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CB920X Instruction Manual 1

1. DESCRIPTION

1.1 INTRODUCTION
The smallest batching controller in the world.
Using up to-date delta-sigma A/D converter to achieve a higher speed and higher
accuracy for the batching or packing system. Built in RS232 or RS485 is selectable as
standard feature(Factory preset)Multi-drop or long distance communication is possible
by using RS485. Sophisticated software has provided for different batching system
application.

1.2 DEFINITION
Dead weight:
The output voltage of the load cell in response to the weight of the platform.

Division:
The ratio of step width to multiplier. The value of division can only be one of the
followings: 1, 2, 5.

Excitation voltage:
The voltage that supplied by the indicator to the load cell.

Final setpoint:
The target weight of the material to be batched.

Free fall setpoint:


When the reading of CB920X is greater than or equal to the final setpoint value
less the free fall setpoint value, the fine relay contact will be turn off.

Free fall value:


The average increase in reading after the coarse and fine relay contact had to be turn
off due to the free fall of work in process material.

Load cell:
Load cell is a device that converts force to electronic voltage. A load cell consists of
two parts. The first part is a sensor that can be linear distorted according to the force
applied to it. The second part is the strain gauge element which changes its resistance
according to the distortion of the sensor.

Load cell rated output:


The output voltage from the load cell divided by the excitation voltage.

Maximum capacity:
The maximum figure ignoring decimal point that designed to be used by the indicator.
2 CB920X Instruction Manual

Multiplier:
The multiplier determine the position of the decimal point or the number of tailing
zero added to the internal reading.
For example:
If the internal reading is 234,
Multiplier Display on indicator
10 2340
1 234
.1 23.4
.01 2.34
.001 .234
.0001 .0234

Preliminary setpoint:
When the reading of CB920X is greater than or equal to the final setpoint value
less the preliminary setpoint value, the coarse output contact will be turned off.

Resolution:
The ratio of the maximum capacity and division.

Span:
The change of reading from the indicator in response to the change of standard
weight applied.

Automatic fine setpoint correction:


Fine setpoint(new)=fine setpoint(old)-[(final setpoint–result material net value) /2]
The correction is performed at the end of each batch process. The fine setpoint
value in memory is updated after all materials are batched, and the revised fine
setpoint will be used in the next time.
No correction is made if fine setpoint(new)is minus.
Fine setpoint (new)is set to “coarse – 1” if fine setpoint(new)is equal to or greater
than coarse.
Fine setpoint(new)will be set to 999 if fine setpoint(new)is greater than 999.

TDC:
Time delay for discharge control. At discharge process, the discharge control will be
deactivated 0.1 to 9.9 seconds after the gross weight is less than the zero band. Set
range is 01to 99(i.e. 0.1 seconds to 9.9 seconds).

TTC:
Time delay for tolerance check. At batching process, tolerance will be check with 0.1
to 9.9 seconds delay after the fine control is deactivated. Set range is 01 to 99(i.e. 0.1
seconds to 9.9 seconds).
CB920X Instruction Manual 3

1.3 FEATURES

l Double display-showing both gross and net weight simultaneously.


l The smallest batching controller, panel size is only 96mm × 48mm.
l Weight indicator integrated with setpoint controller.
l Provides complete material batching control function.
l Controls up to 4 different kinds of materials.
l All setpoints are keyed-in through front panel keyboard and stored in internal
memory.
l All setpoints value are protected for power down.
l Automatic zero tracking.
l Automatically set tare by push button.
l Coarse feed, fine feed and freefall compensation.
l Software function setting method.
l Batch report output through RS232/RS485.
l Conversion rate up to 200 times/sec.
l Higher accuracy of weighing scale-display resolution up to 1/15000.
l RS232/RS485 input can be used to set setpoint data and system function data.
l Discharge control is provided.
l Tare check cycle is programmable by function setting.
l Temperature coefficient is less than (0.0008% of reading +0.3 digits)/℃.
l Optional analog output.
l Optional BCD output.
l Optional serial printer.
l Optional CB920X software for 3 stages batching control.
l Discharge control is provided.
4 CB920X Instruction Manual

2. SPECIFICATION
2.1 GENERAL

1. Mains supply : 110VAC, 220 VAC ±10%, 50/60Hz


2. Power consumption : 9VA
3. Operating temperature : -10℃ to 50℃ (14℉ to 122℉)
4. Humidity : 90%(non-condensing)
5. Line filter : Built-in

2.2 DIGITAL SECTION

1. Weight display : 7segment LED


2. LED display : Dual display for GROSS and NET weight
3. Annunciators : M1, M2, M3, M4, ZERO and MOTION
4. Negative sign indication : " " on the left most digit
5. Over-range indication : Display " "
6. Maximum capacity : 500 to 100,000
7. Step width : 1, 2, 5, 10, 20 or 50
8. Decimal point : Displays to 1, 2, 3 or 4 decimal places
9. Output capacity : open collector output 80V 0.3A (maximum)

2.3 ANALOG SECTION

1. Load cell type : All strain gauge load cells


2. Load cell supply : 10 VDC±5%, 150mA maximum
3. Input sensitivity : 0.5μV per division to 200μV per division
4. Input impedance : 10M ohm
5. Zero point adjustment : 0.05mV to 15mV
6. Temperature coefficient : Less than (0.0008% of reading +0.3 digits)/℃
7. Non-linearity : Within 0.0067% of full scale
8. A/D conversion method : Delta-Sigma
9. A/D conversion rate : Approximately 200 times/second
10. Internal resolution : 1,000,000 counts
11. Display resolution : 300 to 10,000 divisions
CB920X Instruction Manual 5

2.4 RS232/RS485 SERIAL OUTPUT


2.4.1 STANDARD:
EIA – RS232/RS485 serial output.

2.4.2 STREAM FORMAT:


Data bit = 7
Parity bit = 1 (even)
Stop bit = 1
Code = ASCII Code
Baud rate = 2400, 4800, 9600, 19200

2.4.3 COMMAND FOR RS232/RS485


After receiving the command word from RS232/RS485 port, the indicator will
carry out the appropriate action. Those command valid for all operation mode.
Output Message From CB920X
Commands Description
1. Z.TRACK T = 0 zero track delay time is off
2. Z.TRACK T = 1 zero track delay time is 1 sec
3. Z.TRACK D = 1 zero track delta band is 1 step width
4. Z.TRACK D = 2 zero track delta band is 2 step width
5. Z.TRACK D = 4 zero track delta band is 4 step width
6. MOTION 1D/S motion detection is 1 step width / sec
7. MOTION 3D/S motion detection is 3 step width / sec
8. D.P 4 multiplier is 0.0001
9. D.P 3 multiplier is 0.001
10. D.P 2 multiplier is 0.01
11. D.P 1 multiplier is 0.1
12. D.P 0 multiplier is 1
13. d 1 division is 1
14. d 2 division is 2
15. d 5 division is 5
16. MAX.CAP 500 maximum capacity is 500
17. MAX.CAP xxxxx maximum capacity is xxxxx
range of xxxxx is 500 to 100000
18. MAX.CAP 100000 maximum capacity is 100000
19. BAUD 2400 baud rate is 2400
20. BAUD 4800 baud rate is 4800
21. BAUD 9600 baud rate is 9600
22. BAUD 19200 baud rate is 19200
23. Z.BAND x zero band is x%. Range of x is 1 to 10
24. UNIT kg unit is kg
25. UNIT t unit is ton
26. UNIT OFF unit off
27. CAL ZERO zero calibration is carried out
6 CB920X Instruction Manual

28. CAL SPAN span calibration carried out


29. M1 FINAL xxxxx the final set point for material 1 is xxxxx
30. M2 FINAL xxxxx the final set point for material 2 is xxxxx
31. M3 FINAL xxxxx the final set point for material 3 is xxxxx
32. M4 FINAL xxxxx the final set point for material 4 is xxxxx
33. M1 COARSE xxxx the coarse set point for material 1 is xxxx
34. M2 COARSE xxxx the coarse set point for material 2 is xxxx
35. M3 COARSE xxxx the coarse set point for material 3 is xxxx
36. M4 COARSE xxxx the coarse set point for material 4 is xxxx
37. M1 FINE xxx the fine set point for material 1 is xxx
38. M2 FINE xxx the fine set point for material 2 is xxx
39. M3 FINE xxx the fine set point for material 3 is xxx
40. M4 FINE xxx the fine set point for material 4 is xxx
41. YES no error occur or confirm true
42. NO incorrect command received or confirm false
command
43. ERROR x error number x occurs during calibration
44. TARE xxxx send the value of tare.(xxxx is the current tare weight,
yyyy yyyy is the tare weight for batching)
45. ZERO xxxx send the zero correction value x step width
46. OL, NT, +0123.45kg, Reply to read inquiry
CRLF OL = overload
ST = stable
US = unstable
NT = net weight
GS = gross weight
CRLF = advance to the next line
47. RLY 1 Output of material1 is activated by RLY command
48. RLY D Output of discharge control is activated by RLY
49. TOL 3 tolerance range is 0.3%
50. ZERO x percentage of zero return range is x
51. TOL xx percentage of out of tolerance range is xx
52. TTC xx Time delay for tolerance check
53. TDC xx Time delay for discharge control
54. BCD xx BCD output rate
55. CIT xx Compare inhabit time (No. of batch interval)
56. FILTER xx Digital filtering
57. SDT xx Start delay time
58. EFF xx Enable free fall compensation
59. ETC xx Enable tolerance check
60. ATE xx Automatic tare enable

