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DFA Worksheet

Old Design
0 1 2 3 4 5

# of times the
operation is two-digit manual two-digit
carried out manual handling time manual
Part Part ID # consecutively handling code per part insertion code
Main Screw 1 1 10 1.5 92
Front Casing 2 1 30 1.95 06
Wire Set Screw *3 3 3 11 1.8 92
Earth Pin 4 1 20 1.8 01
Live Pin 5 1 30 1.95 03
Neutral Pin 6 1 20 1.8 01
Cable Grip Lef 7 1 31 2.25 01
Cable Grip Right 8 1 31 2.25 01
Internal Screw Thread 9 1 16 2.57 13
Back Casing 10 1 30 1.95 00
Fuse 11 1 10 1.5 30
Re-Orienting the casing n/a 1 0 98

New Design
0 1 2 3 4 5

# of times the
operation is two-digit manual two-digit
carried out manual handling time manual
Part Part ID # consecutively handling code per part insertion code
Front Casing 1 1 30 1.95 30
Wire Set Screw *3 2 3 11 1.8 92
Earth Pin 3 1 20 1.8 01
Live Pin 4 1 30 1.95 03
Neutral Pin 5 1 20 1.8 01
Cable Grip 6 1 30 1.95 03
Back Casing 7 1 30 1.95 00
Fuse 8 1 10 1.5 30

Sketch of Proposed Design Changes


6 7 8 9

estimation of
manual operation operatrion theoretical
insertion time time, sec, (2) x cost, cents, minimum # of
per part [4+6] 0.4 * (7) parts, 0/1
5 6.5 2.6 0
5.5 7.45 2.98 1
5 20.4 8.16 0
2.5 4.3 1.72 1
3.5 5.45 2.18 1
2.5 4.3 1.72 1
2.5 4.75 1.9 0
2.5 4.75 1.9 0
6 8.57 3.428 1
1.5 3.45 1.38 1
2 3.5 1.4 1
9 9 3.6 n/a
TM CM NM
82.42 32.968 7

EM : 25.479252609 %

6 7 8 9

estimation of
manual operation operatrion theoretical
insertion time time, sec, (2) x cost, cents, minimum # of
per part [4+6] 0.4 * (7) parts, 0/1
2 3.95 1.58 1
5 20.4 8.16 0
2.5 4.3 1.72 1
3.5 5.45 2.18 1
2.5 4.3 1.72 1
3.5 5.45 2.18 1
1.5 3.45 1.38 1
2 3.5 1.4 1
TM CM NM
50.8 20.32 7

EM : 41.338582677 %
10

Notes: Why is it theoretical part

Need for disassembly

Insulate from other pin; need to be a conductor


Insulate from other pin; need to be a conductor
Insulate from other pin; need to be a conductor

Metal screw thread to prevent wear and tear


Need for disassembly
Different material
n/a

10

Notes: Why is it theoretical part


Need for disassembly

Insulate from other pin; need to be a conductor


Insulate from other pin; need to be a conductor
Insulate from other pin; need to be a conductor
Different material (Rubber for flexibility)
Need for disassembly
Different material