actuator force 2500 N.
DN kvs 1 ∆po 2
100 145 1.6 6021 216
1
Flow rate in m3/h with a
differential pressure of 1 bar.
2
Closing pressure in bar
■■Technical data
1
3
2
max. width
1
Flow rate in m3/h with a pressure loss of 1 bar.
2
Max. permitted differential pressure (closing pressure) between connection B and AB.
3
incl. screw connections and drive
R = External thread
Rp = Internal thread
Electrical connection
N
N
L1 Y1
Y2
■■Technical data
VXP459.15-2.5 to VXP459.25-6.3
V100 [m3/h]
V100 [l/s]
VXP459.25-10 to VXP459.40-25
∆pV100 [kPa]
Installation instructions
• Installation with the motor pointing downwards is not permitted.
• The flow direction must be as shown by the arrow on the valve body.
Recommendation
Install a strainer before the valve
■■Description
Delivery
• Straight way ball valve and motor drive
delivered separately packed
Screw
Type DN connection kvs 1
1
Flow rate in m3/h at an opening degree
of 100% and a pressure loss of 1 bar
■■Technical data
Screw
DN connection kvs * B C D G G1 H J K L M X Y kg
15 Rp ½″ 15 67 44 50 176 70 122 34 117 95 60 240 90 1.4
20 Rp ¾″ 32 78 46 50 176 70 127 34 117 95 60 240 90 1.5
25 Rp 1″ 39 84 44 50 176 70 133 34 117 95 60 240 90 1.6
32 Rp 1¼″ 84 97 49 50 176 70 139 34 117 95 60 240 90 1.8
40 Rp 1½″ 156 108 54 50 176 70 145 34 117 95 60 240 90 2.3
50 Rp 2″ 243 130 62 50 176 70 155 34 117 95 60 240 90 3
rotation : : :
10.0
10 4.74 8.85 29.41 26.56 49.33 76.84
100 15.00 28.00 93.00 84.00 156.00 243.00
1000 47.43 88.54 294.09 265.63 493.32
:
687.31
Rotary drive Rotary
%SFIBOUSJFC valve
%SFIWFOUJM
%SFITJOO :1 : "q"#
: :
1 1 1 1 : 1
10 10 10 10 10 10
100 100 100 100 100 100
1.0 1000 1000 1000 1000 1000 800
Parallel connection of additional drives pos-
sible. Performance data of supply must be
observed!
0.1
1 10 100 1000
kPa
m3/h = volume flow
kPa = flow resistance (1 kPa = 10 mbar = 100 mm WS)
■■Description
Delivery
• Switch ball valve and motor drive delivered
separately packed
Screw
Type DN connection kvs 1
R3020-BL2/LR230A 20 Rp ¾″ 8.5 6027 410
R3025-BL2/LR230A 25 Rp 1″ 10.0 6027 411
R3032-BL3/NR230A 32 Rp 1¼″ 15.0 6027 412
R3040-BL4/SR230A 40 Rp 1½″ 47.0 6027 413
R3050-BL4/SR230A 50 Rp 2″ 75.0 6027 414
1
Flow rate in m3/h at an opening degree
of 100% and a pressure loss of 1 bar
■■Technical data
Screw
DN connection kvs1 A B C D G H J K L M X Y kg
20 Rp ¾″ 11.0 41.5 78 47.5 42 65 132.5 25 103 70 31 220 90 1.1
25 Rp 1″ 10.0 45 87 47.5 42 65 132.5 25 103 70 31 220 90 1.4
32 Rp 1¼″ 15.0 55.5 105 52 42 65 138 28 100 83 41 230 90 2.1
40 Rp 1½″ 47.0 66.5 122 62 42 65 148 28 100 83 41 240 90 2.7
50 Rp 2″ 75.0 79 142 68 42 65 154 33 117 92 60 250 90 3.7
1
= volume flow m3/h at a flow resistance of 1 bar
1000.0
M M
DN/kvs
50/75 A AB A AB
R320BL R325BL R332BL R340BL R350BL
40/47 B B
kvs 100.0 11 10 15 47 75
DN-kvs 20 - 11 25 - 10 32 - 15 40 - 47 50 - 75
32/15
DN-kvs 20 25 32 40 50
20/11
Electrical connection
Rp 1/2" 1" 1 1/4" 1 1/2" 2"
25/10 1 x 230 V, 50 Hz
1 1.10 1.00 1.50 4.70 7.50 m3/h "VG;V4UFVFSVOH
Open - close control
m3/h
1 1 1 1 1
10 10 10 10 10
100 100 100 100 100
1000 1000 1000 1000 1000
1.0
Sense of : %SFIBOUSJFC
%SFITJOO
rotation : :
:
kPa
m3/h = volume flow Parallel connection of additional drives pos-
kPa = flow resistance (1 kPa = 10 mbar = 100 mm WS) sible. Performance data of supply must be
observed!