Input Commands To CB920X:


Commands Description
1. FUNC Set CB920X to function setting mode.
2. CAL Set CB920X to calibration mode.
CB920X Instruction Manual 7

3. SET Set CB920X to setpoint setting mode


4. READ Request measured data
5. TARE What is the value of tare
6. TARE ON Set tare
7. TARE OFF Reset tare
8. ZERO What is the value of the zero offset value
9. ZERO ON Set zero offset
10. ZERO OFF Reset zero offset
11. PROG Set RS232/RS485 operation mode as command mode
12. AUTO Set RS232/RS485 operation mode as automatic mode
13. CONT Set RS232/RS485 operation mode as continuous mode
14. RLY Which output is activated by RLY command
15. RLY 1 Activate output for material 1 (output can be activated
only when CB920X is in normal weighing mode. 1,2,3,4
represent the output for corresponding material No.
C for coarse output, F for fine output, D for discharge output,
T for out of tolerance)
16. RLF OFF Turn off any output that turned on by RLY command
17. ABO Abort production
18. ST Start production
19. KEY ON Key protection on (key function inhibit)
20. KEY OFF Key protection off (key function enable)
21.DSEL AUTO Auto mode is being used
22.DSEL GROSS Gross mode is being used
23.DSEL NET Net mode is being used

NOTE: All command must be ended with <CR><LF>, e.g. READ


command is "52, 45, 41, 44, 0D, 0A" in ASCII code.

BATCH REPORT FROM CB920X:


Note 1: The material net value of each material is stored, then it is simultaneously
output only once after the final material net captured.

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
M 1 , N T , + 1 9 . 9 9 k g CR LF

M 2 , N T , + 2 0 . 0 0 k g CR LF

M 3 , N T , + 1 0 . 0 0 k g CR LF

M 4 , N T , + 1 5 . 0 0 k g CR LF

Note2: That material is not output when zero is set to the final value.
8 CB920X Instruction Manual

OPERATING MODE FOR RS232/RS485:


(a) Command Mode(PRO):
After all materials is batched, a "ENQ" message will send out through
RS232/RS485. When "ACK" command is received by CB920X, the batch report
will send out through RS232/RS485. There is no report sending out if start
command is activated before "ACK" command is received.
The No. of times of report output is not limited, the report will be cleared when
next production is started.

(b) Continuous Mode(CONT):


Weighing data will be transferred continuously without any input command to
the RS232/RS485 port. Besides, batch report will send automatically after
batching is completed.

(c) Automatic Mode(AUTO):


A "READ" command is required for reading weighing data from CB920X.
However, the batching report will send automatically after batching is completed.

2.4.4 DATA FORMAT:

, , CR LF

STATUS1 STATUS2 WEIGHING DATA UNIT

STATUS1:
M1 material 1
M2 material 2
M3 material 3
M4 material 4

STATUS2:
NT = net weight
GS = gross weight
AB = abort

WEIGHING DATA:
An eight bits stream consists of "0" to "9", negative sign "-",
positive sign "+", space " " and decimal point.

UNIT:
kg = kilogram
t = ton
CB920X Instruction Manual 9

2.4.5 SCHEMATIC DIAGRAM FOR THE OUTPUT PORT

CB920X RS232/RS485 OUTPUT/INPUT

TXD TXD(+)

RXD RXD(-)

COM

2.4.6 OUTPUT SETTING


Baud Rate:
2400 Baud
4800 Baud
9600 Baud
19200 Baud

Mode of Operation:
Continuous mode
Command mode
Automatic mode

2.4.7 PIN DESCRIPTION


RS232 Connector
ANALOGOUT
OPTION

PHOTO OUTPUT RS232


TOLERANCE
MATERIAL 1
MATERIAL 2
MATERIAL 3
MATERIAL 4

DISCHARGE

EMTR COM
COARSE

COM

COM
FINE

RXD
TXD

Pin Signal description


RXD Data receive input
TXD Data transmit output
COM Ground
10 CB920X Instruction Manual

3. OPERATION
3.1 GENERAL RULES

Do not install the CB920X in direct sunshine, and avoid sudden temperature changes,
vibration, or wind.
Best performance is achieved when temperature is about 20℃/68℉ and the relative
humidity is about 50%.

Ground the CB920X via the power cable to the rear terminal and ensure a good ground
connection. Do not ground directly to other equipment.

Analog input/output signals are sensitive to electrical noise. Do not bind these cables
together as it could result in cross-talk interference. Please also keep them well away
from AC power cable, and keep all cable/coax as short as possible.

If the local AC electrical supply fluctuates by more than ±10% an AC regulator must
be used in order to stabilize the power supply and reduce power spikes.

3.2 INPUT SENSITIVITY OF LOAD CELL

The input sensitivity (A) of load cell can be calculated from the following formula.

A = [Load cell output voltage at scale capacity-Load cell output voltage at dead load]
× Step width / Scale capacity

CB920X requires that "A" must be greater than or equal to 0.5μV per division.

3.3 CONNECTING THE LOAD CELL TO THE INDICATOR

The analog output from the Load Cell and the RS232 input/output signals are
sensitive to electrical noise. Do not bind these cables together as it could result in
cross-talk interference. Please also keep them well away from the AC power cables.
CB920X Instruction Manual 11

LOAD CELL CONNECTIONS


Pin no. Signal

EXC+ Excitation +
EXC- Excitation -
SIG+ Signal +
SIG- Signal -
SHD Shield

EXC+

SIG- SIG+ SIG+ SIG- EXC+ EXC- SHD

EXC-

SHD
12 CB920X Instruction Manual

3.4 FRONT PANEL DESCRIPTION

FRONT PANEL

5
CB920X BATCHING CONTROLLER
1
2 M1

3 M2

M3 ZERO

4 M4 MOTION

6
ENTER MODE TARE ZERO

7 8 9 10

1. M1 annunciator : Indicates material 1 in process.


2. M2 annunciator : Indicates material 2 in process.
3. M3 annunciator : Indicates material 3 in process.
4. M4 annunciator : Indicates material 4 in process.
5. ZERO annunciator : Indicates zero.
6. MOTION annunciator : Indicates motion detection.
7. ENTER button : Accepts data entry.
8. MODE button : Selects the function setting mode.
9. TARE button : If motion is not being detected and discharge
relay is in off state, the tare weight will be
memorized and the indicator displays zero.
This button charges the display mode to NET
mode.
10. ZERO button : If the offset from the initially calibrated zero is
within 1% to 10% (refer to Function setting) of the
maximum capacity and no motion is being
detected, the indicator will display zero weight
by pressing this key.
3.5.1 REAR PANEL

CB920X
CB920X Instruction Manual

CB920XA
M1 M1
M2 M2
SIG+ M3 SIG+ M3
SIG- MEDIUM SIG- M4
3.5 REAR PANEL DESCRIPTION

EXC+ COARSE EXC+ COARSE

EXC- FINE EXC- FINE

SHIELD DISCHARGE SHIELD DISCHARGE

START TOLERANCE START TOLERANCE


EMTR COM EMTR COM
COM COM
TXD (+) TXD (+)
EARTH EARTH
RXD (-) RXD (-)
AC AC
COM COM
AC AC
+ +
COM COM
13
14 CB920X Instruction Manual

3.5.2 CONNECTION FOR CONTROL OUTPUT

CONNECTION ID SIGNAL
M1 Material 1 output
M2 Material 2 output
M3 Material 3 output
M4 (MEDIUM) Material 4 output(Medium output)
COARSE Coarse output
FINE Fine output
DISCHARGE Discharge output
TOLERANGE Out of tolerance output
EMTR COM Common
TXD RS232/RS485 transmission output
RXD RS232/RS485 receive input
COM Digital Ground
+ Analog output voltage (option)
COM Analog Ground

SIG+ Load cell signal +


SIG- Load cell signal -
EXC+ Load cell excitation +
EXC- Load cell excitation -
SHIELD Shielding for load cell
START Production start activate
COM Start com
EARTH Electric earth
AC AC input
AC AC input

The output capacity is 5V to 24V open collector and the max. current is 0.3A. DC
operated buffer relay should be used to isolate CB920X from external controlled
devices in order to reduce interference. Diode should be connected in parallel with the
coil DC operated buffer relay to suppress any spark noise caused by contact switching.

