Calculation Report of Dry Coal Yard Foundation

PLTU PAMA
 December 2015
1. GENERAL

1.1. Scope
This calculation document covers the analysis for Foundation of Dry Coal Yard in PLTU PAMA.

1.2. Language
All drawings, calculations and documents shall be written in English.

1.3. Units of Measurement

Units of measurement in design shall be in SI Systems.

2. DESIGN CONDITION

2.1 Local Condition

The site is located in Central Kalimantan.

2.2. Design Condition

This calculation use two design condition :
a) Static Condition
b) Peak (Seismic Condition)

3. MATERIAL PROPERTIES AND ALLOWABLE STRENGTH

3.1. Concrete
The minimum ultimate compressive strength at 28 days age and laboratory cured shall be as
follows :

Table 3.1. Concrete Ultimate Compressive Strength

Minimum Compressive Strength

Grade fc’ Use
At 28 days By Cylinder molds

Grade15 150 kg/cm2 15 N/mm2 Lean Concrete

Grade25 250 kg/cm2 25 N/mm2 Base Plate

3.2. Reinforcing Bar

ASTM A615 Gr60 or equivalent
Minimum yield strength : 390 N/mm2 (=3976.873 kg/cm 2)
Material properties area shown in the following table:
 Table 3.2. Reinforcing Bar Properties

Bar Designation Nominal Size Cross Sectional Area Unit Weight

No. (Dia. mm) (cm2) (kg/m)

DB10 10 0.7854 0.617

DB13 13 1.327 1.04

DB16 16 2.011 1.58

DB19 19 2.835 2.23

DB22 22 3.801 2.98

DB25 25 4.909 3.85

DB29 29 6.605 5.18

DB32 32 8.042 6.31

3.3. Soil Support

Spring constant from soil on Boiler Location is 83000 kN/m3

3.4. Bearing Capacity

Foundation bearing capacity for spun pile D400 is 400 kN.

4. STRUCTURAL DESIGN

4.1. General
The foundation of Dry Coal Yard is supported by Slab with 250 mm thickness and Spun pile
D400.
The foundation shall be designed to carry pedestal load and necessary loads required by local
building code shall be considered.

4.2. Modeling
The model of the foundation is contain concrete structure. The slab concrete are modelized as
two type, flexible slab and stiff slab.

4.3. Method of Analysis

The foundation design shall be in accordance with the ultimate strength method for concrete
structures as specified in ACI 318 specification.

4.4. Analysis Software

The Foundation of Boiler is analyzed by using SAFE 12.2.0 and SAP 2000 ver. 17.1.1.
4.5. Structural Model

Figure 4.1. 3 Dimensional Model

Figure 4.2. Plan View of Model

5. LOAD AND COMBINATION

5.1. Loading Data for Slab

5.1.1 Dead Load
The actual weights of materials shall be used for the purposes of the structural design.
Dead loads include:
a. Self weight of materials:
o Steel = 7.85 kN/m3
o Concrete (reinforced) = 2.40 kN/m3
b. Other Dead load :
o Finishing = 1.20 kN/m2

5.1.2 Live Load

Coal fill load on top of slab 65 kPa.

5.1.3 Superimposed Dead Load

Wall Self Weight :
Hwall =1m
γc = 24 kN/m3
0.2+0.4
Awall section =( ) ×1
2
= 0.3 m2
SW wall = γc × Awall section
= 24 × 0.3
= 7.2 kN/m

5.2. Load Combination

For geotechnical need, load combination used in this calculation are :
1. For design of concrete structure
Table 5.1. Ultimate Load Case

Combination Case No. EL

SW SDL LL
(SAFE) Fx Fy
1 2 3 5 6
ULS-1 1.4
ULS-2 1.4 1.4
ULS-3 1.2 1.2 1.6
 2. For design of Pile number
Table 5.2. Service Load Case

Combination Case No. EL

SW SDL LL
(SAFE) Fx Fy
1 2 3 5 6
SLS-1 1.0
SLS-2 1.0 1.0
SLS-3 1.0 1.0 1.0

5.3. Loading on Model

Figure 5.1. Coal Fill Load (65 kN/m 2)

Figure 5.2. Wall Self Weight (7.2 kN/m)

6. ANALYSIS RESULT

6.1. Moment on Slab

Internal forces as result from executing the program are shown as follow:

733 kN.m

Figure 6.5. M11 on Slab

-708 kN.m

Figure 6.6. M22 on Slab

6.2.
Soil pressure caused by the working load on base plate are shown as follow :
a) On Flexible Slab

- 227.31 kN/m2 - 148.37kN/m2

-229.05 kN/m2 -152.31 kN/m2

Figure 6.1. Soil Pressure From Static Load (Flexible Slab)

- 223.45 kN/m2 - 184.38 kN/m2

-288.77 kN/m2 -219.99 kN/m2

Figure 6.2. Soil Pressure From Peak Load (Flexible Slab)

 b) On Stiff Slab

-195.07 kN/m2 - 115.59 kN/m2

-197.84 kN/m2 -118.41 kN/m2

Figure 6.3. Soil Pressure From Static Load (Stiff Slab)

- 189.58 kN/m2 - 126.68 kN/m2

-235.48 kN/m2 -171.97 kN/m2

Figure 6.4. Soil Pressure From Peak Load (Stiff Slab)

6.3. Summary
Based on the analysis result, all soil pressure at the bottom of the slab are compression.