Page
653
654
Hoval armatures
■■Description
Silt trap
• Type Rp ½″, ¾″, 1″, 1¼″, 1½″, 2″
• Casing made of brass, PN 16
• Max. operating pressure 16 bar
• Max. operating temperature 110 °C
• Sieve made of stainless steel,
size of mesh 0.5 mm
Delivery
• Silt trap packed and supplied separately
Sludge separator
• Type DC 20 - ¾″, DC 25 - 1″,
DC 32 - 1¼″, DC 40 - 1½″
• Casing, collecting chamber and drain valve
made of brass, PN 10
• Seals made of EPDM
• Connections:
-- upper Rp ½″ with cap
-- mains pipes (lateral)
type DC 20 - Rp ¾″
type DC 25 - Rp 1″
type DC 32 - Rp 1¼″
type DC 40 - Rp 1½″
-- Drain (below) with hose connection
• Lockable drain (below) with hose connection
• Temperature range 0-110 °C
• Max. operating pressure: 10 bar
• Max. glycol fraction: 50%
• Particle separation capacity to 0.005 mm
Delivery
• Sludge separator packed
and supplied separately
Delivery
• Sludge separator delivered
separately packed
■■Description
Delivery
• Filling station packed and supplied separately
■■Part No.
Silt trap
Casing made of brass, PN 16
Max. operating temperature 110 °C
Sieve made of stainless steel,
size of mesh 0.5 mm
DN 15 - ½″ 2046 974
DN 20 - ¾″ 2046 976
DN 25 - 1″ 2046 978
DN 32 - 1¼″ 2046 980
DN 40 - 1½″ 2046 982
DN 50 - 2″ 2046 984
Sludge separator
Casing, collecting chamber
and drain valve made of brass, PN 10
Temperature range 0-110 °C
Connection quick release air vent ½″
DC 20 - ¾″ 2029 530
DC 25 - 1″ 2029 531
DC 32 - 1¼″ 2029 532
DC 40 - 1½″ 2029 533
Further types/sizes
see Solar/Solar armature groups
■■Part No.
Part No.
Safety set
Complete with safety valve (3 bar),
Pressure gauge and autom. aspirator
with shut-off valve. Connection inner thread
■■Technical data/dimensions
H1
ducer, silt trap, pressure gauge, drain funnel
• Connection fittings ¾″
• Max. operating pressure: 10 bar
• Min. input pressure: 1.5 bar
• Output pressure: 0.5-4 bar
• Drainage funnel: DN 40
• Pressure loss: 1.1 bar
B
A
• Max. filling capacity: 1270 l/h
• Max. entry temperature: 30 °C
H2
L4
D
Type A B D L1 L2 L3 L4 H1 H2
FS-BA15-¾″ Rp ¾″ R ¾″ 40 324 249 115 140 101 133
internal external
Sludge separator A
• Type DC 20 - ¾″, DC 25 - 1″, DC 32 - 1¼″,
DC 40 - 1½″
• Casing, collecting chamber and drain valve
made of brass
1
H3
type DC 20 - Rp ¾″
type DC 25 - Rp 1″
D
type DC 32 - Rp 1¼″
type DC 40 - Rp ½″
-- drain (below) with hose connection
• Temperature range 0-110 °C B
• Max. operating pressure: 10 bar
• Max. glycol fraction: 50%
H1
■■Technical data/dimensions
• Type Dirtmag 25 - 1″
• Casing, cover and internal elements
of plastic HDPE
• Connections, upper plug, drain screw,
T-piece, locknut for T-piece and drain valve
made of brass
• T-piece, turnable 90°
• Seals made of EPDM
• Connections:
-- upper Rp ½″ with cap
-- mains pipes
Type Dirtmag 25 - Rp 1″
-- drain (below) with hose connection
• Lockable drain (below) with hose connection
• Temperature range 0-90 °C
• Max. operating pressure 3 bar
• Max. glycol fraction: 30%
Type DN A B C D E Weight
kg
Dirtmag 25 - 1″ 25 Rp 1″ 87.5 141 172.5 65.5 1.5
H L l R Connection
∅
■■Part No.