BUFFER RELAY GND

POWER
6V/12V/+24V SUPPLY
CB920X

DIODE
CB920X Instruction Manual 15

M1
M1 Material 1

M2
M2 Material 2

M3
M3 Material 3

M4 (MEDIUM)
M4 Material 4
(Medium)
COARSE
Coarse

FINE
Fine

DISCHARGE
Discharge

TOLERANCE
Tolerance

EMTR COM.GND
6/12/24V POWER SUPPLY

START
The production
COM start button

The production start button should be momentary switch and production is


initiated immediately. When the button is pushed and then released. The
material contacts (M1 to M4) in CB920X are actuated one by one according
to the setpoint entered.
16 CB920X Instruction Manual

The coarse and fine batching control can be implemented by the following relay logic.

M1
M1 Coarse

M2
M2 Coarse
COARSE
M3
M3 Coarse

M4
M4 Coarse

M1
M1 Fine

M2
M2 Fine
FINE
M3
M3 Fine

M4
M4 Fine

+24V
24V POWER SUPPLY

In all circumstances, the buffer relays should be DC Operated and make sure that
the contact rating of buffer relays is adequate to drive the corresponding starter or
power controlling device. Diode suppressor should be connected in parallel with the
coil of every DC operated buffer relay.

If AC operated relay is needed, RC suppressor should be connected in parallel with the


relay coil. It also applies to those controlling device that is inductive in nature. (E.G.
solenoid valve).
CB920X Instruction Manual 17

3.6 FUNCTION SETTING

ZERO key
In function setting process, this key is used to select the digit to be modified. The
decimal point of the selected digit will be flashing.

TARE key
In function setting process, this key is used to change the value of the digit selected.

MODE key
In function setting process, the user should press to select the next function for setting

ENTER key
In function setting, this key is used to store the data entry for each function setting, and
return to normal weighing condition.

3.6.1 START THE FUNCTION SETTING PROCESS


Press and hold ENTER key, then press the MODE key without releasing the
ENTER key.
The indicator display “ ”, and now set the parameters.

CB920X

ENTER

MODE

Before changing any of the parameters below, pressing the ENTER key and
return to the weighing mode.

CB920X

ENTER

If multiplier, maximum capacity or division has been changed, the indicator will first
check any error occurs before accepting the ENTER key.
If the division or multiplier is changed, the indicator will displayed " " and
calibration must be carried out.
18 CB920X Instruction Manual

3.6.2 ZERO TRACKING FUNCTION


Two parameters are required to define the zero track function. The first one is the zero
track delta band, and the second one is the zero track delay time. When the ZERO key
is being pressed, the reading will be tracked to zero if the weight is within the zero
track delta band for a time interval greater than or equal to the zero delay time.

3.6.3 ZERO TRACK DELAY TIME

TARE

While “ ” is being displayed, select “0.5”, “1.0”, “1.5”, “2.0” or “off”.


0.5~2.0 = 0.5 to 2.0 sec delay time
off = No zero track
CB920X

MODE

Press “MODE” key to go to the next step.

3.6.4 ZERO TRACK DELAY BAND


CB920X

TARE

While “ ” is being displayed, select “0.5”, “1.0”, “1.5”, “2.0”, “2.5”, “3.0”,
“3.5”, “4.0”, “4.5” or “5.0”.
0.5~5.0 = 0.5 to 5.0 step width
CB920X

MODE

Press “MODE” key to go to the next step.


CB920X Instruction Manual 19

3.6.5 MOTION DETECTION TIME


CB920X

TARE

While “ ” is being displayed, select “1”, “2” or “off”.


1 = 1 sec
2 = 2 sec
off = No motion detection
CB920X

MODE

Press “MODE” key to go to the next step.

3.6.6 MOTION DETECTION BAND


CB920X

TARE

While “ ” is being displayed, select “1”, “2”, “5” or “10”.


1 = 1 step width/sec
The motion annunciator will illuminate as long as the reading changes by 1 step
width within 1 to 2 sec.

2 = 2 step width/sec
The motion annunciator will illuminate as long as the reading changes by 2 step
width within 1 to 2 sec.

5 = 5 step width/sec
The motion annunciator will illuminate as long as the reading changes by 5 step
width within 1 to 2 sec .

10 = 10 step width/sec
The motion annunciator will illuminate as long as the reading changes by 10 step
width within 1 to 2 sec.
20 CB920X Instruction Manual

CB920X

MODE

Press “MODE” key to go to the next step.

3.6.7 MULTIPLER OR DECIMAL POINT


CB920X

TARE

While “ ” is being displayed, select 0 to 4.


Display format Multiplier
10
1
0.1
0.01
0.001
0.0001
CB920X

MODE

Press “MODE” key to go to the next step.

3.6.8 DIVISION
CB920X

TARE

While “ ” is being displayed, select “1”, “2” or “5”.


Step width = division ×multiplier
CB920X Instruction Manual 21

CB920X

MODE

Press “MODE” key to go to the next step.

3.6.9 MAXIMUM CAPACITY


CB920X

TARE

While “ ” is being displayed, select the range 500 to 100,000.


CB920X

MODE

Press “MODE” key to go to the next step.

3.6.10 RESOLUTION
The maximum resolution is 1/15000 and the minimum resolution is 1/300. Setting
outside the maximum and minimum resolution range is invalid and must be avoided.

Resolution = Step width / Maximum capacity

Note: The resolution can never exceed 1/15000.


22 CB920X Instruction Manual

Step Width
1 2 5 10 20 50
Max Capacity

500 1/500
1000 1/1000 1/500
1200 1/1200 1/600
1500 1/1500 1/750 1/300
2000 1/2000 1/1000 1/400
2500 1/2500 1/1250 1/500
3000 1/3000 1/1500 1/600 1/300
4000 1/4000 1/2000 1/800 1/400
5000 1/5000 1/2500 1/1000 1/500
6000 1/6000 1/3000 1/1200 1/600 1/300
8000 1/8000 1/4000 1/1600 1/800 1/400
10000 1/10000 1/5000 1/2000 1/1000 1/500
12000 1/12000 1/6000 1/2400 1/1200 1/600
15000 1/15000 1/7500 1/3000 1/1500 1/750 1/300
20000 1/10000 1/4000 1/2000 1/1000 1/400
25000 1/12500 1/5000 1/2500 1/1250 1/500
30000 1/15000 1/6000 1/3000 1/1500 1/600
40000 1/8000 1/4000 1/2000 1/800
50000 1/10000 1/5000 1/2500 1/1000
60000 1/12000 1/6000 1/3000 1/1200
80000 1/8000 1/4000 1/1600
100000 1/10000 1/5000 1/2000
CB920X Instruction Manual 23

3.6.11 BAUD RATE RS232/RS485


CB920X

TARE

While “ ” is being displayed, select 2400﹑4800﹑9600 or 19200 baud.


CB920X

MODE

Press “MODE” key to go to the next step.

3.6.12 ZERO BAND


CB920X

TARE

While “ ” is being displayed, select the range 0.1 to 10, 1 to 100 represent
0.1% to 10% of the zero band. If the final weight is 100kg and zero band is set to
1%, the discharge signal will be deactivated when the gross weight is less then 1%
of the final weight.
CB920X

MODE

Press “MODE” key to go to the next step.


24 CB920X Instruction Manual

3.6.13 OPERATING MODE OF RS232/RS485


CB920X

MODE

While “ ” is being displayed, select the operating mode of RS232/RS485.

“ ”: Continuous mode
Weighing data will be sent without any command input. After batching
is completed, the batching report will be sent also without any
command.

“ ”: Program Mode
After receiving a “ read ” command, CB920X send out the weighing
data. After batching is completed,CB920X send out a “ENQ” (i.e. “05”
in ASCII code). If “ACK” command is received before next
production is activated , then CB920X send out the batching report .
The No. of times of report output is not limited, the report will be
cleared when next production is started.

“ ”: Automatic Mode
After receiving a “READ” command, CB920X send out the weighing
data.
After batching is completed, CB920X send out the batching report
without any command input.
CB920X

MODE

Press “MODE” key to go to the next step.


CB920X Instruction Manual 25

3.6.14 UNIT
CB920X

TARE

While “ ” is being displayed, select “kg”、“t” or “OFF”.


= kg
= t
= OFF

CB920X

MODE

Press “MODE” key to go to the next step.

3.6.15 Press ZERO key, enter the second level of function setting.
CB920X

ZERO

3.6.16 ZERO RETURN RANGE


CB920X

TARE

While “ ” is being displayed, select the range of 1% to 10%.


The maximum percentage of zero shift which can suppressed to zero by pressing the
ZERO key.
CB920X

ZERO

Press “MODE” key to go to the next step.


26 CB920X Instruction Manual

3.6.17 TOLERANCE RANGE


Weight
Tolerance Check
CB920X
Free Tolerance
Fall range
Fine
Discharge
Start

TARE

Time

While “ ” is being displayed, select the range of 0.1% to 9.9%. It is the


percentage of the final weight.
CB920X

MODE

Press “MODE” key to go to the next step.

3.6.18 TIME DELAY FOR DISCHARGE CONTROL


Weight

CB920X Tolerance Check


Free
Fall
Fine Discharge
Zero band
Start

TARE

tdc Time

While “ ” is being displayed, select the range of 0.1s to 9.9s. It is the time delay
For discharge control, in discharge process the discharge control will be deactivate
after the gross weight is less than the zero band and a time delay is passed.

CB920X

MODE

Press “MODE” key to go to the next step.


CB920X Instruction Manual 27

3.6.19 TIME DELAY FOR TOLERANCE CHECK


Weight

CB920X Tolerance Check


Free
Fall
Fine
Discharge
Start
TARE

ttc
Time
While “ ” is being displayed, select the range of 0.1s to 9.9s. It is the time
delay for tolerance check. The tolerance will be checked only when a valid “Enable
tolerance check ” and time delay is passed.

CB920X
CB920X

MODE

Press “MODE” key to go to the next step.

3.6.20 COMPARISION INHIBIT TIME (ONLY FOR COARSE CONTROL)


Weight

Coarse control
CB920X is deactivated

Start

TARE
CIT.C Time

Press “TARE” key, select the range of 0.1s to 9.9s.


When the feed gate is open or closed, the weight displayed will be very a lot. It is
caused by the unstable weighing hopper, specially when the dead weight of the
weighting hopper is very small. An invalid control may be caused due to this unstable
variation. The “comparison inhabit time ” will result a better accuracy and stability.

CB920X

MODE

Press “MODE” key to go to the next step.


28 CB920X Instruction Manual

3.6.21 COMPARISION INHIBIT TIME (ONLY FOR FINE CONTROL)


Weight
CB920X
CB920X Coarse control
is deactivated

Start
TARE

CIT.F Time

Press “TARE” key, select the range of 0.1s to 9.9s.


CB920X
CB920X

MODE

Press “MODE” key to go to the next step.

3.6.22 DIGITAL FILTERING

CB920X
0 More Sensible

TARE 256 Less Sensible

While “ ” is being displayed, select “0”, “2”, “4”, “8”, “16”, “32”, “64”,
“128” or “256”. The weighting hopper may be vibrated due to its resonant frequency
and external vibration. This may cause the indication to show an unstable reading. If
system is very a lot, select the higher rank, otherwise select the lower rank.

CB920X
CB920X
CB920X

SIG+
SIG-
MODE
EXC
+
Press “MODE” key to go to the next step.
EXC-
SHD
CB920X Instruction Manual 29

3.6.23 THE SECOND STAGE DIGITAL FILTERING

CB920X
CB920X
CB920X

SIG+
SIG-
TARE
EXC
Press “TARE”
+ key to select “0” or “1”.
0 = invalid
EXC-
1 = validSHD
CB920X
CB920X
CB920X

SIG+
SIG-
MODE
EXC
+
Press “MODE” key to go to the next step.
EXC-
SHD
3.6.24 THE SECOND STAGE DIGITAL FILTER RANGE

CB920X
CB920X
CB920X

SIG+
SIG-
TARE
EXC
+
Press “TARE” key to select “1” to “99”.
ActivateEXC-
the second stage digital filter when motion detection is within the range of
SHD otherwise deactivate the second stage digital filter.
digital filter,
Note: The setting is valid only when the second stage digital filter is valid, otherwise
skip to the next step.
CB920X
CB920X
CB920X

SIG+
SIG- MODE
EXC
+
Press “MODE” key to go to the next step.
EXC-
SHD
30 CB920X Instruction Manual

3.6.25 START DELAY TIME


Weight

CB920X Tolerance Check


CB920X Free
CB920X Fall
Fine
SIG+ Discharge
Start
SIG-
MODE
EXC
+ sdt Time

EXC-
While “ ” is being displayed, select the range of 0.0s to 9.9s. It is the time
SHD
difference between the start input and actual batching process. When the discharge
gate is closed, it may cause the weighing hopper to be vibrated. The “start delay time”
is used to ensure that the discharge gate is closed and the weighing hopper is stable.
CB920X
CB920X
CB920X

SIG+
SIG-
MODE
EXC
+
Press “MODE” key to go to the next step.
EXC-
SHD 1 2 3 4 5 6
3.6.26 ENABLE FREE-FALL COMPENSATION
Batch No.
CB920X
CB920X
CB920X EFF=0
SIG+
EFF=1
SIG-
TARE
EXC EFF=3
+
While“ ”is being displayed, select the range of 0 to 99.
EXC-
0 = No Free Fall compensation is allowed.
SHD
1 ~99 = Free Fall compensation will be carried out on every 1 to 99 times of
batching.
CB920X
CB920X
CB920X

SIG+
SIG-
MODE
EXC
+
Press “MODE” key to go to the next step.
EXC-
SHD
CB920X Instruction Manual 31

3.6.27 ENABLE TOLERANCE CHECK


1 2 3 4 5 6
CB920X Batch No.
CB920X
CB920X Etc=0
SIG+
SIG- Etc=1
TARE
EXC Etc=3
+
EXC-
While “ ” key is being displayed, select 0 to 99.
SHD0 = No tolerance check is allowed
1 ~99 = Tolerance check will be carried out on every 1 to 99 times of batching.

CB920X
CB920X
CB920X

SIG+
SIG-
MODE
EXC
+
Press “MODE” key to go to the next step.
EXC-
SHDOUTPUT RATE
3.6.28 BCD

CB920X

TARE

While“ ”is being displayed, select the BCD output rate of 15/sec﹑50/sec﹑
100/sec or 200/sec.

CB920X

MODE

Press “MODE” key to go to the next step.


32 CB920X Instruction Manual

3.6.29 AUTOMATICC TARE ENABLE

CB920X

TARE

If ATE=0, CB920X will use the tare value of the first production as the tare value of
all other production until power down.
If ATE=1~99, the tare value will be updated for every 1~99times of production.

3.6.30 Press “ ZERO ” key, enter the three level function setting.
CB920X

ZERO

3.6.31 AUTOMATIC ZERO RETURN

CB920X

TARE

While “ ” is being displayed, Select “0 ” or “1”.


0 = Disable nothing is done
1 = Enable
CB920X

MODE

Press “MODE” key to go to the next step.


CB920X Instruction Manual 33

3.6.32 START TARE OPERATION


CB920X

TARE

Press “TARE” key to select “0” or “1”.


0 = Tare is not carried out at the first batch when power on
1 = Tare is carried out at the first batch when power on
The following table shows the relationship for ATE and STO.

STO=0, ATE=1 STO=0, ATE=2 STO=1, ATE=2


BATCH TARE BATCH TARE BATCH TARE
st st st
1 times No 1 times No 1 times Yes
nd nd nd
2 times Yes 2 times No 2 times No
rd rd rd
3 times Yes 3 times Yes 3 times Yes
th th th
4 times Yes 4 times No 4 times No
th th th
5 times Yes 5 times Yes 5 times Yes
th th th
6 times Yes 6 times No 6 times No
End of batch cycle. End of batch cycle. End of batch cycle.
Restart operation when Restart operation when Restart operation when
power is not turned off. power is not turned off. power is not turned off.
BATCH TARE BATCH TARE BATCH TARE
1st times Yes 1st times Yes 1st times Yes
2nd times Yes 2nd times No 2nd times No
3rd times Yes 3rd times Yes 3rd times Yes

STO=1, ATE=0
BATCH TARE
st
1 times Yes
2nd times No
rd
3 times No
If STO and ATE are equal to 0, then the tare weight is equal to 0 and the tare
operation is not carried out.
CB920X

MODE

Press “MODE” key to go to the next step.


34 CB920X Instruction Manual

3.6.33 START CONDITION


CB920X

TARE

While displaying “ ” , select “ 0 ”, “ 1”, “ 2 ” or “ 3 ” to start production.


0 = All times besides batching、setpoint、function setting、calibration
1 = Net within zero range
2 = Gross within zero range
3 = Gross within zero range and no production
CB920X

MODE

Press “MODE” key to go to the next step.