Part No.
■■Technical data/dimensions
Code letter H, blow-off pressure pSV 2.5 and 3.0 bar for heat generator output levels ≤ 900
▲
2.5
≤ 50 ≤ 100 ≤ 200 ≤ 350 ≤ 600 ≤ 900
3.0
▲
G1/DN 1
Code letter D/G/H, for heat generator output levels > 900 kW 1)
2.5 198 323 514 835 1291 2199 3342 5165 5861 9484
3.0 2) 225 367 583 948 1466 3) 2493 3793 5864 6654 10824
3.5 252 411 652 1061 1640 2790 4245 6662 7446 12112
4.0 276 451 717 1166 1803 3067 4667 7213 8185 13315
4.5 302 492 782 1272 1966 3344 5088 7865 8924 14518
5.0 326 533 847 1377 2129 3621 5510 8516 9663 15720
5.5 352 574 912 1482 2292 3898 5931 9168 10403 16923
6.0 375 612 972 1580 2443 4156 6322 9773 11089 18040
7.0 423 690 1097 1783 2757 4690 7135 11029 12514 20359
8.0 471 769 1222 1987 3071 5224 7948 12286 13941 22679
9.0 519 847 1346 2190 3385 5759 8761 13542 15366 24998
10.0 563 920 1462 2378 3676 6253 9514 14705 16686 27146
Legend:
G1/G2 Dimension in inches inlet/outlet safety valve
DN 1/DN 2 Dimension in DN inlet/outlet safety valve
pSV Response pressure safety valve in bar
Blow-off line Dimension inlet, outlet safety valve in DN or G (thread in inch)
kW Maximum output in kW heat generator
Example:
1)
Hoval UltraGas® 1000, max. system pressure 2.5 bar.
according to the output (1000 kW), a valve with code letters D/G/H must be selected
2)
Selection of response pressure for safety valve (pSV), generally pSV - 0.5 bar or 3 bar 10% of system pressure *
in the example max. system pressure 2.5 bar + 0.5 bar = 3 bar.
3)
Selection of boiler output/in example 1000 kW.
4)
Selection of blow-off power, i.e. inlet and outlet dimension of safety valve.
■■Part No.
Part No.
Pressure switch
The pressure switch DFC 17B76 F001 is used
for monitoring and limiting the pressure in
liquids. The robust, splash-proof, light-alloy
casing and the vibration-proof snap switch
enable the monitor to be used in heavy-duty
applications. The product is tested to VdTÜV,
pressure 100/1 and, therefore, are also suitab
le for use in steam-boiler (TRD604) and hot-
water installations (DIN 4751). The upper and
lower switching points can be set separately.
The pressure sensor is made of brass for non-
aggressive media.
Min.
Setting switching Max. value
rang differ. sensor Weight
Uno-3 (50-90) ●
Uno-3 (110-125) ●
Uno-3 (160-360) ●
Max-3 (420-2700) ●
Max-3 plus (420-2700) ●
■■Part No.
Part No.
Pressure gauge
Pressure gauge with adjustable red-branded
needle, adjustable at the dial, split bar, diam-
eter 80 mm, connection vertical ½″.
Working
pressure Connection Diameter
Thermometer
Thermometer TBH 80, casing made of stain-
less steel 1.4301, viewing glass made of
normal glass, error margin class 1 DIN 16203,
diameter 80 mm.
Accessories: screw-in- and shrink-wrap sheath
tube. Use for insulated tubes up to max. 2″
(60.3 mm).
Type Length mm
Welding bush
Welding bush TBH, for thermometer TBH,
made of steel
Length mm
88 2025 204
88 2029 427
■■Description
Hydraulic switches
MHK (25), MHK (32)
• Welded pressure vessel made of steel with
connecting pieces, screwcaps and seals
• Cleaning opening in the soil
• Exhaust automat with automatic shut-off
valve
• Casing inclusive insulation
■■Part No.
Hydraulic switches
type
MH (40) - MH (200)
Completely insulated and encased, inclusive
Victaulic flanges, ½″ fitting for the temperature
sensor, exhaust automat with automatic shut-
off valve, rinsing and emptying device on the
soil and the cover.
Hydraulic switches
type
■■Technical data
• Rinsing system - - 1″ 1″ 1″
• Sleeve with immersion pocket for temperature sen- - - ½″ ½″ ½″
sor
• Sleeve for magnetite separator 2 x ¾″ 2 x ¾″ 4 x ¾″ 4 x ¾″ 4 x ¾″
• Rinsing system 1″ 1″ 1″ 1″ 1″
• Sleeve with immersion pocket for temperature sen- ½″ ½″ ½″ ½″ ½″
sor
• Sleeve for magnetite separator 4 x ¾″ 4 x ¾″ 4 x ¾″ 4 x ¾″ 4 x ¾″
■■Technical data
Flow characteristic
Hydraulic switches MHK (25), MHK (32)
0,10
0,09
0,08
0,07
Pressure loss in bar
0,06
0,05
0,04
0,03
0,02
0,01
0,00
0 200
0.2 400
0.4 600
0.6 800
0.8 1000
1 1200
1.2 1400
1.4 1600
1.6 1800
1.8 2000
2 2200
2.2 2400
2.4 2600
2.6 2800
2.8
Volume flow rate (m3/h)
Flow characteristic
Hydraulic switches MH (40) to MH (200)
DN 40 DN 50 DN 100 DN 125
0,10
DN 65 DN 80
0,09
0,08
DN 150
0,07
Pressure loss in bar
DN 200
0,06
0,05
0,04
0,03
0,02
0,01
0,00
0 10
10000 20
20000 30
30000 40
40000 50
50000 60
60000 70
70000 80
80000 90
90000 100
100000
Volume flow rate (m3/h)
■■Dimensions
Dimensions Dimensions
Hydraulic switches MHK (25), MHK (32) Hydraulic switches MH (40) to MH (200)
125
435
125
225
Connection technology
Hydraulic switches MH (40) to MH (200)
Connection technology
Hydraulic switches MHK (25), MHK (32) Automatic floating vent
Rinsing tap with
a hose fitting
(included)
Boiler return
Dividers
Sludge pot
■■Examples
AF
1 1
TopTronic T TopTronic T VF1 B1 VF2 B1 VF3 B1
T T T T T T
MK1 MK2 MK3
Gehen Sie
einen Schritt
zurück oder
löschen Sie
Dies ist ein dieses Shape!
unerlaubter Weg! Sie haben die
Gehen Sie einen Möglichkeit ein
SF neues Shape
Schritt zurück oder
löschen Sie dieses zu nehmen!!!
Shape! hovhovalhoval
Sie haben die hovalhovalhov
alhovalhovalho
Uno-3
Möglichkeit ein
valhovalhovalh
neues Shape zu
nehmen!!! SLP ovalhovalhoval
hovhovalhovalhova hovalhovalhov
lhovalhovalhovalho alhovalhovalho
valhovalhovalhoval valhovalhovalh
hovalhovalhovalho ovalhovalhoval
valhovalhova hovalhovalhov
valhoval alhovalhovalho
hovalhova valh
RLF
ZUP
YKR CW
KW
RS-T Room station MK1 Pump mixing circuit 1 YK1 Actuator mixer 1
AF Outdoor sensor 1 MK2 Pump mixing circuit 2 YK2 Actuator mixer 2
RLF Return flow sensor MK3 Pump mixing circuit 3 YK3 Actuator mixer 3
VF1 Flow sensor 1 SLP Calorifier loading pump YKR Actuator return mixer
VF2 Flow sensor 2 ZUP Feed pump
VF3 Flow sensor 3
SF Calorifier sensor
B1 Flow temperature monitor
(optional)
■■Description
Hoval diaphragm-type
expansion chambers
Reflex
• For closed heating and cooling water sys-
tems
• Works on the static pressure maintenance
principle using a nitrogen buffer. The gas
chamber and water chamber are separated
from each other by a diaphragm.