3.6.34 AUTO TARE CONDITION

CB920X

TARE

While displaying “ ”, select “ 0 ” or “1”.


0 = Executed regardless of the value
1 = Tare executed at GROSS Weigh ≦ Zero range.
CB920X

MODE

Press “MODE” key to go to the next step.


CB920X Instruction Manual 35

3.6.35 TIME DELAY FOR TARE


CB920X

TARE

Press “TARE” key to select “0.0” to “9.9”.


0 = No delay time for tare
0.1~9.9 = The delay time for tare is 0.1~9.9 sec
Note: When ATE is effective, set the delay time for tare to ensure the tare operation
is in stable status. The TDT parameter will be invalid if no tare is accepted.

CB920X

MODE

Press “MODE” key to go to the next step.

Start

Internal tare operation


(ATE is valid)
TDT

Internal tare operation


(ATE is invalid)
36 CB920X Instruction Manual

3.6.36 TARE CHECK COUNTER


CB920X

TARE

Press “TARE” key to select “1” to “99”.


1 = No average
2~99 = Number of sample for tare check operation
During batching procedure, the tare value is the average value of number of tare value
selected at the tare operation.
In normal weighing mode, press “TARE” key or received a “TARE” command from
RS232/RS485 interface, the tare value will not be averaged.
CB920X

MODE

Press “MODE” key to go to the next step.


CB920X Instruction Manual 37

3.6.37 FINE CONTROL DELAY

CB920X

TARE

Press “TARE” key to select “0” to “100”.


0 = No delay, coarse and fine output are turned on simultaneously
1~99 = At net value ≧ (final value – coarse value) ×FCD / 100
100 = Fine output is turned on when coarse output is completed

Max. delay
COARSE time

Final value – Coarse value

FINE
FCD

Note: This parameter is not effective at re-batch process.

CB920X

MODE

Press “MODE” key to go to the next step.


38 CB920X Instruction Manual

3.6.38 FINE DELAY TIME

CB920X

TARE

Press “TARE” key to select “0.0” to “9.9”.


(1) When the coarse output is turned on and fine control delay time is passed, the fine
output will be turned on after delay a period of time(FDT).
This parameter is not effective at re-batch process.

COARSE

FCD
FINE
FDT

(2) Fine control delay is completed after the coarse output is turned off.(FCD=100).
i) FDT is still valid when dribble control is not effective.
ii) FDT will be set to 0 when dribble control is effective.

COARSE

FINE
(no dribble
control)
FINE
(dribble
control)

FCD FDT

CB920X

MODE

Press “MODE” key to go to the next step.


CB920X Instruction Manual 39

3.6.39 DRIBBLE BATCH CONTROL(ON TIMER FOR FINE CONTROL)


CB920X

TARE

Press “TARE” key to select “0.0” to “9.9”.


0.0 = No dribble batch control
0.1~9.9 = The dribble control “ON” time is 0.1~9.9 seconds.
CB920X

MODE

Press “MODE” key to go to the next step.

3.6.40 DRIBBLE BATCH CONTROL(OFF TIMER FOR FINE CONTROL)

CB920X

TARE

Press “TARE” key to select “0.0” to “9.9”.


0.0 = No dribble batch control
0.1~9.9 = The dribble control “OFF” time is 0.1~9.9 seconds.

COARSE

FINE

driOFF driON

The dribble control is invalid if the net value ≧ (final value– fine value).
40 CB920X Instruction Manual

The dribble control will be activated after the coarse feed is turned off.
The dribble control will be activated when the net value is within final value less
coarse value and tolerance range. The dribble control will be deactivated at re-batch.
CB920X

TARE

Press “MODE” key to go to the next step.

3.6.41 COMPARISON CHECK COUNTER


CB920X

TARE

Press “TARE” key to select “1” to “99”.


1 = Compare the net value displayed with the current value
2~99 = Number of sample for setpoint comparison is 2 to 99
The net value will be averaged when the net value is more than and equal to
(coarse value / coarse comparison), then compare this average value with the
“coarse / fine” value .
The coarse/fine output will be turned off when the average net value is more than and
equal to the “coarse / fine” value.
Note: This parameter will be invalid during the comparison inhibit time.

CB920X

MODE

Press “MODE” key to go to the next step.


CB920X Instruction Manual 41

3.6.42 FREE FALL COMPENSATION RANGE


CB920X

TARE

Press “TARE” key to select “0” to “999”.


0 = The free fall compensation will be carried out automatically regardless the
net value
1~999 = The free fall compensation will be carried out automatically if the value is
within the free fall compensation range.
If the absolute value of the “Final” less net value is within the free fall compensation
range, the fine setpoint compensation will be carried out automatically. When the fine
control is deactivated, the net compensation will be carried out.
When EFF is equal to 1~xx, it means the free fall compensation will be carried out
every 1 or xx times.
CB920X

MODE

Press “MODE” key to go to the next step.

3.6.43 DELAY HOLD TIME


CB920X

TARE

Press “ ” key to select “0.0” to “9.9”.


0.0 = No hold function
0.1~9.9 = 0.1 to 9.9 sec(net weight hold time)
CB920X

MODE

Press “MODE” key to go to the next step.


42 CB920X Instruction Manual

3.6.44 MATERIAL RE-BATCH


CB920X

TARE

Press “ ” key to select “0” or “1”.


0 = Disable
1 = Enable

CB920X

MODE

Press “MODE” key to go to the next step.

3.6.45 ID CODE
CB920X

TARE

Press “TARE” key to select “00” to “99”.


For “00”, RS485 does not use the ID code, the commands can be executed at anytime
without acknowledge of ID code.
Note: This parameter is valid only when the RS485 interface is selected.

3.6.46 RETURN TO NORMAL WEIGHING CONTROL


CB920X

ENTER

Press ENTER key to return to normal weighing condition.


Note: When maximum capacity, division or multiplier is changed, the system must
calibration again. The gross display of CB920X will show “ ” and waiting for
a calibration command. After calibration is performed, set setpoint function is
required. The gross display will show “ ” and waiting for setting command.
CB920X Instruction Manual 43

3.7 FUNCTION SETTING BY RS232/RS485


At normal weighing condition, input a command “ FUNC <CR> <LF> ”, The gross
display will show “ ”.

CB920X
CB920X
CB920X

SIG+
SIG-
EXC
+
Command Input CB920X Response
EXC-
FUNC <CR> <LF>
SHD
3.7.1 ZERO TRACK DELAY TIME
Z.TRACK T=0
Select 0,5,10,15 or 20
5<CR> <LF> Z.TRACK T=0.5
Input N for next setting
N <CR> <LF>

3.7.2 ZERO TRACK DELAY BAND


Z.TRACK D=1.0
Select 5,10,15,20,25,30,35,40,45 or 50
40<CR> <LF> Z.TRACK D=4.0
Input N for next function setting
N <CR> <LF>

3.7.3 MOTION DETECTION TIME


MOTION T=0
Select 0, 1or 2 step width
1<CR> <LF> MOTION T=1
Input N for next function setting
N<CR> <LF>

3.7.4 MOTION DETECTION RANGE


MOTION D=1
Select 1, 2, 5 or 10 step width
5<CR> <LF> MOTION D=5
Input N for next function setting
N<CR> <LF>
44 CB920X Instruction Manual

3.7.5 DECIMAL POINT


D.P 4
Select 0, 1, 2, 3 or 4
0 = No decimal point
1 = XXXX.X
2 = XXX.XX
3 = XX.XXX
4 = X.XXXX D.P 0
Input N for next setting
N <CR> <LF>

3.7.6 MULTIPLIER (It is possible to modify the multiplier only when no decimal
point is set)
MULT 1
Select 1 or 10
10 <CR> <LF> MULT 10
Input N for next setting
N <CR> <LF>

3.7.7 DIVISION
d 1
Select 1, 2 or 5
5 <CR> <LF> d 5
Input N for next setting
N <CR><LF>

3.7.8 MAXIMUM CAPACITY


MAX.CAP 500
Select 500 to 100,000.
3500 <CR> <LF> NO ?
100000 <CR> <LF> MAX.CAP 100000
Input N for next setting
N<CR> <LF>
If there is any error in the maximum capacity, step width and multiplier, error
massage “ Error 1” will be sent out. CB920X will return to step 3.7.5.