• Non-replaceable diaphragm
Reflex NG Reflex NG/N Reflex S Reflex S
• With threaded or flange connectors
Wall vessel with feet Wall vessel with feet
• Permissible operating temperature cont-
ainer/diaphragm 120°C/70°C NG 8 NG 35 S8 S 50
NG 12 NG 50 S 12 S 80
Reflex N 8-25 NG 18 NG 80 S 18 S 100
• Vessel nominal volume 8-25 litres NG 25 NG 100 S 25 S 140
• Permissible operating overpressure 6 bar NG 140 S 33 S 200
• For wall installation N 200 S 250
N 250 S 300
Reflex NG 35-140, N 200-1000 N 300 S 400
• Vessel nominal volume 35-1000 litres N 400 S 500
• Permissible operating overpressure 6 bar
N 500 S 600
• With feet
N 600
N 800
Reflex S
N 1000
• Especially for solar installations and also for
heating and cooling water systems
• Vessel nominal volume 8-600 L
• For anti-freeze additive up to 50 %
• Permissible operating overpressure 10 bar
• For wall installation, from type S 50 with feet
Reflex F
• Space-saving flat-form vessel nominal volu-
me 18, 24 litres
• Permissible operating overpressure 3 bar
• With fastening lug for wall installation
Approval
Delivery
• Sludge removal vessel delivered in separate
packaging.
■■Part No.
ØD Reflex NG 8-25
Vessel for wall installation. Permitted operating
overpressure 6 bar. Permitted operating tem-
perature of vessel/diaphragm 120 °C/70 °C.
For wall installation with clamping band (clam-
ping band see accessories)
Reflex ØD H A
H
type mm mm
NG 8 206 285 R ¾″ 2006 650
NG 12 280 275 R ¾″ 2427 89
A NG 18 280 345 R ¾″ 2427 90
NG 25 280 465 R ¾″ 2427 91
8-25 litres
Reflex ØD H h A
type mm mm mm
H
NG 35 354 460 130 R ¾″ 2427 92
NG 50 409 493 175 R ¾″ 2026 088
NG 80 480 565 175 R 1″ 2026 089
A NG 100 480 670 175 R 1″ 2026 090
NG 140 480 912 175 R 1″ 2026 091
h N 200 634 760 205 R 1″ 2427 97
N 250 634 890 205 R 1″ 2427 98
35-1000 litres N 300 634 1060 235 R 1″ 2427 99
N 400 740 1070 245 R 1″ 2428 00
N 500 740 1290 245 R 1″ 2428 01
N 600 740 1530 245 R 1″ 2006 651
N 800 740 1995 245 R 1″ 2006 652
N 1000 740 2410 245 R 1″ 2006 653
ØD Reflex S
Especially for solar installations and also for
heating and cooling water systems.
For anti-freeze additive up to 50 %.
Permitted operating overpressure 10 bar.
Permitted operating temperature of vessel/dia-
H phragm 120 °C/70 °C.
Type S 8-25 for wall installation with clamping
band (clamping band see accessories)
Type S 33 for wall installation with lugs.
Type S 50-600 with feet.
A
Reflex ØD H h A
type mm mm mm
ØD S8 206 325 - G ¾″ 2006 634
S 12 280 300 - G ¾″ 2006 635
S 18 280 380 - G ¾″ 2006 636
S 25 280 500 - G ¾″ 2006 637
S 33 354 450 - G ¾″ 2006 638
S 50 409 469 168 R ¾″ 2006 639
S 80 480 538 166 R 1″ 2006 640
H S 100 480 644 166 R 1″ 2006 641
S 140 480 886 166 R 1″ 2017 376
S 200 634 760 205 R 1″ 2006 642
S 250 634 890 205 R 1″ 2017 384
A
S 300 634 1060 235 R 1″ 2006 643
h S 400 740 1070 245 R 1″ 2017 385
S 500 740 1290 245 R 1″ 2006 644
S 600 740 1530 245 R 1″ 2017 386
■■Part No.
B T Reflex F
Flat-form vessel for wall installation with fas-
tening lug. Permitted operating overpressure
up to 3 bar. Permitted operating temperature of
vessel/diaphragm 120 °C/70 °C.
H H
Reflex H B T A
type mm mm mm
F 18 444 350 158 G ¾″ 2006 627
A
F 24 444 350 180 G ¾″ 2006 628
ØD L Reflex C
Vessel in disc shape for wall mounting
incl. wall holder. For anti-freeze additive
up to 50 %. Permitted operating over-
pressure 3 bar.
Permitted operating temperature of
H H
vessel/diaphragm 120 °C/70 °C.
Reflex ØD H A L B
A B type mm mm
ØD Reflex V
In-line vessel made of sheet steel, from Reflex
V 40 on feet.
Designed for operating overpressures up to 10
bar. Type V 6-20 for wall installation with clam-
H ping band (clamping band see accessories).
Reflex ØD H h A
type mm mm mm
V6 206 245 - R ¾″ 2032 084
A V 12 280 285 - R ¾″ 2032 085
V 20 280 360 - R ¾″ 2032 086
ØD V 40 409 562 113 R 1″ 2057 249
V 60 409 730 170 R 1″ 2006 864
V 200 634 900 142 DN 40/PN 16 2428 24
A V 300 634 1200 142 DN 40/PN 16 2428 25
V 350 634 1340 142 DN 40/PN 16 2428 27
A
h
■■Part No.
Part No.
Reflex EB
Sludge removal vessel made of sheet steel
from Reflex EB 60 on feet. For separation of
fine sludge particles, e.g. in old systems, and for
ØD
A1 protecting against deposits in heat generators.
For heating and cooling water systems
A1 Permitted operating overpressure
H EB 30-100, 10 bar
EB 180-750, 6 bar
Permitted operating temperature 120 °C
Colour red
A2
Version 10 bar/120 °C
Reflex Through-Ø D H A1 A2
ØD put V
type m³/h mm mm
A1
EB 30 2.5 409 455 R 1¼″ R 1″ 2428 34
EB 60 7.0 409 770 DN 50/PN 16 R 1″ 2428 35
A1 EB 80 12.0 480 765 DN 65/PN 16 R 1″ 2428 36
EB 100 18.0 480 870 DN 80/PN 16 R 1″ 2428 37
Version 6 bar/120 °C
H
Reflex Through-Ø D H A1 A2
put V
type m³/h mm mm
EB 180 30.0 600 1110 DN 100/PN 6 R 1″ 2428 38
EB 300 44.0 600 1600 DN 125/PN 6 R 1″ 2428 39
EB 400 64.0 750 1500 DN 150/PN 6 R 1″ 2428 40
A2 EB 750 175.0 750 2215 DN 250/PN 6 R 1″ 2428 41
Accessories
■■Technical data
Reflex
Diaphragm-type expansion chambers
Reflex NG 8-25
• Wall vessel ØD
• Permissible operating overpressure 6 bar
• Permissible operating temperature
container/diaphragm 120 °C/70 °C
■■Technical data
Reflex S ØD
• For solar, heating and cooling water systems
• Vessel nominal volume 8-600 L
• For anti-freeze additive up to 50 %
• Permissible operating overpressure 10 bar
• Permissible operating temperature
container/diaphragm 120 °C/70 °C
H
• Type S8-S33 for wall installation
• Type S50-S600 with feet
Reflex
Diaphragm-type expansion chambers
Reflex F 18,24
• Flat-form vessel B T
• Permissible operating overpressure up to 3 bar
• Permissible operating temperature
container/diaphragm 120 °C/70 °C
Reflex C 18-80
• Wall vessel in disc shape, incl. wall holder
• For anti-freeze additive up to 50 %
• Permissible operating overpressure 3 bar
• Permissible operating temperature
container/diaphragm 120 °C/70 °C
ØD L
Type Nom. volume Vn Weight ØD H L B A Pre-pressure
litres kg mm mm mm mm bar
C 18 18 4.7 354 367 222 76 R ¾″ 1.0
C 25 25 5.5 409 419 239 93 R ¾″ 1.0 H H
C 35 35 7.3 480 457 240 97 R ¾″ 1.0
C 50 50 8.1 480 457 317 125 R ¾″ 1.5
C 80 80 14.5 634 612 325 135 R ¾″ 1.5 A B
■■Technical data
Reflex V ØD
• In-line vessel made of sheet steel from Reflex V 40 on feet
• Necessary for plants with return flow temperatures > 70 °C
• Can also be used as buffer chamber
• Permissible operating temperature 120 °C and for operating overpressure
H
up to 10 bar
Type Weight ØD H h A
A
10 bar/120 °C kg mm mm mm
V6 2.0 206 244 - R ¾″
V 12 3.0 280 287 - R ¾″ ØD
V 20 4.0 280 360 - R ¾″
V 40 7.8 409 562 113 R 1″
V 60 23.0 409 730 170 R 1″ A
V 200 43.0 634 900 142 DN 40/PN 16
V 300 48.0 634 1200 142 DN 40/PN 16
V 350 51.0 634 1341 142 DN 40/PN 16
H
A
h
Reflex EB
• For separation of fine sludge particles, e.g. in old systems, and for protecting
against deposits in heat generators. ØD
• For installation in return flow A1
• For heating and cooling water systems
A1