3.7.9 BAUD RATE OF RS232/RS485


BAUD 2400
Select 2400, 4800, 9600 or 19200
9600 <CR> <LF> BAUD 9600
Input N for next setting
N <CR> <LF>

3.7.10 ZERO BAND


Z.BAND 5
Select 1 to 100
7 <CR><LF> Z.BAND 0.7
Input N for next setting
N <CR><LF>
CB920X Instruction Manual 45

3.7.11 UNIT
UNIT kg
Select “kg”, “t” or “OFF”
t <CR> <LF> UNIT t
kg <CR> <LF> UNIT kg
OFF <CR> <LF> UNIT OFF
Input “R” to exit the setting
R <CR> <LF> YES
Input “J” enter the second level setting

3.7.12 ZERO RETURN RANGE


Z.RANGE 2
Select 1 to 10
5 <CR> <LF> Z.RANGE 5
Input “N” for next setting
N <CR> <LF>

3.7.13 TOLERANCE RANGE


TOL RANGE 0.5
Select 1 to 99
99 <CR> <LF> TOL RANGE 9.9
Input “N” for next setting
N<CR><LF>

3.7.14 TIME DELAY FOR DISCHANGE CONTROL


TDC 0.5
Select 1 to 99
99 <CR> <LF> TDC 9.9
Input “N” for next setting
N <CR> <LF>

3.7.15 TIME DELAY FOR TOLT TIME


TTC 0.5
Select 1 to 99
50 <CR> <LF> TTC 5.0
Input “N” for next setting
N <CR> <LF>
46 CB920X Instruction Manual

3.7.16 COMPARISON INHIBIT TIME(ONLY FOR COARSE CONTROL)


CIT.C 9.9
Select 1 to 99
50<CR><LF> CIT.C 5.0
Input “N” for next setting
N<CR><LF>

3.7.17 COMPARISON INHIBIT TIME(ONLY FOR FINE CONTROL)


CIT. M 9.9
Select 1 to 99
5<CR><LF> CIT. M 0.5
Input “N” for next setting
N<CR><LF>

3.7.18 DIGITAL FILTERING


D.FILTER 256
Input 0 to 256
0<CR><LF> D.FILTER 0
Input “N” for next setting
N<CR><LF>

3.7.19 THE SECOND STAGE DIGITAL FILTERING


2.D.F. 0
Select 0 or 1
1<CR><LF> 2.D.F. 1
Input “N” for next setting
N<CR><LF>

3.7.20 THE SECOND STAGE DIGITAL FILTER RANGE


D.F.R 0
Select 0 to 99
10<CR><LF> D.F.R 10
Input “N” for next setting
N<CR><LF>

3.7.21 START DELAY TIME


SDT 0.0
Select 0 to 99
50<CR><LF> SDT 5.0
Input “N” for next setting
N<CR><LF>
CB920X Instruction Manual 47

3.7.22 ENABLE FREE FALL COMPENSATION


EFF 50
Select 0 to 99
0<CR><LF> EFF 0
Input “N” for next setting
N<CR><LF>

3.7.23 ENABLE TOLERANCE CHECK


ETC 0
Select 0 to 99
50<CR><LF> ETC 50
Input “N” for next setting
N<CR><LF>

3.7.24 BCD OUTPUT RATE


BCD RATE 15
Select 15, 50 100 or 200
50<CR><LF> BCD RATE 50
Input “N” for next setting
N<CR><LF>BCD

3.7.25 AUTOMATIC TARE ENABLE


ATE 0
Select 0 to 99
99<CR><LF> ATE 99
Input “R” to return to the normal weighing mode.
R <CR> <LF> YES
Input “J” to enter the third level setting mode.
J<CR><LF>

3.7.26 AUTOMATIC ZERO RETURN


AZR 0
Select 0 or 1
1 <CR> <LF> AZR 1
Input “N” for next setting
N <CR> <LF>

3.7.27 START TARE OPERATION


STO 0
Input 0 or 1
1<CR><LF> STO 1
Input “N” for next setting
N<CR><LF>
48 CB920X Instruction Manual

3.7.28 START CONDITION


STC 0
Select 0, 1, 2 or 3
3 <CR> <LF> STC 3
Input “N” for next setting
N <CR> <LF>

3.7.29 AUTO TARE CONDITION


ATC 0
Select 0 or 1
1 <CR> <LF> ATC 1
Input “N” for next setting
N <CR> <LF>

3.7.30 TIME DELAY FOR TARE


TDT 0
Select 0 to 99
50<CR><LF> TDT 5.0
Input “N” for next setting
N<CR><LF>

3.7.31 TARE CHECK COUNTER


TCC 50
Select 1 to 99
1<CR><LF> TCC 1
Input “N” for next setting
N<CR><LF>

3.7.32 FINE CONTROL DELAY


FCD 0
Select 0 to 100
60<CR><LF> FCD 60
Input “N” for next setting
N<CR><LF>

3.7.33 FINE DELAY TIMER


FDT 9.9
Select 0 to 99
50<CR><LF> FDT 5.0
Input “N” for next setting
N<CR><LF>
CB920X Instruction Manual 49

3.7.34 DRIBBLE BATCHING CONTROL(ON )


DRI.ON 0.0
Select 0 to 99
99<CR><LF> DRI.ON 9.9
Input “N” for next setting
N<CR><LF>

3.7.35 DRIBBLE BATCHING CONTROL(OFF)


DRI.OFF 0.0
Select 0 to 99
99<CR><LF> DRI.OFF 9.9
Input “N” for next setting
N<CR><LF>

3.7.36 COMPARISON CHECK COUNTER


CCC 99
Select 1 to 99
1<CR><LF> CCC 1
Input “N” for next setting
N<CR><LF>

3.7.37 FREE FALL COMPENSATION RANGE


FFR 50
Select 0 to 256
10<CR><LF> FFR 0
Input “N” for next setting
N<CR><LF>

3.7.38 DELAY HOLD TIME


DHT 9.9
Select 0 to 99
50 <CR> <LF> DHT 5.0
Input “N” for next setting
N <CR> <LF>

3.7.39 MATERIAL RE-BATCH


REb 0
Select 0 or 1
0 <CR> <LF> REb 1
Input “N” for next setting
N <CR> <LF>
50 CB920X Instruction Manual

3.7.40 ID CODE(ONLY WHEN RS485 IS SELECTED)


ID.NO. 1~99
Select 00 to 99
5<CR><LF> ID.NO. 5
Input “R” to return to the normal setting
R<CR><LF> YES

Note: When maximum capacity, division or multiplier is changed, system must


calibrate again. The gross display of CB920X will show “ ”and waiting
for a calibration command. After calibration is performed, set setpoint
function is required. The gross display will show “ ” and waiting for
setting command.

3.8 CALIBRATION
Calibration should be carried out during the initial installation of CB920X, or any
parts of the complete weighing system is changed or any drift is noted.
Note: Zero tracking can not be performed at calibration.

3.8.1 PREPARATION
Function setting should first be set as required.

3.8.2 START THE CALIBRATION PROCESS


Press and hold the ENTER key, Press the TARE key without releasing the ENTER key.
The indicator displays “ ” for 2 sec.

CB920X

ENTER

TARE

3.8.3 ZERO CALIBRATION


ZERO CALIBRATION 1
CB920X

TARE

If there is not necessary to calibrate the zero offset, press TARE key to skip
the zero calibration procedure, enter the next setting.
CB920X Instruction Manual 51

ZERO CALIBRATION 2
CB920X

MODE

The indicator displays “ ”.


Press the MODE key to perform the zero calibration.

3.8.4 SPAN CALIBRATION


SPAN CALIBRATION 1
CB920X

ENTER
MODE

After performing the zero calibration without error, the indicator displays “ ”,
press ENTER key to skip the span calibration if only zero adjustment is required.

SPAN CALIBRATION 2

CB920X

TARE

ZERO

Put the standard weight which equals to the scale capacity to the carriage. Use the
ZERO key and the TARE key to set the reading of the indicator exactly the same
as the value of the standard weight(press ZERO key to change the position of
decimal point then press TARE key to change the value).

CB920X

MODE
52 CB920X Instruction Manual

3.8.5 ERROR CODE DURING CALIBRATION


Error 1 : Incorrect setting for multiplier, division, step width or max. capacity.

Error 2 : Incorrect wiring between load cell and indicator.


Voltage for zero value is greater than the voltage for span value.

Error 3 : Input voltage too low.


The dead weight of the weighing platform may be too light.
Add a 1% metal film resistor between EX+ and SG+.

Error 4 : Input voltage too high.


The dead weight of the weighing platform may be too heavy.
Add a 1% metal film resistor between EX+ and SG-.

Error 5 : Input sensitivity of load cell is too low.

Error 6 : Load cell output voltage at scale capacity is too high.