• For low system pressures
• Permissible operating overpressure EB 30-100, 10 bar H
EB 180-60, 6 bar
• Permissible operating temperature 120 °C
A2
Selection
Sludge removal vessels are selected according to the throughflow volume accor-
ding to the table below.
H
Type Throughput V ØD H A1 A2 Weight
6 bar/120 °C m³/h mm mm kg
EB 180 30.0 600 1100 DN 100/PN 6 R 1″ 76
EB 300 44.0 600 1600 DN 125/PN 6 R 1″ 103
EB 400 64.0 750 1500 DN 150/PN 6 R 1″ 133
EB 750 175.0 750 2215 DN 250/PN 6 R 1″ 225
A2
on the interpretation of commercial clauses of the International a reasonable period of time, and if deliveries or services for the
Chamber of Commerce (Incoterms) in the version in force on the notified purpose are not usable or are only usable to a much
date of the order confirmation. lesser extent, the buyer shall be entitled to refuse acceptance
8.2 The transfer of risk shall be determined by the aforesaid Incoterms. of the defective component or to withdraw from the contract if
8.3 Insurance against damages of any kind shall be the responsibility part-acceptance is economically unreasonable. We shall only be
of the buyer. obliged to refund amounts which have been paid to us for the
8.4 Complaints in connection with the transport shall be immediately components affected by the aforesaid withdrawal.
notified by the buyer to the last carrier upon receipt of the delivery. 11.4 Exclusion of liability for defects
8.5 If despatch is delayed at the request of the buyer or for any other 11.4.1 Our liability shall exclude damages which cannot be proved to
reasons not attributable to us, the risk shall pass to the buyer on have been sustained as a result of defective material, defective
the original date envisaged for the “ex works” delivery. We shall be design or defective workmanship.
entitled to demand payment from this date onwards. 11.4.2 Damages shall therefore be excluded for example which were
caused by
9. Delivery inspection -- improper work of other persons with regard to planning, site
9.1 The buyer shall be required to inspect deliveries immediately. If the preparation, assembly, operation and maintenance;
goods do not comply with the order or the delivery note or if visible -- plant concepts and designs which do not comply with the latest
defects are identified, he/it shall be obliged to notify the aforesaid state of the art;
to us in writing within eight days of receipt. Later complaints shall -- non-observance of our guidelines for planning, assembly, com-
not be recognised. (Re transport damages, cf. Section 8.4) missioning, operations and maintenance;
-- force majeure (e.g. thunderstorms).
10. Assembly and operations 11.4.3 The following shall be excluded in particular
10.1 The assembly, putting into operation, operation and maintenance -- corrosion damages (e.g. as a result of aggressive water, unsuit-
of the delivered goods shall be carried out in accordance with our able water treatment, oxygen intakes, emptying the plant over
guidelines. They may be executed by our staff or by appropriately a longer period of time, falling below the dew point, chemical or
trained third parties as agreed with the buyer. electrochemical effects, etc.);
10.2 If we require a commissioning certificate for certain product groups, -- damages caused by air pollution (e.g. the accumulation of
warranty claims for the proper functioning of the equipment can intense dust, aggressive vapours, etc.);
only be enforced if a proper hand-over has been documented by -- damages caused by unsuitable equipment and fuels;
a confirmed commissioning certificate received by us within one -- damages caused by overcharging, excessive water pressure,
month of the hand-over. scaling, improper electrical connections and inadequate fuse
protection.