3.9 CALOBRATION BY USING RS232/RS485


Calibration function can be activated by using RS232/RS485. Function setting should
be performed before scale calibration.
At normal weighing condition, input a command “CAL<CR><LF>”. The gross
display will show “ ”.
CB920X

Command input CB920X Response


CAL<CR><LF>

3.9.1 ZERO CALIBRATION


CAL ZERO
Input N, R or J
N = perform a zero offset calibration
R = return to the normal weighing condition without any adjustment
J = skip the zero offset calibration
Note: If maximum capacity, division or multiplier was changed and no calibration is
performed after the modification, the “R” command will be invalid.
CB920X Instruction Manual 53

Be sure that there is nothing on the platform and no motion is detected, then input “N”
command to perform the zero offset calibration.
N<CR><LF> Error 3
N<CR><LF> Error 4

Error 3: Input voltage too low.


The dead weight of the weighing platform may be too light.
Add a 1% metal film resistor between EX+ and SG+.

Error 4: Input voltage too high.


The dead weight of the weighing platform may be too heavy.
Add a 1% metal film resistor between EX+ and SG-.

N <CR> <LF> YES


YES = zero offset calibration is performed.

3.9.2 SPAN CALIBRATION


After performing the zero calibration without error, the message “YES” and
“CAL SPAN” will be sent out.

Input “R” to return to the normal weighing mode and system was only
performed a zero offset calibration.

Note: If maximum capacity, division or multiplier was changed and no calibration is


performed after the modification, the “R” command will be invalid.

Put the standard weight to the weighing platform, after no motion is detected, enter the
total weighing figure of the standard weight to perform a span calibration.
10000<CR><LF> Error 2
5000<CR><LF> Error 6
20000<CR><LF> Error 1

Error 1: Incorrect setting for multiplier, division, or maximum capacity.


Error 2: Incorrect wiring between load cell and indicator.
Voltage for zero value is greater than the voltage for span value.
Error5: input sensitivity of load cell is too low.
Error 6: Load cell output voltage at scale capacity is too high.

100000 <CR> <LF> CAL SPAN 100000


YES
YES = Calibration completed.
54 CB920X Instruction Manual

3.10 SETTING THE SETPOINT


During the setpoint process, the MODE key, the ZERO key, the TARE key
and the ENTER: has the following function:

▲ MODE key : It is used to advance to the next step.


▲ ZERO key : It is used to select the digit to be modified. The decimal point of
the selected digit will be flashing.
▲ TARE key : It is used to change the value of the digit selected.
▲ ENTER key : It is used to return to weighing mode.

Start the setting process:


CB920X

ENTER

ZERO

Press and hold the ENTER key, press the ZERO key without releasing the ENTER key.
The indicator display “ ” for 2 seconds.

During the process, we can set the setpoint of 4 different materials, The following
table is the relationship of the annunciator to the material.

ANNUNCIATOR MATERIAL#
M1 1
M2 2
M3 3
M4 4

Step 1
CB920X

TARE

ZERO

The annunciator of material 1 is lit, gross display showing “ ” with decimal


point flashing at least significant digit. Tare display showing “ ”, indicates
that final setpoint value is required.
CB920X Instruction Manual 55

CB920X

MODE

Use ZERO key and TARE key to enter the figure.


Use MODE key to go to next step.

Step 2
CB920X

Gross display showing “ ” with decimal point flashing at least significant


digit.
Tare display showing “ ”, indicate that coarse setpoint value is required.

Use ZERO key and TARE key to enter the figure.

CB920X

MODE

Use MODE key to go to next step.

Step 3
CB920X

Gross display showing“ ”with decimal point flashing at least significant


Digit.
Tare display showing “ ”, indicates that medium setpoint value is required.
Medium setpoint is optional software(CB920A).
56 CB920X Instruction Manual

CB920X

ZERO

TARE

Use ZERO key and TARE key to enter the figure.

CB920X

MODE

Use MODE key to go to the next step.

Step 4
CB920X

Gross display showing “ ” with decimal point flashing at the least


significant digit.
Tare display showing “ ”, indicates that fine setpoint is required.
CB920X

ZERO

TARE

Use ZERO key and TARE key to enter the figure.

MODE

Use MODE key to go to the next step.


CB920X Instruction Manual 57

Step 5

After entering the fine setpoint, CB920X perform a checking on the data entered. The
setpoint should fulfill the following condition:
final setpoint>coarse setpoint>medium setpoint>fine setpoint
If the above condition is fulfilled then next material will be selected(material1, 2, 3, 4
and then back to 1). Repeat step 1 to 4 until all setpoint is entered.

Step 6
After all the setpoint value is entered. Press ENTER key to return to normal weighing
condition.
CB920X

ENTER

Note: If accumulative total of final setpoint of all material is greater than maximum
capacity, then CB920X will not return to normal weighing condition.
58 CB920X Instruction Manual

3.11 SETTING SETPOINT BY USING RS232/RS485


At normal weighing condition, input a command “SET<CR> <LF>”, the gross display
will show “ ”.

CB920X

Command Input CB920X Response


SET <CR> <LF>

(a) FINAL SETPOINT


The annunciator of M1 is lit
M1 FINAL 1000
Input the final setpoint value
12345 <CR> <LF> M1 FINAL 12345
or input J to skip to next material
or input R to return to normal weighing condition
or input N to set coarse setpoint
N <CR> <LF>

(b) COARSE SETPOINT


M1 COARSE 123
Input the coarse setpoint value
100 <CR> <LF> M1 COARSE 100
or input N to go to medium(3 stages batching option)or fine setpoint.
N <CR> <LF>

(c) MEDIUM SETPOINT(3 STAGES BATCHING OPTION)


M1 MEDIUM 100
Input the medium setpoint value
50 <CR> <LF> M1 MEDIUM 50
or input N to go to fine setpoint
N <CR><LF>

(d ) FINE SETPOINT
M1 FINE 50
Input the fine setpoint value
20 <CR><LF> M1 FINE 20
or input N to go to next material setpoint
N <CR><LF>
The material 1 setpoint is end, then enter the next setpoint, repeat (a), (b), (c),
(d) .(Note: M2, M3, M4 replace M1).
After all setpoint values are entered, input R to return to normal operation
condition.
R<CR><LF> YES
YES = Setpoint value stored
NO = Setpoint value invalid, system can not return to normal weighing condition.
CB920X Instruction Manual 59

3.12 THE BATCHING OPERATION

Start The weighing hopper is empty, the display shows “0”, and all gates are
closed.
When the start button is being pressed, the pin START short to pin COM.
material 1, coarse, medium(3 stages option)and fine outputs go on.

Comment: If gate switch control relays are connected as listed above-the


supplying bin gate will be opened using the coarse, medium and fine
output-on signal.

CB920X When the display reaches coarse setpoint, the coarse output signal will
be off.
Comment: The coarse-flow gate will be closed by using the coarse output of signal.

CB920X When the display reaches medium setpoint, the coarse output signal will
be off .
Comment: The medium-flow gate will e closed by using the coarse output of signal.

CB920X When the display reaches fine setpoint, the fine output signal will be off.
Comment: The gate will be closed by using the fine output off signal. After time
delay for tolerance check(TTC), Tolerance will be checked by CB920X.
If net weight batches is out of the tolerance range(i.e. 0.1~9.9%), then
the
output of out of tolerance will e activated by 0.5sec.

CB920X The above process will be repeat for material 2,3,4 and one by one .

CB920X Data output is sent (auto or continue mode:RS232/RS485).

CB920X Discharge output will be activated until gross weight is less than zero
band and time delay for discharge control(TDC)is over.

CB920X Ready for next batching event.


If an abort signal is received anytime after the start is received, then the
coarse, medium and fine signals go off, gates will be closed.
During a normal batching event, do not press the “TARE”.

Note: 1. Batching abort signal can be sent by RS232/RS485 input or activated by


press the MODE , TARE and ZERO key simultaneously.
3. Discharge abort signal can be activated by pressing and hold the ENTER
key for 1sec.
60 CB920X Instruction Manual

WEIGHING SYSTEM DIAGRAM:

STORAGE
HOPPER

COARSE FLOW MEDIUM FLOW GATE


FINE FLOW GATE
GATE

WEIGHING
HOPPER
LOADCELL LOADCELL

DISCHARGE GATE
CB920X Instruction Manual 61

CONTROL TIMING DIAGRAM:


Example: FINAL : 1000
COARSE : 100
MEDIUM : 50
FREE FALL : 30
Medium Setpoint Fine Setpoint Final Setpoint
ACTUAL
WEIGHT
Coarse Setpoint

Discharge
Start

NET WEIGHT
2000

1000
(1000-30) 970
(1000-50) 950
(1000-100) 900
Zero Range 2%

Material 1
Material 2,3,4
Coarse
Material
Fine
Discharge
Out of Tolerance
Data Output
Start

SDT TTC TTC TDC

TTC: Time delay for tolerance check


TDC: Time delay for discharge control
SDT: Start delay time
62 CB920X Instruction Manual

Attention: Please note that the idea if free fall is based up on the concept of solids falling
(After the flow has been cut to zero) from a supply bin into a weighing hopper.
When liquids are being added to a weighing hopper, wave propagation must
be kept to a minimum to avoid load oscillation. If a submerged filling plan is
employed(which may zero free fall) liquid displacement must be take into
consideration.