11.4.4 Components shall also be excluded from the warranty which are
11. Warranty
subject to natural wear and tear (e.g. burner nozzles, combus-
11.1 Warranty period
tion chamber inserts, ignition and monitoring components in
11.1.1 The general warranty period shall be 12 months from the first
contact with fire, fireclay and wall facings, fuses, seals and flex-
commissioning but no longer than 18 months from the date on
ible tubes).
which the relevant goods left our works.
11.5 Commissioning certificate
If despatch is delayed for reasons not attributable to us, the war-
11.5.1 We hereby draw attention to the due and proper hand-over and
ranty shall lapse no later than 18 months after notification of the
- if envisaged - the commissioning certificate in accordance with
readiness to deliver.
Section 10.2 as prerequisites for our warranty.
The general warranty period shall exclude electrical components
11.6 Deliveries and services of sub-contractors
for which the warranty period shall be 6 months from the first
11.6.1 Our liability for third party products which form a major part of
commissioning but no later than 12 months from the date of
the delivered goods (e.g. warehouse and conveying equipment,
shipment from our works.
burners, measuring and control equipment, electrical compo-
11.1.2 We refer to Section 11.6.1 with regard to the warranty period for
nents, flue gas and waste water cleaning equipment) shall - if
third party products.
permissible - be limited to an assignment of our claims against
11.1.3 The warranty period for components which we have repaired during
the suppliers of the said third party products.
the warranty period or have delivered as replacement shall be 12
months from the completion of our repair or from the date of the re- 12. Exclusion of further liability
placement delivery but no longer than the end of a period equivalent 12.1 The buyer shall have no rights and claims for materials, design
to twice the original warranty period as per Section 11.1.1. and workmanship defects or the lack of warranted qualities un-
11.2 Liability for material, design and workmanship defects less specifically mentioned in Sections 11.1 to 11.6.
11.2.1 The contractual condition of the goods shall be based on the 12.2 All claims for compensation, reduction in the contract price, re-
condition upon the transfer of risk. scission of the contract or withdrawal from the contract shall be
11.2.2 Defects shall be notified to us immediately in writing. excluded in particular unless these are specifically mentioned.
11.2.3 We shall be liable for all components which can be shown to Under no circumstances shall the buyer have any compensation
have become defective or unusable before the end of the war- claim for damages which were not sustained by the delivered
ranty period as a result of defective materials, defective design goods themselves (e.g. replacement costs, cost for establishing
or defective workmanship, with such components being repaired the cause of the damage, expertises, production stoppages, pro-
or replaced ex works immediately at our choice. duction losses, lost orders, lost profit and other direct or indirect
11.3 Liability for warranted qualities damages). The aforesaid liability exclusion shall not apply in the
11.3.1 Warranted qualities shall only be those which are specifically event of gross negligence on our part.
designated as such in the order confirmation or in the relevant 12.3 The exclusion as per Section 12.2 shall apply for all breaches of
specifications. contract and all claims of the buyer regardless of why they were
11.3.2 The aforesaid assurance shall apply at the latest until the end of lodged from a legal point of view. It shall therefore also apply for a
the warranty period. If a taking-over test has been agreed with breach of any ancillary obligations (e.g. inadequate advice, etc.).
the buyer, the assurance shall be deemed as performed if proof
of the relevant qualities is furnished during the aforesaid test. 13. Jurisdiction
11.3.3 If the warranted qualities are not performed or only partially per- 13.1 The place of jurisdiction for the buyer and for us shall be
formed, the buyer shall be entitled to an immediate rectification. Vaduz. We shall be entitled to bring action against the buyer at
The buyer shall grant us the necessary time and opportunity for his/its domicile, however.
this purpose. 13.2 The legal relationship between the parties shall be governed
11.3.4 If the rectification is abortive or only partially successful, the by the substantive laws of Switzerland. The application of the
buyer shall be entitled to a reasonable reduction of the purchase UN convention on contracts for the international sale of goods
price. If the defect is so serious that it cannot be rectified within (CISG) shall be excluded.