3.13 BASIC OPERATION


Connection the power cable, the indicator will flag that there has been a power
interruption with the display “ ”, if this display occurs at any other time you
should regard it as a warning that volatile memory(weighing event data)will have been
lost. Please allow a warm-up period to achieve thermal stability in the load cell and
indicator. Zero will drift initially. To sustain thermal stability you should keep the
indicator on.
Set and calibrate the indicator as described in the function setting, the setpoint setting
and calibration section.
When the production start button as shown in connection for control output and input is
pressed and the released, production is immediately and materials are batched one by
based on the setpoint entered(i.e. from M1, M2, M3, M4).

3.14 OTHER INDICATION


3.14.1 DISPLAY “ ”
The display will blank and net display “ ” when the input signal exceeds the
maximum capacity by more than 9 step width.
If no load cell is connected to the indicator, or the display value is too low below zero,
the display will also blank and net display “ ”.

3.14.2 DISPLAY“ ”
When power up the indicator or power interrupted, “ ” will be displayed.

3.14.3 DISPLAY “ ”
The indicator will display “ ” if there is any error detected during the
diagnostic function immediately after power up.

: memory for function setting is lost, set again


: memory for scale calibration is lost, set again
: memory for setpoint is lost, set again
: internal memory is lost, unit should send back to manufacturer
: internal memory is lost, unit should send back to manufacturer
: internal memory is lost, unit should send back to manufacturer
CB920X Instruction Manual 63

4. OPTIONS

4.1 BCD DATA OUTPUT INTERFACE


1) PIN DESCRIPTION
Pin No. Signal Pin No. Signal
1 BCD1 18 BCD20000
2 BCD2 19 BCD40000
3 BCD4 20 BCD80000
4 BCD8 21 BCD100000
5 BCD10 22 LO=negative polarity
6 BCD20 23 LO=Overload
7 BCD40 24 Print
8 BCD80 25 LO=Gross
9 BCD100 26 LO=Motion detected
10 BCD200 27 LO=kg
11 BCD400 28 N.C.
12 BCD800 29 LO=Decimal point 1/10
13 BCD1000 30 LO= Decimal point 1/100
14 BCD2000 31 LO= Decimal point 1/1000
15 BCD4000 32 LO= Decimal point 1/10000
16 BCD8000 33 Ground
17 BCD10000 34 Ground
MOTION

D.GND

100 101 102 103 104


DP 2

DP 4
POL

N.C
P.C

2 8 2 8 2 8 2 8 2 8
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33
1 4 1 4 1 1 4 1 4 1
UNIT
GROSS/NET
OVER

D.GND
DP 1

DP 3

4
0 1 2 3 4
10 10 10 10 10 105

BCD
64 CB920X Instruction Manual

2) DESCRIPTION OF BCDSIGNAL
l LO = CMOS low level voltage

l BCDDATA OUTPTUT
Pin number 1 to 21 is BCD data output in CMOS level.

l GROSS
A CMOS low signal indicated that the indicator is in GROSS mode. A CMOS
high signal indicates that the indicator is in NET mode.

l MOTION DETECTED
This signal becomes CMOS high level when motion is detected.

l kg
ACMOS low signal indicated that the unit selected. A CMOS high signal
indicated that the unit selected is ton.

l NEGATIVE POLARITY
A CMOS low signal indicates that negative reading will be displayed. A CMOS
high signal indicates that negative reading will not been displayed.

l DECIMAL POINT
A CMOS low signal indicates the decimal point.
XXXX.X Decimal point 1/10
XXX.XX Decimal point 1/100
XX.XXX Decimal point 1/1000
X.XXXX Decimal point 1/10000

l OVERLOAD
A CMOS low level indicates that there is overload.

l PRINT COMMAND
A positive pulse will be sent out for each valid data.
CB920X Instruction Manual 65

4.2 CB920X ANALOG OPTION

Specification

Resolution: 1/10000

Output 0~5V 0~20mA 4~20mA


Load resistor Mix.10KΩ Max. 500Ω Max. 500Ω
the output voltage/current at the display
0V 0mA 4mA
equals 0
the output voltage/current at the display
5V 20mA 20mA
equals maximum capacity

When the display equals 0, the output voltage/current is 0V/0mA/4mA.


When the display equals maximum capacity, the output voltage/current is 5V/20mA.

Note: When the display equals negative, the output voltage is 0V. ANALOG OUT
OPTION

PHOTO OUTPUT
RS232/RS485
TOLERANCE
MATERIAL 1
MATERIAL 2
MATERIAL 3
MATERIAL 4

DISCHARGE

EMTR COM
COARSE

TXD(+)
RXD(-)
COM

COM
FINE

+
66 CB920X Instruction Manual

5. DIMENSION

96mm 91 +0.4 mm
- 0.0

CB920X BATCHING CONTROLLER

M1
M2
M3 ZERO
48mm +0.6
45 mm
M4 MOTION
- 0.0

ENTER MODE TARE ZERO

PRONT PANEL PANEL CUTOUT


48mm

162mm

REAR PANEL SIDE PANEL


CB920X Instruction Manual 67

6. APPENDIX

CB920X REPORT PRINT OUT FOR PRODUCTION ABORT


M1 , AB , + 12.69kg
M2 , AB , + 0.00kg
M3 , AB , + 0.00kg
M4 , AB , + 0.00kg

(If production is aborted manually or the scale excess the maximum capacity, the above
report will be printed out) .
CONTENTS
1. GENERALDESCRIPTION
1.1 Introduction… … … … … … … … … … … … … … … … … … … … … … ..… … … ...1
1.2 Definition… … … … … … … … … … … … … … … … … … … … … … … … … … … 1
1.3 Features… … … … … … … … … … … … … … … … … … … … … … … … … … … ...3

2. SPECIFICATION
2.1 General… … … … … … … … … … … … … … … … … … … … … … … … … … … … 4
2.2 Digital Section… … … … … … … … … … … … … … … … … … … … … … … … … 4
2.3 Analog Section… … … … … … … … … … … … … … … … … … … … … … … … … 4
2.4 RS232/RS485 Serial Output… … … … … … … … … … … … … … … … … … … ... 5

3. OPERATION
3.1 General Rules… … … … … … … … … … … … … … … … … … … … … … … … … 10
3.2 Input Sensitivity of Load Cell… … … … … … … … … … … … … … … … … … ...10
3.3 Connecting the Load Cell to the Indicator… … … … … … … … … … … … … … 10
3.4 Front panel Description… … … … … … … … … … … … … … … … … … … … … .12
3.5 Rear panel Description… … … … … … … … … … … … … … … … … … … … … ..13
3.6 Function Setting… … … … … … … … … … … … … … … … … … … … … … … … 17
3.7 Function Setting By Using RS232/RS485..… … … … … … … … … … … .… … .43
3.8 Calibration… … … … … … … … … … … … … … … … … … … … … … … … … … .50
3.9 Calibration By Using RS232/RS485… … … … … … … … … … … … … … … … .52
3.10 Setting the Setpoint..… … … … … … … … … … … … … … … … … .… … … … ..54
3.11 Setting the Setpoint By Using RS232/RS485… … … … … … … … … … … … .58
3.12 The Batching Operation… … … … … … … … … … … … … … … … … … … … ..59
3.13 Basic Operation… … … ..… … … … … … … … … … … … … … … ..… … … … ...62
3.14 Other Indication… … … … … … … … … … … … … … … … … … … … … … … ...62

4. OPTIONS
4.1 BCD Data Output Interface… … … … … … … … … … … … … … … … … … … ...63
4.2 CB920X Analog Output Interface… … … … … … … … … … … … … ..… … … ...65

5. DIMENSION
Dimension… … … … … … … … … … … … … … … … … … … … … … … … … … … ...66

6. APPENDIX
CB920X Report Print Out For Production Abort… … … … … … … … … … … … … 67
CB920X
BATCHING CONTROLLER

INSTRUCTION MANUAL

VER 2000.09
C
Chi Mei Electr onics Co., Ltd.
M Flat D, 13/F, Por Mee Fty.Bldg.,
500 Castle Peak Road,
Lai Chi Kok, Kowloon, Hong Kong
Tel : (852)27444419
Fax : (852)27442060
E-mail : sales@chimei.com.hk
Homepage : http://www.chimei.com.hk

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